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O-ring is less than the piston O.D., please replace the O-ring to get proper
performance.(Please contact with our authorized dealer to purchase, the part No 56).

5. Fill the grease into the aluminum head, please make sure cleaned inside before filling.

a) Recommend the grease from manufacturer site, there is a tube of 60g grease included

the case. (Please contact with our authorized dealer to purchase, the part No 108).

Notice

There are 4 grooves in the aluminum head, Please fill the grease in all these 4 grooves by

15g in each, and total 60g grease. (See Fig 5 and Fig 6)

6. Fill the 15 g oil in the cylinder; please make sure it is clean before filling. (See Fig 7)
7. Assemble back(See Fig 8)

a) Assemble the piston into cylinder, please make sure if the O-ring has been assembled.
b) Assemble the cylinder into aluminum head.
c) Tighten the 4 inner HEX head screws; be careful of no missing spring washer. If tighten

the screws by electrical or pneumatic driver, please check the torque of screw by 12mm
wrench to make sure tightening properly.

d) If the conditional, can put glue on the screw and then screw in(repeat the step above C)

*Suggestion: All above operations to be carried out by our authorized service agent.

Maintenance and inspection

Before do any maintenance, ensure unplug the plug.

1. Inspecting the demolition hammer

Use a dull accessory, such as bull point, cutter, etc., will cause motor malfunction and

efficiency degraded. Replace with a new one when your accessory is abased.

2. Inspecting the mounting screws

Regularly inspect all mounting screws and ensure that they are properly tightened. Any loose

should be tighten immediately, failure to do maybe cause serious hazard.

3. Inspecting the bit retainer

The retainer may become loose due to excessive use. Make sure the bit shank position is

hold securely, if any wear or damage is found, ask the authorized service people to maintenance.

4. Maintenance the motor

The motor is the heart of the machine, please avoid any damage to the winding, or any water

and oil to wet it.

5.

Carbon brush replacements

Carbon brush are consumable parts, when it becomes worn or "limit worn" it can cause motor trouble, we
use auto-stop carbon brush, it stoped automatically when carbon brush worn out, at that time, replace a
new couple of them as follwing procedure:

Summary of Contents for XP-G90B

Page 1: ...lease carefully read though these HANDLING INSTRUCTIONS Ensure that you know how the machine works and how it should be operated Maintain the machine in accordance with the instructions and make certain that the machine work correctly please store this instriation and other enclosed documents with the machine together ...

Page 2: ...3 Assembly 4 Operation 5 Maintenance 6 Warranty 7 Environment Technical specifications Machine Type XP G90B Rated Voltage AC 220 240V Frequency 50Hz Rated input 2200W Impact rate 950 min Weight 32kg Standard accessories Hexagon bar wrench 12mm for M14 1 piece Hexagon bar wrench 8mm for M10 1 piece Hexagon bar wrench 6mm for M8 1 piece Hexagon bar wrench 5mm for M6 1 piece Oil tank cover wrench 1 p...

Page 3: ...l for specified purpose in manual any otherbrand accessories or attachments used may present risk of injury 1 Bull point Hexagon size28 530 length Unit mm 2 Flat chisel Hexagon size28 530 length Unit mm 3 Cutter Hexagon size28 530 length Unit mm 4 Scoop Hexagon size28 530 length Unit mm 5 Lubricate oil one bottle 60g ...

Page 4: ...e recycling location General Power Tool Safety Warnings WARNING Read all safety warnings and all instructions Failure to follow all warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power tool in the warnings refer to your mains operated corded power tool or battery operated cordless power tool 1 Work ...

Page 5: ...ersonal safety a Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury b Use safety equipment Always wear eye protection Safety equipment such as dust mask non skid safety shoes har...

Page 6: ...have the power tool repaired before use Many accidents are caused by poorly maintained power tools f Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control g Use the power tool accessories and tool bits etc in accordance with these instructions and in the manner intended for the particular type of power tool t...

Page 7: ...rts can be used to replace by authorized service center 14 Right use accessories and parts Don t use other parts and accessories which not mentioned in the manual otherwise may cause injuries 15 Special attention to voltage Before connect the power tool please make sure the rated voltage on the tool can match the power supply otherwise the power tool may be damaged and cause injuries 16 Don t wipe...

Page 8: ...8 Name of the parts 1 Bit 2 lock 3 holder 4 Aluminum encloser 5 Housing 6 Handle 7 Switch trigger 8 Fan cover 9 Side handel Mounting tool bits Warning before do it make sure unplug the machine Fig1 Fig2 ...

Page 9: ...Fig 3 Fig 4 The shank length can be 160mm 6 3 8 inch Length from shank end to the shoulder Operate the lock part 2 to 210 Degree position insert the bit 1 into the holder 3 Operate the lock part 2 to180 degree position can lock the bit Attention The shoulder position should be between lock part 2 and holder 3 Operate the lock part 2 back pull the bit 1 to check if it was locked When disassembling ...

Page 10: ...cases it s necessary to punch the tip of the bit against the crushing position forcibly in order to begin the striking stroke This is not due to malfunction of the power tool It means that the safe guard mechanism against no load striking is working 2 Operate this demolition hammer by utilizing its own weight The performance will not be better if it is pressed or thrust forcibly against the work s...

Page 11: ...emble the aluminum head cylinder and piston See Fig2 3 Clean the inside of aluminum head must be free of metal chip and granular dust See Fig3 4 Clean the piston and cylinder See Fig4 a Clean the cylinder both inside and outside especially clean the inside of cylinder must be free of metal chip and granular dust If the conditional recommend washing by gasoline b Clean the surface of piston If the ...

Page 12: ...ditional can put glue on the screw and then screw in repeat the step above C Suggestion All above operations to be carried out by our authorized service agent Maintenance and inspection Before do any maintenance ensure unplug the plug 1 Inspecting the demolition hammer Use a dull accessory such as bull point cutter etc will cause motor malfunction and efficiency degraded Replace with a new one whe...

Page 13: ...s Remark after carbon brush replacement please make sure all of the screws are tightened enough 6 Cleaning Clean the machine regularly with a soft cloth preferably after each use Solvent such as gasoline thinner alcohol etc These kind of chemical materials are not allowed to use water or soap are recommended 7 Warranty For the condition of warranty please refer to the separately provided warranty ...

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