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Xerox WorkCentre 5222, Service Manual

The Xerox WorkCentre 5222 is a high-performance multifunction printer designed for efficient and seamless office productivity. For quick and hassle-free network setup, you can easily access the comprehensive Quick Network Setup Manual available for free download from our website. Take full advantage of this user-friendly manual to enhance your printing experience.

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February, 2008

6-141

WorkCentre 5225, 5230

GP 1

General Procedures

Launch Version

 

GP 1 Intermittent Problem RAP

The purpose of this RAP is to provide guidance for resolving an intermittent problem. This is 
not an exact procedure, but a set of recommended actions that use the resources of the ser-
vice manual to help locate the cause of an intermittent problem.

Procedure

1.

Check the service log. Recent service actions may provide information about the prob-
lem. For example, a component that was recently replaced to correct another problem 
may be the cause of the new intermittent problem.

2.

Run the machine in a mode that vigorously exercises the function that is suspected. The 
machine may fail more frequently or may fail completely under these conditions. Look for 
signs of failure or abnormal operation.

An intermittent problem can usually be associated with a RAP, since when it does fail, it 
results in a fault code, a jam code, or some other observable symptom.

3.

Using the RAP that is associated with the symptom of the intermittent problem, examine 
all of the components that are referenced in the RAP. Look for:

•

Contamination, such as a feed roller that has a build up of dirt or toner

•

Wear, such as gear teeth that are rounded or have excessive backlash

•

HFSI, even if they are not near or have not exceeded the SPEC LIFE or COPY 
COUNT value

•

Wires chafing against components of the machine, especially against moving com-
ponents

•

Misaligned, mis-adjusted, or incorrectly installed components

•

Slow or slipping clutches; slow or binding solenoids

•

Damaged components

•

Excessive heat, or symptoms of excessive heat, such as the discoloration of a com-
ponent

•

Loose cables or wires

4.

Using the RAP that is associated with the symptom of the intermittent problem, perform 
all of the adjustments for the components or functions that are referenced in the RAP. 
Check to ensure that the adjustment can be made and that there is an adequate range of 
adjustment, and that it can be set to or near the nominal value. Any abnormality that is 
observed may be an indication of the cause of the problem. For example, a component 
can be adjusted to the nominal value, but it is at the limit of the adjustment range. This is 
not normal and may be an indication of the cause of the problem.

5.

Operate all of the components in the appropriate RAP that is associated with the symp-
tom of the intermittent problem with Component Control. Observe the components for any 
symptoms of abnormal operation, such as a hesitation, or an unusual sound.

6.

Check that the AC and DC power are within specifications.

7.

Get technical advice or assistance where appropriate. This will depend upon the situation 
and the established local procedures.

8.

Examine the components that are not in the RAP, but are associated with the function that 
is failing. Refer to the BSDs. Look for:

•

Contamination, such as a feed roller that has a build up of dirt or toner

•

Wear, such as gear teeth that are rounded or have excessive backlash

•

HFSI, even if they are not near or have not exceeded the SPEC LIFE or COPY 
COUNT value

•

Wires chafing against components of the machine, especially against moving com-
ponents

•

Misaligned, mis-adjusted, or incorrectly installed components

•

Slow or slipping clutches; slow or binding solenoids

•

Damaged components

•

Excessive heat, or symptoms of excessive heat, such as the discoloration of a com-
ponent

•

Loose cables or wires

9.

Perform the adjustments for the components that are not in the RAP, but are associated 
with the function that is failing. Refer to the BSDs. Check to ensure that the adjustment 
CAN BE MADE and that there is an adequate range of adjustment, and that it can be set 
to or near the nominal value. Any abnormality that is observed may be an indication of the 
cause of the problem. For example, a component can be adjusted to the nominal value, 
but it is at the limit of the adjustment range. This is not normal and may be an indication of 
the cause of the problem

10. Operate all of the components that are not in the RAP, but are associated with the func-

tion that is failing with Component Control. Refer to the BSDs. Observe the components 
for any symptoms of abnormal operation, such as a hesitation, or an unusual sound.

11.

Replace any components or consumable that are known to be a frequent cause of the 
problem. When doing this, consider the cost and time required. If the suspected item is 
inexpensive, can be installed quickly, and has a high probability of resolving the problem, 
then it is reasonable to replace it.

12. Leave an accurate and detailed record of your actions in the service log. Describe what 

you have observed, what actions you took, and what else needs to be done.

Summary of Contents for WorkCentre 5222

Page 1: ...Tabloid Black and white Multifunction Printer WorkCentre 5225 5230 5222 Service Manual ...

Page 2: ...hnical inaccuracies and typographical errors will be corrected in subsequent edi tions Prepared by Xerox Corporation Global Knowledge and Language Services 800 Phillips Road Bldg 0218 01A Webster New York 14580 9791 USA 2008 by Xerox Corporation All rights reserved Copyright protection claimed includes all forms and matters of copyrightable material and infor mation now allowed by statutory judici...

Page 3: ...ebruary 2008 i WorkCentre 5225 5230 Introduction Launch Version Introduction About this Manual iii Organization iii How to Use this Documentation iv Symbology and Nomenclature v Translated Warnings viii ...

Page 4: ... troubleshooting the Fault Code and non Fault Code related faults with the exception of image quality problems Section 3 Image Quality This section contains the diagnostic aids for troubleshooting any image quality problems as well as image quality specifications and image defect samples Section 4 Repairs Adjustments This section contains all the Adjustments and Repair procedures Repairs Repairs i...

Page 5: ...he Service Manual The power distribution wirenets on the CDs will end at the terminal board for the power being distributed Find the wirenet for that power and locate the terminal board on the wirenet Use the wirenet to troubleshoot any power distri bution wiring not shown on the CD Use of the Block Schematic Diagrams Block Schematic Diagrams BSDs are included in Section 7 Wiring Data of the Servi...

Page 6: ...erve the established local laser safety precautions when servicing the machine Do not place tools with a reflective surface in the area of the ROS opening Do not look in the area of the ROS window if the power is On and the laser is energized The following symbol and statement appear on a label in the machine The symbol by itself or the symbol and the statement may also appear in the service docum...

Page 7: ... related do not occur immediately Using the ESD Field Service Kit will eliminate these delayed failures and intermittent problems caused by ESD This will improve product reliability and reduce callbacks The ESD Field Service Kit should be used whenever Printed Wiring Boards or ESD sensitive components are being handled This includes activities like replacing or reseating of circuit boards or conne...

Page 8: ...irst test point listed is the location for the red meter lead and the second test point is the location for the black meter lead For example the following statement may be found in a RAP There is 5 VDC from TP7 to TP68 In this example the red meter lead would be placed on TP7 and the black meter lead on TP68 Another example of a statement found in a RAP might be There is 15 VDC from TP21 to TP33 I...

Page 9: ...February 2008 viii WorkCentre 5225 5230 Launch Version Introduction Translated Warnings ...

Page 10: ... des risques encourus concernant une exposition au rayon laser WARNING Do not try to bypass any laser interlocks for any reason Permanent eye damage could result if the laser is accidentally directed into your eye DANGER Ne pas essayer de shunter les contacts laser pour quelques raisons que ce soit Si le faisceau laser est dirigé accidentellement vers les yeux il peut en résulter des lésions ocula...

Page 11: ...es ou des chocs electriques ne pas effectuer mainte nance ou reglage avec le cordon d alimentation branche REP 7 2 1 MPT Feed Roll Retard Pad WARNING To avoid personal injury or shock do not perform repair or adjustment with electrical power applied to the machine DANGER Afin d eviter des blessures ou des chocs electriques ne pas effectuer mainte nance ou reglage avec le cordon d alimentation bran...

Page 12: ...ock do not perform repair or adjustment with electrical power applied to the machine DANGER Afin d eviter des blessures ou des chocs electriques ne pas effectuer mainte nance ou reglage avec le cordon d alimentation branche REP 11 6 2 Lamp Wire Harness WARNING To avoid personal injury or shock do not perform repair or adjustment with electrical power applied to the machine DANGER Afin d eviter des...

Page 13: ...ING To avoid personal injury or shock do not perform repair or adjustment with electrical power applied to the machine DANGER Afin d eviter des blessures ou des chocs electriques ne pas effectuer mainte nance ou reglage avec le cordon d alimentation branche REP 15 1 2 DADF Platen Cushion WARNING To avoid personal injury or shock do not perform repair or adjustment with electrical power applied to ...

Page 14: ...WARNING To avoid personal injury or shock do not perform repair or adjustment with electrical power applied to the machine DANGER Afin d eviter des blessures ou des chocs electriques ne pas effectuer mainte nance ou reglage avec le cordon d alimentation branche REP 16 3 1 Booklet PWB WARNING To avoid personal injury or shock do not perform repair or adjustment with electrical power applied to the ...

Page 15: ...G To avoid personal injury or shock do not perform repair or adjustment with electrical power applied to the machine DANGER Afin d eviter des blessures ou des chocs electriques ne pas effectuer mainte nance ou reglage avec le cordon d alimentation branche REP 16 2 10 Sub Paddle Solenoid Assembly WARNING To avoid personal injury or shock do not perform repair or adjustment with electrical power app...

Page 16: ...entre 5225 5230 Service Call Procedures Launch Version 1 Service Call Procedures Service Call Procedures 1 3 Initial Actions 1 3 Call Flow 1 4 Detailed Maintenance Activities HFSI 1 6 Cleaning Procedures 1 7 Final Actions 1 7 ...

Page 17: ...February 2008 1 2 WorkCentre 5225 5230 Launch Version Service Call Procedures ...

Page 18: ...ications b After informing the customer disconnect the machine from the customer s network c Check that the power cords are in good condition correctly plugged in the power source and free from any defects that would be a safety hazard Repair or replace the power cords as required Check that the circuit breakers are not tripped d Inspect any rejected copies Inquire as to or otherwise determine the...

Page 19: ... or smell select a mode 1 Sided 2Sided Finisher etc find the cause of the problem and proceed with servicing The operator operated the machine correctly Y N Explain to the operator how to operate the machine correctly The UI display is normal Y N Go to RAP OF 4 Dark Blank Display Refer to BSDs CH2 1 CH2 4 The problem occurs only in Print mode Y N The problem occurs only in Copy mode Y N The proble...

Page 20: ...that particular Client PC and if necessary ask the user to reinstall the printer driver Refer to IQ1 IOT Image Quality Entry RAP and then proceed with servicing If the problem persists ask the user to reinstall the printer driver Check the machine settings and if necessary ask the user to reinstall the printer driver If the problem continues replace the network cable If the problem persists replac...

Page 21: ...d Roll Retard Pad and Nudger Roll 954 824 IBT Belt counter 480K Replace the IBT Assembly 954 825 IBT Cleaner counter 100K Replace the IBT Cleaner 954 826 2nd BTR Counter 150K Replace the Bias Transfer Roll 954 830 K Developer Counter 420K Replace the K Developer 954 831 Y Developer Counter 420K Replace the Y Developer 954 832 M Developer Counter 420K Replace the M Developer 954 833 C Developer Cou...

Page 22: ...oth If the surface is exces sively dirty replace the IBT Belt PL 6 2 NOTE Do not rub the IBT CLeaning Blade If it is necessary to clean the blade use a soft brush or dry swab to remove any contamination Rubbing the blade will remove the pro tective coating 9 Finisher Check the paper path for debris or damage Clean the Finisher with a dry lint free cloth Final Actions Purpose To provide a guide for...

Page 23: ...February 2008 1 8 WorkCentre 5225 5230 Cleaning Procedures Final Actions Launch Version Service Call Procedures ...

Page 24: ... Adjustment Chart Not Found RAP 2 35 003 764 Image Overlay RAP 2 36 003 780 FAX Scan Compression Error RAP 2 36 003 795 AMS Limit Error RAP 2 37 003 930 300 DPI Scan RAP 2 37 003 931 400 DPI Scan RAP 2 38 003 932 600 DPI Scan RAP 2 38 003 933 300 DPI Scan RAP 2 39 003 934 400 DPI Scan RAP 2 39 003 935 600 DPI Scan RAP 2 40 003 940 Memory RAP 2 40 003 942 Document size Auto Detect Failure RAP 2 41 ...

Page 25: ...ar Tamper Home Sensor ON Fail 2 109 012 280 A Finisher Eject Home Sensor OFF Fail 2 110 012 283 A Finisher Set Clamp Home Sensor ON Fail 2 111 012 284 A Finisher Set Clamp Home Sensor OFF Fail 2 112 012 291 A Finisher Stapler Fail 2 113 012 301 A Finisher Top Cover Interlock OPEN 2 114 012 302 A Finisher Front Cover Interlock OPEN 2 115 012 903 A Finisher Paper Remains at Compiler Exit Sensor 2 11...

Page 26: ... RAP 2 175 016 340 ESS FontROM Fail 3 RAP 2 175 016 341 ESS FontROM Fail 4 RAP 2 176 016 342 ESS RTC Failure RAP 2 176 016 345 ESS NV Memory Failure RAP 2 177 016 347 ESS PageMemory Failure RAP 2 177 016 348 ESS PageMemory Failure 2 RAP 2 178 016 350 ESS SEEP ROM Failure 1 RAP 2 178 016 351 ESS SEEP ROM Failure 2 RAP 2 179 016 360 ESS UI Failure 1 RAP 2 179 016 362 ESS UI Failure 2 RAP 2 180 016 3...

Page 27: ...sion Report RAP 2 228 016 735 Updating Job Template RAP 2 228 016 736 Remote Directory Lock RAP 2 229 016 737 Remote Directory Removal RAP 2 229 016 738 PS Booklet Output Size Illegal RAP 2 230 016 739 Document and Output Mismatch RAP 2 230 016 740 Output Tray Incorrect RAP 2 231 016 741 Cannot Shift to Download Mode Failure RAP 2 231 016 742 Download Data ProductID Error RAP 2 232 016 743 Downloa...

Page 28: ...AP 2 274 018 525 HDD Full or HDD Access Error RAP 2 274 018 526 Rejected to be Refresh RAP 2 275 018 527 JT Monitor Internal Error RAP 2 275 018 528 Soap Request Error RAP 2 276 018 529 Duplicate Scan Request RAP 2 276 018 530 Authentication Error RAP 2 277 018 531 Failed to Create a New Job RAP 2 277 018 532 Too Many Jobs to Create a New Job RAP 2 278 018 543 Shared name error in SMB server RAP 2...

Page 29: ... 335 024 700 Shortage Memory Capacity or no Hard Disk RAP 2 335 024 742 Output Paper for Booklet Over Counts RAP 2 336 024 746 Print Request Failure Paper RAP 2 336 024 747 Print Instruction Failure RAP 2 337 024 748 Bates Numbering Digit Over RAP 2 337 024 775 Output paper for Booklet over counts 2 RAP 2 338 024 910 Tray 1 size mismatch RAP 2 338 024 911 Tray 2 size mismatch RAP 2 339 024 912 Tra...

Page 30: ... 2 396 027 548 SMB Protocol error 4 008 RAP 2 396 027 549 SMB Protocol error 4 009 RAP 2 397 027 564 SMB Protocol error 4 024 RAP 2 397 027 565 SMB Protocol error 4 025 RAP 2 398 027 566 SMB Protocol error 4 026 RAP 2 398 027 569 SMB TCP IP is not Started RAP 2 399 027 572 SMB Protocol error 4 032 RAP 2 399 027 573 SMB Protocol error 4 033 RAP 2 400 027 574 SMB Protocol error 4 034 RAP 2 400 027 5...

Page 31: ...8 034 501 Fax Communication RAP 2 448 034 505 Fax Communication RAP 2 449 034 506 Fax Communication RAP 2 449 034 507 Fax Communication RAP 2 450 034 508 Fax Communication RAP 2 450 034 509 Fax Communication RAP 2 451 034 510 Fax Communication RAP 2 451 034 511 Fax Communication RAP 2 452 034 512 Fax Communication RAP 2 452 034 513 Fax Communication RAP 2 453 034 514 Fax Communication RAP 2 453 03...

Page 32: ... 497 035 761 File Processing Error RAP 2 498 041 NVM 041 340 MCU PWB Data RAP 2 499 041 500 2 499 041 501 2 500 042 Drives 042 323 Drum K Motor Drive Failure RAP 2 501 042 325 Main Motor Failure RAP 2 501 047 Communication 047 211 OCT 1 RAP 2 503 047 212 OCT 2 RAP 2 504 047 213 Different Finisher Detected RAP 2 505 047 214 MCU Duplex Module RAP 2 505 047 215 MCU Exit Communication Error RAP 2 506 ...

Page 33: ...0 078 301 HCF Docking interlock Open RAP 2 560 078 500 Write to HCF ROM error detection During DLD method RAP 2 561 078 900 HCF Feed Out Sensor Static Jam RAP 2 561 078 940 HCF Paper Misfeed RAP 2 562 078 941 HCF Paper Tray Size Mismatch RAP 2 562 078 945 TTM Tray 3 Lift RAP 2 563 078 946 TTM Tray 4 Lift RAP 2 564 081 Fax Destination 081 799 Registered Destination RAP 2 565 091 Drum 091 402 Drum L...

Page 34: ... ABL Initialize RAP 2 617 116 382 ABL Initialize RAP 2 618 116 385 IDC Software RAP 2 618 116 388 MCC RAP 2 619 116 389 RAM Install RAP 2 619 116 390 ROM NVM Mismatch RAP 2 620 116 391 Country Code RAP 2 620 116 395 USB Software RAP 2 621 116 399 Initialization RAP 2 621 116 701 Memory Duplex RAP 2 622 116 702 Substitute Font RAP 2 622 116 703 PostScript Language RAP 2 623 116 710 HP GL 2 Memory O...

Page 35: ... 2 668 124 314 IOT Speed RAP 2 669 124 315 Serial Number Mismatch RAP 2 669 124 316 Product Mode RAP 2 670 124 317 All Product Mode RAP 2 670 124 318 Product Type Software Key RAP 2 671 124 319 All Product Types Software Key RAP 2 671 124 320 EPROM RAP 2 672 124 321 Backup SRAM RAP 2 672 124 322 Software Key RAP 2 673 124 323 Software Key Registration RAP 2 673 124 324 All Billings Mismatch RAP 2 ...

Page 36: ...ax Card Message Library Short of Memory RAP 2 705 133 219 Fax Work Memory RAP 2 705 133 220 Fax Control Task RAP 2 706 133 221 Fax Card Boot RAP 2 706 133 222 Fax Card does not respond intervalley RAP 2 707 133 223 Fax Card Reset RAP 2 707 133 224 Controller ROM Fax Card ROM RAP 2 708 133 226 Country Code RAP 2 708 133 280 Fax Option Slot 1 Board RAP 2 709 133 281 Received unknown message RAP 2 70...

Page 37: ...February 2008 2 14 WorkCentre 5225 5230 Launch Version Status Indicator Raps ...

Page 38: ...per limit number of sheet for XSA Procedure Retry the same operation after the fault is cleared or check limitation with XSA If the problem continues call for Service 002 770 Job Template Processing HD Full RAP Job aborted due to insufficient HDD capacity during Job Template processing Procedure Ask customer to separate job into smaller parts Helpful information may be found in User Guide sections...

Page 39: ...February 2008 2 16 WorkCentre 5225 5230 002 500 002 770 Launch Version Status Indicator Raps ...

Page 40: ...Procedure Check the P Js on the IIT IPS PWB PL 11 3 If the problem persists reload Firmware ADJ 9 3 1 003 319 IIT Video Driver Detection Failure RAP A Compression Threshold overflow DMA Transfer error or Other compression system errors were detected Procedure Check the P Js on the IIT IPS PWB PL 11 3 If the problem persists reload Firmware ADJ 9 3 1 ...

Page 41: ...tion Procedure Check the P Js on the IIT IPS PWB PL 11 3 Check the P Js on ESS PWB PL 9 2 If the problem persists reload Firmware ADJ 9 3 1 003 321 IISS ESS Communication Failure 2 RAP The acknowledgement could not be received after 2 resend attempts Procedure Check the P Js on the IIT IPS PWB PL 11 3 Check the P Js on ESS PWB PL 9 2 If the problem persists reload Firmware ADJ 9 3 1 ...

Page 42: ...s incorrect Procedure Check the P Js on the IIT IPS PWB PL 11 3 Check the P Js on ESS PWB PL 9 2 If the problem persists reload Firmware ADJ 9 3 1 003 323 IISS ESS Communication Failure 4 RAP The Message Length of the sent Message Packet is incorrect Procedure Check the P Js on the IIT IPS PWB PL 11 3 Check the P Js on ESS PWB PL 9 2 If the problem persists reload Firmware ADJ 9 3 1 ...

Page 43: ...ect Procedure Check the P Js on the IIT IPS PWB PL 11 3 Check the P Js on ESS PWB PL 9 2 If the problem persists reload Firmware ADJ 9 3 1 003 325 IISS ESS Communication Failure 6 RAP A parity error was detected by hardware in the IIT IPS PWB Procedure Check the P Js on the IIT IPS PWB PL 11 3 Check the P Js on ESS PWB PL 9 2 If the problem persists reload Firmware ADJ 9 3 1 ...

Page 44: ...IT IPS PWB Procedure Check the P Js on the IIT IPS PWB PL 11 3 Check the P Js on ESS PWB PL 9 2 If the problem persists reload Firmware ADJ 9 3 1 003 327 IISS ESS Communication Failure 8 RAP An overrun error was detected by hardware in the IIT IPS PWB Procedure Check the P Js on the IIT IPS PWB PL 11 3 Check the P Js on ESS PWB PL 9 2 If the problem persists reload Firmware ADJ 9 3 1 ...

Page 45: ...ted by the IIT IPS PWB Procedure Check the P Js on the IIT IPS PWB PL 11 3 Check the P Js on ESS PWB PL 9 2 If the problem persists reload Firmware ADJ 9 3 1 003 329 IISS ESS Communication Failure 10 RAP A transmission failure occurred Procedure Check the P Js on the IIT IPS PWB PL 11 3 Check the P Js on ESS PWB PL 9 2 If the problem persists reload Firmware ADJ 9 3 1 ...

Page 46: ...s incorrect Procedure Check the P Js on the IIT IPS PWB PL 11 3 Check the P Js on ESS PWB PL 9 2 If the problem persists reload Firmware ADJ 9 3 1 003 331 IISS ESS Communication Failure 12 RAP The Message Length of the received Message Packet is incorrect Procedure Check the P Js on the IIT IPS PWB PL 11 3 Check the P Js on ESS PWB PL 9 2 If the problem persists reload Firmware ADJ 9 3 1 ...

Page 47: ...e Packet is incorrect Procedure Check the P Js on the IIT IPS PWB PL 11 3 Check the P Js on ESS PWB PL 9 2 If the problem persists reload Firmware ADJ 9 3 1 003 333 IISS ESS Communication Failure 14 RAP A parity error was detected by the UART Procedure Check the P Js on the IIT IPS PWB PL 11 3 Check the P Js on ESS PWB PL 9 2 If the problem persists reload Firmware ADJ 9 3 1 ...

Page 48: ...by the UART Procedure Check the P Js on the IIT IPS PWB PL 11 3 Check the P Js on ESS PWB PL 9 2 If the problem persists reload Firmware ADJ 9 3 1 003 335 IISS ESS Communication Failure 16 RAP An overrun error was detected by the UART Procedure Check the P Js on the IIT IPS PWB PL 11 3 Check the P Js on ESS PWB PL 9 2 If the problem persists reload Firmware ADJ 9 3 1 ...

Page 49: ...he P Js on the IIT IPS PWB PL 11 3 Check the P Js on ESS PWB PL 9 2 If the problem persists reload Firmware ADJ 9 3 1 003 337 IISS ESS Communication Failure 18 RAP After restoring from Power Saver mode there was no response to the Power On command sent to the IIT IPS PWB within the specified time Procedure Check the P Js on the IIT IPS PWB PL 11 3 Check the P Js on ESS PWB PL 9 2 If the problem pe...

Page 50: ...r argument from the application Procedure Disconnect and reconnect the IIT Cable Check the P Js on ESS PWB PL 9 2 If the problem persists reload Firmware ADJ 9 3 1 003 339 IISS ESS Communication Failure 20 RAP The establishment of PAR transmission failed Procedure Disconnect and reconnect the IIT Cable Check the P Js on ESS PWB PL 9 2 If the problem persists reload Firmware ADJ 9 3 1 ...

Page 51: ...ng send occurred Procedure Disconnect and reconnect the IIT Cable Check the P Js on ESS PWB PL 9 2 If the problem persists reload Firmware ADJ 9 3 1 003 341 IISS ESS Communication Failure 22 RAP A PAR transmission error during send occurred Procedure Disconnect and reconnect the IIT Cable Check the P Js on ESS PWB PL 9 2 If the problem persists reload Firmware ADJ 9 3 1 ...

Page 52: ...argument from the application Procedure Disconnect and reconnect the IIT Cable Check the P Js on ESS PWB PL 9 2 If the problem persists reload Firmware ADJ 9 3 1 003 343 IISS ESS Communication Failure 24 RAP A PAR synchronization error during receive occurred Procedure Disconnect and reconnect the IIT Cable Check the P Js on ESS PWB PL 9 2 If the problem persists reload Firmware ADJ 9 3 1 ...

Page 53: ...ce and back RAP Different magnification for surface and back Procedure Change settings so that magnification is the same for both sides of the same document 003 750 Book Duplex Insufficient Docs RAP No sheets are stored in the setting conditions Procedure A menu setup is incorrect Refer customer to User Guide heading Booklet Creation ...

Page 54: ...incorrect Refer customer to following User Guide headings Scan Size Defaults Scan Size Original Size Defaults Repeat Image Other Settings Emulation Settings Internet Fax Profile 003 752 Cannot scan over 600DPI RAP The selected resolution was too large for scanning mixed size originals using the document feeder Procedure A menu setup is incorrect Refer customer to following User Guide headings Reso...

Page 55: ...canning mixed size originals using the document feeder Procedure A menu setup is incorrect Refer customer to following User Guide headings Resolution Internet Fax Profile Scan Resolution 003 754 S2X Recovery RAP There is a recoverable S2X error Initial Actions Power Off On Procedure Ask customer to cancel and rerun the job if the error did not clear after the power off on ...

Page 56: ...ial Actions Power Off On Procedure Ask customer to cancel and rerun the job if the error did not clear after the power off on 003 756 Blank Originals RAP No image data was scanned from the documents Initial Actions Power Off On Procedure Check if the document is comprised of blank sheets or if the front and back of the documents are correct Repeat operation ...

Page 57: ... RAP Non scannable 400dpi or more resolution detected after DADF Mix Duplex Mode Job is accepted Procedure Change to 300dpi or less resolution for scan or change the job to that scannable with Non Mixed mode 003 760 Scan Settings Error RAP Invalid Scan Job Parameter Procedure Abort job change parameters and repeat operations ...

Page 58: ... Tray or the Transparency Tray Procedure The paper size in the tray selected by auto tray switching differs from the paper size in the tray selected at the tray selection Either change the paper size for the tray or change the paper type priority setting 003 763 Adjustment Chart Not Found RAP When Automatic Gradation Correction was executed the patch for position detection on the document was not ...

Page 59: ...s an image overlay problem Initial Actions Power Off On Procedure Ask customer to verify the job setup and rerun the job 003 780 FAX Scan Compression Error RAP Compression of scanned data was unsuccessful Procedure Ask customer to lower the resolution or reduction enlargement ratio Or try to break down the size of the original ...

Page 60: ...rror RAP After auto document detection in Auto Reduce Enlarge the Reduce Enlarge ratio did not fall within the specified range 25 400 Procedure Ask customer to set the document size manually or change reduction enlargement ratio 003 930 300 DPI Scan RAP Cannot scan over 300 DPI Procedure Scan at 300 dpi or lower ...

Page 61: ...ntre 5225 5230 003 931 003 932 Launch Version Status Indicator Raps 003 931 400 DPI Scan RAP Cannot scan over 400 DPI Procedure Scan 400 dpi or lower 003 932 600 DPI Scan RAP Cannot scan 600 DPI Procedure Scan at under 600 dpi ...

Page 62: ...933 003 934 Status Indicator Raps Launch Version 003 933 300 DPI Scan RAP Next Documents Cannot scan over 300DPI Procedure Scan at 300 dpi or lower 003 934 400 DPI Scan RAP Next Documents Cannot scan over 400DPI Procedure Scan at 400 dpi or lower ...

Page 63: ...aunch Version Status Indicator Raps 003 935 600 DPI Scan RAP Next Documents Cannot scan 600DPI Procedure Scan at under 600 dpi 003 940 Memory RAP A scanner memory limit is reached Procedure Power Off On If the problem persists replace the IIT IPS PWB PL 11 3 ...

Page 64: ... Auto Detect Failure RAP The document size cannot be automatically detected Procedure Ask customer to set the document size manually 003 944 Image repeat count Failure RAP No complete images are output using Automatic Size Procedure A menu setup is incorrect Refer customer to User Guide heading Paper Size Settings ...

Page 65: ...hough part of the image will be cut off if it is not rotated Procedure A menu setup is incorrect Refer customer to following User Guide headings Rotate 90 degrees Image Rotation Rotation Direction Screen 003 947 Return Documents counts error RAP The number of documents returned by the user was less than the number of specified docu ments Procedure Check the number of documents and repeat the opera...

Page 66: ...size orientation and Color mode in ACS from the doc ument before document return was loaded Procedure Check the document size and repeat the operation 003 952 Document Color Mismatch RAP There is a color mismatch among returned documents Procedure Ask customer to cancel the job check job settings and rerun the job If the problem persists replace the IIT IPS PWB PL 11 3 ...

Page 67: ...prohibited a document of different size orientation from the initial document was detected Procedure Check the document size orientation and repeat the operation 003 956 Documents size unknown error RAP With Platen selected the document size could not be identified APS Auto Paper Selection only Procedure Enter the document size or select a tray with the same paper size as the document ...

Page 68: ...S Auto Paper Selection compatible tray that could supply paper for printing without omitting part of the image Procedure Select a tray that supplies such paper and repeat the operation 003 965 ATS APS No Paper IIT Detect RAP There was no paper in the tray for APS Auto Paper Selection Procedure Add paper in the tray and repeat the operation ...

Page 69: ...size input not included Mix Size is not selected Magnification is variable APS Copy job with the above is designated but the tray to be selected is not available Although A4SEF original is set it is detected as 8 5 11SEF Procedure 1 Load tray with the paper of the size displayed on the Panel or select the tray in which the paper requested is loaded 2 If A4SEF document is detected as Letter documen...

Page 70: ...punch for the selected paper size Procedure To designate appropriate Punch position or cancel Punch and restart the job appropriate posi tion and restart the job 003 969 Punch Size Error RAP Cannot punch at selected position APS Tray selection common Procedure To designate the proper Punch position or cancel Punch and restart the job ...

Page 71: ...er customer to following User Guide headings Load the Documents Document Feeder Paper Supply Original Size Mixed Size Originals Repeat Image Internet Fax Profile Scan Size Emulation Settings Original Size Defaults 2 Up On Receipt Scan Size Defaults 003 971 Prevention Code Detect RAP Prevention code detect with the right to cancel Procedure This document cannot be copied press Cancel Continue butto...

Page 72: ...cuments Covers Priority Send Delayed Start Internet Fax Profile Store for Polling Public Mailbox Document List Screen Mailbox Screen Check Mailbox Print Job Status Charge Print 003 973 Every direction difference RAP Rotation is not available even though the orientation of the document and the image are differ ent and part of the image will be omitted if it is not rotated Procedure A menu setup is ...

Page 73: ...dure No action required 003 976 FAX Line Memory Overflow N up RAP Document size exceeds scanning capacity Procedure A menu setup is incorrect Refer customer to following User Guide headings Load the Documents Document Feeder Paper Supply Original Size Mixed Size Originals Repeat Image Internet Fax Profile Scan Size Emulation Settings Original Size Defaults 2 Up On Receipt Scan Size Defaults ...

Page 74: ...et Fax Profile Scan Size Emulation Settings Original Size Defaults 2 Up On Receipt Scan Size Defaults 003 978 Color Document Miss Match Multi Scan RAP Document Color Mismatch a change of document in Multi Scan 1 A change of documents during scanning a Bound Document As Book Poster 2 In multi scan job on platen book copying AsBook Poster upon operations involving set ting document again size of doc...

Page 75: ... at the specified position Procedure A menu setup is incorrect Refer customer to following User Guide headings Staple Position Copy Output Copy Output Screen Image Rotation Rotation Direction Screen 003 981 Staple size error RAP Stapling on Documents with different widths Procedure Ensure customer selects stapling only when documents are the same width ...

Page 76: ...ccessing the Hard Drive Procedure Disconnect and reconnect the IIT IPS PWB Harness Check HDD electrical connections PL 9 2 If the problem persists reload Software ADJ 9 3 1 If the problem persists perform Hard Disk Diagnostic Program If the problem persists perform GP 6 Special Boot Modes HDD Initialization If the problem persists replace the IIT IPS PWB PL 11 3 ...

Page 77: ...February 2008 2 54 WorkCentre 5225 5230 003 982 Launch Version Status Indicator Raps ...

Page 78: ... GND BSD 5 4 Flag 14 The voltage is approx 5VDC Y N Replace the DADF PWB PL 15 3 Measure the voltage between the DADF PWB P758 3 and GND BSD 5 4 Flag 14 Actuate the DADF Feed Out Sensor with paper The voltage changes Y N Replace the DADF Feed Out Sensor PL 15 9 Replace the DADF PWB PL 15 3 Execute Component Control 005 001 The DADF Feed Motor PL 15 9 starts up Y N Check the connections of P J764 a...

Page 79: ...it or a short circuit Y N Repair the open circuit or short circuit Measure the voltage between the DADF PWB P761 10 and GND BSD 5 4 Flag 4 The voltage is approx 5VDC Y N Replace the DADF PWB PL 15 3 Measure the voltage between the DADF PWB P761 12 and GND BSD 5 4 Flag 3 Actuate the DADF Pre Registration Sensor with paper The voltage changes Y N Replace the DADF Pre Registration Sensor PL 15 7 Repl...

Page 80: ...5 and GND BSD 5 4Flag 2 The voltage is approx 5VDC Y N Replace the DADF PWB PL 15 3 Measure the voltage between the DADF PWB P761 14 and GND BSD 5 4 Flag 1 Actuate the DADF Registration Sensor with paper The voltage changes Y N Replace the DADF Registration Sensor PL 15 7 Replace the DADF PWB PL 15 3 Execute Component Control 005 001 The DADF Feed Motor PL 15 9 starts up Y N Check the connections ...

Page 81: ...1 The DADF Feed Motor PL 15 9 starts up Y N Check the connections of P J764 and P J754 P J764 and P J754 are connected cor rectly Y N Connect P J764 and P J754 Check the wire between J764 and J754 for an open circuit or a short circuit BSD 5 5 Flag 1 The wire between J764 and J754 is conducting without an open circuit or a short circuit Y N Repair the open circuit or short circuit Measure the volt...

Page 82: ... 5 4 Flag 6 The voltage is approx 5VDC Y N Replace the DADF PWB PL 15 3 Measure the voltage between the DADF PWB P761 9 and GND BSD 5 4 Flag 5 Actuate the DADF Invert Sensor with paper The voltage changes Y N Replace the DADF Invert Sensor PL 15 7 Replace the DADF PWB PL 15 3 Execute Component Control 005 026 The DADF Registration Motor PL 15 9 starts up Y N Check the connections of P J765 and P J...

Page 83: ...ND BSD 5 4 Flag 6 The voltage is approx 5VDC Y N Replace the DADF PWB PL 15 3 Measure the voltage between the DADF PWB P761 9 and GND BSD 5 4 Flag 5 Actuate the DADF Invert Sensor with paper The voltage changes Y N Replace the DADF Invert Sensor PL 15 7 Replace the DADF PWB PL 15 3 Execute Component Control 005 026 The DADF Registration Motor PL 15 9 starts up Y N Check the connections of P J765 a...

Page 84: ...d GND BSD 5 4 Flag 6 The voltage is approx 5VDC Y N Replace the DADF PWB PL 15 3 Measure the voltage between the DADF PWB P761 9 and GND BSD 5 4 Flag 5 Actuate the DADF Invert Sensor with paper The voltage changes Y N Replace the DADF Invert Sensor PL 15 7 Replace the DADF PWB PL 15 3 Execute Component Control 005 026 The DADF Registration Motor PL 15 9 starts up Y N Check the connections of P J76...

Page 85: ...or with paper The voltage changes Y N Replace the DADF Pre Registration Sensor PL 15 7 Replace the DADF PWB PL 15 3 Execute Component Control 005 026 The DADF Registration Motor PL 15 9 starts up Y N Check the connections of P J765 and P J755 P J765 and P J755 are connected cor rectly Y N Connect P J765 and P J755 Check the wire between J765 and J755 for an open circuit or a short circuit BSD 5 5 ...

Page 86: ...r PL 15 7 Replace the DADF PWB PL 15 3 Execute Component Control 005 001 The DADF Feed Motor PL 15 9 starts up Y N Check the connections of P J764 and P J754 P J764 and P J754 are connected cor rectly Y N Connect P J764 and P J754 Check the wire between J764 andJ754 for an open circuit or a short circuit BSD 5 5 Flag 1 The wire between J764 and J754 is conducting without an open circuit or a short...

Page 87: ...oltage changes Y N Replace the DADF Invert Sensor PL 15 7 Replace the DADF PWB PL 15 3 Execute Component Control 005 026 The DADF Registration Motor PL 15 9 starts up Y N Check the connections of P J765 and P J755 P J765 and P J755 are connected cor rectly Y N Connect P J765 and P J755 Check the wire between J765 and J755 for an open circuit or a short circuit BSD 5 5 Flag 2 The wire between J765 ...

Page 88: ...ent Control 005 001 The DADF Feed Motor PL 15 9 starts up Y N Check the connections of P J764 and P J754 P J764 and P J754 are connected cor rectly Y N Connect P J764 and P J754 Check the wire between J764 and J754 for an open circuit or a short circuit BSD 5 5 Flag 1 The wire between J764 and J754 is conducting without an open circuit or a short circuit Y N Repair the open circuit or short circui...

Page 89: ... P761 12 and GND BSD 5 4 Flag 3 Actuate the DADF Pre Registration Sensor with paper The voltage changes Y N Replace the DADF Pre Registration Sensor PL 15 7 Replace the DADF PWB PL 15 3 Execute Component Control 005 026 The DADF Registration Motor PL 15 9 starts up Y N Check the connections of P J765 and P J755 P J765 and P J755 are connected cor rectly Y N Connect P J765 and P J755 Check the wire...

Page 90: ...sor with paper The voltage changes Y N Replace the DADF Pre Registration Sensor PL 15 7 Replace the DADF PWB PL 15 3 Execute Component Control 005 026 The DADF Registration Motor PL 15 9 starts up Y N Check the connections of P J765 and P J755 P J765 and P J755 are connected cor rectly Y N Connect P J765 and P J755 Check the wire between J765 and J755 for an open circuit or a short circuit BSD 5 5...

Page 91: ...or short circuit Measure the voltage between the DADF PWB P759 3 and GND BSD 5 1 Flag 2 The voltage is approx 5VDC Y N Replace the DADF PWB PL 15 3 Measure the voltage between the DADF PWB P759 2 and GND BSD 5 1 Flag 1 Actuate the DADF Tray Size 1 Sensor with paper The voltage changes Y N Replace the DADF Tray Size 1 Sensor PL 15 10 Replace the DADF PWB PL 15 3 Execute Component Control 005 222 Ac...

Page 92: ...e voltage between the DADF PWB P759 2 and GND BSD 5 1 Flag 1 Actuate the DADF Tray Size 1 Sensor with paper The voltage changes Y N Replace the DADF Tray Size 1 Sensor PL 15 10 Replace the DADF PWB PL 15 3 Execute Component Control 005 222 Actuate the DADF Tray Size 2 Sensor with paper The display changes Y N Check the connections of P J772 and P J759 P J772 and P J759 are connected cor rectly Y N...

Page 93: ...he DADF PWB P759 2 and GND BSD 5 1 Flag 1 Actuate the DADF Tray Size 1 Sensor with paper The voltage changes Y N Replace the DADF Tray Size 1 Sensor PL 15 10 Replace the DADF PWB PL 15 3 Execute Component Control 005 222 Actuate the DADF Tray Size 2 Sensor with paper The display changes Y N Check the connections of P J772 and P J759 P J772 and P J759 are connected cor rectly Y N Connect P J772 and...

Page 94: ...is approx 5VDC Y N Replace the DADF PWB PL 15 3 Measure the voltage between the DADF PWB P758 3 and GND BSD 5 4 Flag 13 Actuate the DADF Feed Out Sensor with paper The voltage changes Y N Replace the DADF Feed Out Sensor PL 15 9 Replace the DADF PWB PL 15 3 Execute Component Control 005 206 Actuate the DADF Pre Registration Sensor PL 15 7 with paper The display changes Y N Check the connections of...

Page 95: ... between J769 and J758 is conducting without an open circuit or a short circuit Y N Repair the open circuit or short circuit Measure the voltage between the DADF PWB P758 1 and GND BSD 5 4 Flag 14 The voltage is approx 5VDC Y N Replace the DADF PWB PL 15 3 Measure the voltage between the DADF PWB P758 3 and GND BSD 5 4 Flag 13 Actuate the DADF Feed Out Sensor with paper The voltage changes Y N Rep...

Page 96: ...Procedure Switch off the power Ensure the ROM is properly installed in the DADF PWB Switch on the power If the problem persists replace the DADF PWB PL 15 3 005 275 DADF Error There is a processing error in the DADF PWB Procedure Switch off the power Disconnect and reconnect the P Js on the DADF PWB Switch on the power If the problem persists replace the DADF PWB PL 15 3 ...

Page 97: ...en J777 and J761 for an open circuit or a short circuit BSD 5 4 Flag 7 Flag 8 The wire between J777 and J761 is conducting without an open circuit or a short circuit Y N Repair the open circuit or short circuit Measure the voltage between the DADF PWB P761 4 and GND BSD 5 4 Flag 8 The voltage is approx 5VDC Y N Replace the DADF PWB PL 15 3 Measure the voltage between the DADF PWB P761 6 and GND BS...

Page 98: ...Nudger Sensor did not turn On within the specified time Initial Actions Refer to BSD 5 2 Procedure Manually operate the Feed Head mechanism The Feed Head mechanism moves smoothly Y N Replace the parts that are interfering with operation Execute Component Control 005 225 Actuate the DADF Nudger Sensor with paper The dis play changes Y N Check the connections of P J788 and P J786 P J788 and P J786 a...

Page 99: ... Flag 13 Flag 14 The wire between J769 and J758 is conducting without an open circuit or a short circuit Y N Repair the open circuit or short circuit Measure the voltage between the DADF PWB P758 1 and GND BSD 5 4 Flag 14 The voltage is approx 5VDC Y N Replace the DADF PWB PL 15 3 Measure the voltage between the DADF PWB P758 3 and GND BSD 5 4 Flag 13 Actuate the DADF Feed Out Sensor with paper Th...

Page 100: ... N Replace the DADF PWB PL 15 3 Measure the voltage between the DADF PWB P761 12 and GND BSD 5 4 Flag 3 Actuate the DADF Pre Registration Sensor with paper The voltage changes Y N Replace the DADF Pre Registration Sensor PL 15 7 Replace the DADF PWB PL 15 3 Replace the DADF PWB PL 15 3 A ...

Page 101: ...t P J753 F1 and F2 Check the wire between J753 and F1 and between J753 and F2 for an open circuit or a short circuit BSD 1 3 Flag 7 Flag 8 The wires between J753 and F1 and between J753 and F2 are conducting without an open circuit or a short circuit Y N Repair the open circuit or short circuit Check the conductivity of the DADF Interlock Switch PL 15 7 between J753 2 and J753 1 BSD 1 3 Flag 7 Fla...

Page 102: ...r replace Feeder Cover as required Connector between the Interlock Switch and the DADF PWB repair or replace as required The Interlock Switch for alignment or damage align or replace the L H Interlock Switch as required 005 500 Downloader Failure RAP Detected error while writing DADF ROM Cannot work normally because the contents of ROM have been erased Procedure Power Off On If it fails while retr...

Page 103: ...ectly Y N Connect P J769 and P J758 Check the wire between J769 and J758 for an open circuit or a short circuit BSD 5 4 Flag 13 Flag 14 The wire between J769 and J758 is conducting without an open circuit or a short circuit Y N Repair the open circuit or short circuit Measure the voltage between the DADF PWB P758 1 and GND BSD 5 4 Flag 14 The voltage is approx 5VDC Y N Replace the DADF PWB PL 15 3...

Page 104: ...ected cor rectly Y N Connect P J781 and P J761 Check the wire between J781 and J761 for an open circuit or a short circuit BSD 5 4 Flag 3 Flag 4 The wire between J781 and J761 is conducting without an open circuit or a short circuit Y N Repair the open circuit or short circuit Measure the voltage between the DADF PWB P761 10 and GND BSD 5 4 Flag 4 The voltage is approx 5VDC Y N Replace the DADF PW...

Page 105: ... or a short circuit Y N Repair the open circuit or short circuit Measure the voltage between the DADF PWB P761 15 and GND BSD 5 4 Flag 2 The voltage is approx 5VDC Y N Replace the DADF PWB PL 15 3 Measure the voltage between the DADF PWB P761 14 and GND BSD 5 4 Flag 1 Actuate the DADF Registration Sensor with paper The voltage changes Y N Replace the DADF Registration Sensor PL 15 7 Replace the DA...

Page 106: ...eck the connections between the Out Sensor and the DADF PWB If OK replace the Out Sensor If the problem persists replace the DADF PWB PL 15 3 005 911 DADF Exit 1 Sensor Static Jam Exit1 Sensor On detected at the timing below 1 Power On 2 Feeder Cover Interlock Close 3 Platen Interlock Close Procedure If the problem occurs frequently make sure that there is no obstacle blocking the light path on Ex...

Page 107: ...cedure Execute Component Control 005 211 DADF Invert Sensor Actuate the DADF Invert Sen sor PL 15 7 with paper The display changes Y N Check the connections of P J780 and P J761 P J780 and P J761 are connected cor rectly Y N Connect P J780 and P J761 Check the wire between J780 and J761 for an open circuit or a short circuit BSD 5 4 Flag 5 Flag 6 The wire between J780 and J761 is conducting withou...

Page 108: ...e paper Procedure Execute Component Control 005 218 DADF APS 1 Sensor Actuate the DADF APS 1 Sensor with paper The display changes Y N Check the connections of P J777 and P J761 P J777 and P J761 are connected cor rectly Y N Connect P J777 and P J761 Check the wire between J777 and J761 for an open circuit or a short circuit BSD 5 4 Flag 7 Flag 8 The wire between J777 and J761 is conducting withou...

Page 109: ...Y N Connect P J778 and P J761 Check the wire between J778 and J761 for an open circuit or a short circuit BSD 5 4 Flag 9 Flag 10 The wire between J778 and J761 is conducting without an open circuit or a short circuit Y N Repair the open circuit or short circuit Measure the voltage between the DADF PWB P761 1 and GND BSD 5 4 Flag 10 The voltage is approx 5VDC Y N Replace the DADF PWB PL 15 3 Measur...

Page 110: ... Y N Repair the open circuit or short circuit Measure the voltage between the DADF PWB P785 1 and GND BSD 5 4 Flag 12 The voltage is approx 5VDC Y N Replace the DADF PWB PL 15 3 Measure the voltage between the DADF PWB P785 3 and GND BSD 5 4 Flag 11 Actuate the DADF APS 3 Sensor with paper The voltage changes Y N Replace the DADF APS 3 Sensor PL 15 7 Replace the DADF PWB PL 15 3 Replace the DADF P...

Page 111: ...p Detected except for During Run during Stop or during Purge Procedure Removal of set document cancels the fault If it occurs frequently check the Level Sensor Tray Motor Tray Drive Assembly area for binding damage and or debris Check the connections between the Level Sensor and the DADF PWB If OK replace the Level Sensor If the problem persists replace the DADF PWB PL 15 3 005 940 DADF No Origina...

Page 112: ...rectly Y N Connect P J788 and P J786 Check the wire between J788 and J786 for an open circuit or a short circuit BSD 5 2 Flag 3 Flag 4 The wire between J788 and J786 is conducting without an open circuit or a short circuit Y N Repair the open circuit or short circuit Measure the voltage between the DADF PWB P786 7 and GND BSD 5 2 Flag 4 The voltage is approx 5VDC Y N Replace the DADF PWB PL 15 3 M...

Page 113: ... the open circuit or short circuit Measure the voltage between the DADF PWB PL 15 3 P786 1 and GND BSD 5 2 Flag 5 The voltage is approx 24VDC Y N Replace the DADF PWB PL 15 3 Replace the DADF Nudger Motor PL 15 6 If the problem persists replace the DADF PWB PL 15 3 Replace the DADF PWB PL 15 3 A ...

Page 114: ...N Install the Fuser Unit securely Check the resistance of the Center Thermistor between P600 5 and P600 6 BSD 10 1 Flag 2 Flag 3 The resistance is 3k ohms or higher Y N Replace the Fuser Unit PL 5 1 Check the wire between P J410 and J600 for an open circuit or a short circuit BSD 10 1 Flag 2 Flag 3 The wire between J410 and J600 is conducting without an open circuit or a short circuit Y N Repair t...

Page 115: ... the Fuser Unit securely Check the resistance of the Rear Thermistor between J600 2 and J600 4 BSD 10 1 Flag 2 Flag 3 The resistance is 3k ohms or higher Y N Replace the Fuser Unit PL 5 1 Check the wire between P J410 and J600 for an open circuit or a short circuit BSD 10 1 Flag 2 Flag 3 The wire between J410 and J600 is conducting without an open circuit or a short circuit Y N Repair the open cir...

Page 116: ... the LH Cover and the Front Cover Execute Component Control 071 036 Main Motor ON The Main Motor can be heard Y N Go to the OF 3 MAIN DRIVE ASSY RAP Check the resistance of the Rear Thermistor between J600 2 and J600 4 BSD 10 1 Flag 2 Flag 3 The resistance is 3k ohms or higher Y N Replace the Fuser Unit PL 5 1 Check the wire between P J410 and J600 for an open circuit or a short circuit BSD 10 1 F...

Page 117: ...er Y N Replace the Fuser Unit PL 5 1 Check the resistance of the Rear Thermistor between J600 2 and J600 4 BSD 10 1 Flag 2 Flag 3 The resistance is 3k ohms or higher Y N Replace the Fuser Unit PL 5 1 Check the wire between P J410 and J600 for a short circuit BSD 10 1 Flag 2 Flag 3 The wire between J410 and J600 is conducting without a short circuit Y N Repair the open circuit or short circuit Chec...

Page 118: ...ted Y N Replace the Fuser Unit PL 5 1 Check the resistance of the Main Lamp between J600 3 and J600 7 for an open circuit or a short circuit BSD 10 1 Flag 1 The resistance of the Main Lamp is 100 ohms or lower Y N Replace the Fuser Unit PL 5 1 Check the resistance of the Sub Lamp between J600 1 and J600 7 for an open circuit or a short circuit BSD 10 1 Flag 1 The resistance of the Sub Lamp is 100 ...

Page 119: ...N Replace the Fuser Fan PL 4 2 Check the wire between P J214 14 and P J408 1 for an open circuit or a short circuit BSD 10 2 Flag 4 The wire between J214 14 and J408 1 is conducting without an open circuit or a short circuit Y N Repair the open circuit or short circuit Replace the Main Drive Assembly PL 1 1 Replace the MCU PWB PL 9 1 010 420 Fuser Near end of life RAP BSD ON 10 3 The Fuser is near...

Page 120: ... the MCU PWB PL 9 1 Check the wires between MCU PWB and the Fuser Fan for an open or a short circuit BSD 10 2 Flag 1 Flag 2 Flag 3 Flag 4 The wires between MCU PWB and the Fuser Fan conducts with less than a few ohms Y N Repair the open circuit or short circuit Replace the Fuser Fan PL 4 2 Measure the voltage between the MCU PWB P J408 1 and GND BSD 10 2 Flag 4 The voltage is approx 0VDC Y N Check...

Page 121: ...February 2008 2 98 WorkCentre 5225 5230 010 421 Launch Version Status Indicator Raps ...

Page 122: ...emove the foreign object s and paper dust Check that the Finisher is installed properly The Finisher is properly installed and properly connected to the IOT Y N Reinstall the Finisher properly Enter Component Control 012 140 Actuate the Finisher Entrance Sensor The display changes Y N Check the connections of P J8709 and P J8729 P J8709 and P J8729 are securely connected Y N Connect P J8709 and P ...

Page 123: ...are OK Y N Repair the open or short circuit Measure the voltage between Finisher PWB J8709 3 and GND The voltage is approx 5VDC Y N Go to Wirenet A Finisher 5VDC and check the 5VDC circuit Measure the voltage between Finisher PWB J8709 2 and GND Actuate the Com pile Exit Sensor The voltage changes Y N Replace the Compile Exit Sensor PL 22 5 Check the wires and connectors for an intermittent open o...

Page 124: ...e paper is in normal condition without any problem that causes the paper to be bent or caught Y N Resolve any problem that causes the paper to be bent or caught Check the transport path for a foreign object deformed part and paper dust The transport path is in normal condition with no foreign object deformed part and paper dust Y N Repair the deformed part s and remove the foreign object s and pap...

Page 125: ...inisher PWB PL 22 7 012 161 A Finisher Set Eject Jam BSD ON 12 3 In the Eject Motor s ejecting operation Eject Home Sensor ON was detected within a specified time after the start of the reverse operation of the Eject Motor The Eject Motor should have ejected paper but returned Home earlier than specified Initial Actions Check the Eject Home Sensor is properly installed not broken and has no foreig...

Page 126: ...a specified time after the Stacker Tray started going down at initialization and dur ing a job the lower position of the tray Full could not be detected based on the changes in the Stacker Stack Sensor 1 and the Stacker Stack Sensor 2 Initial Actions Check the Stack Height Sensor is properly installed not broken and has no foreign object Check the Stacker Stack Sensors 1 and 2 are properly install...

Page 127: ...it Measure the voltage between Finisher PWB J8707 3 and GND The voltage is approx 5VDC Y N Go to Wirenet A Finisher 5VDC and check the 5VDC circuit Measure the voltage between Finisher PWB J8707 2 and GND Block and unblock the Stacker Stack Sensor 2 by rotating the actuator The voltage changes Y N Replace the Stacker Stack Sensor 2 PL 22 8 Check the wires and connectors for an intermittent open or...

Page 128: ...r an open or short circuit between J8700 and J8724 The wires between J8700 and J8724 are OK Y N Repair the open wire or short circuit Measure the voltage between Finisher PWB J8700 6 and GND The voltage is approx 5VDC Y N Go to Wirenet A Finisher 5VDC and check the 5VDC circuit Measure the voltage between Finisher PWB J8700 5 and GND Move the Front Tamper by hand to block and unblock the Front Tam...

Page 129: ...urely Check for an open or short circuit between J8700 and J8724 The wires between J8700 and J8724 are OK Y N Repair the open or short circuit Measure the voltage between Finisher PWB J8700 6 and GND The voltage is approx 5VDC Y N Go to Wirenet A Finisher 5VDC and check the 5VDC circuit Measure the voltage between Finisher PWB J8700 5 and GND Move the Front Tamper by hand to block and unblock the ...

Page 130: ...J8726 securely Check for an open or short circuit between J8700 and J8726 The wires between J8700 and J8726 are OK Y N Repair the open wire or short circuit Measure the voltage between Finisher PWB J8700 12 and GND The voltage is approx 5VDC Y N Go to Wirenet A Finisher 5VDC and check the 5VDC circuit Measure the voltage between Finisher PWB J8700 11 and GND Move the Rear Tamper by hand to block a...

Page 131: ...ircuit between J8700 and J8725 The wire between J8700 and J8725 is normally conductive with no open wire or short circuit Y N Repair the open wire or short circuit Measure the voltage between Finisher PWB J8700 9 and GND The voltage is approx 5VDC Y N Go to Wirenet A Finisher 5VDC and check the 5VDC circuit Measure the voltage between Finisher PWB J8700 8 and GND Block and unblock the Eject Home S...

Page 132: ...r short circuit between J8700 and J8726 The wire between J8700 and J8726 are OK Y N Repair the open or short circuit Measure the voltage between Finisher PWB J8700 12 and GND The voltage is approx 5VDC Y N Go to Wirenet A Finisher 5VDC and check the 5VDC circuit Measure the voltage between Finisher PWB J8700 11 and GND Move the Rear Tamper by hand to block and unblock the Rear Tamper Home Sensor T...

Page 133: ...pen or short circuit Measure the voltage between Finisher PWB J8700 9 and GND The voltage is approx 5VDC Y N Go to Wirenet A Finisher 5VDC and check the 5VDC circuit Measure the voltage between Finisher PWB J8700 8 and GND Block and unblock the Eject Home Sensor with a piece of paper The voltage changes Y N Replace the Eject Home Sensor PL 22 10 Check the wires and connectors for an intermittent o...

Page 134: ... wires between J8707 and J8742B and between J8742A and J8723 are OK Y N Repair the open or short circuit Measure the voltage between Finisher PWB J8707 9 and GND The voltage is approx 5VDC Y N Go to Wirenet A Finisher 5VDC and check the 5VDC circuit Measure the voltage between Finisher PWB J8707 8 and GND Rotate the Set Clamp Shaft by hand to block and unblock the Set Clamp Home Sensor The voltage...

Page 135: ...8707 andJ8742B and between J8742A and J8723 are OK Y N Repair the open or short circuit Measure the voltage between Finisher PWB J8707 9 and GND The voltage is approx 5VDC Y N Go to Wirenet A Finisher 5VDC and check the 5VDC circuit Measure the voltage between Finisher PWB J8707 8 and GND Rotate the Set Clamp Shaft by hand to block and unblock the acceptance surface of the Set Clamp Home Sensor Th...

Page 136: ...D Each voltage changes Y N Check the wires and connectors for an intermittent open or short circuit If the prob lem continues replace the Finisher PWB PL 22 7 Replace the Staple Assembly PL 22 4 Enter 012 046 and 012 047 alternately The display changes Y N Check the connections of P J8701 and P J8731 P J8701 and P J8731 are securely connected Y N Connect P J8701 and P J8731 securely Check for an o...

Page 137: ...P J8730 P J8701 and P J8730 are securely connected Y N Connect P J8701 and P J8730 securely Check for an open or short circuit between J8701 and J8730 The wires between J8701 and J8730 are OK Y N Repair the open or short circuit Measure the voltage between Finisher PWB J8701 3 and GND The voltage is approx 5VDC Y N Go to Wirenet A Finisher 5VDC and check the 5VDC circuit Measure the voltage betwee...

Page 138: ...ntermittent open or short circuit If the problem contin ues replace the Finisher PWB PL 22 7 012 903 A Finisher Paper Remains at Compiler Exit Sensor BSD ON 12 3 At Power On the Compile Exit Sensor detected paper While the Main Motor was operating at initialization at Power On the Compile Exit Sensor detected paper When the Cycle down operation at the end of a job was complete the Compile Exit Sen...

Page 139: ...nd reinstall the sensor properly Enter Component Control 012 140 Move the Finisher Entrance Sensor actuator by hand or with a piece of paper The display changes Y N Check the connections of P J8709 and P J8729 P J8709 and P J8729 are securely connected Y N Connect P J8709 and P J8729 securely Check for an open or short circuit between J8709 and J8729 The wire between J8709 and J8729 are OK Y N Rep...

Page 140: ...air the open circuit or short circuit Measure the voltage between the Finisher PWB P8987 4 and GND BSD 12 14 The voltage is approx 5VDC Y N Replace the Finisher PWB PL 23 16 Measure the voltage between the Finisher PWB P8987 6 and GND BSD 12 14 Actuate the H Transport Entrance Sensor with paper The voltage changes Y N Replace the H Transport Entrance Sensor PL 23 4 Replace the Finisher PWB PL 23 1...

Page 141: ...r the open circuit or short circuit Measure the voltage between the Finisher PWB P8987 4 and GND BSD 12 14 The voltage is approx 5VDC Y N Replace the Finisher PWB PL 23 16 Measure the voltage between the Finisher PWB P8987 6 and GND BSD 12 14 Actuate the H Transport Entrance Sensor with paper The voltage changes Y N Replace the H Transport Entrance Sensor PL 23 4 Replace the Finisher PWB PL 23 16 ...

Page 142: ...ir the open circuit or short circuit Measure the voltage between the Finisher PWB P8987 4 and GND BSD 12 14 The voltage is approx 5VDC Y N Replace the Finisher PWB PL 23 16 Measure the voltage between the Finisher PWB P8987 6 and GND BSD 12 14 Actuate the H Transport Entrance Sensor with paper The voltage changes Y N Replace the H Transport Entrance Sensor PL 23 4 Replace the Finisher PWB PL 23 16...

Page 143: ...r the open circuit or short circuit Measure the voltage between the Finisher PWB P8987 4 and GND BSD 12 14 The voltage is approx 5VDC Y N Replace the Finisher PWB PL 23 16 Measure the voltage between the Finisher PWB P8987 6 and GND BSD 12 14 Actuate the H Transport Entrance Sensor with paper The voltage changes Y N Replace the H Transport Entrance Sensor PL 23 4 Replace the Finisher PWB PL 23 16 ...

Page 144: ... the open circuit or short circuit Measure the voltage between the Finisher PWB P8987 4 and GND BSD 12 14 The voltage is approx 5VDC Y N Replace the Finisher PWB PL 23 16 Measure the voltage between the Finisher PWB P8987 6 and GND BSD 12 14 Actuate the H Transport Entrance Sensor with paper The voltage changes Y N Replace the H Transport Entrance Sensor PL 23 4 Replace the Finisher PWB PL 23 16 P...

Page 145: ...r short circuit Measure the voltage between the Finisher PWB P8988 6 and GND BSD 12 16 The voltage is approx 5VDC Y N Replace the Finisher PWB PL 23 16 Measure the voltage between the Finisher PWB P8988 5 and GND BSD 12 16 Actuate the Compile Entrance Sensor with paper The voltage changes Y N Replace the Compile Entrance Sensor PL 23 14 Replace the Finisher PWB PL 23 16 Execute Component Control 0...

Page 146: ...or short circuit Measure the voltage between the Finisher PWB P8988 6 and GND BSD 12 16 The voltage is approx 5VDC Y N Replace the Finisher PWB PL 23 16 Measure the voltage between the Finisher PWB P8988 5 and GND BSD 12 16 Actuate the Compile Entrance Sensor with paper The voltage changes Y N Replace the Compile Entrance Sensor PL 23 14 Replace the Finisher PWB PL 23 16 Execute Component Control ...

Page 147: ...4 2 and GND BSD 12 19 Actuate the Compile Paper Sensor with paper The voltage changes Y N Replace the Compile Paper Sensor PL 23 12 Replace the Finisher PWB PL 23 16 Alternately execute Component Control 012 054 Eject Motor FORWARD LO and Component Control 012 055 Eject Motor FORWARD HI The Eject Motor starts up Y N Check the connections of P J8878 and P J8983 P J8878 and P J8983 are con nected co...

Page 148: ...s Y N Replace the Stack Height Sensor 1 PL 23 11 Replace the Finisher PWB PL 23 16 Execute Component Control 012 265 Stack Height Sensor 2 Actuate the Stack Height Sensor with paper The display changes Y N Check the connections of J8874 and P J8988 J8874 and P J8988 are connected correctly Y N Connect J8874 and P J8988 Check the wire between J8874 and J8988 for an open circuit or a short circuit B...

Page 149: ...88 is conducting without an open circuit or a short circuit Y N Repair the open circuit or short circuit Measure the voltage between the Finisher PWB P8988 16 and GND BSD 12 24 The voltage is approx 5VDC Y N Replace the Finisher PWB PL 23 16 Measure the voltage between the Finisher PWB P8988 17 and GND BSD 12 24 Actuate the Stack Height Sensor 1 with paper The voltage changes Y N Replace the Stack...

Page 150: ...pen circuit or a short circuit Y N Repair the open circuit or short circuit Measure the voltage between the Finisher PWB P8988 16 and GND BSD 12 24 The voltage is approx 5VDC Y N Replace the Finisher PWB PL 23 16 Measure the voltage between the Finisher PWB P8988 17 and GND BSD 12 24 Actuate the Stack Height Sensor 1 with paper The voltage changes Y N Replace the Stack Height Sensor 1 PL 23 11 Rep...

Page 151: ...rox 5VDC Y N Replace the Finisher PWB PL 23 16 Measure the voltage between the Finisher PWB P8984 5 and GND BSD 12 19 Actuate the Front Tamper Home Sensor with paper The voltage changes Y N Replace the Front Tamper Home Sensor PL 23 12 Replace the Finisher PWB PL 23 16 Alternately execute Component Control 012 020 Front Tamper Motor FRONT ON and Com ponent Control 012 023 Front Tamper Motor REAR O...

Page 152: ...tage is approx 5VDC Y N Replace the Finisher PWB PL 23 16 Measure the voltage between the Finisher PWB P8984 5 and GND BSD 12 19 Actuate the Front Tamper Home Sensor with paper The voltage changes Y N Replace the Front Tamper Home Sensor PL 23 12 Replace the Finisher PWB PL 23 16 Alternately execute Component Control 012 020 Front Tamper Motor FRONT ON and Com ponent Control 012 023 Front Tamper M...

Page 153: ...prox 5VDC Y N Replace the Finisher PWB PL 23 16 Measure the voltage between the Finisher PWB P8984 8 and GND BSD 12 19 Actuate the Rear Tamper Home Sensor with paper The voltage changes Y N Replace the Rear Tamper Home Sensor PL 23 12 Replace the Finisher PWB PL 23 16 Alternately execute Component Control 012 026 Rear Tamper Motor FRONT ON and Compo nent Control 012 029 Rear Tamper Motor REAR ON T...

Page 154: ...Home Sensor connectors Puncher Motor for proper operation Puncher Motor connectors Procedure Enter Component Control 12 074 and 12 078 Puncher Motor PL 23 5 alternately Select Start The Puncher Motor runs Y N Select Stop Check circuit of the Punch Motor Refer to BSD 12 15 to troubleshoot the Circuit Select Stop Select 12 271 Puncher Home Sensor PL 23 5 Select Start Actuate the sen sor with a piece...

Page 155: ...elect Stop Check continuity between the Booklet Folder Knife Motor and the Booklet PWB and between the Booklet PWB and the Finisher PWB The continuity check is OK Y N Repair the open circuit or short circuit Replace the Booklet Folder Knife Motor PL 23 15 If the problem continues replace the Booklet PWB PL 23 21 If the problem persists replace Finisher PWB PL 23 16 Select Stop Select 13 101 Folder...

Page 156: ... 012 259 Eject Home Sensor ON Failure RAP BSD ON 12 22 Eject Motor operated in reverse motion with Eject Clamp Home Sensor OFF this sensor not detected to turn on subsequently within designated time period Eject Motor operated in reverse motion with Eject Clamp Home Sensor OFF this sensor not detected to be on upon stop after being detected to be on Initial Actions Power OFF ON Remove foreign subs...

Page 157: ...re Manually operate the Eject mechanism The Eject mechanism moves smoothly Y N Replace the parts that are interfering with operation Execute Component Control 012 250 Eject Clamp Home Sensor Actuate the Eject Clamp Home Sensor with paper The display changes Y N Check the connections of J8870 and P J8988 J8870 and P J8988 are connected correctly Y N Connect J8870 and P J8988 Check the wire between ...

Page 158: ...the Tamper mechanism The Tamper mechanism moves smoothly Y N Replace the parts that are interfering with operation Execute Component Control 012 221 Rear Tamper Home Sensor Actuate the Rear Tamper Home Sensor with paper The display changes Y N Check the connections of J8882 and J8984 J8882 and J8984 are connected cor rectly Y N Connect J8882 and J8984 Check the wire between J8882 and J8984 for an ...

Page 159: ...nection failure The Booklet Fold Knife Motor connectors for connection failure The Knife drive mechanism for a foreign substance Procedure Manually move the Booklet Tamper to both ends Enter Component Control 013 022 Folder Knife Motor FWD and 013 023 Folder Knife Motor REV alternately Select Start The Booklet Folder Roll Motor energizes Y N Select Stop Check continuity between the Booklet Folder ...

Page 160: ...op Select 013 142 Rear Staple Home Switch Select Start Actuate the Rear Staple Home Switch The display changes Y N Check the connections of P J8895 P J8893 and P J8995 P J8895 P J8893 and P J8995 are connected correctly Y N Connect P J8895 P J8893 and P J8995 Check the wire between J8895 and J8995 for an open circuit or a short circuit BSD 12 27 The wire between J8895 and J8995 is conducting witho...

Page 161: ...e is approx 5VDC Y N Replace the Finisher PWB PL 23 16 Measure the voltage between the Finisher PWB P8988 8 and GND BSD 12 22 Actuate the Eject Clamp Home Sensor with paper The voltage changes Y N Replace the Eject Clamp Home Sensor PL 23 11 Replace the Finisher PWB PL 23 16 Alternately execute Component Control 012 054 Eject Motor FWD LO and Component Con trol 012 055 Eject Motor FWD HI The Eject...

Page 162: ...approx 5VDC Y N Replace the Finisher PWB PL 23 16 Measure the voltage between the Finisher PWB P8988 11 and GND BSD 12 22 Actuate the Eject Clamp Home Sensor with paper The voltage changes Y N Replace the Eject Clamp Home Sensor PL 23 11 Replace the Finisher PWB PL 23 16 Alternately execute Component Control 012 054 Eject Motor FWD LO and Component Con trol 012 055 Eject Motor FWD HI The Eject Mot...

Page 163: ...n trol 012 055 Eject Motor FWD HI The Eject Motor PL 22 9 starts up Y N Check the connections of P J8878 and P J8983 P J8878 and P J8983 are con nected correctly Y N Connect P J8878 and P J8983 Check the wire between J8878 and J8983 for an open circuit or a short circuit BSD 12 22 The wire between J8878 and J8983 is conducting without an open circuit or a short circuit Y N Repair the open circuit ...

Page 164: ...ducting without an open circuit or a short circuit Y N Repair the open circuit or short circuit Measure the voltage between the Booklet PWB of each P8894 P8995 8 9 10 11 and GND BSD 12 26 27 The voltage is approx 24VDC Y N Replace the Booklet PWB PL 23 21 Replace the Finisher PWB PL 23 16 Select Stop Select 013 141 Front Staple Home Switch or 013 142 Rear Staple Home Switch Select Start Actuate th...

Page 165: ...Position Sensor with paper The voltage changes Y N Measure the voltage between the Booklet PWB p8991 2 and GND BSD 12 20 Actuate the Staple Move Position Sensor with paper The voltage changes Y N Replace the Staple Move Position Sensor PL 23 18 Check the wire between the Booklet PWB and the Finisher PWB for an open or short circuit If the problem continues replace the Booklet PWB PL 23 21 Replace ...

Page 166: ...between the Finisher PWB P8985 5 and GND BSD 12 20 Actuate the Staple Move Position Sensor with paper The voltage changes Y N Measure the voltage between the Booklet PWB p8991 2 and GND BSD 12 20 Actuate the Staple Move Position Sensor with paper The voltage changes Y N Replace the Staple Move Position Sensor PL 23 18 Check the wire between the Booklet PWB and the Finisher PWB for an open or short...

Page 167: ...nection failure Check Actuator part for deformation Procedure Enter Component Control 012 300 Eject Cover Switch PL 23 11 Select Start Actuate the Eject Cover Switch The display changes Y N Select Stop Check continuity of the Eject Cover Switch The continuity check is OK Y N Replace the Eject Cover Switch PL 23 11 Check continuity between the Eject Cover Switch and the Finisher PWB If the check is...

Page 168: ...ch Open close the Finisher Front Cover The display changes Y N Check the connections of J8891 and J8982 J8891 and J8982 are connected cor rectly Y N Connect J8891 and J8982 Check the wire between J8891 and J8982 for an open circuit or a short circuit BSD 12 12 The wire between J8891 and J8982 is conducting without an open circuit or a short circuit Y N Repair the open circuit or short circuit Chec...

Page 169: ...Y N Connect J8860 and J8987 Check the wire between J8860 and J8987 for an open circuit or a short circuit BSD 12 14 The wire between J8860 and J8987 is conducting without an open circuit or a short circuit Y N Repair the open circuit or short circuit Measure the voltage between the Finisher PWB P8987 1 and GND BSD 12 14 The voltage is approx 5VDC Y N Replace the H Transport Interlock Sensor PL 23 ...

Page 170: ...nload Failure RAP Detected error while writing to Finisher ROM Proper operation not available since ROM may have been erased Procedure Retry download If the problem continues replace the FInisher ROM PL 23 16 012 700 Punch Dust Nearly Full RAP Punch Dust Tray nearly full Procedure Empty the Punch Dust Tray ...

Page 171: ...nd J8987 are connected cor rectly Y N Connect J8861 and J8987 Check the wire between J8861 and J8987 for an open circuit or a short circuit BSD 12 14 The wire between J8861 and J8897 is conducting without an open circuit or a short circuit Y N Repair the open circuit or short circuit Measure the voltage between the Finisher PWB P8987 4 and GND BSD 12 14 The voltage is approx 5VDC Y N Replace the F...

Page 172: ... connected correctly Y N Connect J8868 and P J8988 Check the wire between J8868 and J8988 for an open circuit or a short circuit BSD 12 16 The wire between J8868 and J8888 is conducting without an open circuit or a short circuit Y N Repair the open circuit or short circuit Measure the voltage between the Finisher PWB P8988 3 and GND BSD 12 16 The voltage is approx 5VDC Y N Replace the Finisher PWB...

Page 173: ...nnected correctly Y N Connect J8868 and P J8988 Check the wire between J8868 and J8988 for an open circuit or a short circuit BSD 12 16 The wire between J8868 and J8888 is conducting without an open circuit or a short circuit Y N Repair the open circuit or short circuit Measure the voltage between the Finisher PWB P8988 3 and GND BSD 12 16 The voltage is approx 5VDC Y N Replace the Finisher PWB PL...

Page 174: ...ge changes Y N Replace the H Transport Entrance Sensor PL 23 4 Replace the Finisher PWB PL 23 16 Replace the Finisher PWB PL 23 16 012 935 Paper at Xport Entrance Sensor BSD ON 12 16 Control logic reports paper at the Xport Entrance Sensor Initial Actions Check for obstructions in the paper path Check that the Finisher is dock correctly to ensure proper Transport Gate operation Procedure Enter Com...

Page 175: ... for a foreign substance Procedure Enter Component Control 14 275 Puncher Box Set Sensor PL 23 5 Select Start Remove and insert the Puncher Waste Bin manually The display changes Y N Select Stop Check continuity between the Puncher Box Set Sensor and Finisher Main PWB The continuity check is OK Y N Repair the open circuit or short circuit Replace the Puncher Box Set Sensor PL 23 5 If the problem c...

Page 176: ...nsure the Staple Head is free from obstructions Procedure Check the Staple Move Home Sensor for the following wiring connections operation voltage 013 211 Booklet Staple Move Home SNR OFF Fail RAP BSD ON 12 25 Booklet Staple Move Home SNR does not turn off within designated time period Initial Actions Power Off On Ensure the Staple Head is free from obstructions Procedure Check the Staple Move Hom...

Page 177: ...ff On Ensure the Staple Head is free from obstructions Procedure Check the Staple Move Home Sensor for the following wiring connections operation voltage 013 213 Booklet Staple Move Position SNR OFF Fail RAP Booklet Staple Move Position SNR does not turn off within designated time period Initial Actions Power Off On Ensure the Staple Head is free from obstructions Procedure Check the Staple Move H...

Page 178: ...ooklet Unit or Fold Unit Initial Actions Power Off On Procedure Check the Book Folder for the following operation binding ware debris 013 306 Booklet Safety SW Open RAP BSD ON 12 13 Upon turning power on a problem is detected in Booklet Unit or Fold Unit Initial Actions Ensure the Cover is closed Procedure Check the Booklet Safety Switch for the following wiring connections operation voltage ...

Page 179: ... Indicator Raps 013 307 Booklet Cover Open RAP BSD ON 12 13 Upon turning power on a problem is detected in Booklet Unit or Fold Unit Initial Actions Ensure the Cover is closed Procedure Check the Booklet Cover Switch for the following wiring connections operation voltage ...

Page 180: ... 9 2 If the problem persists perform Hard Disk Diagnostic Program If the problem persists replace the HDD PL 9 2 016 211 Software Option System Memory Low RAP One of the Software option functions cannot be executed due to insufficient System Memory capacity Initial Actions Power Off On Procedure Refer customer to following User Guide headings to check memory usage Allocate Memory Memory Settings C...

Page 181: ...s Power Off On Procedure Refer customer to following User Guide headings to check memory usage Allocate Memory Memory Settings Properties Properties Features Maximum Stored Pages Mailbox Screen Data Encryption Memory Full Procedure Covers 016 213 Software Option Printer PWB RAP BSD ON 16 1 One of the Software option functions cannot be executed due to a PRT_CARD error or PRT_CARD not installed Pro...

Page 182: ...er Mismatch RAP The Serial Numbers are not in sync Initial Actions Power Off On Procedure Go to GP 4 016 215 Software Option RAP Functions such as scanner cannot be executed due to an option PWB error Initial Actions Power Off On Procedure Check installation and electrical connections of PWBs on PL 9 1 and PL 9 2 ...

Page 183: ...ecuted due to an option PWB error Initial Actions Power Off On Procedure Check installation and electrical connections of PWBs on PL 9 1 and PL 9 2 016 217 Software Option RAP Functions such as scanner cannot be executed due to an option PWB error Initial Actions Power Off On Procedure Check installation and electrical connections of PWBs on PL 9 1 and PL 9 2 ...

Page 184: ... executed due to an option PWB error Initial Actions Power Off On Procedure Install the PS Kit check with System Administrator for availability of the Kit 016 219 Software Option RAP Functions such as scanner cannot be executed due to an option PWB error Initial Actions Power Off On Procedure Check installation and electrical connections of PWBs on PL 9 1 and PL 9 2 ...

Page 185: ...016 220 S2X Unrecoverable Error RAP Unrecoverable error sent by S2X Initial Actions Power Off On Procedure If operation is not normal replace S2X board 016 221 S2X Communication Error RAP S2X communication error Initial Actions Power Off On Procedure If operation is not normal replace S2X board ...

Page 186: ...elf diag error RAP S2X self diag error Initial Actions Power Off On Procedure If operation is not normal replace S2X board 016 223 S2X SDRAM Error RAP S2X SDRAM Error Initial Actions Power Off On Procedure Remove then reinsert SDRAM memory to check for proper install If the problem continues replace S2X PWBA ...

Page 187: ...Error RAP S2X failed to access Internal PCI space Initial Actions Power Off On Procedure Remove then reinsert SDRAM memory to check for proper install If the problem continues replace S2X PWBA 016 225 S2X ROM CheckSum Error RAP S2X failed in ROM Checksum test Initial Actions Power Off On Procedure Replace S2X board ...

Page 188: ...tions Power Off On Procedure 1 Check IISS S2X cable for disconnection 2 If NG replace the cable 3 If still NG to replace S2XIF Board 4 If still NG after 3 above is complete to replace Ext Board 5 If still NG after 4 above is complete to replace S2X Board 016 227 S2X DDR Error RAP S2X failed in Internal DDR Memory Write Read Test Initial Actions Power Off On Procedure Replace S2X board ...

Page 189: ... High compression processing result obtained by using Internal Test Pattern Initial Actions Power Off On Procedure Remove insert SDRAM memory to check if it is securely mounted If the problem continues replace S2X PWBA 016 240 S2X NVM CheckSum Fail RAP S2X failed in NVM Checksum test Initial Actions Power Off On Procedure Replace S2X PWBA NVM memory is loaded directly to Board ...

Page 190: ...log file GetJobLog from external application AWAYS via SSM Procedure Obtain job log file GetJobLog from external application AWAS via SSMI After that Power OFF ON 016 311 Scanner Install RAP The system detected that the scanner is not installed Procedure Check the electrical connections between the IIT and the ESS Ensure ribbon cable is connected to P J 320 on ESS PWB PL 9 2 NOTE FAX may be remove...

Page 191: ...f each connector between the IIT and the IOT Replace the IIT IPS PWB PL 11 3 If the problem persists replace the MCU PWB PL 9 1 016 316 Page Memory Not Detected RAP The system detected that the Page Memory Standard of the scanner was not installed Initial Actions Power Off On Procedure Ensure P J s on the ESS PWB PL 9 2 and the IIT IPS PWB PL 11 3 are securely connected Check the installation of t...

Page 192: ...B PL 11 3 are securely connected Check the installation of the Printer PWB if present 016 318 Page Memory Error Option RAP The system detected an error in the Page Memory Option of the scanner Initial Actions Power Off On Procedure Check the installation of the Printer PWB if present Refer customer to following User Guide headings to check memory usage Allocate Memory Memory Settings Properties Pr...

Page 193: ...tions Power Off On Procedure Check the installation of the FAX PWB Check that P Js on FAX PWB are securely connected 016 322 JBA Account Full RAP The accumulated accounting data in Job Based Accounting reached the specified value 15000 Procedure Switch the power off then on 2 minutes after the job is attempted after an external Accounting Server has read the accounting data ...

Page 194: ...cheduled Image Overwrite to cancel operation turn Power OFF ON 016 324 B Formatter Fatal Error RAP An internal formatting error occurred NOTE Unrecoverable error was detected within Fax Send image conversion area B Formatter task from extended mailbox in Multi Send using Job Flow Indication or UI Multi Send Initial Actions Power Off On Procedure If the problem persists replace the ESS PWB PL 9 2 ...

Page 195: ...dure Remove insert ESS DDR DIMM 1 If the problem continues replace ESS DDR DIMM 1 PL 11 2 If the problem persists replace ESS PWB PL 9 2 016 332 ESS SystemMemory Fail 3 RAP Capacity of Slot1 and Slot2 loaded memory is out of spec Initial Actions Power Off On Procedure Remove insert ESS DDR DIMM 1 and 2 If the problem continues replace ESS DDR DIMM 1 and 2 PL 11 2 If the problem persists replace ES...

Page 196: ...l Actions Power Off On Procedure Replace ESS ROM DIMM 2 PL 9 2 If the problem continues replace ESS PWB PL 9 2 016 336 ESS ProgramROM Fail 2 RAP Program ROM1 Write Command failure Initial Actions Power Off On Procedure Perform the following Remove insert ESS ROM DIMM 1 Replace ESS ROM DIMM 1 PL 9 2 Remove insert Print Kit Replace Printer Kit PL xxx Replace ESS PWB PL 9 2 ...

Page 197: ...failure Initial Actions Power Off On Procedure Remove insert ESS ROM DIMM 2 If the problem continues replace ESS ROM DIMM 2 PL 11 2 If the problem persists replace ESS PWB PL 9 2 016 338 ESS FontROM Fail 1 RAP OnBoard loaded Font ROM ID is out of spec Initial Actions Power Off On Procedure Replace Print Kit If the problem continues replace ESS PWB PL 9 2 ...

Page 198: ...form the following Remove insert ESS FontROM DIMM 1 Replace ESS FontROM DIMM 1 PL 9 2 Remove insert Print Kit Replace Printer Kit PL xxx Replace ESS PWB PL 9 2 016 340 ESS FontROM Fail 3 RAP Slot2 loaded Font ROM ID is out of spec Initial Actions Power Off On Procedure Remove insert ESS FontROM DIMM 2 If the problem continues replace ESS FontROM DIMM 2 PL 9 2 If the problem persists replace ESS PW...

Page 199: ...nitial Actions Power Off On Procedure Remove insert ESS FontROM DIMM 2 If the problem continues replace ESS FontROM DIMM 2 PL 9 2 If the problem persists replace ESS PWB PL 9 2 016 342 ESS RTC Failure RAP RTC time range is out of the specified range Ex 13 month 36 day Time does not go on Initial Actions Power Off On Procedure If the problem persists replace ESS PWB PL 9 2 ...

Page 200: ...al Actions Power Off On Procedure Replace the NVM PWB PL xxx If the problem continues replace ESS PWB PL 9 2 016 347 ESS PageMemory Failure RAP Slot2 loaded memory capacity is out of spec Initial Actions Power Off On Procedure Remove insert PageMemory Option If the problem continues replace PageMemory Option PL 9 2 If the problem persists replace ESS PWB PL 9 2 ...

Page 201: ...On Procedure Check the Page Memory connection If the problem continues replace PageMemory Option PL 9 2 If the problem persists replace ESS PWB PL 9 2 016 350 ESS SEEP ROM Failure 1 RAP Product ID cannot be obtained Initial Actions Power Off On Procedure Check SEEPROM connection for bent pins Check Controller Board BP Board Cable connec tions If the problem continues replace ESS PWB PL 9 2 ...

Page 202: ...On Procedure Check SEEPROM connection for bent pins Check Controller Board BP Board Cable connec tions If the problem continues replace ESS PWB PL 9 2 016 360 ESS UI Failure 1 RAP PCI Config space W R V test error Initial Actions Power Off On Procedure Remove insert UI Card If the problem continues replace the UI Card PL xxx If the problem persists replace ESS PWB PL 9 2 ...

Page 203: ... On Procedure Perform the following in order Remove insert UI Cable Remove insert UI Card Replace the UI Cable Replace the UI Card Replace the UI PL 11 1 Replace ESS PWB PL 9 2 016 363 ESS LyraCard Failure RAP PCI Config space W R V test or internal register W R V test error Initial Actions Power Off On Procedure Perform the following in order Remove insert LYZER Card Remove insert JPEG PWB Replac...

Page 204: ...ollowing in order Remove insert LYZER Card Remove insert USB 0Host Card Replace the LYZER Card Replace the USB 0Host Card Replace ESS PWB PL 9 2 016 365 ESS USB2 0 Device Failure RAP PCI Config space W R V test or internal register W R V test error Initial Actions Power Off On Procedure Perform the following in order Remove insert LYZER Card Remove insert USB 0Device Card Replace the LYZER Card Re...

Page 205: ...ions Power Off On Procedure Perform the following in order Remove insert HDD Cable Remove insert HDD Replace the HDD HDD Cable PL 9 2 Replace ESS PWB PL 9 2 016 367 ESS HDD Failure 2 RAP HDD W R V test error Initial Actions Power Off On Procedure Perform the following in order Remove insert HDD Cable Remove insert HDD Replace the HDD HDD Cable PL 9 2 Replace ESS PWB PL 9 2 ...

Page 206: ...ctions Power Off On Procedure Perform the following in order Check the Lyzer Card connection Remove insert Lyzer Card Replace the Lyzer Card Replace ESS PWB PL 9 2 016 369 ESS S2X PWB Failure RAP PCI Config space W R V test error Initial Actions Power Off On Procedure Perform the following in order Check the Lyzer Card connection Remove insert Lyzer Card Replace the Lyzer Card Replace ESS PWB PL 9...

Page 207: ...il signal informing that authentication method set for M C cannot be processed is received from Authentication device physically network connected with M C 2 The signal mentioned in the above 1 is received from authentication server NOTE M C cannot distinguish between 1 or 2 Procedure 1 Check switch setting of Authentication device physical network connection with M C 2 Try all authentication meth...

Page 208: ...out Procedure Check switch setting and network connection of Authentication device physical network con nection with M C and connect it properly 016 403 802 1x Certificate Failure RAP 1 Root certificate is not stored in M C 2 M C root certificate and authentication server certificate are not the same Procedure 1 Store root certificate in M C 2 Conform authentication server certificate to M C root ...

Page 209: ...cant function of M C 2 Illegal protocol signal is received from authentication server Procedure To retry the operation 016 450 SMB Host Name Duplicated RAP A PC of the same host name exists on the network Initial Actions Power Off On Procedure Refer customer to Systems Administrator Guide headings Information Checklist Changing the Settings Setting Format of config txt ...

Page 210: ...wer Off On Procedure 1 Check if DNS server address has been properly set to the device 2 Ask system administrator customer if DNS the server settings allow Dynamic DNS using IPv6 addresses 016 454 DNS Dynamic Update RAP Unable to retrieve the IP address from DNS Initial Actions Power Off On Procedure Check the DNS confutation and IP address of the retrieve setting ...

Page 211: ...elect Change Settings 9 Change the value using the scroll buttons or select required options 10 Select Save 11 Return to main menu 016 456 SMTP time asynchronous RAP A standard time synchronized source message and an asynchronous message was received from the SMTP server Initial Actions Power Off On Procedure If the time on the machine is incorrect User Guide heading Changing the Default Time Set ...

Page 212: ...s Launch Version 016 500 DIMM RAP A definition is not available at time of publication Procedure A procedure is not available at time of publication 016 501 S2X RAP A definition is not available at time of publication Procedure A procedure is not available at time of publication ...

Page 213: ...L 9 2 If the problem persists disconnect and reconnect the electrical connections on the HDD PL 11 2 If the problem persists reload Software ADJ 9 3 1 If the problem persists replace the ESS PWB PL 9 2 016 503 SMTP Redirector RAP The Redirector cannot resolve the SMTP Simple Mail Transfer Protocol Server address Initial Actions Power Off On Procedure Refer customer to System Administrator Guide he...

Page 214: ...IP address Refer customer to System Administrator Guide headings E mail E mail Environments E mail Setting Setup POP3 Server Settings Test Mail 016 505 Redirector POP Authentication RAP The Redirector cannot pass POP Post Office Protocol authentication Initial Actions Power Off On Procedure Check that the login name and password for the POP Server are correct Refer customer to System Administrator...

Page 215: ...kage and XPS decomposer internal error occurs while in XPS Bridge is processing Procedure Print using printer driver ART EX PCL etc from XPS Viewer 016 514 XPS Error RAP Invalid Schema parameter error XPS file breakage and XPS decomposer internal error occurs while in XPS Bridge is processing Procedure Print using printer driver ART EX PCL etc from XPS Viewer ...

Page 216: ...n the problem persists even with memory extended to the max capacity print using driver ART EX PCL etc from XPS Viewer 016 516 XPS PrintTicket Description Error RAP Procedure Check if there is any problem in usage of the application for submitting print job and print request content When no problem is found to contact supplier of the relevant application for submitting print job When the problem c...

Page 217: ...change of ProcessColorModel or resolution bi tone con tone parameter while in interpretation of job with Booklet designation Procedure Rewrite PostScript file not to change Page Device ProcessColorModel during operation 016 519 Device DV Reached Limit RAP Device Document Volume Reached Limit Procedure Change the maximum number of documents that can be printed ...

Page 218: ...P server requires an SSL Client Certificate Initial Actions Power Off On Procedure Set the SSL Client Certificate on the machine 016 523 LDAP RAP There is a LDAP Lightweight Directory Access Protocol server SSL Secure Socket Layer authentication error The server certificate data was incorrect The machine does not trust the LDAP server s SSL certificate Initial Actions Power Off On Procedure Regist...

Page 219: ...on with SSL setting in LDAP Server Directory Service can be set to Disabled to avoid an error but the connected LDAP server security is not guaranteed 016 525 LDAP RAP There was a LDAP server SSL authentication error The server certificate has expired Initial Actions Power Off On Procedure Change to a valid LDAP server SSL certificate The Authentication with SSL setting in LDAP Server Directory Se...

Page 220: ...the LDAP server address on the machine to match the address on the LDAP server SSL certificate The Authentication with SSL setting in LDAP Server Directory Service can be set to Disable to avoid an error but the connected LDAP server security is not guaranteed 016 527 LDAP RAP There was a LDAP server SSL authentication error There was an SSL authentication internal error Initial Actions Power Off ...

Page 221: ...e Check that the machine and the Kerberos server clocks have the correct time 016 534 LDAP RAP There was a Kerberos server authentication protocol error The realm assigned to the machine does not exist on the Kerberos server or the machine is not connecting to the Kerberos server address Initial Actions Power Off On Procedure Check that the realm name and Kerberos server address settings on the ma...

Page 222: ...was a Kerberos server authentication protocol error Initial Actions Power Off On Procedure This error was generated by the software 016 574 Host Name Error RAP A failure in resolving a problem with a host name in FTP scan Procedure Check the connection to DNS Or check that the destination server name is entered on DNS ...

Page 223: ...Or set the destination server address using IP address 016 576 Server Connection Error in FTP RAP In FTP scan there is a problem with the connection to the server Procedure Check that the destination FTP server and this machine are set up so that they can communi cate with each other on the network For example check the following The IP address of the server is correct The network cable is connect...

Page 224: ...sion 016 577 FTP Service RAP FTP Service has a problem Procedure Check the following FTP Service is activated Port No used for FTP Service is correct 016 578 Login Password Error RAP A login name or password error in FTP scan Procedure Check the login name user name and password are correct ...

Page 225: ...r RAP There is a problem with the place to save images scanned in FTP scan Procedure Check that the scanned images saving place on the FTP scan server is correct 016 580 File Name Acquisition Failure RAP A failure in acquiring a file name folder on the FTP scan server Procedure Check the right to access the FTP scan server ...

Page 226: ...name folder name exceeds the limit Procedure Change the file name destination folder or move or delete the file in the destination folder 016 582 File Creation Failure RAP A failure in creating a FTP scan file Procedure Check the following That the specified name is a file name that can be created in the storage place That the storage place has some space available ...

Page 227: ... the job That the specified name is a folder name that can be created in the storage place That there is no folder with the same name as the specified one That the storage place has some space available 016 584 Folder Creation Failure RAP A failure in creating a FTP scan folder Procedure Check the following That the specified name is a folder name that can be created in the storage place That ther...

Page 228: ...ng a FTP scan file Check the right to access the server Procedure Check the right to access the server 016 586 Lock Folder Delete Failure RAP A failure in deleting a FTP scan lock folder Procedure Check the following The right to access the server If the existing lock directory LCK is left on the destination manually delete it and retry the job ...

Page 229: ...dicator Raps 016 587 Folder Delete Failure RAP A failure in deleting a FTP scan folder Procedure Check the right to access the server 016 588 Data Write in Failure RAP A failure in writing data onto the FTP scan server Procedure Check that the storage place has some space available ...

Page 230: ...failure in reading data from the FTP scan server Procedure Check that the user has the right to read data from folder on the server 016 590 Data Reading Failure RAP Overwrite prohibited is selected as action to be taken when a duplicated FTP scan file name is detected Procedure Select any option other than Overwrite prohibited ...

Page 231: ...n Add selected Procedure If Add is selected as action to be taken when a duplicated file name is detected check that the file format is not a multi page one 016 592 NEXTNAME DAT file access error RAP NEXTNAME DAT file access error in FTP scan Procedure If Add is selected as action to be taken when a duplicated file name is detected check that NEXTNAME DAT file is correct ...

Page 232: ...Scan Error RAP An internal error occurred in FTP scan Procedure If the same operation causes this to reoccur contact our Custom Support Center 016 594 TYPE Command Failure RAP In FTP scan a TYPE command failed network error Procedure If the same operation causes this to reoccur contact our Custom Support Center ...

Page 233: ...ailure RAP In FTP scan a Port command failed network error Procedure If the same operation causes this to reoccur contact our Custom Support Center 016 596 CDUP Command Failure RAP In FTP scan a CDUP command failed network error Procedure If the same operation causes this to reoccur contact our Custom Support Center ...

Page 234: ... If this still reoccurs contact our Custom Support Center 016 600 Key Operator Authentication Locked RAP The number of incorrect Key Operator log in attempts reached the limit Procedure NOTE Default is 5 events Chain 700 xxx Common 701 xxx ADC 702 xxx Job Settings 700 563 can be set between 1 to 10 events With this feature enabled the machine denies access when an incorrect System Administrator ID...

Page 235: ...red refer to GP 3 to reset password to five one s 11111 default if the System Adminis trator ID is unavailable 016 700 Password is Under Minimum RAP Job with password of which number of digit is below the minimum value for a password is received Make the minimum number of password digit for Security Print and Authentication Print setta ble Do not store job with password of which number of digit is...

Page 236: ...e resolution setting 016 702 Out of Page Buffer RAP Insufficient Print Page Buffer is detected Initial Actions Power Off On Procedure Requires Print Page buffer memory expansion a decrease of resolution or set to Print Guar antee mode Print Guarantee mode is only for PLW For PCL set the PCL Heap Memory Band Buffer Ratio to above 1 2 Refer customer to System Administrator Guide headings When printi...

Page 237: ...ocedure Send the E mail to a valid mailbox destination or set up the appropriate mailbox Refer customer to Mailbox section in User Guide 016 704 Mailbox Full RAP When accessing the HD the control logic detected that the mailbox was full it exceeded the maximum number of documents per box and aborted the job Initial Actions Power Off On Procedure Delete unnecessary documents and then repeat the ope...

Page 238: ... occurred at installation check whether the operations for Secure Print are cor rect Refer customer to User Guide headings Print Secure Print Print Driver Features 016 706 Maximum Users Exceeded RAP When accessing the HD the system detected that the job exceeded the maximum number for users for Proof Prints and aborted the job Initial Actions Power Off On Procedure Delete unnecessary documents use...

Page 239: ...nections PL 9 2 If the problem occurred at installation check whether the operations for Proof Print are correct 016 708 HDD Full Annotation Watermark RAP When an Annotation Watermark image was to be stored in the HDD the Full status was detected and the job was aborted Initial Actions Power Off On Procedure Check HDD electrical connections PL 9 2 If the problem persists perform Hard Disk Diagnost...

Page 240: ...ure Ask customer to cancel and rerun the job 016 710 Delayed Print RAP A Delay Print Job was received from the machine that has no HDD installed The number of jobs that can be simultaneously received 100 jobs was exceeded Initial Actions Power Off On Procedure Check the HDD electrical connections PL 9 2 If the problem persists perform Hard Disk Diagnostic Program If the problem persists replace th...

Page 241: ...Procedure Decrease the send parameter for resolution send image quality and resend Reduce the image using the send parameter and resend e g A3 to A4 Change the Upper Limit of Data Size setting in the Specifications Settings Screen on the UI Panel default 2MB recommended 016 712 Panther Capacity I Formatted RAP The processed data is too small the specified range for the document is too small Initia...

Page 242: ...y Box Password RAP There is a password error in the security box Initial Actions Power Off On Procedure A procedure is not available at time of publication 016 714 Security Box Enable RAP The security box is not enabled Initial Actions Power Off On Procedure A procedure is not available at time of publication ...

Page 243: ...ns Power Off On Procedure Ask customer to cancel and rerun the job If the problem persists perform GP 6 Special Boot Modes Spool Initialization If the problem persists remove and replace the DIMM PL 9 2 If the problem persists disconnect and reconnect HDD electrical connections PL 9 2 016 717 Fax iFax Send RAP The Send Result is not detected Initial Actions Power Off On Procedure Cancel and rerun ...

Page 244: ...er COntrol Language functions Initial Actions Power Off On Procedure Cancel the job reduce resolution and rerun the job 016 719 Out of PCL Memory RAP Insufficient memory is detected while using PCL Initial Actions Power Off On Procedure The print job exceeded the memory capacity of the print control language driver Ask customer to break up the print job into smaller parts ...

Page 245: ... Actions Power Off On Procedure Ask customer to cancel and rerun the job 016 722 Staple Position RAP The job was cancelled when the Staple Position could not be determined Initial Actions Ensure the staple position selection matches the available staple position in the finisher Procedure Refer customer to following User Guide headings Image Rotation Rotation Direction Screen ...

Page 246: ...ings for the print data to be sent to the printer Check the client driver settings or PC settings 016 724 Staple Position RAP The staple selection and hole punch selection is not compatible Initial Actions Ensure the staple position selection and hole punch position selection is compatible no holes will be punched on staples or staples located in holes Procedure Refer customer to following User Gu...

Page 247: ...Power Off On Procedure If the problem persists replace the ESS PWB PL 9 2 016 727 Printer Request The result of a print request is a zero page document that cannot be stored in a mailbox and the job is canceled Initial Actions Power Off On Procedure Set the print option to print blank pages and reprint to confirm if the output is not blank Add text if the output is blank and try printing again ...

Page 248: ... customer to following User Guide headings TIFF S TIFF S and TIFF J in Internet iFax Profile Job Templates Network Scanning File Format Properties 016 729 TIFF Data Size RAP The specified TIFF Tagged Image File Format settings exceed the upper limit of the valid number of colors and pixels Initial Actions Power Off On Procedure Refer customer to following User Guide headings TIFF S TIFF S and TIFF...

Page 249: ...wer Off On Procedure Ask customer to cancel and rerun the job 016 731 TIFF Data Invalid RAP The TIFF Tagged Image File Format data is corrupt Initial Actions Power Off On Procedure Ask customer to cancel and rerun the job If the problem persists refer customer to following User Guide headings TIFF S TIFF S and TIFF J in Internet iFax Profile Job Templates Network Scanning File Format Properties ...

Page 250: ... Form Not Registered RAP The decomposer detected that the form specified in emulation is not registered Initial Actions Power Off On Procedure Rerun the job 016 733 Destination Address RAP There is an error in the destination address Initial Actions Power Off On Procedure Verify the address is correct ...

Page 251: ...ere is a simple transmission report error Initial Actions Power Off On Procedure Ask customer to cancel and rerun the job 016 735 Updating Job Template RAP The system attempted to output the Job Template List while the Job Template was being updated Initial Actions Power Off On Procedure Ask customer to cancel and rerun the job ...

Page 252: ... a lock error in the remote directory Initial Actions Power Off On Procedure Ask the customer to check the directory that is locked and clear that directory 016 737 Remote Directory Removal RAP There is a lock removal error in the remote directory Initial Actions Power Off On Procedure A procedure is not available at time of publication ...

Page 253: ... Output Size Illegal RAP PS Booklet Print Output Paper Size is illegal Procedure Specify the paper size that allows booklet printing 016 739 Document and Output Mismatch RAP Mismatch between PS Booklet Doc and Output Paper Procedure Specify the combination of the document paper sizes that allows booklet printing ...

Page 254: ... RAP PS Booklet Output Tray mismatch Procedure Specify the tray that allows booklet printing 016 741 Cannot Shift to Download Mode Failure RAP Download Inhibit detected Download Mode transfer is disabled because a job still remains Procedure Enter Tools and enable download mode ensure that NVM 700 420 is set to 0 and retry ...

Page 255: ...ata ProductID mismatch Procedure Download data is illegal Obtain the download data again and retry 016 743 Download Data Model Mismatch RAP Machine model Panel type error Target download data model does not conform to machine model Procedure Obtain download file of the same model as that of the machine for software upgrade and retry the operation ...

Page 256: ... Download Data CheckSum Error RAP Download data CheckSum is not correct Procedure Properly connect the cable to the device and restart the operation 016 745 XPJL Soft Failure RAP XPJL fatal error in downloading Error occurs after XPJL recognizes received data to be down load data Procedure Power OFF ON ...

Page 257: ... 1 3 file Procedure Ask customer to print using the driver from Acrobat Reader 016 747 Insufficient Memory An error occurred while processing the annotation image data due to insufficient memory Procedure Take one of the following actions Increase the annotation image memory size Reduce the number of the images in Repeat Image If the problem persists Power Off On the machine ...

Page 258: ... section in User Guide to make available more HDD space If the problem persists check the HDD electrical connections PL 9 2 If the problem persists perform Hard Disk Diagnostic Program If the problem persists perform GP 6 Special Boot Modes HDD Initialization 016 749 Post Script Font RAP The specified font is not found in the ROM or the HDD Initial Actions Power Off On Procedure Refer customer to ...

Page 259: ...ctions Power Off On Procedure Refer customer to User Guide section Change Print Settings or Print Mode Settings 016 751 PDF RAP One of the following errors occurred while performing PDF Bridge processing Syntax error Use of undefined commands Parameter error Broken PDF file Internal error Initial Actions Power Off On Procedure Ask customer to print using the driver from Acrobat Reader ...

Page 260: ...eck print settings When the Print mode is set to High Quality if the setting for Standard is set to Normal change the setting to High Speed 016 753 PDF Password Mismatch RAP BSD ON 16 1 When processing a PDF file that is protected by a password the password in the UI panel set tings and the password specified using XPJL set in the Contents Bridge Utility do not match Procedure Specify the correct ...

Page 261: ...Prohibited RAP The system processed a print prohibited PDF file Procedure Use Adobe Reader to clear the print prohibition setting and print the PDF file 016 756 Auditron Prohibit Service RAP The service is prohibited Procedure Ask the key operator or system or account administrator to enable usage of the machine ...

Page 262: ...lid User RAP The account is not registered Procedure Ask key operator or system or account administrator to set up the account or check the users password 016 758 Auditron Disabled Function RAP An illegal account was detected Procedure Ask the key operator or system or account administrator to add the account rights ...

Page 263: ... Procedure Ask the key operator or system or account administrator to raise the page limit 016 760 PostScript Decompose RAP An error occurred in PostScript Decompose processing Procedure Resend the job If the problem persists refer customer to User Guide headings PostScript Memory CentreWare Internet Services properties Memory Settings Allocate Memory When printing fails Setting Format of config t...

Page 264: ... FIFO first in first out image enlargement error Procedure Print in Fast Print mode Set the Print Mode to Normal and rerun If the problem continues set Page Print Mode to On 016 762 Print Language RAP The specified print language is not installed Procedure In Specify Print Mode under Port Settings specify another print language ...

Page 265: ...AP POP server is not found Procedure Check if the network communication is enabled between transfer destination POP server and the device check the following the server IP address is correct the network cable is properly connected 016 764 SMTP Server Connection RAP SMTP server response code errors Procedure Repeat the operation ...

Page 266: ... Unable to send e mail due to the Hard Drive on the SMTP server is full Procedure Retrieve E mail in the Server HDD Reconsider the Server capacity 016 766 SMTP Server File System RAP SMTP server response code error Procedure Contact the SMTP Server Administrator and ask the administrator to reconsider the Server capacity limit ...

Page 267: ...le to send e mail due to an incorrect address Procedure Check the destination of the E mail 016 768 Invalid Sender Address RAP Unable to connect to the SMTP server due to the machines incorrect mail address Procedure Check whether the E mail address is valid within the domain and check the setting of the E mail address of the machine ...

Page 268: ...TP server does not support conformation of mail distribution DSN Procedure Enable the most appropriate ESMTP function in the SMTP Server Or send the E mail with sent confirmation turned off 016 770 FAX Function Cancelled RAP The direct fax function is disabled Procedure Check with the System Administrator whether the function is enabled ...

Page 269: ... There is a JBIG Joint Bi level Image Experts Group parameter error Initial Actions Power Off On Procedure Ask customer to cancel and rerun the job 016 772 JBIG Parameter RAP There is a JBIG Joint Bi level Image Experts Group parameter error Initial Actions Power Off On Procedure Ask customer to cancel and rerun the job ...

Page 270: ... There is a JBIG Joint Bi level Image Experts Group parameter error Initial Actions Power Off On Procedure Ask customer to cancel and rerun the job 016 774 JBIG Parameter RAP There is a JBIG Joint Bi level Image Experts Group parameter error Initial Actions Power Off On Procedure Ask customer to cancel and rerun the job ...

Page 271: ... There is a JBIG Joint Bi level Image Experts Group parameter error Initial Actions Power Off On Procedure Ask customer to cancel and rerun the job 016 776 JBIG Parameter RAP There is a JBIG Joint Bi level Image Experts Group parameter error Initial Actions Power Off On Procedure Ask customer to cancel and rerun the job ...

Page 272: ... There is a JBIG Joint Bi level Image Experts Group parameter error Initial Actions Power Off On Procedure Ask customer to cancel and rerun the job 016 778 JBIG Parameter RAP There is a JBIG Joint Bi level Image Experts Group parameter error Initial Actions Power Off On Procedure Ask customer to cancel and rerun the job ...

Page 273: ...nversion Error RAP An error occurred due to causes other than HDD access during scanned image conversion processing in I Formatted Procedure Repeat the operation 016 780 Attached Document TIFF RAP There is a TIFF Tagged Image File Format error in the attached document Procedure Ask customer to cancel and rerun the job ...

Page 274: ...Server Name IP Address setting under the sub header SMTP Server must either be set with the IP address or Host Name of the customer s SMTP E mail server NOTE If the Host Name of the SMTP Server is entered into the machine then the machine must be configured with the customer s DNS settings listed on page 3 of the report The Machine s E mail Address setting must contain an email address with the cu...

Page 275: ...is either on the customer s network or with the settings in the machine Reconnect the customer s network cable to the machine Select each one of the listed Templates and press the Start button NOTE Templates that prompt for a password were created as Private Templates which require that a password be entered at the machine UI before the scanning job will start The fault occurs with at least one of...

Page 276: ...port There is a machine problem Perform the following steps in order Reload the system software Go to the User Guide for details on how to recreate the Templates and re enter the Repository settings Re initialize the NVM by selecting the SYS SYSTEM and SYS USER NVM platforms 016 783 Invalid Server Path RAP The specified path cannot be found during Scan to Server file transfer Procedure Check the s...

Page 277: ...er disk If this code appears while using CentreWare Scan Service refer to the CentreWare Scan Ser vice Installation Guide 016 785 Server HD Full RAP The Server File System became full during Scan to Server file transfer Procedure Check that Write Authorization is established in the Server directory Remove unnecessary data from the server hard drive to free up space on the Server disk If this code ...

Page 278: ...r cannot be written to the internal HDD Procedure The HDD may be temporarily full with print jobs Wait and retry Format the HDD Replace the HDD PL 11 2 016 787 Invalid Server IP ADD RAP Server IP address was incorrect due to a Job Template syntax error in Scan to Server file transfer Procedure Check the contents of the attributes string Repository Name in the Job Template file ...

Page 279: ...16 789 HD Full Job Memory RAP During iFax or sending mail designated for forwarding the send module Redirector attempted to send data exceeding the System Data Upper Limit of Data Size for Scan to E mail to the internet Procedure Decrease the send parameter for resolution send image quality and resend Reduce the image using the send parameter and resend e g A3 to A4 Change the Upper Limit of Data ...

Page 280: ...ss the forwarding destination or the job template save location with Scan to FTP SMB or Job Template Procedure Check whether you can access the server specified by the forwarding destination 016 792 Specified Job RAP Failed to get the job history report specified in Job Counter Report Procedure The specified job history does not exist ...

Page 281: ...I O HD Full RAP Free space is insufficient on the hard disk Procedure Either remove unnecessary data from the hard disk to increase free disk space or initialize the hard disk 016 799 PLW Print Instruction RAP An invalid print parameter is included Procedure Check the print data and options and print again ...

Page 282: ...resolution if possible 2 Delete documents that are no longer needed such as Mailbox documents FAX Send Wait documents Secure Print documents and Delayed Print documents Make sure that there is space in the HDD before re scanning and re printing When the procedures above did not work expand the HDD partition size for the corresponding service that needs it 016 982 HDD access error 2 RAP HDD was det...

Page 283: ...ome re attempts delete unnecessary documents saved in the device or change the level of ensuring creation to Low However if the level is set to Low log image creation cannot be ensured 016 985 Data size overflow Scan to E mail RAP Due to data size exceeding the upper limit for Scan to E mail data could not be sent Procedure Take one of the following actions and try again Reduce the number of docum...

Page 284: ...C setting consistent and enable IPSEC again Inconsistency in IPSEC setting Pass wordisnotsetwithAuthenticationmode Pre sharedKey orAuthenticationmode IPSECcertifi cate is not set with Digital signature To set these items which are not set 018 500 CA Message Receiver Boot Error S_cert lost RAP Job cannot be executed with designated combination of parameters storage file size paper size paper tray D...

Page 285: ...start SSLservernecessarytoCA cannot be started Procedure No server certificate for the device Set server certificate or disable CA function 018 502 Login Failure in SMB RAP Limitation of the workstation to log in the server in SMB Scan is detected at SMB server login Procedure Verify designated user property information to check if workstation that can login the server is lim ited or not ...

Page 286: ...with SMB scan is detected Procedure Verify designated user property information to check if workstation that can login the server is lim ited or not 018 504 CA SessionID Mismatch RAP When message is received from CA server no reaction of JRM UI is made resulting in timeout Procedure Timeout occurs while waiting for a response to CA server due to inside load of the device Retry authentication opera...

Page 287: ...r allowed to use shared Windows MacOS X v10 4 Procedure Take any of the following actions Check user name or password with network administrator For Windows Server 2003 to make time of SMB server and that of this M C identical Note Passwordcannotbeverified When youforgetpassword password needberesetaccording to the following procedure 1 Select Start menu All programs Management tool Active Directo...

Page 288: ...tion error or device internal error or wrong code Procedure Error occurs in authentication operation between CA server and the device Retry authentication operation 018 508 CA Server Fatal Error RAP When CA authentication server requests user information entry the entered information is judged to be inconsistent by the server Procedure User authentication fails Input user name or password is not c...

Page 289: ... that is not usable in the device is described Transfer destination repository is not correctly set Template name that does not exist is designated 018 509 Template Parameter Conflict RAP 1 In CUI scanning start of a job designated with template name that does not exit is requested 2 Job template attribute conflict 3 Address of server for image storage is not set in job template Procedure Check if...

Page 290: ...wing Search and obtain the latest information Ensure the connection with DNS server is intact Ensure the servername hostname oftransfer destination BMLinkSstorageserviceserver isreg istered to DNS Ensure DNS server address is set 018 511 DNS server un sets up in BMLinkS RAP DNS server un sets up in BMLinkS Procedure Set DNS server address Alternatively specify transfer destination BMLinkS storage ...

Page 291: ...d between transfer destination BMLinks service server and device check the following search and obtain latest information network cable is connected BMLinkS service of transfer destination is active 018 513 BMLinkS Service Not Found RAP BMLinkS Service Not Found Procedure Check the following Search and obtain latest information If the storage service for relevant user is active in transfer destina...

Page 292: ...Right Violation RAP BMLinkS access right violation Procedure Check if the login name username and password are correct 018 515 BMLinkS Storage Access Error RAP BMLinkS storage access error Procedure Check the following If specified filename is allowed in storage location If specified filename is used by any other user ...

Page 293: ... in BMLinkS storage service are used in filename if any exist change filename accordingly whether any files folders with the same name as specified filename exist configure settings so that upon detection of duplicate filenames files are overwritten make names of storage destination folders files shorter 018 517 BMLinkS Storage Full RAP BMLinkS unsupported attribute Procedure Check if there is spa...

Page 294: ...lable RAP BMLinkS operation not available Procedure Wait before repeating the same operations 018 519 BMLinkS unknown error RAP BMLinkS unknown error Procedure Check the following Search and obtain latest information if the file can be written to BMLinkS server If situation does not improve contact our telephone center or dealer ...

Page 295: ...S Scan RAP Internal error in BMLinkS Scan Procedure Repeat the same operations If situation does not improve contact our telephone center or dealer 018 521 Request Send Failure in BMLinkS RAP Internal error in BMLinkS Scan Procedure Repeat the same operations If situation does not improve contact our telephone center or dealer ...

Page 296: ...BMLinkS RAP Response receive failure in BMLinkS Procedure Repeat the same operations If situation does not improve contact our telephone center or dealer 018 523 Image Send Failure in BMLinkS RAP Image send failure in BMLinkS Procedure Repeat the same operations If situation does not improve contact our telephone center or dealer ...

Page 297: ... device SMB FTP etc Procedure Check ifnetwork related setting and port necessary to scan jobexecution are properly doneonthe device side Ensure that the DNS server setting correct Ensure that the port of the designated protocol is activated 018 525 HDD Full or HDD Access Error RAP 1 While in CUI scan start processing internal HDD Full occurs job template partition 2 While in CUI scan start process...

Page 298: ...Raps Launch Version 018 526 Rejected to be Refresh RAP CUI scan start request is received while in job template polling Procedure Retry the operation after a short interval 018 527 JT Monitor Internal Error RAP Job Template Monitor internal error Procedure Retry the operation ...

Page 299: ...ct argument request is received from Soap client of Custom Service Procedure Check if the custom service setting is correct 018 529 Duplicate Scan Request RAP While in CUI scan start processing requested from Soap client of Custom Service another CUI scan start request is received Procedure Retry the operation after a short interval ...

Page 300: ...tation of DV service use 2 Use of unregistered card 3 While in authentication information retrieval job error occurs due to external device connection Procedure ConductcorrectauthenticationoperationorverifylimitationbyM Cadministrator colormode total sheet volume service 018 531 Failed to Create a New Job RAP Error of JRM detection while in CUI scan job start Procedure Retry the operation ...

Page 301: ...s 018 532 Too Many Jobs to Create a New Job RAP Error of JRM detection while in CUI scan job start Procedure Retry the operation 018 543 Shared name error in SMB server RAP A shared name on the SMB scan server is wrong Procedure Check what the specified shared name is and enter the correct one ...

Page 302: ...of users that can connect to a shared folder is 2 Check that the number of users that use the server simultaneously is not over max 018 596 LDAP Protocol Error 596 RAP 1 Error other than 018 595 that occurs with authentication LDAP protocol ProtocolCategory 7 2 Protocol type delivered to Coml_Fault_GetNETCeCode is unexpected FTP HTTP is designated orprotocoltype largerthanLDAP_NETAUTH 7 is designa...

Page 303: ...machine or with the remote LDAP server Ask the customer to verify the machine LDAP setups If OK then there is a problem with the remote LDAP server 018 702 LDAP RAP There is an error in the Lightweight Directory Access Protocol Procedure Verify that print jobs are printing or print a Configuration Report and verify that network setup set tings are indicated The printer is operational or the Config...

Page 304: ...machine or with the remote LDAP server Ask the customer to verify the machine LDAP setups If OK then there is a problem with the remote LDAP server 018 704 LDAP RAP There is an error in the Lightweight Directory Access Protocol Procedure Verify that print jobs are printing or print a Configuration Report and verify that network setup set tings are indicated The printer is operational or the Config...

Page 305: ...machine or with the remote LDAP server Ask the customer to verify the machine LDAP setups If OK then there is a problem with the remote LDAP server 018 706 LDAP RAP There is an error in the Lightweight Directory Access Protocol Procedure Verify that print jobs are printing or print a Configuration Report and verify that network setup set tings are indicated The printer is operational or the Config...

Page 306: ...machine or with the remote LDAP server Ask the customer to verify the machine LDAP setups If OK then there is a problem with the remote LDAP server 018 708 LDAP RAP There is an error in the Lightweight Directory Access Protocol Procedure Verify that print jobs are printing or print a Configuration Report and verify that network setup set tings are indicated The printer is operational or the Config...

Page 307: ...machine or with the remote LDAP server Ask the customer to verify the machine LDAP setups If OK then there is a problem with the remote LDAP server 018 711 LDAP RAP There is an error in the Lightweight Directory Access Protocol Procedure Verify that print jobs are printing or print a Configuration Report and verify that network setup set tings are indicated The printer is operational or the Config...

Page 308: ...machine or with the remote LDAP server Ask the customer to verify the machine LDAP setups If OK then there is a problem with the remote LDAP server 018 713 LDAP RAP There is an error in the Lightweight Directory Access Protocol Procedure Verify that print jobs are printing or print a Configuration Report and verify that network setup set tings are indicated The printer is operational or the Config...

Page 309: ...machine or with the remote LDAP server Ask the customer to verify the machine LDAP setups If OK then there is a problem with the remote LDAP server 018 716 LDAP RAP There is an error in the Lightweight Directory Access Protocol Procedure Verify that print jobs are printing or print a Configuration Report and verify that network setup set tings are indicated The printer is operational or the Config...

Page 310: ...machine or with the remote LDAP server Ask the customer to verify the machine LDAP setups If OK then there is a problem with the remote LDAP server 018 718 LDAP RAP There is an error in the Lightweight Directory Access Protocol Procedure Verify that print jobs are printing or print a Configuration Report and verify that network setup set tings are indicated The printer is operational or the Config...

Page 311: ...machine or with the remote LDAP server Ask the customer to verify the machine LDAP setups If OK then there is a problem with the remote LDAP server 018 720 LDAP RAP There is an error in the Lightweight Directory Access Protocol Procedure Verify that print jobs are printing or print a Configuration Report and verify that network setup set tings are indicated The printer is operational or the Config...

Page 312: ...achine or with the remote LDAP server Ask the customer to verify the machine LDAP setups If OK then there is a problem with the remote LDAP server 018 732 LDAP RAP There is an error in the Lightweight Directory Access Protocol Procedure Verify that print jobs are printing or print a Configuration Report and verify that network setup set tings are indicated The printer is operational or the Config ...

Page 313: ...machine or with the remote LDAP server Ask the customer to verify the machine LDAP setups If OK then there is a problem with the remote LDAP server 018 734 LDAP RAP There is an error in the Lightweight Directory Access Protocol Procedure Verify that print jobs are printing or print a Configuration Report and verify that network setup set tings are indicated The printer is operational or the Config...

Page 314: ...machine or with the remote LDAP server Ask the customer to verify the machine LDAP setups If OK then there is a problem with the remote LDAP server 018 736 LDAP RAP There is an error in the Lightweight Directory Access Protocol Procedure Verify that print jobs are printing or print a Configuration Report and verify that network setup set tings are indicated The printer is operational or the Config...

Page 315: ...machine or with the remote LDAP server Ask the customer to verify the machine LDAP setups If OK then there is a problem with the remote LDAP server 018 749 LDAP RAP There is an error in the Lightweight Directory Access Protocol Procedure Verify that print jobs are printing or print a Configuration Report and verify that network setup set tings are indicated The printer is operational or the Config...

Page 316: ...machine or with the remote LDAP server Ask the customer to verify the machine LDAP setups If OK then there is a problem with the remote LDAP server 018 751 LDAP RAP There is an error in the Lightweight Directory Access Protocol Procedure Verify that print jobs are printing or print a Configuration Report and verify that network setup set tings are indicated The printer is operational or the Config...

Page 317: ...machine or with the remote LDAP server Ask the customer to verify the machine LDAP setups If OK then there is a problem with the remote LDAP server 018 753 LDAP RAP There is an error in the Lightweight Directory Access Protocol Procedure Verify that print jobs are printing or print a Configuration Report and verify that network setup set tings are indicated The printer is operational or the Config...

Page 318: ...machine or with the remote LDAP server Ask the customer to verify the machine LDAP setups If OK then there is a problem with the remote LDAP server 018 764 LDAP RAP There is an error in the Lightweight Directory Access Protocol Procedure Verify that print jobs are printing or print a Configuration Report and verify that network setup set tings are indicated The printer is operational or the Config...

Page 319: ...machine or with the remote LDAP server Ask the customer to verify the machine LDAP setups If OK then there is a problem with the remote LDAP server 018 766 LDAP RAP There is an error in the Lightweight Directory Access Protocol Procedure Verify that print jobs are printing or print a Configuration Report and verify that network setup set tings are indicated The printer is operational or the Config...

Page 320: ...machine or with the remote LDAP server Ask the customer to verify the machine LDAP setups If OK then there is a problem with the remote LDAP server 018 768 LDAP RAP There is an error in the Lightweight Directory Access Protocol Procedure Verify that print jobs are printing or print a Configuration Report and verify that network setup set tings are indicated The printer is operational or the Config...

Page 321: ...machine or with the remote LDAP server Ask the customer to verify the machine LDAP setups If OK then there is a problem with the remote LDAP server 018 770 LDAP RAP There is an error in the Lightweight Directory Access Protocol Procedure Verify that print jobs are printing or print a Configuration Report and verify that network setup set tings are indicated The printer is operational or the Config...

Page 322: ...machine or with the remote LDAP server Ask the customer to verify the machine LDAP setups If OK then there is a problem with the remote LDAP server 018 780 LDAP RAP There is an error in the Lightweight Directory Access Protocol Procedure Verify that print jobs are printing or print a Configuration Report and verify that network setup set tings are indicated The printer is operational or the Config...

Page 323: ...machine or with the remote LDAP server Ask the customer to verify the machine LDAP setups If OK then there is a problem with the remote LDAP server 018 782 LDAP RAP There is an error in the Lightweight Directory Access Protocol Procedure Verify that print jobs are printing or print a Configuration Report and verify that network setup set tings are indicated The printer is operational or the Config...

Page 324: ...machine or with the remote LDAP server Ask the customer to verify the machine LDAP setups If OK then there is a problem with the remote LDAP server 018 784 LDAP RAP There is an error in the Lightweight Directory Access Protocol Procedure Verify that print jobs are printing or print a Configuration Report and verify that network setup set tings are indicated The printer is operational or the Config...

Page 325: ...machine or with the remote LDAP server Ask the customer to verify the machine LDAP setups If OK then there is a problem with the remote LDAP server 018 786 LDAP RAP There is an error in the Lightweight Directory Access Protocol Procedure Verify that print jobs are printing or print a Configuration Report and verify that network setup set tings are indicated The printer is operational or the Config...

Page 326: ...machine or with the remote LDAP server Ask the customer to verify the machine LDAP setups If OK then there is a problem with the remote LDAP server 018 788 LDAP RAP There is an error in the Lightweight Directory Access Protocol Procedure Verify that print jobs are printing or print a Configuration Report and verify that network setup set tings are indicated The printer is operational or the Config...

Page 327: ...machine or with the remote LDAP server Ask the customer to verify the machine LDAP setups If OK then there is a problem with the remote LDAP server 018 790 LDAP RAP There is an error in the Lightweight Directory Access Protocol Procedure Verify that print jobs are printing or print a Configuration Report and verify that network setup set tings are indicated The printer is operational or the Config...

Page 328: ...machine or with the remote LDAP server Ask the customer to verify the machine LDAP setups If OK then there is a problem with the remote LDAP server 018 792 LDAP RAP There is an error in the Lightweight Directory Access Protocol Procedure Verify that print jobs are printing or print a Configuration Report and verify that network setup set tings are indicated The printer is operational or the Config...

Page 329: ...machine or with the remote LDAP server Ask the customer to verify the machine LDAP setups If OK then there is a problem with the remote LDAP server 018 794 LDAP RAP There is an error in the Lightweight Directory Access Protocol Procedure Verify that print jobs are printing or print a Configuration Report and verify that network setup set tings are indicated The printer is operational or the Config...

Page 330: ...machine or with the remote LDAP server Ask the customer to verify the machine LDAP setups If OK then there is a problem with the remote LDAP server 018 796 LDAP RAP There is an error in the Lightweight Directory Access Protocol Procedure Verify that print jobs are printing or print a Configuration Report and verify that network setup set tings are indicated The printer is operational or the Config...

Page 331: ...setup set tings are indicated The printer is operational or the Config Report indicates valid network settings Y N Check for damage with the network connection If there is no damage then there is a problem with the network Tell the customer that the network requires service There is a problem with the LDAP setups on the machine or with the remote LDAP server Ask the customer to verify the machine ...

Page 332: ...tions Power OFF ON Procedure Insert a card with credit available for Dispenser to continue the job Add credit coin for CoinKit to continue the job 021 948 Subtractive Accessory Disable Print RAP Subtraction type accessory credit insufficiency Scan Service Paused By Subtractive Accessory Disable NOTE Occurs while a document is printing or Direct Copy is in process ICCG Dispenser or CoinKit is added...

Page 333: ... is Paused Not occurs while Job is in process Occurs in the following case Job stopped due to other than Accessory reason Jam No Paper etc Card removed and job restarted Credit insufficient for Dispenser or CoinKit is detected by EP Cont with ICCG Dispenser or CoinKit installed and job suspended Initial Actions Power OFF ON Procedure Insert a card with credit available for Dispenser to continue th...

Page 334: ...k the connections of P J8708 and P J8727 P J8708 and P J8727 are securely connected Y N Connect P J8708 and P J8727 securely Check for an open or short circuit between J8708 and J8727 The wires between J8708 and J8727 are OK Y N Repair the open or short circuit Measure the voltage between J8708 3 on the Finisher PWB and GND The volt age is approx 5VDC Y N Go to Wirenet A Finisher 5VDC and check th...

Page 335: ...Finisher and the IOT The connectors are securely connected Y N Connect the connectors securely If the problem continues replace the Finisher PWB PL 22 7 024 917 A Finisher Stacker Tray Staple Set Over Count BSD ON 12 2 12 8 While sets of stapled sheets of paper are being ejected the Staple Set Count for the Stacker Tray exceeded 30 Initial Actions Check that the Stack Height Sensor is properly ins...

Page 336: ...short circuit Y N Repair the open wire or short circuit Measure the voltage between J8707 3 on the Finisher PWB and GND The volt age is approx 5VDC Y N Go to Wirenet A Finisher 5VDC and check the 5VDC circuit Measure the voltage between J8707 2 on the Finisher PWB and GND Rotate the Stacker Stack Sensor 2 actuator by hand to block and unblock the sensor The voltage changes Y N Replace the Stacker ...

Page 337: ...ht of the Stacker Tray for large paper to be ejected the Half position Full of Large Sheets position was detected With the Half position Full of Large Sheets position already detected paper large paper a stack of which is limited to the Half position was ejected Initial Actions Check that the Stack Height Sensor is properly installed not broken and has no foreign objects Check Stacker Stack Sensor...

Page 338: ... N Check the connections of P J8707 and P J8721 P J8707 and P J8721 are securely connected Y N Connect P J8707 and P J8721 securely Check for an open or short circuit between J8707 and J8721 The wires between J8707 and J8721 are OK Y N Repair the open or short circuit Measure the voltage between J8707 3 on the Finisher PWB and GND The volt age is approx 5VDC Y N Go to Wirenet A Finisher 5VDC and c...

Page 339: ...5 and J8735 The wires between J8705 and J8735 are OK Y N Repair the open or short circuit Measure the voltages between J8705 3 to 6 on the Finisher PWB and GND Enter 012 046 and 012 047 alternately Each voltage changes Y N Replace the Finisher PWB PL 22 7 Replace the Staple Assembly PL 22 4 Enter 012 046 and 012 047 alternately The display changes Y N Check the connections of P J8701 and P J8731 P...

Page 340: ...ermittent open or short circuit If the problem contin ues replace the Finisher PWB PL 22 7 024 979 A Finisher Stapler Near Empty BSD ON 12 5 One of the following At Power On Low Staple Sensor ON was detected Immediately before the start of the operation of closing the Stapler Head Low Staple Sen sor ON was detected Initial Actions Check that the Front Cover can be opened and closed Check that the ...

Page 341: ...en or short circuit Measure the voltage between J8708 3 on the Finisher PWB and GND The volt age is approx 5VDC Y N Go to Wirenet A Finisher 5VDC and check the 5VDC circuit Measure the voltage between J8708 2 on the Finisher PWB and GND Block and unblock the Stack Height Sensor with a piece of paper The voltage changes Y N Replace the Stack Height Sensor PL 22 10 Check the wires and connectors for...

Page 342: ...Finisher Stacker Lower Safety Warning BSD ON 12 8 The condition below occurred four consecutive times In the operation of adjusting the height of the Stacker Tray lowering the tray for paper to be ejected during a job the height of it cannot be adjusted within a specified time Initial Actions Check the Stack Height Sensor is properly installed not broken and has no foreign object Check the Stacker...

Page 343: ...or an open or short circuit between J8707 and J8721 The wires between J8707 and J8721 are OK Y N Repair the open or short circuit Measure the voltage between J8707 3 on the Finisher PWB and GND The voltage is approx 5VDC Y N Go to Wirenet A Finisher 5VDC and check the 5VDC circuit Measure the voltage between J8707 2 on the Finisher PWB and GND Rotate the Stacker Stack Sensor 2 actuator by hand to ...

Page 344: ...J 310 on the ESS PWB PL 9 2 are securely connected If the problem persists reload Firmware ADJ 9 3 1 024 341 IOT ESS Communication Failure 2 RAP A transmission failure occurred the Sequencing number of the sent Message Packet is incor rect Initial Actions Refer to BSD 3 1 16 1 Procedure Check that P Js 402 on the MCU PWB PL 9 1 and P J 310 on the ESS PWB PL 9 2 are securely connected If the proble...

Page 345: ...heck that P Js 402 on the MCU PWB PL 9 1 and P J 310 on the ESS PWB PL 9 2 are securely connected If the problem persists reload Firmware ADJ 9 3 1 024 343 IOT ESS Communication Failure 4 RAP A transmission failure occurred the Message Length of the sent Message Packet is incorrect Initial Actions Refer to BSD 3 1 Procedure Check that P Js 402 on the MCU PWB PL 9 1 and P J 310 on the ESS PWB PL 9 ...

Page 346: ... Check that P Js 402 on the MCU PWB PL 9 1 and P J 310 on the ESS PWB PL 9 2 are securely connected If the problem persists reload Firmware ADJ 9 3 1 024 346 IOT ESS Communication Failure 6 RAP A transmission failure occurred a parity error was detected by hardware in the IOT Initial Actions Refer to BSD 3 1 Procedure Check that P Js 402 on the MCU PWB PL 9 1 and P J 310 on the ESS PWB PL 9 2 are ...

Page 347: ...heck that P Js 402 on the MCU PWB PL 9 1 and P J 310 on the ESS PWB PL 9 2 are securely connected If the problem persists reload Firmware ADJ 9 3 1 024 348 IOT ESS Communication Failure 8 RAP The ESS PWB detected a communication error between the IOT and the ESS Procedure Check that P Js 402 on the MCU PWB PL 9 1 and P J 310 on the ESS PWB PL 9 2 are securely connected If the problem persists relo...

Page 348: ...1 Procedure Check that P Js 402 on the MCU PWB PL 9 1 and P J 310 on the ESS PWB PL 9 2 are securely connected If the problem persists reload Firmware ADJ 9 3 1 024 350 IOT ESS Communication Failure 10 RAP The NAK that notifies of the occurrence of a transmission failure is received The Sequencing number of the received Message Packet is incorrect Initial Actions Refer to BSD 3 1 Procedure Check t...

Page 349: ...Check that P Js 402 on the MCU PWB PL 9 1 and P J 310 on the ESS PWB PL 9 2 are securely connected If the problem persists reload Firmware ADJ 9 3 1 024 354 IOT ESS Communication Failure 14 RAP The NAK that notifies of the occurrence of a transmission failure is received A parity error was detected by hardware of the UART Initial Actions Refer to BSD 3 1 Procedure Procedure Check that P Js 402 on ...

Page 350: ...1 and P J 310 on the ESS PWB PL 9 2 are securely connected If the problem persists reload Firmware ADJ 9 3 1 024 362 Page Sync Illegal Start RAP During IOT output before the output data was written to FIFO Full Page Sync became active Even though the system is not easily affected by noise extreme noise may be the cause Initial Actions Refer to BSD 3 1 16 1 Procedure Check that P Js 402 on the MCU ...

Page 351: ...PL 9 1 and P J 310 on the ESS PWB PL 9 2 are securely connected If the problem persists reload Firmware ADJ 9 3 1 024 364 DMA Transfer RAP Reduction enlargement failed to access the data in Direct Memory Access Procedure NOTE There is a high probability that the cause is faulty firmware or data corruption DIMM or HDD Reload Software ADJ 9 3 1 If the problem persists perform Hard Disk Diagnostic Pr...

Page 352: ...P Js 402 on the MCU PWB PL 9 1 and P J 310 on the ESS PWB PL 9 2 are securely connected Reload Firmware ADJ 9 3 1 Replace the DIMM PL 9 2 Replace the HDD PL 9 2 Replace the ESS PWB PL 9 2 024 368 PCI Error RAP PCI access error occurred due to a faulty PCI bus Procedure Check that P Js 402 on the MCU PWB PL 9 1 and P J 310 on the ESS PWB PL 9 2 are securely connected Reload Firmware ADJ 9 3 1 Repla...

Page 353: ... 2 3 Perform Hard Disk Diagnostic Program If the problem persists replace the HDD PL 9 2 4 Replace the ESS PWB PL 9 2 Perform following as required 1 Reload Firmware ADJ 9 3 1 2 Change the Print mode Normal High Quality High Resolution 3 Change the port settings or the Receive Buffer size 024 371 IOT ESS Communication Failure 21 RAP When the Controller and IOT are turned On a response from the IOT...

Page 354: ...rely connected Reload Firmware ADJ 9 3 1 Replace the MCU PWB PL 9 1 If the problem persists replace the ESS PWB PL 9 2 024 373 IOT ESS Communication Failure 23 RAP In response to a message packet from the Controller the acknowledgement packet was not received within the specified time even after the specified number of attempts Procedure Check that P Js 402 on the MCU PWB PL 9 1 and P J 310 on the...

Page 355: ...ction for IOT Port number or time out timing or for the pointer or for transfer size was detected Procedure Check that P Js 402 on the MCU PWB PL 9 1 and P J 310 on the ESS PWB PL 9 2 are securely connected Reload Firmware ADJ 9 3 1 024 600 Billing Master Counter RAP There is a billing master counter error RAP Procedure Perform GP 4 Replacing Billing PWBs ...

Page 356: ... Raps Launch Version 024 601 Billing Backup Counter 1 RAP There is a billing backup counter error RAP Procedure Perform GP 4 Replacing Billing PWBs 024 602 Billing Backup Counter 2 RAP There is a billing backup counter error RAP Procedure Perform GP 4 Replacing Billing PWBs ...

Page 357: ...03 Software Key Master Counter RAP There is a software key master counter error RAP Procedure A procedure is not available at time of publication 024 604 Software Key Backup Counter 1 RAP There is a software key backup counter 1 error RAP Procedure A procedure is not available at time of publication ...

Page 358: ... 024 700 Shortage Memory Capacity or no Hard Disk RAP Shortage memory capacity or no Hard Disk Procedure 1 Attach a HDD to ESS PWB 2 Attach the required memory for the operation of enabled SW option mentioned in step 1 Memory necessary depends on the type model of device 3 After performing step1 and step 2 turn power on ensure that neither 16 210 nor 16 211 is displayed on panel If these fault cod...

Page 359: ...f settings are configured to create a booklet per maximum sheets allowed for Booklet imposition in Signature is also carried out per that maximum sheet number maximum sheets allowed for Booklet 024 746 Print Request Failure Paper RAP The paper type specified by the job is incompatible with options such as Paper Tray Output Tray Automatic 2 Sided Print Staple Procedure A menu setup is incorrect Ref...

Page 360: ...c keypad then Select Save NOTE The Current Value now reads 1 6 Select Close 7 Select Close again Power off and on if the setting is not active NOTE Customer procedure to restore output capability to center tray on Top Cover PL 10 1 1 Press the Log In Out Button on the Control Panel and enter 11111 using the number keypad and select Confirm 2 Select System Settings 3 Select System Settings again 4 ...

Page 361: ...e problem occurs when paper is fed from another tray Y N Check the guide The guide is set correctly Y N Set the guide correctly Check the operation of the Guide Actuator The Guide Actuator works Y N Set the guide correctly Check the installation of the Tray 1 Paper Size Switch The Tray 1 Paper Size Switch is installed correctly Y N Install the Tray 1 Paper Size Switch PL 2 1 correctly Go to the Tr...

Page 362: ... set correctly Y N Set the guide correctly Check the operation of the Guide Actuator The Guide Actuator works Y N Set the guide correctly Check the installation of the Tray 2 Paper Size Switch The Tray 2 Paper Size Switch is installed correctly Y N Install the Tray 2 Paper Size Switch PL 2 1 correctly Go to the Tray 2 Paper Size Switch and check the connectors BSD 7 2 Execute Component Control 089...

Page 363: ...hen paper is fed from another tray Y N Check the guide The guide is set correctly Y N Set the guide correctly Check the operation of the Guide Actuator The Guide Actuator works Y N Set the guide correctly Check the installation of the Tray 3 Paper Size Switch The Tray 3 Paper Size Switch is installed correctly Y N Install the Tray 3 Paper Size Switch PL 12 1 PL 13 1 correctly Go to the Tray 3 Pape...

Page 364: ...N Check the guide The guide is set correctly Y N Set the guide correctly Check the operation of the Guide Actuator The Guide Actuator works Y N Set the guide correctly Check the installation of the Tray 4 Paper Size Switch The Tray 4 Paper Size Switch is installed correctly Y N Install the Tray 4 Paper Size Switch PL 12 1 PL 13 1 correctly Go to the Tray 4 Paper Size Switch and check the connector...

Page 365: ...et correctly Y N Set the guide correctly Check the operation of the Guide Actuator The Guide Actuator works Y N Set the guide correctly Check the installation of the Tray 6 Paper Size Switch The Tray 6 Paper Size Switch is installed correctly Y N Install the Tray 6 Paper Size Switch PL 12 1 PL 13 1 correctly Go to the Tray 6 Size Sensor and check the connectors BSD 7 15 Execute Component Control 0...

Page 366: ...de The guide is set correctly Y N Set the guide correctly Check the operation of the Guide Actuator The Guide Actuator works Y N Set the guide correctly Check the installation of the Tray7 Paper Size Switch The Tray 7 Paper Size Switch is installed correctly Y N Install the Tray7 Paper Size Switch PL 12 1 PL 13 1 correctly Go to the SIZE SWITCH ASSY RAP Execute Component Control 089 100 Registrati...

Page 367: ... N Connect P J8815 P J8825 and P J8850 Check the wire between J8815 and J8850 for an open circuit or a short circuit BSD 12 8 The wire between J8815 and J8850 is conducting without an open circuit or a short circuit Y N Repair the open circuit or short circuit Measure the voltage between the Finisher PWB P8850B 6 and GND BSD 12 8 The voltage is approx 5VDC Y N Replace the Finisher PWB PL 22 7 Meas...

Page 368: ...f the problem persists replace the MCU PWB PL 9 1 024 917 Stacker Tray Staple Set Over Count RAP The number of stapled copies exceeded the capacity of the Stacker Tray Initial Actions Refer to BSD 12 9 Procedure Check the connection of each Finisher PWB connector The connectors are connected cor rectly Y N Connect the connectors Turn on the power again 024 917 reoccurs Y N End Replace the Finisher...

Page 369: ...the Face Up Tray Procedure Check the connection of each Exit PWB PL 9 1 connector Check that the P Js on the MCU PWB REP 9 1 1 are securely connected 024 920 Face Down Tray 1 Paper Full RAP Face Down Tray 1 full of output sheets Initial Actions Open the Face Down Tray 1 and remove output sheets Procedure Check the connection of each Exit PWB PL 9 1 connector Check that the P Js on the MCU PWB REP ...

Page 370: ... Up Tray 1 Procedure Check the connection of each Exit PWB PL 9 1 connector Check that the P Js on the MCU PWB REP 9 1 1 are securely connected 024 922 Face Down Tray 2 Paper Full Face Down Tray 2 is full of output sheets Initial Actions Remove output sheets from Face Down Tray 2 Procedure Check the connection of each Exit PWB PL 9 1 connector Check that the P Js on the MCU PWB REP 9 1 1 are secur...

Page 371: ...e Punch Box Set Sensor or proper operation BSD 12 15 Check that the Punch Dust Box is properly seated 024 928 Scratch Sheet Compile Illegal sheet in the output to the Compiler Initial Actions Clear Scratch Sheet from the A Finisher and restart the job Procedure Check for proper operation of the Finisher Entrance Sensor PL 22 5 BSD 12 3 Check the P J8704 connector at the Finisher PWB Check the conn...

Page 372: ...l Stack for large sized paper Initial Actions Remove paper from the Stacker Procedure Check the proper operation of the Stack Height Sensor PL 22 8 BSD 12 8 024 934 Paper kind Mismatch Set was specified OHP film but detection was different Initial Actions Ensure that specified print media and actual print media is the same Procedure Reload paper tray to agree with specified media or change setting...

Page 373: ...not OHP OHP with white edges detected 024 946 Tray 1 Out Of Place RAP The Tray 1 Paper Size Switch detected no tray Initial Actions Refer to BSD 7 1 Reload the tray correctly Check the operation of the tray actuator Procedure Remove Trays 1 and 2 Replace Tray 1 with Tray 2 024 946 occurs Y N Replace the faulty part of the Tray 1 Actuator Check the installation of the Tray 1 Paper Size Switch The T...

Page 374: ...The Tray 3 Paper Size Switch detected no tray Initial Actions Refer to BSD 7 3 7 5 Reload the tray correctly Check the operation of the tray actuator Procedure For 2TM Remove Trays 3 and 4 Replace Tray 3 with Tray 4 024 948 occurs Y N Replace the faulty part of the Tray 3 Actuator Check the installation of the Tray 3 Paper Size Switch The Tray 3 Paper Size Switch is installed correctly Y N Install...

Page 375: ...rs 024 950 Tray 1 Empty RAP Tray 1 has run out of paper Initial Actions Refer to BSD 7 7 Procedure Check the installation of the Tray 1 No Paper Sensor PL 2 3 and the operation of the actua tor The Tray 1 Level Sensor is installed correctly and the actuator works Y N Reinstall the Tray 1 Level Sensor Execute Component Control 071 201 Tray 1 No Paper Sensor Manually activate the Tray 1 No Paper Sen...

Page 376: ...r PL 2 3 Replace the MCU PWB PL 9 1 Replace the MCU PWB PL 9 1 024 952 Tray 3 Empty RAP Tray 3 has run out of paper Initial Actions Refer to BSD 7 9 7 11 Procedure Check the installation of the Tray 3 No Paper Sensor PL 12 3 PL 13 6 and the operation of the actuator The Tray 3 Level Sensor is installed correctly and the actuator works Y N Reinstall the Tray 3 Level Sensor Execute Component Control...

Page 377: ...12 Flag 4 Activate the actuator of the Tray 4 No Paper Sensor PL 12 3 PL 13 6 The voltage changes Y N Replace the Tray 4 No Paper Sensor PL 12 3 PL 13 6 Replace the Tray Module PWB PL 12 6 PL 13 8 Replace the Tray Module PWB PL 12 6 PL 13 8 024 954 MPT Empty RAP The MPT has run out of paper Initial Actions Refer to BSD 7 13 Procedure Check the installation of the MPT No Paper Sensor PL 7 1 and the...

Page 378: ...stall the MPT Guide Measure the voltage between the MCU PWB P411 3 and GND BSD 7 13 Flag 1 Manually operate the MPT Guide As the MPT Guide moves the voltage changes accord ingly Y N Check the connections of P J107 P J609 P J605 and P J411 P J107 P J609 P J605 and P J411 are connected correctly Y N Connect P J107 P J609 P J605 and P J411 Check the wire between J107 and J411 for an open circuit or a...

Page 379: ...itch is installed correctly Y N Install the Tray 1 Paper Size Switch correctly Go to the BSD 7 1 Tray 1 Paper Size Sensing and check the connectors 024 960 Tray 2 size mismatch RAP Paper is loaded in Tray 2 but the tray is unable to detect the paper size Initial Actions Refer to BSD 7 2 Check the operation of the guide Procedure Remove Trays 1 and 2 Replace Tray 2 with Tray 1 024 960 occurs Y N Re...

Page 380: ...itch is installed correctly Y N Install the Tray 3 Paper Size Switch correctly Go to the BSD 7 5 Tray 3 Paper Size Sensing and check the connectors 024 962 Tray 4 size mismatch RAP Paper is loaded in Tray 4 but the tray is unable to detect the paper size Initial Actions Refer to BSD 7 4 7 6 Check the operation of the guide Procedure For 2TM Remove Trays 3 and 4 Replace Tray 4 with Tray 3 024 962 o...

Page 381: ... Between J103 and J409 BSD 7 8 Flag 4 Flag 5 Tray 3 Between J102B and J549 BSD 7 9 Flag 4 Flag 5 BSD 7 10 Flag 4 Flag 5 Tray 4 Between J102A and J549 BSD 7 11 Flag 4 Flag 5 BSD 7 12 Flag 4 Flag 5 The relevant harnesses are conducting without an open circuit or a short circuit Y N Repair the open circuit or short circuit Measure the voltage between the following points and GND Tray 1 MCU PWB P409A ...

Page 382: ... was detected during stapling Initial Actions Refer to BSD 3 4 Procedure Check the connection of each MCU PWB connector The connectors are connected cor rectly Y N Connect the connectors Check the connection of each Finisher PWB connector The connectors are connected cor rectly Y N Connect the connectors Check the wire between P J416 and J8843 for an open circuit or a short circuit BSD 3 4 The wir...

Page 383: ...aple and Punch positions overlap Initial Actions Cancel Staple Punch or both Procedure When copying user can either specify which has more priority or cancel both 024 969 Different Width Mix Punch Paper of different widths detected in Punch Mode output Initial Actions Cancel Punch operation Procedure Use compatible paper sizes ...

Page 384: ...s Set Tray 6 into position Procedure If failure continues check for proper operation of Tray 6 In Sensor BSD 7 15 024 972 Tray 6 Size Mismatch Paper in Tray 6 is different from that specified for printing Initial Actions Reload appropriate type of paper in Tray 6 Procedure If failure continues check for the proper operation of the Tray 6 Size Sensor BSD 7 15 ...

Page 385: ...ctly Y N Connect P J8819 and P J8847 Check the wire between J8819 and J8847 for an open circuit or a short circuit BSD 12 6 The wire between J8819 and J8847 is conducting without an open circuit or a short circuit Y N Repair the open circuit or short circuit Replace the Staple Assembly PL 22 4 If the problem persists replace the Finisher PWB PL 22 7 Execute Component Control 012 244 Staple Head Ho...

Page 386: ...8818 and J8852 for an open circuit or a short circuit BSD 12 6 The wire between J8818 and J8852 is conducting without an open circuit or a short circuit Y N Repair the open circuit or short circuit Measure the voltage between the Finisher PWB P8852 1 and GND BSD 12 6 The voltage is approx 5VDC Y N Replace the Finisher PWB PL 22 7 Measure the voltage between the Finisher PWB P8852 3 and GND BSD 12 ...

Page 387: ...d on the Finisher Stacker Tray reaches capacity for mixed paper size Initial Actions Refer to BSD 12 8 Procedure Check the tray raise lower mechanism for foreign substances and distortion No distortion or foreign substances are found in the tray raise lower mechanism Y N Clear away the foreign substances Correct the distortion Execute Component Control 012 267 Stack Height Sensor Actuate the Stack...

Page 388: ...or PL 22 8 If the problem persists replace the Finisher PWB PL 22 7 Replace the Finisher PWB PL 22 7 If the problem persists replace the MCU PWB PL 9 1 024 981 Finisher Top Tray Full Finisher top tray is full Initial Actions Remove paper from the Finisher Top Tray Procedure If the failure continues check for proper operation of the Stack Height Sensor BSD 12 8 A ...

Page 389: ...he wire between J8815 and J8850 is conducting without an open circuit or a short circuit Y N Repair the open circuit or short circuit Measure the voltage between the Finisher PWB P8850B 6 and GND BSD 12 8 The voltage is approx 5VDC Y N Replace the Finisher PWB PL 22 7 Measure the voltage between the Finisher PWB P8850B 5 and GND BSD 12 8 Actuate the Stack Height Sensor with paper The voltage chang...

Page 390: ...P411 3 and GND BSD 7 13 Flag 1 Manually operate the MPT Guide As the MPT Guide moves the voltage changes accord ingly Y N Check the connections of P J107 P J609 P J605 and P J411 P J107 P J609 P J605 and P J411 are connected correctly Y N Connect P J107 P J609 P J605 and P J411 Check the wire between J107 and J411 for an open circuit or a short circuit BSD 7 13 Flag 1 Flag 2 The wire between J107 ...

Page 391: ...February 2008 2 368 WorkCentre 5225 5230 024 985 024 989 Launch Version Status Indicator Raps ...

Page 392: ...her PWB PL 23 16 Execute Component Control 012 265 Stack Height Sensor 2 Actuate the Stack Height Sensor with paper The display changes Y N Check the connections of J8874 and P J8988 J8874 and P J8988 are connected correctly Y N Connect J8874 and P J8988 Check the wire between J8874 and J8988 for an open circuit or a short circuit BSD 12 24 The wire between J8874 and J8988 is conducting without an...

Page 393: ...s Y N End Replace the Finisher PWB PL 23 16 If the problem persists replace the MCU PWB PL 9 1 024 928 Scratch Sheet Compile RAP When the eject cover is opened or closed Compiler Tray No Paper Sensor has No Paper A set of sheets including scratch sheet is output from compiler tray e g when job is can celled Initial Actions Ensure that the Eject cover is closed Procedure Check the connection J8984 ...

Page 394: ...n open circuit or a short circuit Y N Repair the open circuit or short circuit Measure the voltage between the Finisher PWB P8852 1 and GND BSD 12 21 The voltage is approx 5VDC Y N Replace the Finisher PWB PL 23 16 Replace the Staple Assembly PL 23 8 If the problem persists replace the Finisher PWB PL 23 16 Replace the Finisher PWB PL 23 16 If the problem persists replace the MCU PWB PL 9 1 024 97...

Page 395: ...hort circuit Y N Repair the open circuit or short circuit Measure the voltage between the Booklet PWB of each P8894 P8995 8 9 10 11 and GND BSD 12 26 27 The voltage is approx 24VDC Y N Replace the Booklet PWB PL 23 21 Replace the Finisher PWB PL 23 16 Select Stop Select 013 141 Front Staple Home Switch or 013 142 Rear Staple Home Switch Select Start Actuate the Front Rear Staple Home Switch The di...

Page 396: ...output paper stacked on the Finisher Stacker Tray reaches capacity for mixed paper size Procedure Check the tray raise lower mechanism for foreign substances and distortion No distortion or foreign substances are found in the tray raise lower mechanism Y N Clear away the foreign substances Correct the distortion Execute Component Control 012 264 Stack Height Sensor 1 Actuate the Stack Height Senso...

Page 397: ...ot turn Off within the specified time Procedure Check the tray raise lower mechanism for foreign substances and distortion No distortion or foreign substances are found in the tray raise lower mechanism Y N Clear away the foreign substances Correct the distortion Execute Component Control 012 264 Stack Height Sensor 1 Actuate the Stack Height Sensor 1 with paper The display changes Y N Check the c...

Page 398: ...PWB PL 9 1 024 984 Booklet Low Staple F BSD ON 12 26 Booklet Stapler Low Staple Front signal was detected just before Stapling operation Booklet Stapler Low Staple Front signal was detected at Power ON at initialization or when the interlock was closed Procedure Supply the staples The problem is resolved Y N Enter Component Control 013 107 Front Low Staple Switch Select Start LOW sta ples availabl...

Page 399: ...N Connect the connectors Check the wire between J8895 and J8995 for an open circuit or a short circuit BSD 12 27 The wire between J8895 and J8995 is conducting without an open cir cuit or a short circuit Y N Repair the open circuit or short circuit Measure the voltage between the Finisher PWB P8995 14 and GND BSD 12 27 The voltage is approx 5VDC Y N Replace the Finisher PWB PL 23 16 Measure the vo...

Page 400: ...s Book an out of spec LDAP protocol is detected Procedure The server uses the out of spec LDAP protocol not supported by this machine If trying to repro duce this contact our Custom Support Center 026 702 Address Book Directory Service Overflow RAP Address Book Directory Service is overflown Procedure Software internal to this machine is defective ...

Page 401: ...February 2008 2 378 WorkCentre 5225 5230 026 700 026 702 Launch Version Status Indicator Raps ...

Page 402: ...t finish these operations If remote access is being carried out wait until the relevant access is finished Iffailurecontinuesafterdoingalloftheabove turnpoweroff on Iffailurestillcontinues contactser vice center 027 442 Duplicate IP Address RAP Stateless automatic setting IP address1 duplicated Procedure 1 Check IP address for which stateless address is automatically set is used anywhere else or n...

Page 403: ...ted Procedure 1 Check IP address for which stateless address is automatically set is used anywhere else or not 2 Collect failure analysis log and packet 027 444 Duplicate IP Address RAP Stateless automatic setting IP address3 duplicated Procedure 1 Check IP address for which stateless address is automatically set is used anywhere else or not 2 Collect failure analysis log and packet ...

Page 404: ...edure 1 Check IP address for which stateless address is automatically set is used anywhere else or not 2 Collect failure analysis log and packet 027 446 Duplicate IP Address RAP Manual setting IP address duplicated Procedure 1 Check IP address for which stateless address is automatically set is used anywhere else or not 2 Collect failure analysis log and packet ...

Page 405: ...plicated Procedure 1 Check IP address for which stateless address is automatically set is used anywhere else or not 2 Collect failure analysis log and packet 027 452 Duplicate IP Address RAP BSD ON 16 1 A PC with the same IP address exists on the network Initial Actions Change the IP address Procedure If the problem persists replace the ESS PWB PL 9 2 ...

Page 406: ...esolve the SMTP Simple Mail Transfer Protocol Server address Procedure Specify the correct SMTP Server name or specify the IP address 027 501 POP Server RAP The Mail I O cannot resolve the POP Post Office Protocol Server address Initial Actions Power Off On Procedure Specify the correct POP Post Office Protocol Server name or specify the IP address ...

Page 407: ...ol authentication Initial Actions Power Off On Procedure Check that the login name and password for the POP Post Office Protocol Server are correct 027 503 POP server communication timeout RAP POP server communication timeout Initial Actions Power Off On Procedure Wait a while before repeating the operations If the situation does not improve consult network administrator ...

Page 408: ...ctions Power Off On Procedure Repeat the same operations If the situation does not improve contact telephone center or dealer 027 513 SMB Scan Client RAP A SMB scan client does not have the right to access Win9x series Initial Actions Power Off On Procedure Check if the specified user is allowed to read write a file in storage place on the SMB server If not make the setting that allows the user to...

Page 409: ...e in resolving a problem with a host name in SMB scan Initial Actions Power Off On Procedure Check the connection to DNS Or check that the destination server name is entered on DNS 027 515 DNS Server Error in SMB RAP In SMB scan the server was not found on DNS Procedure Set DNS address Or set the destination server address using IP address ...

Page 410: ...t they can communicate with each other on the network For example check the following Network Cable for connection TCP IP Setup Communication through Port 137 UDP Port 138 UDP and Port 139 TCP If any communication is conducted beyond subnet check WINS Server settings and check that any problem with server name address can be resolved properly 027 518 Login Password Error RAP A login name or passwo...

Page 411: ...ace SBM scan server Procedure Check the following That the storage place is correct ThatthespecifiedstorageplaceisnotlinkedtoanotherserverforDFSsetting Directlyspecify the server to link to shared name and storage place 027 520 File Name Acquisition Failure RAP A failure in acquiring a file name folder on the SMB scan server Procedure Check the right to access the SMB scan server ...

Page 412: ... Change the file name destination folder or move or delete the file in the destination folder 027 522 File Creation Failure RAP A failure in creating a SMB scan file Procedure Check the following That the specified name is a file name that can be created in the storage place That the specified file name is not used by another user That there is no file or folder with the same name as the specified...

Page 413: ... the job That the specified name is a folder name that can be created in the storage place That there is no folder with the same name as the specified one That the storage place has some space available 027 524 Folder Creation Failure RAP A failure in creating a SMB scan folder Procedure Check the following That the specified name is a folder name that can be created in the storage place That ther...

Page 414: ...RAP A failure in deleting a SMB scan file Procedure Check that another user does not handle the file in the specified storage place 027 526 Lock Folder Delete Failure RAP A failure in deleting a SMB scan lock folder Procedure If the existing lock directory LCK is left on the destination manually delete it and retry the job ...

Page 415: ...Failure RAP A failure in deleting a FTP scan folder Procedure Check that another user does not handle the file in the specified storage place 027 528 Data Write in Failure RAP No space available in the specified storage place on the SMB scan data server Procedure Check that the storage place has some space available ...

Page 416: ...ernal to SMB Library occurred Procedure Do the same operation again If this does not resolve the problem contact our Customer Support Center 027 530 Data Reading Failure RAP Overwrite prohibited is selected as action to be taken when a duplicated SMB scan file name is detected Procedure Select any option other than Overwrite prohibited ...

Page 417: ... when Add selected Procedure If Add is selected as action to be taken when a duplicated file name is detected check that the file format is not a multi page one 027 532 NEXTNAME DAT file access error RAP NEXTNAME DAT file access error in SMB scan Procedure If Add is selected asaction tobetakenwhenaduplicated filenameis detected check thatNEXT NAME DAT file is correct ...

Page 418: ...7 533 Internal Scan Error RAP An internal error occurred in SMB scan Procedure If the same operation causes this to reoccur contact our Custom Support Center 027 543 Server Name Specification Error RAP A specified SMB server NetBIOS name is wrong Procedure Check that the SMB server name is correct ...

Page 419: ...check if the domain name set on the machine is correct using the following procedure 1 Enter the System Administration mode and select System Settings System Settings Net work Settings Remote Authentication Server Directory Service SMB Server Settings 2 Select the SMB server to check the domain name 027 548 SMB Protocol error 4 008 RAP SMB protocol error An invalid character was detected in the sp...

Page 420: ...m persists contact our Customer Support Center 027 564 SMB Protocol error 4 024 RAP SMB protocol error The SMB server was not found Procedure Check if the connection between the authentication server and the machine has been established via a network For example check the following points Network cable connection TCP IP settings Connection via Port 137 UDP Port 138 UDP Port 139 TCP ...

Page 421: ...col error 4 025 RAP SMB protocol error Procedure Try again If the problem persists contact our Customer Support Center 027 566 SMB Protocol error 4 026 RAP SMB protocol error SMB TCP IP is not active Procedure Check onCentreWareInternetServicesthatSMB TCP IP is activeonthe PortStatus screenof the Properties tab ...

Page 422: ... TCP IP is not Started RAP SMB TCP IP has not been started Procedure Check onCentreWareInternetServicesthatSMB TCP IP is activeonthe PortStatus screenof the Properties tab 027 572 SMB Protocol error 4 032 RAP SMB protocol error Procedure Try again If the problem persists contact our Customer Support Center ...

Page 423: ...icator Raps 027 573 SMB Protocol error 4 033 RAP SMB protocol error Procedure Try again If the problem persists contact our Customer Support Center 027 574 SMB Protocol error 4 034 RAP SMB protocol error Procedure Try again If the problem persists contact our Customer Support Center ...

Page 424: ...nch Version 027 576 SMB Protocol error 4 036 RAP SMB protocol error Procedure Try again If the problem persists contact our Customer Support Center 027 578 SMB Protocol error 4 038 RAP SMB protocol error Procedure Try again If the problem persists contact our Customer Support Center ...

Page 425: ...r The SMB server is in shared security mode Procedure The SMB server may be on Windows 95 Windows 98 or Windows Me OS Set the SMB server on an OS other than Windows 95 Windows 98 or Windows Me OS 027 585 SMB Protocol error 4 045 RAP SMB protocol error Login disabled period Procedure Check with the system administrator for the login permitted period ...

Page 426: ...error The password has expired Procedure Obtain a valid password from the system administrator 027 587 SMB Protocol error 4 047 RAP SMB protocol error The password must be changed Procedure Log in to Windows and change the password Ask the system administrator to change the setting so that you do not need to change the login password next time ...

Page 427: ...ps 027 588 SMB Protocol error 4 048 RAP SMB protocol error The user is invalid Procedure Ask the system administrator for validating the user 027 589 SMB Protocol error 4 049 RAP SMB protocol error The user was locked out Procedure Ask the system administrator for canceling the lockout status ...

Page 428: ...RAP SMB protocol error The user was locked out Procedure Obtain a valid user account from the system administrator Or ask the system administrator to extend the account expiration date 027 591 SMB Protocol error 4 051 RAP SMB protocol error Users are restricted A blank password is invalid Procedure Set the password for the user ...

Page 429: ...Raps 027 599 SMB Protocol error 4 other codes RAP SMB library internal error other than 27 547 to 27 579 has occurred Procedure Operate again 027 702 Certificate for Recipients was not Found RAP Certificate for addresses was not found Procedure Store certificate for recipient to the device ...

Page 430: ...ddresses has expired Procedure Store correct certificate for recipient to the device Check the following Expiration date of certificate Device time whether it is correct 027 704 Certificate for Recipients was Untrusted RAP Certificate for addresses was untrusted Procedure Check certificate path of certificate for recipient and import the required CA certificate ...

Page 431: ...027 705 Certificate for Recipients was revoked RAP Certificate for addresses was revoked Procedure Store certificate for recipient that is not included in the CRL to the device 027 706 Certificate RAP The authentication certificate is not available Procedure Obtain an authentication certificate ...

Page 432: ... Launch Version 027 707 Certificate Expired RAP The authentication certificate expired Procedure Obtain new authentication certificate 027 708 Certificate Valid RAP The authentication certificate is not credible Procedure Check the authentication certificate information and retry ...

Page 433: ...Revoked RAP The authentication certificate is revoked Procedure Reestablish authentication certificate or obtain a new authentication certificate 027 710 Invalid S MIME Mail RAP TheMailI OreceivedS MIME Secure MultipurposeInternetMailExtensions maileventhoughS MIME was set to Off Procedure Enable S MIME as required ...

Page 434: ...ail but could not obtain the sender certificate Procedure Request for the mail to be resent Check the setting of the S MIME device as required 027 712 S MIME Mail Certificate RAP The Mail I O received the S MIME Secure Multipurpose Internet Mail Extensions signature mail with valid sender certificate but a signature verification error is detected Procedure Request that mail to be resent with a val...

Page 435: ...ME Secure Multipurpose Internet Mail Extensions signature mail but corrupted mail is detected Procedure Check the sender as required 027 714 S MIME Mail Invalid RAP The Mail I O received the S MIME Secure Multipurpose Internet Mail Extensions signature mail with different sender mail address and signature mail address Procedure Check the sender as required ...

Page 436: ...ed by S MIME Secure Multipurpose Internet Mail Extensions encrypted mail is not registered in the device Procedure Check that the certificate of the destination is registered in the certificate store of the device 027 716 Email Signature RAP The system detected that prohibited E mails without a signature were received Procedure Check the E mail signatures and retry ...

Page 437: ...titioning Change the document partitioning settings increase threshold value or reduce the number of pages in the document to be scanned 027 737 Template Server Read RAP An error was received from the server for one of the following FTP commands TYPE A LIST and RETR when reading from the Job Template Pool Server Procedure Check that Read Authorization is established for the storage destination ser...

Page 438: ...ool Server cannot be found Procedure Set the resource of the storage destination path from the client PC using CentreWare 027 740 Template Server Login RAP Login to the FTP Server failed Procedure Set the login name and password in the Job Template file storage destination From another PC connected to the network check that login to the above account is possible From a client PC set a login name a...

Page 439: ...edure Connect the network cable from the machine correctly From the destination server use ping to check that the machine can be seen Perform the ping test on the destination server from the PSW From a client PC check that FTP connection to the destination server is possible 027 742 HDD File System RAP BSD ON 16 1 The HDD is full when writing to a local HDD Job Template or when writing temporary w...

Page 440: ...rmat of the Job Template Pool Server is incorrect Procedure Set the parameters related to the Job Template Pool Server 027 744 Template Address RAP An error occurred while recalling the DNS Resolution Library Procedure Check the connection to the DNS Domain Name System Check that the Job Template Pool Server domain name is registered in the DNS ...

Page 441: ... set during address resolution Initial Actions Power Off On Procedure Set the DNS address Check the Job Template Pool Server address using IP address 027 750 Fax Document Inhibited RAP iFAX DocumentE mail and iFAX Transfer instructions were received when iFAX DocumentE mail and iFAX Transfer is prohibited Procedure Change the transfer setting to receive iFAX ...

Page 442: ...en analyzing the given instruction Procedure Verify the job set up selections 027 752 Required User Entry Not Entered RAP The instruction to start the job is issued but the required user entry not entered Procedure Do not link the entry box to instructions that require user entry Set preset values for the items in the instruction requiring user entry ...

Page 443: ...ed RAP The system attempted to create a job to recall an external service while the Job Flow Service is invalid Procedure Ask customer to enable the Job Flow Service 027 754 Job Flow Service File Signature Mismatch RAP Job flow service File signature setting mismatch Procedure A mismatch of file signatures set by instructions ...

Page 444: ... To retry printing with reduced number of document when on demand printing is requested for multiple documents using external access function 2 To enter M C administrator mode to elongate the time or to set 0 from System setting Registra tion System setting System clock Timer setting Time limit of on demand print when the problem still recurs NOTE When on demand print using external access functio...

Page 445: ...or overwrite of job ticket due to M C software failure Error overwrite of job ticket due to external server bug of sender Error overwrite of job ticket due to network problem Intentional falsification of job ticket Procedure Retry print request 027 772 SMTP Server Error HELO RAP SMTP server error HELO Command refusal Procedure If the device hostnameis describedin non ASCIIcharacters setthe device ...

Page 446: ... SMTP server communication timeout Procedure Timeout in communication with SMTP server Wait a while before repeating the operations If the situation does not improve consult network administrator 027 774 Address Inaccurate Character RAP SMTP address inaccurate character Procedure Use only ASCII characters for the destination email address ...

Page 447: ...stination email addresses If the situation does not improve consult network administrator 027 776 SMTP Server Error EHLO RAP SMTP server error EHLO Command refusal Procedure If the device hostnameis describedin non ASCIIcharacters setthe device hostname using ASCII characters If situation does not improve consult network administrator and check the SMTP server supports EHLO command ...

Page 448: ...nd email without SMTP AUTH If the SMTP AUTH feature is required consult system administrator 027 778 No Mode Specified by SMTP AUTH RAP There is no mode specified by SMTP AUTH Procedure Consult the network administrator check the server SMTP authentication method The Device supports the following methods plain authentication login base 64 authentication and CRAM MD5 challenge response ...

Page 449: ...on information username password has been set properly 027 796 E mail Not Printed RAP E mails without attachments were received when the settings were set to Do not print header and content Procedure Ask customer to change the settings and repeat the operation Ask customer to check the remote machine If the problem continues replace the FAX PWB PL 9 2 If the problem persists replace the ESS PWB PL...

Page 450: ... Invalid Output Destination RAP BSD ON 16 1 E mail was received with E mail to Box and E mail to Fax not selected Procedure Change the settings and repeat the operation If the problem persists check the remote machine Replace the FAX PWB PL 9 2 If the problem persists replace the ESS PWB PL 9 2 ...

Page 451: ...February 2008 2 428 WorkCentre 5225 5230 027 797 Launch Version Status Indicator Raps ...

Page 452: ... an ESS reset when the FAX PWB did not respond Initial Actions Power Off On Procedure Check the electrical connections on the FAX PWB If the problem persists replace the FAX PWB PL 11 3 033 710 Fax Control RAP BSD ON 16 1 17 1 The specified document does not exist Initial Actions Power Off On Procedure Ask customer to cancel the job and resend ...

Page 453: ...ps 033 712 Fax Control RAP BSD ON 16 1 Memory is at maximum limit Initial Actions Power Off On Procedure Ask customer to cancel the job and resend 033 713 Fax Control RAP BSD ON 16 1 The Chain Link does not exist Initial Actions Power Off On Procedure Ask customer to cancel the job and resend ...

Page 454: ... RAP BSD ON 16 1 The job cannot be processed with the host in the current status Initial Actions Power Off On Procedure Ask customer to cancel the job and resend 033 716 Fax Control RAP BSD ON 16 1 The specified mailbox does not exist Initial Actions Power Off On Procedure Ask customer to cancel the job and resend ...

Page 455: ...and select Confirm b Select System Settings c Select System Settings again d Select FAX Mode Settings e Select Local Terminal Settings f Check that 3 Machine Password is not set If it is not set select close exit as required Go to step 3 If a password is set go to step 3 g Select 3 Machine Password and select Change Settings h Select Backspace as required to delete the password i Select Save j Sel...

Page 456: ...dure Ask customer to cancel the job and resend If the problem persists check the Fax line connection telephone line If the problem persists check the electrical connections on the FAX PWB If the problem persists replace the FAX PWB PL 9 2 If the problem persists perform GP 2 Fax Checkout 033 721 Fax Control RAP BSD ON 16 1 17 1 The specified page cannot be created Procedure Ask customer to cancel ...

Page 457: ... 17 1 A stored Fax job is cancelled Procedure Ask customer to resend 033 724 Fax Control RAP BSD ON 16 1 17 1 The upper limit for image data in a single transmission was exceeded Procedure Ask customer to cancel the job and resend in smaller parts IftheproblempersistsrefercustomertoUserGuidetofindinformationonloweringmemoryusage ...

Page 458: ... The HDD was full during Fax Receive Format or report creation Initial Actions Power Off On Procedure Ask customer to request a re resend 033 726 Fax Control RAP BSD ON 16 1 17 1 Two sided printing is not available when receiving Fax mixed size originals for fax Procedure Ask customer to verify that two sided printing is not available ...

Page 459: ...s not available when receiving Fax insufficient memory Initial Actions Power off on Procedure Ask customer to request a re resend 033 728 Fax Control RAP BSD ON 16 1 17 1 Formatting for Fax Auto Printing was aborted because the instruction for Fax Manual Printing was given during the operation Procedure Ask customer to cancel the job and resend ...

Page 460: ...D ON 16 1 17 1 Whenthesystem was waitingtoreceiveaFaxjob asimultaneous requestfrom the usertostopthe job was received Procedure Ask customer to request a re resend 033 733 Fax Control RAP BSD ON 16 1 17 1 The job document number related to the job could not be obtained Procedure Ask customer to cancel the job and resend ...

Page 461: ...ps 033 734 Fax Control RAP BSD ON 16 1 17 1 Fax Print and Fax Auto Report were started at the same time Procedure Ask customer to cancel the job and resend 033 735 Fax Control RAP BSD ON 16 1 17 1 An error occurred in reserving fax receive memory Procedure Ask customer to request a re resend ...

Page 462: ...d the threshold value while the Fax Transfer Prohibition Function was activated based on the data capacity of the Internet Fax Off Ramp Procedure Ask customer to cancel the job and resend 033 737 Fax Control RAP BSD ON 16 1 17 1 The Fax Controller detected a failure and could not continue processing the job Initial Actions Power off on Procedure Ask customer to cancel the job and resend ...

Page 463: ...ontrol RAP BSD ON 16 1 17 1 The Fax Controller detected an error in JBIG data during coding decoding of the JBIG data Procedure Ask customer to cancel the job and resend 033 740 Fax Control RAP BSD ON 16 1 17 1 The user canceled immediate printing upon receiving Procedure Ask customer to request a re resend ...

Page 464: ...erring image data to the FAX PWB the conditions for sending the response to the FAX PWB did not match Procedure Ask customer to request a re resend 033 742 Fax Control RAP BSD ON 16 1 17 1 When transferring image data to the FAX PWB the conditions for sending the response to the FAX PWB did not match Procedure Ask customer to request a re resend ...

Page 465: ...erring image data to the FAX PWB the conditions for sending the response to the FAX PWB did not match Procedure Ask customer to request a re resend 033 744 Fax Control RAP BSD ON 16 1 17 1 When transferring image data to the FAX PWB the conditions for sending the response to the FAX PWB did not match Procedure Ask customer to request a re resend ...

Page 466: ...erring image data to the FAX PWB the conditions for sending the response to the FAX PWB did not match Procedure Ask customer to request a re resend 033 746 Fax Control RAP BSD ON 16 1 17 1 When transferring image data to the FAX PWB the conditions for sending the response to the FAX PWB did not match Procedure Ask customer to request a re resend ...

Page 467: ... tostartthe servicefrom theFAX PWB the jobcouldnotbe created due to causes such as job number overflow Procedure Ask customer to request a re resend 033 749 Fax Control RAP BSD ON 16 1 17 1 During Fax formatting the enlarged image data is larger than the reserved memory Initial Actions Power off on Procedure Ask customer to cancel the job and resend ...

Page 468: ...mage data was retrieved from the FAX PWB Procedure Ask customer to cancel the job and resend 033 751 Activity Report suspended RAP Whenacommunicationmanagementreportoccurredataprintprohibitedtimeperiod themachine just goes into sleep mode and the report output is postponed Procedure No action is necessary as it will automatically restart after exiting the print prohibited time period ...

Page 469: ...tus Indicator Raps 033 755 Fax printing is canceled Fax RAP Because Fax Service did not work printing a fax document was cancelled Initial Actions Power Off On Procedure Check the electrical connections on the FAX PWB If the problem persists replace the FAX PWB PL 9 2 ...

Page 470: ...stallation of the PWB in Slot 1 on the FAX PWB If the problem persists perform GP 2 Fax Checkout If the problem persists replace the FAX PWB PL 9 2 034 212 Fax Communication RAP BSD ON 16 1 17 1 Failure was detected on the Fax Option Slot 2 PWB Procedure Check the installation of the PWB in Slot 2 on the FAX PWB If the problem persists perform GP 2 Fax Checkout If the problem persists replace the ...

Page 471: ...the dial data Recipient telephone number Procedure Ask customer to verify the Fax number and resend 034 501 Fax Communication RAP BSD ON 16 1 17 1 The specified channel is not installed Procedure Ask customer to verify that the specified channel is installed If the problem persists perform GP 2 Fax Checkout If the problem persists replace the FAX PWB PL 9 2 ...

Page 472: ...ion RAP Transmission exceeded memory capacity Procedure Ask customer to cancel the job and resend 034 506 Fax Communication RAP A send error is detected in the Recipients Print Sets function when the receiving Fax does not sup port remote collating and copying Procedure Ask customer to reconfigure the job and resend ...

Page 473: ... is detected No documents for polling are found Procedure Ask customer to check if the password mailbox number or document for valid polling Ask customer to cancel the job and then resend 034 508 Fax Communication RAP The Fax controller sent a reject command signal and stopped the transmission Procedure Check the Fax line connection telephone line Ask customer to allow a 5 minute recovery time and...

Page 474: ...e receiving Fax Procedure Check the Fax line connection telephone line Ask customer to cancel the job and then resend 034 510 Fax Communication RAP The Fax controller stopped the transmission after receiving the reject command signal from the receiving Fax Procedure Check the Fax line connection telephone line Ask customer to allow a 5 minute recovery time and then resend Ask customer to cancel th...

Page 475: ...e receiving Fax is unable to send Procedure There is a problem with the receiving Fax Ask customer to cancel the job and then resend 034 512 Fax Communication RAP An infinite loop was detected at the receiving Fax relay broadcast Procedure There is a problem with the receiving Fax Ask customer to cancel the job and then resend ...

Page 476: ...he receiving Fax during remote mainte nance Procedure Check the Fax line connection telephone line Ask customer to cancel the job and then resend 034 514 Fax Communication RAP TheFax controller receiveda remotemaintenance requestfrom the receiving Fax butthe Fax con troller does not support this function Procedure Check Fax setup Ask customer to cancel the job and then resend ...

Page 477: ...ceived when this function is not supported An illegal command was received Procedure Check the Fax line connection telephone line Ask customer to cancel the job and then resend If the problem persists perform GP 2 Fax Checkout If the problem persists replace the FAX PWB PL 9 2 034 519 Fax Communication RAP The number of recipients exceeded the limit Procedure Ask customer to reduce the number of r...

Page 478: ... services exceeded the limit Procedure Ask customer to reduce the number of selections and then resend 034 521 Internal I F Error RAP Service designated with SI does not exist This error may not be sent back due to cross sequence fix Initial Actions Power OFF ON Procedure Verify software version if required upgrade to the latest version ...

Page 479: ... when manual transmission is disabled Procedure Ask customer to allow a 5 minute recovery time and then resend If the problem persists perform GP 2 Fax Checkout If the problem persists replace the FAX PWB PL 9 2 034 523 Fax Communication RAP The Fax controller was unable to accept the service when it is in a prohibited state Procedure Ask customer to allow a 5 minute recovery time and then resend ...

Page 480: ...aunch Version 034 527 Dial Control Error RAP Dial Control Error Initial Actions Power OFF ON Procedure Verify software version if required upgrade to the latest version 034 528 Fax Communication RAP A manual transmission was requested during dialing Procedure Ask customer to resend ...

Page 481: ...aper tray guides are set correctly Ask customer to check the size of the paper loaded in the tray If the problem persists perform GP 2 Fax Checkout 034 530 Fax Communication RAP BSD ON 16 1 17 1 DTMF I F Time out is detected when an operation did not occur within the specified time Procedure Check the Fax line connection telephone line If the problem persists check the connections on the FAX PWB I...

Page 482: ...rd ROM During DLD method Procedure Retry job If retry failed replace the FaxCard ROM and perform VerUP operation on the DLD method again 034 700 GCPLock G3DicepBusy CodecHang RAP GCP lock Date task noRTC ACK Hardware failure software I F error G3 Dicep not changed to idle status causing timeout CODEC hang up Initial Actions Power OFF ON Procedure Verify software version if required upgrade to the ...

Page 483: ...e Verify software version if required upgrade to the latest version 034 789 Fax Communication RAP BSD ON 16 1 17 1 There is a presentation of an illegal event Procedure Check the Fax line connection telephone line If the problem persists check the connections on the FAX PWB If the problem persists perform GP 2 Fax Checkout If the problem persists replace the FAX PWB PL 9 2 ...

Page 484: ... persists check the connections on the FAX PWB If the problem persists perform GP 2 Fax Checkout If the problem persists replace the FAX PWB PL 9 2 034 791 Fax Communication Channel 1 RAP BSD ON 16 1 17 1 Channel 1 outside line is not connected Procedure Check the Fax line connection telephone line If the problem persists check the connections on the FAX PWB If the problem persists perform GP 2 Fa...

Page 485: ... persists check the connections on the FAX PWB If the problem persists perform GP 2 Fax Checkout If the problem persists replace the FAX PWB PL 9 2 034 793 Fax Communication Channel 3 RAP BSD ON 16 1 17 1 Channel 3 outside line is not connected Procedure Check the Fax line connection telephone line If the problem persists check the connections on the FAX PWB If the problem persists perform GP 2 Fa...

Page 486: ... persists check the connections on the FAX PWB If the problem persists perform GP 2 Fax Checkout If the problem persists replace the FAX PWB PL 9 2 034 795 Fax Communication Channel 5 RAP BSD ON 16 1 17 1 Channel 5 outside line is not connected Procedure Check the Fax line connection telephone line If the problem persists check the connections on the FAX PWB If the problem persists perform GP 2 Fa...

Page 487: ...l RAP Incorrect information in the dial data Recipient Telephone Number Procedure Ask customer to verify the Fax number and resend 034 797 Communication Parameter Error RAP Job error communication option parameter has error Initial Actions Power OFF ON Procedure Verify software version if required upgrade to the latest version ...

Page 488: ... communication data parameter has error Initial Actions Power OFF ON Procedure Verify software version if required upgrade to the latest version 034 799 Auto Dial Without Dial Data RAP Auto Dial is activated but no dial data is found Initial Actions Power OFF ON Procedure Verify software version if required upgrade to the latest version ...

Page 489: ...February 2008 2 466 WorkCentre 5225 5230 034 798 034 799 Launch Version Status Indicator Raps ...

Page 490: ...riting data to the FaxG3 ROM During DLD method Procedure Retry job If retry failed replace the FaxG3 ROM and perform VerUP operation on the DLD method again 035 700 Fax Protocol RAP BSD ON 16 1 17 1 A modem error occurred Procedure Check the electrical connections on the FAX PWB PL 9 2 If the problem persists perform GP 2 Fax Checkout If the problem persists replace the FAX PWB PL 9 2 ...

Page 491: ...lem with the receiving Fax Ask customer to cancel the job and resend 035 702 Fax Protocol RAP BSD ON 16 1 17 1 For the NSS DTC Non Standard Setup Digital Transmit Command signal sent from the Fax controller the DCN Disconnect signal was received from the receiving Fax or transmission was rejected by the Select Receive function on the receiving Fax Procedure There is a problem with the receiving Fa...

Page 492: ... when send ing in Phase B pre message processing Procedure There is a problem with the receiving Fax Ask customer to cancel the job and resend 035 704 Fax Protocol RAP BSD ON 16 1 17 1 Polling could not be done because the receiving Fax does not support Polling Send function or the stored document original was not set Procedure There is a problem with the receiving Fax Ask customer to cancel the j...

Page 493: ...as received Resending of DCS NSS Digital Command Signal Non Standard Facilities Set up signal exceeded the limit Procedure There is a problem with the receiving Fax Ask customer to cancel the job and resend 035 706 Fax Protocol RAP BSD ON 16 1 17 1 When sending the NSS Non Standard Facilities Set up signal fall back could not be done or a fall back error occurred In User Auto Resend Standby Proced...

Page 494: ... than the selected party for transmission Procedure There is a problem with the receiving Fax Ask customer to cancel the job and resend 035 708 Fax Protocol RAP BSD ON 16 1 17 1 The post command was sent out three times but there was no response from the receiving Fax or a DCN Disconnect signal was received Post messages resend over the limit Procedure There is a problem with the receiving Fax Ask...

Page 495: ...iving Fax Procedure There is a problem with the receiving Fax Ask customer to cancel the job and resend If the problem persists reduce the send speed and then repeat the operation 035 710 Fax Protocol RAP BSD ON 16 1 17 1 The Fax controller received a PIN Procedure Interrupt Negative signal from the receiving Fax Procedure There is a problem with the receiving Fax Ask customer to cancel the job an...

Page 496: ... Procedure There is a problem with the receiving Fax Ask customer to cancel the job and resend 035 712 Fax Protocol RAP BSD ON 16 1 17 1 A NSC Non Standard Facilities Command signal resulted in one of the following The password was incorrect Stored documents originals for polling was not set on the receiving Fax Document jam on the receiving Fax Procedure There is a problem with the receiving Fax ...

Page 497: ...signal but this is not supported by the hardware Fax requires an analog only phone line can be used for voice only 035 714 Fax Protocol RAP BSD ON 16 1 17 1 A DCN Disconnect signal was returned from the receiving Fax to the NSC DTC Non Stan dard Facilities Command Digital Transmit Command signal sent from the Fax controller for one of the following Incorrect password No originals for polling Paper...

Page 498: ...RAP BSD ON 16 1 17 1 A password mismatch interrupted polling Procedure Ask customer to cancel the job verify any passwords and resend 035 716 Fax Protocol RAP BSD ON 16 1 17 1 There is a time out or there is no post message Procedure There is a problem with the receiving Fax Ask customer to cancel the job and resend ...

Page 499: ...nd resend If the problem persists reduce the send speed and then repeat the operation 035 718 Fax Protocol RAP BSD ON 16 1 17 1 When no data was sent from the receiving Fax or after receiving more than 1 page manually the receiving Fax changed the resolution or the document size and the Fax controller returned to Phase B pre message processing but no data was sent from the receiving Fax Procedure ...

Page 500: ...h the receiving Fax Ask customer to cancel the job and resend 035 720 Fax Protocol RAP BSD ON 16 1 17 1 The receiving Fax has one of the following problems A compatibility problem Can not receive the DIS NSF NSC DTC DIgital Identification Non Standard Facilities Non Standard Facilities Command Digital Transmit Command signals Memory is full Procedure There is a problem with the receiving Fax Ask c...

Page 501: ...nnect signal was received from the receiving Fax when receiving in Phase B pre message processing Procedure There is a problem with the receiving Fax Ask customer to cancel the job and resend 035 722 Fax Protocol RAP BSD ON 16 1 17 1 The frame length exceeded 3 45sec in 300bps command response Procedure Ask customer to cancel the job and resend ...

Page 502: ...ithin 3mins after receiving the signal from the receiving Fax Procedure There is a problem with the receiving Fax Ask customer to cancel the job and resend 035 724 Fax Protocol RAP BSD ON 16 1 17 1 The Fax controller sent a FTT Failure To Train signal after receiving a DCN Disconnect sig nal from the receiving Fax Procedure There is a problem with the receiving Fax Ask customer to cancel the job a...

Page 503: ...is a problem with the receiving Fax Ask customer to cancel the job and resend If the resend fails Fax transmission cannot be used and another method of transmitting the data is required 035 726 Fax Protocol RAP BSD ON 16 1 17 1 The Fax controller did not receive the TRN Train signal within 10 seconds after Phase C message transmission Procedure There is a problem with the receiving Fax Ask custome...

Page 504: ...stomer to cancel the job and resend 035 728 Fax Protocol RAP BSD ON 16 1 17 1 One of the following occurred The Fax controller did not detect a normal line within 1 minute after it had begun to receive G3 image information The Fax controller did not detect the EOL End of Line signal within 13sec default when receiving The Fax controller could not receive the EOL End of Line signal within 10sec in ...

Page 505: ...ere is a problem with the receiving Fax Ask customer to cancel the job and resend 035 730 Fax Protocol RAP BSD ON 16 1 17 1 During training or when sending a command in high speed in Phase C message transmis sion an error is detected when the modem is not turned on when a HDLC High Level Data Link Control signal was sent Procedure There is a problem with the receiving Fax Ask customer to cancel th...

Page 506: ... RAP BSD ON 16 1 17 1 An error was detected during V 8 internal Fax attributes selections Procedure Ask customer to cancel the job and resend 035 732 Fax Protocol RAP BSD ON 16 1 17 1 The V 34 CD Collision Detection is off Procedure There is a problem with the receiving Fax Ask customer to cancel the job and resend ...

Page 507: ...ure There is a problem with the receiving Fax Ask customer to cancel the job and resend 035 734 Fax Protocol RAP BSD ON 16 1 17 1 During Polling Receive there was no stored documents originals for polling or the polling operation settings were missed during V 8 internal Fax attributes selections Procedure There is a problem with the receiving Fax Ask customer to cancel the job and resend ...

Page 508: ...ller during V 8 internal Fax attributes selections Procedure There is a problem with the receiving Fax Ask customer to cancel the job and resend 035 736 Fax Protocol RAP BSD ON 16 1 17 1 The Fax controller received the DCN Disconnect signal from the receiving Fax or no response was returned from the receiving Fax to the CTC Continue To Correct signal sent by the Fax controller Procedure There is a...

Page 509: ...er Resending of CTC EOR Continue To Correct End Of Retransmission signal exceeded the limit Procedure There is a problem with the receiving Fax Ask customer to cancel the job and resend 035 738 Fax Protocol RAP BSD ON 16 1 17 1 The Fax controller received the DCN Disconnect signal from the receiving Fax or no response was returned from the receiving Fax to the RR Receive Ready signal sent by the F...

Page 510: ...issions are established Procedure There is a problem with the receiving Fax Ask customer to cancel the job and resend 035 740 Fax Protocol RAP BSD ON 16 1 17 1 After the EOR End Of Re transmission signal was sent transmission stopped or the EOR Quit signal was sent from the Fax controller Procedure There is a problem with the receiving Fax Ask customer to cancel the job and resend ...

Page 511: ...is a problem with the receiving Fax Ask customer to cancel the job and resend 035 742 Fax Protocol RAP BSD ON 16 1 17 1 After the EOR End of Re transmission signal was sent the ERR Response For End Of Transmission signal was returned or the EOR Q End Of Re transmission Quit signal was received by the Fax controller Procedure There is a problem with the receiving Fax Ask customer to cancel the job ...

Page 512: ... 17 1 The receiving Fax can not receive a SUB Sub Address Procedure There is a problem with the receiving Fax Ask customer to cancel the job and resend 035 744 Fax Protocol RAP BSD ON 16 1 17 1 The receiving Fax can not receive a password Procedure There is a problem with the receiving Fax Ask customer to cancel the job and resend ...

Page 513: ...sed without any signal sending from the PBX A BT1 BT2 signal during dialing A CT1 CT2 signal during dialing No 2nd DT2 signal during dialing A BT1 BT2 signal during dialing A CT1 CT2 signal during dialing No third DT3 signal during dialing A BT1 BT2 signal during dialing A CT1 CT2 signal during dialing A BT1 BT2 signal after dialing A CT1 CT2 signal after dialing No DT signal from the PBX before d...

Page 514: ...e operation was stopped during dialing by using the Stop button Procedure The customer terminated the transmission Ask customer to resend the job 035 748 Fax Protocol RAP BSD ON 16 1 17 1 The operation was stopped during transmission by using the Stop button Procedure The customer terminated the transmission Ask customer to resend the job ...

Page 515: ...IS Called Station Identification Digi tal Identification Signal from the receiving Fax causing a transmission error or re dial to exceed the limit Procedure There is a problem with the receiving Fax Ask customer to cancel the job and resend 035 750 Fax Protocol RAP BSD ON 16 1 17 1 The machine power failed during transmission causing an error Procedure Ask customer to cancel the job and resend ...

Page 516: ... Protocol RAP BSD ON 16 1 17 1 The operation was stopped during document sending by using the Stop button Procedure Ask customer to cancel the job and resend 035 752 Fax Protocol RAP BSD ON 16 1 17 1 The number of jobs exceeded the limit Procedure Ask customer to cancel the job and resend in separate parts ...

Page 517: ...s fault occurs in Fax receive of 999 sheets or more Image information memory full File full append record error Procedure Check with sender to divide the sent job 035 754 File Management Memory Full RAP BSD ON 16 1 17 1 File management area full Initial Actions Power OFF ON Procedure Check S W Version if required upgrade to the latest version ...

Page 518: ...ror RAP BSD ON 16 1 17 1 File append record error Initial Actions Power OFF ON Procedure Check S W Version if required upgrade to the latest version 035 756 Cannot Add Page RAP BSD ON 16 1 17 1 No additional data of file Initial Actions Power OFF ON Procedure Check S W Version if required upgrade to the latest version ...

Page 519: ... RAP BSD ON 16 1 17 1 No received page Initial Actions Power OFF ON Procedure Check S W Version if required upgrade to the latest version 035 758 No Specified File or Page RAP BSD ON 16 1 17 1 No designated file or page Initial Actions Power OFF ON Procedure Check S W Version if required upgrade to the latest version ...

Page 520: ...relevant job at communication reservation cancel Initial Actions Power OFF ON Procedure Check S W Version if required upgrade to the latest version 035 760 No Specified Job RAP BSD ON 16 1 17 1 No relevant job at communication reservation cancel Initial Actions Power OFF ON Procedure Check S W Version if required upgrade to the latest version ...

Page 521: ...dicator Raps 035 761 File Processing Error RAP BSD ON 16 1 17 1 Timeout occurs in file error COMM file access or file handler does not send back error code at error occurrence Initial Actions Power OFF ON Procedure Check S W Version if required upgrade to the latest version ...

Page 522: ...dure Check the connection of each MCU PWB electrical connector Theconnectorsareconnected correctly Y N Secure the connectors Turn on the power again 041 340 persists Y N Return to Service Call Procedures Initialize NVM 041 340 persists Y N Return to Service Call Procedures Reload software If the problem persists replace the MCU PWB PL 9 1 041 500 IIOT Memory DDR DIMM Fault Procedure Ensure that th...

Page 523: ... 041 501 Launch Version Status Indicator Raps 041 501 IOT NVM Memory DDR DIMM Fault Procedure Ensure that the DIMM s are installed correctly If the problem continues replace the DIMM s PL 9 2 If the problem persists replace the ESS PWB PL 9 2 ...

Page 524: ... substances that are interfering with operation and correct the installa tion failure Replace the Main Drive Assembly PL 1 1 If the problem persists replace the MCU PWB PL 9 1 042 325 Main Motor Failure RAP BSD ON 4 1 The Main Motor is not rotating at the specified speed Initial Actions Power OFF ON Reload the Xero Developer Cartridge PL 4 1 and the Fuser Unit PL 5 1 Procedure Close the LH Cover a...

Page 525: ...February 2008 2 502 WorkCentre 5225 5230 042 323 042 325 Launch Version Status Indicator Raps ...

Page 526: ...it or short circuit Replace the OCT Home Sensor 1 PL 6 2 Alternately execute Component Control 047 001 Offset Motor 1 CW and Component Con trol 047 005 Offset Motor 1 CCW The Offset Motor 2 energizes Y N Check the connections of P J432 and P J206 Connections are connected correctly Y N Connect connectors Check the wire between P J432 and P J206 for an open circuit or a short circuit BSD 10 6 Flag ...

Page 527: ... or short circuit Replace the OCT Home Sensor 2 PL 6 4 Alternately execute Component Control 047 003 Offset Motor 2 CW and Component Con trol 047 004 Offset Motor 2 CCW The Offset Motor 2 energizes Y N Check the connections of P J207 P606 J606 and P J433 Connections are con nected correctly Y N Connect connectors Check the wire between J433 and P207 for an open circuit or a short circuit BSD 10 7 ...

Page 528: ... The voltage is approx 5VDC Y N Replace the MCU PWB PL 9 1 Replace the Duplex PWB PL 8 1 If the problem persists replace the MCU PWB PL 9 1 047 214 MCU Duplex Module RAP BSD ON 1 2 3 2 Communication error occurred between the MCU PWB and the Duplex Module Initial Actions Power OFF the machine Disconnect the Tray Module and the Finisher if the machine has one Power ON the machine If the problem is ...

Page 529: ...cuit or a short circuit Y N Repair the open circuit or short circuit Replace the Exit PWB PL 9 1 If the problem persists replace the MCU PWB PL 9 1 047 216 MCU Finisher Communication RAP BSD ON 3 4 A communication error occurred between the MCU PWB and the Finisher Module Initial Actions Check the Finisher harness connections to the IOT Procedure Check the connection of each MCU PWB connector Thec...

Page 530: ...n of each MCU PWB connector Theconnectorsaresecurelyconnected Y N Connect the connectors Check the connection of each HCF PWB connector Theconnectorsaresecurelyconnected Y N Connect the connectors Check the wire between PF JF03 and P J410 for an open circuit or a short circuit BSD 3 8 The wire between P J416 and J8843 is conducting without an open circuit or a short cir cuit Y N Repair the open ci...

Page 531: ...February 2008 2 508 WorkCentre 5225 5230 047 217 Launch Version Status Indicator Raps ...

Page 532: ...ions of P J160 and P J170 P J160 and P J170 are connected cor rectly Y N Connect P J160 and P J170 Check the wire between J406 and J140 for an open circuit or a short circuit BSD 6 4 Flag 1 Flag 2 The wire between J406 and J140 is conducting without an open circuit or a short circuit Y N Repair the open circuit or short circuit Check the wire between J406 and J130 for an open circuit or a short ci...

Page 533: ... Control 042 003 ROS FAN ON Check for noise in the rotation of the ROS Fan PL 3 1 The ROS Fan is rotating Y N Measure the voltage between the MCU PWB P J407 1 and GND BSD 6 5 Flag 3 The voltage is approx 24VDC Y N Replace the MCU PWB PL 9 1 Check the wire between J407 and J219 for an open circuit or a short circuit BSD 6 5 Flag 3 Flag 4 The wire between J407 and J219 is conducting without an open ...

Page 534: ... 5 Transmission error occurred between the IIT IPS PWB and the DADF PWB Procedure Check the connection of each IIT IPS PWB connector The connectors are securely con nected Y N Connect the connectors Check the connection of each DADF PWB connector The connectors are securely con nected Y N Connect the connectors Check the wire between P J751 and P750 and between P J752 and P750 for an open cir cuit...

Page 535: ... circuit Measure the voltage between the IIT IPS PWB P722 B7 and GND BSD 6 1 Flag 6 The voltage is approx 5VDC Y N Replace the IIT IPS PWB PL 11 3 Measure the voltage between the IIT IPS PWB P722 B9 and GND BSD 6 1 Flag 5 Actuate the Platen Angle Sensor with paper The voltage changes Y N Replace the Platen Angle Sensor PL 11 4 Replace the Platen Angle Sensor PL 13 4 Replace the IIT IPS PWB PL 11 3...

Page 536: ...he firmware is the latest version Y N Reload Software ADJ 9 3 1 Replace the IIT IPS PWB PL 11 3 062 345 IIT IPS Subsystem RAP BSD ON 3 1 The IPS EEPROM failed during a read write operation Procedure Check the connection of each IIT IPS PWB connector The connectors are securely con nected Y N Connect the connectors Switch on the power The problem persists Y N Return to Service Call Procedures Repla...

Page 537: ... connections of P J728 and P J7193 P J728 and P J7193 are connected correctly Y N Connect P J728 and P J7193 Check the wire between J728 and J7193 for an open circuit or a short circuit BSD 6 3 Flag 2 Flag 3 The wire between J728 and J7193 is conducting without an open cir cuit or a short circuit Y N Repair the open circuit or short circuit Measure the voltage between the IIT IPS PWB P7193 B10 and...

Page 538: ...mp lens mirror or the white correcting plate is found Y N Replace the lamp lens mirror or the white correcting plate Execute Component Control 062 002 IIT Exposure Lamp The Exposure Lamp lights up Y N Check the connections of P J703 P J702 and P J7231 P J703 P J702 and P J7231 are connected correctly Y N Connect P J703 P J702 and P J7231 Check the wire between J702 and J7231 for an open circuit or...

Page 539: ...J7231 is conducting without an open circuit or a short circuit Y N Replace the Lamp Wire Harness PL 11 6 Measure the voltage between the IIT IPS PWB PL 13 3 P723 1 and GND and between P723 2 and GND BSD 6 3 Flag 4 The voltage is approx 24VDC Y N Replace the IIT IPS PWB PL 11 3 Replace the Exposure Lamp PL 11 6 If the problem persists replace the Lamp Ballast PWB PL 11 6 If the problem persists rep...

Page 540: ... Call Procedures Replace the IIT IPS PWB PL 11 3 062 392 IIT IPS PWB Memory Failure 1 RAP BSD ON 3 1 The IIT IPS PWB RAM failed during the Read Write operation The Shading Memory failed during the Read Write operation The Gap Memory failed during the Read Write operation The ASIC Application Specific Integrated Circuit failed Procedure Check the connection of each IIT IPS PWB connector The connect...

Page 541: ...nnected Y N Connect the connectors Switch on the power If the problem persists replace the IIT IPS PWB PL 11 3 If the problem persists replace the Lens Kit Assembly PL 11 3 062 500 IISS ROM RAP BSD ON 6 2 IISS ROM Failure Procedure Check the connections on the IIT IPS PWS PL 11 3 Check that the prom on the IIT IPS PWB is seated properly If the above checks are OK replace the IIT IPS PWB PL 11 3 Pe...

Page 542: ...rsion 062 790 Prohibited Document Detection RAP BSD ON 6 2 Control logic detects a prohibited document Procedure Askthecustomer toverify thatthedocumentis nota prohibiteddocument RefertoProhibitedDoc uments in SGS 12 If the document is not prohibited replace the IIT IPS PWB PL 11 3 ...

Page 543: ...February 2008 2 520 WorkCentre 5225 5230 062 790 Launch Version Status Indicator Raps ...

Page 544: ...t an open circuit or a short circuit Y N Repair the open circuit or short circuit Measure the voltage between the MCU PWB P403B 13 and GND BSD 8 7 Flag 2 The voltage is approx 5VDC Y N Replace the MCU PWB PL 9 1 Measure the voltage between the MCU PWB P403B 8 and GND BSD 8 7 Flag 1 Actuate the Registration Sensor with paper The voltage changes Y N Replace the Registration Sensor PL 2 4 Replace the...

Page 545: ...it Y N Repair the open circuit or short circuit Replace the MCU PWB PL 9 1 Return the Tray 2 Feed Lift Motor to its original position Replace the Tray 1 Feed Lift Motor PL 2 3 Go to the OF 2 SIZE SWITCH ASSY RAP Check the installation of the Tray 1 Level Sensor PL 2 3 and the operation of the actuator The Tray 4 Level Sensor is installed correctly and the actuator works Y N Reinstall the Tray 4 Le...

Page 546: ...urs Y N Replace the faulty part of the Tray 1 Actuator Check the installation of the Tray 1 Paper Size Switch The Tray 1 Paper Size Switch is installed correctly Y N Install the Tray 1 Paper Size Switch correctly Go to the OF 2 SIZE SWITCH ASSY RAP 071 940 Tray 1 Lift Up RAP BSD ON 7 1 The Tray 1 Level Sensor does not turn on within the designated time Initial Actions Remove and reinsert Tray 1 Re...

Page 547: ...February 2008 2 524 WorkCentre 5225 5230 071 211 071 940 Launch Version Status Indicator Raps ...

Page 548: ...it or short circuit Measure the voltage between the MCU PWB P410 6 and GND BSD 8 2 Flag 2 The voltage is approx 5VDC Y N Replace the MCU PWB PL 9 1 Measure the voltage between the MCU PWB P410 8 and GND BSD 8 2 Flag 1 Actuate the Tray 2 Feed Out Sensor PL 2 5 with paper The voltage changes Y N Replace the Tray 2 Feed Out Sensor PL 2 5 Replace the MCU PWB PL 9 1 Execute Component Control 071 008 Tr...

Page 549: ... 7 The wire between J104 and J403 is conducting without an open circuit or a short circuit Y N Repair the open circuit or short circuit Measure the voltage between the MCU PWB P403B 13 and GND BSD 8 7 Flag 2 The voltage is approx 5VDC Y N Replace the MCU PWB PL 9 1 Measure the voltage between the MCU PWB P403B 8 and GND BSD 8 7 Flag 1 Actuate the Registration Sensor with paper The voltage changes ...

Page 550: ...ting without an open circuit or a short circuit Y N Repair the open circuit or short circuit Replace the MCU PWB PL 9 1 Return the Tray 1 Feed Lift Motor to its original position Replace the Tray 2 Feed Lift Motor PL 2 3 Go to the OF 2 SIZE SWITCH ASSY RAP Check the installation of the Tray 2 Level Sensor PL 2 3 and the operation of the actuator The Tray 4 Level Sensor is installed correctly and t...

Page 551: ...urs Y N Replace the faulty part of the Tray 2 Actuator Check the installation of the Tray 2 Paper Size Switch The Tray 2 Paper Size Switch is installed correctly Y N Install the Tray 2 Paper Size Switch correctly Go to the OF 2 SIZE SWITCH ASSY RAP 071 940 Tray 2 Lift Up RAP BSD ON 7 1 The Tray 2 Level Sensor does not turn on within the designated time Initial Actions Remove and reinsert Tray 2 Re...

Page 552: ... Actuate the Tray 3 Feed Out Sensor PL 12 5 PL 13 5 with paper The voltage changes Y N Replace the Tray 3 Feed Out Sensor PL 12 5 PL 13 5 Check the wire between J541 10 and J413 B4 for an open circuit or a short circuit BSD 3 3 Flag 1 The wire between J541 10 and J413 B4 is conducting without an open circuit or a short circuit Y N Repair the open circuit or short circuit Measure the voltage betwee...

Page 553: ...ns of P J105 P J608 and P J410 P J105 P J608 and P J410 are connected correctly Y N Connect P J105 P J608 and P J410 Check the wire between J105 and J410 for an open circuit or a short circuit BSD 8 2 The wire between J105 and J410 is conducting without an open circuit or a short circuit Y N Repair the open circuit or short circuit Measure the voltage between the MCU PWB P410 6 and GND BSD 8 2 Fla...

Page 554: ...03B 8 and GND BSD 8 7 Flag 1 Actuate the Registration Sensor with paper The voltage changes Y N Replace the Registration Sensor PL 2 4 Replace the MCU PWB PL 9 1 Execute Component Control 071 015 Takeaway Roll Clutch ON The Takeaway Roll Clutch PL 2 4 can be heard Y N Check the connections of P J204 and P J410 P J204 and P J410 are connected cor rectly Y N Connect P J204 and P J410 Measure the res...

Page 555: ...g without an open circuit or a short circuit Y N Repair the open circuit or short circuit Replace the Tray Module PWB PL 12 6 PL 13 8 Return the Tray 4 Feed Lift Motor to its original position Replace the Tray 3 Feed Lift Motor PL 12 3 PL 13 6 Go to the OF 2 SIZE SWITCH ASSY RAP Check the installation of the Tray 3 Level Sensor PL 12 3 PL 13 6 and the operation of the actuator The Tray 4 Level Sen...

Page 556: ...correctly Y N Install the Tray 3 Paper Size Switch correctly Go to the OF 2 SIZE SWITCH ASSY RAP For TTM Check the Tray 3 Actuator The Tray 3 Actuator is not distorted Y N Install the Tray 3 Paper Size Switch correctly Check the installation of the Tray 3 Paper Size Switch The Tray 3 Paper Size Switch is installed correctly Y N Install the Tray 3 Paper Size Switch correctly Go to the OF 2 SIZE SWI...

Page 557: ...February 2008 2 534 WorkCentre 5225 5230 073 211 071 940 Launch Version Status Indicator Raps ...

Page 558: ...ltage changes Y N Replace the Tray 4 Feed Out Sensor PL 12 5 PL 13 4 Check the wire between J541 11 and J413 B5 for an open circuit or a short circuit BSD 3 3 Flag 2 The wire between J541 11 and J413 B5 is conducting without an open circuit or a short circuit Y N Repair the open circuit or short circuit Measure the voltage between the MCU PWB P413 B5 and GND BSD 3 3 Flag 2 Actuate the Tray 3 Feed ...

Page 559: ...nd J410 for an open circuit or a short circuit BSD 8 2 Flag 1 Flag 2 The wire between J105 and J410 is conducting without an open circuit or a short circuit Y N Repair the open circuit or short circuit Measure the voltage between the MCU PWB P410 6 and GND BSD 8 2 Flag 2 The voltage is approx 5VDC Y N Replace the MCU PWB PL 9 1 Measure the voltage between the MCU PWB P410 8 and GND BSD 8 2 Flag 1 ...

Page 560: ...ule PWB P548 8 and GND BSD 8 3 Flag 2 BSD 8 5 Flag 2 The voltage is approx 5VDC Y N Replace the Tray Module PWB PL 12 6 PL 13 8 Measure the voltage between the Tray Module PWB P548 10 and GND BSD 8 3 Flag 1 BSD 8 5 Flag 1 Actuate the Tray 3 Feed Out Sensor PL 12 5 PL 13 5 with paper The voltage changes Y N Replace the Tray 3 Feed Out Sensor PL 12 5 PL 13 5 Check the wire between J541 10 and J413 B...

Page 561: ...ag 1 Flag 2 The wire between J104 and J403 is conducting without an open circuit or a short circuit Y N Repair the open circuit or short circuit Measure the voltage between the MCU PWB P403B 13 and GND BSD 8 7 Flag 2 The voltage is approx 5VDC Y N Replace the MCU PWB PL 9 1 Measure the voltage between the MCU PWB P403B 8 and GND BSD 8 7 Flag 1 Actuate the Registration Sensor with paper The voltage...

Page 562: ... without an open circuit or a short circuit Y N Repair the open circuit or short circuit Replace the Tray Module PWB PL 12 6 PL 13 8 Return the Tray 3 Feed Lift Motor to its original position Replace the Tray 4 Feed Lift Motor PL 12 3 PL 13 6 Go to the OF 2 SIZE SWITCH ASSY RAP Check the installation of the Tray 4 Level Sensor PL 12 3 PL 13 6 and the operation of the actuator The Tray 4 Level Sens...

Page 563: ...correctly Y N Install the Tray 4 Paper Size Switch correctly Go to the OF 2 SIZE SWITCH ASSY RAP For TTM Check the Tray 4 Actuator The Tray 4 Actuator is not distorted Y N Replace the faulty part of the Tray 4 Actuator Check the installation of the Tray 4 Paper Size Switch The Tray 4 Paper Size Switch is installed correctly Y N Install the Tray 4 Paper Size Switch correctly Go to the OF 2 SIZE SWI...

Page 564: ...nducting without an open circuit or a short circuit Y N Repair the open circuit or short circuit Measure the voltage between the MCU PWB P403B 13 and GND BSD 8 7 Flag 2 The voltage is approx 5VDC Y N Replace the MCU PWB PL 9 1 Measure the voltage between the MCU PWB P403B 8 and GND BSD 8 7 Flag 1 Actuate the Registration Sensor with paper The voltage changes Y N Replace the Registration Sensor PL ...

Page 565: ...February 2008 2 542 WorkCentre 5225 5230 075 135 Launch Version Status Indicator Raps ...

Page 566: ...rcuit BSD 8 7 Flag 1 Flag 2 The wire between J104 and J403 is conducting without an open circuit or a short circuit Y N Repair the open circuit or short circuit Measure the voltage between the MCU PWB P403B 13 and GND BSD 8 7 Flag 2 The voltage is approx 5VDC Y N Replace the MCU PWB PL 9 1 Measure the voltage between the MCU PWB P403B 8 and GND BSD 8 7 Flag 1 Actuate the Registration Sensor with p...

Page 567: ...ion is satisfactory Y N Repair as required PL 6 4 PL 6 5 Execute Component Control 010 100 Fuser Exit Sensor Manually activate the actuator of the Fuser Exit Sensor PL 5 1 The display changes Y N Check the connections of P J125 and P J410 P J125 and P J410 are connected cor rectly Y N Connect P J125 and P J410 Check the wire between J125 and J410 for an open circuit or a short circuit BSD 10 2 Fla...

Page 568: ...r Exit Sensor PL 5 1 The display changes Y N Check the connections of P J125 and P J410 P J125 and P J410 are connected cor rectly Y N Connect P J125 and P J410 Check the wire between J125 and J410 for an open circuit or a short circuit BSD 10 2 Flag 5 Flag 6 The wire between J125 and J410 is conducting without an open cir cuit or a short circuit Y N Repair the open circuit or short circuit Measur...

Page 569: ...6 The wire between J125 and J410 is conducting without an open cir cuit or a short circuit Y N Repair the open circuit or short circuit Measure the voltage between the MCU PWB P410 1 and GND BSD 10 2 Flag 6 The voltage is approx 5VDC Y N Replace the MCU PWB PL 9 1 Measure the voltage between the MCU PWB P410 3 and GND BSD 10 2 Flag 5 Actuate the Fuser Exit Sensor with paper The voltage changes Y N...

Page 570: ...D 10 3 Flag 1 Flag 2 The wire between J112 and J434 is conducting without an open circuit or a short circuit Y N Repair the open circuit or short circuit Replace the Exit 2 Sensor PL 6 4 If the problem persists replace the Exit PWB PL 9 1 Execute Component Control 047 023 Exit 2 Motor ON The Exit 2 Motor PL 6 4 can be heard Y N Check the wire between P J208 and P J433 for an open circuit or a shor...

Page 571: ...it or short circuit Replace the Exit 2 Sensor PL 6 4 If the problem persists replace the Exit PWB PL 9 1 Execute Component Control 047 023 Exit 2 Motor ON The Exit 2 Motor PL 6 4 can be heard Y N Check the wire between P J208 and P J433 for an open circuit or a short circuit BSD 10 4 Flag 1 The wire between J208 and J433 is conducting without an open circuit or a short circuit Y N Repair the open ...

Page 572: ...isplay changes Y N Check the connection of P J104 and P J403 P J104 and P J403 are connected cor rectly Y N Connect P J104 and P J403 Check the wire between J104 and J403 for an open circuit or a short circuit BSD 8 7 Flag 1 Flag 2 The wire between J104 and J403 is conducting without an open circuit or a short circuit Y N Repair the open circuit or short circuit Measure the voltage between the MCU...

Page 573: ...tween J104 and J403 is conducting without an open circuit or a short circuit Y N Repair the open circuit or short circuit Measure the voltage between the MCU PWB P403B 13 and GND BSD 8 7 Flag 2 The voltage is approx 5VDC Y N Replace the MCU PWB PL 9 1 Measure the voltage between the MCU PWB P403B 8 and GND BSD 8 7 Flag 1 Actuate the Registration Sensor with paper The voltage changes Y N Replace th...

Page 574: ...onducting without an open circuit or a short circuit Y N Repair the open circuit or short circuit Replace the Duplex Sensor PL 8 1 If the problem persists replace the Duplex PWB PL 8 1 Execute Component Control 073 016 Duplex Motor ON The Duplex Motor PL 8 1 can be heard Y N Check the wire between P J212 and P J542 for an open circuit or a short circuit BSD 10 5 Flag 3 The wire between J212 and J5...

Page 575: ...TM PWB PL 12 6 PL 13 8 If the problem persists replace the MCU PWB PL 9 1 077 300 IOT Front Cover Open RAP BSD ON 1 3 The IOT Front Cover is open Initial Actions Power OFF ON Opening closing of the IOT Front Cover Procedure Check the opening closing of the IOT Front Cover The Front Cover can be opened closed Y N Reinstall the Front Cover Check the installation of the Front Cover Interlock Switch T...

Page 576: ...1 and J405 2 is connecting successfully when the L H Cover Assembly is closed and is insulated when the cover is open Y N Replace the L H Cover Interlock Switch PL 2 6 Measure the voltage between the MCU PWB P405 2 and GND BSD 1 3 Flag 3 Flag 4 The voltage is approx 24VDC Y N Measure the voltage between the MCU PWB P400 1 and GND BSD 1 2 Flag 1 The voltage is approx 24VDC Y N Check the connections...

Page 577: ...tween FS813 and FS812 BSD 1 4 Flag 3 Flag 4 The wire between FS813 and FS812 is connecting successfully when the 2TM Cover or TTM Cover is closed and is insulated when the cover is open Y N Replace the Tray Module Left Cover Interlock Switch PL 12 4 PL 13 7 Replace the Tray Module PWB PL 12 6 PL 13 8 Replace the Tray Module PWB PL 12 6 PL 13 8 077 307 DUP Cover Open RAP BSD ON 1 4 The DUP Cover is...

Page 578: ...s insulated when the cover is open Y N Replace the Exit 2 Interlock Switch PL 6 4 Replace the MCU PWB PL 9 1 Replace the MCU PWB PL 9 1 077 309 Left Hand Low Interlock Open RAP BSD ON 1 4 The L H Lower Cover is open Initial Actions Power OFF ON Opening closing the L H Lower Cover Procedure Check opening closing of the L H Lower Cover The L H Lower Cover can be opened closed Y N Reinstall the L H L...

Page 579: ...g NVM 740 007 ROM Version The ROM is the latest version Y N Replace the ROM with the latest version Replace the MCU PWB PL 9 1 If the problem persists replace the ESS PWB PL 9 2 077 329 Main Motor Stop Error RAP BSD ON 3 1 Due to MCU PWB control failure the Main Motor does not stop when no paper is being fed Initial Actions power OFF ON Procedure Check the ROM version by executing NVM 740 007 ROM ...

Page 580: ...rticles wear a poor rotation Drive gears for wear breakage If the results of the above checks are OK replace Tray Module PWB PL 13 8 and the MCU PWB PL 9 1 one at a time in the order shown 078 102 HCF to Registration Sensor Fault RAP BSD ON 8 7 The paper transported from HCF did not turn on the Registration Sensor within the specified time Initial Actions Clear any jam and switch the power off the...

Page 581: ...t Motor ON The Tray 1 Feed Lift Motor PL 2 3 can be heard the lifted paper plate drops when the tray is opened Y N Check the connections of P J201 P J601 and P J409 P J201 P J601 and P J549 P J409 are connected correctly Y N Connect P J201 P J601 and P J409 Remove the Tray 1 Feed Lift Motor PL 2 3 and the Tray 2 Feed Lift Motor PL 2 3 Replace the Tray 2 Feed Lift Motor with the Tray 1 Feed Lift Mo...

Page 582: ...ray Module PWB P J409 A9 and GND BSD 7 7 Flag 2 Activate the actuator of the Tray 1 Level Sensor PL 2 3 The voltage changes Y N Replace the Tray 2 Level Sensor PL 2 3 Replace the MCU PWB PL 9 1 Check the paper transport drives and repair as required PL 2 3 078 212 NVM Read Write Failure RAP Cannot read from and or write to the NVM in HCF Module Initial Actions Power OFF ON Procedure Check wires an...

Page 583: ...ch and between FS002 on the HCF Top Cover Interlock Switch and JF05 2 on the HCF PWB for an open wire or poor contact If the wires are good replace the HCF Top Cover Interlock Switch PL 18 7 Replace the HCF PWB PL 18 8 The problem could be misalignment between the HCFTop Cover and the HCF Top Cover Interlock Switch CheckiftheSwitch Coverisimproperlyinstalledand ifthe actuatoris brokenor bent IfOK ...

Page 584: ...HCF PWB PF01 2 Tray 6 Feed Out Sensor PF67 1 to HCF PWB PF01 3 Tray 6 Feed Out Sensor PF67 3 to HCF PWB PF01 1 If OK replace the Tray 6 Feed Out Sensor PL 18 7 then the HCF PWB PL 18 8 Execute Component Control 078 007 Tray 6 Takeaway Motor 640mm s There is opera tion noise from the Tray 6 Takeaway Motor Y N Check the wire wound resistance of Pre Reg Motor is approx 0 8 ohms at the measurement poi...

Page 585: ...er sizes Procedure Check connectors JF01 PF JF51 PF JF52 and PF JF53 are connected correctly The connectors are connected correctly Y N Connect JF01 PF JF51 PF JF52 and PF JF53 Enter Component Control 078 202 Tray 6 Size Sensor Letter Actuate the sensor with a piece of paper The display changes Y N Go to 7 15 BSD and check the following for an open wire short or poor contact Tray 6 Size Sensor Let...

Page 586: ...the Tray Module PWB PL 13 8 Return the Tray 2 Feed Lift Motor to its original position Replace the Tray 3 Feed Lift Motor PL 12 3 Check the installation of the Tray 3 Level Sensor PL 12 3 and the operation of the actuator The Tray 3 Level Sensor is installed correctly and the actuator works Y N Reinstall the Tray 3 Level Sensor PL 12 3 Enter Component Control 071 208 Tray 3 Level Sensor Manually a...

Page 587: ...the Tray Module PWB PL 13 8 Return the Tray 2 Feed Lift Motor to its original position Replace the Tray 3 Feed Lift Motor PL 12 3 Check the installation of the Tray 3 Level Sensor PL 12 3 and the operation of the actuator The Tray 3 Level Sensor is installed correctly and the actuator works Y N Reinstall the Tray 3 Level Sensor PL 12 3 Enter Component Control 071 208 Tray 3 Level Sensor Manually a...

Page 588: ...Book Check the Send destination telephone number and repeat the operation Procedure Pull out and insert the FAX PWB PL 9 3 Switch on the power The problem persists The problem persists Y N Return to Service Call Procedures Check the connection of each FAX PWB PL 9 3 connector The connectors are securely connected Y N Connect the connectors Turn on the power again The problem persists Y N Return to...

Page 589: ...February 2008 2 566 WorkCentre 5225 5230 081 799 Launch Version Status Indicator Raps ...

Page 590: ...fe expectancy of the drum Y N There is no need for service at this time Return to Service Call Procedures Replace the Drum Cartridge PL 4 1 091 441 Drum Life Near End of Life RAP The Drum Cartridge must be replaced soon Procedure Check the HSFI counter The usage is correct for the life expectancy of the drum Y N There is no need for service at this time Return to Service Call Procedures Replace th...

Page 591: ...he Waste Toner Bottle is cor rectly installed Y N There is a problem with the sensor Repair or replace the Waste Toner Position Sensor PL 4 2 Replace the MCU PWB PL 9 1 091 911 Waste Toner Full RAP BSD ON 9 9 The Waste Toner Bottle is full Procedure Check the contents level of the Waste Toner Bottle The Waste Toner Bottle is full Y N Verify the condition of the circuit BSD9 9 between the Waste Ton...

Page 592: ... failure or foreign substances There are no foreign substances and nothing has failed Y N Repair the failure and remove the foreign substances Check the installation of the XERO CRUM PWB TheXEROCRUMPWBisinstalledcorrectly Y N Install the XERO CRUM PWB correctly PL 4 2 Check the connection of the MCU PWB P J419 P J419 is connected correctly Y N Connect P J407 Check the connection of the XERO CRUM P...

Page 593: ...he circuit for damage If the circuit is free of damage replace the MCU PWB PL 9 1 Enterdiagnostics andverify NVM value for Xero CRUM data location 751 010 IfNVMvalueindi cates failure replace Xerographics Drum Module PL 4 1 If NVM value indicates no failure replace the MCU PWB PL 9 1 091 915 Xero CRUM Data RAP BSD ON 9 1 The Control Logic detected incorrect data on the Xero CRUM Initial Actions Ch...

Page 594: ...ocation 740 047 for Geographic area NA EU 3 DMO E W 12 All the World 512 Check NVM location 740 049 for Contact Type Metered 3 Sold 2 Neutral 31 Procedure Pull out and reinstall the Xerographics Drum Module The problem persists Y N Return to Service Call Procedures An incorrect Xerographics Drum Module was installed Verify the position of the Xerographics Drum Module Install the correct Xerographi...

Page 595: ...February 2008 2 572 WorkCentre 5225 5230 091 916 Launch Version Status Indicator Raps ...

Page 596: ...are correct Y N Verify that the circuit is not damaged If no damage is found replace the MCU PWB PL 9 1 Replace the Temperature Humidity Sensor PL 4 2 092 662 Humidity Sensor RAP BSD ON 9 4 There is a humidity sensor failure Procedure Check the operating voltages between the Temperature Humidity Sensor and the MCU PWB T h e voltages are correct Y N Verify that the circuit is not damaged If no dama...

Page 597: ...February 2008 2 574 WorkCentre 5225 5230 092 661 092 662 Launch Version Status Indicator Raps ...

Page 598: ...ing Replace the Black Toner Cartridge if empty PL 4 1 That the Black Toner Cartridge is inserted properly For Black Toner spills in the machine 093 406 Black Toner Pre Near Empty Black Toner Cartridge is Pre near empty Procedure Check the following Replace the Black Toner Cartridge if empty PL 4 1 That the Black Toner Cartridge is inserted properly For Black Toner spills in the machine ...

Page 599: ...ect is Low Image Density or Uneven Density Y N The Defect is Background Y N Run ProCon On and follow the Corrective Actions Go to IQ6 and troubleshoot IOT Background Go to IQ3 and troubleshoot Low Image Density or Uneven Density 093 924 Toner K Crum Communication Failure BSD ON 9 1 K Toner CRUM Comm Failure Initial Actions Ensure that the Black Toner Cartridge is seated correctly Ensure that the T...

Page 600: ...oor PL 4 2 If the fault codes are still present replace the MCU PWB PL 9 1 093 926 Toner K Crum Data Mismatch Failure BSD ON 9 1 Initial Actions Ensure a Black Toner Cartridge is installed in the Black position in the Rotary Ensure the correct toner cartridge for this product is installed Ensure that the Black Toner Cartridge is seated correctly Ensure that the Toner Cartridge Door is closed Proce...

Page 601: ...February 2008 2 578 WorkCentre 5225 5230 093 925 093 926 Launch Version Status Indicator Raps ...

Page 602: ...tailed Maintenance Activities The BTR is near end of life Y N Replace the MCU PWB PL 9 1 There is no need for service at this time Return to Service Call Procedures 094 420 BTR Unit Warning RAP The BTR reached end of life Procedure Verify that the BTR Assembly is at end of life Detailed Maintenance Activities The BTR Assembly is at end of life Y N Replace the MCU PWB PL 9 1 Replace the BTR Assembl...

Page 603: ...February 2008 2 580 WorkCentre 5225 5230 094 417 094 420 Launch Version Status Indicator Raps ...

Page 604: ...rnal Controller error shut down the processor Procedure Check the installation of the P Kit HDD Kit RAM boards Reload Software ADJ 9 3 1 Replace the ESS PWB PL 9 2 102 380 UI Control RAP BSD ON 16 1 An internal UI controller error shut down the processor Initial Actions Power Off On Procedure Reload Software ADJ 9 3 1 Replace the ESS PWB PL 9 2 ...

Page 605: ...ut and insert or replace the DIMM PL 9 2 Reload Software ADJ 9 3 1 Replace the ESS PWB PL 9 2 If the problem persists replace the Control Panel UI PWB PL 11 2 102 382 Application Layer Command RAP BSD ON 16 1 The required parameters were not sent by the UI A length error was detected in the variable length parameter A confirmation message was not received within the specified time when a request m...

Page 606: ...y 2008 2 583 WorkCentre 5225 5230 112 700 Status Indicator Raps Launch Version 112 700 Punch Dust Near Full RAP Punch Dust Near Full Procedure When the Punch dust box full is detected empty the Punch dust box ...

Page 607: ...February 2008 2 584 WorkCentre 5225 5230 112 700 Launch Version Status Indicator Raps ...

Page 608: ...edia Reader USB Cable Expanded Board for Media Reader connection When the problem insists see CE Manual reference for next step 116 212 MediaLib SW Logic Fail RAP MediaLib internal logic fail occurs Initial Actions Ensure that the cable is securely connected Procedure 1 Power Off On 2 To check whether the problem is existing failure to TSC or not and see CE Manual reference for next step when the ...

Page 609: ...going to Download mode When in normal mode or in Forced Download mode Procedure No action required since Downloader Fail cannot be displayed on PSW 116 310 ESS Font DIMM 2 RAP An error is detected in the ESS Font ROM DIMM 2 Initial Actions Power Off On Procedure Pull out and insert the FAX PWB and the DIMM PL 11 3 If the problem persists replace the DIMM 2 PL 11 2 ...

Page 610: ...ff On Procedure Pull out and insert the FAX PWB and the DIMM PL 9 3 If the problem persists replace the DIMM 2 PL 9 2 116 312 HDD Encrypt Key RAP An error in the HDD encryption key is detected during boot Initial Actions Power Off On Procedure Check the HDD electrical connections PL 9 2 If the problem persists perform Hard Disk Diagnostic Program If the problem persists replace the HDD PL 9 2 ...

Page 611: ...D is not encrypted Procedure Check the HDD electrical connections PL 9 2 If the problem persists perform Hard Disk Diagnostic Program If the problem persists replace the HDD PL 9 2 116 314 Ethernet Address RAP An Ethernet address error is detected Initial Actions Power Off On Procedure Check the EPROM on the ESS If the problem persists replace the ESS PWB PL 9 2 ...

Page 612: ... DDR DIMM 1 Initial Actions Power Off On Procedure Pull out and insert the ESS DDR DIMM 1 If the problem persists replace the ESS DDR DIMM 1 PL 9 2 116 316 ESS DDR DIMM 2 R W Check RAP An error is detected during the Read Write operation of the ESS DDR DIMM 2 Initial Actions Power Off On Procedure Pull out and insert the ESS DDR DIMM 2 If the problem persists replace the ESS DDR DIMM 2 PL 9 2 ...

Page 613: ...standard ROM DIMM was checked Initial Actions Power Off On Procedure Pull out and insert DIMM PL 9 2 If the problem persists replace the DIMM PL 9 2 116 318 ESS ROM DIMM 2 Check RAP An error is detected when the option ROM DIMM was checked Initial Actions Power Off On Procedure Pull out and insert the DIMM PL 9 2 If the problem persists replace DIMM PL 9 2 ...

Page 614: ...k the electrical connections If the problem occurred during customer usage replace the Controller ROM If the problem persists replace the UI PWB PL 11 2 116 321 System Software RAP An internal controller error shut down the processor Initial Actions Power Off On Procedure Check the installation of the DDR DIMM Pull out and insert or replace the DIMM PL 9 2 If the problem persists reload Software A...

Page 615: ...to an error in software processing subsequent processes cannot be performed Procedure Power Off On 116 323 ESS NVRAM R W Check RAP An error is detected during the ESS PWB NVM Read Write Check Initial Actions Power Off On Procedure Pull out and insert or replace the DIMM PL 9 2 If the problem persists replace the ESS PWB PL 9 2 ...

Page 616: ...16 324 System Controller RAP An exceptional Controller error shut down the processor Initial Actions Power Off On Procedure Pull out and insert or replace the DIMM PL 9 2 If the problem persists replace the ESS PWB PL 9 2 116 325 ESS Fan RAP The ESS fan failed Procedure Replace the ESS fan PL 9 2 ...

Page 617: ...ntroller Cache RAP A cache failure is detected in the Controller Initial Actions Power Off On Procedure Replace the ESS PWB PL 9 2 116 329 Serial Software RAP A system call error is detected Initial Actions Power Off On Procedure Reload Software ADJ 9 3 1 If the problem persists replace the ESS PWB PL 9 2 ...

Page 618: ...e problem persists perform Hard Disk Diagnostic Program If the problem persists replace the HDD PL 9 2 If the problem persists replace the ESS PWB PL 9 2 116 331 Invalid Log Information RAP A log error is detected Initial Actions Power Off On Procedure Remove the HD switch off the power reinstall the HD and switch on the power If the problem persists perform Hard Disk Diagnostic Program If the pro...

Page 619: ...in the ESS ROM Initial Actions Power Off On Procedure Reinstall or replace the DIMM PL 9 2 If the problem persists replace the ESS PWB PL 9 2 116 333 LocalTalk Software RAP A LocalTalk system call error caused a shutdown Initial Actions Power Off On Procedure Reload Software ADJ 9 3 1 If the problem persists replace the ESS PWB PL 9 2 ...

Page 620: ...s data mismatches between the three locations resolve one s following the corrective actions for the relevant Fault Code s If 116 334 reoccurs despite powering OFF ON disconnect and reconnect the NV RAM Board then turn ON the power If the problem persists replace the NV RAM Board If the problem still persists replace the mercury battery 116 335 HDD RAP The control logic detected that the HDD faile...

Page 621: ...n Procedure Check the HDD electrical connections PL 9 2 If the problem persists perform Hard Disk Diagnostic Program If the problem persists replace the HDD PL 9 2 116 337 SNTP Software RAP An error in SNTP Simple Network Transfer Processing caused in internal shutdown Initial Actions Power Off On Procedure Reload Software ADJ 9 3 1 If the problem persists replace the ESS PWB PL 9 2 ...

Page 622: ...ounting processing error caused in internal shutdown Initial Actions Power Off On Procedure Reload Software ADJ 9 3 1 If the problem persists replace the ESS PWB PL 9 2 116 340 Memory RAP The DDR DIMM Entry Buffer and Work Area are insufficient Initial Actions Power Off On Procedure Add memory PL 9 2 Disable the PostScript option ...

Page 623: ...ctions Power Off On Procedure NOTE When installing multiple ROM DIMMs it is necessary to match both the major versions and the minor versions Check the version of the ROM DIMM and if necessary replace it with the correct version of the DIMM PL 9 2 116 342 Network Manager RAP An internalshutdown occurred dueto anerror in processing SNMP SimpleNetwork Management Protocol Initial Actions Power Off On...

Page 624: ... the connection of each ESS PWB connector Theconnectorsaresecurelyconnected Y N Connect the connectors Switch on the power again The problem persists Y N Return to Service Call Procedures Replace the ESS PWB PL 9 2 116 346 Formatter RAP Errors are detected by the Formatter Initial Actions Power Off On Procedure Pull out and insert or replace the DIMM PL 9 2 If the problem persists replace the ESS ...

Page 625: ...tions Power Off On Procedure Pull out and insert or replace the DIMM PL 9 2 If the problem persists replace the ESS PWB PL 9 2 116 349 SIF RAP An error occurred using the SIF Source Input Format function Initial Actions Power Off On Procedure Pull out and insert or replace the DIMM PL 9 2 If the problem persists reload Software ADJ 9 3 1 If the problem persists replace the ESS PWB PL 9 2 ...

Page 626: ...ull out and insert or replace the DIMM PL 9 2 If the problem persists reload Software ADJ 9 3 1 If the problem persists replace the ESS PWB PL 9 2 116 351 Ether Talk Software RAP An internal shutdown occurred after an Ether Talk processing error Initial Actions Power Off On Procedure Pull out and insert or replace the DIMM PL 9 2 If the problem persists reload Software ADJ 9 3 1 If the problem per...

Page 627: ...e ADJ 9 3 1 If the problem persists replace the ESS PWB PL 9 2 116 353 HDD Mechanical RAP A mechanical error occurred in the HDD Initial Actions Power Off On Procedure Check the connection of each ESS PWB connector Theconnectorsarecorrectlyconnected Y N Connect the connectors Turn on the power again The problem persists Y N Return to Service Call Procedures Check the HDD electrical connections PL ...

Page 628: ...gain The problem persists Y N Return to Service Call Procedures Check the HDD electrical connections PL 9 2 If the problem persists perform Hard Disk Diagnostic Program If the problem persists replace the HDD PL 9 2 116 355 Agent Software RAP AninternalshutdownoccurredafteranSNMP SimpleNetworkManagementProtocol processing error Initial Actions Power Off On Procedure Pull out and insert or replace ...

Page 629: ...on the power again The problem persists Y N Return to Service Call Procedures Check the HDD electrical connections PL 9 2 If the problem persists perform Hard Disk Diagnostic Program If the problem persists replace the HDD PL 9 2 116 357 PostScript RAP An internal shutdown occurred after a processing error Initial Actions Power Off On Procedure Pull out and insert or replace the DIMM PL 9 2 If the...

Page 630: ...l out and insert or replace the DIMM PL 9 2 If the problem persists reload Software ADJ 9 3 1 If the problem persists replace the ESS PWB PL 9 2 116 360 SMB Software RAP An internal shutdown occurred after a SMB Server Message Block processing error Initial Actions Power Off On Procedure Pull out and insert or replace the DIMM PL 9 2 If the problem persists reload Software ADJ 9 3 1 If the problem...

Page 631: ...l connections PL 9 2 If the problem persists perform Hard Disk Diagnostic Program If the problem persists replace the HDD PL 9 2 116 362 SSDP Software RAP An internal shutdown occurred after an SSDP Simple Service Discovery Protocol processing error Initial Actions Power Off On Procedure Pull out and insert or replace the DIMM PL 9 2 If the problem persists reload Software ADJ 9 3 1 If the problem...

Page 632: ...t or replace the DIMM PL 9 2 If the problem persists reload Software ADJ 9 3 1 If the problem persists replace the ESS PWB PL 9 2 116 364 Timer RAP A timer failure is detected in the ESS PWB Initial Actions Power Off On Procedure Check the connection of each ESS PWB connector Theconnectorsarecorrectlyconnected Y N Connect the connectors Turn on the power again The problem persists Y N Return to Se...

Page 633: ...out and insert or replace the DIMM PL 9 2 If the problem persists perform Hard Disk Diagnostic Program If the problem persists replace the HDD PL 9 2 116 366 Software Report RAP An internal shutdown occurred after a reporting error Initial Actions Power Off On Procedure Pull out and insert or replace the DIMM PL 9 2 If the problem persists reload Software ADJ 9 3 1 If the problem persists replace ...

Page 634: ...ure Pull out and insert or replace the DIMM PL 9 2 If the problem persists reload Software ADJ 9 3 1 If the problem persists replace the ESS PWB PL 9 2 116 368 Dump Print RAP An internal shutdown occurred after a processing error Initial Actions Power Off On Procedure Pull out and insert or replace the DIMM PL 9 2 If the problem persists reload Software ADJ 9 3 1 If the problem persists replace th...

Page 635: ...nd insert or replace the DIMM PL 9 2 If the problem persists reload Software ADJ 9 3 1 If the problem persists replace the ESS PWB PL 9 2 116 371 PCL Decomposer Software RAP An internal shutdown occurred after a PCL Printer Command Language processing error Initial Actions Power Off On Procedure Pull out and insert or replace the DIMM PL 9 2 If the problem persists reload Software ADJ 9 3 1 If the...

Page 636: ...r replace the DIMM PL 9 2 If the problem persists reload Software ADJ 9 3 1 If the problem persists replace the ESS PWB PL 9 2 116 373 Dynamic DNS Software RAP An internal shutdown occurred after a DDNS Dynamic Domain Name System processing error Initial Actions Power Off On Procedure Pull out and insert or replace the DIMM PL 9 2 If the problem persists reload Software ADJ 9 3 1 If the problem pe...

Page 637: ...ull out and insert or replace the DIMM PL 9 2 If the problem persists reload Software ADJ 9 3 1 If the problem persists replace the ESS PWB PL 9 2 116 375 Formatter RAP A response such as system function recall error is detected Initial Actions Power Off On Procedure Pull out and insert or replace the DIMM PL 9 2 If the problem persists reload Software ADJ 9 3 1 If the problem persists replace the...

Page 638: ... Procedure Pull out and insert or replace the DIMM PL 9 2 If the problem persists reload Software ADJ 9 3 1 If the problem persists replace the ESS PWB PL 9 2 116 377 Video DMA RAP A Video DMA Direct Memory Access failure is detected Initial Actions Power Off On Procedure Reinstall or replace the DIMM PL 9 2 If the problem persists reload Software ADJ 9 3 1 If the problem persists replace the ESS ...

Page 639: ...ocedure Reinstall or replace the DIMM PL 9 2 If the problem persists reload Software ADJ 9 3 1 If the problem persists replace the ESS PWB PL 9 2 116 379 Controller Software RAP An internal shutdown occurred after an MCC processing error Initial Actions Power Off On Procedure Reinstall or replace the DIMM PL 9 2 If the problem persists reload Software ADJ 9 3 1 If the problem persists replace the ...

Page 640: ...n the power again The problem persists Y N Return to Service Call Procedures Replace the ESS PWB PL 9 2 If the problem persists replace the Printer PWB PL 9 2 If the problem persists replace the PS DIMM PL 9 2 116 381 ABL Initialize RAP Corrupted data is detected in the ABL Address Book Library Initial Actions Power Off On Procedure Check the connection of each ESS PWB connector Theconnectorsareco...

Page 641: ...onnectors Switch on the power again The problem persists Y N Return to Service Call Procedures Replace the ESS PWB PL 9 2 If the problem persists perform Hard Disk Diagnostic Program If the problem persists replace the HDD PL 9 2 116 385 IDC Software RAP An internal shutdown occurred after an IDC scripting language processing error Initial Actions Power Off On Procedure Reinstall or replace the DI...

Page 642: ...re Check the electrical connections on the HDD PL 9 2 If the problem persists perform Hard Disk Diagnostic Program If the problem persists replace the HDD PL 9 2 116 389 RAM Install RAP The control logic detected that the required RAM capacity is not installed or available Initial Actions Power Off On Procedure Reinstall or replace the DIMM PL 9 2 If the problem persists reload Software ADJ 9 3 1 ...

Page 643: ...tch RAP Incompatible versions of the standard ROM and NVM are detected Procedure If instructions are listed on the UI perform them If no instructions are listed on the UI Follow the LCD display and initialize the NVM 116 391 Country Code RAP An illegal country code is set Procedure Perform GP 7 Country Code Setting ...

Page 644: ...down due to a USB Universal Serial Bus related error Initial Actions Power Off On Procedure Reload Software ADJ 9 3 1 If the problem persists replace the ESS PWB PL 9 2 116 399 Initialization RAP Initialization exceeded 10 minutes Initial Actions Power Off On Procedure Reload Software ADJ 9 3 1 If the problem persists replace the ESS PWB PL 9 2 ...

Page 645: ...P 2 Sided printing requires more memory Initial Actions Power Off On Procedure If the problem persists perform Hard Disk Diagnostic Program If the problem persists replace the HDD PL 9 2 116 702 Substitute Font RAP The print function is using a substitute font Initial Actions Power Off On Procedure No action necessary ...

Page 646: ... 703 PostScript Language RAP There is an error in PostScript grammar interpretation or language interpretation Initial Actions Power Off On Procedure Ask customer to cancel and rerun the job 116 710 HP GL 2 Memory Overflow RAP HP GL 2 Memory Overflow Procedure Increase HP GL spool size or mount HDD ...

Page 647: ...he job Perform Hard Disk Diagnostic Program If the problem persists replace the HDD PL 9 2 116 714 HP GL 2 Command RAP There is a command error in the HP GL 2 Hewlett Packard printer control language Initial Actions Power Off On Procedure Ask customer to cancel and rerun the job If the problem persists check the electrical connections on the HDD PL 9 2 If the problem persists perform Hard Disk Dia...

Page 648: ... Initial Actions Power Off On Procedure Do not start up the ports that are unnecessary Adjust the various Buffer Memory sizes Add addi tional memory 116 738 Overlay Size Orientation RAP The drawing size orientation of the form is different from the size orientation of the paper Procedure Ask customer to check setups so that the paper is the same size and orientation as the overlay ...

Page 649: ...er to check the registered forms logos using the Operation Panel utility delete the forms logos that are unnecessary Refer customer to User Guide heading Data Encryption to check RAM usage If the problem persists perform Hard Disk Diagnostic Program If the problem persists replace the HDD PL 9 2 116 740 Arithmetic RAP The number calculated in the interpreter exceeded the limit value Initial Action...

Page 650: ...er to check the registered forms using the UIutility and delete the forms that are unnec essary If the problem persists Ask customer to delete forms that are not required by the print command 116 742 Max Logo Registered RAP The number of logo data registrations is exceeded Procedure Ask customer to check the registered logos using the UI utility and delete any unused logos If the problem persists ...

Page 651: ... form logo exceeds the registered buffer size Initial Actions Power Off On Procedure Ask customer to increase the size of the Form Registration Area using the UI If the problem persists install the HDD PL 9 2 116 746 Selected Form RAP The selected form is not registered Procedure Ask customer to use a registered form or register the required form ...

Page 652: ...id Page Margin RAP Subtracting the paper margin from the valid coordinate area results in a negative value Procedure Ask customer to reset the margins setup 116 748 Page Image Data RAP Drawing data does not exist in the page data Initial Actions Power Off On Procedure Ask customer to cancel and rerun the job ...

Page 653: ...ipt Font RAP The specified font is not found in the ROM or the HDD Initial Actions Power Off On Procedure The font name specified in JIS is set 116 750 Banner Sheet Cancelled RAP Banner Sheet cancelled Procedure Set the Banner Sheet Feed Tray to normal status see Detected when or change Banner sheet feed tray ...

Page 654: ... 752 Print Job Ticket Description Warning RAP PDF Print Job Ticket description warning Procedure Ask customer to cancel and rerun the job 116 771 Invalid JBIG Parameter DL Fixed RAP An incorrect JBIG parameter DL was automatically corrected Initial Actions Power Off On Procedure No action necessary ...

Page 655: ...lid JBIG Parameter D Fixed RAP An incorrect JBIG parameter D was automatically corrected Initial Actions Power Off On Procedure No action necessary 116 773 Invalid JBIG Parameter P Fixed RAP An incorrect JBIG parameter P was automatically corrected Initial Actions Power Off On Procedure No action necessary ...

Page 656: ...d JBIG Parameter YD Fixed RAP An incorrect JBIG parameter YD was automatically corrected Initial Actions Power Off On Procedure No action necessary 116 775 Invalid JBIG Parameter L0 Fixed RAP An incorrect JBIG parameter LO was automatically corrected Initial Actions Power Off On Procedure No action necessary ...

Page 657: ...d JBIG Parameter MX Fixed RAP An incorrect JBIG parameter MX was automatically corrected Initial Actions Power Off On Procedure No action necessary 116 777 Invalid JBIG Parameter MY Fixed RAP An incorrect JBIG parameter MY was automatically corrected Initial Actions Power Off On Procedure No action necessary ...

Page 658: ...lid JBIG Par VLength Fixed RAP An incorrect JBIG parameter VLENGTH was automatically corrected Initial Actions Power Off On Procedure No action necessary 116 780 Attached Document RAP There was an error in the document attached to the E mail to XXX Initial Actions Power Off On Procedure No action necessary ...

Page 659: ... PL 22 4 If the problem persists replace the Finisher PWB PL 22 7 Replace the Finisher PWB PL 22 7 If the problem persists replace the MCU PWB PL 9 1 116 790 Stapling Canceled RAP SB Finisher BSD ON 12 21 When Staple was specified there were no staples Initial Actions Power Off On Procedure Execute Component Control 012 242 Low Staple Sensor Install and remove the Staple Pin Cartridge The display ...

Page 660: ...an IC Card Gate are connected set or IC Card Gate and other EP accessories are installed together set Authentication Counting Authentication Counting management use is set in External Authentication Counting Procedure To change System Data Chain Link to prevent Detection condition For example If Card Auditron Level2 IC Card Auditron Level2 in Network Accounting mode is requested Customize User Pro...

Page 661: ...February 2008 2 638 WorkCentre 5225 5230 121 314 Launch Version Status Indicator Raps ...

Page 662: ...sts reload Software ADJ 9 3 1 If the problem persists replace the UI PWB PL 11 2 If the problem persists replace the ESS PWB PL 9 2 123 209 Controller UI Communication RAP An incorrect check value is received during Controller UI Communications Initial Actions Power Off On Procedure Disconnect and reconnect the electrical connections on the UI PWB PL 11 2 and P J388 on the ESS PWB PL 9 2 If the pr...

Page 663: ...he problem persists reload Software ADJ 9 3 1 If the problem persists replace the UI PWB PL 11 2 If the problem persists replace the ESS PWB PL 9 2 123 311 Receive Queue RAP The data received from the Controller exceeded the upper limit of the processing capability in the UI Initial Actions Power Off On Procedure Disconnect and reconnect the electrical connections on the UI PWB PL 11 2 and P J388 ...

Page 664: ...the problem persists reload Software ADJ 9 3 1 If the problem persists replace the UI PWB PL 11 2 If the problem persists replace the ESS PWB PL 9 2 123 318 Receive Finish Queue RAP The data received from the Controller exceeded the upper limit of the processing capability in the UI Initial Actions Power Off On Procedure Disconnect and reconnect the electrical connections on the UI PWB PL 11 2 and...

Page 665: ... is replaced In case incorrect data is stored for some reason rebooting and automatic recovery are con ducted using the same mechanism as that used for physical panel replacement Procedure Even when this error code is displayed machine can be used normally after Close is pressed However necessary machine settings shall be made before Controller NVM are initialized for FCW MCW panel configuration 1...

Page 666: ...3 1 If the problem persists replace the UI PWB PL 11 2 If the problem persists replace the ESS PWB PL 9 2 123 325 Object Creation RAP The specified object could not be created due to UI software failure and a setting or specification error Initial Actions Power Off On Procedure Disconnect and reconnect the electrical connections on the UI PWB PL 11 2 and P J388 on the ESS PWB PL 9 2 If the problem...

Page 667: ...em persists reload Software ADJ 9 3 1 If the problem persists replace the UI PWB PL 11 2 If the problem persists replace the ESS PWB PL 9 2 123 327 Button Overflow RAP The UI software failed and memory requirements exceeded the upper limit Initial Actions Power Off On Procedure Disconnect and reconnect the electrical connections on the UI PWB PL 11 2 and P J388 on the ESS PWB PL 9 2 If the problem...

Page 668: ... 9 2 If the problem persists reload Software ADJ 9 3 1 If the problem persists replace the UI PWB PL 11 2 If the problem persists replace the ESS PWB PL 9 2 123 329 UI Coordinates RAP UI software failure and a coordinate value that cannot be displayed is detected Initial Actions Power Off On Procedure Disconnect and reconnect the electrical connections on the UI PWB PL 11 2 and P J388 on the ESS P...

Page 669: ... 9 3 1 If the problem persists replace the UI PWB PL 11 2 If the problem persists replace the ESS PWB PL 9 2 123 333 Interface Communication RAP The system detected that transmission with the Control Panel could not be established The H W connection in the UI is faulty and the internal connection isn t detected Initial Actions Power Off On Procedure Disconnect and reconnect the electrical connecti...

Page 670: ...L 9 2 If the problem persists reload Software ADJ 9 3 1 If the problem persists replace the UI PWB PL 11 2 If the problem persists replace the ESS PWB PL 9 2 123 341 Event Queue RAP The UI software failed with a full event queue Initial Actions Power Off On Procedure Disconnect and reconnect the electrical connections on the UI PWB PL 11 2 and P J388 on the ESS PWB PL 9 2 If the problem persists r...

Page 671: ... 9 2 If the problem persists reload Software ADJ 9 3 1 If the problem persists replace the UI PWB PL 11 2 If the problem persists replace the ESS PWB PL 9 2 123 343 Invalid Class RAP The UI software failed Initial Actions Power Off On Procedure Disconnect and reconnect the electrical connections on the UI PWB PL 11 2 and P J388 on the ESS PWB PL 9 2 If the problem persists reload Software ADJ 9 3 ...

Page 672: ...m persists reload Software ADJ 9 3 1 If the problem persists replace the UI PWB PL 11 2 If the problem persists replace the ESS PWB PL 9 2 123 345 Timer Queue Full RAP The UI software failed an event timer Initial Actions Power Off On Procedure Disconnect and reconnect the electrical connections on the UI PWB PL 11 2 and P J388 on the ESS PWB PL 9 2 If the problem persists reload Software ADJ 9 3 ...

Page 673: ...oblem persists reload Software ADJ 9 3 1 If the problem persists replace the UI PWB PL 11 2 If the problem persists replace the ESS PWB PL 9 2 123 369 Interface Value RAP The UI software failed with an invalid interface value Initial Actions Power Off On Procedure Disconnect and reconnect the electrical connections on the UI PWB PL 11 2 and P J388 on the ESS PWB PL 9 2 If the problem persists relo...

Page 674: ... the ESS PWB PL 9 2 If the problem persists reload Software ADJ 9 3 1 If the problem persists replace the UI PWB PL 11 2 If the problem persists replace the ESS PWB PL 9 2 123 371 Interface Parameter RAP There is an error in the parameter sent from the Controller Initial Actions Power Off On Procedure Disconnect and reconnect the electrical connections on the UI PWB PL 11 2 and P J388 on the ESS P...

Page 675: ...connections on the UI PWB PL 11 2 and P J388 on the ESS PWB PL 9 2 If the problem persists reload Software ADJ 9 3 1 If the problem persists replace the ESS PWB PL 9 2 123 373 Channel RAP There is an error in the channel sent from the Controller Initial Actions Power Off On Procedure Disconnect and reconnect the electrical connections on the UI PWB PL 11 2 and P J388 on the ESS PWB PL 9 2 If the p...

Page 676: ...PL 11 2 and P J388 on the ESS PWB PL 9 2 If the problem persists reload Software ADJ 9 3 1 If the problem persists replace the ESS PWB PL 9 2 123 375 Internal Resource RAP The UI software failed Initial Actions Power Off On Procedure Disconnect and reconnect the electrical connections on the UI PWB PL 11 2 and P J388 on the ESS PWB PL 9 2 If the problem persists reload Software ADJ 9 3 1 If the pr...

Page 677: ...If the problem persists reload Software ADJ 9 3 1 If the problem persists replace the UI PWB PL 11 2 If the problem persists replace the ESS PWB PL 9 2 123 377 UI Timer RAP The UI software failed Initial Actions Power Off On Procedure Disconnect and reconnect the electrical connections on the UI PWB PL 11 2 and P J388 on the ESS PWB PL 9 2 If the problem persists reload Software ADJ 9 3 1 If the p...

Page 678: ...PWB PL 11 2 and P J388 on the ESS PWB PL 9 2 If the problem persists reload Software ADJ 9 3 1 If the problem persists replace the ESS PWB PL 9 2 123 379 Dispatch RAP The UI software failed Initial Actions Power Off On Procedure Disconnect and reconnect the electrical connections on the UI PWB PL 11 2 and P J388 on the ESS PWB PL 9 2 If the problem persists reload Software ADJ 9 3 1 If the problem...

Page 679: ...the problem persists reload Software ADJ 9 3 1 If the problem persists replace the UI PWB PL 11 2 If the problem persists replace the ESS PWB PL 9 2 123 381 Fax Interface RAP The UI software failed Initial Actions Power Off On Procedure Disconnect and reconnect the electrical connections on the UI PWB PL 11 2 and P J388 on the ESS PWB PL 9 2 If the problem persists reload Software ADJ 9 3 1 If the...

Page 680: ...the problem persists reload Software ADJ 9 3 1 If the problem persists replace the UI PWB PL 11 2 If the problem persists replace the ESS PWB PL 9 2 123 383 Report Interface RAP The UI software failed Initial Actions Power Off On Procedure Disconnect and reconnect the electrical connections on the UI PWB PL 11 2 and P J388 on the ESS PWB PL 9 2 If the problem persists reload Software ADJ 9 3 1 If ...

Page 681: ...ists reload Software ADJ 9 3 1 If the problem persists replace the UI PWB PL 11 2 If the problem persists replace the ESS PWB PL 9 2 123 385 Service Object RAP There is an invalid service object overflow failure Initial Actions Power Off On Procedure Disconnect and reconnect the electrical connections on the UI PWB PL 11 2 and P J388 on the ESS PWB PL 9 2 If the problem persists reload Software AD...

Page 682: ...he problem persists reload Software ADJ 9 3 1 If the problem persists replace the UI PWB PL 11 2 If the problem persists replace the ESS PWB PL 9 2 123 387 Service Object RAP There is an invalid service object attribute failure Initial Actions Power Off On Procedure Disconnect and reconnect the electrical connections on the UI PWB PL 11 2 and P J388 on the ESS PWB PL 9 2 If the problem persists re...

Page 683: ...roblem persists reload Software ADJ 9 3 1 If the problem persists replace the UI PWB PL 11 2 If the problem persists replace the ESS PWB PL 9 2 123 389 UI Comparator RAP The UI software failed comparator management Initial Actions Power Off On Procedure Disconnect and reconnect the electrical connections on the UI PWB PL 11 2 and P J388 on the ESS PWB PL 9 2 If the problem persists reload Software...

Page 684: ...he problem persists reload Software ADJ 9 3 1 If the problem persists replace the UI PWB PL 11 2 If the problem persists replace the ESS PWB PL 9 2 123 391 Job Parameter RAP The UI software failed job parameter control Initial Actions Power Off On Procedure Disconnect and reconnect the electrical connections on the UI PWB PL 11 2 and P J388 on the ESS PWB PL 9 2 If the problem persists reload Soft...

Page 685: ...roblem persists reload Software ADJ 9 3 1 If the problem persists replace the UI PWB PL 11 2 If the problem persists replace the ESS PWB PL 9 2 123 394 File Access RAP The UI software failed a file access routine Initial Actions Power Off On Procedure Disconnect and reconnect the electrical connections on the UI PWB PL 11 2 and P J388 on the ESS PWB PL 9 2 If the problem persists reload Software A...

Page 686: ... 9 2 If the problem persists reload Software ADJ 9 3 1 If the problem persists replace the UI PWB PL 11 2 If the problem persists replace the ESS PWB PL 9 2 123 396 UI Software RAP The UI software failed Initial Actions Power Off On Procedure Disconnect and reconnect the electrical connections on the UI PWB PL 11 2 and P J388 on the ESS PWB PL 9 2 If the problem persists reload Software ADJ 9 3 1 ...

Page 687: ...ersists reload Software ADJ 9 3 1 If the problem persists replace the UI PWB PL 11 2 If the problem persists replace the ESS PWB PL 9 2 123 398 Release Queue RAP The UI software failed a full queue release Initial Actions Power Off On Procedure Disconnect and reconnect the electrical connections on the UI PWB PL 11 2 and P J388 on the ESS PWB PL 9 2 If the problem persists reload Software ADJ 9 3 ...

Page 688: ...f the problem persists replace the UI PWB PL 11 2 If the problem persists replace the ESS PWB PL 9 2 123 400 Internal Interface RAP Thereisinsufficientmemorycapacityoraninternalerrororinvalidinterfacesequencingoracorrupt parameter was entered Initial Actions Power Off On Procedure Disconnect and reconnect the electrical connections on the UI PWB PL 11 2 and P J388 on the ESS PWB PL 9 2 If the prob...

Page 689: ...February 2008 2 666 WorkCentre 5225 5230 123 399 123 400 Launch Version Status Indicator Raps ...

Page 690: ...rsion 124 310 Product Designation RAP BSD ON 3 6 There is an error in the product designation nomenclature Procedure Perform GP 4 Replacing Billing PWBs 124 311 Product Serial Number RAP BSD ON 3 6 There is an error in the product serial number Procedure Perform GP 4 Replacing Billing PWBs ...

Page 691: ...ersion Status Indicator Raps 124 312 Machine Codes Mismatch RAP BSD ON 3 6 The machine codes do not match Procedure Perform GP 4 Replacing Billing PWBs 124 313 Serial Number RAP BSD ON 3 6 The serial numbers did not match Procedure Perform GP 4 Replacing Billing PWBs ...

Page 692: ...not running at the correct speed Procedure Check the following for binding Fuser Main Drive Controls BSD 4 1 4 1B Registration BSD 8 7 Xerographics BSD 9 3 9 7 9 8 Fusing and Transportation BSD 10 1 10 5 10 6 124 315 Serial Number Mismatch RAP The Serial Numbers are not in sync Initial Actions Power Off On Procedure Go to GP 4 ...

Page 693: ...dure Perform GP 4 Replacing Billing PWBs If the problem persists replace the MCU PWB PL 9 1 If the problem persists replace the ESS PWB PL 9 2 124 317 All Product Mode RAP BSD ON 3 6 There is an error in all modes of product operation Procedure Perform GP 4 Replacing Billing PWBs If the problem persists replace the MCU PWB PL 11 1 If the problem persists replace the ESS PWB PL 9 2 ...

Page 694: ...ocedure Perform GP 4 Replacing Billing PWBs If the problem persists replace the MCU PWB PL 9 1 If the problem persists replace the ESS PWB PL 9 2 124 319 All Product Types Software Key RAP BSD ON 3 6 There is a mismatch between the software key and any type of product Procedure Perform GP 4 Replacing Billing PWBs If the problem persists replace the MCU PWB PL 9 1 If the problem persists replace th...

Page 695: ...BSD ON 3 6 A failure occurred when setting the M C serial number Procedure Check the connection of each ESS PWB PL 9 2 and FAX PWB PL 9 1 connector The connectors are securely connected Y N Connect the connectors Turn on the power again The problem persists Y N Return to Service Call Procedures Perform GP 4 Replacing Billing PWBs If the problem persists replace the ESS PWB PL 9 2 If the problem pe...

Page 696: ... 16 1 There is a software key mismatch Procedure Perform GP 4 Replacing Billing PWBs If the problem persists replace the ESS PWB PL 9 2 124 323 Software Key Registration RAP BSD ON 16 1 There is a software key registration failure Procedure Perform GP 4 Replacing Billing PWBs If the problem persists replace the ESS PWB PL 9 2 ...

Page 697: ...ts perform the following Replace the MCU PWB PL 9 1 If the problem persists replace the ESS PWB PL 9 2 124 325 Billing Restoration RAP BSD ON 3 6 Billing counter auto repair failed Procedure Execute Serial Number Billing Meter Data Billing Data Matching Serial No Setting Com pare the 3 serial numbers The 3 serial numbers match Y N Perform GP 4 Replacing Billing PWBs Replace the MCU PWB PL 9 1 If t...

Page 698: ...s detected when the system is booted Procedure IOT Speed change procedure starts with this fault User to input SW key for IOT speed change according to dialog displayed on UI 124 327 IOT Speed Change SW Failure RAP Error is detected during IOT Speed change procedure Move to Diag Mode fails DC132 fails SEEP ROM R W fails Rebooting fails Procedure 1 Replace IOT 2 Replace Controller board ...

Page 699: ... Switch on the power The problem persists Y N Return to Service Call Procedures Check the connection of each ESS PWB connector Theconnectorsaresecurelyconnected Y N Connect the connectors Turn on the power again The problem persists Y N Return to Service Call Procedures Replace the ESS PWB PL 9 2 If the problem persists replace the DDR DIMM PL 9 2 124 334 Standard Font ROM RAP BSD ON 16 1 An error...

Page 700: ... Procedures Check the connection of each ESS PWB connector Theconnectorsaresecurelyconnected Y N Connect the connectors Turn on the power again The problem persists Y N Return to Service Call Procedures Replace the PS DIMM PL 9 2 If the problem persists replace the Printer PWB PL 9 2 f the problem persists replace the ESS PWB PL 9 2 124 337 ESS Standard RAM RAP BSD ON 16 1 An error was detected in...

Page 701: ... Font ROMs RAP BSD ON 16 1 The system detected that a duplicate Font ROM is installed Procedure Pull out and insert or replace the PS DIMM PL 9 2 124 339 ROM DIMM Mismatch RAP BSD ON 16 1 The system detected that an incorrect ROM DIMM is installed Procedure Check that the prescribed DDR DIMM PL 9 2 is installed ...

Page 702: ...wer again The problem persists Y N Return to Service Call Procedures Replace the ESS PWB PL 9 2 If the problem persists replace the MCU PWB PL 9 1 124 341 CRUM Market MCU RAP CRUM control failed on the MCU Procedure Check the electrical connections on the ESS PWB and MCU PWB The connectors are securely connected Y N Connect the connectors Turn on the power again The problem persists Y N Return to ...

Page 703: ...lem persists Y N Return to Service Call Procedures Perform GP 4 repair the problem by master MCU If the problem persists replace the ESS PWB PL 9 2 124 343 CRUM Market System 2 RAP CRUM control failed in system 2 Procedure Check the electrical connections on the ESS PWB and MCU PWB The connectors are securely connected Y N Connect the connectors Turn on the power again The problem persists Y N Ret...

Page 704: ...oblem persists Y N Return to Service Call Procedures Replace the ESS PWB PL 9 2 If the problem persists replace the MCU PWB PL 9 1 124 351 CRUM OEM MCU RAP OEM Original Equipment Manufacturer CRUM control failed on the MCU Procedure Check the electrical connections on the ESS PWB and MCU PWB The connectors are securely connected Y N Connect the connectors Turn on the power again The problem persis...

Page 705: ...lem persists Y N Return to Service Call Procedures Perform GP 4 repair the problem by master MCU If the problem persists replace the ESS PWB PL 9 2 124 353 CRUM OEM System 2 RAP OEM Original Equipment Manufacturer CRUM control failed in system 2 Procedure Check the electrical connections on the ESS PWB and MCU PWB The connectors are securely connected Y N Connect the connectors Turn on the power a...

Page 706: ...Y N Return to Service Call Procedures Replace the ESS PWB PL 9 2 If the problem persists replace the MCU PWB PL 9 1 124 361 CRUM Validation MCU RAP CRUM control failed validation on the MCU Initial Actions Power Off On Procedure Check the electrical connections on the ESS PWB and MCU PWB The connectors are securely connected Y N Connect the connectors Turn on the power again The problem persists Y...

Page 707: ...again The problem persists Y N Return to Service Call Procedures Perform GP 4 repair the problem by master MCU If the problem persists replace the ESS PWB PL 9 2 124 363 CRUM validation System 2 RAP CRUM control failed in system 2 Procedure Check the electrical connections on the ESS PWB and MCU PWB The connectors are securely connected Y N Connect the connectors Turn on the power again The proble...

Page 708: ... performed Procedure Reload Software ADJ 9 3 1 Reinstall or replace the DDR DIMM PL 9 2 Replace the ESS PWB PL 9 2 124 373 IOT Manager Software RAP BSD ON 16 1 Due to an error in the software of the IOT Manager subsequent processes cannot be performed Procedure Reload Software ADJ 9 3 1 If the problem persists reinstall or replace the DDR DIMM PL 9 2 If the problem persists reinstall or replace th...

Page 709: ... 9 3 1 If the problem persists reinstall or replace the DDR DIMM PL 9 2 If the problem persists replace the ESS PWB PL 9 2 124 380 CRUM Market 2 There is a general CRUM control failure Procedure Check the electrical connections on the ESS PWB and MCU PWB The connectors are securely connected Y N Connect the connectors Turn on the power again The problem persists Y N Return to Service Call Procedur...

Page 710: ...gain The problem persists Y N Return to Service Call Procedures Perform GP 4 repair the problem by master SYS1 If the problem persists replace the MCU PWB PL 9 1 124 382 CRUM Market System 1 2 Procedure Check the electrical connections on the ESS PWB and MCU PWB The connectors are securely connected Y N Connect the connectors Turn on the power again The problem persists Y N Return to Service Call ...

Page 711: ...oblem persists Y N Return to Service Call Procedures Perform GP 4 repair the problem by master SYS2 If the problem persists replace the ESS PWB PL 9 2 124 390 OEM Market 2 OEM Original Equipment Manufacturer CRUM control failed Procedure Check the electrical connections on the ESS PWB and MCU PWB The connectors are securely connected Y N Connect the connectors Turn on the power again The problem p...

Page 712: ... persists Y N Return to Service Call Procedures Perform GP 4 repair the problem by master SYS1 If the problem persists replace the MCU PWB PL 9 1 124 392 CRU OEM System 1 2 OEM Original Equipment Manufacturer CRUM control failed in system 1 Procedure Check the electrical connections on the ESS PWB and MCU PWB The connectors are securely connected Y N Connect the connectors Turn on the power again ...

Page 713: ...ns on the ESS PWB and MCU PWB The connectors are securely connected Y N Connect the connectors Turn on the power again The problem persists Y N Return to Service Call Procedures Perform GP 4 repair the problem by master SYS2 If the problem persists replace the ESS PWB PL 9 2 124 701 Side Tray to Center Tray RAP The output destination was changed by the customer from the Side Tray to the Center Tra...

Page 714: ...ion 124 702 Finisher Tray to Center Tray RAP The output destination was changed by the customer from the Finisher Tray to the Center Tray Procedure No action necessary 124 705 Punching Cancelled RAP Punch request is canceled to continue printing Procedure Ask customer to check the job setup ...

Page 715: ... and to Sub Tray while Duplex is designated On the control panel message saying that output destination is changed to Sub Tray is displayed when Sheet Delivered is received from IOT with the message Copying in progress displayed after Start button is pressed until IOT is stopped No display on the driver 2 Output to Sub Tray at the occurrence of Finisher failure Decurler failure and Puncher failure...

Page 716: ...sion 124 709 Side Tray to Center Tray RAP The sheets entering the stapler exceeded the maximum Procedure Ask customer to check the job setup 124 710 Output Tray Changed from MailBoxSorter RAP Output Tray changed from MailBoxSorter Procedure Output paper that can be output to Mailbox Sorter ...

Page 717: ...February 2008 2 694 WorkCentre 5225 5230 124 709 124 710 Launch Version Status Indicator Raps ...

Page 718: ...Fail RAP PSW Cont Software Failure Due to an error in software processing subsequent processes cannot be performed Procedure Power OFF ON Check that the latest version of software is installed Check connections on the ESS PWB Check the wiring to the ESS PWB If the above checks are OK replace the ESS PWB PL 9 2 ...

Page 719: ...February 2008 2 696 WorkCentre 5225 5230 125 311 Launch Version Status Indicator Raps ...

Page 720: ...ESR External Server Request Task Initial Actions Power Off On Procedure Ask customer to cancel and rerun the job If the problem persists reload Software ADJ 9 3 1 If the problem persists pull out and insert or replace the DIMM PL 9 2 If the problem persists replace the ESS PWB PL 9 2 127 314 WSD Print S W Fail RAP WSD Print S W Fail Procedure Power Off On ...

Page 721: ...If the problem persists reload Software ADJ 9 3 1 If the problem persists pull out and insert or replace the DIMM PL 9 2 If the problem persists replace the ESS PWB PL 9 2 127 396 Mail I O Software RAP BSD ON 16 1 There is an error in Mail I O processing Initial Actions Power Off On Procedure Ask customer to cancel and rerun the job If the problem persists reload Software ADJ 9 3 1 If the problem ...

Page 722: ...3 1 If the problem persists pull out and insert or replace the DIMM PL 9 2 If the problem persists replace the ESS PWB PL 9 2 127 399 JME Software RAP BSD ON 16 1 DuetoafatalerrorthatoccurredinprocessingrelatedtotheJME subsequentprocessescannotbe performed Initial Actions Power Off On Procedure Ask customer to cancel and rerun the job If the problem persists reload Software ADJ 9 3 1 If the proble...

Page 723: ...February 2008 2 700 WorkCentre 5225 5230 127 398 127 399 Launch Version Status Indicator Raps ...

Page 724: ...length The required parameter is not sent Procedure Check the electrical connections on the FAX PWB PL 9 3 If the problem persists replace the FAX PWB PL 9 3 133 211 Fax Parameter Value Invalid RAP BSD ON 17 1 A parameter value exceeds the range or the required parameter is not sent Procedure Check the electrical connections on the FAX PWB PL 9 3 If the problem persists replace the FAX PWB PL 9 3 ...

Page 725: ...xist incorrect number or channel Procedure Check the electrical connections on the FAX PWB PL 9 3 If the problem persists replace the FAX PWB PL 9 3 133 213 Fax Read Error Invalid Data RAP BSD ON 17 1 Corrupted data interrupted a read on the specified data Procedure Check the electrical connections on the FAX PWB PL 9 3 If the problem persists replace the FAX PWB PL 9 3 ...

Page 726: ...d initialization Procedure Check the USB connection If OK then replace the USB cable PL 9 3 If the problem persists replace the FAX PWB PL 9 3 133 215 Fax USB Device RAP BSD ON 17 1 There is an error in the Fax USB interface Procedure Check the USB connection If OK then replace the USB cable PL 9 3 If the problem persists replace the FAX PWB PL 9 3 ...

Page 727: ...Fax USB Host Fatal RAP BSD ON 17 1 There is a Fax USB processing error Procedure Check the USB connection If OK then replace the USB cable PL 9 3 If the problem persists replace the FAX PWB PL 9 3 133 217 Fax Manager Short of Memory RAP There is a Fax USB processing error Procedure Turn the power Off On ...

Page 728: ...atus Indicator Raps Launch Version 133 218 Fax Card Message Library Short of Memory RAP There is a Fax USB processing error Procedure Turn the power Off On 133 219 Fax Work Memory RAP Memory capacity reached during Fax processing Procedure Turn the power Off On ...

Page 729: ...ftware processing caused a Fax shutdown Procedure Check the electrical connections on the FAX PWB PL 9 3 If the problem persists reload Software ADJ 9 3 1 133 221 Fax Card Boot RAP BSD ON 17 1 The FAX PWB did not respond within the specified time to boot Procedure Check the electrical connections on the FAX PWB PL 9 3 If the problem persists reload Software ADJ 9 3 1 ...

Page 730: ...WB did not respond within the specified time Procedure Check the electrical connections on the FAX PWB PL 9 3 If the problem persists reload Software ADJ 9 3 1 133 223 Fax Card Reset RAP BSD ON 17 1 The controller reset when the FAX PWB did not respond Procedure Check the electrical connections on the FAX PWB PL 9 3 If the problem persists reload Software ADJ 9 3 1 ...

Page 731: ...ler ROM Fax Card ROM RAP BSD ON 17 1 The Controller detected a version mismatch Procedure Check the electrical connections on the FAX PWB PL 9 3 If the problem persists reload Software ADJ 9 3 1 133 226 Country Code RAP The Controller detects an invalid country code Procedure Perform GP 7 Country Code Setting ...

Page 732: ... connected Y N Connect the connectors Turn on the power again The problem persists Y N Service Call Procedures Replace the FAX PWB PL 9 3 133 281 Received unknown message RAP BSD ON 17 1 A message not specified in I F settings was received from the Fax Card Procedure Pull out and insert the FAX PWB PL 9 3 Switch on the power The problem persists Y N Service Call Procedures Check the connection of ...

Page 733: ...e occurred Procedure Check the electrical connections on the FAX PWB PL 9 3 If the problem persists reload Software ADJ 9 3 1 If the problem continues replace the FAX PWB PL 9 3 133 283 Fax Report Mailbox RAP BSD ON 17 1 The Fax Report mailbox did not open Procedure Check the electrical connections on the FAX PWB PL 9 3 If the problem persists reload Software ADJ 9 3 1 If the problem persists repl...

Page 734: ...o fax document printing M C selects then bypass tray to continue printing Paper size inapplicable to fax is set for selected tray M C selects then bypass tray to continue printing Paper type unusable for fax is set for selected tray M C selects then bypass tray to continue printing When error does not correspond to any of the above cases selected tray may have failure This error occurs also if any...

Page 735: ...February 2008 2 712 WorkCentre 5225 5230 133 700 133 710 Launch Version Status Indicator Raps ...

Page 736: ...e problem persists Y N Return to Service Call Procedures Check the electrical connections on the FAX PWB PL 9 3 The connectors are securely connected Y N Connect the connectors Switch on the power The problem persists Y N Return to Service Call Procedures Replace the FAX PWB PL 9 3 134 211 FAX PWB RAP BSD ON 17 1 A failure is detected on the FAX PWB Initial Actions Power Off On Procedure Check the...

Page 737: ...February 2008 2 714 WorkCentre 5225 5230 134 210 134 211 Launch Version Status Indicator Raps ...

Page 738: ...2 715 WorkCentre 5225 5230 202 399 Status Indicator Raps Launch Version 202 399 Internal Timer RAP An internal error was detected in the machine timer Initial Actions Power Off On Procedure Reload Software ADJ 9 3 1 ...

Page 739: ...February 2008 2 716 WorkCentre 5225 5230 202 399 Launch Version Status Indicator Raps ...

Page 740: ... 2 SIZE SWITCH ASSY RAP Replace the MCU PWB PL 9 1 OF 2 Size Switch Assy RAP Procedure Manually activate the switches of the relevant Size Sensor The relevant switches move smoothly Y N Replace the relevant Size Sensor Execute the following Diag Activate SW5 of the relevant Size Sensor Tray 1 Component Control 071 210 Tray 1 Size Switch SW5 Tray 2 Component Control 071 211 Tray 2 Size Switch SW5 T...

Page 741: ...d correctly Y N Connect the connectors Check the following harnesses for an open circuit or a short circuit Tray 1 Between J109 and J412 Tray 2 Between J110 and J412 Tray 3 Between J820 and J548 Tray 4 Between J824 and J548 The relevant harnesses are conducting without an open circuit or a short circuit Y N Repair the open circuit or short circuit Measure the voltage between the following points a...

Page 742: ...circuit Replace the Main Drive Assembly PL 1 1 If the problem persists replace the MCU PWB PL 9 1 OF 4 Dark Blank Display RAP Touch Screen is dark with minimal legibility or no text or graphics are visible or text or graph ics are distorted or indicator LED s are not lit Initial Actions Ensure all external cables and power cords are connected Procedure NOTE If a Status Code is displayed go to the ...

Page 743: ...k the Touch screen for one of the following Distortion Misplaced characters Lines or spots Non responsive icons Some illumination in the Touch Screen The Touch Screen exhibits one of the above characteristics Y N Characters are visible when shining flashlight onto display Y N Replace Inverter PWB PL 11 2 If problem persists replace Control Panel PL 11 1 Replace UI PWB PL 11 2 Replace Inverter PWB ...

Page 744: ...dge Deletion Specification 3 18 IQS10 Resolution Specification 3 19 IQS11 Skips And Smears Specification 3 20 IQS12 Magnification Specification 3 21 IQS13 Background Specification 3 22 Defect Samples Image Defect Samples 3 23 Auger Mark 3 23 Strobing 28mm or 14mm Pitch Density 3 24 White Streaks Process Direction 3 24 Black Bands 3 25 Toner Contamination 3 25 Toner Splattering 3 26 White Spots Irr...

Page 745: ...February 2008 3 2 WorkCentre 5225 5230 Launch Version Image Quality ...

Page 746: ... RAP Process Direction Bands Streaks and Smears Vertical black lines or white streaks running in the direc tion of the paper orientation IQ9 RAP Unfused Copy Toner Offset Printed images are not properly fused onto the paper The images come off easily when rubbed IQ10 RAP Repeating Bands Streaks Spots and Smears Horizontal black lines or white streaks running in the direction of the paper orientati...

Page 747: ...ycle turn off the power after the feeding sound is heard i e terminate processing midway through copying Check the surface of the drum There is a considerable amount of toner left on the surface of the drum Y N Replace the MCU PWB PL 9 1 If the problem persists replace the ESS PWB PL 9 2 Replace the BTR If the problem persists replace the HVPS and the MCU PWB PL 9 1 IQ4 Wrinkled Image RAP The prin...

Page 748: ...lem persists replace the ESS PWB PL 9 1 IQ6 Background RAP Toner smudges appear on the whole or part of the page The smudges appear as extremely bright gray stains Procedure Check for dirt on the Platen Glass The Platen Glass is clean Y N Clean the Platen Glass If there is a stubborn stain replace the Platen Glass PL 11 3 Remove the Xero Developer Cartridge PL 4 1 and reinstall Turn the power Off ...

Page 749: ...R PL 2 6 Replace the MCU PWB PL 9 1 If the problem persists replace the ESS PWB PL 9 2 IQ8 Skew Misregistration RAP Printed images are not parallel to the edges of the paper Procedure Check the location where the machine is installed The machine is installed on a stable hor izontal surface Y N Install the machine on a stable horizontal surface Remove the Xero Developer Cartridge PL 4 1 and reinsta...

Page 750: ...e paper delivery path The paper delivery path is clean Y N Clean the paper delivery path Check the IIT Carriage Mirror The mirror is clean and there is no distortion Y N Clean the mirror If there is distortion replace the mirror Remove the Fuser Unit PL 5 1 Check for dirt on the surface of the Heat Roll The surface of the Heat Roll is clean Y N Clean the Heat Roll If there is difficulty in removin...

Page 751: ...tation Procedure Check the moving parts of the IIT Carriage for foreign substances and distortion There are no foreign substances or distortion of the parts Y N Remove the foreign substances If there is distortion in the Capstan Pulley Capstan Shaft or Carriage Cable PL 11 6 replace the parts accordingly Remove the Xero Developer Cartridge PL 4 1 and reinstall Turn the power Off On and print The p...

Page 752: ...le page Procedure Check for dirt on the Platen Glass The Platen Glass is clean Y N Clean the Platen Glass If there is a stubborn stain replace the Platen Glass PL 11 3 Remove the Xero Developer Cartridge PL 4 1 and reinstall Turn the power Off On and print The problem reoccurs Y N End Install a new Xero Developer Cartridge PL 4 1 Turn the power Off On and print The prob lem reoccurs Y N End Check ...

Page 753: ... sists replace the MCU PWB PL 9 1 If the problem persists replace the ESS PWB PL 9 2 IQ15 Blank Image RAP Paper is printed completely white Procedure Check the installation of the ROS Unit The ROS Unit is installed correctly Y N Install the ROS Unit PL 3 1 correctly Check the drum ground contact point for dirt and distortion The drum ground contact point is clean and there is no distortion Y N Cle...

Page 754: ... USCO XL SIR 542 00 Visual Scale USCO XL 82P448 Standard Test Pattern 82P524 82P521 Procedure This test pattern is the standard multinational test pattern used for the evaluation of copy quality for those products Side A Figure 1 is used to evaluate solid area density uni formity exposure level registration skew and lead edge deletion Figure 1 Standard Test Pattern Side A j0st3201 Side B Figure 2 ...

Page 755: ...andard Test Pattern Side B j0st3202 Output Reference Guide SIR542 00 Procedure This test document serves as a reference guide for measuring the solid area density of the Side A copies of the test pattern 82P524 and 82P521 Figure 3 Figure 3 Output Reference Guide SIR542 00 j0st3203 ...

Page 756: ...A j0st3204 Table 1 Solid Area Density Specification Copie s Copy Quality Mode Specification Input Density Output Density 1 Normal The 1 0 solid area density nearest the center of the copy should be the 1 0 solid area density block on the Output Reference Guide 1 0 1 0 IQS2 Uniformity Specification Procedure Make a copy of Side A of the Standard Test Pattern The density of all the 1 0 blocks are sa...

Page 757: ... trol set two level lighter from at the middle of the scale the 0 10 line pair should not copy at all Figure 1 Figure 1 Exposure Level j0st3206 IQS4 Lead Edge Registration Specification Procedure Use Side A of the Standard Test Pattern The center 10 mm reference line on the copy must be 10 mm plus or minus the ranges listed in the following charts from the lead edge of a 100 copy Figure 1 Figure 1...

Page 758: ...dge Registration Specification Procedure Use Side A of the Standard Test Pattern For a copy that is folded in half the crease in the copy should be within the following ranges from the center line of a 100 copy Figure 1 Figure 1 Side Edge Registration j0st3208 Table 1 Specification of Side Edge Registration Configuration Range Platen Simplex 2 1mm Platen Duplex 2 5mm Platen MPT 3 0mm ...

Page 759: ...onfiguration Range IQS6 Skew Specification Procedure Use Side A of the Standard Test Pattern Skew must be within the following ranges with respect to each other at the two 10 mm reference lines shown Figure 1 Figure 1 1 Skew j0st3209 Table 1 Specification of Skew Configuration Range Platen Simplex 1 42 Platen Duplex 1 87 Platen MPT 1 78 DADF Simplex 2 04 ...

Page 760: ...e 1 Specification of Skew Configuration Range IQS7 Lead Edge Deletion Specification Procedure Use Side A of the Standard Test Pattern The image deleted intentionally along the lead edge must be 2 0 mm from the lead edge of the copy Figure 1 maximum is 4mm Figure 1 Lead Edge Deletion j0st3210 ...

Page 761: ...tionally along the trail edge must be 2mm from the trail edge of the copy Figure 1 maximum is 4mm Figure 1 Trail Edge Deletion j0st3211 IQS9 Side Edge Deletion Specification Procedure Use Side A of the Standard Test Pattern The image deleted intentionally along both of side edge must be 2mm from the side edge of the copy Figure 1 maximum is 4mm Figure 1 Side Edge Deletion j0st3212 ...

Page 762: ...n of designated LP mm lines for spe cific magnification percentages is listed in Table below It is also required that the designated LP mm lines be resolved in the top to bottom direction and the side to side direction over the entire copy Figure 1 Figure 1 Resolution j0st3213 Table 1 Resolution Specifications Magnification Resolution LP mm 70 2 5 100 4 3 141 3 5 200 3 5 ...

Page 763: ...on Except for the first 2 mm from the lead edge of the copy 1 8 ladder chart must be completely resolved 100 Enlargement Except for the first 2 mm from the lead edge of the copy 2 5 ladder chart must be completely resolved Figure 1 Figure 1 Skips and Smears j0st3214 Table 1 Skips and Smears Specifications Magnification Ladder LP mm 70 1 8 100 2 5 141 2 5 200 2 5 ...

Page 764: ...igure 1 for the areas to be measured For 65 and 101 use areas A and B for the magnification in the lead edge to trail edge direction and areas C and D for magnifica tion in the front to rear direction For 154 use areas A and E for magnification in the lead edge to trail edge direction and areas C and F for magnification in the front to rear direc tion Figure 1 Table 1 Magnification Specifications ...

Page 765: ...und Specification Procedure Use Side A of the Standard Test Pattern Compare images of the test pattern Figure 1 made from the document glass with the visual scale 82P448 The background of the images must not be darker than the reference area C Figure 1 Figure 1 Test Pattern j0st3215 ...

Page 766: ...s of defects and their possible causes Moire Due To Interference With Copy Original Light Background Due To Auto Exposure In Copies Of Originals With Frames Fluctuation In Auto Exposure Values For Copies Of Originals Of Medium Density Gradation Jump In Text Photo Mode For 100 lpi Photo Originals CVT Constant Velocity Transport Scan Streaks Defects Related To Scan Print Moire In Text Mode Fine B W ...

Page 767: ... bias Corrective Action 1 Replace the Xero Developer Cartridge White Streaks Process Direction Figure 1 White Streaks Process Direction Defect Sample j0st3219 Cause 1 Foreign substances are blocking the ROS Laser 2 Developer material clogging on the Developer Magnetic Roll due to foreign substances Corrective Action 1 Clean the light path between the ROS and the Xero Developer Cartridge and the se...

Page 768: ...e 1 The developer material is not well mixed Corrective Action 1 Mix the developer material by processing blank paper Toner Contamination Figure 1 Toner Contamination Defect Sample j0st3221 Cause 1 Cloud toner dropped from the Xero Developer Cartridge Corrective Action 1 Mix the developer material by processing blank paper 2 Replace the Xero Developer Cartridge ...

Page 769: ...ch occurred tray settings and paper size are different 2 The resistance of the paper increased under dry condi tions Corrective Action 1 Check the tray settings 2 Use paper from a freshly opened packet White Spots Irregular Figure 1 White Spots Irregular Defect Sample j0st3223 Cause 1 The resistance of the paper increased under dry conditions Corrective Action 1 Use paper from a freshly opened pac...

Page 770: ...de Regular Blanks In Process Direction Spots Streaks Bands etc Figure 1 Regular Blanks In Process Direction Spots Streaks Bands etc Defect Sample j0st3225 Cause 1 94mm pitch Drum Scratches or foreign substances 2 28mm pitch Developer Roll Developer material fixed on the Developer Roll 3 44mm pitch Charger Scratches or foreign substances 4 80mm pitch Fuser H R Scratches or foreign substances Correc...

Page 771: ...Bands etc Defect Sample j0st3226 Cause 1 94mm pitch Drum Scratches or foreign substances 2 28mm pitch Magnetic Roll Developer material fixed on the Magnetic Roll 3 44mm pitch BCR Scratches or foreign substances 4 80mm pitch Heat Roll Scratches or foreign sub stances 5 19mm pitch Fuser Roll Exit Dirt 6 44mm pitch Registration Dirt Corrective Action 1 1 4 5 6 Clean or replace the Xero Developer Cart...

Page 772: ...ple j0st3227 Cause 1 94mm pitch Fuser Pressure Roll Scratches or foreign substances 2 59mm pitch BRT Roll Dirt scratches or paper size mismatch 3 44mm pitch Pinch Roll Dirt Corrective Action 1 1 2 3 Clean or replace the relevant parts 2 2 Change the tray settings Transparency Blocking Figure 1 Transparency Blocking Sample Image j0st3228 Cause 1 Transparencies were continuously printed in Plain Pap...

Page 773: ...ackground Due To Auto Exposure In Copies Of Originals With Frames When Auto Exposure is turned On for originals with dark frames along the Lead Registration Edge the suppression value is set so large such that areas of medium density appear extremely light Figure 1 Light Background in circled area for example Due To Auto Exposure In Copies Of Originals With Frames Defect Sample j0st3229 Cause Auto...

Page 774: ...sity of the original and how the original is placed Corrective Action Disable Auto Exposure Gradation Jump In Text Photo Mode For 100 lpi Photo Originals In Text mode making copies of images of 100 lpi halftone dot gradation may result in a tone jump Figure 1 Gradation Jump In Text Photo Mode For 100 lpi Photo Originals Defect Sample j0st3230 Cause As Text Photo mode gives priority to 175 lpi half...

Page 775: ...eak detection is performed for both color and B W scans there may be cases where foreign substances on the CVT Glass could not be detected and removed Corrective Action Clean the CVT Glass Defects Related To Scan Print Moire may occur when scanned images are printed Cause Interference with the printer screen and printer driver resolution conversion processing by the original causes moire Correctiv...

Page 776: ...ation occurs around white texts with a certain background density causing diffi culties in reading the text Cause Discoloration occurs during resolution conversion in Fax Send Due to separation error in text graphic separation parts determined as text are darkened and are output as graphics that look like dark smears Occurrences and severity of the occurrences vary according to the combinations of...

Page 777: ...February 2008 3 34 WorkCentre 5225 5230 Moire In Text Mode Fine B W Scan Fax For 133 lpi Launch Version Image Quality ...

Page 778: ...56 10 Covers REP 10 1 1 Top Cover Assembly 4 57 REP 10 2 1 Rear Lower Cover 4 59 11 IIT REP 11 1 1 Platen Cushion 4 61 REP 11 1 2 Control Panel Assembly 4 62 REP 11 3 1 Platen Glass 4 62 REP 11 3 2 IIT IPS PWB 4 63 REP 11 4 1 Lens Kit Assembly 4 65 REP 11 5 1 Carriage Cable 4 69 REP 11 5 2 Carriage Motor Assembly 4 75 REP 11 6 1 Exposure Lamp 4 77 REP 11 6 2 Lamp Wire Harness 4 78 12 Tray Module 2...

Page 779: ...REP 22 4 1 Exit Roll Assembly 4 179 REP 22 4 2 Staple Assembly 4 181 REP 22 4 3 Set Clamp Home Sensor 4 182 REP 22 4 4 Exit Roll Assembly 4 184 REP 22 5 1 Pinch Roll 4 186 REP 22 5 2 Finisher Entrance Sensor 4 186 REP 22 5 3 Compile Exit Sensor 4 188 REP 22 5 4 Main Paddle Shaft Assembly 4 189 REP 22 5 5 Lower Chute Assembly 4 191 REP 22 6 1 ENT Roll Assembly 4 194 REP 22 6 2 Upper Chute Assembly ...

Page 780: ... or shock do not perform repair or adjustment with electrical power applied to the machine 1 Remove the ESS Cover Assembly Figure 1 1 Loosen the screws x2 2 Remove the ESS Cover Assembly Figure 1 Removing the ESS Cover Assembly j0st41005 2 Remove the Rear Middle Cover Figure 2 1 Remove the screws x2 2 Remove the Rear Middle Cover Figure 2 Removing the Rear Middle Cover j0st41006 ...

Page 781: ...ve the belt item 2 Disconnect item 3 Disconnect item 4 Figure 3 Disconnecting the belt and connector j0st40101 5 Remove the bracket Figure 4 Figure 4 Removing the bracket 6 Remove the Main Drive Assembly Figure 5 a Open Left Cover Assembly not shown b Remove the screws x4 c Remove the Main Drive Assembly 1 Disconnect the wire clamp from the bracket 2 Remove the screws 2 3 Remove the Bracket ...

Page 782: ...uary 2008 4 5 WorkCentre 5225 5230 REP 1 1 1 Repairs and Adjustments Launch Version Figure 5 Removing the Main Drive Assembly j0st40103 Replacement 1 To install carry out the removal steps in reverse order ...

Page 783: ...February 2008 4 6 WorkCentre 5225 5230 REP 1 1 1 Launch Version Repairs and Adjustments ...

Page 784: ...er Cover Unit REP 2 6 2 4 Preparing to remove the Gear Assembly Figure 1 a Remove the wire harness from the Gear Assembly holder b Remove the screws 2 Figure 1 Removing the Gear Assembly j0st40201 5 Removing the Gear Assembly Figure 2 a Remove the Gear Assembly b Disconnect the connector Figure 2 Disconnecting the connector 6 Remove Tray 1 7 Preparing to remove the Feeder 1 Assembly Figure 3 1 Dis...

Page 785: ...ents Figure 3 Preparing to removing the Feeder 1 Assembly 8 Removing the Feeder 1 Assembly Figure 4 Figure 4 Removing the Feeder 1 Assembly Replacement 1 To install carry out the removal steps in reverse order 1 Move the Feeder Assembly toward the front 2 Remove the Feeder 1 Assembly ...

Page 786: ...move Tray 2 4 Remove the L H Upper Cover REP 2 6 2 5 Open the Left Hand Lower Cover 6 Remove the Gear Assembly Figure 1 1 Remove the screws 2 2 Remove the wire harness and remove the Gear Assembly 3 Disconnect the connector Figure 1 Removing the Gear Assembly 7 Remove the Feeder 2 Assembly Figure 2 1 Disconnect the connector 2 Release the Wire Harness from the clamp 3 Remove the screws x2 4 Move t...

Page 787: ...val NOTE Only the replacement procedure for the Tray 1 Feed Nudger Retard Roll is described here Tray 2 Feed Nudger Retard Roll replacement is the same as for Tray 1 NOTE When replacing the Tray 1 Feed Nudger Retard Roll enter Diagnostic mode and clear the counter for the Tray 1 Feed counter sheets 741 511 For Tray 2 Feed Nudger Retard Roll 741 512 WARNING To avoid personal injury or shock do not ...

Page 788: ... Launch Version Figure 1 Sliding the guide to the front j0st40205 3 Remove the Feed Nudger Retard Roll Figure 2 1 Remove the Feed Nudger Retard Roll Figure 2 Removing the Feed Nudger Retard Roll j0st40206 Replacement 1 To install carry out the removal steps in reverse order ...

Page 789: ...r Cover Unit REP 2 6 2 3 Free the Registration Assembly Figure 1 NOTE The connectors are connected on the inner side of the Registration Assembly 1 Remove the screws x2 2 Slide the Registration Assembly to the rear 3 Slightly lift up the Registration Assembly and remove it Figure 1 Setting free the Registration Assembly j0st40212 4 Remove the Registration Assembly Figure 2 1 Turn over the Registra...

Page 790: ...personal injury or shock do not perform repair or adjustment with electrical power applied to the machine 1 Remove the MPT Assembly REP 7 1 1 2 Disconnect the HCF Paper Tray 6 and move it aside 3 Remove the L H Upper Cover REP 2 6 2 4 Open the L H Lower Cover 5 Remove the Gear Assembly Figure 1 a Remove the wire harness from the Gear Assembly holder b Remove the screws 2 Figure 1 Removing the Gear...

Page 791: ...ly b Disconnect the connector Figure 2 Disconnecting the connector 7 Remove the chute Figure 3 1 Remove the screws x2 2 Remove the chute Figure 3 Removing the chute j0st40202 8 Remove the Takeaway Roll Figure 4 1 Remove the KL Clip 2 Slide out the Takeaway Roll a Remove the Gear Assembly b Disconnect the connector ...

Page 792: ...Roll Parts List on PL 2 6 Removal WARNING To avoid personal injury or shock do not perform repair or adjustment with electrical power applied to the machine 1 Open the L H Upper Cover 2 Remove the BTR Roll Assembly Figure 1 1 Remove the BTR Roll Assembly Figure 1 Removing the BTR Roll Assembly j0st40216 3 Remove the BTR Roll Figure 2 NOTE Do not remove the cover at the front 1 Remove the cover at ...

Page 793: ... PL 2 6 Removal WARNING To avoid personal injury or shock do not perform repair or adjustment with electrical power applied to the machine 1 Open the L H Upper Cover 2 Disconnect the Duplex Unit Cable 3 Remove the screw while holding the L H Upper Cover Figure 1 1 Remove the screw Figure 1 Removing the screw j0st40217 4 Remove the L H Upper Cover Unit Figure 2 1 Open the L H Upper Cover Unit until...

Page 794: ...ary 2008 4 17 WorkCentre 5225 5230 REP 2 6 2 Repairs and Adjustments Launch Version Figure 2 Removing the L H Upper Cover Unit j0st40215 Replacement 1 To install carry out the removal steps in reverse order ...

Page 795: ...February 2008 4 18 WorkCentre 5225 5230 REP 2 6 2 Launch Version Repairs and Adjustments ...

Page 796: ...Toner Cartridge REP 4 1 2 c Top Cover Assembly REP 10 1 1 d Remove the Front L H Cover 1 screw Figure 1 Removing the Front L H Cover 2 Remove the Front Cover and the Inner Cover Figure 2 1 Remove the screws x3 2 Remove the Inner Cover Figure 2 Removing the Inner Cover j0st40305 3 Remove the L H Upper Cover 4 Disconnect the connector Figure 3 1 Disconnect the connector 2 Release the Wire Harness fr...

Page 797: ...ew on the endboard end of the ROS Shade and slide the shade out board toward the front and remove Figure 4 Removing the ROS Shade Assembly NOTE There may be toner in the Toner Box and in the tube If the Toner Box is turned upside down or the tube is disconnected from the Toner Box toner might spill out 6 Remove the Toner Box Figure 5 1 Loosen the screws x2 2 Remove the screw on the tube 3 Remove t...

Page 798: ...isconnect the ROS Unit connectors x4 Figure 6 1 Disconnect connector 2 Disconnect connector 3 Disconnect connector 4 Disconnect connector 5 Release the Wire Harness from the clamp Figure 6 Disconnecting the ROS Unit connectors x4 j0st40303 CAUTION Do not touch the ROS Unit window when holding it up 8 Remove the ROS Fan and move aside ...

Page 799: ...the ROS Unit Figure 8 Removing the ROS Unit j0st40304 Replacement CAUTION When connecting the connector of the Toner Crum PWB be careful not to press too hard such that the PWB is shifted NOTE When the ROS Unit is being installed be careful to properly seat the ROS Unit in to the two locating holes in the machine frame 1 To install carry out the removal steps in reverse order 1 Remove the screws 2...

Page 800: ...dels Check that the Stored Documents lamp is not on and press the Job Status button to ensure that there are no jobs in progress Printer Models Check that Ready to Print Send is displayed on the Control Panel display 1 Open the L H Upper Cover 2 Open the Front Cover 3 Remove the Xero Developer Cartridge Figure 1 1 Remove the Xero Developer Cartridge Figure 1 Removing the Xero Developer Cartridge j...

Page 801: ... loss when the power is turned off please note the following FAX Models Check that the Stored Documents lamp is not on and press the Job Status button to ensure that there are no jobs in progress Printer Models Check that Ready to Print Send is displayed on the Control Panel display 1 Open the Front Cover 2 Remove the Toner Cartridge Figure 1 1 Remove the Toner Cartridge Figure 1 Removing the Tone...

Page 802: ...on and press the Job Status button to ensure that there are no jobs in progress Printer Models Check that Ready to Print Send is displayed on the Control Panel display 1 Remove the following parts Xero Developer Cartridge REP 4 1 1 Toner Cartridge REP 4 1 2 Top Cover Assembly REP 10 1 1 2 Remove the Front Cover and the Inner Cover Figure 1 1 Remove the screws x3 2 Remove the Inner Cover Figure 1 R...

Page 803: ...ts Figure 2 Disconnecting the connector j0st40301 4 Remove the Toner Box Figure 3 1 Loosen the screws x2 2 Remove the screw on the hose 3 Remove the Toner Box Figure 3 Removing the Toner Box j0st40302 5 Remove the Dispense Motor Figure 4 1 Disconnect the connector 2 Remove the screws x3 ...

Page 804: ...27 WorkCentre 5225 5230 REP 4 2 1 Repairs and Adjustments Launch Version 3 Remove the Dispense Motor Figure 4 Removing the Dispense Motor j0st40401 Replacement 1 To install carry out the removal steps in reverse order ...

Page 805: ...February 2008 4 28 WorkCentre 5225 5230 REP 4 2 1 Launch Version Repairs and Adjustments ...

Page 806: ...ollowing FAX Models Check that the Stored Documents lamp is not on and press the Job Status button to ensure that there are no jobs in progress Printer Models Check that Ready to Print Send is displayed on the Control Panel display CAUTION Do not start servicing until the Fuser has cooled down 1 Open the L H Upper Cover 2 Remove the Fuser Unit Figure 1 1 Free the knobs x2 by turning them 2 Hold th...

Page 807: ...February 2008 4 30 WorkCentre 5225 5230 REP 5 1 1 Launch Version Repairs and Adjustments ...

Page 808: ...ower is turned off please note the following FAX Models Check that the Stored Documents lamp is not on and press the Job Status button to ensure that there are no jobs in progress Printer Models Check that Ready to Print Send is displayed on the Control Panel display 1 Open the L H Upper Cover 2 Remove the Exit2 OCT2 Figure 1 1 Lift up the front and rear levers and remove the Exit2 OCT2 Figure 1 R...

Page 809: ...February 2008 4 32 WorkCentre 5225 5230 REP 6 1 1 Launch Version Repairs and Adjustments ...

Page 810: ...e power is turned off please note the following FAX Models Check that the Stored Documents lamp is not on and press the Job Status button to ensure that there are no jobs in progress Printer Models Check that Ready to Print Send is displayed on the Control Panel display 1 Remove the MPT Rear Cover Figure 1 1 Remove the screw 2 Remove the MPT Rear Cover Figure 1 Removing the MPT Rear Cover j0st4070...

Page 811: ...epairs and Adjustments Figure 2 Disconnecting the connector j0st40701 3 Remove the MPT Assembly Figure 3 1 Remove the screws x2 2 Remove the MPT Assembly Figure 3 Removing the MPT Assembly j0st40702 Replacement 1 To install carry out the removal steps in reverse order ...

Page 812: ... note the following FAX Models Check that the Stored Documents lamp is not on and press the Job Status button to ensure that there are no jobs in progress Printer Models Check that Ready to Print Send is displayed on the Control Panel display NOTE The MPT Feed Roll and MPT Retard Pad must both be replaced at the same time 1 Remove the MPT Assembly REP 7 1 1 2 Remove the plate Figure 1 1 Remove the...

Page 813: ...ustments Figure 2 Removing the MPT Feed Roll j0st40704 4 Remove the MPT Retard Pad Figure 3 1 Remove the springs x2 2 Remove the MPT Retard Pad 3 Pull out the shaft Figure 3 Removing the MPT Retard Pad j0st40705 Replacement 1 To install carry out the removal steps in reverse order ...

Page 814: ...g the tray toward you 4 Remove the tray by pulling it toward you and off of its rails Replacement 1 Slide the rails 2 into the HCF housing 2 Line up the rails of the tray with the adjoining rails of the HCF and push the tray into place 3 Place previously removed paper or fresh paper into the tray REP 7 3 2 HCF Feeder Parts List on PL 18 1 Removal WARNING To avoid personal injury or shock do not pe...

Page 815: ...not perform repair or adjustment activities with the power switch on or electrical power applied to the machine 1 Unplug the HCF Power Cable connected to the left rear of the copier printer 2 Grasping the HCF by its upper corners pull the HCF away from the copier printer to expose the HCF Docking Base Figure 1 Figure 1 Exposing the docking base 3 Release the Docking Latch Spring Lever on the right...

Page 816: ...3 Removal WARNING To avoid personal injury or shock do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine PART 1 Removing the HCF Rear Tray Cables 1 Remove the HCF Tray REP 7 3 1 2 At the rear of the HCF Tray remove the Gear Bracket Assembly Figure 1 1 Remove 2 E Rings securing the oval shaped Plate and remove the Plate 2 Slide the 2 gea...

Page 817: ... the Tray Cable Pulley until you perform the next step which puts slack in the cable enabling the Lift Shaft to be disengaged from its bracket and the Tray Cable Pulley moved farther to the left releasing the cable ends Figure 2 Lift Shaft rear Tray Cable Pulley 6 Preparing to remove the Rear Tray Cable Figure 3 a Remove 2 E Rings 2 Wire Guides and 2 Pulleys See also Figure 6 a 1 Remove the oval s...

Page 818: ... Rear Lift Cable ends that are trapped in the pocket underneath the Tray Cable Pulley Figure 4 Figure 4 Releasing the Cable ends from the Lift Shaft 8 Removing the Rear Tray Cable Figure 5 Figure 6 a Remove 1 E Ring 1 Wire Guide and 1 Pulley b Disengage the Tray Cable from the Bottom Plate in 2 places and remove the Tray Cable Remove the E Rings 2 Wire Guides 2 and Pulleys 2 3 Remove the cable end...

Page 819: ...n to free up movement of the front Tray Cable Pulley Figure 7 a Remove the E Ring on the Lift Shaft b Slide the bearing to the rear on the Lift Shaft c Front Tray Cable Pulley NOTE You will not be able to release the cable ends from underneath the Tray Cable Pulley until you perform the next step which puts slack in the cable enabling the Lift Shaft to be disengaged from its bracket and the Tray C...

Page 820: ... Figure 8 1 Remove 2 E Rings 2 Wire Guides and 2 Pulleys Figure 8 Preparing to remove the front Tray Cables 2 When both sections of the cable are slack disengage the Lift Shaft from the frame and slide the Tray Cable Pulley to the front of the Lift Shaft to release the Rear Lift Cable ends that are trapped in the pocket underneath the Tray Cable Pulley Figure 9 1 Remove E Rings 2 Wire Guides 2 and...

Page 821: ... ends from the Lift Shaft 3 Removing the Front Tray Cables Figure 10 Figure 11 a Remove 1 E Ring 1 Wire Guide and 1 Pulley b Disengage the Tray Cable from the Bottom Plate in 2 places and remove the Tray Cable Figure 10 Removing the front Tray Cables 1 Remove the E Ring 1 Wire guide 1 and Pulley 1 2 Remove the Cables ...

Page 822: ... fresh paper into the tray REP 7 3 5 HCF Retard Feed Nudger Rolls Parts List on PL 18 5 PL 18 6 Removal NOTE Remove and replace the Retard Feed Nudger Rolls simultaneously WARNING To avoid personal injury or shock do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine 1 Open the Feeder Top Cover of the HCF 2 Release the green Lever to ope...

Page 823: ...form repair or adjustment activities with the power switch on or electrical power applied to the machine 1 Remove the HCF Feeder REP 7 3 2 2 Place the Feeder on a flat surface 3 Open the Upper Feeder Assembly by releasing the green lever 4 Remove the Nudger Roll by squeezing the roll s shaft at both ends with the thumb and forefinger of one hand and lifting the roll up and out of the HCF 5 Remove ...

Page 824: ...at surface and release the green Lever to open the Upper Feeder Assembly 3 Remove the Lower Chute Remove the 2 securing screws 4 Remove the plastic Cover by removing 4 screws 5 Remove the Retard Roll 6 Remove the E Rings on the Lever and Spring 7 Remove the Lever 8 Remove the Spring Figure 1 Figure 1 Removing the Retard Lever Spring Replacement NOTE Make sure the plastic pads on the Lower Chute fi...

Page 825: ...removal steps in reverse order REP 7 3 9 HCF Casters Parts List on PL 18 8 Removal WARNING To avoid personal injury or shock do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine 1 Un dock remove the HCF REP 7 3 3 2 Remove all paper from the HCF Tray 3 Roll the HCF away from the copier printer 4 Turn the HCF over onto its left side to ex...

Page 826: ... released then lower the roll to remove Replacement 1 To install carry out the removal steps in reverse order 2 When replacing enter into Diagnostic mode and then clear the DC135HFSI counter REP 7 3 11 HCF PWB Parts List on PL 18 8 Removal WARNING To avoid personal injury or shock do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine 1 U...

Page 827: ...ectrical power applied to the machine 1 Un dock remove the HCF REP 7 3 3 2 Remove the plastic Rear Cover Remove the 4 securing screws 3 Supporting the motor with one hand remove the HCF Feed Motor Figure 1 Disconnect the electrical Connector 1 Remove the 2 securing screws NOTE Be careful when removing the motor as it is meshed to a hidden gear Figure 1 Removing the HCF Feed Motor Replacement 1 To ...

Page 828: ...UTION A disabled machine with loss of serialization and billing data occurs if both the ESS PWB with EPROM and the MCU PWB with EPROM are replaced at the same time 1 Access the MCU PWB a Loosen screws 2 and remove ESS Cover Assembly PL 9 2 b Remove the screws 2 and remove the Rear Middle Cover PL 10 2 c Remove the screws 2 and remove the Rear Lower Cover PL 10 2 2 Remove MCU PWB PL 9 1 a Disconnec...

Page 829: ...all the MCU PWB and connect P Js 3 Install the rear covers a Install the Rear Lower Cover PL 10 2 b Install the Rear Middle Cover PL 10 2 c Install the ESS Cover Assembly PL 9 2 4 Switch on the machine power 5 Verify that the serial numbers and billing data are the same a Access Diagnostic Routines i Enter UI Diagnostics UI Diagnostic Mode ii Access Diagnostic Routines b Check serial number and bi...

Page 830: ...WBs Always wear a wrist strap to protect electrical parts from static damage If a wrist strap is not available touch some metallic parts before servicing to discharge the static electricity CAUTION A disabled machine with loss of serialization and billing data occurs if both the ESS PWB with EPROM and the MCU PWB with EPROM are replaced at the same time NOTE Refer to REP 9 1 1 to remove or replace...

Page 831: ...d billing data occurs if both the ESS PWB with EPROM and the MCU PWB with EPROM are replaced at the same time 1 Remove the ESS PWB PL 9 2 a If present remove Printer PWB PL 9 2 i Disconnect network connection ii Loosen thumbscrews and pullout Printer PWB to disconnect it from the ESS PWB b If present remove FID PWB PL 9 2 or FMO PWB PL 9 2 or Hard Drive PL 9 2 c Loosen screws 2 and remove ESS Cove...

Page 832: ...tep 2 of Remove to install the same ESS PWB CAUTION Pin breakage occurs if the EPROM is carelessly replaced 1 Install the EPROM from the old ESS PWB on the new ESS PWB Figure 1 Figure 2 ESS PWB EPROM Location j0st40902 2 Install the ESS PWB and connect P Js 3 If present install the Printer PWB a Install Printer PWB while connecting it to ESS PWB and tighten thumbscrews b Connect network connection...

Page 833: ...lways wear a wrist strap to protect electrical parts from static damage If a wrist strap is not available touch some metallic parts before servicing to discharge the static electricity CAUTION A disabled machine with loss of serialization and billing data occurs if both the ESS PWB with EPROM and the MCU PWB with EPROM are replaced at the same time NOTE Refer to REP 9 2 1 ESS PWB to remove or rein...

Page 834: ... is turned off please note the following FAX Models Check that the Stored Documents lamp is not on and press the Job Status button to ensure that there are no jobs in progress Printer Models Check that Ready to Print Send is displayed on the Control Panel display 1 Remove the Toner Cartridge REP 4 1 2 2 Remove the Front Left Cover Figure 1 1 Remove the screw 2 Remove the Front Left Cover Figure 1 ...

Page 835: ...djustments Figure 2 Removing the Paper Weight Assembly j0st41003 4 Remove the Top Cover Assembly Figure 3 1 Remove the screws x2 2 Remove the Top Cover Assembly Figure 3 Removing the Top Cover Assembly j0st41004 Replacement 1 To install carry out the removal steps in reverse order ...

Page 836: ...ed Documents lamp is not on and press the Job Status button to ensure that there are no jobs in progress Printer Models Check that Ready to Print Send is displayed on the Control Panel display 1 Remove the ESS Cover Assembly Figure 1 1 Loosen the screws x2 2 Remove the ESS Cover Assembly Figure 1 Removing the ESS Cover Assembly j0st41005 2 Remove the Rear Middle Cover Figure 2 1 Remove the screws ...

Page 837: ...pairs and Adjustments Figure 3 Removing the cover j0st41007 4 Remove the Rear Lower Cover Figure 4 1 Remove the screws x2 2 Remove the Rear Lower Cover Figure 4 Removing the Rear Lower Cover j0st41008 Replacement 1 To install carry out the removal steps in reverse order ...

Page 838: ...lied to the machine 1 Remove the Platen Cushion Figure 1 1 Remove the Platen Cushion Figure 1 Removing the Platen Cushion j0st41101 Replacement NOTE Remove all remaining tapes on the Platen Cover after the Platen Cushion has been removed 1 Install the Platen Cushion Figure 2 1 Remove the seal 2 Press gently in the direction of the arrow 3 Slowly lower the Platen Cover pressing on the Platen Cushio...

Page 839: ... the connector 5 Release the wire harness from the frame 6 Remove the Control Panel Assembly Figure 1 Removing the Control Panel Assembly j0st41103 Replacement 1 To install carry out the removal steps in reverse order REP 11 3 1 Platen Glass Parts List on PL 11 3 Removal WARNING To avoid personal injury or shock do not perform repair or adjustment with electrical power applied to the machine 1 Rem...

Page 840: ...re 2 Figure 2 Installing the Platen Glass j0st41105 REP 11 3 2 IIT IPS PWB Parts List on PL 11 3 Removal WARNING To avoid personal injury or shock do not perform repair or adjustment with electrical power applied to the machine 1 Remove the following parts Platen Glass REP 11 3 1 2 Remove the IPS Cover Figure 1 1 Remove the screws x7 2 Remove the IPS Cover Figure 1 Removing the IPS Cover j0st41134...

Page 841: ...nector Figure 2 1 Disconnect the connectors x5 Figure 2 Disconnecting the connector j0st41106 5 Remove the IIT IPS PWB Figure 3 1 Remove the screws x6 2 Remove the screws x2 3 Remove the IIT IPS PWB Figure 3 Removing the IIT IPS PWB j0st41107 Replacement 1 To install carry out the removal steps in reverse order ...

Page 842: ...4 EP ROM Replacement j0st41142 REP 11 4 1 Lens Kit Assembly Parts List on PL 11 4 Removal WARNING To avoid personal injury or shock do not perform repair or adjustment with electrical power applied to the machine 1 Remove the Platen Glass REP 11 3 1 2 Remove the APS Sensor Figure 1 1 Remove the Screw 2 Remove the APS Sensor Figure 1 Removing the APS Sensor j0st41108 3 Remove the Lens Cover Figure ...

Page 843: ... the Lens Cover Figure 2 Removing the Lens Cover j0st41135 4 Disconnect the CCD Flat Cable Figure 3 1 Take off the hook 2 Disconnect the CCD Flat Cable Figure 3 Disconnecting the CCD Flat Cable j0st41109 5 Replace the Lens Kit Assembly Figure 4 1 Remove the screws x4 2 Replace the Lens Kit Assembly ...

Page 844: ...ci fications perform ADJ 9 1 1 IOT Lead Edge Side Edge Adjustment 9 Place the Test Chart 82P521 on the Platen and make a copy A3 100 1 sheet 10 Measure the length of A and B indicated in the diagram using the scale Record the mea surements as L0 and R0 Scan in 0 5mm increments Adjustment is complete if L0 and R0 satisfy the specifications L0 15 1 6 mm R0 15 1 6 mm If they do not satisfy the specif...

Page 845: ...in the specifications perform ADJ 11 1 1 IIT Lead Side Registration Adjustment Table 1 Adjustment Table Nut Rotation Amount R0 13 R0 13 5 R0 14 R0 14 5 R0 15 R0 15 5 R0 16 R0 16 5 R0 17 L0 13 Front 165 240 315 390 465 555 630 705 780 Rear 165 45 90 210 330 450 570 690 810 L0 13 5 Front 45 120 195 270 360 435 510 585 660 Rear 240 120 0 120 240 375 495 615 735 L0 14 Front 75 0 75 165 240 315 390 465...

Page 846: ...riage Cable is described here The replacement procedure for the Front Carriage Cable is the same as for the Rear Carriage Cable NOTE The Front and Rear Carriage Cables must be replaced separately WARNING To avoid personal injury or shock do not perform repair or adjustment with electrical power applied to the machine 1 For the Platen models remove the Platen Cover Figure 1 1 Remove the Platen Cove...

Page 847: ...Side Plate Figure 2 1 Remove the screws x2 2 Remove the Support Glass on both sides 3 Remove the Left Side Platen Figure 2 Removing the Left Side Platen j0st41139 4 Unfasten the Full Rate Carriage from the Carriage Cable Figure 3 1 Remove the screws x2 Figure 3 Unfastening the Full Rate Carriage j0st41113 5 Remove the Carriage Cable Figure 4 1 Remove the spring from the frame 2 Detach the cable fr...

Page 848: ...ure 6 Figure 7 1 Insert the Carriage Cable ball into the ditch of the pulley 2 Wind the spring end of the cable around the pulley for 1 5 rounds 3 Fix the cable at the spring end on the frame with tape 4 Wind the cable at the ball end around the pulley for 2 rounds 5 Fix the cable on the pulley with tape to prevent it from moving Figure 5 Winding the Carriage Cable around the pulley 1 3 j0st41115 ...

Page 849: ...8 4 72 WorkCentre 5225 5230 REP 11 5 1 Launch Version Repairs and Adjustments Figure 6 Winding the Carriage Cable around the pulley 2 3 j0st41116 Figure 7 Winding the Carriage Cable around the pulley 3 3 j0st41117 ...

Page 850: ...able Figure 9 1 Route the Carriage Cable on the pulley in front of it 2 Hang the ball on the notch of the frame Figure 9 Installing the Carriage Cable j0st41119 3 Install the spring end of the Carriage Cable Figure 10 1 Route the spring end of the Carriage Cable along the frame and on the pulley 2 Route the cable on the pulley at the rear of the Half Rate Carriage 3 Attach the spring to the Carria...

Page 851: ... Rate Carriage at the front side Figure 11 1 Fix the Full Rate Carriage on the Carriage Cable Figure 11 Installing the Carriage Cable at the front j0st41121 5 Remove the tape used for keeping the cable in place 6 Adjust the position of Full Rate Half Rate Carriages ADJ 11 6 1 7 Manually move the Full Rate Carriage to ensure that it moves smoothly ...

Page 852: ... or adjustment with electrical power applied to the machine 1 For the DADF models disconnect the IIT DATA Cable Figure 1 1 Disconnect the IIT DATA Cable Figure 1 Disconnecting the cable j0st82019 2 Remove the Rear Upper Cover Figure 2 1 Remove the screws x4 2 Remove the Rear Upper Cover Figure 2 Removing the Rear Upper Cover j0st82020 3 Disconnect the connector Figure 3 1 Remove the spring 2 Disco...

Page 853: ...tments Figure 3 Disconnecting the connector j0st41122 4 Remove the Carriage Motor Assembly Figure 4 1 Remove the screws x3 2 Remove the Carriage Motor Assembly Figure 4 Removing the Carriage Motor Assembly j0st41123 Replacement 1 To install carry out the removal steps in reverse order ...

Page 854: ...pair or adjustment with electrical power applied to the machine 1 Open the Platen Cover or DADF 2 Remove the Platen Glass REP 11 1 1 3 Move the Full Rate Carriage to the frame notch 4 Remove the Exposure Lamp Figure 1 1 Disconnect the connector 2 Remove the screw 3 Remove the Exposure Lamp Figure 1 Removing the Exposure Lamp j0st41124 Replacement 1 To install carry out the removal steps in reverse...

Page 855: ...lectrical power applied to the machine 1 Remove the DADF REP 15 1 1 2 Remove the Platen Glass REP 11 1 1 3 Remove the IPS Cover Figure 1 1 Remove the screws x7 2 Remove the IPS Cover Figure 1 Removing the IPS Cover j0st41134 4 Disconnect the connector of the Lamp Wire Harness Figure 2 1 Disconnect the connector 2 Pull the connector out of the hole 3 Release the connector from the hook Figure 2 Dis...

Page 856: ...age j0st41126 6 Remove the Lamp Wire Harness from the Full Rate Carriage Figure 4 1 Turn over the Full Rate Carriage 2 Remove the screw 3 Remove the guide 4 Disconnect the connector 5 Remove the Lamp Wire Harness Figure 4 Removing the Lamp Wire Harness j0st41127 Replacement 1 To install carry out the removal steps in reverse order NOTE Adjust the positions of the Full Rate Half Rate Carriages afte...

Page 857: ...February 2008 4 80 WorkCentre 5225 5230 REP 11 6 2 Launch Version Repairs and Adjustments ...

Page 858: ...th electrical power applied to the machine 1 Pull out Tray 3 2 Remove the Foot Covers Figure 1 1 Loosen the screw 1 2 Remove the Foot Cover 1 Figure 1 Removing the Foot Covers j0st41212 3 Remove the Left Lower Cover Figure 2 1 Remove the screws x2 2 Remove the Left Lower Cover Figure 2 Removing the Left Lower Cover j0st41213 4 Open the Left Cover Assembly 5 Remove the bracket Figure 3 1 Remove the...

Page 859: ...s and Adjustments Figure 3 Removing the bracket j0st41201 6 Remove the Feed Out Chute Figure 4 1 Remove the Feed Out Chute Figure 4 Removing the Feed Out Chute j0st41202 7 Disconnect the connector Figure 5 1 Disconnect the connector 2 Release the clamp to remove the wire ...

Page 860: ...or j0st41203 8 Remove the Tray 3 Feeder Figure 6 1 Remove the screws x2 2 Remove the Tray 3 Feeder Figure 6 Removing the Tray 3 Feeder j0st41204 Replacement 1 To install carry out the removal steps in reverse order 2 When replacing enter Diagnostic mode Clear the counter Tray 3 Chain Link 954 802 Tray Feed Counter Tray3 1 ...

Page 861: ...ment with electrical power applied to the machine 1 Pull out Tray 3 4 2 Remove the Foot Covers Figure 1 1 Loosen the screw 1 2 Remove the Foot Cover 1 Figure 1 Removing the Foot Covers j0st41212 3 Remove the Left Lower Cover Figure 2 1 Removing the screws x2 2 Removing the Left Lower Cover Figure 2 Removing the Left Lower Cover j0st41213 4 Open the Left Cover Assembly 5 Remove the screws Figure 3 ...

Page 862: ...nts Launch Version Figure 3 Removing the screws j0st41205 6 Remove the Feed Out Chute Figure 4 1 Remove the Feed Out Chute Figure 4 Removing the Feed Out Chute j0st41206 7 Disconnect the connector Figure 5 1 Disconnect the connector 2 Release the clamp to remove the wire ...

Page 863: ...or j0st41207 8 Remove the Tray 4 Feeder Figure 6 1 Remove the screws x2 2 Remove the Tray 4 Feeder Figure 6 Removing the Tray 4 Feeder j0st41208 Replacement 1 To install carry out the removal steps in reverse order 2 When replacing enter Diagnostic mode Clear the counter Tray 4 Chain Link 954 803 Tray Feed Counter Tray4 1 ...

Page 864: ...be replaced at the same time 1 Remove the Tray 3 4 Feeder Tray 3 Feeder REP 12 1 Tray 4 Feeder REP 12 2 2 Move the Front Chute in the direction of the arrow Figure 1 1 Remove the Front Chute Figure 1 Moving the Front Chute j0st41209 3 Remove the Feed Retard Nudger Roll Figure 2 1 Release the hooks x3 to remove the Feed Retard Nudger Roll Figure 2 Removing the Feed Retard Nudger Roll j0st41210 Repl...

Page 865: ...M PWB Parts List on PL 12 6 Clean Replacement WARNING To avoid personal injury or shock do not perform repair or adjustment with electrical power applied to the machine 1 When replacing the 2TM PWB set the 2TM PWB Dip Switch to the position as shown Figure 1 Figure 1 Setting the Dip Switch j0st41211 ...

Page 866: ...te the following FAX Models Check that the Stored Documents lamp is not on and press the Job Status button to ensure that there are no jobs in progress Printer Models Check that Ready to Print Send is displayed on the Control Panel display 1 Pull out Tray 3 2 Remove the paper from Tray 3 3 Open the Left Cover Assembly 4 Remove the Tray 3 Assembly Figure 1 1 Remove the screw 2 Slide the stopper 3 R...

Page 867: ...g FAX Models Check that the Stored Documents lamp is not on and press the Job Status button to ensure that there are no jobs in progress Printer Models Check that Ready to Print Send is displayed on the Control Panel display 1 Pull out Tray 4 2 Remove the paper from Tray 4 3 Remove the Tray 4 Assembly Figure 1 1 Remove the screws x2 2 Push in Tray 4 Transport Assembly 3 Remove the screw 4 Remove t...

Page 868: ...tton to ensure that there are no jobs in progress Printer Models Check that Ready to Print Send is displayed on the Control Panel display 1 Remove the Tray 4 Assembly REP 13 1 2 2 Remove the Tray 4 Cover together with the frame Figure 1 1 Remove the screws x4 2 Remove the Tray 4 Cover together with the frame Figure 1 Removing the Tray 4 Cover j0st41303 3 Remove the Tray Cable Figure 2 NOTE Only th...

Page 869: ... Tray Cable j0st41304 4 Remove the Left Shaft Assembly to remove the Tray Cable Figure 3 1 Remove the E Clip 2 Slide the bearings x2 3 Remove the Lift Shaft Assembly Figure 3 Removing the Left Shaft Assembly to remove the Tray Cable j0st41305 Replacement 1 To install carry out the removal steps in reverse order ...

Page 870: ... the following FAX Models Check that the Stored Documents lamp is not on and press the Job Status button to ensure that there are no jobs in progress Printer Models Check that Ready to Print Send is displayed on the Control Panel display 1 Remove the Tray 3 Assembly REP 13 1 2 2 Remove the Tray 4 Assembly REP 13 1 2 3 Remove the Tray 4 Transport Assembly Figure 1 1 Remove the Tray 4 Transport Asse...

Page 871: ...ving the Stud Bracket j0st41306 5 Remove the Tray 4 Feeder Assembly Figure 3 1 Disconnect the connectors x2 2 Remove the screws x2 3 Remove the Tray 4 Feeder Assembly Figure 3 Removing the Tray 4 Feeder Assembly j0st41307 6 Remove the Tray 4 Feeder Figure 4 1 Remove the screws x2 2 Remove the Upper Chute ...

Page 872: ... Chute j0st41308 7 Remove the Tray 4 Feeder Figure 5 1 Remove the screws x2 2 Remove the bracket 3 Remove the screw 4 Remove the bracket 5 Remove the screw 6 Remove the bracket Figure 5 Removing the Tray 4 Feeder j0st41309 Replacement 1 To install carry out the removal steps in reverse order 2 When replacing enter Diag mode Clear the counter HFSI Chain Link 954 803 ...

Page 873: ...when the power is turned off please note the following FAX Models Check that the Stored Documents lamp is not on and press the Job Status button to ensure that there are no jobs in progress Printer Models Check that Ready to Print Send is displayed on the Control Panel display 1 Remove Tray 3 2 Open the Left Cover 3 Remove the Upper Lower Chute Figure 1 1 Remove the Upper Chute 2 Remove the Lower ...

Page 874: ...st41315 5 Remove the Tray 3 Feeder Assembly Figure 3 1 Remove the screws 2 Release the Wire Harness from the clamp 3 Disconnect the connector 4 Remove the screws x2 5 Remove the Tray 3 Assembly Figure 3 Removing the Tray 3 Assembly j0st41310 6 Remove the Tray 3 Feeder Figure 4 1 Remove the screws x2 2 Remove the bracket ...

Page 875: ...rm repair or adjustment with electrical power applied to the machine CAUTION To prevent data loss when the power is turned off please note the following FAX Models Check that the Stored Documents lamp is not on and press the Job Status button to ensure that there are no jobs in progress Printer Models Check that Ready to Print Send is displayed on the Control Panel display NOTE The Feed Retard and...

Page 876: ...emove the Feed Retard Nudger Roll Figure 2 1 Release the hooks x3 to remove the Feed Roll Retard Nudger Roll Figure 2 Removing the Feed Retard Nudger Roll j0st41210 Replacement 1 To install carry out the removal steps in reverse order 2 When replacing enter Diag mode Clear the counter Tray 3 Chain Link 954 802 Tray Feed Counter Tray3 1 ...

Page 877: ...to the machine CAUTION To prevent data loss when the power is turned off please note the following FAX Models Check that the Stored Documents lamp is not on and press the Job Status button to ensure that there are no jobs in progress Printer Models Check that Ready to Print Send is displayed on the Control Panel display 1 When replacing the TTM PWB set the TTM PWB Dip Switch to the position as sho...

Page 878: ...injury or shock do not perform repair or adjustment with electrical power applied to the machine CAUTION The DADF is a heavy component Take care when lifting the DADF 1 Disconnect the connector Figure 1 1 Loosen the screws x2 and disconnect the connector Figure 1 Disconnecting the connector 2 Remove the DADF Figure 2 1 Remove the Knob Screws x2 2 Remove the DADF ...

Page 879: ...102 WorkCentre 5225 5230 REP 15 1 1 Launch Version Repairs and Adjustments Figure 2 Removing the DADF Replacement 1 When installing the DADF push the DADF to the front then secure Figure 3 Figure 3 Installing the DADF ...

Page 880: ...plied to the machine NOTE The DADF Platen Cushion is attached with Velcro Fastening 1 Remove the DADF Platen Cushion Figure 1 1 Peel the DADF Platen Cushion from the Velcro Fastening at 10 locations Figure 1 Removing the DADF Platen Cushion 2 Attach the DADF Platen Cushion Figure 2 1 Place the DADF Platen Cushion on the Platen Glass 2 Set up the gaps from the Registration Guide and Platen Guide 3 ...

Page 881: ...Tray Parts List on PL 15 2 Removal WARNING To avoid personal injury or shock do not perform repair or adjustment with electrical power applied to the machine 1 Remove the following parts DADF Front Cover REP 15 2 3 DADF Rear Cover REP 15 2 4 2 Open the Top Cover 3 Disconnect the connectors Figure 1 1 Remove the clamp 2 Disconnect connector 3 Disconnect connector 4 Remove the screw 1 5 Disconnect t...

Page 882: ... 1 Disconnecting the connectors 4 Remove the DADF Document Tray Figure 2 1 Remove the Tapping Screws 1 2 Remove the Tray Holder 3 Remove the DADF Document Tray 4 Pull out the Wire Harness Figure 2 Removing the DADF Document Tray Replacement 1 To install carry out the removal steps in reverse order ...

Page 883: ...ront Cover REP 15 2 3 DADF Rear Cover REP 15 2 4 3 Open the Top Cover Assembly 4 Remove the DADF Document Tray REP 15 2 1 5 Disconnect the DADF PWB connectors Figure 1 1 Disconnect the connectors 6 Figure 1 Disconnecting the DADF PWB connectors 6 Remove the lever and Wire Harness Figure 2 1 Loosen the Set Screw and remove the disk 2 Release the hook and remove the lever 3 Remove the screw 4 Remove...

Page 884: ...re 3 1 Remove the screw 1 2 Remove the Tapping Screws 6 3 Release the wire harness from clamp 4 Remove the DADF Feeder Assembly 5 Remove the plunger 6 When installing Align the boss with the boss hole Figure 3 Removing the DADF Feeder Assembly Replacement 1 To install carry out the removal steps in reverse order 2 When replacing enter Diagnostic mode Clear the HFSI counter ...

Page 885: ...lots and remove the DADF Front Cover Figure 1 Removing the DADF Front Cover Replacement 1 To install carry out the removal steps in reverse order REP 15 2 4 DADF Rear Cover Parts List on PL 15 2 Removal WARNING To avoid personal injury or shock do not perform repair or adjustment with electrical power applied to the machine 1 Open the Top Cover 2 Open the DADF Document Tray 3 Remove the DADF Rear ...

Page 886: ...djustments Launch Version Figure 1 Removing the DADF Rear Cover Replacement 1 Pull the harness to the notch of the DADF Rear Cover when installing the DADF Rear Cover Figure 2 1 Pull the harness to the notch of DADF Rear Cover Figure 2 Installing the DADF Rear Cover ...

Page 887: ...e machine 1 Remove the DADF Rear Cover REP 15 2 4 2 Disconnect the DADF PWB connectors Figure 1 1 Disconnect the connectors 13 Figure 1 Disconnecting the DADF PWB connectors 3 Remove the DADF PWB Figure 2 1 Remove the screw 1 2 Remove the Tapping Screws 4 3 Remove the Earth Wires x2 4 Remove the DADF PWB Figure 2 Removing the DADF PWB Replacement 1 To install carry out the removal steps in reverse...

Page 888: ... Counter Balance Compression Spring pressure strong Right Counter Balance Compression Spring pressure weak 1 Remove the DADF REP 15 1 1 2 Remove the following covers DADF Front Cover REP 15 2 3 DADF Rear Cover REP 15 2 4 3 Open the Top Cover Assembly 4 Remove the DADF Document Tray REP 15 2 1 5 Remove the DADF Feeder Assembly REP 15 2 2 6 Remove the Left Counter Balance Figure 1 1 Remove the Tappi...

Page 889: ...ounter Balance Compression Spring pressure strong Right Counter Balance Compression Spring pressure weak 1 Remove the DADF REP 15 1 1 2 Remove the DADF Rear Cover PL 15 2 3 Remove the screw that secure the Right Counter Balance Figure 1 1 Check the calibration 2 Remove the screw 1 3 Disconnect the Ground Wire 4 Remove the Tapping Screws 4 Figure 1 Unfastening the Right Counter Balance 4 Remove the...

Page 890: ...ce Replacement 1 Check the DADF ADJ 15 1 6 REP 15 4 1 Retard Roll Parts List on PL 15 4 Removal NOTE The Nudger Roll Feed Roll REP 15 6 1 and Retard Roll must be replaced at the same time 1 Open the Top Cover Assembly Figure 1 Figure 1 Open the Top Cover 2 With a 6 inch screwdriver lift up on the outboard end of the Retard Roll Shaft Figure 2 ...

Page 891: ...nts Figure 2 Lift up the Retard Roll Shaft 3 Remove the Retard Roll Figure 3 Figure 3 Removing the Retard Roll Replacement 1 Install the Shaft into the Torque Limiter and then into the Retard Roll Figure 4 1 The shaft 2 The Retard Roll 3 The Torque Limiter Raise the Retard Roll and remove ...

Page 892: ...ING To avoid personal injury or shock do not perform repair or adjustment with electrical power applied to the machine 1 Open the Top Cover Assembly 2 Remove the following covers DADF Front Cover REP 15 2 3 DADF Rear Cover REP 15 2 4 3 Remove the Feed Upper Chute Figure 1 1 Remove the screw 1 2 Remove the Feed Upper Chute 3 Take note of the following at installation A Insert the Bosses into the U ...

Page 893: ...re 1 Removing the Feed Upper Chute 4 Remove the Harness Guide Figure 2 1 Loosen the screw 2 Remove the Earth Wire 3 Remove the Tapping Screw 1 4 Unfasten the Harness Guide Figure 2 Removing the Harness Guide 5 Remove the Plate Spring Figure 3 1 Remove the Tapping Screw 2 2 Remove the Plate Spring ...

Page 894: ...ith the Wire Harness connected Figure 4 1 Remove the screw 1 2 Remove the Stud Bracket 3 Remove the stud 4 Remove the Top Cover Assembly Figure 4 Removing the Top Cover Assembly 7 Unfasten the Wire Harness Figure 5 1 Disconnect the connector 2 Remove the Topping Screw 1 3 Remove the Earth Wire 4 Remove the Tapping Screw 2 5 Unfasten the Harness Guide ...

Page 895: ...tments Figure 5 Unfastening the Wire Harness 8 Remove the Wire Harness from the Top Cover Figure 6 1 Disconnect the connector 2 Remove the Wire Harness from the Harness Guide 3 Remove the Wire Harnesses 3 from the square hole and remove the Top Cover Figure 6 Removing the Wire Harness ...

Page 896: ...over Assembly Fig ure 7 1 Remove the screw 1 2 Remove the Feed Upper Chute 3 Remove the Tapping Screw 2 4 Remove the Plate Spring Figure 7 Removing the Feed Upper Chute and Plate Spring 3 Remove the Wire Harness from the new Top Cover Figure 8 1 Disconnect the connectors 2 2 Removing the Tapping Screw 3 3 Removing the Wire Harness x3 from the square hole Figure 8 Removing the Wire Harness 4 Hook o...

Page 897: ...udger Roll Feed Roll Parts List on PL 15 6 Removal NOTE The Feed Retard and Nudger Rolls must be replaced at the same time 1 Open the Top Cover Assembly 2 Remove the Feed Upper Chute Figure 1 1 Remove the screw 1 2 Remove the Feed Upper Chute 3 Precautions during Installation A Insert the Boss into the U groove B Insert the Tab into the Tab Slot ...

Page 898: ...nch Version Figure 1 Removing the Feed Upper Chute 3 To remove the Nudger Roll rotate the inboard gear of the Torque Limiter until the Nudger Roll is fully extended Figure 2 Figure 2 Rotate the gear to extend the Retard Roll 4 Lift the retaining clip from the Nudger Roll Figure 3 ...

Page 899: ...ning clip from the Nudger Roll 5 Remove the Nudger Roll Shaft and remove the Nudger Roll Figure 4 Figure 4 Removing the Nudger Roll shaft and the Nudger Roll 6 Retract the Nudger Roll by rotating the Torque Limiter inboard gear 7 To remove the Feed Roll remove the locking tab Figure 5 Retraining Clip Nudger Roll Shaft ...

Page 900: ...Shaft and remove the Feed Roll Figure 6 Figure 6 Removing the Feed Roll shaft and the Feed Roll Replacement 1 Extend the Nudger Roll by rotating the Torque Limiter inboard gear 2 Install the Nudger Roll and Nudger Roll shaft The shaft is spring loaded so push in the shaft and hold it and install the locking clip Figure 7 Feed Roll Locking Tab Feed Roll Shaft ...

Page 901: ... rotating the Torque Limiter inboard gear 4 Install the Feed Roll and Feed Roll shaft The shaft is spring loaded so push in the shaft and hold it and install the locking clip Figure 8 Figure 8 Installing the Feed Roll and Feed Roll shaft 5 Observe following while installing Upper Feed Chute Figure 9 Insert the Boss into the U groove A Insert the Tab into the Tab Slot B Install the screw 1 ...

Page 902: ... injury or shock do not perform repair or adjustment with electrical power applied to the machine 1 Remove the DADF REP 15 1 1 2 Remove the following covers DADF Front Cover REP 15 2 3 DADF Rear Cover REP 15 2 4 3 Open the Top Cover 4 Remove the DADF Document Tray REP 15 2 1 5 Remove the DADF Feeder Assembly REP 15 2 2 6 Loosen the belt tension on the DADF Registration Motor Figure 1 1 Remove the ...

Page 903: ...ng the belt tension 7 Move the motor unit Figure 2 1 Disconnect the connector 2 Remove the screws 3 3 Remove the guide 4 Remove the Stud Screw 5 Move the motor unit 6 Remove the belt Figure 2 Moving the motor unit 8 Open the chute 9 Remove the Feed Guide Figure 3 1 Remove the screws 2 2 Remove the Feed Guide ...

Page 904: ...re 3 Removing the Feed Guide 10 Remove the sensor holder Figure 4 1 Remove the Tapping Screws 2 2 Remove the sensor holder Figure 4 Removing the sensor holder 11 Loosen the belt tension Figure 5 1 Remove the spring 2 Loosen the screw 3 Loosen the belt tension 4 Remove the E Clip 5 Remove the gear ...

Page 905: ... REP 15 8 1 Launch Version Repairs and Adjustments Figure 5 Loosening the belt tension 12 Remove the Registration Roll Figure 6 1 Remove the E Clip 2 Remove the bearings 2 3 Remove the Registration Roll Figure 6 Removing the Registration Roll ...

Page 906: ... 2008 4 129 WorkCentre 5225 5230 REP 15 8 1 Repairs and Adjustments Launch Version Replacement 1 When installing the motor unit pull the Wire Harness as shown in Fig 7 Figure 7 Figure 7 Pulling the Wire Harness ...

Page 907: ...February 2008 4 130 WorkCentre 5225 5230 REP 15 8 1 Launch Version Repairs and Adjustments ...

Page 908: ...NG To avoid personal injury or shock do not perform repair or adjustment with electrical power applied to the machine 1 Open the H Transport Top Cover and hold it open 2 Open the H Transport Front Cover 3 Remove the Hole Punch Assembly Figure 1 a Disconnect the cable clamp b Remove the Connector cover and disconnect the Connector c Remove the Thumb screw 1 d Lift the Hole Punch Assembly and pull o...

Page 909: ... Belt in reverse order of removal REP 16 1 4 H Transport Motor Parts List on PL 23 4 Removal WARNING To avoid personal injury or shock do not perform repair or adjustment with electrical power applied to the machine 1 Remove the H Transport Assembly REP 16 1 1 2 Remove the H Transport Rear Cover 3 Place the H Transport top down on a work surface 4 Remove the H Transport motor Figure 1 a Loosen the...

Page 910: ...e care when handling an undocked Finisher so that it does not fall over 3 Release the Docking Latch on the Finisher and move the Finisher away from the Printer a The docking latch is difficult to see when the Finisher is docked to the IOT The figure is shown with the finisher undocked to show the location of the latch and how to actuate it b Locate the docking latch from the rear of the Finisher a...

Page 911: ...emoval REP 16 2 2 Front Cover Assembly Parts List on PL 23 6 Removal WARNING To avoid personal injury or shock do not perform repair or adjustment with electrical power applied to the machine 1 Undock the Finisher REP 16 2 1 CAUTION Do not drop the Booklet Maker Thumb screw into the Finisher 2 Remove the Booklet Maker and set aside REP 16 3 2 3 Open the Finisher upper Front Door 4 Remove the screw...

Page 912: ...Booklet Maker REP 16 3 2 3 Remove the Rear Upper Cover a Remove the screws 4 b Remove the Rear Upper Cover Replacement 1 To install carry out the removal steps in reverse order REP 16 2 4 Rear Lower Cover Parts List on PL 23 6 Removal WARNING To avoid personal injury or shock do not perform repair or adjustment with electrical power applied to the machine 1 Undock the Finisher REP 16 2 1 2 Remove ...

Page 913: ...e 1 a Unlatch the Eject Cover and move it to the left b Remove the Retaining Screw 1 c Push the Latch through the hole in the Cover d Remove the Cover by moving it to the left Figure 1 Removing the Eject Cover j0st41682 Replacement 1 Align the Eject Cover with the Pins 2 on both sides and slide it to the right Figure 2 NOTE The left side of the Cover is now captured by the Pins and cannot be lifte...

Page 914: ... Eject Cover so that the Latch is inserted in the hole Figure 3 NOTE The Latch must be outside the hole Figure 3 Inserting the Latch through the hole in the Cover j0st41688 3 Place the Latch Spring in the position shown Figure 4 Figure 4 Positioning the Latch Spring j0st41692 Latch Eject Cover Latch Spring ...

Page 915: ...and Adjustments 4 Make sure the Latch Hook and Latch Pin are positioned as shown Figure 5 Figure 5 Positioning the Latch Hook and Latch Pin j0st41689 5 Install the Retaining Screw 1 Figure 6 Figure 6 Installing the Retaining Screw j0st41683 Latch Hook Latch Pin Retaining Screw ...

Page 916: ...e 1 Removing the Foot Cover j0st41699 Replacement 1 Reverse the removal procedure for replacement REP 16 2 7 Stacker Lower Cover Parts List on PL 23 6 Removal WARNING To avoid personal injury or shock do not perform repair or adjustment with electrical power applied to the machine 1 Remove the Foot Cover REP 16 2 6 2 Remove the Screws 2 Figure 1 3 Remove the Stacker Lower Cover Figure 1 Removing t...

Page 917: ...per Cover Figure 1 Removing the Stacker Upper Cover j0st41700 Replacement 1 Reverse the removal procedure for replacement REP 16 2 9 Stack Height Sensors 1 and 2 Parts List on PL 23 11 Removal WARNING To avoid personal injury or shock do not perform repair or adjustment with electrical power applied to the machine 1 Remove the Rear Upper Cover REP 16 2 3 2 Remove the Stack Height Sensor 1 or 2 Fig...

Page 918: ...b Remove the wires from the wire clamps c Remove the screw 1 from the Sub Paddle Solenoid Assembly d Remove the Sub Paddle Solenoid Assembly Figure 1 Removing the Sub Paddle Solenoid Assembly j0st41736 REP 16 2 11 Finisher Stapler Move Motor Parts List on PL 23 8 Removal WARNING To avoid personal injury or shock do not perform repair or adjustment with electrical power applied to the machine 1 Rem...

Page 919: ... c Remove the Wire Guide Figure 2 Removing the Wire Guide j0st41698 4 Remove the Stapler Move Motor Figure 3 a Remove the wires from the Cable Clamp b Disconnect the Connector c Remove the Screws 2 d Remove the Stapler Move Motor Figure 3 Removing the Stapler Move Motor j0st41696 Replacement 1 Reverse the removal procedure for replacement Cable Clamps Screws Wire Guide Cable Clamp Connector Screws...

Page 920: ...y REP 16 2 14 2 Remove the Front Cover Assembly REP 16 2 2 3 Remove the Stapler Cover Figure 1 a Remove the Screw b Remove the Stapler Cover Figure 1 Removing the Stapler Cover jost41722 jpg 4 Remove the Finisher Stapler Assembly Figure 2 a Disconnect the Connectors 2 b Remove the Screws 3 c Remove the Finisher Stapler Assembly Figure 2 Removing the Finisher Stapler Assembly jost41737 jpg Replacem...

Page 921: ... 7 7 Remove the Stacker Tray REP 16 2 16 8 Remove the Stacker Upper Cover REP 16 2 8 9 Remove the Eject Cover REP 16 2 5 10 Preparing to remove the Eject Roller Shaft Figure 1 Figure 1 Removing the E ring and brass bearing from the front Eject Roller shaft j0st41719 jpg 11 Remove the Eject Roll Shaft Figure 2 a Remove the E ring and brass bearing from the front of the shaft b Remove the E ring c S...

Page 922: ...e the position and orientation of the Set Clamp Holders 13 Disconnect the springs from the Set Clamp Holders 3 Figure 4 Figure 4 Disconnecting the Set Clamp Holder springs 3 j0st41727 jpg 14 Remove the front E ring and the bushing from the Set Clamp Shaft Assembly Figure 5 NOTE Notice the position of the Set Clamp Holders Disconnect spring from the Holders 3 ...

Page 923: ...sition and orientation of the Set Clamp Shaft gear and the cam gear that it engages When installing the Set Clamp Shaft these gears must engage in the same manner Figure 6 15 Remove the rear E ring from the Set Clamp Shaft Figure 7 Figure 6 Notice the Set Clamp Shaft gear orientation j0st41723 Remove the E ring and the bushing NOTE Notice the ori entation of the gears on the shaft ...

Page 924: ...he frame Figure 8 Figure 8 Preparing to remove the Set Clamp Shaft j0st41724 17 Slide the Set Clamp Shaft to the front to clear the rear frame then slide the Shaft to the rear and remove it from the Finisher Figure 9 1 Remove the E ring 2 Slide the Gear away from the frame 3 Disconnect the Spring from the Gear 1 Unlock and remove the Flag 2 Slide the Gear Spring and Bushing toward the end of the S...

Page 925: ... the Finisher it will be necessary to disconnect all of the wire harness connectors to the Tamper Motors Tamper Home Sensors and No Paper Sensor and disconnect the wires from all wire har ness guides Replacement 1 Route the wire harness through the wire guides and connect the proper connectors to the No Paper Sensor the Tamper Home Sensors and the Tamper Motors 2 Place the Compiler Tray Assembly i...

Page 926: ...lders with Springs into the correct location on the Shaft Figure 12 Figure 12 Preparing to install the Holder Springs 3 j0st41729 6 Install the Bushing Spring and Gear onto the rear end of the Set Clamp Shaft Figure 13 1 Insert the front end of the shaft into the front frame 2 Insert the rear end of the Shaft into the rear frame Holders and Springs in cor rect location on the Shaft ...

Page 927: ...rs into the configuration as shown in Figure 14 Figure 14 Aligning the Gears and Stack Height Sensor Flag j0st41723 8 Attach the Spring to the gear and slide the Gear into position 9 Ensure that the 2 Gears and Stack Height Sensor Flag is in the position shown Figure 15 and install the E ring 1 Bearing 2 Spring 3 Gear 4 Install the Stack Height Sensor Flag onto the rear end of the Shaft as shown 1...

Page 928: ...Flag j0st41728 10 Install the Bushing onto the front end of the Set Clamp Shaft and install the E ring Figure 16 Figure 16 Installing the Bushing and E ring j0st41722 11 Ensure that the Set Clamp Holder Springs are connected Figure 17 Flag Pinion Gear position Shaft Gear position on Pin ion Gear Install the E ring Install the Bush ing and the E ring ...

Page 929: ...3 j0st41727 12 Install the Eject Roll Shaft a Place the Eject Roll Shaft into position in the front and rear frame Figure 18 Figure 18 Preparing to install the Eject Roll Shaft j0st41732 b Install the brass bearing the Gear and the E ring onto the rear of the Eject Roll Shaft Figure 19 Spring attaches in 2 spots Eject Roll Shaft in position ...

Page 930: ... ring on the front of the Shaft j0st41719 13 Install the Compiler Tray screw 1 14 Install the Eject Cover REP 16 2 5 15 Install the Stacker Upper Cover REP 16 2 8 16 Install the Stacker Tray REP 16 2 16 17 Install the Stacker Lower Cover REP 16 2 7 18 Install the Foot Cover REP 16 2 6 19 Install the Rear Upper Cover REP 16 2 3 20 Install the Front Cover REP 16 2 2 21 Dock the SB Finisher to the Pr...

Page 931: ...bly Figure 1 a Open the Finisher Front Door b Remove the Guard NOTE Pull out the Cable Tie to obtain additional slack in the wires c Disconnect the Cable d Remove the Thumbscrew e Pull the Folder Knife Assembly straight out Figure 1 Removing the Folder Knife Assembly j0st41686 Replacement NOTE Make sure the Locating Pins 2 are properly engaged Figure 2 1 Reverse the removal procedure for replaceme...

Page 932: ... screws 2 and move the wire guide to one side 6 Remove the screws 2 from the motor mount using a 5 5 mm combination wrench 7 Remove the Stacker Elevator Motor Replacement Install in reverse order of removal procedure REP 16 2 16 Stacker Tray Parts List on PL 23 7 Removal WARNING To avoid personal injury or shock do not perform repair or adjustment with electrical power applied to the machine 1 Rem...

Page 933: ...l steps in reverse order REP 16 2 19 Eject Motor Assembly Parts List on PL 23 11 Removal WARNING To avoid personal injury or shock do not perform repair or adjustment with electrical power applied to the machine 1 Undock the Finisher REP 16 2 1 2 Remove the Booklet Maker REP 16 3 2 3 Remove the Rear Upper Cover REP 16 2 3 4 Preparing to remove the Eject Motor Assembly a Disconnect the Eject Motor ...

Page 934: ...re 1 Removing the Finisher PWB j0st41684 Replacement 1 Reverse the removal procedure for replacement REP 16 2 22 Finisher LVPS Parts List on PL 23 16 Removal WARNING To avoid personal injury or shock do not perform repair or adjustment with electrical power applied to the machine 1 Remove the Rear Lower Cover REP 16 2 4 2 Remove the Finisher LVPS Figure 1 a Disconnect the Connectors 2 b Remove the...

Page 935: ...ps in reverse order REP 16 2 24 Front Rear Tamper Motor Parts List on PL 23 12 Removal WARNING To avoid personal injury or shock do not perform repair or adjustment with electrical power applied to the machine 1 Remove the Compiler Tray REP 16 2 13 2 Turn the Compiler Tray over on a work surface 3 Remove the Tamper Motor Figure 1 a Release the wires from the wire guide b Remove the screw 1 and rem...

Page 936: ... Home Sensor PL 23 12 Figure 1 Removing the Front or Rear Tamper Home Sensor j0st41733 REP 16 2 26 Compiler No Paper Sensor Parts List on PL 23 12 Removal WARNING To avoid personal injury or shock do not perform repair or adjustment with electrical power applied to the machine 1 Remove the Compiler Tray Assembly REP 16 2 13 2 Turn the Compiler tray over on a work surface 3 Remove the screw 1 that ...

Page 937: ...e Finisher Front Cover REP 16 2 2 3 Remove the Rear Upper and Rear Lower Covers REP 16 2 3 REP 16 2 4 4 Remove the Stacker Tray PL 23 7 5 Removing the Carriage Assembly Figure 1 a Disconnect and remove the Spring NOTE The Carriage Bearings 2 each Assembly are not fastened to the shafts Use care to catch the Bearings when the Carriage Assembly is removed b With a 6 inch common screwdriver move the ...

Page 938: ...Install the Front or Rear Carriage Assemblies in the reverse order of removal REP 16 3 1 Booklet PWB Parts List on PL 23 21 Removal WARNING To avoid personal injury or shock do not perform repair or adjustment with electrical power applied to the machine 1 Remove the Booklet PWB Cover REP 16 3 6 2 Remove the Booklet PWB Figure 1 a Disconnect the Connectors 5 b Remove the Screws 4 c Remove the Book...

Page 939: ...nt REP 16 3 2 Booklet Maker Assembly Parts List on PL 23 6 Removal WARNING To avoid personal injury or shock do not perform repair or adjustment with electrical power applied to the machine 1 Unlatch the Eject Cover and move it all the way to the left Figure 1 2 Remove the Thumbscrews 2 Figure 1 Figure 1 Eject Cover and Thumbscrew j0st41701 Screws Screws Connectors Booklet PWB Eject Cover Thumbscr...

Page 940: ...nnect the Booklet Maker Assembly from the SB Finisher a Remove the Connector Cover Figure 2 Figure 2 Connector Cover j0st41666 b Disconnect the Connector Figure 3 c Pull out the Cable Ties 4 Figure 3 Disconnecting the Booklet Maker Assembly j0st41667 Connector Cover SB Finisher Connector Cable Tie 4 ...

Page 941: ...everse the removal procedure for replacement REP 16 3 3 Booklet Front Cover Parts List on PL 23 17 Removal WARNING To avoid personal injury or shock do not perform repair or adjustment with electrical power applied to the machine 1 Remove the Booklet Maker Assembly from the Finisher REP 16 3 2 2 Remove the Booklet Front Cover a Remove the Screw 1 Figure 1 Figure 1 Removing the Booklet Front Cover ...

Page 942: ...oklet Rear Cover Parts List on PL 23 17 Removal WARNING To avoid personal injury or shock do not perform repair or adjustment with electrical power applied to the machine 1 Remove the Booklet Maker Assembly from the Finisher REP 16 3 2 2 Remove the Booklet PWB Cover REP 16 3 6 3 Remove the Booklet Rear Cover a Remove the Tapping Screws 2 Figure 1 b Remove the Booklet Side Cover Figure 1 Removing t...

Page 943: ...P 16 3 4 Launch Version Repairs and Adjustments c Remove the Screw 1 Figure 2 d Remove the Booklet Rear Cover Figure 2 Removing the Booklet Rear Cover j0st41675 Replacement 1 Reverse the removal procedure for replacement Screw Booklet Rear Cover ...

Page 944: ... 4 b Remove the Booklet Top Cover Figure 1 Removing the Booklet Top Cover j0st41679 Replacement Reverse the removal procedure for replacement REP 16 3 6 Booklet PWB Cover Parts List on PL 23 17 Removal WARNING To avoid personal injury or shock do not perform repair or adjustment with electrical power applied to the machine 1 Remove the Booklet PWB Cover Figure 1 a Remove the Tapping Screws 2 b Rem...

Page 945: ...Mounting Pins 4 Move the Booklet Maker Left Cover by allowing the flats on the Mounting Pins to slide through the slots in the Cover Figure 1 Removing the Stapler Lower Cover j0st41695 Replacement 1 Reverse the removal procedure for replacement REP 16 3 8 Booklet Front Rear Stapler Parts List on PL 23 19 PL 23 20 Removal WARNING To avoid personal injury or shock do not perform repair or adjustment...

Page 946: ... the Stapler Lower Cover Figure 2 Removing the Stapler Lower Cover j0st41695 4 Remove the Chute Figure 3 a Remove the Screw 1 b Remove the Chute 5 Remove the Stapler Rear Cover Figure 3 a Remove the Screws 2 b Remove the Stapler Rear Cover Figure 3 Removing the Chute and Stapler Rear Cover j0st41694 Screw Stapler Lower Cover Chute Screw Screws Stapler Rear Cover ...

Page 947: ... 1 Reverse the removal procedure for replacement REP 16 3 9 Booklet Stapler Move Motor Parts List on PL 23 18 Removal WARNING To avoid personal injury or shock do not perform repair or adjustment with electrical power applied to the machine 1 Remove the Booklet Maker Assembly from the Finisher REP 16 3 2 2 Remove the Cover for the Booklet Stapler Move Motor Figure 1 a Remove the Screw 1 b Remove t...

Page 948: ...ler Move Motor Figure 2 a Open the Clip and release the wires b Disconnect the Connector c Remove the Screws 3 d Remove the Booklet Stapler Move Motor Figure 2 Removing the Booklet Stapler Move Motor j0st41672 Replacement 1 Reverse the removal procedure for replacement Clip Connector Screws Booklet Stapler Move Motor ...

Page 949: ...February 2008 4 172 WorkCentre 5225 5230 REP 16 3 9 Launch Version Repairs and Adjustments ...

Page 950: ...perform repair or adjustment with electrical power applied to the machine 1 Remove the Connector Cover Figure 1 Figure 1 Removing the Connector Cover af422109 2 Disconnect the A Finisher Wire Harness Figure 2 1 Remove the Cable Clamp from the hole in the Frame 2 Disconnect the Connectors 2 Figure 2 Disconnecting the A Finisher Wire Harness af422110 Connector Cover Cable Clamp Connectors ...

Page 951: ...rs and Adjustments 3 Loosen the Thumb Screws Figure 3 1 Loosen the Thumb Screws 2 Figure 3 Loosening the Thumb Screws af422105 4 Remove the A Finisher Figure 4 Figure 4 Removing the A Finisher af422106 Replacement 1 Reverse the removal procedure for replacement A Finisher ...

Page 952: ...ied to the machine 1 Remove the A Finisher from the machine REP 22 1 2 Remove the Compile Assembly REP 22 9 1 3 Remove the front Pulley Figure 1 1 Remove E Clip 2 Remove Flange 3 Remove Belt from Pulley 4 Remove Pulley Figure 1 Removing the Pulley j0fa42201 4 Remove the front Bearing Figure 2 1 Remove Bearing Figure 2 Removing the Bearing j0fa42202 5 Remove the rear Gear Figure 3 1 Remove E Clip 2...

Page 953: ...emove the Paddle Link Assembly Figure 5 1 Remove Paddle Link Assembly Figure 5 Removing the Paddle Link Assembly j0fa42205 8 Remove the Bearing Figure 6 1 Remove E Clip 2 Remove Bearing Figure 6 Removing Bearing 0fa42206 9 Remove the Shaft Assembly Figure 7 1 Remove Paddle Belt from Pulley 2 Remove Shaft Assembly in the direction of the arrow Figure 7 Removing Shaft Assembly j0fa42207 ...

Page 954: ...wn in the figure Figure 9 Figure 9 Installing the Paddle Link Assembly j0fa42209 REP 22 3 2 Sub Paddle Solenoid Parts List on PL 22 3 Removal WARNING To avoid personal injury or shock do not perform repair or adjustment with electrical power applied to the machine 1 Remove the A Finisher from the machine REP 22 1 2 Remove the Inner Front Cover PL 22 1 3 Turn over the A Finisher 4 Remove the Bottom...

Page 955: ...res from Hooks 3 Remove Screws 2 4 Remove Sub Paddle Solenoid Assembly Figure 2 Removing the Sub Paddle Solenoid Assembly j0fa42211 8 Remove the Support Figure 3 1 Remove Screw 2 Remove Support Figure 3 Removing the Support j0fa42212 9 Remove the Sub Paddle Solenoid Figure 4 1 Remove Screws 2 2 Remove the Sub Paddle Solenoid Figure 4 Removing the Sub Paddle Solenoid j0fa42213 ...

Page 956: ...lling the Sub Paddle Assembly j0fa42214 REP 22 4 1 Exit Roll Assembly Parts List on PL 22 4 Removal WARNING To avoid personal injury or shock do not perform repair or adjustment with electrical power applied to the machine 1 Remove the A Finisher from the machine REP 22 1 2 Remove the Compile Assembly REP 22 9 1 3 Remove the Pinch Roll REP 22 5 1 4 Remove the Gear Figure 1 1 Remove KL Clip 2 Remov...

Page 957: ... Version Repairs and Adjustments 5 Remove the front Bearing Figure 2 1 Remove E Clip 2 Remove Bearing Figure 2 Removing the front Bearing j0fa42216 6 Remove the rear Bearing Figure 3 1 Remove E Clip 2 Remove Bearing Figure 3 Removing the rear Bearing j0fa42217 ...

Page 958: ...dure for replacement REP 22 4 2 Staple Assembly Parts List on PL 22 4 Removal WARNING To avoid personal injury or shock do not perform repair or adjustment with electrical power applied to the machine 1 Remove the A Finisher from the machine REP 22 1 2 Remove the Inner Front Cover PL 22 1 3 Remove the Staple Assembly Figure 2 1 Remove Clamps 2 2 Disconnect Connectors 2 3 Remove Screws 2 4 Remove S...

Page 959: ...verse the removal procedure for replacement REP 22 4 3 Set Clamp Home Sensor Parts List on PL 22 4 Removal WARNING To avoid personal injury or shock do not perform repair or adjustment with electrical power applied to the machine 1 Remove the A Finisher from the machine REP 22 1 2 Remove the Rear Cover PL 22 1 3 Disconnect the Connector Figure 1 1 Release Clamp and remove the wires 2 Disconnect Co...

Page 960: ...2 1 Remove Screw 2 Remove Set Clamp Home Sensor Assembly Figure 2 Removing the Set Clamp Home Sensor Assembly j0fa42222 5 Remove the Set Clamp Home Sensor Figure 3 1 Remove Set Clamp Home Sensor from Bracket 2 Disconnect Connector Figure 3 Removing the Set Clamp Home Sensor j0fa42223 Replacement 1 Reverse the removal procedure for replacement ...

Page 961: ...justment with electrical power applied to the machine 1 Remove the A Finisher from the machine REP 22 1 2 Remove the Inner Front Cover PL 22 1 3 Remove the Rear Cover PL 22 1 4 Remove the Left Cover PL 22 2 5 Remove the Upper Frame Section Figure 1 1 Remove Screw and Bracket 2 Remove Screws 2 3 Remove Screw and Bracket 4 Remove Screws 2 5 Remove the Upper Frame Section Figure 1 Removing the Upper ...

Page 962: ...move Screw 3 Carefully Remove the Upper Chute Assembly Figure 2 Removing the Upper Chute Assembly af422100 7 Remove the Exit Roll Assembly Figure 3 1 Remove E ring and Bearing 2 Remove E ring and Bearing 3 Remove the Exit Roll Assembly Figure 3 Removing the Exit Roll Assembly af422103 Replacement 1 Reverse the removal procedure for replacement NOTE Ensure that the Paper Guides on the Upper Chute P...

Page 963: ...f the arrow 2 Remove Pinch Rolls 4 Figure 1 Removing the Pinch Rolls j0fa42224 Replacement 1 Reverse the removal procedure for replacement REP 22 5 2 Finisher Entrance Sensor Parts List on PL 22 5 Removal WARNING To avoid personal injury or shock do not perform repair or adjustment with electrical power applied to the machine 1 Remove the A Finisher from the machine REP 22 1 2 Turn over the A Fini...

Page 964: ...gure 2 Removing the Bottom Plate j0fa42267 6 Remove the Finisher Entrance Sensor Assembly Figure 3 1 Disconnect Connector 2 Remove Tapping Screw 3 Remove Finisher Entrance Sensor Assembly Figure 3 Removing the Finisher Entrance Sensor Assembly j0fa42225 7 Remove the Finisher Entrance Sensor Figure 4 1 Remove Finisher Entrance Sensor from Bracket Figure 4 Removing the Finisher Entrance Sensor j0fa4...

Page 965: ...22 2 4 Remove the Connector Bracket Figure 1 1 Release Clamps 3 and remove the wires 2 Disconnect Connectors 5 3 Remove Screws 2 4 Remove Connector Bracket Figure 1 Removing the Connector Bracket 0fa42266 5 Remove the Bottom Plate Figure 2 1 Release Clamps 5 and remove the wires 2 Disconnect Connectors 8 3 Release wires from Hooks 4 4 Remove Screws 4 5 Remove Bottom Plate Figure 2 Moving the Botto...

Page 966: ...j0fa42228 Replacement 1 Reverse the removal procedure for replacement REP 22 5 4 Main Paddle Shaft Assembly Parts List on PL 22 5 Removal WARNING To avoid personal injury or shock do not perform repair or adjustment with electrical power applied to the machine 1 Remove the A Finisher from the machine REP 22 1 2 Remove the Compile Assembly REP 22 9 1 3 Remove the Gears Figure 1 1 Remove E Clip 2 Re...

Page 967: ...93 5 Remove the Bearing Figure 3 1 Remove Bearing Figure 3 Removing the Bearing j0fa42294 6 Remove the Support Bearing from the ENT Lower Chute Assembly Figure 4 1 Remove Tapping Screw 2 Remove Support Bearing with Shaft still attached Figure 4 Removing the Support Bearing j0fa42232 7 Remove the Main Paddle Shaft Assembly Figure 5 1 Remove Main Paddle Shaft Assembly Figure 5 Removing the Main Padd...

Page 968: ...2 5 5 Lower Chute Assembly Parts List on PL 22 5 Removal WARNING To avoid personal injury or shock do not perform repair or adjustment with electrical power applied to the machine 1 Remove the A Finisher from the machine REP 22 1 2 Remove the Compile Assembly REP 22 9 1 3 Turn over the A Finisher Transport 4 Remove the Stapler Assembly Figure 1 1 Release Clamps 2 and remove the wires 2 Disconnect ...

Page 969: ...ments 6 Remove the Transport Motor Figure 2 1 Remove Screws 2 2 Remove Belt from Pulley 3 Remove Transport Motor Figure 2 Removing the Transport Motor j0fa42236 7 Remove the Gears Figure 3 1 Remove E Clip 2 Remove Gear 3 Remove KL Clip 4 Remove Gear Figure 3 Removing the Gears j0fa42229 ...

Page 970: ...ove Gear 4 Remove Flange Figure 4 Removing the Gear j0fa42230 9 Remove the Bearing Figure 5 1 Remove Bearing Figure 5 Removing the Bearing j0fa42231 10 Remove the ENT Lower Chute Assembly Figure 6 1 Remove Screws 2 2 Loosen Screws 2 3 Remove ENT Lower Chute Assembly Figure 6 Removing the ENT Lower Chute Assembly j0fa42237 Replacement 1 Reverse the removal procedure for replacement ...

Page 971: ...ustment with electrical power applied to the machine 1 Remove the A Finisher from the machine REP 22 1 2 Remove the Inner Front Cover PL 22 1 3 Remove the Rear Cover PL 22 1 4 Remove the Left Cover PL 22 2 5 Remove the Upper Frame Section Figure 1 1 Remove Screw and Bracket 2 Remove Screws 2 3 Remove Screw and Bracket 4 Remove Screws 2 5 Remove the Upper Frame Section Figure 1 Removing the Upper F...

Page 972: ...w 3 Carefully Remove the Upper Chute Assembly Figure 2 Removing the Upper Chute Assembly af422100 7 Remove the ENT Roll Assembly Figure 3 1 Disconnect Spring 2 Remove E Rings 2 NOTE Capture the Bearing 3 Remove Arm 4 Slide Shaft out of the Bearing in the Arm Figure 3 Removing the Gear af422102 Replacement 1 Reverse the removal procedure for replacement NOTE Ensure that the Paper Guides on the Uppe...

Page 973: ...djustment with electrical power applied to the machine 1 Remove the A Finisher from the machine REP 22 1 2 Remove the Inner Front Cover PL 22 1 3 Remove the Rear Cover PL 22 1 4 Remove the Left Cover PL 22 2 5 Remove the Upper Frame Section Figure 1 1 Remove Screw and Bracket 2 Remove Screws 2 3 Remove Screw and Bracket 4 Remove Screws 2 5 Remove the Upper Frame Section Figure 1 Removing the Upper...

Page 974: ...lacement NOTE Ensure that the Paper Guides PL 22 6 are not folded back on top of the Exit Roll Assembly PL 22 5 REP 22 7 1 Finisher Control PWB Parts List on PL 22 7 Removal WARNING To avoid personal injury or shock do not perform repair or adjustment with electrical power applied to the machine 1 Remove the A Finisher from the machine REP 22 1 2 Turn over the Finisher 3 Remove the Bottom Cover PL...

Page 975: ...he Bottom Cover PL 22 2 6 Remove the Tray Cover PL 22 2 7 Disconnect Connector Figure 1 1 Release Clamp 2 Remove Clamp 3 Release and remove wires from Hook 4 Release Clamp 5 Disconnect Connector 6 Release and remove wires from Hook Figure 1 Disconnecting the Connector j0fa42247 8 Release the Clamps and the Hooks to remove the wires Figure 2 1 Release Clamps 5 2 Remove wires from Hooks Figure 2 Dis...

Page 976: ...ly and A Finisher as shown in the figure Figure 5 Figure 5 Installing the Stacker Tray Assembly j0fa42251 REP 22 8 2 Stacker Shaft Assembly Parts List on PL 22 8 Removal WARNING To avoid personal injury or shock do not perform repair or adjustment with electrical power applied to the machine 1 Remove the A Finisher from the machine REP 22 1 2 Remove the Rear Cover PL 22 1 3 Turn over the A Finishe...

Page 977: ...Figure 2 Removing the front Bracket j0fa42253 7 Remove the Top Tray Figure 3 1 Raise A Finisher slightly in the direction of the arrow 2 Remove Top Tray Figure 3 Removing the Top Tray j0fa42254 8 Disconnect Connector Figure 4 1 Release Clamps 3 and remove the wires 2 Release wires from Hook 3 Disconnect Connector Figure 4 Disconnecting the Connector j0fa42261 ...

Page 978: ...Stack Sensor Assembly 3 Remove wires from Clamps 4 Figure 5 Removing the Stacker Stack Sensor Assembly j0fa42256 10 Remove the Stacker Assembly Figure 6 1 Remove Tapping Screws 5 2 Remove Screw 3 Remove Stacker Assembly Figure 6 Removing the Stacker Assembly j0fa42257 11 Remove the Actuator Figure 7 1 Unhook 2 Remove Actuator Figure 7 Removing the Actuator j0fa42258 Clamp 4 ...

Page 979: ...acker Shaft Assembly j0fa42260 Replacement 1 Reverse the removal procedure for replacement REP 22 8 3 Stacker Motor Parts List on PL 22 8 Removal WARNING To avoid personal injury or shock do not perform repair or adjustment with electrical power applied to the machine 1 Remove the A Finisher from the machine REP 22 1 2 Remove the Rear Cover PL 22 1 3 Turn over the A Finisher 4 Remove the Tray Cove...

Page 980: ...Figure 3 1 Remove Screws 2 2 Remove Stacker Motor Assembly Figure 3 Removing the Stacker Motor Assembly j0fa42263 8 Remove the Stacker Motor Figure 4 1 Remove Screws 3 2 Remove Belt from Pulley 3 Remove Stacker Motor Figure 4 Removing the Stacker Motor j0fa42264 Replacement 1 Reverse the removal procedure for replacement 2 Install the Stacker Motor as shown in the figure Figure 5 Figure 5 Installi...

Page 981: ... Assembly 4 Disconnect appropriate Sensor Connector and remove Sensor from Bracket Figure 1 Removing the Stacker Stack Sensor Assembly af422108 Replacement 1 Reverse the removal procedure for replacement REP 22 9 1 Compile Assembly Parts List on PL 22 9 Removal WARNING To avoid personal injury or shock do not perform repair or adjustment with electrical power applied to the machine 1 Remove the A ...

Page 982: ...re 2 Removing the Bottom Plate j0fa42267 9 Release the Clamp from the wires Figure 3 1 Release Clamp and remove the wires Figure 3 Releasing the Clamp j0fa42268 10 Remove the Stacker Tray Figure 4 1 Release wires from Clamps 5 2 Disconnect the Connector 3 Remove Screws 5 4 Remove the Stacker Tray Figure 4 Removing the Stacker Tray af422107 11 Remove the front Tapping Screw Figure 5 1 Remove front ...

Page 983: ...0fa42271 Replacement 1 Reverse the removal procedure for replacement REP 22 9 2 Set Clamp Shaft Parts List on PL 22 9 Removal WARNING To avoid personal injury or shock do not perform repair or adjustment with electrical power applied to the machine 1 Remove the A Finisher from the machine REP 22 1 2 Remove the Compile Assembly REP 22 9 1 3 Remove the Bracket Assembly Figure 1 1 Release Clamps 2 an...

Page 984: ...or Assembly Figure 3 1 Move Bearings 2 in the direction of the arrows 2 Remove Eject Shaft in the direction of the arrow 3 Remove Belt from Pulley Figure 3 Removing the Eject Shaft j0fa42274 6 Remove the Actuator and the Bearing Figure 4 1 Remove E Clip 2 Remove Actuator 3 Remove E Clip 4 Remove Bearing Figure 4 Removing the Actuator and Bearing j0fa42275 7 Remove the Bearing Figure 5 1 Remove E C...

Page 985: ...Install and align the Eject Belts with marks on the Pulleys Figure 7 Figure 7 Installing the Eject Belts j0fa42278 REP 22 9 3 Eject Belts Parts List on PL 22 9 Removal WARNING To avoid personal injury or shock do not perform repair or adjustment with electrical power applied to the machine 1 Remove the A Finisher from the machine REP 22 1 2 Remove the Compile Assembly REP 22 9 1 3 Remove the Front...

Page 986: ...e 3 Figure 3 Installing the Eject Belts j0fa42278 REP 22 9 4 Eject Set Clamp Motor Assembly Parts List on PL 22 9 Removal WARNING To avoid personal injury or shock do not perform repair or adjustment with electrical power applied to the machine 1 Remove the A Finisher from the machine REP 22 1 2 Remove the Inner Front Cover PL 22 1 3 Remove the Rear Cover PL 22 1 4 Turn over the A Finisher 5 Remov...

Page 987: ... 5 Remove Bottom Plate Figure 2 Removing the Bottom Plate j0fa42267 8 Remove the Stacker Tray Figure 3 1 Release wires from Clamps 5 2 Disconnect the Connector 3 Remove Screws 5 4 Remove the Stacker Tray Figure 3 Removing the Stacker Tray af422107 9 Remove the screws securing the Eject Set Clamp Motor Assembly Figure 4 1 Release Clamps 2 and remove the wires 2 Remove Screws 2 3 Remove Tapping Scre...

Page 988: ... Rear Tamper Home Sensor Parts List on PL 22 10 Removal WARNING To avoid personal injury or shock do not perform repair or adjustment with electrical power applied to the machine 1 Remove the A Finisher from the machine REP 22 1 2 Remove the Inner Front Cover PL 22 1 3 Remove the Rear Cover PL 22 1 4 Turn over the A Finisher 5 Remove the Bottom Cover PL 22 2 6 Remove the Connector Bracket Figure 1...

Page 989: ...ttom Plate j0fa42267 8 Remove the Rear Tamper Home Sensor Assembly Figure 3 1 Release Clamps 2 and remove the wires 2 Remove Tapping Screw 3 Move Rear Tamper Home Sensor Assembly 4 Disconnect the Connector Figure 3 Removing the Rear Tamper Home Sensor Assembly j0fa42283 9 Remove the Rear Tamper Home Sensor Figure 4 1 Remove Rear Tamper Home Sensor from the Bracket Figure 4 Removing the Rear Tamper...

Page 990: ...ly REP 22 9 1 3 Remove the Bracket Assembly Figure 1 1 Release Clamps 2 and remove the wires 2 Remove Screws 2 3 Remove Bracket Assembly Figure 1 Removing the Bracket Assembly j0fa42272 4 Remove the KL Clips from the Eject Shaft Figure 2 1 Remove KL Clips 2 Figure 2 Removing the KL Clips j0fa42273 5 Remove the Eject Shaft from the Front Rear Tamper Motor Assembly Figure 3 1 Move Bearings 2 in the ...

Page 991: ...j0fa42278 REP 22 10 1 Front Rear Tamper Motor Assembly Parts List on PL 22 10 Removal WARNING To avoid personal injury or shock do not perform repair or adjustment with electrical power applied to the machine 1 Remove the A Finisher from the machine REP 22 1 2 Remove the Compile Assembly REP 22 9 1 3 Remove the Bracket Assembly Figure 1 1 Release Clamps 2 and remove the wires 2 Remove Screws 2 3 R...

Page 992: ...e arrows 2 Remove Eject Shaft in the direction of the arrow 3 Remove the Belts from the Pulleys Figure 3 Removing the Eject Shaft j0fa42274 6 Remove the Front Rear Tamper Motor Assembly Figure 4 1 Remove Tapping Screws 2 2 Remove Screw 3 Remove Front Rear Tamper Motor Assembly Figure 4 Removing the Front Rear Tamper Motor Assembly j0fa42285 Replacement 1 Reverse the removal procedure for replaceme...

Page 993: ...r 5 Remove the Bottom Cover PL 22 2 6 Remove the Connector Bracket Figure 1 1 Release Clamps 3 and remove the wires 2 Disconnect Connectors 5 3 Remove Screws 2 4 Remove Connector Bracket Figure 1 Removing the Connector Bracket j0fa42266 7 Remove the Bottom Plate Figure 2 1 Release Clamps 5 and remove the wires 2 Disconnect Connectors 8 3 Remove wires from Hooks 4 4 Remove Screws 4 5 Remove Bottom ...

Page 994: ... replacement REP 22 10 3 Eject Clamp Home Sensor Parts List on PL 22 9 Removal WARNING To avoid personal injury or shock do not perform repair or adjustment with electrical power applied to the machine 1 Remove the A Finisher from the machine REP 22 1 2 Turn over the A Finisher 3 Remove the Bottom Cover PL 22 2 4 Remove the Connector Bracket Figure 1 1 Release Clamps 3 and remove the wires 2 Disco...

Page 995: ...rs 8 3 Remove wires from Hooks 4 4 Remove Screws 4 5 Remove Bottom Plate Figure 2 Removing the Bottom Plate j0fa42267 6 Remove the Eject Clamp Home Sensor Figure 3 1 Release Clamp and remove the wires 2 Disconnect Connector 3 Remove Eject Clamp Home Sensor from the Bracket Figure 3 Removing the Eject Clamp Home Sensor j0fa42288 Replacement 1 Reverse the removal procedure for replacement ...

Page 996: ...5 Remove the Bottom Cover PL 22 2 6 Remove the Connector Bracket Figure 1 1 Release Clamps 3 and remove the wires 2 Disconnect Connectors 5 3 Remove Screws 2 4 Remove Connector Bracket Figure 1 Removing the Connector Bracket j0fa42266 7 Remove the Bottom Plate Figure 2 1 Release Clamps 5 and remove the wires 2 Disconnect Connectors 8 3 Remove wires from Hooks 4 4 Remove Screws 4 5 Remove Bottom Pl...

Page 997: ... 2 Remove Screws 2 3 Remove Bracket Assembly Figure 4 Removing the Bracket Assembly j0fa42272 10 Remove the Stack Height Sensor Figure 5 1 Remove Clamp 2 Release Clamps 4 and remove the wires 3 Disconnect Connector 4 Remove Stack Height Sensor from the bracket Figure 5 Removing the Stack Height Sensor j0fa42289 Replacement 1 Reverse the removal procedure for replacement ...

Page 998: ... edge of the paper on the inboard end and the outboard end of the page The measurement should be 10mm 0 5mm Figure 1 6 If the measurement is not within specifications perform the adjustment Do not perform side 2 adjustments until side 1 adjustments are correct Figure 1 Test Pattern 58 Measurement points CHECKING SIDE 2 PLAIN PAPER FROM TRAY 6 1 To check for side 1 to side 2 side edge registration ...

Page 999: ... Select Save NOTE When adjusting the inboard to outboard images from the HCF Tray 6 negative num bers will move the image outboard and positive numbers will move the image inboard NOTE In Table 1 all Descriptions are for Black and White and Color unless otherwise stated NOTE The adjustment is 0 2mm per bit Table 1 HCF Tray 6 NVM Settings for Side Edge Registration Description NVM Default Values Ra...

Page 1000: ... 1 or 052 2 for tray 2 using the number key pad and press the Start button NOTE Print Test Pattern routine will auto select the tray set with A3 or 11x17 paper regardless of which tray is selected 5 Measure the Lead and Side Edges of the print pattern Figure 1 Lead Edge Part A of the pattern Side Edge Part B of the pattern Figure 1 IOT Registration j0st40950 6 Check that the measured values of the...

Page 1001: ...60 017 TRAY1 for Thick 2 Paper LEAD REGI ADJUSTMENT 0 33 66 0 363mm 760 018 TRAY2 4 for Thick 1 Paper LEAD REGI ADJUSTMENT 0 33 66 0 363mm 760 019 TRAY2 4 for Thick 2 Paper LEAD REGI ADJUSTMENT 0 33 66 0 363mm 760 020 MPT for Thick 1 Paper LEAD REGI ADJUSTMENT 0 33 66 0 363mm 760 021 MPT for Thick 2 Paper LEAD REGI ADJUSTMENT 0 33 66 0 363mm 760 022 DUP ALL SIZE for Thick 1 Paper LEAD REGI ADJUSTM...

Page 1002: ...ustment 1 Access Diagnostic Routines a Enter UI Diagnostics UI Diagnostic Mode 2 Select NVM Read Write 3 Adjust the measured values using the following NVM so that the measured values fall within the specifications 2mm If the setting value is increased the erase value increases 4 After adjustment make another black copy without using any originals and leaving the Platen Cover open 5 Repeat the pro...

Page 1003: ... or 128 as appropriate File name Click on Browse On the next screen you need to find the bin file to Download The file should read either SHXC_STDXXXXX bin for WorkCentre machines or SHXC_PSXXXXX bin for WorkCentre Pro machines that have the PostScript option The X s in the file indicate the version Highlight the file that you want and click on Open Click on Add once you have found the File name C...

Page 1004: ...he com pletion of the download and to locate the machine IP address 2 Set the IP address on your PWS to be 1 different from the machine and the subnet mask to be the same as the machine 3 Power off the Machine and the PWS 4 Plug in the Crossover cable to both the Machine and the PWS 5 Power on the Machine Do NOT put the machine into Download Mode The machine must be in the ready state 6 Power on t...

Page 1005: ...February 2008 4 228 WorkCentre 5225 5230 ADJ 9 3 1 Launch Version Repairs and Adjustments ...

Page 1006: ...A and Side Edge B using the following NVM so that the measured values fall within the specifications Side Edge If the measured value is short Set a smaller value If the measured value is long Set a larger value Lead Edge If the measured value is short Set a larger value If the measured value is long Set a smaller value NOTE After performing the IIT side Edge Registration Adjustment perform the DAD...

Page 1007: ...ent in the Lead Edge to Trail Edge direction and areas C and D for enlargement in the Front to Rear direction For 154 use areas A and E for enlargement in the Lead Edge to Trail Edge direction and areas C and F for enlargement in the Front to Rear direction Figure 1 Figure 1 Enlargement areas to be measured j0st41138 Adjustment 1 Access Diagnostic Routines a Enter UI Diagnostics UI Diagnostic Mode...

Page 1008: ... WARNING To avoid personal injury or shock do not perform repair or adjustment with electrical power applied to the machine NOTE Adjust the position of the Front and Rear Full Half Rate Carriage separately 1 Remove the DADF Assembly REP 15 1 1 2 Platen models Remove the Platen Cover Figure 1 1 Remove the Platen Cover Figure 1 Removing the Platen Cover j0st41136 Table 2 NVM List Chain Link Name Min...

Page 1009: ... out the tools x2 Figure 2 Taking out the tools j0st41128 5 Align the tool hole in the Half Rate Carriage with the tool hole of the rail Front Rear Fig ure 3 Figure 3 Position Adjustment of Half Rate Carriage 1 3 j0st41129 6 Fix the tool to the Half Rate Carriage Figure 4 NOTE Install the tools near the edges the front tool to the front and the rear tool to the rear 1 Fix the tool Front Rear 2 Sec...

Page 1010: ...in place Figure 5 1 Loosen the screws x2 2 Turn the Pulley until the tool hole aligns 3 Align the shaft with the Pulley end face and tighten the screws x2 Figure 5 Position Adjustment of Half Rate Carriage 3 3 j0st41131 7 Fix the tool to the tool hole on the frame and check the tool holes of the frame and the Full Rate Carriage Figure 6 NOTE When adjusting the position of Full Rate Carriage from t...

Page 1011: ...the Full Rate Carriage are not aligned and the tool is not fixed in place Figure 7 1 Loosen the screw 2 Move the Full Rate Carriage until the tool hole aligns 3 Tighten the screw Figure 7 Position Adjustment of Full Rate Carriage 2 2 j0st41133 8 When adjusting the front position of Full Rate Carriage move the tool for Half Rate Car riage to the front of Full Rate Carriage before doing the adjustme...

Page 1012: ...Cross Line Test Pattern Original use a plain white sheet of 8 5x11 paper and fold the sheet precisely in half lengthwise and width wise Then with a straight edge draw a straight line in the lengthwise crease and a straight line in the width wise crease Label the top for orientation purposes Figure 1 Figure 1 Creating a Test Pattern Original 2 Load Tray 1 with 8 5x11 paper 3 Place the new Cross Lin...

Page 1013: ...iorities in the detection table Preparation 1 Borrow a non standard sized original to be registered from the customer 2 Check in which direction LEF or SEF the customer wants to process the original using the DADF 3 Check in which paper size and direction the customer wants the copy 4 Check and make a note of the Fast Scan Direction Length X and Slow Scan Direction Length Y of the original using t...

Page 1014: ...make side 1 5 After side 1 is made place a small piece of paper with the words side 2 written on it onto the Document Glass and under the 82E8220 Test Pattern NOTE Side 2 can now be identified by the word side 2 copied from the small piece of paper placed on the Document Glass under the test pattern from previous step 6 Press the Start button to make side 2 NOTE The 2 sided copies will be used to ...

Page 1015: ...ller value If the measured value is long Set a larger value 4 After adjustment is complete perform the check following the steps in the Check proce dure 5 Repeat the procedure until the measured value of the Lead Edge falls within the specifi cations Piece of paper to identify side 2 The 10 mm line is located on this scale Table 2 NVM List Chain Link Name Min Initial Max Increment 711 140 DADF Lea...

Page 1016: ...een the DADF Platen Guide and the Platen Glass Adjustment NOTE DADF height adjustment is basically carried out using the Left Counter Balance In cases where such adjustment is not possible adjustment is carried out using the Right Counter Balance 1 Loosen the nut of the Left Right Counter Balance and turn the screw to adjust the height and slant of the DADF Figure 2 Turning the screw in direction ...

Page 1017: ...e Paper Supply select 11x17 paper size d Under 2 Sided Copying select 1 Sided e Reduce Enlarge should be set to 100 f On the UI Ready to Copy Screen select the Layout Adjustment tab Image Shift should be Side 1 No Shift Select Save if necessary NOTE The copy made from the Platen Glass will be used as the original in the DADF 4 Place the copy made from the Platen Glass into the DADF and make 3 copi...

Page 1018: ...er REP 15 2 4 2 Adjust the position of the DADF by moving the DADF in direction A or B Figure 2 1 Loosen the screws 5 2 Move the DADF in direction A or B 3 Tighten the screws 5 Figure 2 Adjusting the DADF Position The DADF moved in direction A Figure 3 Figure 3 Output copy after adjustment The DADF moved in direction B Figure 4 ...

Page 1019: ... ADJ 15 1 6 Launch Version Repairs and Adjustments Figure 4 Output copy after adjustment 3 Reinstall the DADF Rear Cover 4 After adjustment carry out DADF Side Edge Registration Adjustment ADJ 15 1 1 and DADF Lead Edge Registration ADJ 15 1 4 ...

Page 1020: ...9 3 FAX Unit 5 33 PL 9 4 Wire Harnesses 5 34 Covers PL 10 1 Cover Front Left 5 35 PL 10 2 Cover Rear Right 5 36 IIT PL 11 1 Platen Cover 5 37 PL 11 2 Control Panel 5 38 PL 11 3 Platen Glass 5 39 PL 11 4 CCD PWB Sensor 5 40 PL 11 5 Carriage Cable Motor 5 41 PL 11 6 Full Half Rate Carriage 5 42 Tray Module 2T PL 12 1 Tray Feeder Assembly 2 Tray 5 43 PL 12 2 Tray 3 4 Assembly 2 Tray 5 44 PL 12 3 Tray...

Page 1021: ...y 5 85 PL 22 9 Compile Assembly Part 1 of 2 5 86 PL 22 10 Compile Assembly Part 2 of 2 5 87 SB Finisher PL 23 1 H Transport Assembly 1 of 5 5 88 PL 23 2 H Transport Assembly 2 of 5 5 89 PL 23 3 H Transport Assembly 3 of 5 5 90 PL 23 4 H Transport Assembly 4 of 5 5 91 PL 23 5 H Transport Assembly 5 of 5 5 92 PL 23 6 Finisher Cover 5 93 PL 23 7 Finisher Stacker 5 94 PL 23 8 Finisher Stapler 5 95 PL ...

Page 1022: ...rence to the parts list on which the part may be found Other Information Abbreviations Abbreviations are used in the parts lists and the exploded view illustrations to provide information in a limited amount of space The following abbreviations are used in this manual Symbology Symbology used in the Parts List section is identified in the Symbology section Service Procedure Referencing If a part o...

Page 1023: ...ers of the piece parts follow the bracket Tag The notation W Tag in the parts description indicates that the part configuration has been updated Check the change Tag index in the General Information section of the Service Data for the name and purpose of the modification In some cases a part or assembly may be spared in two versions with the Tag and without the Tag In those cases use whichever par...

Page 1024: ... by the tag number within the circle Figure 1 Information on the modification is in the Change Tag Index Figure 1 With Tag Symbol A Tag number within a circle having a shaded bar and pointing to an item number shows that the configuration of the part shown is the configuration before the part was changed by the Tag number within the circle Figure 2 Figure 2 Without Tag Symbol ...

Page 1025: ... the tag number within the circle Figure 3 Information on the modification is in the Change Tag Index Figure 3 Entire Drawing With Tag Symbol A tag number within a circle with no apex and having a shaded bar shows that the entire drawing was the configuration before being changed by the tag number within the circle Figure 4 Figure 4 Entire Drawing Without Tag Symbol ...

Page 1026: ...ption 1 Collar P O PL 1 1 Item 10 2 Gear 21 21T P O PL 1 1 Item 10 3 Gear 18T P O PL 1 1 Item 10 4 Gear 21T P O PL 1 1 Item 10 5 Belt P O PL 1 1 Item 10 6 007K88585 Main Drive Unit 7 Main Drive Assembly P O PL 1 1 Item 6 REP 1 1 1 8 Pulley P O PL 1 1 Item 6 10 9 005E17860 Flange 10 604K20500 Drive Gear Kit ...

Page 1027: ...80 Tray Assembly 4 110K12100 Tray 1 Paper Size Switch Tray 2 Paper Size Switch 5 Bracket Not Spared 6 054K24091 Feed Out Chute 7 059K42524 Feeder 1 Assembly Feeder 2 Assembly REP 2 1 1 8 Slide Look Not Spared 9 054E25722 Feed Out Chute 10 Label Tray 1 Label Tray 2 P O PL 2 1 Item 13 11 Label Size Not Spared 12 Label Instruction P O PL 2 1 Item 13 13 604K20550 Tray Label Kit ...

Page 1028: ...PL 2 1 Item 3 9 Rear Side Guide P O PL 2 1 Item 3 10 Bottom Plate P O PL 2 1 Item 3 11 Tray P O PL 2 1 Item 3 12 Side Guide Actuator P O PL 2 1 Item 3 13 Guide Actuator P O PL 2 1 Item 3 14 Spring P O PL 2 1 Item 3 15 Pinion Gear P O PL 2 1 Item 3 16 End Guide P O PL 2 1 Item 3 17 Spring P O PL 2 1 Item 3 18 End Guide Actuator P O PL 2 1 Item 3 19 Link P O PL 2 1 Item 3 20 Coupling Gear P O PL 2 2...

Page 1029: ...er 16 962K19692 Wire Harness 17 Gear 28T 21T P O PL 2 1 Item 7 18 Gear 29T P O PL 2 1 Item 7 19 Spring P O PL 2 1 Item 7 20 Feed Roll P O PL 2 3 Item 40 REP 2 3 1 21 005K05890 Oneway Clutch 22 005K06760 Oneway Gear 22T 23 Shaft P O PL 2 1 Item 7 24 Chute P O PL 2 1 Item 7 25 Spring P O PL 2 1 Item 7 26 005K81880 Friction Clutch 27 Support P O PL 2 1 Item 7 28 Retard Roll P O PL 2 3 Item 40 REP 2 3...

Page 1030: ...gistration Chute 4 059E98590 Idler Roll 5 059K31021 Registration Roll 6 121K32660 Registration Roll 7 130K64270 Registration Sensor 8 Earth Plate Not Spared 9 Bracket Not Spared 10 054K23940 Chute Assembly 11 013E26060 Bearing 12 013E26091 Bearing 13 Shaft Not Spared 14 121K32730 Takeaway Roll Clutch Alternate 15 007E79320 Gear 19T 23 28CPM 16 Wire Harness Not Spared ...

Page 1031: ...er Chute Not Spared 6 059K26840 Takeaway Roll REP 2 5 1 7 Handle Not Spared 8 Bracket Not Spared 9 Bearing Not Spared 10 Bearing Not Spared 11 059E98371 Pinch Roller 12 Gear 31T P O PL 2 5 Item 1 13 Spring Not Spared 14 Spring Not Spared 15 Gear 22T P O PL 2 5 Item 1 16 Earth Plate Not Spared 17 802E55701 L H Lower Cover 18 Spring Not Spared 19 007E79270 Gear 18T 20 013E29830 Bearing 21 013E30110 ...

Page 1032: ...ont P O PL 2 6 Item 2 5 Bearing P O PL 2 6 Item 2 6 BTR Roll P O PL 2 6 Item 2 REP 2 6 1 7 Housing P O PL 2 6 Item 2 8 Spring P O PL 2 6 Item 2 9 Spring P O PL 2 6 Item 2 10 054K24055 L H Upper Chute Assembly 11 802K88890 L H Upper Cover Assembly 12 Stud Not Spared 13 Bracket Not Spared 14 802K49240 Wire Assembly 15 110E94770 L H Cover Inter Lock Switch 16 Label 220V Not Spared 17 Label 110V Not S...

Page 1033: ...6 Item 10 2 Earth Plate P O PL 2 6 Item 10 3 Guide P O PL 2 6 Item 10 4 L H Chute P O PL 2 6 Item 10 5 Eliminator P O PL 2 6 Item 10 6 Spring Contact P O PL 2 6 Item 10 7 Spring Chute P O PL 2 6 Item 10 8 Pinch Roll P O PL 2 6 Item 10 9 Spring P O PL 2 6 Item 10 10 Spring P O PL 2 6 Item 10 11 Plate P O PL 2 6 Item 10 12 Guide P O PL 2 6 Item 10 ...

Page 1034: ...m Part Description 1 003E59833 Handle 2 Xerographics Developer Cartridge Shutter P O PL 2 6 Item 11 3 Handle Guide P O PL 2 6 Item 11 4 054E23950 L H Cover Chute 5 054K30770 Chute Assembly 6 Frame P O PL 2 6 Item 11 7 802K86921 L H Upper Cover P O PL 2 6 Item 11 8 Spring P O PL 2 6 Item 11 9 849E13981 Support ...

Page 1035: ...February 2008 5 16 WorkCentre 5225 5230 PL 2 9 Launch Version Parts List PL 2 9 Envelope Tray Assembly Item Part Description 1 050K61320 Envelope Tray Assembly Optional ...

Page 1036: ...February 2008 5 17 WorkCentre 5225 5230 PL 3 1 Parts List Launch Version PL 3 1 ROS Item Part Description 1 062K13584 ROS Unit REP 3 1 1 2 927W00111 ROS Fan 3 Bracket Not Spared 4 Connector Not Spared ...

Page 1037: ...y 2008 5 18 WorkCentre 5225 5230 PL 4 1 Launch Version Parts List PL 4 1 CRU Toner Cartridge Item Part Description 1 Xerographics Developer Cartridge Not Spared REP 4 1 1 2 Toner Cartridge Not Spared REP 4 1 2 ...

Page 1038: ...Temp Sensor 6 Plate Not Spared 7 962K13060 Wire Harness 8 Stopper P O PL 4 2 Item 20 9 Shaft P O PL 4 2 Item 20 10 Toner Box P O PL 4 2 Item 20 11 Dispense Motor P O PL 4 2 Item 20 12 807E01360 Gear 13T 13 849E23310 Support 14 127K38040 Dispense Motor REP 4 2 1 15 160K95831 Toner Crum PWB Xerographic Crum PWB 16 Duct Not Spared 17 127K37881 Fuser Fan 18 Housing Assembly Not Spared 19 Housing Assem...

Page 1039: ...on Parts List PL 5 1 Fuser Unit Item Part Description 1 Shaft Not Spared 2 Insulator Not Spared 3 120E29881 Actuator 4 130E87090 Fuser Exit Sensor 5 809E42201 Spring 6 Bracket Not Spared 7 126K24980 Fuser Unit 110V REP 5 1 1 126K24990 Fuser Unit 220V REP 5 1 1 ...

Page 1040: ...6 1 Parts List Launch Version PL 6 1 Exit Item Part Description 1 Exit 1 REF PL 6 2 Item 3 2 059K55870 Exit 2 And OCT2 REP 6 1 1 3 L H Upper Chute Assembly P O PL 6 1 Item 2 4 Tray Guide Assembly P O PL 6 1 Item 2 5 059K55880 Exit 2 And Inverter ...

Page 1041: ...Bearing 9 013E30050 Bearing 10 Cap P O PL 6 2 Item 3 11 050E19804 Exit 1 Gate 12 Lower Chute P O PL 6 2 Item 3 13 054E23844 OCT Chute 14 604K47020 Roller Kit 2 Kit 15 059K26760 Exit 1 Roll 16 127K57200 Offset Motor 1 17 Spring P O PL 6 2 Item 3 18 604K20420 Spring Kit 2 Kit 19 Earth Plate P O PL 6 2 Item 3 20 Earth Plate P O PL 6 2 Item 3 21 Bracket P O PL 6 2 Item 3 22 930W00113 OCT Home Sensor 2...

Page 1042: ...4372 Upper FU Chute 6 Stopper P O PL 6 1 Item 3 7 Gear Cover P O PL 6 1 Item 3 8 Gear 52T P O PL 6 1 Item 3 9 Bracket P O PL 6 1 Item 3 10 Earth Plate P O PL 6 1 Item 3 11 Face Up Exit Cover P O PL 6 1 Item 3 12 Earth Plate P O PL 6 1 Item 3 13 Bracket P O PL 6 1 Item 3 14 Link P O PL 6 1 Item 3 15 809E37170 Spring 16 Bearing P O PL 6 1 Item 3 17 Label P O PL 6 1 Item 3 18 Gear P O PL 6 1 Item 3 1...

Page 1043: ...tem 4 17 120E22451 Actuator 18 110E11580 Exit 2 Interlock Switch 19 Offset Gear P O PL 6 1 Item 4 20 Rear Plate P O PL 6 1 Item 4 21 Spring P O PL 6 1 Item 4 22 Link P O PL 6 1 Item 4 23 121K32370 Face Up Solenoid 24 Gear 20T P O PL 6 1 Item 4 25 Shaft P O PL 6 1 Item 4 26 Gear 19T 44T P O PL 6 1 Item 4 27 604K20430 Spring Kit 2 Per Kit 28 Exit Gate Link P O PL 6 1 Item 4 29 121K41700 Exit 2 Gate ...

Page 1044: ...Kit 2 Kit 8 Exit Fan P O PL 6 1 Item 5 9 121K41700 Exit 2 Gate Solenoid 10 Exit Gate Link P O PL 6 1 Item 5 11 604K20430 Spring Kit 2 Kit 12 003E60171 Latch 13 809E50210 Spring 14 Front Plate P O PL 6 1 Item 5 15 Earth Plate P O PL 6 1 Item 5 16 Earth Plate P O Pl6 1 Item 5 17 120E22451 Actuator 18 Exit 2 Interlock Switch P O PL 6 1 Item 5 19 Offset Gear P O PL 6 1 Item 5 20 Rear Plate P O PL 6 1 ...

Page 1045: ...4 Bracket Not Spared 5 050K56600 MPT Tray Assembly 6 962K13120 Wire Harness 7 Chute Not Spared 8 Shaft Not Spared 9 Spacer Not Spared 10 Guide Not Spared 11 604K20410 Roller Kit 2 Kit 12 Spring Not Spared 13 120E22231 Actuator 14 Lower Frame Assembly Not Spared 15 Spring Not Spared 16 930W00113 MPT No Paper Sensor 17 802E55201 MPT Front Cover 18 802E55212 MPT Rear Cover 19 604K20520 MPT Label Kit ...

Page 1046: ...d 11 Bottom Plate P O PL 7 1 Item 14 12 019K09420 MPT Retard Pad REP 7 2 1 13 032E21061 Paper Guide 14 059K27141 Drive Roll 15 121E92780 MSI Feed Solenoid 16 Shaft P O PL 7 2 Item 1 17 Pick Up Cam Rear P O PL 7 2 Item 1 18 Pick Up Cam Front P O PL 7 2 Item 1 19 Core P O PL 7 2 Item 1 20 059K40654 Feed Roll REP 7 2 1 21 Bearing P O PL 7 2 Item 1 22 807E02610 Cam Gear 23 Spring P O PL 7 2 Item 1 24 ...

Page 1047: ...tem 5 2 Front Rack P O PL 7 1 Item 5 3 Rear Rack P O PL 7 1 Item 5 4 Link P O PL 7 1 Item 5 5 Side Guide P O PL 7 1 Item 5 6 Side Guide P O PL 7 1 Item 5 7 Tray MPT P O PL 7 1 Item 5 8 Tray Exit P O PL 7 1 Item 5 9 MPT Paper Size Sensor P O PL 7 1 Item 5 10 Cover Tray P O PL 7 1 Item 5 11 Spring P O PL 7 1 Item 5 12 Wire Harness P O PL 7 1 Item 5 ...

Page 1048: ...tch Lever Front 8 Lower Chute P O PL 8 1 Item 1 9 110E11580 Duplex Open Chute 10 120E21261 Actuator 11 127K57210 Duplex Motor 12 160K94227 Duplex PWB 13 802E55173 Cover 14 Spring P O PL 8 1 Item 1 15 Spring P O PL 8 1 Item 1 16 Bracket P O PL 8 1 Item 1 17 Latch Plate P O PL 8 1 Item 1 18 930W00113 Duplex Sensor 19 Inner Chute Assembly P O PL 8 1 Item 1 20 Wire Harness P O PL 8 1 Item 1 21 Wire Ha...

Page 1049: ...rt Description 1 Stopper P O PL 8 1 Item 19 2 Lock P O PL 8 1 Item 19 3 Bearing P O PL 8 1 Item 19 4 Pin P O PL 8 1 Item 19 5 Outer Chute P O PL 8 1 Item 19 6 Inner Chute P O PL 8 1 Item 19 7 Duplex Roller P O PL 8 1 Item 19 8 Duplex Roller P O PL 8 1 Item 19 9 604K20460 Roller 4 Kit 10 604K20470 Spring 4 Kit ...

Page 1050: ...Spared 7 Bracket Not Spared 8 105E17920 Power Unit B1 110V 105E17930 Power Unit 220V 9 104E94080 Choke Coil 220 240V 10 101K55280 AC Chassis Assembly 11 Screw P O PL 9 1 Item 10 12 Bracket P O PL 9 1 Item 10 13 908W01201 GFI Breaker 14 962K18690 Wire Harness 15 Wire Harness P O PL 9 1 Item 10 16 Outlet P O PL 9 1 Item 10 17 Screw Not Spared 18 Holder Not Spared 19 Bracket Not Spared 20 110V Power ...

Page 1051: ...el Not Spared 2 ESS Chassis Not Spared 3 Bracket Not Spared 4 Bracket Not Spared 5 Screw Not Spared 6 Panel Not Spared 7 Panel Not Spared 8 101K55270 ESS PWB REP 9 2 1 9 133K25440 DDR DIMM 256MB 10 ESS Cover Not Spared 11 960K35820 HDD 40GB 12 Wire Harness Not Spared 13 540K08771 PS DIMM 14 540K08781 Printer PWB ...

Page 1052: ...ersion PL 9 3 FAX Unit Item Part Description 1 FAX Box Not Spared 2 Panel Not Spared 3 Speaker Not Spared 4 960K32180 FAX PWB 110V 960K32190 FAX PWB 220V 960K32200 FAX PWB ARZ 5 Bracket Not Spared 6 117K38480 USB Cable 7 962K61060 Wire Harness 8 Data Cable Not Spared ...

Page 1053: ...0 Wire Harness Drive 4 Wire Harness Feeder 5 Wire Harness PH Not Spared 6 962K13140 Wire Harness Size 7 962K13200 Wire Harness Crum 8 962K13211 Wire Harness Exit 9 Wire Harness LVPS Power Not Spared 10 960K16185 Wire Harness Fuser AC 11 962K19220 Wire Harness Interlock 12 962K23600 Wire Harness MPT 13 962K13500 Wire Harness Switch 1 14 Shoulder Screw Not Spared 15 Shoulder Screw Not Spared ...

Page 1054: ...t Not Spared 7 848E21070 Front Cover 8 Strip Not Spared 9 Stopper Not Spared 10 ADD Tray Not Spared 11 Duct Not Spared 12 848E21010 Top Cover 13 Panel Cover Not Spared 14 Spring Not Spared 15 802E55312 Inner Cover 16 Cap Not Spared 17 Plate Not Spared 18 Sheet Guide Not Spared 19 848K06221 Logo Label 20 110E94770 Front Cover Interlock Switch 21 Bracket Not Spared 22 Foot Not Spared 23 E Star Label...

Page 1055: ...tion 1 802E55231 Right Upper Cover 2 802E55242 Right Lower Cover 3 ESS Right Cover Not Spared 4 802E55271 Rear Middle Cover 5 848E14800 Rear Upper Cover 6 848E19410 Rear Lower Cover REP 10 2 1 7 Cover Not Spared 8 Label Not Spared 9 Foot Not Spared 10 Foot Not Spared 11 Data Plate Not Spared 12 Label 220V Not Spared ...

Page 1056: ...90 Platen Cover Assembly 2 802K59201 Platen Cover 3 Hinge Cover Not Spared 4 Hinge P O PL 11 1 Item 1 5 Magnet P O PL 11 1 Item 1 6 004E13450 Platen Cushion REP 11 1 1 7 802E54563 Top Cover 8 802E90180 Right Cover 9 802E90161 Left Cover 10 062K18631 Frame Assembly 11 Control Panel Assembly 12 UI Cable Not Spared 13 Name Plate ...

Page 1057: ...ontrol Panel PWB P O PL 11 2 Item 21 8 160K91631 Inverter PWB 9 110K11610 Touch Panel 10 123K94951 Display 11 Bracket P O PL 11 2 Item 21 12 960K02444 UI PWB 13 UI Base Frame P O PL 11 2 Item 21 14 802K57132 UI Top Cover 15 UI Lower Cover P O PL 11 2 Item 21 16 Wire Harness P O PL 11 2 Item 21 17 Wire Harness P O PL 11 2 Item 21 18 Wire Harness P O PL 11 2 Item 21 19 Support P O PL 11 2 Item 21 20...

Page 1058: ...ght Side Plate 3 IPS Cover P O PL 11 1 Item 10 4 960K32481 IIT IPS PWB REP 11 3 2 5 117E27750 CCD Flat Cable 6 Wire Harness P O PL 11 1 Item 10 7 090K93011 Left Side Plate 8 Platen Glass Plate P O PL 11 1 Item 10 9 Lock Screw P O PL 11 1 Item 10 10 Screw Not Spared 11 ESS Flat Cable Not Spared 12 Support Glass P O PL 11 1 Item 10 13 Support Glass P O PL 11 1 Item 10 ...

Page 1059: ...ion 1 062K19060 Lens Kit REP 11 4 1 2 Lens Cover P O PL 11 1 Item 10 3 Bracket P O PL 11 1 Item 10 4 130K64150 APS Sensor 5 Seal P O PL 11 1 Item 10 6 110K11960 Platen Open Switch 7 130E87280 IIT Registration Sensor Platen Angle Sensor 8 Support P O PL 11 1 Item 10 9 120E22031 Actuator 10 Spring P O PL 11 1 Item 10 ...

Page 1060: ...L 11 5 Item 16 REP 11 5 1 4 Rear Carriage Cable P O PL 11 5 Item 16 REP 11 5 1 5 020E37030 Pulley 6 604K20440 Spring Kit 7 Tape P O PL 11 1 Item 10 8 Tape P O PL 11 1 Item 10 9 Frame P O PL 11 1 Item 10 10 Bearing P O PL 11 1 Item 10 11 023E21210 Belt 12 Timing Pulley P O PL 11 1 Item 10 13 127K52340 Carriage Motor Assembly REP 11 5 2 14 Carriage Motor P O PL 11 5 Item 13 15 Bracket P O PL 11 5 It...

Page 1061: ...uide P O PL 11 6 Item 2 6 062E10800 No Mirror 7 Clip P O PL 11 6 Item 2 8 Insulator P O PL 11 6 Item 2 9 122K93780 Exposure Lamp REP 11 6 1 10 105E16210 Lamp Ballast PWB 11 Pad P O PL 11 6 Item 2 12 041K94910 Half Rate Carriage Assembly ADJ 11 6 1 13 No 2 Mirror No 3 Mirror P O PL 11 6 Item 12 14 Clip P O PL 11 6 Item 12 15 Half Rate Carriage P O PL 11 6 Item 12 16 Pulley P O PL 11 6 Item 12 17 Pu...

Page 1062: ...1 050K53945 Tray 3 4 Assembly 2 Label No 3 Label No 4 P O PL 12 1 Item 7 3 110K12100 Tray 3 4 Paper Size Switch 4 014E51110 Tray Spacer 5 003E61510 Tray Stopper 6 Tray 3 Feeder Tray 4 Feeder P O PL 12 1 Item 11 7 604K20550 Tray Label Kit 8 054E22622 Feed Out Chute 9 Sensor Cover Not Spared 10 Cover Not Spared 11 Tray 3 4 Feeder Kit ...

Page 1063: ...ear Side Guide P O PL 12 1 Item 1 10 Side Guide Actuator P O PL 12 1 Item 1 11 Guide Actuator P O PL 12 1 Item 1 12 Spring P O PL 12 1 Item 1 13 Pinion Gear P O PL 12 1 Item 1 14 End Guide P O PL 12 1 Item 1 15 Spring P O PL 12 1 Item 1 16 End Guide Actuator P O PL 12 1 Item 1 17 Link P O PL 12 1 Item 1 18 Coupling Gear 13T P O PL 12 2 Item 1 19 Gear 13T 60T P O PL 12 2 Item 1 20 Sector Gear P O P...

Page 1064: ...O PL 12 1 Item 6 18 Gear 29T P O PL 12 1 Item 6 19 Spring P O PL 12 1 Item 6 20 Feed Roll P O PL 12 3 Item 43 REP 12 3 21 005K05890 Oneway Clutch 22 005K06760 Oneway Gear 22T 23 Shaft P O PL 12 1 Item 6 24 Chute P O PL 12 1 Item 6 25 Spring P O PL 12 1 Item 6 26 005K81880 Friction Clutch 27 Support P O PL 12 1 Item 6 28 Retard Roll P O PL 12 3 Item 43 REP 12 3 29 Spacer P O PL 12 1 Item 6 30 Gear ...

Page 1065: ... 1 4 Handle P O PL 12 4 Item 1 5 Left Cover P O PL 12 4 Item 1 6 Chute P O PL 12 4 Item 1 7 Actuator P O PL 12 4 Item 1 8 Spring P O PL 12 4 Item 1 9 Bracket P O PL 12 4 Item 1 10 Spring P O PL 12 4 Item 1 11 Bearing P O PL 12 4 Item 1 12 Bearing P O PL 12 4 Item 1 13 059E98190 Pinch Roll 14 830E45710 Support Strap 15 110E12220 Tray Module Left Cover Interlock Switch 16 Bracket Not Spared 17 Brack...

Page 1066: ...hute Not Spared 2 Cover Not Spared 3 130K64121 Tray 3 Feed Out Sensor 4 962K18171 Wire Harness 5 Chute Not Spared 6 130K64471 Tray 4 Feed Out Sensor 7 962K18900 Wire Harness 8 059K40370 Takeaway Roll Assembly 9 604K20720 Bearing Kit 10 Gear 16T P O PL 12 5 Item 8 11 Bearing P O PL 12 5 Item 8 12 Takeaway Roll P O PL 12 5 Item 8 ...

Page 1067: ...4 Shaft Not Spared 5 Bearing Not Spared 6 Gear 38T Not Spared 7 007K93801 2 Tray Module Takeaway Motor Assembly 8 Gear 22T 40T Not Spared 9 Gear 126T Not Spared 10 Gear 37T Not Spared 11 Gear 37T Not Spared 12 Gear 32T Not Spared 13 962K18900 Wire Harness 14 Gasket Not Spared 15 604K20720 Bearing 16 Bracket Not Spared 17 Bracket P O PL 12 6 Item 7 18 2Tray Takeaway Module Motor P O PL 12 6 Item 7 ...

Page 1068: ...aunch Version PL 12 7 Cover 2Tray Item Part Description 1 Top Cover Not Spared 2 Foot Cover Not Spared 3 802E54750 Right Cover 4 802E54762 Left Cover 5 802E54771 Rear Cover 6 Caster Stopper Not Spared 7 Caster Not Spared 8 Foot Not Spared 9 Foot Cover Not Spared ...

Page 1069: ...3962 Tray 3 Assembly REP 13 1 1 2 Label 3 P O PL 13 1 Item 12 3 050K53952 Tray 4 Assembly REP 13 1 2 4 Tray 4 Stopper P O PL 13 1 Item 3 5 Label P O PL 13 1 Item 3 6 Label 4 Not Spared 7 Tray 3 Stopper Not Spared 8 110K11820 Tray 3 4 Paper Size Switch 9 059E98210 Roll 10 Shaft Not Spared 11 Bracket Not Spared 12 604K20550 Tray Label Kit ...

Page 1070: ...y Cable P O PL 13 2 Item 30 12 Bottom Plate P O PL 13 1 Item 1 13 Pad P O PL 13 1 Item 1 14 Front Side Guide P O PL 13 1 Item 1 15 Knob P O PL 13 1 Item 1 16 Knob Assembly P O PL 13 1 Item 1 17 Spring P O PL 13 1 Item 1 18 Rear Side Guide P O PL 13 1 Item 1 19 Bracket P O PL 13 1 Item 1 20 Lack Rear P O PL 13 1 Item 1 21 Pinion P O PL 13 1 Item 1 22 003E79750 Stopper 23 030K75541 Brake Bracket 24 ...

Page 1071: ...nt Tray Cable P O PL 13 2 Item 30 10 Bottom Plate P O PL 13 1 Item 3 11 Pad P O PL 13 1 Item 3 12 Front Side Guide P O PL 13 1 Item 3 13 Knob P O PL 13 1 Item 3 14 Knob Assembly P O PL 13 1 Item 3 15 Spring P O PL 13 1 Item 3 16 Brake Bracket P O PL 13 1 Item 3 17 007E78390 Gear 18 Rack Gear P O PL 13 1 Item 3 19 Pinion P O PL 13 1 Item 3 20 Bracket P O PL 13 1 Item 3 21 Rail Roll P O PL 13 1 Item...

Page 1072: ... O PL 13 3 Item 2 7 Cover P O PL 13 3 Item 2 8 059E98860 Pinch Roll 9 Bearing P O PL 13 3 Item 2 10 Spring P O PL 13 3 Item 2 11 Bearing P O PL 13 3 Item 2 12 Spacer P O PL 13 3 Item 2 13 Transport Rail P O PL 13 3 Item 2 14 Lower Chute P O PL 13 3 Item 2 15 Tray 4 Feeder Not Spared 16 Bracket Not Spared 17 Cover Not Spared 18 930W00212 Tray 4 Feed Out Sensor 19 Upper Chute Not Spared 20 Lower Chu...

Page 1073: ...24 Tray 3 Feeder 2 Cover Not Spared 3 059K40370 Takeaway Roll Assembly 4 Bearing Not Spared 5 Cover Not Spared 6 Chute Not Spared 7 962K18171 Wire Harness 8 130K64121 Tray 3 Feed Out Sensor 9 Upper Chute Not Spared 10 054E22622 Lower Chute 11 Gear 16T P O PL 13 5 Item 3 12 Bearing P O PL 13 5 Item 3 13 Takeaway Roll P O PL 13 5 Item 3 ...

Page 1074: ...r 28T 21T P O PL 13 5 Item 1 18 Gear 29T P O PL 13 5 Item 1 19 Spring P O PL 13 5 Item 1 20 Feed Roll P O PL 13 6 Item 43 REP 12 3 21 005K05890 Oneway Clutch 22 005K06760 Oneway Gear 22T 23 Shaft P O PL 13 5 Item 1 24 054E23170 Chute 25 Spring P O PL 13 5 Item 1 26 005K81880 Friction Clutch 27 Support P O PL 13 5 Item 1 28 Retard Roll P O PL 13 6 Item 43 REP 12 3 29 Spacer P O PL 13 5 Item 1 30 Ge...

Page 1075: ...1 4 Handle P O PL 13 7 Item 1 5 Left Cover P O PL 13 7 Item 1 6 Chute P O PL 13 7 Item 1 7 Actuator P O PL 13 7 Item 1 8 Spring P O PL 13 7 Item 1 9 Bracket P O PL 13 7 Item 1 10 Spring P O PL 13 7 Item 1 11 Bearing P O PL 13 7 Item 1 12 Bearing P O PL 13 7 Item 1 13 Pinch Roll P O PL 13 7 Item 1 14 830E45710 Support 15 110E12220 Tray Module Left Cover Interlock Switch 16 Bracket Not Spared 17 Bra...

Page 1076: ...WB 6 Bracket Not Spared 7 121K31530 Tandem Tray Module Takeaway Roll Clutch 8 Bracket Not Spared 9 Bearing Not Spared 10 Gear 38T Not Spared 11 Shaft Not Spared 12 Gear 37T Not Spared 13 Gear 32T Not Spared 14 Gear 60T Not Spared 15 Gear 60T Not Spared 16 Bracket Assembly Not Spared 17 Bearing Not Spared 18 Gasket Not Spared 19 Wire Harness Not Spared 20 Bracket Not Spared 21 Bracket P O PL 13 8 I...

Page 1077: ...Parts List PL 13 9 Cover Tandem Tray Item Part Description 1 Top Cover Not Spared 2 Foot Cover Not Spared 3 802E54750 Right Cover 4 802E54762 Left Cover 5 802E54771 Rear Cover 6 Caster Stopper Not Spared 7 Caster Not Spared 8 Foot Not Spared 9 Foot Cover Not Spared ...

Page 1078: ...Item Part Description 1 Front Cover Not Spared 2 Magnet Not Spared 3 Left Cover Not Spared 4 Rear Cover Not Spared 5 Right Cover Not Spared 6 Bracket Not Spared 7 Caster Not Spared 8 Caster Not Spared 9 Upper Hinge Not Spared 10 Lower Caster Not Spared 11 Front Cover Not Spared 12 Foot Not Spared ...

Page 1079: ...e 5225 5230 PL 15 1 Launch Version Parts List PL 15 1 DADF Accessory Item Part Description 1 Knob Screw Not Spared 2 DADF Platen Cushion Not Spared REP 15 1 2 3 059K54576 DADF With Item 2 Without PL 15 3 Item 31 PL 15 2 REP 15 1 1 ...

Page 1080: ...ly P O PL 15 1 Item 3 REP 15 2 2 3 050K56180 DADF Document Tray REP 15 2 1 4 Tray Holder P O PL 15 1 Item 3 5 LED Cap P O PL 15 2 Item 9 6 802E57293 DADF Front Cover REP 15 2 3 7 802E57445 DADF Rear Cover REP 15 2 4 8 Stamp Solenoid Connector Holder P O PL 15 1 Item 3 9 DADF Front Cover P O PL 15 1 Item 3 10 Velcro Fastening P O PL 15 1 Item 3 11 Velcro Fastening P O PL 15 2 Item 1 ...

Page 1081: ... Item 1 15 Bearing P O PL 15 2 Item 1 16 Spring P O PL 15 2 Item 1 17 Shaft P O PL 15 2 Item 1 18 Pinch Roll Registration Plastics P O PL 15 2 Item 1 19 Pinch Roll Registration Plastics P O PL 15 2 Item 1 20 Spring 20mm P O PL 15 2 Item 1 21 Pinch Roll Out Roll Rubber P O PL 15 2 Item 1 22 Pinch Roll Out Rubber P O PL 15 2 Item 1 23 Spring 17mm P O PL 15 2 Item 1 24 Pad Sensor P O PL 15 2 Item 1 2...

Page 1082: ...24 8 Retard Roll P O PL 15 4 Item 24 REP 15 4 1 9 019K98770 Torque Limiter 10 Shaft P O PL 15 4 Item 24 11 Spring P O PL 15 4 Item 24 12 Pad P O PL 15 4 Item 24 13 019K99070 Pad Actuator 14 Seal Rear P O PL 15 4 Item 24 15 C Clip P O PL 15 4 Item 24 16 Guide P O PL 15 4 Item 24 17 Label P O PL 15 4 Item 24 18 962K19731 Wire Harness Sensor 19 962K19740 Wire Harness Registration Motor 20 962K19750 W...

Page 1083: ...740 Takeaway Pinch Roll 7 127K38412 DADF Nudger Motor 8 930W00111 DADF Nudger Sensor 9 962K19705 Wire Harness 10 Harness Guide P O PL 15 4 Item 4 11 Set Guide P O PL 15 4 Item 4 12 059K48900 Nudger Feed Roll Assembly 13 Harness Guide P O PL 15 4 Item 4 14 Label Size P O PL 15 4 Item 4 15 Label Jam Clear P O PL 15 4 Item 4 16 028E94260 K Clip 17 Plate Spring P O PL 15 4 Item 4 18 Spring P O PL 15 4...

Page 1084: ... 11 DADF Nudger Motor P O PL 15 5 Item 7 12 Bracket P O PL 15 5 Item 7 13 Motor Bracket P O PL 15 5 Item 7 14 Housing P O PL 15 5 Item 7 15 Sector Gear P O PL 15 5 Item 7 16 Gear Idler 36T P O PL 15 5 Item 12 17 Shaft P O PL 15 5 Item 12 18 Gear Nudger 34T P O PL 15 5 Item 12 19 Nudger Roll P O PL 15 6 Item 30 REP 15 6 1 20 Shaft Nudger P O PL 15 5 Item 12 21 Set Gate P O PL 15 5 Item 12 22 Shaft ...

Page 1085: ...2 Sensor DADF APS 3 Sensor DADF Preregistration Sensor DADF Invert Sensor 13 160K97600 DADF Document Set LED 14 121K31912 Exit Nip Release Solenoid 15 962K19722 Wire Harness 16 Invert Guide P O PL 15 4 Item 5 17 930W00211 Registration Sensor 18 Feeder Housing Not Spared 19 Actuator Preregistation P O PL 15 7 Item 31 20 Actuator APS 1 P O PL 15 7 Item 31 21 Actuator APS 2 P O PL 15 7 Item 31 22 Act...

Page 1086: ...t P O PL 15 4 Item 5 10 Pulley Exit P O PL 15 4 Item 5 11 Gear Takeaway P O PL 15 4 Item 5 12 Pulley Out P O PL 15 4 Item 5 13 Belt P O PL 15 4 Item 5 14 Handle Pulley P O PL 15 4 Item 5 15 Motor Unit Assembly P O PL 15 1 Item 3 16 Tension Bracket P O PL 15 4 Item 5 17 Tension Roll P O PL 15 4 Item 5 18 Spring P O PL 15 4 Item 5 19 Pulley P O PL 15 4 Item 5 20 Belt P O PL 15 8 Item 22 21 930W00111...

Page 1087: ...on 1 Motor Bracket P O PL 15 8 Item 15 2 Gear Pulley 20 50 P O PL 15 8 Item 15 3 Gear Pulley 14 32 37 P O PL 15 8 Item 15 4 127K38440 DADF Feed Motor 5 930W00111 DADF Feed Out Sensor 6 Spring P O PL 15 8 Item 15 7 423W08055 Takeaway Belt 4mm 8 423W29955 Feed Belt 6mm 9 127K38460 DADF Registration Motor 10 809E50763 Spring ...

Page 1088: ...ack Spring 8 Tray Upper Cover P O PL 15 2 Item 3 9 Sensor Bracket P O PL 15 2 Item 3 10 Tray Spring P O PL 15 2 Item 3 11 Roll P O PL 15 2 Item 3 12 930W00111 DADF Tray Set Guide Sensor 1 DADF Tray Set Guide Sensor 2 DADF Tray Set Guide Sensor 3 13 Harness Guide P O PL 15 2 Item 3 14 Tray Lower Cover P O PL 15 2 Item 3 15 130E89950 DADF Tray Size 1 Sensor DADF Tray Size 2 Sensor 16 962K19712 Tray ...

Page 1089: ...Tray Set Sensor 4 801K15700 Tray Rail 5 HCF Tray 6 Not Spared REP 7 3 1 6 Left Top Cover Not Spared 7 Right Cover Not Spared 8 Front Right Cover Not Spared 9 Left Cover Not Spared 10 Rear Cover Not Spared 11 HCF Feeder Not Spared REP 7 3 2 12 Label Top Not Spared 13 Label Tray Number Not Spared 14 Label Size Not Spared 15 Label End Not Spared 16 Frame Assembly Not Spared ...

Page 1090: ...pring P O PL 18 2 Item 1 4 Latch Lever P O PL 18 2 Item 1 5 Magnet P O PL 18 1 Item 5 6 Wave Washer P O PL 18 1 Item 5 7 Front Cover P O PL 18 1 Item 5 8 Gear Bracket Not Spared 9 Label Gauge P O PL 18 1 Item 5 10 Frame P O PL 18 1 Item 5 11 Plate P O PL 18 1 Item 5 12 Bracket P O PL 18 1 Item 5 13 Pin P O PL 18 1 Item 5 14 Spring P O PL 18 1 Item 5 15 Top Plate P O PL 18 1 Item 5 ...

Page 1091: ...te 8 019E58620 Pad 9 front Side Guide P O PL 18 1 Item 5 10 Rear Side Guide P O PL 18 1 Item 5 11 604K19981 Tray Cable Pulley REP 7 3 4 12 032E22410 Wire Guide L 13 Pulley 14 Wire Guide S P O PL 18 1 Item 5 15 Pulley P O PL 18 1 Item 5 16 Screw 17 015K65531 Gear Bracket Assembly 18 Gear Bracket P O PL 18 3 Item 17 19 Contact Gear P O PL 18 3 Item 17 20 Gear P O PL 18 3 Item 17 21 Gear P O PL 18 3 ...

Page 1092: ...Item 11 9 019E56470 Holder 10 Upper Feeder Assembly P O PL 18 1 Item 11 11 Lower Feeder Assembly P O PL 18 1 Item 11 12 413W66250 Ball Bearing Not Spared 13 Front Frame P O PL 18 1 Item 11 14 Pin Not Spared 15 Down Bracket Not Spared 16 Link Bracket Not Spared 17 Rear Frame P O PL 18 1 Item 11 18 Tension Spring Not Spared 19 Lift Motor Frame P O PL 18 1 Item 11 20 Bracket P O PL 18 4 Item 19 21 00...

Page 1093: ... 20T P O PL 18 5 Item 4 8 007E78180 Feed Gear 25T 9 Lever P O PL 18 5 Item 1 10 Bearing P O PL 18 5 Item 1 11 Spacer P O PL 18 5 Item 1 12 Pin Drive P O PL 18 5 Item 1 13 Guide 14 Rear Upper Chute P O PL 18 5 Item 1 15 Upper Chute P O PL 18 5 Item 1 16 120E21900 Actuator 17 Upper Frame P O PL 18 5 Item 1 18 Spring P O PL 18 5 Item 1 19 930W00112 HCF Stack Height Sensor HCF Paper Sensor 20 930W0021...

Page 1094: ...Not Spared 4 Collar P O PL 18 6 Item 3 5 005K06701 Friction Clutch 6 Shaft P O PL 18 6 Item 3 7 007E78170 Gear 15T 8 007E89760 Gear 22T 9 013E23600 Bearing 10 013E23610 Bearing 11 Retard Bracket P O PL 18 6 Item 1 12 Slide P O PL 18 6 Item 1 13 Lever P O PL 18 6 Item 1 14 Lower Chute P O PL 18 6 Item 1 15 Lower Frame P O PL 18 6 Item 1 16 Spring P O PL 18 6 Item 1 17 Spring P O PL 18 6 Item 1 REP ...

Page 1095: ... O PL 18 7 Item 4 10 Latch P O PL 18 7 Item 4 11 Spring P O PL 18 7 Item 4 12 059E01430 Pinch Roller 13 Shaft P O PL 18 7 Item 4 14 Shaft P O PL 18 7 Item 4 15 Spring P O PL 18 7 Item 4 16 Spring P O PL 18 7 Item 4 17 Gasket P O PL 18 7 Item 4 18 059K36260 Takeaway Roll REP 7 3 10 19 Spring Left P O PL 18 1 Item 16 20 Spring Right P O PL 18 1 Item 16 21 Pivot Shaft P O PL 18 1 Item 16 22 Bracket P...

Page 1096: ...ion 1 Plate Not Spared 2 017E92820 Rack Caster REP 7 3 9 3 Foot Not Spared 4 Latch Lever Not Spared 5 Spring Not Spared 6 801K15690 Rail 7 127K47150 Takeaway Motor 8 Docking Interlock Switch 9 960K31491 HCF PWB REP 7 3 11 10 Wire Harness P O PL 18 1 Item 16 11 130K55590 HCF Size Sensor R and L 12 Bracket P O PL 18 1 Item 16 ...

Page 1097: ...m 1 3 Bracket P O PL 22 1 Item 1 4 Magnet P O PL 22 1 Item 1 5 Label P O PL 22 1 Item 1 6 Front Inner Cover Not Spared 7 068K29871 Hinge 8 068K29880 Hinge 9 848K07550 Top Cover Assembly 10 Top Cover P O PL 22 1 Item 9 11 Bracket P O PL 22 1 Item 9 12 Stopper P O PL 22 1 Item 9 13 Magnet P O PL 22 1 Item 9 14 848E14680 Rear Cover 15 Hinge Not Spared 16 ITT Cover Not Spared 17 042E92330 Eliminator ...

Page 1098: ...art Description 1 Bottom Cover Not Spared 2 Spacer Not Spared 3 Tray Cover Not Spared 4 848E26250 Left Cover 5 068K58981 Tray Support 6 Rear Bracket Not Spared 7 962K42291 Wire Harness 8 050K61270 Stacker Tray Assembly REP 22 8 1 9 Stacker Base Assembly Not Spared 10 050K62810 Extended Tray Assembly 11 Screw Not Spared ...

Page 1099: ... 1 10 413W75959 Bearing 11 020K13900 Pulley 12 005E89490 Collar 13 807E13260 Gear 21T 14 120E27240 Actuator 15 802K85560 Knob Cover Assembly 16 Knob Cover P O PL 22 3 Item 15 17 Spring P O PL 22 3 Item 15 18 012K94990 Sub Paddle Solenoid Assembly 19 Bracket Not Spared 20 130K88780 Finisher Top Cover Interlock Sensor 21 110K12980 Finisher Top Cover Interlock 24V 22 Support P O PL 22 3 Item 18 23 Cu...

Page 1100: ... O PL 22 4 Item 2 4 Stapler P O PL 22 4 Item 2 5 Bracket Not Spared 6 Support Not Spared 7 930W00111 Set Clamp Home Sensor REP 22 4 3 8 962K44980 Wire Harness 9 022K72790 Exit Roll Assembly REP 22 4 1 10 Exit Roll P O PL 22 4 Item 9 11 004E15340 Damper 12 004E15330 Center Damper 13 Bearing Not Spared 14 007K94220 Oneway Gear 15 005E89470 Collar 16 807E13230 Gear Pulley 16T 18T 17 127K49800 Finishe...

Page 1101: ...ft Assembly REP 22 5 4 5 423W09854 Belt 6 Shaft Not Spared 7 413W77559 Bearing 8 020E43500 Pulley 19T 9 054K30361 Lower Chute Assembly REP 22 5 5 10 Lower Chute P O PL 22 5 Item 9 11 022K73190 Pinch Roll REP 22 5 1 12 809E65931 Spring 13 Support Not Spared 14 Bracket Not Spared 15 Bracket Not Spared 16 130K93251 Compile Exit Sensor REP 22 5 3 17 807E13240 Gear 27T 18 Bracket Not Spared 19 130K8819...

Page 1102: ...Description 1 068K29930 Bracket 2 068K29940 Bracket 3 054K30600 Upper Chute Assembly REP 22 6 2 4 Upper Chute P O PL 22 6 Item 3 5 042E92241 Eliminator 6 022K72782 ENT Roll Assembly REP 22 6 1 7 031E97041 Arm 8 031E97020 Arm 9 413W66250 Ball Bearing 10 Spring Not Spared 11 042E92330 Eliminator 12 Guide Paper P O PL 22 6 Item 3 ...

Page 1103: ...P 22 7 1 2 055K30850 Connector Bracket 3 Harness Guide Not Spared 4 PWB Bracket Not Spared 5 Wire Harness Drive Not Spared 6 Wire Harness Stapler Not Spared 7 Wire Harness Interlock Not Spared 8 Wire Harness Front Sensor Not Spared 9 Wire Harness Compile Not Spared 10 Wire Harness Stacker Not Spared 11 Bracket Not Spared 12 110E97990 Finisher Front Interlock Switch ...

Page 1104: ...ared 6 Base Tray Not Spared 7 Base Bracket Not Spared 8 006K25031 Stacker Shaft Assembly REP 22 8 2 9 127K49420 Stacker Motor REP 22 8 3 10 Pulley 60 Not Spared 11 Worm Gear Not Spared 12 Gear 16T 32T Not Spared 13 Stud Not Spared 14 Bracket Not Spared 15 Bearing Not Spared 16 423W07354 Belt 17 Bracket Not Spared 18 930W00111 Stacker Stack Sensor 1 Q1 Sensor 2 Q2 REP 22 8 4 19 Actuator Not Spared ...

Page 1105: ...g 4 006K25020 Eject Shaft Assembly REP 22 9 6 5 Eject Shaft P O PL 22 9 Item 4 6 Spacer P O PL 22 9 Item 4 7 Pulley P O PL 22 9 Item 4 8 068K29830 Eject Set Clamp Motor Assembly REP 22 9 4 9 930W00111 Rear Tamper Home Sensor REP 22 9 5 10 Support P O item 8 11 423W26754 Belt 12 423W29554 Belt 13 023K91530 Eject Belt REP 22 9 3 14 Spring P O item 8 15 Eject Motor Set Clamp Motor P O item 8 16 Brack...

Page 1106: ...C Front Tamper Home Sensor REP 22 10 2 7 038E34860 Paper Guide 8 Bracket Not Spared 9 930W00212 Eject Home Sensor P O PL 22 10 Item 7 REP 22 10 3 Stack Height Sensor REP 22 10 4 10 962K42270 Wire Harness 11 Bracket P O PL 22 10 Item 10 12 Wire Harness P O PL 22 10 Item 10 13 038K88990 Tamper Guide Rear 14 068K30740 Front Rear Tamper Motor Assembly REP 22 10 1 15 Front Rear Tamper Motor P O PL 22 1...

Page 1107: ... of 5 Item Part Description 1 059K55690 H Transport Assembly REP 16 1 1 2 068K59492 Docking Plate Assembly 3 Docking Plate P O PL 23 1 Item 2 4 Side Guide P O PL 23 1 Item 2 5 Center Guide P O PL 23 1 Item 2 6 Thumb Screw Not Spared 7 Bracket 8 Plate Not Spared 9 SB Finisher Assembly Not Spared REP 16 2 1 ...

Page 1108: ...0 Left Cover 3 038E36420 Paper Guide 4 848K09320 Top Over Assembly 5 Lower Chute Assembly P O PL 23 1 Item 1 6 Lower Chute Assembly P O PL 23 2 Item 5 7 054K35261 Chute Assembly 8 026K81200 Thumb Screw 9 848E15160 Rear Cover 10 180K00390 Punch Assembly 2 3 Hole REP 16 1 2 180K00400 Punch Assembly 2 4 Hole REP 16 1 2 11 Dust Box P O PL 23 2 Item 10 12 Wire Harness Not Spared ...

Page 1109: ... Chute P O PL 23 3 Item 2 4 Pinch Spring P O PL 23 3 Item 2 5 Pinch Roller P O PL 23 3 Item 2 6 054K35243 Right Chute Assembly 7 Right Chute P O PL 23 3 Item 6 8 022E27660 Pinch Roller 9 809E76210 Pinch Spring 10 Top Cover P O PL 23 2 Item 4 11 003K15983 H Transport Counter Balance Assembly Left 12 H Transport Counter Balance Assembly Right P O PL 23 2 Item 4 13 809E76240 Spring 14 809E78940 Sprin...

Page 1110: ...port Front Cover Assembly 8 848E15151 H Transport Front Cover 9 921W41162 Gasket 10 Hinge P O PL 23 4 Item 7 11 Bracket P O PL 23 2 Item 6 12 Rear Frame Assembly P O PL 23 2 Item 6 13 127K57622 H Transport Motor REP 16 1 4 14 020E45330 Tension Pulley 15 020K15720 Pulley T43 16 020E45210 Pulley T43 17 Tension Bracket P O PL 23 2 Item 6 18 809E78950 Spring Tension 19 059K54480 Drive Roll 20 059K5507...

Page 1111: ...Motor Cover P O PL 23 2 Item 10 4 Sensor Bracket P O PL 23 2 Item 10 5 Punch Encoder Sensor P O PL 23 2 Item 10 6 Punch Home Sensor P O PL 23 2 Item 10 7 Encoder Gear Assembly P O PL 23 2 Item 10 8 Gear P O PL 23 2 Item 10 9 Motor Bracket P O PL 23 2 Item 10 10 Punch Top Cover P O PL 23 2 Item 10 11 Bracket P O PL 23 2 Item 10 12 Punch Frame Assembly P O PL 23 2 Item 10 13 Punch Box Set Sensor P O...

Page 1112: ...t Not Spared 7 Hinge Not Spared 8 848E15210 Rear Lower Cover REP 16 2 4 9 848E15221 Rear Upper Cover REP 16 2 3 10 848E15231 Connector Cover 11 848E15240 Stacker Lower Cover REP 16 2 7 12 LH Cover 13 Cover Not Spared 14 Spring Not Spared 15 848E22450 Foot Cover REP 16 2 6 16 801K30700 Booklet Assembly REP 16 3 2 17 826E09910 Thumb Screw 18 Upper Adjust Cover Not Spared 19 Lower Adjust Cover 20 Bas...

Page 1113: ...PL 23 7 Item 7 14 Carriage Tray Not Spared 15 050K61104 Stacker Tray REP 16 2 16 16 Shaft Not Spared 17 807E08990 Gear 18 020E37710 Pulley 19 146E90650 Encoder 20 809E56860 Spring 21 020E37720 Pulley T18 22 068K58303 Stacker Elevator Motor Assembly REP 16 2 15 23 Bearing P O PL 23 7 Item 22 24 020E44181 Pulley T60 25 Gear Z15 Z37 P O PL 23 7 Item 22 26 Motor Bracket P O PL 23 7 Item 22 27 Worm Sha...

Page 1114: ...mbly Not Spared 7 Bracket P O PL 23 8 Item 6 8 130E94940 Stapler Move Position Sensor 9 Stapler Move Motor Assembly Not Spared 10 Harness Guide P O PL 23 8 Item 16 11 Harness Support Guide P O PL 23 8 Item 16 12 Harness Guide P O PL 23 8 Item 16 13 Stapler Cover Not Spared 14 Clamp Not Spared 15 SCC Stapler Cartridge Not Spared 16 Stapler Unit Not Spared 17 Cable Band Not Spared 18 Harness Guide N...

Page 1115: ...Holder 12 Shaft Not Spared 13 809E79060 Spring 14 809E79080 Spring 15 006K86741 Guide Paper Shaft Assembly 16 Guide Paper Shaft P O PL 23 9 Item 15 17 Gear Z20 P O PL 23 9 Item 15 18 Shaft Not Spared 19 807E21420 Gear Z19 20 807E21400 Gear Z31 21 038E36490 Guide Paper Left Right 22 005E25820 Clutch 23 807E21970 Gear Z23 24 Stopper Not Spared 25 Bracket Front Not Spared 26 Bracket Rear Not Spared 2...

Page 1116: ...le Solenoid P O PL 23 10 Item 8 12 Eject Roller Assembly Not Spared 13 031K93770 Paddle Arm Assembly 14 Sub Paddle Arm Not Spared 15 423W08655 Belt 16 Sub Paddle P O PL 23 10 Item 13 17 Pulley P O PL 23 10 Item 13 18 Pulley P O PL 23 10 Item 13 19 Gear Pulley Z31 T20 Not Spared 20 Eject Pinch Roller Assembly Not Spared 21 Bearing P O PL 23 10 Item 20 22 059K55102 Eject Pinch Roller 23 Bracket P O ...

Page 1117: ... Sensor 2 Eject Clamp Home Sensor Set Clamp Home Sensor REP 16 2 9 17 130K72180 Stacker Height Sensor 2 Assembly 18 Bracket P O PL 23 11 Item 17 19 Eject Cover Switch P O PL 23 11 Item 37 20 Harness Guide Not Spared 21 120E29850 Gear Select Actuator 22 Eject Drive Bracket Assembly Not Spared 23 Bracket P O PL 23 11 Item 22 24 Bracket P O PL 23 11 Item 22 25 Shaft P O PL 23 11 Item 22 26 008E96770 ...

Page 1118: ... 930W00111 Front Tamper Home Sensor Rear Tamper Home Sensor REP 16 2 25 9 130E81600 Compile Tray No Paper Sensor REP 16 2 26 10 Spring P O PL 23 12 Item 1 11 Tamper Front Guide P O PL 23 12 Item 1 12 Tamper Rear Guide P O PL 23 12 Item 1 13 Compile Tray P O PL 23 12 Item 1 14 Paper Paddle Guide P O PL 23 12 Item 1 15 809E79000 Spring 16 Paper End Guide P O PL 23 12 Item 1 17 Paper Tray Guide P O P...

Page 1119: ...Transport Motor 2 068K58832 Tension Roller Assembly 3 809E78980 Spring 4 020E45340 Pulley T30 5 020E45570 Pulley T41 6 807E20890 Gear Pulley Z27 T30 7 007K98300 Gear 8 059K55080 Entrance Roller 9 059K55090 Exit Roller 10 Eject Belt REP 16 2 18 11 006K86812 Paddle Shaft Assembly 12 033E92850 Cyclone Paddle 13 Paddle Shaft P O PL 23 13 Item 11 ...

Page 1120: ... O PL 23 14 Item 6 8 105E18000 Static Eliminator 9 Paper Guide P O PL 23 14 Item 6 10 130K88311 Compiler Exit Sensor Finisher Entrance Sensor 11 054K35555 Exit Lower Chute Assembly 12 Exit Lower Chute P O PL 23 14 Item 11 13 059K56321 Pinch Roll Assembly 14 Spring P O PL 23 14 Item 13 15 Pinch Roll P O PL 23 14 Item 13 16 Chute Assembly Not Spared 17 Lower Chute P O PL 23 14 Item 16 18 Upper Chute...

Page 1121: ... PL 23 14 Item 2 10 Frame P O PL 23 14 Item 21 11 Front Cover P O PL 23 14 Item 21 12 Bracket P O PL 23 14 Item 21 13 Folder Knife Motor Assembly P O PL 23 14 Item 21 14 Motor Bracket P O PL 23 15 Item 13 15 Folder Knife Motor P O PL 23 15 Item 13 16 Folder Home Sensor P O PL 23 15 Item 13 17 Cam Shaft Assembly P O PL 23 14 Item 21 18 Guide P O PL 23 14 Item 21 19 Gear T28 T8 P O PL 23 14 Item 21 ...

Page 1122: ...red 5 Harness Guide Not Spared 6 Magnet Not Spared 7 015K78041 Gasket Plate Assembly 8 Wire Harness Not Spared 9 Wire Harness Not Spared 10 Wire Harness Not Spared 11 Wire Harness Not Spared 12 Wire Harness Not Spared 13 962K60480 Wire Harness 14 Wire Harness Not Spared 15 Wire Harness Not Spared 16 962K60511 Power Cable Not Spared 17 105E17550 Finisher LVPS REP 16 2 22 18 Bracket Not Spared 19 11...

Page 1123: ...Part Description 1 Frame Assembly REF PL 23 21 2 Booklet Stapler Assembly REF PL 23 18 3 848E15321 Front Cover REP 16 3 3 4 848E15332 Rear Cover REP 16 3 4 5 848E15340 Top Cover REP 16 3 5 6 848E15350 Side Cover 7 848E15361 PWB Cover REP 16 3 6 8 848K09340 Left Cover REP 16 3 7 9 Harness Guide Not Spared ...

Page 1124: ...L 23 18 Item 4 11 Sensor Bracket Assembly P O PL 23 18 Item 1 12 Sensor Bracket P O PL 23 18 Item 11 13 930W00111 Booklet Stapler Move Home Sensor Booklet Stapler Move Position Sensor 14 Rear Rack Gear Not Spared 15 Carriage Assembly Not Spared 16 Carriage P O PL 23 18 Item 15 17 Core P O PL 23 18 Item 15 18 Core Not Spared 19 Front Rack Gear Not Spared 20 848E15400 Motor Cover 21 032K05221 Harnes...

Page 1125: ...em 1 4 Bracket P O PL 23 19 Item 1 5 054K35272 Chute 6 Sub Chute P O PL 23 19 Item 1 7 Support P O PL 23 19 Item 1 8 Spring P O PL 23 19 Item 1 9 Exit Sub Chute P O PL 23 19 Item 1 10 Spring P O PL 23 19 Item 1 11 Front Cover P O PL 23 19 Item 1 12 848E15421 Lower Cover 13 Booklet Stapler Assembly P O PL 23 19 Item 1 REP 16 3 8 14 Wire Harness P O PL 23 19 Item 1 15 Guide P O PL 23 19 Item 1 16 Bo...

Page 1126: ...1 4 Bracket P O PL 23 20 Item 1 5 054K35282 Chute 6 Sub Chute P O PL 23 20 Item 1 7 Support P O PL 23 20 Item 1 8 Spring P O PL 23 20 Item 1 9 Sub Chute P O PL 23 20 Item 1 10 Spring P O PL 23 20 Item 1 11 Front Cover P O PL 23 20 Item 1 12 848E15421 Lower Cover 13 Booklet Stapler Assembly P O PL 23 20 Item 1 REP 16 3 8 14 Wire Harness P O PL 23 20 Item 1 15 Guide P O PL 23 20 Item 1 16 Booklet St...

Page 1127: ...E12970 Booklet Stapler Safety Switch 3 Bracket P O PL 23 21 Item 1 4 960K32541 Booklet PWB REP 16 3 1 5 Wire Harness Not Spared 6 Wire Harness Not Spared 7 Wire Harness Not Spared 8 Booklet Stapler Cover Switch Assembly Not Spared 9 Bracket P O PL 23 21 Item 8 10 Booklet Stapler Cover Switch P O PL 23 21 Item 8 11 Plate Not Spared 12 962K60531 Wire Harness 13 962K60540 Wire Harness ...

Page 1128: ...ip 2 AM 354W21251 E Clip 2 AN 354W21278 E Clip 3 AP 354W24251 E Clip 4 AQ 354W24254 KL Clip 4 AR 354W24278 E Clip 4 AS 354W26278 E Clip 5 AT 354W27251 E Clip 6 AU 354W27254 KL Clip 6 AV 354W28278 E Clip 7 AW 354W27278 E Clip 6 AX 354W29251 E Clip 8 AY 354W29278 E Clip 8 AZ 251W21278 Washer T 05 3 BA 113W27651 Screw M3 x 6 BB 112W27659 Screw M3 x 6 BC 113W16088 Screw M2 x 10 BD 113W20688 Screw M2 5...

Page 1129: ...February 2008 5 110 WorkCentre 5225 5230 Common Hardware Launch Version Parts List ...

Page 1130: ...February 2008 5 111 WorkCentre 5225 5230 Common Hardware Parts List Launch Version ...

Page 1131: ...February 2008 5 112 WorkCentre 5225 5230 Common Hardware Launch Version Parts List ...

Page 1132: ...February 2008 5 113 WorkCentre 5225 5230 Common Hardware Parts List Launch Version ...

Page 1133: ...February 2008 5 114 WorkCentre 5225 5230 Common Hardware Launch Version Parts List ...

Page 1134: ...February 2008 5 115 WorkCentre 5225 5230 Common Hardware Parts List Launch Version ...

Page 1135: ...February 2008 5 116 WorkCentre 5225 5230 Common Hardware Launch Version Parts List ...

Page 1136: ...February 2008 5 117 WorkCentre 5225 5230 Common Hardware Parts List Launch Version ...

Page 1137: ...February 2008 5 118 WorkCentre 5225 5230 Common Hardware Launch Version Parts List ...

Page 1138: ...ruary 2008 5 119 WorkCentre 5225 5230 Parts List Launch Version Part Number Index The Part Number Index Table has been deleted from the EDOC Use SearchLite to search for Part Numbers and Part Descriptions ...

Page 1139: ...February 2008 5 120 WorkCentre 5225 5230 Launch Version Parts List ...

Page 1140: ... Program 6 134 Test Pattern Print 6 135 Webpage Administrator Password 6 137 Center Tray Offsetting 6 138 E Mail Icon 6 138 FAX Output Separation 6 139 General Procedures GP 1 Intermittent Problem RAP 6 141 GP 2 Fax Diagnostics 6 142 GP 3 Resetting the Administrator Password 6 144 GP 4 Replacing Billing PWBs 6 145 GP 5 Printing Reports 6 146 GP 6 Special Boot Modes 6 147 GP 7 Country Code Setting ...

Page 1141: ...February 2008 6 2 WorkCentre 5225 5230 Launch Version General Procedures ...

Page 1142: ...outines 1 Press the Machine Status button on the Control Panel 2 Select the Tools tab on the UI 3 Under Features column use the down arrow and scroll to and select Maintenance Diagnostics 1 The following Diagnostics Routines can be accessed from the UI screen Figure 1 a NVM Read Write Follow the instructions on the screen If one or more NVM locations is changed the machine will reboot upon exit b ...

Page 1143: ... the required report and press the Start button The selected report will be printed Exiting UI Diagnostics CAUTION Ensure that the machine is not inadvertently left in UI Diagnostics There are three ways to exit from UI Diagnostics Switch the power off and on Perform the following Press Close to exit any of the service screens that were opened When the System Settings screen is displayed press Exi...

Page 1144: ...ports tab on the display 4 Select the Print Reports List button 5 Select the Jam Report button 6 Press the Start button to print Jam Report Failure Report Purpose To display the frequency of failures Print Contents Perform following to print Failure Report 1 Enter UI Diagnostics UI Diagnostic Mode 2 Press the Machine Status button on the Control Panel 3 Select the Billing Meter Print Reports tab o...

Page 1145: ...ry Print Contents Perform following to print Shutdown Report 1 Enter UI Diagnostics UI Diagnostic Mode 2 Press the Machine Status button on the Control Panel 3 Select the Billing Meter Print Reports tab on the display 4 Select the Print Reports List button 5 Select the Shutdown Report button 6 Press the Start button to print Shutdown Report ...

Page 1146: ...T IIT Controller Chain Number Allocation ESS IF IOT 740 Recycle IOT 740 Billing IOT 740 Drive IOT 741 NOHAD IOT 741 PH IOT 740 742 760 EXIT IOT 740 742 764 Tray IOT 742 Fuser IOT 744 ROS IOT 749 Process Control IOT 740 751 752 753 Xero IOT 740 751 CRU IOT 751 Finisher IOT 763 764 DADF IIT 711 IISS DADF IIT 710 IISS IIT 715 IISS Config IIT 719 Common Controller 700 Meter Counter Controller 720 Stor...

Page 1147: ...Controller is free to use 0 0 99 1 Not available 740 028 The Area 7 that Controller is free to use 0 0 99 1 Not available 740 029 The Area 8 that Controller is free to use 0 0 99 1 Not available 740 030 The Area 9 that Controller is free to use 0 0 99 1 Not available 740 031 The Area 10 that Controller is free to use 0 0 99 1 Not available 740 062 Firmware Download Status 1 0 254 For the firmware ...

Page 1148: ...Paper LEAD REGI ADJUSTMENT 33 0 66 0 363mm Image input is delayed when Set Value is increased 742 012 TRAY2 for Heavyweight2 Paper REGI LOOP TIMER 24 0 66 0 435mm Loop increases when Set Value is increased 742 015 The Timer which turns OFF TACL 87 37 137 3 0ms Not available 742 018 The Timer which turns ON TACL 11 0 41 3 0ms Not available 742 027 LEAD REGI ADJUSTMENT ALL TRAY 26 0 66 0 2175mm Imag...

Page 1149: ...t available 760 013 DUP A3 Group LEAD REGI ADJUSTMENT 10 0 16 0 363mm Image input is delayed when Set Value is increased 760 014 DUP A4S Group LEAD REGI ADJUSTMENT 10 0 16 0 363mm Image input is delayed when Set Value is increased 760 015 DUP A4L Group LEAD REGI ADJUSTMENT 10 0 16 0 363mm Image input is delayed when Set Value is increased 760 016 TRAY1 for Heavyweight1 Paper LEAD REGI ADJUSTMENT 3...

Page 1150: ... TIMER 33 0 66 0 363mm Loop increases when Set Value is increased 760 037 TRAY1 for Heavyweight4 Paper REGI LOOP TIMER 24 0 66 0 363mm Loop increases when Set Value is increased 760 038 TRAY2 4 HCF for Heavyweight4 Paper REGI LOOP TIMER 24 0 66 0 363mm Loop increases when Set Value is increased 760 039 MPT for Heavyweight4 Paper REGI LOOP TIMER 15 0 66 0 363mm Loop increases when Set Value is incr...

Page 1151: ...ned off or IOT resets 742 014 Tray1 First digit of length of Universal size 0 4 100mm This is a temporary value specified from Controller It is cleared when the power supply is turned off or IOT resets 742 014 Tray1 Last two digits of length Universal size 0 99 1mm 742 016 Tray2 Width of Universal size paper 90 247 1mm 90 247 140mm 297mm This is a temporary value specified from Controller It is cl...

Page 1152: ... 191 deg C 744 136 FSR WU STRT T70 From V113700 59 0 80 1 deg C Nominal 59 deg C 744 180 Fuser Flicker Lamp On TM 7 0 99 1 5ms Nominal 10 5 ms 744 181 Fuser Flicker Lamp Off TM 13 0 99 1 5ms Nominal 19 5 ms 744 182 Fuser Lamp Change t8 15 0 99 40ms Wave Control Time For Flicker Precycle Cycle 600ms 744 183 Fuser Lamp Change t9 30 0 99 40ms Wave Control Time For Flicker Stby 1200ms 744 184 Fuser La...

Page 1153: ... Remarks 749 001 ALL TRAY LASER SIDE REGI ADJUSTMENT 50 1 99 0 254mm Not available 749 002 TRAY1 LASER SIDE REGI ADJUSTMENT 50 1 99 0 254mm Not available 749 003 TRAY2 LASER SIDE REGI ADJUSTMENT 50 1 99 0 254mm Not available 749 004 TRAY3 LASER SIDE REGI ADJUSTMENT 50 1 99 0 254mm Not available 749 005 TRAY4 LASER SIDE REGI ADJUSTMENT 50 1 99 0 254mm Not available 749 006 HCF LASER SIDE REGI ADJUS...

Page 1154: ...41 Current Temperature deg C 0 99 1 Not available 752 725 First 2Digits of LD2 00 19 1 Not available 752 725 Last 2Digits of LD2 00 99 1 752 747 Barcode LD_Ref 77 0 99 1 Default value that is the coefficient of Barcode LD 752 747 Barcode LD_Ref 0 0 2 1 752 748 Barcode LD_H 78 0 99 1 Maximum value that is the coefficient of Barcode LD 752 748 Barcode LD_H 0 0 2 1 752 749 Barcode LD_L 76 0 99 1 Mini...

Page 1155: ...CRUM Country 0 0 1 1 Not available 753 612 Toner Refill Rate mg s 22 0 254 1 Not available 753 619 Toner Empty Status 0 0 4 1 Not available 753 645 PreNear Threshold Value Threshold Value of Remaining Toner 114 0 254 1 Not available 753 673 Remaining Toner 0 200 1 Not available 753 705 Flag indicating CRU Layer Formation Complete 0 0 1 1 Not available 753 716 ATC Code ATC Sensor Properties 55 0 99...

Page 1156: ...value 67 0 100 1 Valid when BCR Iac control change is On the value is 1 Min 0 1 30 mA Max 100 1 6 mA init 67 1 55 mA 751 884 BCR Iac Output C UNDER Temperature is from 11deg C to less than 20deg C The number of drum cycles is less than the thresh old value 50 0 100 1 Valid when BCR Iac control change is On the value is 1 Min 0 1 30 mA Max 100 1 6 mA init 50 1 45 mA 751 885 BCR Iac Output C OVER Te...

Page 1157: ... Cycle 12 1 254 0 5 kHz Sets the timing the number of Drum cycles until Drum Life End to display a Warning Initial value 6 0 kHz Only a value that is smaller than the value for Drum Life Pre Warning can be entered 751 041 Toner Disp Time 0 0 255 TONER Dispense motor driving time the 0th byte 751 041 Toner Disp Time 1 0 255 TONER Dispense motor driving time the 1st byte 751 041 Toner Disp Time 2 0 ...

Page 1158: ...6 mm 763 617 NVM_S_Stpl_Full_Stack_Pos_Encoder_L_Size 50 1 135 Full stack positional Encoder limitation during single staple mode or single staple unsta ple mode for large size paper paper length 216 mm 763 618 NVM_D_Stpl_Full_Stack_Pos_Encoder_S_Size 50 1 135 Full stack positional Encoder limitation during dual staple mode or single staple unsta ple dual staple mode for small size paper paper len...

Page 1159: ...mit 60 1 200 Maximum number of sheets allowed in the Stacker during booklet staple mode 763 638 NVM_Bklt_Unstaple_Stack_Sheet_Limit 50 1 200 Maximum number of sheets allowed in the Stacker during booklet unstaple mode 763 639 NVM_Puncher_Near_Full_Count_Num_24 1 2 Digit 0 0 99 Sheet count when punch rubbish warning is declared valid when NVM 763 605 5 763 639 NVM_Puncher_Near_Full_Count_Num_24 3 4...

Page 1160: ... folding operation paper length 364 0 B4 763 660 NVM_Skew_Adjust_Pulse_B4_More 20 0 255 1 pulse Allows the Transport Motor to perform a skew correction during a folding operation Adjusts the output pulse from TransportEnt Snr On to start XportMot emergency stop paper length or 364 0 B4 763 661 NVM_Skew_Adjust_Pulse_B4_Less 20 0 255 1 pulse Allows the Transport Motor to perform a skew correction du...

Page 1161: ...0 1 Mix Full Stack detect 0 Not detected 1 Detected 763 680 NVM_Puncher_Dust_Count 1 2 Digit 0 0 99 The number of sheets required to generate a Puncher Rubbish Full message 763 680 NVM_Puncher_Dust_Count 3 4 Digit 0 0 99 763 680 NVM_Puncher_Dust_Count 5 6 Digit 0 0 6 763 684 NVM_Num_Of_Stack_Tray_Sheets 1 2 Digit 0 0 99 Number of output sheets for Full detection 763 684 NVM_Num_Of_Stack_Tray_Sheet...

Page 1162: ...Set_Clamp_Count_Lower 5 6 Digit 0 0 6 763 694 Ex_Total_Set_Clamp_Count_Upper 1 2 Digit 0 0 99 Set Clamp operating frequency upper value Total Set Clamp operating frequency upper value x 65535 lower value 763 694 Ex_Total_Set_Clamp_Count_Upper 3 4 Digit 0 0 99 763 694 Ex_Total_Set_Clamp_Count_Upper 5 6 Digit 0 0 6 763 695 Ex_Elevator_Mot_Up_Count_Lower 1 2 Digit 0 0 99 Elevator Motor UP operation f...

Page 1163: ...ely notice 1 Immediately notice 763 717 NVM_Bklt_Mix_Full_Job_End_Chk_Encoder_Cnt 6 1 255 Mix Full Detection Encoder position setting when a booklet job ends booklet staple or unstaple mode 763 718 NVM_Tray_Full_Clear_Encoder_Cnt 6 1 255 Position at which Tray Encoder is cleared for Full Mix Full StackerTrayFull 763 719 NVM_Encoder_Cnt_Tim 10 0 10 10 ms Increase the Encoder count time after the St...

Page 1164: ...erating Can be set with NVM 736 746 booklet job and length of paper 364 0 B4 763 736 NVM_Book_Lrg_Sub_Pdl_Sol_Intvl_Tim 3 4 Digit 0 0 2 1 ms 763 737 Unused NVM_Set_Clmp_Book_Off_Tim 100 0 200 Unused The amount of time to retain the status of Set Clamp Goback when a booklet uses large size paper Usage 170 NVM_Set_Clmp_Book_Escape_Keep_Tim initial ize 270 ms 763 738 Unused NVM_Set_Clmp_Book_Escape_K...

Page 1165: ...3 9 mm sec 6 403 0 mm sec 763 751 NVM_Stk_Eject_Unstpl_Exit_Speed_2 5 1 6 Exit speed of the Eject Motor for small size paper paper length Letter L for sheets 4 6 of the set during Stacker unstaple job mode 1 160 7 mm sec 2 209 1 mm sec 3 257 7 mm sec 4 301 5 mm sec 5 353 9 mm sec 6 403 0 mm sec 763 752 NVM_Stk_Eject_Unstpl_Exit_Speed_3 3 1 6 Exit speed of the Eject Motor for small size paper paper...

Page 1166: ... 2 Digit 50 0 99 The number of sheets required to generate a Puncher Rubbish Full message 2 3 hole punch Effective when NVM 763 605 is 5 763 773 NVM_Puncher_Full_Count_Num_233 3 4 Digit 7 0 15 763 774 NVM_Puncher_Full_Count_Num_SW4 1 2 Digit 75 0 99 The number of sheets required to generate a Puncher Rubbish Full message 6 hole punch Effective when NVM 763 605 is 5 763 774 NVM_Puncher_Full_Count_N...

Page 1167: ...ple job mode 1 160 7 mm sec 2 209 1 mm sec 3 257 7 mm sec 4 301 5 mm sec 5 353 9 mm sec 6 403 0 mm sec 763 786 NVM_Stk_Eject_Dual_Stpl_Exit_Speed_M1 6 1 6 Exit speed of the Eject Motor for medium size paper paper length Letter L 13 inches for sheets 1 9 during dual staple job mode 1 160 7 mm sec 2 209 1 mm sec 3 257 7 mm sec 4 301 5 mm sec 5 353 9 mm sec 6 403 0 mm sec 763 787 Ex_Booklet_Fold_Coun...

Page 1168: ...rite_Count_Upper 3 4 Digit 0 0 99 763 799 NVM_Write_Count_Upper 5 6 Digit 0 0 6 Table 13 SB Finisher Chain link Name Default Range 1 Count Remarks Table 14 Finisher Chain link Name Default Range 1 Count Remarks 764 100 Mix Stack Enable Disable 0 0 1 0 Enable mix size stack is detected 1 Disable mix size stack is not detected 764 101 Maximum Set Count 50 0 100 Maximum number of document sets that c...

Page 1169: ...f Feed Capacity 8 Digits 0 0 99 1 Only 0 clearance is possible in the write mode 0 clearance means all byte changes to 0 at the same time 954 800 Tray1 First Two Digits of Feed Capacity 8 Digits 0 0 3 1 Only 0 clearance is possible in the write mode 0 clearance means all byte changes to 0 at the same time 954 801 Tray2 Last Two Digits of Feed Capacity 8 Digits 0 0 99 1 Only 0 clearance is possible...

Page 1170: ...Digits of Feed Capacity 8 Digits 0 0 99 1 Only 0 clearance is possible in the write mode 0 clearance means all byte changes to 0 at the same time 954 805 MSI First Two Digits of Feed Capacity 8 Digits 0 0 3 1 Only 0 clearance is possible in the write mode 0 clearance means all byte changes to 0 at the same time 954 807 Last Two Digits of Fuser Discharging Number 8 Digits 0 0 99 1 Only 0 clearance ...

Page 1171: ...ead Registration Correction for Side 2 of L sized documents 250 217 283 Lead registration correction value for Side 2 of L sized documents Unit step L sized paper with a length between 246 0mm and 460 0mm in the slow scan direction 710 600 Size Mismatch Jam Detection Setting Applicable only in Simplex mode 1 1 2 1 Size Mismatch Jam Detection On 2 Size Mismatch Jam Detection Off 710 601 Alternate S...

Page 1172: ...Lamp ON Time 1 1 60 Lamp ON time setting unit sec 715 030 IIT Failure Part Diagnosis 0 0 65535 By writing 1 diagnosis for IIT failed part starts The numbers of failed parts that are predicted to read this NVM are displayed after the failed parts diagnosis ends When Fail occurs during the failed parts diagnosis Fail code is recorded in this NVM and the failed parts diagnosis ends Even when 1 is ent...

Page 1173: ...ue 2dot increment in CVT Factory Settings 715 081 CVT FS Offset Side4 4 210 120 0 240 Fast Scan Direction Regi Correction Value 2dot increment in CVT Factory Settings 715 082 CVT FS Offset Side3 5 214 9 215 9 120 0 240 Fast Scan Direction Regi Correction Value 2dot increment in CVT Factory Settings 715 083 CVT FS Offset Side4 5 214 9 215 9 120 0 240 Fast Scan Direction Regi Correction Value 2dot i...

Page 1174: ...shipment is applied 715 282 CCD Calib Y Scan Red 0 0 1023 CCD Calibration Red at the time of scanning Y patch reflectance LSB Recorded at shipment 715 283 CCD Calib Y Scan Green 0 0 1023 CCD Calibration Green at the time of scanning Y patch reflectance LSB Recorded at shipment 715 284 CCD Calib Y Scan Blue 0 0 1023 CCD Calibration Blue at the time of scanning Y patch reflectance LSB Recorded at sh...

Page 1175: ...ADF 8 to 11 bits CVT or machines with DADF duplex copy 715 552 TX_BW_Copy BGR AE Level 0 0 4095 Removal amount is the value 0 to 15 X 3 8 bit conversion For 10 bit conversion the value 0 to 15 X 12 Last 0 to 3 bits Platen 4 to 7 bits CVT or machines with DADF 8 to 11 bits CVT or machines with DADF duplex copy 715 553 TX_CL_Copy BGR AE Level 0 0 4095 Removal amount is the value 0 to 15 X 3 8 bit co...

Page 1176: ...mm increments for AES parameter calculation 715 619 RAE Upper Limit 1 of SS Enlargement Correction Value for Adjusting AE Parameter 4000 0 4000 Slow Scan Detection Max range 0 1 increments for RAE 715 620 MAE Upper Limit 1 of SS Enlargement Correction Value for Adjusting AE Parameter 4000 0 4000 Slow Scan Detection Max range 0 1 increments for MAE 715 621 HAE Upper Limit 1 of SS Enlargement Correc...

Page 1177: ...Paper 273 0 4095 0 Strength Level 0 standard 1 Strength Level 1 2 Strength Level 2 3 Strength Level 3 4 Strength Level 4 5 15 and above Strength Level 0 standard 0bit 3bit Platen 4bit 7bit CVT or DADF 8bit 11bit CVT or DADF 2 Sided Copy 715 638 TP_CL_Copy Removal Level of AE 0 0 4095 0 Strength level 0 standard 1 Strength level 1 2 Strength level 2 3 Strength level 3 4 Strength level 4 5or more St...

Page 1178: ...er of this NVM 0 to 4 When the result is level 4 or higher the level is 4 Also applies to removal level of PreIPS EAER_DAT 715 647 TP_CL_Contone Offset Level of AE 0 0 4095 0 Strength level 0 standard 1 Strength level 1 2 Strength level 2 3 Strength level 3 4 Strength level 4 5or more Strength level 0 standard 0 to 3 bits Platen 4 to 7 bits CVT or machines with DADF 8 to 11 bits CVT or machines wi...

Page 1179: ...s calculated by dividing the set value by 64 Values between 0 and 64 can be set 0 is handled as 64 715 693 BW PH Lighter2 Density 0 0 64 Fine adjustment for density Coefficient value is calculated by dividing the set value by 64 Values between 0 and 64 can be set 0 is handled as 64 715 694 BW PH Lighter1 Density 0 0 64 Fine adjustment for density Coefficient value is calculated by dividing the set...

Page 1180: ...ree 280 0 360 The value can be set in 1 degree C increments 715 800 IISS DADF Communication Fail Overall Total 0 0 65535 Accumulative Fail Counter value Write not permitted 715 801 IISS DADF Communication Fail Since Reset 0 0 65535 Accumulative Fail Counter value since it was last reset Write not permitted 715 802 IISS Controller Communication Fail Overall Total 0 0 65535 Accumulative Fail Counter...

Page 1181: ...ve Fail Counter value Write not permitted 715 835 IPS YATA Connection Fail Since Reset 0 0 65535 Accumulative Fail Counter value since it was last reset Write not permitted 715 836 EXT YATA Connection Fail Overall Total 0 0 65535 Accumulative Fail Counter value Write not permitted 715 837 EXT YATA Connection Fail Since Reset 0 0 65535 Accumulative Fail Counter value since it was last reset Write n...

Page 1182: ...d MF CSP SP is allo cated 0x09 700 061 Fax Card Available 2 0 0 Normal 1 Error 2 Not installed 700 064 Fax Card Available for Ch0 0 None 0 1 0 None 1 Available Implemented on Host Only automatic detection is necessary for Fax card 700 071 USB User Buffer Size 64KB 64 1024 64KB 1MB 32KB increments Unit Kbyte 700 073 Page Memory Size 64 256 bytes Auto Set 700 075 ART User Buffer Size 32KB 32 2048 32...

Page 1183: ...0 135 Job Complete Tone without Copy 2 Normal 0 3 0 Off 1 Soft 2 Normal 3 Loud 700 136 Error Alert Tone 0 Off 0 3 0 Off 1 Soft 2 Normal 3 Loud For P Models there is no volume adjustment Any set ting of soft normal or loud means On 700 137 Job Incomplete Tone 2 Normal 0 3 0 Off 1 Soft 2 Normal 3 Loud 700 138 Ready Tone 2 Normal 0 3 0 Off 1 Soft 2 Normal 3 Loud 700 139 Toner Empty Alert Tone 2 Norma...

Page 1184: ...den 056 Belgium 040 Aus tria 620 Portugal 246 Finland 208 Denmark 578 Norway 300 Greece 372 Ireland 036 Australia 554 New Zealand 360 Indonesia 702 Singapore 458 Malaysia 608 Philippines 764 Thailand 344 Hong Kong 704 Vietnam 392 Japan 158 Taiwan 410 Korea Mexico 484 Chile 152 Argentina 032 Venezuela 862 Columbia 170 Peru 604 India 356 Egypt 818 South Africa 710 Turkey 792 Russia 643 Czech Republi...

Page 1185: ...State 2 Byte RFC2790 0 0 1 1 Enable 2 byte operation RFC2790 0 Disable 2 byte operation RFC1514 700 211 Operation Permission Job Cancel 0 0 1 0 Not restricted 1 Restricted KO System Administrator only 700 212 Auth Mode 0 0 3 0 None 1 Local 2 Remote 3 CA Convenience Authentication 700 213 Auth Pathway Access Service Feature 0 0 1 0 Not restricted 1 Restricted 700 214 Auth Pathway Access Job Status ...

Page 1186: ... ASCII 700 306 SEEPROM Serial 6th digit Alphanumerics ASCII 700 307 SEEPROM Serial 7th digit Alphanumerics ASCII 700 308 SEEPROM Serial 8th digit Alphanumerics ASCII 700 309 SEEPROM Serial 9th digit Alphanumerics ASCII 700 310 SEEPROM Serial 10th digit Alphanumerics ASCII 700 311 Battery Backup SRAM Serial 1st digit Alphanumerics ASCII 700 312 Battery Backup SRAM Serial 2nd digit Alphanumerics ASC...

Page 1187: ...n Paper Size Group 1 5 1 Japan 2 NA North America 3 EU 4 AP 5 SA South America Factory set value SEEPROM 700 402 Paper Size Group SEEPROM Set for each region 1 5 1 Japan 2 NA North America 3 EU 4 AP 5 SA South America 700 404 802 1x Authentication Enable 0 0 1 0 Disable 1 Enable 700 405 802 1x Authentication Type 0 0 2 0 EAP_MDS 1 EAP_MSCHAPv2 2 EAP_PEAP_MSCHAPv2 700 406 802 1x Authentication User...

Page 1188: ...to gain access to the system 255 character string with null termination 700 419 Xerox Secure Access Title Default Login 63 character string with null termination 700 420 Download Disable Flag 0 Allow 0 1 0 Allow 1 Prohibit 700 421 Product ID 1 of Download File NULL ASCII 700 422 Product ID 2 of Download File NULL ASCII 700 423 Product ID 3 of Download File NULL ASCII 700 424 Product ID 4 of Downlo...

Page 1189: ...700 501 iFAX to E mail Via Box Enable 0 0 1 1 On 0 Off 700 502 Auto Doc Delete From Box 0 Do not auto delete 0 1 1 Auto delete 0 Do not auto delete 700 503 Pass Days of Auto Doc Delete From Box 7 1 14 1 14 days 700 504 Hour at Auto Doc Delete From Box 3 3 A M 0 23 0 23 hours 700 505 Minute at Auto Doc Delete From Box 0 0 59 0 59 minutes after the hour 700 506 Doc Delete From Box After Client Pull ...

Page 1190: ...00 567 KDC FQDN 2 Null Can be entered in FQDN IPv4 IPv6 literal format The character string shall be null termi nated Restrictions Only 1 byte alphanumerical characters 1 byte hyphens and dots used in the address as separators and colons can be used 1 byte hyphens cannot be used at the beginning or the end of the character string 700 568 KDC Realm Name 2 Null Characters in 64 bytes or below 700 58...

Page 1191: ...i nated Restrictions Only 1 byte alphanumerical characters 1 byte hyphens and dots used in the address as separators and colons can be used 1 byte hyphens cannot be used at the beginning or the end of the character string 700 618 Netauth KDC Info Server Name for Backup 3 Null Can be entered in FQDN IPv4 IPv6 literal format The character string shall be null termi nated Restrictions Only 1 byte alp...

Page 1192: ...N IPv6 address literal format IPv4 literal for mat The character string shall be null terminated Restrictions when specifying NetBIOS host name the following 15 characters cannot be used Entry is prohibited if space is designated either at the end or beginning of the character string or if the character string consists of period only The maximum number of bytes shall be 16 including null character...

Page 1193: ...ed either at the beginning or the end of the character string 700 646 Netauth SMB Info Server SMB Name 5 Null One of the following can be entered FQDN IPv6 address literal format IPv4 literal for mat The character string shall be null terminated Restrictions when specifying NetBIOS host name the following 15 characters cannot be used Entry is prohibited if space is designated either at the end or ...

Page 1194: ...6 DADF Lead Registration Adjustment Side2 50 0mm sec 129 0 214 0 0458mm Initial value 0mm 129 pulse 5 9mm 129 pulse 3 9mm 85 pulse 711 017 DADF Lead Registration Adjustment Side2 66 7mm sec 129 0 214 0 0458mm Initial value 0mm 129 pulse 5 9mm 129 pulse 3 9mm 85 pulse 711 018 DADF Lead Registration Adjustment Side2 75 0mm sec 129 0 214 0 0458mm Initial value 0mm 129 pulse 5 9mm 129 pulse 3 9mm 85 p...

Page 1195: ... pulse 5 8mm 126 pulse Tail Edge adjustment Lead Registration adjustment value Tail Edge fine adjustment value 711 047 DADF Tail Edge Fine Adjustment Side2 100 0mm sec 129 0 255 0 0458mm Initial value 0mm 129 pulse 5 9mm 129 pulse 5 8mm 126 pulse Tail Edge adjustment Lead Registration adjustment value Tail Edge fine adjustment value 711 048 DADF Tail Edge Fine Adjustment Side2 133 3mm sec 129 0 25...

Page 1196: ...Maximum 5 50 Minimum 0 0 0 1 increments Adjusts only Top Speed for Feed Motor 711 080 T A Roll Transport Speed Adjustment Side2 37 5mm sec 0 0 50 0 001 Initial value 0 0 Maximum 5 50 Minimum 0 0 0 1 increments Adjusts only Top Speed for Feed Motor 711 081 T A Roll Transport Speed Adjustment Side2 50 0mm sec 0 0 50 0 001 Initial value 0 0 Maximum 5 50 Minimum 0 0 0 1 increments Adjusts only Top Spe...

Page 1197: ... Size Detection Auto Correction Function Original Size Correc tion Value 5mm 711 200 Position Adjustment for Pre Regist End Position Original Lead Edge Eject Amount from Regi Roll in x2 Pulse Increments 8 0 16 0 6249mm Initial value 0mm 0 pulse 5 0mm 80 pulse 5 0mm 80 pulse 10 pulse incre ments This value also applies to Scan Position Transport Time 711 201 Position Adjustment for Feed Motor Off S...

Page 1198: ...Combine Adjustment Value Data 9 0 0 255 Adjustment Value Data 9 sent to IIT during ADF IIT Combine 711 279 ADF IIT Combine Adjustment Value Data 10 0 0 255 Adjustment Value Data 10 sent to IIT during ADF IIT Combine 711 280 ADF IIT Combine Adjustment Value Data 11 0 0 255 Adjustment Value Data 11 sent to IIT during ADF IIT Combine 711 281 ADF IIT Combine Adjustment Value Data 12 0 0 255 Adjustment...

Page 1199: ...99999 0 19 999 999 720 010 Master FAX Full Color Counter 0 19999999 0 19 999 999 720 011 Master FAX B Counter 0 19999999 0 19 999 999 720 046 Master Large Size B Counter 0 19999999 0 19 999 999 720 047 Master Large Size Color Counter 0 19999999 0 19 999 999 720 052 Billing Type STANDARD 0 0 2 STANDARD 0 CUSTOM1 1 CUSTOM2 2 720 053 Master Modal Color Counter 0 19999999 0 19 999 999 720 054 Master M...

Page 1200: ...ndard 0 IEEE P1284 0 1 0 IEEE P1284 1 Centronics 770 010 Ethernet Transfer Rate 127 Auto 1 127 127 Auto 17 10BASE T Half Duplex 18 100BASE TX Half Duplex 33 10BASE T Full Duplex 34 100BASE TX Full Duplex 770 011 JBA 2004 Extensions 0 0 1 0 Not supported 1 Operates by expansion mode 770 012 Bonjour Port Enable 1 0 1 0 Disable 1 Enable 770 020 TokenRing Transfer Rate 4 1 4 Auto 4 4MB s 1 16MB s 2 10...

Page 1201: ...0 Non Spool 1 Spool 770 085 SMB Transport Protocol 6 Both 2 6 2 TCP IP 4 NetBeui 6 Both 770 087 Timeout of BMLinkS Discovery 5 1 255 1 to 255 seconds 770 088 Max TTL of BMLinkS Discovery 1 1 10 1 to 10 770 089 Filtering Policy of BMLinkS Discovery 1 0 1 0 Not provided 1 Provided 770 090 IPP Port Enable 0 Disable 0 1 0 Disable 1 Enable 770 091 IPP Print Mode Type 1 Auto 1 29 1 Auto 14 Dump 15 ART 1...

Page 1202: ...gu ration Null Indicates IPv6 address in null terminated literal format 770 130 Agent Port Enable 1 Enable 0 1 0 Disable 1 Enable 770 131 Agent Transport Flag 2 UDP 0 3 0 Both Off 1 IPX 2 UDP 3 Both On 770 133 Agent Community Name 1 10 NULL Replace with fxSystemMgr on the PDU JISX0201 character code 12 characters 770 135 lpd Valid IP Address 1 Null IPv4 address in null terminated literal format wi...

Page 1203: ...o Feed Time 6 30sec 1 255 1 255 5 1275 sec unit 5 sec 770 280 Mail Print Starting Setup 1 Enable 0 1 0 Disable 1 Enable 770 281 Mail Print File Type 1 1 29 1 Auto 14 Dump 15 ART 16 PLW 3 HPGL2 8 ESCP 5 PostScript 10 TIFF 2 PCL 17 KS5843 18 KSSM 29 KS5895 770 282 Mail Print JCL Switch 1 0 1 0 Off 1 On 770 283 Mail Print Filter 0 0 1 0 None 1 TBCP 770 284 Mail Print Spool Type 0 Non Spool 0 1 0 Non ...

Page 1204: ... 0xFF 0x0 4th byte of IT Option MAC Address 770 346 IT Option MAC Address 5 0x0 0xFF 0x0 5th byte of IT Option MAC Address 770 347 IT Option MAC Address 6 0x0 0xFF 0x0 6th byte of IT Option MAC Address 770 400 WebDAV Port Enable 0 0 1 0 Disable 1 Enable 770 401 WebDAV Port No 80 1 65535 Port No 770 402 Timeout of WebDAV Port No 30 1 65535 Timeout seconds 840 001 Scan Service Enable Enable 0 1 0 En...

Page 1205: ...apan Default character string differs per shipment destination 840 090 ABL LDAP Alt Name3 Type ou Character string within 32bytes 840 091 ABL LDAP Max Hit Count 50 5 100 840 092 ABL LDAP DN NULL Within 256bytes Do not set if LDAP authentication is not required 840 093 ABL LDAP Password NULL Within 32bytes Do not set if password is not required in LDAP authentication 840 094 ABL LDAP Root NULL With...

Page 1206: ... Body 1 0 1 0 Disable 1 Enable 840 135 Device Location in Mail Body 1 0 1 0 Disable 1 Enable 840 136 Default Signature Message of Scan to E Mail NULL 840 137 Change from Address Enable for Login User 0 0 1 0 Prohibited 1 Permitted 840 138 Change from Address Enable for Login Invalid User 1 0 1 0 Prohibited 1 Permitted 840 139 Change from Address Enable for Guest User 0 0 Prohibited 1 Permitted 840...

Page 1207: ...8 TAB_THICK1 59 TAB_THICK2 780 014 Tray2 Paper Type 1 Plain 1 255 Same as above 780 015 Tray3 Paper Type 1 Plain 1 255 Same as above 780 016 Tray4 Paper Type 1 Plain 1 255 Same as above 780 018 SMH Paper Type 1 Plain 1 255 Same as above 780 019 Custom Paper Name 1 NULL ASCII numerals symbols Max 24 characters M N 780 020 Custom Paper Name 2 NULL Same as above 780 021 Custom Paper Name 3 NULL Same ...

Page 1208: ...ority 4 0 6 Same as above 780 069 Image Enhancement Enable 1 0 1 0 OFF 1 ON 780 071 User Define Number of Paper Color 1 Null P 8 1 byte characters of alphanumerics and Katakana MF For Japan Maximum of 12 2 byte characters in alphanumerics symbols Katakana hiraganas and kanji For M N Maximum of 24 characters in ASCII 780 072 Center Tray Offset Enable Offset per set 1 3 1 Offset per set 2 Offset per...

Page 1209: ...e this Tray in APS ATS candidate Trays 780 111 Tray 7 HCF Priority 6 0 6 0 to 6 Note Priority is in order of the numbers with 1 first in priority Multiple paper types cannot be set Note Depending on the number of installed Trays 4 to 6 cannot be selected Note 0 means not to include this Tray in APS ATS candidate Trays 780 141 Center Tray2 Offset Enable Offset per set 1 3 1 Offset per set 2 Offset ...

Page 1210: ...unched holes number position of holes is disregarded 780 178 Tray 7 Medium Pre Punched 1 1 2 1 Paper with no pre punched holes 2 Paper with pre punched holes number position of holes is disregarded 780 192 Image Quality Control Category Cort 0 60 780 193 Image Quality Control Category Cort Rev 0 60 780 196 IOT Oottray OCT Enable 0 1 0 Not provided automatic detection 1 Provided 780 203 Tray 1 Fixe...

Page 1211: ... 0 Not applicable 1 Applicable 785 036 Copy APS Size OFF ON 8 5x11 Letter Set for each region 0 1 0 Not applicable 1 Applicable 785 037 Copy APS Size OFF ON A4 Set for each region 0 1 0 Not applicable 1 Applicable 785 038 Copy APS Size OFF ON 8 5x13 Foolscap Set for each region 0 1 0 Not applicable 1 Applicable 785 039 Copy APS Size OFF ON 8 5x14 Legal Set for each region 0 1 0 Not applicable 1 Ap...

Page 1212: ...019 Pause Print Job Cancel Timer By Con nected Accessory 15 1 59 1 to 59 seconds 790 050 Preset Tray 1 in Copy 1 0 255 0 None not in use 1 Tray 1 2 Tray 2 3 Tray 3 4 Tray 4 5 MPT 6 Tray 6 HCF1 7 Tray 7 HCF2 790 051 Preset Tray 2 in Copy 2 0 255 Same as above 790 052 Preset Tray 3 in Copy 5 0 255 Same as above 790 056 EWB Web Access v2 0 0 0 1 0 Do not operate in old version v2 0 1 Operate 790 057 ...

Page 1213: ...3 DMO W 1008 78 5 XC 1008 78 5 1001 1026 Same as above 790 077 Fixed Reduce Enlarge 5 in Copy XE DMO E 1017 141 4 DMO W 1012 97 3 XC 1016 129 4 1001 1026 Same as above 790 078 Fixed Reduce Enlarge 6 in Copy XE DMO E 1022 200 DMO W 1017 141 4 XC 1025 400 1001 1026 Same as above 790 079 Fixed Reduce Enlarge 7 in Copy XE DMO E 1025 400 DMO W 1017 141 4 XC 1025 400 1001 1026 Same as above 790 085 EWB ...

Page 1214: ...rcial 10 LEF 139 215x315mm 8 46x12 4 SEF 141 SRA3 SEF 142 Special A3SEF 143 Special A4LEF 144 Special A4SEF 145 A4 Cover SEF 146 A4 Cover LEF 147 13x19SEF 148 13x18SEF 149 12 6x19 2SEF 150 Letter Cover 9x11 SEF 151 Letter Cover 9x11 LEF 152 Monarch Envelope LEF 154 Prepaid Postcard LEF 155 Prepaid Postcard SEF 156 16K LEF GCO 157 16K SEF GCO 159 8K SEF GCO 790 132 Fixed Original Size 2 in Copy XE ...

Page 1215: ... not installed 790 184 Sending Display Enable 0 0 1 0 Off 1 On 790 185 Initial Display of Address 0 0 4 0 Off 1 On 2 Destination address screen 3 Basic screen 4 Address book 790 186 Default Communication Mode in FAX 2 0 6 1 G4 Auto 2 G3 Auto 3 F4800 Communication speeds below 4800bps The fol lowing are additional settings for M N 4 G3 5 G3 ECM 6 G3 ECM Forced4800 790 187 Default Scanning Density i...

Page 1216: ...K SEF 104 8K SEF 105 Post card 3 5x5 5 LEF 106 Postcard 3 5x5 5 SEF 107 Postcard 4x6 LEF 108 Postcard 4x6 SEF 109 Postcard 5x7 LEF 110 Postcard 5x7 SEF 111 5 5x8 5LEF 112 5 5x8 5SEF 113 Postcard 6x9 LEF 114 Postcard 6x9 SEF 115 8x10LEF 116 8x10SEF 118 8 5x13SEF 119 7 25x10 5LEF 120 7 25x10 5SEF 123 Youkei 0 LEF 124 Choukei 3 SEF 126 Choukei 4 SEF 132 11x15SEF 135 Photo L LEF 136 Photo L SEF 137 Co...

Page 1217: ...can 2 0 4 0 Higher 1 High 2 Standard 3 Low 4 Lower 790 231 Fixed Original Size 1 in Scan XE DMO E 10 A3SEF DMO W 10 A3SEF XC 89 8 5x11LEF 1 255 1 Not defined 10 A3SEF 11 A4LEF 12 A4SEF 13 A5LEF 14 A5SEF 15 A6LEF 16 A6SEF 50 C4 Envelope SEF 51 C5 Envelope SEF 55 DL Envelope LEF 66 B4SEF 67 B5LEF 68 B5SEF 69 B6LEF 70 B6SEF 80 11x17SEF 87 PostcardLEF 88 PostcardSEF 89 8 5x11LEF 90 8 5x11SEF 92 8 5x14...

Page 1218: ...an NULL 0mm 0 297 15 297mm Initial value is 0 790 255 Fixed Size 3 Slow Scan NULL 0mm 0 432 15 432mm Initial value is 0 790 256 Fixed Size 4 Fast Scan NULL 0mm 0 297 15 297mm Initial value is 0 790 257 Fixed Size 4 Slow Scan NULL 0mm 0 432 15 432mm Initial value is 0 790 258 Fixed Size 5 Fast Scan NULL 0mm 0 297 15 297mm Initial value is 0 790 259 Fixed Size 5 Slow Scan NULL 0mm 0 432 15 432mm Ini...

Page 1219: ...lope SEF 51 C5 Envelope SEF 55 DL Envelope LEF 66 B4SEF 67 B5LEF 68 B5SEF 69 B6LEF 70 B6SEF 80 11x17SEF 87 PostcardLEF 88 PostcardSEF 89 8 5x11LEF 90 8 5x11SEF 92 8 5x14SEF 94 12x18SEF 98 12x19SEF 101 16K LEF 102 16K SEF 104 8K SEF 105 Post card 3 5x5 5 LEF 106 Postcard 3 5x5 5 SEF 107 Postcard 4x6 LEF 108 Postcard 4x6 SEF 109 Postcard 5x7 LEF 110 Postcard 5x7 SEF 111 5 5x8 5LEF 112 5 5x8 5SEF 113...

Page 1220: ... 50 0 mm 50 mm in 1mm increments 790 303 Left Edge Erase in Copy 2 mm 0 50 0 mm 50 mm in 1mm increments 790 304 Right Edge Erase in Copy 2 mm 0 50 0 mm 50 mm in 1mm increments 790 306 Remove Bleed Through in Scan 0 0 1 0 Off 1 On 790 307 Sharpness Adjust in Scan 2 0 4 0 More Compression 1 Compression 2 Standard 3 Image Quality 4 More Image Quality 790 308 Transfer Protocol in Scan 0 0 2 0 FTP 1 SM...

Page 1221: ...XE DMO E 0 No feature DMO W 0 No feature XC 0 No feature 0 255 Same as above 790 409 9 Menu Display Customize Service Set XE DMO E 0 No feature DMO W 0 No feature XC 0 No feature 0 255 Same as above 790 410 10 Menu Display Customize Service Set XE DMO E 6 Scan to PC DMO W 6 Scan to PC XC 6 Scan to PC 0 255 Same as above 790 411 11 Menu Display Customize Service Set XE DMO E 7 Box DMO W 7 Box XC 7 ...

Page 1222: ...op Bottom 110 Output Reverse 111 Folding Z fold 112 Sample Set 113 Large Volume Document 114 Double Copy Direct selection of parameter 115 Slight Reduction 116 Auto Exposure Direct selection of parameter 117 Original Orientation Head to Left Direct selection of parameter 118 Folding Direct selection of parameter 119 Build Job Direct selection of parameter 120 Image Overlay Direct selection of para...

Page 1223: ...UI Display Language Limit 1 Display 0 1 0 Do not display 1 Display 790 445 5 UI Display Language Limit 1 Display 0 1 0 Do not display 1 Display 790 446 6 UI Display Language Limit 1 Display 0 1 0 Do not display 1 Display 790 447 7 UI Display Language Limit 1 Display 0 1 0 Do not display 1 Display 790 448 8 UI Display Language Limit 1 Display 0 1 0 Do not display 1 Display 790 449 9 UI Display Lang...

Page 1224: ...0 497 Scan OCR Default Compression 1 0 1 0 Do not compress 1 Compress 790 531 19 Menu Display Customize Service Set XE DMO E 0 No feature DMO W 0 No feature XC 0 No feature 0 255 0 No features 1 Copy 2 FAX iFAX 3 Scan to E mail 4 Scan to Mailbox 5 Scan to Server 6 Scan to PC 7 BOX 8 Print 9 Job Flow Service 10 Job Memory 11 Multi Service 12 Gemini 13 DocuShare 14 Media Print 101 Auto Gradation Adj...

Page 1225: ...nter 8 Right Center 9 Center 790 617 Annotation Stamp Density 0 0 2 0 0 solid 1 25 2 50 790 618 Annotation Stamp Position_side2 1 0 1 0 Opposite to Side 1 1 Same as Side 1 790 619 Annotation Stamp dirCheck 1 0 1 0 Set for first sheet 1 Set for each sheet 790 620 Allover Copy Enable 1 1 2 1 Do not copy whole image copy all with reduction 2 Copy whole image 790 632 Added Thumbnail Default Net 1 0 1 ...

Page 1226: ...See FF of Copy Service Func for supported range 790 684 UI Initial Popup 0 0 1 0 Do not display anything 1 Display authentication screen 790 685 1 Extended Service Service Type 0 0 255 0 Function not provided 1 Copy 2 FAX iFAX 3 Scan To Email 4 Scan To Mailbox 5 Scan To Server 6 Scan To PC 7 BOX 8 Print 9 Job Flow Service 10 Job Memory 11 Multi Service 12 Gemini 13 DocuShare 14 Media Print Digital...

Page 1227: ... 27 Menu Display Customize Service Set Same as above 0 255 Same as above 790 763 28 Menu Display Customize Service Set Same as above 0 255 Same as above 790 764 29 Menu Display Customize Service Set Same as above 0 255 Same as above 790 765 30 Menu Display Customize Service Set Same as above 0 255 Same as above 790 766 31 Menu Display Customize Service Set Same as above 0 255 Same as above 790 767...

Page 1228: ... above 0 255 Same as above 790 805 70 Menu Display Customize Service Set Same as above 0 255 Same as above 790 806 71 Menu Display Customize Service Set Same as above 0 255 Same as above 790 807 72 Menu Display Customize Service Set Same as above 0 255 Same as above 790 808 73 Menu Display Customize Service Set Same as above 0 255 Same as above 790 809 74 Menu Display Customize Service Set Same as...

Page 1229: ... Analog Watermark Contrast 7 0 13 Contrast 1 11 Contrast 2 10 Contrast 3 9 Contrast 4 8 Contrast 5 7 Contrast 6 6 Con trast 7 5 Contrast 8 4 Contrast 9 3 810 162 Analog Watermark Date Format FX 1 MN 2 1 4 1 20yy mm dd hh mm 2 mm dd 20yy hh mm 3 dd mm 20yy hh mm 4 FX only Jap anese 810 163 Force Analog Watermark Copy 0 0 1 0 Do not print 1 Print 810 164 Force Analog Watermark Printer 0 0 1 0 Do not...

Page 1230: ...just Bottom Right 12 0 200 0 to 200 Set value x 0 5mm 810 192 Annotation Horizontal Data Adjust Bottom Center 200 0 400 0 to 400 Set value x 0 5mm 810 193 Annotation Vertical Data Adjust Bottom Center 12 0 200 0 to 200 Set value x 0 5mm 810 194 Annotation Horizontal Stamp Adjust Top Left 28 0 200 0 to 200 Set value x 0 5mm 810 195 Annotation Vertical Stamp Adjust Top Left 28 0 200 0 to 200 Set val...

Page 1231: ...tring 6 Null 64 1 bytes 32 two byte characters 64 one byte characters 810 220 Annotation Stamp String 7 Null 64 1 bytes 32 two byte characters 64 one byte characters 810 221 Annotation Stamp String 8 Null 64 1 bytes 32 two byte characters 64 one byte characters 810 222 Analog Watermark String 1 Null 32 1 bytes 16 two byte characters 32 one byte characters 810 223 Analog Watermark String 2 Null 32 ...

Page 1232: ...n Link Content Default Range Meaning Table 11 Print Service Chain Link Content Default Range Meaning 800 001 APS Job Recovery Method 6 6 Displays add paper message SPS Off 5 Uses a larger paper size no adjustment 2 Uses nearest paper size with adjustment 8 Feed from Bypass tray 800 002 Index Print Select 0 0 3 0 Not specified 1 Do not perform Index Print 2 Print only tab section 3 Print page and t...

Page 1233: ...ob Mem 6 0 0 1 0 HP750c 1 FX4036 803 512 HPGL Job Mem 7 0 0 1 0 HP750c 1 FX4036 803 513 HPGL Job Mem 8 0 0 1 0 HP750c 1 FX4036 803 514 HPGL Job Mem 9 0 0 1 0 HP750c 1 FX4036 803 515 HPGL Job Mem 10 0 0 1 0 HP750c 1 FX4036 803 516 HPGL Job Mem 11 0 0 1 0 HP750c 1 FX4036 803 517 HPGL Job Mem 12 0 0 1 0 HP750c 1 FX4036 803 518 HPGL Job Mem 13 0 0 1 0 HP750c 1 FX4036 803 519 HPGL Job Mem 14 0 0 1 0 HP...

Page 1234: ... SEF 1 Higher priority on LEF 805 795 TIFF Logical Printer 15 Bypass Tray Feed Direction 0 0 1 0 Higher priority on SEF 1 Higher priority on LEF 805 796 TIFF Logical Printer 16 Bypass Tray Feed Direction 0 0 1 0 Higher priority on SEF 1 Higher priority on LEF 805 797 TIFF Logical Printer 17 Bypass Tray Feed Direction 0 0 1 0 Higher priority on SEF 1 Higher priority on LEF 805 798 TIFF Logical Prin...

Page 1235: ...4 With HCS1 5 0 42 0 Center Tray 1 Side Tray 2 Finisher Tray 3 Center Tray 2 4 Top Tray 5 HCS1 Top Tray 6 HCS1 Stacker Tray 33 to 42 Mailbox 1 to 10 Options cannot be selected if they are not installed 820 013 Tray Selection for Ch3 Without C D Fin 0 With C D Fin 4 With HCS1 5 0 42 0 Center Tray 1 Side Tray 2 Finisher Tray 3 Center Tray 2 4 Top Tray 5 HCS1 Top Tray 6 HCS1 Stacker Tray 33 to 42 Mai...

Page 1236: ...f FAX Ch5 0 255 0 Preparing for use Checking whether the machine can switch to Ready mode 2 G3 PSTN can be used 3 G3 ISDN can be used 4 G4 ISDN can be used 5 G3 can be used 255 Cannot be used 820 037 Max Number of Pages Stored 999 pages 1 999 1 999 pages 820 038 FAX Auto Report Tray Selection Without C D Fin 0 With C D Fin 4 With HCS1 5 0 3 0 Center Tray 1 Side Tray 2 Finisher Tray 3 Center Tray 2...

Page 1237: ...500 820 129 FAX Resend Doc Enable 0 0 1 0 Do not resend 1 Resend 820 130 FAX Resend Doc Delete Mode 1 0 1 0 Do not erase automatically 1 Erase automatically after the elapse of 24 hours or more 820 131 FAX Resend Doc Stop Enable 0 0 1 0 Do not resend 1 Resend 820 132 FAX Protocol XIPS Enable 0 0 1 0 Not provided 1 Provided 823 001 Receive Mode Setting 0 Auto Receive 0 1 0 Auto Receive Auto Call Re...

Page 1238: ...xchange 823 042 FAX Service Setting for Ch0 0 Normal line Assign the service in bits and display the service for which the contract is made in that dis junction MSB LSB xxxx xxx1 Caller ID Notification Service Line xxxx xxx1 Modem Dial In Service Line 823 043 FAX Service Setting for Ch1 0 Normal line Assign the service in bits and display the service for which the contract is made in that dis junc...

Page 1239: ... 048 PB Sending Level for Ch2 6 0 15 0dBm 0 15 15 dBm 1dBm increments 825 049 PB Sending Level for Ch3 6 0 15 0dBm 0 15 15 dBm 1dBm increments 825 050 PB Sending Level for Ch4 6 0 15 0dBm 0 15 15 dBm 1dBm increments 825 051 PB Sending Level for Ch5 6 0 15 0dBm 0 15 15 dBm 1dBm increments 825 052 PB Sending Level High Low dB for Ch0 0 High pass Low pass dB 0 2 0 1 2 5 2 3 0 3 3 5 4 4 0 5 4 5 6 5 0 ...

Page 1240: ...trict 825 079 Dialing Restriction for Ch2 0 0 Allow 1 Restrict 825 080 Dialing Restriction for Ch3 0 0 Allow 1 Restrict 825 081 Dialing Restriction for Ch4 0 0 Allow 1 Restrict 825 082 Dialing Restriction for Ch5 0 0 Allow 1 Restrict 825 103 RX Gain in G3 Transmission Mode 6 6dB 0 15 0 15 0 15dB 825 104 TX Gain in ISDN G3 Transmission Mode 0 0 15 0 15 0 15dB 825 110 TEI TEI acquisition method vali...

Page 1241: ... 0 0 No limit 1 4 byte system 825 176 EMC Ability 1 Enable 0 1 0 Disable 1 Enable 825 177 CCITT Trellis Ability 2 0 V 27ter and below 1 V 29 and below 2 V 17 and below 825 178 CCITT Trellis Ability International Commu nications 2 0 V 27ter and below 1 V 29 and below 2 V 17 and below 825 179 ECM Block Synchronize for Ch0 0 0 200ms 1 500ms 2 1sec 825 180 ECM Block Synchronize for Ch1 0 0 200ms 1 500...

Page 1242: ... 14400bps V 17 825 218 G3 RX Modem Speed for Ch3 except V 34 8 1 8 1 to 8 1 2400bps V 27ter 2 4800bps V 27ter 3 7200bps V 29 4 9600bps V 29 5 7200bps V 17 6 9600bps V 17 7 12000bps V 17 8 14400bps V 17 825 219 G3 RX Modem Speed for Ch4 except V 34 8 1 8 1 to 8 1 2400bps V 27ter 2 4800bps V 27ter 3 7200bps V 29 4 9600bps V 29 5 7200bps V 17 6 9600bps V 17 7 12000bps V 17 8 14400bps V 17 825 220 G3 ...

Page 1243: ...9600bps V 17 7 12000bps V 17 8 14400bps V 17 825 235 G3 TX Modem MAX Speed for Ch2 except V 34 Overseas 2 1 8 1 to 8 1 2400bps V 27ter 2 4800bps V 27ter 3 7200bps V 29 4 9600bps V 29 5 7200bps V 17 6 9600bps V 17 7 12000bps V 17 8 14400bps V 17 825 236 G3 TX Modem MAX Speed for Ch3 except V 34 Overseas 2 1 8 1 to 8 1 2400bps V 27ter 2 4800bps V 27ter 3 7200bps V 29 4 9600bps V 29 5 7200bps V 17 6 ...

Page 1244: ... 6 14400bps 7 16800bps 8 19200bps 9 21600bps 10 24000bps 11 26400bps 12 28800bps 13 31200bps 14 33600bps 825 251 G3 RX Cable Equalizer for Ch0 1 0 0dB 1 4dB 2 8dB 3 12dB 825 252 G3 RX Cable Equalizer for Ch1 1 0 0dB 1 4dB 2 8dB 3 12dB 825 253 G3 RX Cable Equalizer for Ch2 1 0 0dB 1 4dB 2 8dB 3 12dB 825 254 G3 RX Cable Equalizer for Ch3 1 0 0dB 1 4dB 2 8dB 3 12dB 825 255 G3 RX Cable Equalizer for C...

Page 1245: ... number transmission will be in V 34 If it is different from the outside line recognition number transmission will be in other than V 34 2 If the 1st digit of the dial data calling is detected as the outside line recognition number transmission will be in other than V 34 If it is different from the outside line recognition number transmission will be in V 34 825 425 Outside Line Number Detect TX M...

Page 1246: ...ULL ASCII 64 characters 830 022 SMTP POP3 Receiving Start 1 POP Receive 0 1 0 SMTP Receive 1 POP Receive 830 023 POP Receiving Interval 10min 1 120 1 120min 830 024 Delete after POP Receiving 0 Delete 0 1 1 Do not delete 0 Delete 830 025 Target of Mail Header Printing 1 Print headers and con tents 0 4 0 Print all headers and contents 1 Print basic headers and contents 2 Do not print head ers or co...

Page 1247: ... 1 0 Do not add 1 Add 830 129 Device Name in Internet Fax Body 1 0 1 0 Do not add 1 Add 830 130 Device Location in Internet Fax Body 1 0 1 0 Do not add 1 Add 830 131 Signature Message in Internet Fax Body Null 128 bytes maximum Null terminated Table 13 iFAX Service Chain Link Content Default Range Meaning Table 14 EP SV Chain Link Content Default Range Meaning 850 001 Availability of EP SV EP Good...

Page 1248: ...ning 870 010 XERO CRU 1 PR Wear previous value 0 99999999 870 011 XERO CRU 2 PR Wear previous value 0 99999999 870 012 XERO CRU 3 PR Wear previous value 0 99999999 870 013 XERO CRU 4 PR Wear previous value 0 99999999 870 014 XERO 1CRU WARNING previous value 0 99999999 870 015 XERO 1DRUM Total CYCLE previous value 0 99999999 870 016 XERO 2DRUM Total CYCLE previous value 0 99999999 870 017 XERO 3DRU...

Page 1249: ...alue 0 99999999 870 037 PH MSI NMBR of Feeds previous value 0 99999999 870 038 PH 3TM 2Tray NMBR of Feeds previous value 0 99999999 870 039 PH 3TM 3Tray NMBR of Feeds previous value 0 99999999 870 040 PH 3TM 4Tray NMBR of Feeds previous value 0 99999999 870 041 PH 1TM 2Tray NMBR of Feeds previous value 0 99999999 870 042 PH TTM 2Tray NMBR of Feeds previous value 0 99999999 870 043 PH TTM 3Tray NMB...

Page 1250: ...0 3 0 All Off 1 IOT On 2 Ctrack On 3 IOT and Ctrack On 870 209 UI Diag Parameters Coverage 0 0 0 100 0 100 870 210 UI Diag Parameters Resolution 0 1200x1200 0 4 0 1200x1200 1 1200x600 2 600x600 3 300x300 4 Not used 870 211 UI Diag Parameters Media Size 5 A4LEF 0 50 0 A6SEF 1 A6LEF 2 A5SEF 3 A5LEF 4 A4SEF 5 A4LEF 6 A3SEF 7 B6SEF 8 B6LEF 9 B5SEF 10 B5LEF 11 B4SEF 12 5 5x8 5 Statement SEF 13 5 5x8 5 ...

Page 1251: ...earch Keyword 9 Null For MN market maximum of 12 ASCII characters For Japan maximum of 6 two byte char acters of alpha numerics symbols Katakana Hiraganas and Kanji 880 016 Job Flow Search Keyword 10 Null For MN market maximum of 12 ASCII characters For Japan maximum of 6 two byte char acters of alpha numerics symbols Katakana Hiraganas and Kanji 880 017 Job Flow Search Keyword 11 Null For MN mark...

Page 1252: ...nostics Mode after viewing the Billing Information the machine will reboot CAUTION Failure to perform GP 1 if the MCU PWB EPROM or ESS PWB or ESS PWB EPROM is replaced could result in NVM corruption and disabling the machine Refer to REP 9 2 1 MCU PWB EPROM or REP 9 2 1 ESS PWB or REP 9 2 2 ESS PWB EPROM before installing a new MCU PWB EPROM ESS PWB or ESS PWB EPROM NOTE GP 1 procedure is used to ...

Page 1253: ...Feed counter 300K Replace the Feed Roll Retard Roll Nudger Roll 954 805 MPT Feed counter 300K Replace the Feed Roll Retard Pad 954 807 Fuser 175K Replace the Fuser 954 808 Bias Transfer Roll 300K Replace the Bias Transfer Roll 956 802 IIT Scan No action required counter only Max count value 6000 k times 956 803 Lamp On Time No action required count after HFSI Counter Clear Max count value 7200 k s...

Page 1254: ...thDigits of Feed Capacity 8 Digits 0 0 99 1 Only 0 clearance is possible in the write mode 0 clearance means all bytes changes 0 at the same time 954 800 Tray1 First 2Digits of Feed Capacity 8 Digits 0 0 3 1 Only 0 clearance is possible in the write mode 0 clearance means all bytes changes 0 at the same time 954 801 Tray2 Last 2Digits of Feed Capacity 8 Digits 0 0 99 1 Only 0 clearance is possible...

Page 1255: ...s of Feed Capacity 8 Digits 0 0 99 1 Only 0 clearance is possible in the write mode 0 clearance means all bytes changes 0 at the same time 954 805 MPT 5th 6thDigits of Feed Capacity 8 Digits 0 0 99 1 Only 0 clearance is possible in the write mode 0 clearance means all bytes changes 0 at the same time 954 805 MPT 3rd 4thDigits of Feed Capacity 8 Digits 0 0 99 1 Only 0 clearance is possible in the w...

Page 1256: ...he Angle Sensor is forced fully open 1 time increments Max count value above 1 000 000 times 955 806 Document Feed CVT DADF models 0 0 5 000 000 Counts up when the Feed Sensor turns on HFSI to Document Feed count after clearing HFSI Counter Recycle to Total Document Feed count without clearing Number of sheets fed from the CVT Tray The NVM is controlled by the CVT 955 807 Document Feed Simp CVT DA...

Page 1257: ...rocedures 955 831 DADF Stamp Solenoid ON Count Ink Life 0 0 300 000 Counts up when the Stamp Solenoid turns on Stamp Solenoid ON count after clearing the HFSI Counter CVT PF2 The NVM is controlled by the CVT Table 2 IIT HFSI Chain Link Name Initial Value Setting Range Count Condition Remarks ...

Page 1258: ... Up Down Purpose To perform manual adjustment for toner density Procedure 1 Access Diagnostic Routines a Enter UI Diagnostics UI Diagnostic Mode 2 Select Maintenance Diagnostics 3 Select Max Setup 4 Select Tone Up Down 5 Select Adjust Toner Density 6 Adjust Up or Down 7 Press the Start Button 8 Select Close ...

Page 1259: ...h direction of the MPT Guide Procedure 1 Select Maintenance Diagnostics UI Diagnostic Mode 2 Select Adjustment Others 3 Select Tray5 Bypass Guide Adjustment 4 Set the MPT Guide on the machine at the minimum position 5 Select Minimum Size Position then press the Start button 6 Result appears in Result column When OK The minimum position is set by the NVM When NG Repeat the procedure 7 Set the MPT G...

Page 1260: ...lization Name Description IOT The following NVM locations will be initialized Chain Link 740 001 022 through 31 062 090 Chain Link 741 001 Chain Link 742 001 through 012 015 018 027 through 030 075 083 084 086 098 through 101 Chain Link 744 005 006 010 043 045 046 061 065 077 078 080 081 086 133 through 135 180 through 184 220 301 through 306 Chain Link 746 500 502 through 516 Chain Link 749 001 t...

Page 1261: ...5 Chain Link 790 003 Chain Link 800 018 Chain Link 810 130 Chain Link 820 003 024 026 038 through 047 052 through 054 060 through 119 121 Chain Link 823 042 through 047 Chain Link 830 081 090 Chain Link 850 001 through 004 007 009 through 012 015 through 018 Chain Link 870 010 through 045 SYS User All user settable NVM locations in the following chains will be reset Chain Link 700 071 075 076 078 ...

Page 1262: ...ink ID num ber Refer to Table 2 Table 4 for a list of all Output Components listed by Chain Link ID num ber Procedure 1 Access Diagnostic Routines a Enter UI Diagnostics UI Diagnostic Mode 2 Select Maintenance Diagnostics 3 Select IO Checks 4 Select Component Control 5 Input Chain Link number then press Start button In case of INPUT Component Indicates current status in Status column Count up 1 wh...

Page 1263: ...vailable 012 140 Entrance Sensor H with paper Not available 012 150 Compile Exit Sensor H with paper A Finisher B C Finisher SB Finisher M1 1 Not Available 012 151 Compile Tray No Paper Sensor H with paper B C Finisher SB Finisher Before Sensor change H with paper After Sensor change H without paper 012 190 H Transport Ent Sensor H with paper Not Available 012 191 H Transport Exit Sensor H with pa...

Page 1264: ...nsport is open Not Available 013 101 Booklet Knife Home Sensor H other than home position 013 107 Booklet Low Staple Front Switch H low staples or Staple Cartridge pulled out C Finisher with staples SB Fin isher 013 108 Booklet Low Staple Rear Switch low staples or Staple Cartridge pulled out C Finisher with staples SB Fin isher 013 141 Booklet Staple Cam Front Switch H Front Booklet Stapler Head ...

Page 1265: ...IGNAL H Level is high Hot Line Control Not Available 071 230 TRAY1 SIZE SENSOR Analog Min 0 Max 1023 Current Tray 1 Size Sensor A D value monitor 071 231 TRAY2 SIZE SENSOR Analog Min 0 Max 1023 Current Tray 2 Size Sensor A D value monitor 071 232 TRAY3 SIZE SENSOR Analog Min 0 Max 1023 Current Tray 3 Size Sensor A D value monitor 071 233 TRAY4 SIZE SENSOR Analog Min 0 Max 1023 Current Tray 4 Size ...

Page 1266: ...0 ms A Finisher 250 ms SB Finisher 012 018 Transport Motor Reverse ON OFF Same as Name X X Reverse rotation 012 020 Front Tamper Motor Low FRONT ON OFF Pulse ON Same as Name X X Not Available 012 021 Front Tamper Motor Middle FRONT ON OFF Pulse ON Same as Name X X Not Available 012 022 Front Tamper Motor High FRONT ON OFF Pulse ON Same as Name X X Not Available 012 023 Front Tamper Motor Low REAR ...

Page 1267: ...X X Motor reverse rotation high speed 012 054 Eject Motor Low Forward ON OFF Pulse ON Same as Name X X Motor forward rotation low speed SB Finisher 1136 pulses Other Finishers 2000 pulses 012 055 Eject Motor High Forward ON OFF Pulse ON Same as Name X X Motor forward rotation high speed SB Finisher 1136 pulses Other Finishers 2000 pulses 012 060 Stacker Motor UP ON OFF H Same as Name X X Not Avail...

Page 1268: ...FAN MOTOR HIGH SPEED Fuser Fan changes from Low to High Rotation X X Not Available 047 003 OFFSET MOTOR2 FORWARD ROTA TION Same as Name X X EXIT 047 004 OFFSET MOTOR2 REVERSE ROTA TION Same as Name X X EXIT 047 005 OFFSET MOTOR1 REVERSE ROTA TION Same as Name X X EXIT 047 006 MAIN MOTOR L Same as Name X X Not Available 047 022 EXIT DRIVE MOTOR FORWARD Eject Paper out Same as Name X X Not Available...

Page 1269: ...me as Name X X The BCR AC BCR DC DEVE DC and BTR output simultaneously CF 53 45 CL 751 560 to 1 single output enables indepen dent outputs 073 006 T A MOTOR L Same as Name X X Not Available 073 009 TRAY3 FEED MOTOR Same as Name X X Not Available 073 010 TRAY4 FEED MOTOR Same as Name X X Not Available 073 013 TM T A CL L Same as Name X X Not Available 073 016 DUP MOTOR In high speed process speed X...

Page 1270: ... single output enables indepen dent outputs Table 3 Input Component Control Codes IIT Chain Link Name Connector Level Meaning Remarks 005 102 Document Sensor H No paper detected by Document Sensor Not Available 005 110 Regi Sensor Belt DADF CVT L Paper detected by Regi Sensor Not Available 005 205 CVT DADF Feed Out Sensor H Paper detected by Feed Out Sensor Not Available 005 206 CVT DADF Pre Reg S...

Page 1271: ...r 50sec Auto OFF O 005 001 005 003 005 014 Not Available 005 003 CVT DADF Feed Motor Speed3 ON for 50sec Auto OFF O 005 001 005 002 005 004 005 014 Not Available 005 004 CVT DADF Feed Motor Speed4 ON for 50sec Auto OFF O 005 001 005 003 005 005 005 014 Not Available 005 005 CVT DADF Feed Motor Speed5 ON for 50sec Auto OFF O 005 001 005 004 005 006 005 014 Not Available 005 006 CVT DADF Feed Motor ...

Page 1272: ... O Not Available 005 073 CVT Stamp Solenoid L ON for 10msec Auto OFF O Not Available 005 083 Doc Ready L Turn ON the Doc Ready signal X Not Available 005 084 Doc Set LED L Belt Turn ON the DOC SET LED X Belt O CVT Not Available 005 088 Image Area H ON for 5sec O Not Available 005 090 Nudger initialize Performs Nudger Roll ini tialization O Not Available 062 002 IIT Exposure Lamp L Turn the Lamp ON...

Page 1273: ...ng the UI Diagnostic is only for Partition A Procedure 1 Access Diagnostic Routines a Enter UI Diagnostics UI Diagnostic Mode 2 Select Sub System 3 Select Initialize Hard Disk and select Partition A 4 Press the Start button and select Yes 5 When Partition A has been initialized is displayed select Confirm NOTE After the above procedure Partition A will be initialized ...

Page 1274: ...terns Table 3 and Table 4 IIT generated test patterns Table 5 For details on the test pattern generation location and output path see Table 1 NOTE 1 Displays 294mmx17inch A3 breadth x Ledger length means that A3 and Led ger are both supported sizes Prints only from the specified tray ATS and APS are not processed If there was an invalid print specification in 1 an error occurs Prints in the paper ...

Page 1275: ... when using MPT Paper Types when using MPT Simp Dup 051 Paper Feed Alignment Adjustment pattern Grid Pattern Controller generated 1 1 3 A4 or Letter LEF 052 Total Chart 1 2 3 A3 or 11 x17 Table 5 IIT Pattern Overview No Pattern Name Tray Paper Sizes when using MPT Paper Types when using MPT Simp Dup IIT Fast Scan Ink Gradation Tray 1 1 Tray 2 2 Tray 33 Tray 4 4 MPT 5 A3SEF Plain Simp Dup IIT Slow ...

Page 1276: ...d to change settings on machine User Name 11111 Password x admin Slow Scan 256 Dotted Line Tray 1 1 Tray 2 2 Tray 3 3 Tray 4 4 MPT 5 A3SEF Plain Simp Dup Even Density of the Whole Page Tray 1 1 Tray 2 2 Tray 3 3 Tray 4 4 MPT 5 A3SEF Plain Simp Dup Table 5 IIT Pattern Overview No Pattern Name Tray Paper Sizes when using MPT Paper Types when using MPT Simp Dup ...

Page 1277: ...Stacking and select Change Setting 7 Select Offset per Set 8 Select Save 9 Select Close 10 Press the Features button E Mail Icon This procedure restores E Mail icon in display on machines with this capability Procedure Customer can perform following steps if system admin is accessible with code 11111 or code is available 1 Press the Log In Out Button on the Control Panel and enter 11111 using the ...

Page 1278: ...es as Custom1 and Paper Type Priority as Second Customer can perform following steps if system admin is accessible with code 11111 or code is available 1 Press the Log In Out Button on the Control Panel and enter 11111 using the number keypad and select Enter 2 Select the Tools tab 3 Select System Settings 4 Select Common Settings on the Group list 5 Select Paper Tray Settings on the Features list...

Page 1279: ...February 2008 6 140 WorkCentre 5225 5230 FAX Output Separation Launch Version General Procedures ...

Page 1280: ...cation of the cause of the problem 5 Operate all of the components in the appropriate RAP that is associated with the symp tom of the intermittent problem with Component Control Observe the components for any symptoms of abnormal operation such as a hesitation or an unusual sound 6 Check that the AC and DC power are within specifications 7 Get technical advice or assistance where appropriate This ...

Page 1281: ... displayed Listen for the Relay to pick up the Line 3 To stop the test select Relay Off Table 1 Fax Diagnostic signal numbers Signal No Output Description 011 Tonal Signal Output 462Hz 012 Tonal Signal Output 1080Hz 013 Tonal Signal Output 1100Hz 014 Tonal Signal Output 1300Hz 015 Tonal Signal Output 1650Hz 016 Tonal Signal Output 1850Hz 017 Tonal Signal Output 2100Hz 019 DTMF Signal Output Dual T...

Page 1282: ...4 Signal Output 12000 3200 HDLC Flag 133 V 34 Signal Output 14400 3200 HDLC Flag 134 V 34 Signal Output 16800 3200 HDLC Flag 135 V 34 Signal Output 19200 3200 HDLC Flag 136 V 34 Signal Output 21600 3200 HDLC Flag 137 V 34 Signal Output 24000 3200 HDLC Flag 138 V 34 Signal Output 26400 3200 HDLC Flag 139 V 34 Signal Output 28800 3200 HDLC Flag 140 V 34 Signal Output 31200 3200 HDLC Flag 142 V 34 Si...

Page 1283: ...m the default value and subse quently lost or forgotten the password Procedure 1 Enter UI Diagnostic Mode 2 Press the Log In Out button on the Control Panel 3 Select System Settings 4 Select Common Settings 5 Select Diagnostics 6 Select NVM Read Write 7 Enter location 700 171 and press Confirm Change This is the current password You can provide this number to the customer or set the location to th...

Page 1284: ...illing Data 4 Select the PWB that has not been replaced 5 Enter the Serial Number and push Confirm button twice NOTE If any of the following conditions exist escalate the call to Field engineering or the NTS The displayed serial numbers match each other but do not match the data plate Two or more numbers do not agree with the data plate and the third number The displayed numbers are all different ...

Page 1285: ...gs List PCL Font List PDF Settings List TIFF JPEG Settings List TIFF JPEG Logical Printers List Postscript Logical Printers List PCL Fonts List PCL Macro List PostScript Fonts List 4 Press the Start button Other Reports The following reports can be printed from the UI Diagnostic Mode 1 Enter the Diagnostic Mode UI Diagnostic Mode 2 Press the Machine Status button on the Control Panel 3 Under the M...

Page 1286: ...boot up screen 5 circles appears and the second circle starts to blink Spool Initialization This step will delete all pending print or copy jobs in the job queue and then perform a reboot To execute Simultaneously press and hold the 6 the Stop and the Power Save buttons on the Control Panel while switching on the power Hold the buttons down until the boot up screen 5 circles appears and the second...

Page 1287: ...code Procedure Customer setting data 1 Access Diagnostic Routines a Enter UI Diagnostics UI Diagnostic Mode 2 Select NVM Read Write 3 Perform NVM Read Write on Chain Link 790 570 0 No customer setting default 1 Customer setting for other than North America 2 Customer setting for North America 4 Close and Exit 5 Automatically Reboot ...

Page 1288: ...agnostic Mode 2 Select Maintenance Diagnostics 3 Select NVM Read Write 4 To check Duplex go to Step 5 To check Exit go to Step 6 To check TTM go to Step 7 5 Perform following to check Duplex a Enter 740 010 using number keypad and select Confirm Change b Record the Current Value Place a decimal point after the value c Select Cancel d Enter 740 011 using number keypad and select Confirm Change e Re...

Page 1289: ...er 11111 using the number keypad NOTE 11111 is default password The key operator may have changed the password If the Authentication feature is enabled you may be required to enter an Authentication password The default Authentication password is xadmin NOTE If the password is changed and is not available the current password is stored in NVM Read Write 700 171 3 Select Confirm on the UI 4 To oper...

Page 1290: ...ace requirements are shown in Figure 1 WorkCenter 5225 5230 with A Fin isher Figure 2 WorkCenter 5225 5230 with SB Finisher and HCF Figure 1 Space Requirement WorkCenter 5225 5230 with A Finisher j0st61001 Figure 2 Space Requirement WorkCenter 5225 5230 with SB Finisher and HCF j0st61003 HCF Front SB Finisher with Booklet Maker ...

Page 1291: ...February 2008 6 152 WorkCentre 5225 5230 Product Specs Launch Version General Procedures Product Specs ...

Page 1292: ...em Product Code 1 WorkCenter 5225 5230 2 WorkCenter 5222 3 WorkCenter 5225 5230 DADF 120V 4 WorkCenter 5225 5230 DADF 220V 5 2TM 6 TTM 7 Label for WorkCenter 5225 5230 8 Label for WorkCenter 5222 9 A Finisher 120V 10 A Finisher XC 220V 11 SB Finisher 120V 12 SB Finisher 220V Table 2 Component Weights Component Weight approx DC Platen 64 kg 132 lb IIT and Platen 15 kg 33 lb 2 Tray Module 23 kg 51 l...

Page 1293: ...0 129 4 8 5 x 11 in to 11 x17 in 220 3 5 x 5 in to 8 5 x 11 in 400 Presets can be changed in Tools mode Table 1 Common Tools Description Part Number Screw Driver 3 x 50 600T 40205 Screw Driver 6 x 100 600T 01989 Screw Driver NO 1 499T 00356 Stubby Driver 600T 40210 Screw Driver 100MM 499T 00355 Spanner and Wrench 5 5 x 5 5 600T 40501 Spanner and Wrench 7x 7 600T 40502 Hex Key Set 600T 02002 Box Dr...

Page 1294: ... 600T 01999 Copy Paper Zip Lock Bag 600T 02000 Colotech 90 gsm A3 003R 94642 Service and Machine NVM Log 700P 97436 Serial cable 600T 02058 USB cable 6 ft 2 meter Firmware Upload 600T02231 Network Interface Crossover cable 600T 02252 Parallel printer cable 117E 19340 PWS power cord adapter 600T 02018 L Probe 600T 02177 Machine Resident Disk Kit Machine Settings Floppy 300K 63850 A3 11 x 17 Test Pa...

Page 1295: ...loth 019P 03025 019P 03025 Lint free Optics cleaning cloth 499T 90417 499T 90417 Cleaning towels 035P 03191 600S 04372 Drop cloth 035P 01737 035P 01737 Cotton Swab 035P 02162 035P 02162 Table 1 Cartridge 30 000 sheets A4 6 Coverage Name Part Number WW Metered 106R01304 DMO Sold 106R01305 NA XE Sold 106R01306 Table 2 Staple Refills Name Part Number SB Finisher Staple Refills 8R12941 Booklet Staple ...

Page 1296: ...rtz Cycles per second IIT Image Input Terminal Scanner CCD portion of the machine IOT Image Output Terminal ROS Xero paper handling fusing portion of the machine IQ Image Quality KC 1000 copies LCD Liquid Crystal Display LE Lead Edge of copy or print paper with reference to definition of term TE LED Light Emitting Diode LEF Long Edge Feed LTR Letter size paper 8 5 x 11 inches LUT Look Up Table arr...

Page 1297: ...tion where specified condition is present W O Without indicates machine condition where specified condition is not present XBRA Xerox Brazil XE Xerox Europe also referred to as ESG European Solutions Group XING Xerox International Group DMO East XLA Xerox Latin America XMEX Xerox Mexico XOG Xerox Office Group Table 1 Glossery Terms Term Description ...

Page 1298: ...t cannot be inter changed or differences in diagnostic repair installation or adjustment procedures A tag number may also be required to identify the presence of optional hardware special non volatile memory programming or whether mandatory modifications have been installed Each tag number is given a classification code to identify the type of change that the tag has made The classification codes ...

Page 1299: ...February 2008 6 160 WorkCentre 5225 5230 Change Tag Introduction IOT Processor P Tags Launch Version General Procedures ...

Page 1300: ...cations Plug Jack Locations 7 17 7 Wirenets IOT Wirenets 7 43 HCF Wirenets 7 58 A Finisher Wirenets 7 61 SB Finisher Wirenets 7 64 7 BSDs Chain 1 Standby Power 7 67 Chain 2 User Interface 7 71 Chain 3 Machine Run Control 7 75 Chain 4 Start Print Power 7 84 Chain 5 Document Transportation 7 85 Chain 6 Imaging 7 91 Chain 7 Paper Supply 7 96 Chain 8 Paper Feed and Transportation 7 111 Chain 9 Xerogra...

Page 1301: ...February 2008 7 2 WorkCentre 5225 5230 Launch Version Wiring Data ...

Page 1302: ...B Location P J8710 Figure 2 9 A Finisher PWB Location P J8711 Figure 2 4 A Finisher PWB Location P J8721 Figure 3 2 A Finisher Bottom Location P J8722 Figure 3 1 A Finisher Bottom Location P J8723 Figure 3 6 A Finisher Bottom Location P J8724 Figure 1 1 A Finisher Front Location P J8725 Figure 3 11 A Finisher Bottom Location P J8726 Figure 1 7 A Finisher Front Location P J8727 Figure 1 9 A Finishe...

Page 1303: ...February 2008 7 4 WorkCentre 5225 5230 7 1 2 Launch Version Wiring Data 7 1 2 Plug Jack Illustrations Figure 1 A Finisher Front Location j0fa71001 Figure 2 A Finisher PWB Location j0fa71002 ...

Page 1304: ...February 2008 7 5 WorkCentre 5225 5230 7 1 2 Wiring Data Launch Version Figure 3 A Finisher Bottom Location j0fa71003 ...

Page 1305: ...February 2008 7 6 WorkCentre 5225 5230 7 1 2 Launch Version Wiring Data ...

Page 1306: ... SB Finisher Rear J8880 Figure 4 7 SB Finisher Eject J8881 Figure 4 11 SB Finisher Eject J8882 Figure 4 6 SB Finisher Eject P J8883 Figure 4 8 SB Finisher Eject P J8884 Figure 4 10 SB Finisher Eject J8885 Figure 2 7 SB Finisher Front J8886 Figure 2 6 SB Finisher Front J8887 Figure 2 5 SB Finisher Front P J8888 Figure 4 9 SB Finisher Eject J8889 Figure 3 3 SB Finisher Rear J8890 Figure 3 4 SB Finis...

Page 1307: ...February 2008 7 8 WorkCentre 5225 5230 S B Finisher Plug Jack Locations Launch Version Wiring Data Plug Jack Illustrations Figure 1 SB Finisher Horizontal Transport ...

Page 1308: ...February 2008 7 9 WorkCentre 5225 5230 S B Finisher Plug Jack Locations Wiring Data Launch Version Figure 2 SB Finisher Front ...

Page 1309: ...February 2008 7 10 WorkCentre 5225 5230 S B Finisher Plug Jack Locations Launch Version Wiring Data Figure 3 SB Finisher Rear ...

Page 1310: ...February 2008 7 11 WorkCentre 5225 5230 S B Finisher Plug Jack Locations Wiring Data Launch Version Figure 4 SB Finisher Eject ...

Page 1311: ...February 2008 7 12 WorkCentre 5225 5230 S B Finisher Plug Jack Locations Launch Version Wiring Data Figure 5 Booklet Maker Stapler Assembly ...

Page 1312: ...February 2008 7 13 WorkCentre 5225 5230 S B Finisher Plug Jack Locations Wiring Data Launch Version Figure 6 Booklet Maker PWB ...

Page 1313: ...February 2008 7 14 WorkCentre 5225 5230 S B Finisher Plug Jack Locations Launch Version Wiring Data ...

Page 1314: ... of the Figure NOTE Connectors numbered CN and FS are listed after the P and J connectors Plug Jack Illustrations Figure 1 HCF 1 2 Table 1 Plug Jack List Connector Number Figure Number Item Number Figure Title FS001 Figure 1 4 HCF FS002 Figure 1 4 HCF FS003 Figure 1 9 HCF FS004 Figure 1 9 HCF PF JF01 Figure 2 4 HCF PF JF02 Figure 2 5 HCF PF JF03 Figure 2 6 HCF PF JF04 Figure 2 7 HCF PF JF05 Figure...

Page 1315: ...February 2008 7 16 WorkCentre 5225 5230 HCF Plug Jack Locations Launch Version Wiring Data Figure 2 HCF 2 2 ...

Page 1316: ...ay1 2 Feeder P J102A Figure 17 3 Tray3 4 Feeder 2TM P J102A Figure 19 3 Tray3 4 Feeder TTM P J102B Figure 17 3 Tray3 4 Feeder 2TM P J102B Figure 19 3 Tray3 4 Feeder TTM P J103 Figure 9 3 L H Lower Tray1 2 Feeder P J104 Figure 8 3 Regi Sensor Regi Clutch P J105 Figure 9 4 L H Lower Tray1 2 Feeder P J106 Figure 9 7 L H Lower Tray1 2 Feeder P J107 Figure 7 9 Duplex Unit MPT P J108 Figure 7 10 Duplex ...

Page 1317: ...r Item Number Figure Title P J419 Figure 14 12 MCU PWB P J420 Figure 14 24 MCU PWB P J421 Figure 14 23 MCU PWB P J423 Figure 14 5 MCU PWB P J425 Figure 14 18 MCU PWB P J429 Figure 14 17 MCU PWB P J430 Figure 4 4 ROS Unit Exit PWB P J431 Figure 4 3 ROS Unit Exit PWB P J432 Figure 4 5 ROS Unit Exit PWB P J433 Figure 4 7 ROS Unit Exit PWB P J434 Figure 4 6 ROS Unit Exit PWB P J500 Figure 3 5 HVPS Dis...

Page 1318: ...J775 Figure 21 16 DADF 1 of 2 Table 1 Plug Jack List Connector Number Figure Number Item Number Figure Title P J776 Figure 21 17 DADF 1 of 2 P J777 Figure 21 7 DADF 1 of 2 P J778 Figure 21 6 DADF 1 of 2 P J779 Figure 21 5 DADF 1 of 2 P J780 Figure 21 12 DADF 1 of 2 P J781 Figure 21 11 DADF 1 of 2 P J782 Figure 21 10 DADF 1 of 2 P J785 Figure 22 18 DADF 2 of 2 P J786 Figure 22 6 DADF 2 of 2 P J787 ...

Page 1319: ... Box Assembly CNJ359 Figure 12 5 Fax Box Assembly CNJ360 Figure 12 6 Fax Box Assembly CON CN3 Figure 1 11 Control Panel CP CN1 Figure 1 7 Control Panel F1 Figure 21 2 DADF 1 of 2 F2 Figure 21 1 DADF 1 of 2 FS812 Figure 17 11 Tray3 4 Feeder 2TM FS812 Figure 19 8 Tray3 4 Feeder TTM FS813 Figure 17 11 Tray3 4 Feeder 2TM FS813 Figure 19 8 Tray3 4 Feeder TTM INV CN1 Figure 1 10 Control Panel INV CN2 Fi...

Page 1320: ...February 2008 7 21 WorkCentre 5225 5230 Plug Jack Locations Wiring Data Launch Version Plug Jack Illustrations Figure 1 Control Panel j0st7201 ...

Page 1321: ...February 2008 7 22 WorkCentre 5225 5230 Plug Jack Locations Launch Version Wiring Data Figure 2 IIT j0st7202 ...

Page 1322: ...February 2008 7 23 WorkCentre 5225 5230 Plug Jack Locations Wiring Data Launch Version Figure 3 HVPS Dispense Motor Fuser Exit Sensor j0st7203 ...

Page 1323: ...February 2008 7 24 WorkCentre 5225 5230 Plug Jack Locations Launch Version Wiring Data Figure 4 ROS Unit Exit PWB j0st7204 ...

Page 1324: ...February 2008 7 25 WorkCentre 5225 5230 Plug Jack Locations Wiring Data Launch Version Figure 5 Exit 2 j0st7205 ...

Page 1325: ...February 2008 7 26 WorkCentre 5225 5230 Plug Jack Locations Launch Version Wiring Data Figure 6 No 1 OCT Fuser Assembly j0st7206 ...

Page 1326: ...February 2008 7 27 WorkCentre 5225 5230 Plug Jack Locations Wiring Data Launch Version Figure 7 Duplex Unit MPT j0st7207 ...

Page 1327: ...February 2008 7 28 WorkCentre 5225 5230 Plug Jack Locations Launch Version Wiring Data Figure 8 Regi Sensor Regi Clutch j0st7208 ...

Page 1328: ...February 2008 7 29 WorkCentre 5225 5230 Plug Jack Locations Wiring Data Launch Version Figure 9 L H Lower Tray1 2 Feeder j0st7209 ...

Page 1329: ...February 2008 7 30 WorkCentre 5225 5230 Plug Jack Locations Launch Version Wiring Data Figure 10 ESS 1 of 2 j0st7210a ...

Page 1330: ...February 2008 7 31 WorkCentre 5225 5230 Plug Jack Locations Wiring Data Launch Version Figure 11 ESS 2 of 2 j0st7211 ...

Page 1331: ...February 2008 7 32 WorkCentre 5225 5230 Plug Jack Locations Launch Version Wiring Data Figure 12 Fax Box Assembly j0st7212 ...

Page 1332: ...February 2008 7 33 WorkCentre 5225 5230 Plug Jack Locations Wiring Data Launch Version Figure 13 IOT Rear Location j0st7213 ...

Page 1333: ...February 2008 7 34 WorkCentre 5225 5230 Plug Jack Locations Launch Version Wiring Data Figure 14 MCU PWB j0st7227A ...

Page 1334: ...February 2008 7 35 WorkCentre 5225 5230 Plug Jack Locations Wiring Data Launch Version Figure 15 Power Unit j0st7215 ...

Page 1335: ...February 2008 7 36 WorkCentre 5225 5230 Plug Jack Locations Launch Version Wiring Data Figure 16 LVPS Main Switch j0st7216 ...

Page 1336: ...February 2008 7 37 WorkCentre 5225 5230 Plug Jack Locations Wiring Data Launch Version Figure 17 Tray 3 4 Feeder 2TM j0st7217 ...

Page 1337: ...February 2008 7 38 WorkCentre 5225 5230 Plug Jack Locations Launch Version Wiring Data Figure 18 2TM Rear Location j0st7218 ...

Page 1338: ...February 2008 7 39 WorkCentre 5225 5230 Plug Jack Locations Wiring Data Launch Version Figure 19 Tray 3 4 Feeder TTM j0st7219 ...

Page 1339: ...February 2008 7 40 WorkCentre 5225 5230 Plug Jack Locations Launch Version Wiring Data Figure 20 TTM Rear Location j0st7220 ...

Page 1340: ...February 2008 7 41 WorkCentre 5225 5230 Plug Jack Locations Wiring Data Launch Version Figure 21 DADF 1 of 2 j0st7221 ...

Page 1341: ...February 2008 7 42 WorkCentre 5225 5230 Plug Jack Locations Launch Version Wiring Data Figure 22 DADF 2 of 2 j0st7222 ...

Page 1342: ...February 2008 7 43 WorkCentre 5225 5230 IOT Wirenets Wiring Data Launch Version IOT Wirenets AC Power Wirenets Figure 1 AC Power Wirenets ...

Page 1343: ...February 2008 7 44 WorkCentre 5225 5230 IOT Wirenets Launch Version Wiring Data 5VDC Standby Wirenets Figure 2 5VDC Standby Wirenets ...

Page 1344: ...February 2008 7 45 WorkCentre 5225 5230 IOT Wirenets Wiring Data Launch Version 5VDC Wirenets Figure 3 5VDC Wirenet 1 of 4 ...

Page 1345: ...February 2008 7 46 WorkCentre 5225 5230 IOT Wirenets Launch Version Wiring Data Figure 4 5VDC Wirenet 2 of 4 ...

Page 1346: ...February 2008 7 47 WorkCentre 5225 5230 IOT Wirenets Wiring Data Launch Version Figure 5 5VDC Wirenet 3 of 4 ...

Page 1347: ...February 2008 7 48 WorkCentre 5225 5230 IOT Wirenets Launch Version Wiring Data Figure 6 5VDC Wirenet 4 of 4 ...

Page 1348: ...February 2008 7 49 WorkCentre 5225 5230 IOT Wirenets Wiring Data Launch Version 5V RTN Wirenets Figure 7 5V RTN Wirenet 1 of 4 ...

Page 1349: ...February 2008 7 50 WorkCentre 5225 5230 IOT Wirenets Launch Version Wiring Data Figure 8 5V RTN Wirenet 2 of 4 ...

Page 1350: ...February 2008 7 51 WorkCentre 5225 5230 IOT Wirenets Wiring Data Launch Version Figure 9 5V RTN Wirenet 3 of 4 ...

Page 1351: ...February 2008 7 52 WorkCentre 5225 5230 IOT Wirenets Launch Version Wiring Data Figure 10 5V RTN Wirenet 4 of 4 ...

Page 1352: ...February 2008 7 53 WorkCentre 5225 5230 IOT Wirenets Wiring Data Launch Version 24VDC Wirenets Figure 11 24 VDC Wirenet 1 of 4 ...

Page 1353: ...February 2008 7 54 WorkCentre 5225 5230 IOT Wirenets Launch Version Wiring Data Figure 12 24VDC Wirenet 2 of 4 ...

Page 1354: ...February 2008 7 55 WorkCentre 5225 5230 IOT Wirenets Wiring Data Launch Version Figure 13 24VDC Wirenet 3 of 4 ...

Page 1355: ...February 2008 7 56 WorkCentre 5225 5230 IOT Wirenets Launch Version Wiring Data Figure 14 24VDC Wirenet 4 of 4 ...

Page 1356: ...February 2008 7 57 WorkCentre 5225 5230 IOT Wirenets Wiring Data Launch Version 24V RTN Wirenets Figure 15 24V RTN Wirenet ...

Page 1357: ...February 2008 7 58 WorkCentre 5225 5230 HCF Wirenets Launch Version Wiring Data HCF Wirenets Figure 1 HCF 24VDC Wirenet ...

Page 1358: ...February 2008 7 59 WorkCentre 5225 5230 HCF Wirenets Wiring Data Launch Version Figure 2 HCF 5VDC Wirenet ...

Page 1359: ...February 2008 7 60 WorkCentre 5225 5230 HCF Wirenets Launch Version Wiring Data Figure 3 HCF DC COM Wirenet ...

Page 1360: ...February 2008 7 61 WorkCentre 5225 5230 A Finisher Wirenets Wiring Data Launch Version A Finisher Wirenets Figure 1 A FInisher 24VDC 24V RTN Wirenet ...

Page 1361: ...February 2008 7 62 WorkCentre 5225 5230 A Finisher Wirenets Launch Version Wiring Data Figure 2 A FInisher 5VDC Wirenet ...

Page 1362: ...February 2008 7 63 WorkCentre 5225 5230 A Finisher Wirenets Wiring Data Launch Version Figure 3 A Finisher DC COM Wirenet ...

Page 1363: ...February 2008 7 64 WorkCentre 5225 5230 SB Finisher Wirenets Launch Version Wiring Data SB Finisher Wirenets Figure 1 SB FInisher 24VDC Wirenet ...

Page 1364: ...February 2008 7 65 WorkCentre 5225 5230 SB Finisher Wirenets Wiring Data Launch Version Figure 2 SB FInisher 5VDC Wirenet ...

Page 1365: ...February 2008 7 66 WorkCentre 5225 5230 SB Finisher Wirenets Launch Version Wiring Data Figure 3 SB FInisher DC COM Wirenet ...

Page 1366: ...February 2008 7 67 WorkCentre 5225 5230 Chain 1 Standby Power Wiring Data Launch Version Chain 1 Standby Power Figure 1 BSD 1 1 Main Power On ...

Page 1367: ...February 2008 7 68 WorkCentre 5225 5230 Chain 1 Standby Power Launch Version Wiring Data Figure 2 BSD 1 2 DC Power Distribution ...

Page 1368: ...February 2008 7 69 WorkCentre 5225 5230 Chain 1 Standby Power Wiring Data Launch Version Figure 3 BSD 1 3 Power Interlock Switching ...

Page 1369: ...February 2008 7 70 WorkCentre 5225 5230 Chain 1 Standby Power Launch Version Wiring Data Figure 4 BSD 1 4 Interlock Switching ...

Page 1370: ...February 2008 7 71 WorkCentre 5225 5230 Chain 2 User Interface Wiring Data Launch Version Chain 2 User Interface Figure 1 BSD 2 1 Control Panel Left j0st90201 ...

Page 1371: ...February 2008 7 72 WorkCentre 5225 5230 Chain 2 User Interface Launch Version Wiring Data Figure 2 BSD 2 2 Control Panel Switches Right ...

Page 1372: ...February 2008 7 73 WorkCentre 5225 5230 Chain 2 User Interface Wiring Data Launch Version Figure 3 BSD 2 3 Control Panel LEDs ...

Page 1373: ...February 2008 7 74 WorkCentre 5225 5230 Chain 2 User Interface Launch Version Wiring Data Figure 4 BSD 2 4 LCD Control ...

Page 1374: ...February 2008 7 75 WorkCentre 5225 5230 Chain 3 Machine Run Control Wiring Data Launch Version Chain 3 Machine Run Control Figure 1 BSD 3 1 PWBs Communication ESS IOT ESS IIT IPS ...

Page 1375: ...February 2008 7 76 WorkCentre 5225 5230 Chain 3 Machine Run Control Launch Version Wiring Data Figure 2 BSD 3 2 PWBs Communication ESS UI ...

Page 1376: ...February 2008 7 77 WorkCentre 5225 5230 Chain 3 Machine Run Control Wiring Data Launch Version Figure 3 BSD 3 3 PWBs Communication IOT Tray Module IOT Duplex ...

Page 1377: ...February 2008 7 78 WorkCentre 5225 5230 Chain 3 Machine Run Control Launch Version Wiring Data Figure 4 BSD 3 4 PWBs Communication IOT Exit IOT Finisher ...

Page 1378: ...February 2008 7 79 WorkCentre 5225 5230 Chain 3 Machine Run Control Wiring Data Launch Version Figure 5 BSD 3 5 PWBs Communication IIT IPS DADF ...

Page 1379: ...February 2008 7 80 WorkCentre 5225 5230 Chain 3 Machine Run Control Launch Version Wiring Data Figure 6 BSD 3 6 Electronic Billing ...

Page 1380: ...February 2008 7 81 WorkCentre 5225 5230 Chain 3 Machine Run Control Wiring Data Launch Version Figure 7 BSD 3 7 Accessory Foreign Interface ...

Page 1381: ...February 2008 7 82 WorkCentre 5225 5230 Chain 3 Machine Run Control Launch Version Wiring Data Figure 8 BSD 3 8 MCU HCF Communications ...

Page 1382: ...February 2008 7 83 WorkCentre 5225 5230 Chain 3 Machine Run Control Wiring Data Launch Version Figure 9 BSD 3 9 PWB Communication ESS IIT IPS ...

Page 1383: ...February 2008 7 84 WorkCentre 5225 5230 Chain 4 Start Print Power Launch Version Wiring Data Chain 4 Start Print Power Figure 1 BSD 4 1 Main Drive Control ...

Page 1384: ...February 2008 7 85 WorkCentre 5225 5230 Chain 5 Document Transportation Wiring Data Launch Version Chain 5 Document Transportation Figure 1 BSD 5 1 Document Size Sensing ...

Page 1385: ...February 2008 7 86 WorkCentre 5225 5230 Chain 5 Document Transportation Launch Version Wiring Data Figure 2 BSD 5 2 Document Setting ...

Page 1386: ...February 2008 7 87 WorkCentre 5225 5230 Chain 5 Document Transportation Wiring Data Launch Version Figure 3 BSD 5 3 Document Feed and Transportation 1 of 2 ...

Page 1387: ...February 2008 7 88 WorkCentre 5225 5230 Chain 5 Document Transportation Launch Version Wiring Data Figure 4 BSD 5 4 Document Feed and Transportation 2 of 2 ...

Page 1388: ...February 2008 7 89 WorkCentre 5225 5230 Chain 5 Document Transportation Wiring Data Launch Version Figure 5 BSD 5 5 Document Feed and Transport Mechanism ...

Page 1389: ...February 2008 7 90 WorkCentre 5225 5230 Chain 5 Document Transportation Launch Version Wiring Data Figure 6 BSD 5 6 Document Exit Transportation ...

Page 1390: ...February 2008 7 91 WorkCentre 5225 5230 Chain 6 Imaging Wiring Data Launch Version Chain 6 Imaging Figure 1 BSD 6 1 Platen Document Setting ...

Page 1391: ...February 2008 7 92 WorkCentre 5225 5230 Chain 6 Imaging Launch Version Wiring Data Figure 2 BSD 6 2 Image Input ...

Page 1392: ...February 2008 7 93 WorkCentre 5225 5230 Chain 6 Imaging Wiring Data Launch Version Figure 3 BSD 6 3 Carriage Scan ...

Page 1393: ...February 2008 7 94 WorkCentre 5225 5230 Chain 6 Imaging Launch Version Wiring Data Figure 4 BSD 6 4 Laser Control and Scanning ...

Page 1394: ...February 2008 7 95 WorkCentre 5225 5230 Chain 6 Imaging Wiring Data Launch Version Figure 5 BSD 6 5 ROS Motor Control ...

Page 1395: ...February 2008 7 96 WorkCentre 5225 5230 Chain 7 Paper Supply Launch Version Wiring Data Chain 7 Paper Supply Figure 1 BSD 7 1 Tray 1 Paper Size Sensing ...

Page 1396: ...February 2008 7 97 WorkCentre 5225 5230 Chain 7 Paper Supply Wiring Data Launch Version Figure 2 BSD 7 2 Tray 2 Paper Size Sensing ...

Page 1397: ...February 2008 7 98 WorkCentre 5225 5230 Chain 7 Paper Supply Launch Version Wiring Data Figure 3 BSD 7 3 Tray 3 Paper Size Sensing 2 Tray Module ...

Page 1398: ...February 2008 7 99 WorkCentre 5225 5230 Chain 7 Paper Supply Wiring Data Launch Version Figure 4 BSD 7 4 Tray 4 Paper Size Sensing 2 Tray Module ...

Page 1399: ...February 2008 7 100 WorkCentre 5225 5230 Chain 7 Paper Supply Launch Version Wiring Data Figure 5 BSD 7 5 Tray 3 Paper Size Sensing Tandem Tray Module ...

Page 1400: ...February 2008 7 101 WorkCentre 5225 5230 Chain 7 Paper Supply Wiring Data Launch Version Figure 6 BSD 7 6 Tray 4 Paper Size Sensing Tandem Tray Module ...

Page 1401: ...February 2008 7 102 WorkCentre 5225 5230 Chain 7 Paper Supply Launch Version Wiring Data Figure 7 BSD 7 7 Tray 1 Paper Stacking ...

Page 1402: ...February 2008 7 103 WorkCentre 5225 5230 Chain 7 Paper Supply Wiring Data Launch Version Figure 8 BSD 7 8 Tray 2 Paper Stacking ...

Page 1403: ...February 2008 7 104 WorkCentre 5225 5230 Chain 7 Paper Supply Launch Version Wiring Data Figure 9 BSD 7 9 Tray 3 Paper Stacking 2 Tray Module ...

Page 1404: ...February 2008 7 105 WorkCentre 5225 5230 Chain 7 Paper Supply Wiring Data Launch Version Figure 10 BSD 7 10 Tray 4 Paper Stacking 2 Tray Module ...

Page 1405: ...February 2008 7 106 WorkCentre 5225 5230 Chain 7 Paper Supply Launch Version Wiring Data Figure 11 BSD 7 11 Tray 3 Paper Stacking Tandem Tray Module ...

Page 1406: ...February 2008 7 107 WorkCentre 5225 5230 Chain 7 Paper Supply Wiring Data Launch Version Figure 12 BSD 7 12 Tray 4 Paper Stacking Tandem Tray Module ...

Page 1407: ...February 2008 7 108 WorkCentre 5225 5230 Chain 7 Paper Supply Launch Version Wiring Data Figure 13 BSD 7 13 Tray 5 MSI Paper Stacking ...

Page 1408: ...February 2008 7 109 WorkCentre 5225 5230 Chain 7 Paper Supply Wiring Data Launch Version Figure 14 BSD7 14 HCF Tray 6 Paper Stacking ...

Page 1409: ...February 2008 7 110 WorkCentre 5225 5230 Chain 7 Paper Supply Launch Version Wiring Data Figure 15 BSD 7 15 HCF Tray 6 Paper Size Sensing ...

Page 1410: ...February 2008 7 111 WorkCentre 5225 5230 Chain 8 Paper Feed and Transportation Wiring Data Launch Version Chain 8 Paper Feed and Transportation Figure 1 BSD 8 1 Trays 1 5 Paper Feeding ...

Page 1411: ...February 2008 7 112 WorkCentre 5225 5230 Chain 8 Paper Feed and Transportation Launch Version Wiring Data Figure 2 BSD 8 2 Tray 2 Paper Transportation ...

Page 1412: ...February 2008 7 113 WorkCentre 5225 5230 Chain 8 Paper Feed and Transportation Wiring Data Launch Version Figure 3 BSD 8 3 2 Tray Module Paper Transportation ...

Page 1413: ...February 2008 7 114 WorkCentre 5225 5230 Chain 8 Paper Feed and Transportation Launch Version Wiring Data Figure 4 BSD 8 4 Paper Transport Drive Control 2 Tray Module ...

Page 1414: ...February 2008 7 115 WorkCentre 5225 5230 Chain 8 Paper Feed and Transportation Wiring Data Launch Version Figure 5 BSD 8 5 Paper Transportation Tandem Tray Module ...

Page 1415: ...February 2008 7 116 WorkCentre 5225 5230 Chain 8 Paper Feed and Transportation Launch Version Wiring Data Figure 6 BSD 8 6 Paper Transport Drive Control Tandem Tray Module ...

Page 1416: ...February 2008 7 117 WorkCentre 5225 5230 Chain 8 Paper Feed and Transportation Wiring Data Launch Version Figure 7 BSD 8 7 Registration ...

Page 1417: ...February 2008 7 118 WorkCentre 5225 5230 Chain 8 Paper Feed and Transportation Launch Version Wiring Data Figure 8 BSD 8 8 HCF Tray 6 Paper Feeding ...

Page 1418: ...February 2008 7 119 WorkCentre 5225 5230 Chain 8 Paper Feed and Transportation Wiring Data Launch Version Figure 9 BSD 8 9 HCF Tray 6 Paper Transportation ...

Page 1419: ...February 2008 7 120 WorkCentre 5225 5230 Chain 9 Xerographics Launch Version Wiring Data Chain 9 Xerographics Figure 1 BSD 9 1 CRU Life Control ...

Page 1420: ...February 2008 7 121 WorkCentre 5225 5230 Chain 9 Xerographics Wiring Data Launch Version Figure 2 BSD 9 2 Charging and Exposure ...

Page 1421: ...February 2008 7 122 WorkCentre 5225 5230 Chain 9 Xerographics Launch Version Wiring Data Figure 3 BSD 9 3 Development and Toner Dispense Control ...

Page 1422: ...February 2008 7 123 WorkCentre 5225 5230 Chain 9 Xerographics Wiring Data Launch Version Figure 4 BSD 9 4 Transfer ...

Page 1423: ...February 2008 7 124 WorkCentre 5225 5230 Chain 10 Copy Transportation and Fusing Launch Version Wiring Data Chain 10 Copy Transportation and Fusing Figure 1 BSD 10 1 Fusing Heat Control ...

Page 1424: ...February 2008 7 125 WorkCentre 5225 5230 Chain 10 Copy Transportation and Fusing Wiring Data Launch Version Figure 2 BSD 10 2 Fusing ...

Page 1425: ...February 2008 7 126 WorkCentre 5225 5230 Chain 10 Copy Transportation and Fusing Launch Version Wiring Data Figure 3 BSD 10 3 Exit Transportation ...

Page 1426: ...February 2008 7 127 WorkCentre 5225 5230 Chain 10 Copy Transportation and Fusing Wiring Data Launch Version Figure 4 BSD 10 4 Exit Transportation Drive ...

Page 1427: ...February 2008 7 128 WorkCentre 5225 5230 Chain 10 Copy Transportation and Fusing Launch Version Wiring Data Figure 5 BSD 10 5 Duplex ...

Page 1428: ...February 2008 7 129 WorkCentre 5225 5230 Chain 10 Copy Transportation and Fusing Wiring Data Launch Version Figure 6 BSD 10 6 Offset Drive Control Exit 1 ...

Page 1429: ...February 2008 7 130 WorkCentre 5225 5230 Chain 10 Copy Transportation and Fusing Launch Version Wiring Data Figure 7 BSD 10 6 Offset Drive Control Exit 2 ...

Page 1430: ...February 2008 7 131 WorkCentre 5225 5230 Chain 12 Finishing Wiring Data Launch Version Chain 12 Finishing Figure 1 BSD 12 1 A Finisher DC Power and Interlock Switching ...

Page 1431: ...February 2008 7 132 WorkCentre 5225 5230 Chain 12 Finishing Launch Version Wiring Data Figure 2 BSD 12 2 IOT A Finisher PWB Communication ...

Page 1432: ...February 2008 7 133 WorkCentre 5225 5230 Chain 12 Finishing Wiring Data Launch Version Figure 3 BSD 12 3 A Finisher Transportation ...

Page 1433: ...February 2008 7 134 WorkCentre 5225 5230 Chain 12 Finishing Launch Version Wiring Data Figure 4 BSD 12 4 A Finisher Tamping and Offset ...

Page 1434: ...February 2008 7 135 WorkCentre 5225 5230 Chain 12 Finishing Wiring Data Launch Version Figure 5 BSD 12 5 A Finisher Staple Control ...

Page 1435: ...February 2008 7 136 WorkCentre 5225 5230 Chain 12 Finishing Launch Version Wiring Data Figure 6 BSD 12 6 A Finisher Set Eject 1 of 2 ...

Page 1436: ...February 2008 7 137 WorkCentre 5225 5230 Chain 12 Finishing Wiring Data Launch Version Figure 7 BSD 12 7 A Finisher Set Eject 2 of 2 ...

Page 1437: ...February 2008 7 138 WorkCentre 5225 5230 Chain 12 Finishing Launch Version Wiring Data Figure 8 BSD 12 8 A Finisher Stacker Tray Control ...

Page 1438: ...February 2008 7 139 WorkCentre 5225 5230 Chain 12 Finishing Wiring Data Launch Version Figure 9 BSD 12 10 S B Finisher DC Power Interlock Switching ...

Page 1439: ...February 2008 7 140 WorkCentre 5225 5230 Chain 12 Finishing Launch Version Wiring Data Figure 10 BSD 12 11 S B Finisher DC Power Distribution ...

Page 1440: ...February 2008 7 141 WorkCentre 5225 5230 Chain 12 Finishing Wiring Data Launch Version Figure 11 BSD 12 12 S B Finisher Interlock Switching ...

Page 1441: ...February 2008 7 142 WorkCentre 5225 5230 Chain 12 Finishing Launch Version Wiring Data Figure 12 BSD 12 13 S B Finisher Booklet Interlock Switching ...

Page 1442: ...February 2008 7 143 WorkCentre 5225 5230 Chain 12 Finishing Wiring Data Launch Version Figure 13 BSD 12 14 S B Finisher Horizontal Transportation ...

Page 1443: ...February 2008 7 144 WorkCentre 5225 5230 Chain 12 Finishing Launch Version Wiring Data Figure 14 BSD 12 15 S B Finisher Punch ...

Page 1444: ...February 2008 7 145 WorkCentre 5225 5230 Chain 12 Finishing Wiring Data Launch Version Figure 15 BSD 12 16 S B Finisher Transportation ...

Page 1445: ...February 2008 7 146 WorkCentre 5225 5230 Chain 12 Finishing Launch Version Wiring Data Figure 16 BSD 12 17 S B Finisher Folding ...

Page 1446: ...February 2008 7 147 WorkCentre 5225 5230 Chain 12 Finishing Wiring Data Launch Version Figure 17 BSD 12 18 S B Finisher Tamping Offset 1 of 2 ...

Page 1447: ...February 2008 7 148 WorkCentre 5225 5230 Chain 12 Finishing Launch Version Wiring Data Figure 18 BSD 12 19 S B Finisher Tamping Offset 2 of 2 ...

Page 1448: ...February 2008 7 149 WorkCentre 5225 5230 Chain 12 Finishing Wiring Data Launch Version Figure 19 BSD 12 20 S B Finisher Staple Positioning ...

Page 1449: ...February 2008 7 150 WorkCentre 5225 5230 Chain 12 Finishing Launch Version Wiring Data Figure 20 BSD 12 21 S B Finisher Staple Control ...

Page 1450: ...February 2008 7 151 WorkCentre 5225 5230 Chain 12 Finishing Wiring Data Launch Version Figure 21 BSD 12 22 S B Finisher Eject Control 1 of 2 ...

Page 1451: ...February 2008 7 152 WorkCentre 5225 5230 Chain 12 Finishing Launch Version Wiring Data Figure 22 BSD 12 23 S B Finisher Eject Control 2 of 2 ...

Page 1452: ...February 2008 7 153 WorkCentre 5225 5230 Chain 12 Finishing Wiring Data Launch Version Figure 23 BSD 12 24 S B Finisher Stacker Control ...

Page 1453: ...February 2008 7 154 WorkCentre 5225 5230 Chain 12 Finishing Launch Version Wiring Data Figure 24 BSD 12 25 S B Finisher Booklet Staple Positioning ...

Page 1454: ...February 2008 7 155 WorkCentre 5225 5230 Chain 12 Finishing Wiring Data Launch Version Figure 25 BSD 12 26 S B Finisher Booklet Staple Control 1 of 2 ...

Page 1455: ...February 2008 7 156 WorkCentre 5225 5230 Chain 12 Finishing Launch Version Wiring Data Figure 26 BSD 12 27 S B Finisher Booklet Staple Control 2 of 2 ...

Page 1456: ...February 2008 7 157 WorkCentre 5225 5230 Chain 16 ESS Wiring Data Launch Version Chain 16 ESS Figure 1 BSD 16 1 ESS ...

Page 1457: ...February 2008 7 158 WorkCentre 5225 5230 Chain 17 FAX Launch Version Wiring Data Chain 17 FAX Figure 1 BSD 17 1 FAX ...

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