Xerox WorkCentre 5022 Page 261 Service Manual Download | Manualshive

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06/2014

4-37

WC 5022/5024

Repairs and Asdjustments

Version 1.0

REP 10.6.1 STM PWB

Parts List on PL 10.6

Removal

WARNING

When turning OFF the power switch, check that the 'Data' lamp is OFF and that there is
no Job in progress.

Turn OFF the power switch and make sure that the screen display turns OFF.

Check that the power switch is OFF and unplug the power plug.

CAUTION

Static electricity may damage electrical parts.

Always wear a wrist band during servicing. If a wrist band is not available, touch some metallic
parts before servicing to discharge the static electricity.

1.

[Two Tray Module]

Remove the Cap. (Figure 1)

a.

Release the hook to remove the Cap.

Figure 1 j0mg41001

2.

[Two Tray Module]

Disconnect the connector. (Figure 2)

a.

Remove the cable band.

b.

Disconnect the connector.

Figure 2 j0mg41002

3.

Remove the Docking Bracket (x2). (Figure 3)

a.

Remove the Docking Screw (x2).

b.

Remove the Docking Bracket (x2).

Figure 3 j0lj41003

4.

Remove the Rear Cover of the One Tray Module. (Figure 4)

a.

Remove the screw (x2).

b.

Remove the Rear Cover.

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Summary of Contents for WorkCentre 5022

Page 1: ...Xerox WorkCentre 5022 5024 Service Manual Revised June 2014 702Pxxxxx ...

Page 2: ......

Page 3: ...quipment may affect whether Xerox is responsible to fix machine defects under the warranty offered by Xerox with respect to such equipment You should consult the applicable warranty for its terms regarding customer or third party provided service Xerox While Xerox has tried to make the documentation accurate Xerox will have no liability arising out of any inaccuracies or omissions WARNING This equ...

Page 4: ...06 2014 0 2 WC 5022 5024 Version 1 0 Preface ...

Page 5: ...Chapter 0 Introduction ...

Page 6: ......

Page 7: ...06 2014 0 1 WC 5022 5024 Introduction Version 1 0 0 Introduction 0 1 Getting to know this Service Manual 0 3 0 2 How to use the Service Manual 0 3 0 3 Description for Terminology And Symbols 0 4 ...

Page 8: ...06 2014 0 2 WC 5022 5024 Version 1 0 Introduction ...

Page 9: ...his product Chapter 3 Image Quality Troubleshooting This chapter describes the image quality troubleshooting procedures for this product Chapter 4 Disassembly Assembly and Adjustment This chapter describes the disassembly assembly adjustment and replacement proce dures for components of this product Chapter 5 Parts List This chapter contains the spare parts information for this product Chapter 6 G...

Page 10: ...observed could result in dam age to the machine or equipment NOTE Used when work procedures and rules are emphasized Used when other explanations are given Used to describe the purposes of Adjustment and Troubleshooting REP Indicates the disassembly assembly procedure for reference ADJ Indicates the adjustment procedure for reference PL Indicates the parts list for reference Terminology Installati...

Page 11: ...Chapter 1 Service Call Procedures ...

Page 12: ......

Page 13: ...sion 1 0 1 Service Call Procedures 1 1 Before Starting the Servicing 1 3 1 2 Service Call Procedure 1 2 2 Service Call Procedure 1 5 1 3 Detailed Contents of the Service Call 1 5 1 4 TRIM Check List 1 6 1 5 Periodic Replacement Parts Consumables List 1 6 ...

Page 14: ...06 2014 1 2 WC 5022 5024 Version 1 0 Service Call Procedures ...

Page 15: ...ngers or hands before servicing When removing parts cables and etc do not pull them out by force but remove them slowly 6 CAUTION RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE DIS POSE OF USED BATTERIES ACCORDING TO THE INSTRUCTIONS 7 Specified Tools Follow the instruction when a tool is specified 8 Cleaning the Toner and Developer As the toner can be explosive sweep or brush the s...

Page 16: ...s on polling that is common to all machine types refer to FTO 2 202 4 When connecting our company machine to the customer s network during maintenance make sure that you have gone through the person in charge to obtain permission from the customer s systems administrator or person in charge before proceeding 5 Follow the safety guidelines established within the OpCo and ensure that customer data d...

Page 17: ...tput the Error History Report refer to 1 2 2 2 When UM is requested perform the following NOTE When replacing parts that will incur cost to the customer obtain the customer s agreement before performing the replacement 3 Perform TRIM Service 1 2 2 4 Final Actions 1 Check overall operation features 2 Check the machine exterior and consumables 3 Train the operator as required 4 Complete the Service ...

Page 18: ...n the DADF C Clean the Feed Roll Nudger Roll and Retard Roll with a cloth that has been wrung dry Clean the DADF Platen Glass with the optical cleaning cloth 5 Safety Check O Make sure that the power plug is plugged in prop erly Make sure that the power cords are not cracked and no wires are exposed Make sure that no extension cord with insufficient length or power cord outside the specification s...

Page 19: ... PL 56 5 DADF Retard Pad PL 56 13 955 806 200 000PV Replace the Feed Roll Nudger Roll and Retard Pad at the same time NOTE Clean the Platen Glass with a Platen Wax Cleaner 499D 00914 194D every 10K Feeds 9 Toner Cartridge PL 8 1 9 000PV 10 Low Capacity Toner Car tridge PL 8 1 5 000PV 13 Drum Cartridge 1 PL 8 1 950 807 343k cycle 66 000PV 22PPM 78 000PV 24PPM 15 Cartridge Guide PL 8 2 300 000PV Tab...

Page 20: ...06 2014 1 8 WC 5022 5024 1 5 Periodic Replacement Parts Consumables List Version 1 0 Service Call Procedures ...

Page 21: ...Chapter 2 Troubleshooting ...

Page 22: ......

Page 23: ... 272 Tray 3 Paper Size Switch Broken 2 25 007 273 Tray 4 Paper Size Switch Broken 2 26 CHAIN 10 010 311 Fusing Unit Center Thermistor Defect 2 27 010 312 Fusing Unit Rear Thermistor Defect 2 27 010 320 Over Heat Temperature Fail 2 28 010 327 Fusing Unit On Time Fail 2 28 010 379 Fusing Unit Hot Not Ready Return Time Fail 2 29 010 392 NOHAD Fan Defect 2 29 010 602 Over Temp Cooling Mode 2 30 CHAIN ...

Page 24: ...3 033 711 Fax File System Error 2 73 033 712 Fax Flash Full 2 74 033 725 In receive memory full under THRESH_MEMRX 2 74 033 753 Fax Scan Page Full 2 75 CHAIN 34 034 522 No manual send Line 2 77 034 550 Fax Board Loader Download Fail 2 77 034 711 Fax Send Count Limit 2 78 034 726 Fax Calling Table Full 2 78 034 746 Line Connection Fail 2 79 034 752 Dial Busy 2 79 034 757 Fax Document Does Not Delet...

Page 25: ...um Cartridge Quality Life Over Drum Cartridge Life Over 2 131 091 406 424 Drum Cartridge Normal Life Over Drum Cartridge Abnormal Life Over 2 131 091 430 Drum Cartridge Life End 2 132 091 440 Drum Cartridge Pre Near End 2 132 091 441 Drum Cartridge Near End 2 133 CHAIN 92 092 660 668 ATC Amplitude Fail ATC Average Fail 2 135 092 661 Temperature Sensor Fail 2 135 092 910 ATC Sensor Fail 2 136 CHAIN...

Page 26: ...FIP 2 162 2 3 NET System Fault Check 2 3 1 Interface Physical Logical 2 165 2 3 2 Cannot connect to the network or Print is not found from the PC 2 165 2 3 3 No output is available no data is printed 2 166 2 3 4 Printing can be performed but abnormally 2 167 2 3 5 Network Related Details Check Flow 2 167 2 4 Software Download 2 4 1 Software Download 2 169 ...

Page 27: ... not be shown in each troubleshooting for some cases In such cases proceed to troubleshoot by referring to Generic FIP 2 1 3 Glossary The following terminology are used throughout the troubleshooting section The meaning of these terminology must be fully understood when performing problem analysis Common terms Fault Code This 6 digit code appears when the machine has found problems Actuate Deactua...

Page 28: ... BSD REP 4 1 3 Refer to REP 4 1 3 in Chapter 4 ADJ 4 1 3 Refer to ADJ 4 1 3 in Chapter 4 Replace the parts in sequence When it is impossible to analyze causes of a problem further replace the parts in sequence The part with a higher replacement frequency or higher possibility of causing a problem is listed first for replacement ...

Page 29: ...l Y N Refer to BSD CH2 1 and 2 2 3 Other Failure FIP to repair the malfunction in UI dis play Check the Shutdown History Refer to 6 5 2 1 Shutdown History to display the Fault Code on the UI Is the Fault Code displayed on the UI Y N Refer to Troubleshooting in the User Guide and repair the following errors Problems With Hardware Problems With Image Quality Problems With Copy Problems With Printer ...

Page 30: ...06 2014 2 8 WC 5022 5024 2 2 1 1 Level 1 FIP Version 1 0 Status Indicator RAPs ...

Page 31: ...ion was not within the range of 25 to 400 Cause Action Press Stop on the UI Panel and change the settings 003 754 IPS Overrun BSD ON The IPS processing has overtook the Scan processing Cause Action This might be avoided by setting the R E ratio to 99 or 101 If this occurs frequently obtain the document from the User and contact the Support Department for assistance ...

Page 32: ...ill occur if the user had pro ceeded without changing the settings 003 942 Not Supported Doc Size BSD ON During DADF Scan of a Copy Scan and Fax sending Job an unsupported document size was detected Cause Action 1 Press Stop on the UI Panel 2 Check the setting of the document size group 3 Check whether the document size is a supported size 4 If the document size is a supported size the DADF might ...

Page 33: ... UI Panel and change the document NOTE When performing the operation again the same Fault will occur if the user had pro ceeded without changing the document 003 963 APS NG Out Of Range BSD ON During Copy Job when APS is selected the image size obtained from document size x reduce enlarge ratio was detected to be larger than the largest Standard Paper Size Cause Action Press Stop on the UI Panel a...

Page 34: ...anned has been exceeded Cause Action Press Stop on the UI Panel and reduce the number of document pages 003 973 Auto Rotation NG Out Of Range BSD ON During Copy Job the following conditions were met Rotation is required The length of the image obtained by document x reduce enlarge ratio is longer than 297 mm Cause Action Press Stop on the UI Panel and change the reduce enlarge ratio ...

Page 35: ...nication failure between the ESS MCU PWB and the HVPS was detected Cause Action 1 Turn the power OFF and ON 2 Turn OFF the power and check the connection between the HVPS J500 and the ESS MCU PWB J402 for open circuit short circuit and poor contact 3 If no problem is found replace the following parts in sequence HVPS PL 18 3 ESS MCU PWB PL 18 3 ...

Page 36: ...06 2014 2 14 WC 5022 5024 004 345 HVPS Communication Error Version 1 0 Status Indicator RAPs ...

Page 37: ...eed Clutch Output Check 005 062 for operation failure PL 56 7 The DADF Feed Motor Output Check 005 008 for operation failure PL 56 6 The Drive Gear for wear and damage If no problem is found replace the DADF PWB PL 56 2 005 123 DADF Simplex Side 1 Regi Sensor On Jam BSD ON CH5 5 CH5 4 The DADF Regi Sensor does not turn ON within the specified time after the DADF Pre Regi Sensor On Cause Action Che...

Page 38: ...tion failure PL 56 14 The DADF Feed Motor Output Check 005 008 for operation failure PL 56 6 The Drive Gear for wear and damage If no problem is found replace the DADF PWB PL 56 2 005 131 132 DADF Invert Sensor On Jam on Inverting DADF Invert Sensor On Jam BSD ON CH5 5 CH5 4 DADF Invert Sensor On Jam on Inverting After the DADF Regi Sensor turned ON at Invert operation the DADF Invert Sensor did n...

Page 39: ...ck 005 110 for operation failure PL 56 14 The DADF Feed Motor Output Check 005 008 for operation failure PL 56 6 The Exit Pinch Roll for operation failure including for the operation failure of the Exit Nip Release Solenoid Output Check 005 072 PL 56 7 The Drive Gear for wear and damage If no problem is found replace the DADF PWB PL 56 2 005 135 DADF Side 2 Pre Regi Sensor On Jam BSD ON CH5 5 CH5 ...

Page 40: ...ailure including for the operation failure of the Exit Nip Release Solenoid Output Check 005 072 PL 56 7 The Drive Gear for wear and damage If no problem is found replace the DADF PWB PL 56 2 005 147 DADF Pre Regi Sensor Off Jam on Inverting BSD ON CH5 5 CH5 4 After the DADF Feed Motor started the reverse rotation at Invert operation the DADF Pre Regi Sensor did not turn OFF within the specified t...

Page 41: ...in SS direction is longer Cause Action 1 Check the size of the document that was fed by the User 2 If the error is not cleared check the following The DADF Pre Regi Sensor Input Check 005 206 for operation failure PL 56 14 The Document Tray Size Sensor 1 2 Input Check 005 221 222 for operation fail ure PL 56 11 3 If no problem is found replace the DADF PWB PL 56 2 005 197 Prohibit Combine Size Jam...

Page 42: ...specifications Sim pex 1275 mm Duplex 480 1 mm or longer Cause Action Check the size of the document that was fed by the user If it is within the permitted length for DADF transport check the following The DADF Pre Regi Sensor Input Check 005 206 for operation failure PL 56 14 The Document Tray Size Sensor 1 2 Input Check 005 221 222 for operation failure PL 56 11 If no problem is found replace th...

Page 43: ...DF EEPROM or communication failure with EEPROM was detected Cause Action 1 Turn the power OFF and ON 2 If the problem persists replace the DADF PWB PL 56 2 005 305 DADF Feeder Cover Interlock Open BSD ON CH5 1 The DADF Feeder Cover Interlock Switch was opened during DADF operation Cause Action 1 Check the DADF Feeder Cover for mismatch 2 Check the DADF Feeder Cover Interlock Switch Input Check 005...

Page 44: ...load Mode If the device can start up in Download Mode try to download the FW again If the problem persists replace the DADF PWB PL 56 2 If it cannot start up in Download Mode replace the DADF PWB PL 56 2 005 907 908 913 DADF Pre Regi Sensor DADF Regi Sensor DADF Invert Sensor Static Jam BSD ON CH5 5 CH5 4 Paper was detected by the applicable sensor at Power ON Feeder Cover Interlock Close or DADF ...

Page 45: ...SD ON CH5 4 CH5 2 In No Mix mode it was detected that a document with a shorter size in Slow Scan SS direc tion was transported from the DADF Cause Action 1 Check the size of the document that was fed by the User 2 If the error is not cleared check the following The DADF Pre Regi Sensor Input Check 005 206 for operation failure PL 56 14 The Document Tray Size Sensor 1 2 Input Check 005 221 222 for...

Page 46: ...06 2014 2 24 WC 5022 5024 005 948 SS Size Mismatch Jam on No Mix size Version 1 0 Status Indicator RAPs ...

Page 47: ...nces The Tray 1 Paper Size Switch for damage improper installation and Actuator operation failure If no problems are found replace the ESS MCU PWB PL 18 3 007 272 Tray 3 Paper Size Switch Broken BSD ON CH7 3 The Tray 3 Size Sensor open circuit was detected The AD value is at its largest NOTE If this is already detected it will be displayed on the UI Panel when a Job is being per formed Initial Act...

Page 48: ...efer to the BSD and check the related connectors of the target electrical parts for partial con nections Cause Action Check the following The connection between the Tray 4 Paper Size Switch J824 and the 2TM PWB J548 for open circuit short circuit and poor contact Tray 4 Paper Size Switch Analog Monitor 072 053 Input Check 072 113 PL 11 1 The Tray 4 paper guide mechanism for damage and foreign subs...

Page 49: ...ween ESS MCU PWB J403 1 and Heat Roll Center Thermistor P600 4 Between ESS MCU PWB J403 2 and Heat Roll Center Thermistor P600 3 Replace the Fusing Unit PL 7 1 010 312 Fusing Unit Rear Thermistor Defect BSD ON CH10 2 An open circuit abnormality the AD value of the STS is equivalent to the open circuit value of the Heat Roll Rear Thermistor was detected Procedure Turn OFF the power and disconnect t...

Page 50: ... Roll for wound up stuck paper The Heat Roll Center Thermistor Analog Monitor 010 050 for operation failure The Heat Roll Rear Thermistor Analog Monitor 010 051 for operation failure The Heater Rod for operation failure If no problem is found replace the following parts in sequence Fusing Unit PL 7 1 LVPS PL 18 3 ESS MCU PWB PL 18 3 010 327 Fusing Unit On Time Fail BSD ON CH10 2 CH10 1 Any of the ...

Page 51: ...rsists the Fusing Unit could be malfunc tioning Replace the Fusing Unit PL 7 1 010 392 NOHAD Fan Defect BSD ON CH10 3 NOHAD Fan failure was detected When the NOHAD Fan Fail signal indicating an abnormality of the Fan was monitored at the specified time interval it was found to have failed the specified number of times or higher in a row Cause Action 1 Check the NOHAD Fan Output Check 042 002 for o...

Page 52: ...ing Mode Version 1 0 Status Indicator RAPs 010 602 Over Temp Cooling Mode BSD ON CH10 2 Unable to print because the temperature in the machine has risen above the specification value Cause Action Wait until the temperature in the machine has dropped ...

Page 53: ...1 Turn the power OFF and ON 2 Print out the Error Report and then replace the Fax PWB PL 18 5 3 Re send the Fax or request for the customer to receive one 016 372 File Access Error BSD ON Unable to access the files that had been stored in the device for some reasons access refused etc Cause Action 1 Turn the power OFF and ON 2 Install a firmware with the correct version 3 If the problem persists r...

Page 54: ...use Action 1 Turn the power OFF and ON If the contents of the Flash ROM is corrupted the machine will boot up in Emergency Boot Download mode after Power ON 2 If the problem persists replace the ESS MCU PWB PL 18 3 016 501 Controller Boot Flash Write Error BSD ON Unable to write the Download File of Controller Boot into the Flash ROM Cause Action 1 Turn the power OFF and ON 2 If the problem persis...

Page 55: ...OM Cause Action 1 Turn the power OFF and ON 2 If the problem persists replace the following parts in sequence ESS MCU PWB PL 18 3 UI PWB PL 1 10 016 504 UI panel Font Download Flash Write Error BSD ON Unable to write the Download File of UI Panel Font into the Flash ROM Cause Action 1 Turn the power OFF and ON 2 If the problem persists replace the following parts in sequence Control Panel PL 1 10 ...

Page 56: ...e Action 1 Press Stop on the UI Panel 2 Check the connection of the USB Cable between this machine and the PC 3 Check the status is it powered OFF frozen etc of the PC 016 571 No Response from USB Host for Print Job BSD ON CH3 3 When any of the following has occurred as USB Print or Download data interpretation is in progress The command from the PC was disrupted for 2 minutes The machine has dete...

Page 57: ... value of attachment size for Scan to E mail 4 Lower the resolution setting 5 Change the document type 6 Change the output color 016 742 744 Download File Error Download File Check Sum Error BSD ON Download File Error It was detected that there is an error with either the file format of the Download File the Device Identifier the Device Serial Number or the Target Device Character String Download ...

Page 58: ...Output Tray and etc NOTE During Continuous Print this error will not occur until the paper that immediately pre cedes the paper where the applicable image is supposed to be printed on has been output suc cessfully Cause Action 1 Press Stop on the UI Panel 2 Check whether the Printer Driver that is being used is the correct one 3 Check whether the specified print parameters are correct 016 759 Copy...

Page 59: ...on Fail BSD ON Unable to continue the E mail sending process due to some problems Cause Action 1 Press Stop on the UI Panel 2 Check the SMTP Server 016 765 SMTP Server Disk Full BSD ON The e mail send receive area of the SMTP Server PC is full Cause Action 1 Press Stop on the UI Panel 2 Delete the contents of the e mail data ...

Page 60: ... the UI Panel 2 Delete the contents of the e mail data 016 768 SMTP Sender Address Error BSD ON When the device is performing a send for the very first time to the connected SMTP Server an address related error was notified Cause Action 1 Press Stop on the UI Panel 2 Set the address at the device NOTE When performing the operation again the same Fault will occur if the user had pro ceeded without ...

Page 61: ...ll not occur until the paper that immediately pre cedes the paper where the applicable image is supposed to be printed on has been output suc cessfully Cause Action 1 Turn the power OFF and ON 2 If the problem reoccurs determine whether it is caused by the Copy document or the Print data and contact the Support Department for assistance 016 781 SMTP Server Refusal BSD ON The SMTP Server is refusin...

Page 62: ...and then turn the power OFF and ON Press OK on the UI Panel Print out images that are currently in the EPC area Press Stop on the UI Panel Do not print out images that are currently in the EPC area 016 982 SCAN Memory Full BSD ON During Scan Job except for Scan to PC USB memory full was detected at the 1st page Cause Action Lower the resolution setting Change the document type Change the output co...

Page 63: ...ver BSD ON During Scan to E mail the maximum attachment size was exceeded at the 2nd page or later Cause Action 1 Press Stop on the UI Panel 2 Enter the Diag and input NVM 840 167 Adjust the limit value of attachment size for Scan to E mail 3 Lower the resolution setting 4 Change the document type 5 Change the output color ...

Page 64: ...06 2014 2 42 WC 5022 5024 016 985 Max Attachment Size Over Version 1 0 Status Indicator RAPs ...

Page 65: ...SMB Size Over Status Indicator RAPs Version 1 0 017 745 SMB Size Over BSD ON In Scan to PC SMB the upper limit of storage size was exceeded Cause Action 1 Lower the resolution setting 2 Change the document type 3 Change the output color ...

Page 66: ...06 2014 2 44 WC 5022 5024 017 745 SMB Size Over Version 1 0 Status Indicator RAPs ...

Page 67: ...the same as the size of the Paper Guide Transportation failure due to foreign substance on the document path The surface of the Feed Roll T A Roll 2 Tray 2 Regi Roll and Idler Roll of the applica ble Tray for foreign substances The surface of the Feed Roll T A Roll 2 Tray 2 Regi Roll and Idler Roll of the applica ble Tray for wear The Regi Sensor Input Check 071 105 for operation failure PL 15 1 T...

Page 68: ...n failure due to deterioration The Drive Gear for wear and damage Usage of out of spec paper If no problems are found replace the ESS MCU PWB PL 18 3 024 913 Tray 4 Paper Length Mismatch BSD ON CH8 4 The Paper Size for the applicable Tray is longer by 10 1 mm or more or shorter by 13 1 mm or more than the setting Cause Action Check the following Check whether the size of the paper loaded in Tray 4...

Page 69: ... the ESS MCU PWB J412 for open circuit short circuit and poor contact If no problems are found replace the ESS MCU PWB PL 18 3 024 947 Tray 2 Unknown Paper Size BSD ON CH7 2 One of the following errors was detected During Copy Job and Diag Job Tray 2 was selected but the paper guides in Tray 2 are in a configuration that is not supported by the System During Copy Job and Diag Job Tray 2 was select...

Page 70: ...or open circuit short circuit and poor contact If no problems are found replace the following parts in sequence 2TM PWB PL 11 6 ESS MCU PWB PL 18 3 024 949 Tray 4 Unknown Paper Size BSD ON CH7 4 One of the following errors was detected During Copy Job and Diag Job Tray 4 was selected but the paper guides in Tray 4 are in a configuration that is not supported by the System During Copy Job and Diag ...

Page 71: ...tion improper installation and Actuator operation failure 3 If no problem is found replace the following parts ESS MCU PWB PL 18 3 024 951 Tray 2 No Paper BSD ON CH7 6 Any of the following was detected The paper in the Tray 2 has ran out When the ATS function of Tray 2 is disabled Although the paper in the Tray 2 was detected to have ran out paper is not supplied from another Tray When the ATS fun...

Page 72: ...en circuit short circuit and poor contact If no problems are found replace the following parts in sequence 2TM PWB PL 11 6 ESS MCU PWB PL 18 3 024 953 Tray 4 No Paper BSD ON CH7 8 One of the following errors was detected However this is not detected until the paper is about to be fed During Copy Job or Print Job Tray 4 was selected but Tray 4 has run out of paper and the ATS function for Tray 4 is...

Page 73: ...e settings as for the applicable Tray into other than MSI 2 If the problem persists check the following The paper supply mechanism of the MSI for damage and foreign substances The MSI No Paper Sensor Input Check 072 104 for operation failure PL 13 3 The MSI No Paper Sensor for contamination improper installation and Actuator operation failure 3 If no problem is found replace the following parts ES...

Page 74: ...ected Tray is different from the paper size specified for the Job Cause Action Change the paper settings of the selected Tray to the appropriate one 024 962 Tray 4 Paper Size Mismatch BSD ON CH7 4 During Print Job the paper size settings of the selected Tray is different from the paper size specified for the Job Cause Action Change the paper settings of the selected Tray to the appropriate one ...

Page 75: ...are different from the settings at Tray 1 Tray 2 Tray 3 Tray 4 and MSI Cause Action Change the paper settings of the Tray to the appropriate one 024 966 APS NG Permission Denied BSD ON Although APS was selected during Copy Job or Print Job all the Trays are either prohibited for APS or malfunctioning Cause Action Repair any Tray that is malfunctioning Release the APS prohibition setting NVM 780 61...

Page 76: ...06 2014 2 54 WC 5022 5024 024 966 APS NG Permission Denied Version 1 0 Status Indicator RAPs ...

Page 77: ...ter Driver If the problem persists contact the Support Department 026 737 Network Error BSD ON Unable to connect to the Server due to reasons such as there is a network failure the Server is turned OFF the specified protocol is not running in the Server etc Cause Action 1 Press Stop on the UI Panel 2 Check and change the settings of the various items that are required for the operation NOTE When p...

Page 78: ...06 2014 2 56 WC 5022 5024 026 737 Network Error Version 1 0 Status Indicator RAPs ...

Page 79: ...ion again the same Fault will occur if the user had pro ceeded without changing the settings 027 520 SMB Forwarding Bad Volume BSD ON One of the following errors was detected A character string that cannot be set has been specified in volume shared name path etc The specified path does not exist Cause Action 1 Press Stop on the UI Panel 2 Review and set the volume or the specified path NOTE When p...

Page 80: ...rmal Cause Action 1 Press Stop on the UI Panel 2 Set the write permission at the transfer destination NOTE When performing the operation again the same Fault will occur if the user had pro ceeded without changing the settings 027 528 SMB Disk full BSD ON Unable to write into the shared folder because the HDD of the PC is full Cause Action 1 Press Stop on the UI Panel 2 Free up some space in the HD...

Page 81: ...l 2 Review and set the specified address NOTE When performing the operation again the same Fault will occur if the user had pro ceeded without changing the settings 027 779 SMTP Server Login Error BSD ON A login error was returned at SMTP AUTH Cause Action 1 Press Stop on the UI Panel 2 Set the permission at the SMTP side NOTE When performing the operation again the same Fault will occur if the us...

Page 82: ...06 2014 2 60 WC 5022 5024 027 779 SMTP Server Login Error Version 1 0 Status Indicator RAPs ...

Page 83: ...n 1 Turn the power OFF and ON 2 Check the connection of the Fax Board Cable 3 If the problem persists replace the following parts in sequence Fax Board Cable PL 18 5 Fax PWB PL 18 5 033 316 Fax Box NVM Data Defect BSD ON The NVM data of the Fax Board is corrupted Cause Action 1 Turn the power OFF and ON 2 Perform NVM Initialize in the CE Mode For details on the NVM Initialize refer to 6 5 2 4 NVM ...

Page 84: ...r RAPs 033 325 Modem No Response BSD ON 0x80 4 Warning T30_MODEM_HANG_UP_ERR Cause Action Clears automatically concluded within the Fax Board 033 326 Fax Controller File Broken BSD ON When printing received Fax the Controller File is damaged Cause Action Turn the power OFF and ON ...

Page 85: ... Version 1 0 033 503 Receive T1 Time Out BSD ON 0x49 4 Warning T30_EOM_T1_TIMEOUT_ERR Cause Action Clears automatically concluded within the Fax Board 033 504 T2 Time Out BSD ON 0x43 4 Warning T30_T2_TIMEOUT_ERR Cause Action Clears automatically concluded within the Fax Board ...

Page 86: ...icator RAPs 033 505 T5 Time Out BSD ON 0x65 4 Warning T30_T5_TIMEOUT_ERR Cause Action Clears automatically concluded within the Fax Board 033 506 DCN Receive BSD ON 0x6A 4 Warning T30_RXD_NULEOR_AFTER_DCN Cause Action Clears automatically concluded within the Fax Board ...

Page 87: ... 1 0 033 507 Unable to receive by remote BSD ON 0x46 4 Warning T30_RXB_RESP_RCV_ERR Cause Action Clears automatically concluded within the Fax Board 033 509 DIS DCS Illegal Command Receive BSD ON 0x40 4 Warning T30_DCS_RETRY_ERR Cause Action Clears automatically concluded within the Fax Board ...

Page 88: ...or RAPs 033 510 Fallback Error BSD ON 0x41 4 Warning T30_TCF_FAIL_ERR Cause Action Clears automatically concluded within the Fax Board 033 517 Timeout ECM Between Frame BSD ON 0x69 4 Warning T30_TXD_RESP_RCV_ERR Cause Action Clears automatically concluded within the Fax Board ...

Page 89: ... 0 033 526 ECM Send EOR Q Send BSD ON 0x51 4 Warning ECM Data Error COMM_RESULTCODE_ECM_DATA_ERROR Cause Action Clears automatically concluded within the Fax Board 033 529 RTN Receive BSD ON 0x66 4 Warning T30_RTN_FAIL_ERR Cause Action Clears automatically concluded within the Fax Board ...

Page 90: ...Receive Refuse BSD ON 0x4A 4 Warning DM Receive Refuse COMM_RESULTCODE_RX_DM_ERROR Cause Action Clears automatically concluded within the Fax Board 033 532 Illegal Command Received BSD ON 0x67 4 Warning T30_RXD_INVALID_CMD_RCV_ERR 0x47 4 Warning T30_TXB_INVALID_CMD_RCV_ERR Cause Action Clears automatically concluded within the Fax Board ...

Page 91: ...Off hook was selected from the service menu when there is no external line connected and then manual sending was executed Cause Action 1 Press Stop on the UI Panel 2 Change the Off hook setting 033 547 Cancel BSD ON 0x01 4 Warning User Cancellation COMM_RESULTCODE_ABORT Cause Action Clears automatically concluded within the Fax Board ...

Page 92: ...l BSD ON Off hook was selected from the service menu to perform manual receive when no external phone is installed Cause Action Install the external phone line 033 549 Fax Service Disabled BSD ON There is a Polling Job from the Fax Board Cause Action 1 Press any button on the UI Panel 2 Wait for a while then perform the operation again ...

Page 93: ...ok Memory transfer setting in progress Unable to register Telephone Book DM refusal setting in progress Cause Action 1 Press any button on the UI Panel 2 Wait for a while then perform the operation again 033 567 Fax AddressInfo Sum Check Fail BSD ON Mismatched Telephone Book Data received from the Fax Board Cause Action 1 Press any button on the UI Panel 2 Re register the Telephone Book ...

Page 94: ...n Management Report Full BSD ON Communication Management Report Full received from the Fax Board Cause Action 1 Press any button on the UI Panel 2 Print out the current report 033 577 Control Channel Synchronization Error BSD ON 0x82 4 Warning T30_MODEM_CONTCH_ERR Cause Action Clears automatically concluded within the Fax Board ...

Page 95: ... 4 Warning T30_MODEM_PRIMCH_ERR Cause Action Clears automatically concluded within the Fax Board 033 711 Fax File System Error BSD ON File System Error received from the Fax Board Cause Action 1 Turn the power OFF and ON 2 Print out the Error Report and then replace the Fax PWB PL 18 5 3 Re send the Fax or request for the customer to receive one ...

Page 96: ...ll has occurred when the image is being stored During delayed send memory full has occurred when the image is being stored Cause Action 1 Press Stop on the UI Panel 2 Delete the contents of the Fax sending data 033 725 In receive memory full under THRESH_MEMRX BSD ON 0x14 4 Warning Receiving Memory Full COMM_RESULTCODE_MEMORY_FULL Cause Action Clears automatically concluded within the Fax Board ...

Page 97: ... Indicator RAPs Version 1 0 033 753 Fax Scan Page Full BSD ON During Fax Job the Controller detected Page Full at the DADF Platen Cause Action Press any button on the UI Panel The Fault will be cleared when Auto Reset is in operation and when the Job is started ...

Page 98: ...06 2014 2 76 WC 5022 5024 033 753 Fax Scan Page Full Version 1 0 Status Indicator RAPs ...

Page 99: ...ernal line connected and then manual sending was executed Cause Action Press any button on the UI Panel 034 550 Fax Board Loader Download Fail BSD ON When the Controller starts up including at Power ON Sleep recovery it was detected that the Fax Board Loader is in Download Mode There was an error in Fax Board Loader download the ROM is corrupted This includes cases where the power was turned ON wh...

Page 100: ...3 4 Warning Redial Error COMM_RESULTCODE_ALL_REDIAL_FAIL Cause Action Clears automatically concluded within the Fax Board 034 726 Fax Calling Table Full BSD ON Communication Job Full received from the Fax Board Cause Action 1 Press Stop on the UI Panel 2 Re send the Fax and wait for it to complete or wait for the received output ...

Page 101: ...ress Stop on the UI Panel Clears automatically during memory send concluded within the Fax Board 034 752 Dial Busy BSD ON 0x22 4 Warning Busy T30_DIAL_BUSY Including the case where although an external line is connected sensing was performed manually with no address the telephone is not dialed Cause Action Press Stop on the UI Panel Clears automatically during memory send concluded within the Fax ...

Page 102: ...lete the specified file received from the Fax Board Cause Action Clears automatically 034 761 Fax Invalid Address book Data are Registered BSD ON Incorrect Address Book content registration Telephone Book Data Error received from the Fax Board Cause Action 1 Initialize the Address Book and then turn the power OFF and ON 2 Re register the Telephone Book ...

Page 103: ...rt Disabled Status Indicator RAPs Version 1 0 034 765 Fax Report Disabled BSD ON Report Notification setting of OFF is received from the Fax Board Cause Action 1 This Fault will clear automatically 2 Change the Report Notification setting to ON ...

Page 104: ...06 2014 2 82 WC 5022 5024 034 765 Fax Report Disabled Version 1 0 Status Indicator RAPs ...

Page 105: ...e FW Version is not the expected version turn OFF the power start up the device in Download Mode and then try to download again If the problem persists replace the Fax PWB PL 18 5 If the device does not start up normally Turn OFF the power and start up the device in Download Mode If the device can start up in Download Mode try to download the FW again If the problem persists replace the Fax PWB PL...

Page 106: ...N 0x48 4 Warning Other Party is Unable to Send T30_TRANSMIT_DENY_ERR Cause Action Press Stop on the UI Panel Clears automatically during memory send concluded within the Fax Board 035 708 Post Message Resend Over BSD ON 0x60 4 Warning T30_EOP_RETRY_ERR Cause Action Clears automatically concluded within the Fax Board ...

Page 107: ...sion 1 0 035 728 G3 EOL Not Receive BSD ON 0x52 4 Warning T30_RXC_NOEOL_DETECT_ERR Cause Action Clears automatically concluded within the Fax Board 035 741 ECM Phase Timeout BSD ON 0x84 4 Warning MODEM_TXTIMEOUT_ERR Cause Action Clears automatically concluded within the Fax Board ...

Page 108: ...ndicator RAPs 035 748 Fax Card Stopped BSD ON 0xFE 4 Warning Forced Stop received from the Fax Board FAX ERROR_ABOR Cause Action Clears automatically 035 758 Fax Document does not exist BSD ON No specified file received from the Fax Board Cause Action Clears automatically ...

Page 109: ... No Polling Job and Unable to Cancel Job received from the Fax Board Cause Action Clears automatically 035 761 Fax File Open Error BSD ON Fail Error received from the Fax Board Cause Action 1 Press Stop on the UI Panel 2 Print out the Error Report and then replace the Fax PWB PL 18 5 3 Re send the Fax or request for the customer to receive one ...

Page 110: ...06 2014 2 88 WC 5022 5024 035 761 Fax File Open Error Version 1 0 Status Indicator RAPs ...

Page 111: ...has occurred Cause Action 1 Turn the power OFF and ON If the device starts up normally Check the FW Version of the Fax Box If the FW Version is not the expected version turn OFF the power start up the device in Download Mode and then try to download again If the problem persists replace the Fax PWB PL 18 5 If the device does not start up normally Turn OFF the power and start up the device in Downl...

Page 112: ...mmunication BSD ON Unable to do fax operations machine setting in progress Diag Mode in progress received from the Fax Board Cause Action Clears automatically 036 740 Fax Board Busy BSD ON The Fax Board is communicating receiving etc Cause Action 1 Press Stop on the UI Panel 2 Wait for a while then perform the operation again ...

Page 113: ... Time Out BSD ON 0x81 4 Warning T30_MODEM_ABORT_ERR Cause Action Clears automatically concluded within the Fax Board 036 796 Fax Document Mix Fail BSD ON When memory transfer is in progress this occurs when the Fax Box is performing mixed mixed document receive Cause Action Clears automatically concluded within the Fax Board ...

Page 114: ...06 2014 2 92 WC 5022 5024 036 796 Fax Document Mix Fail Version 1 0 Status Indicator RAPs ...

Page 115: ...s Version 1 0 041 210 211 STM NVM Out Of Order STM NVM R W Error BSD ON CH3 2 STM NVM Out Of Order The NVM of the STM is malfunctioning STM NVM R W Error Unable to perform NVM Read Write for the STM Cause Action 1 Turn the power OFF and ON 2 If the problem persists replace the STM PWB PL 10 6 ...

Page 116: ...06 2014 2 94 WC 5022 5024 041 210 211 STM NVM Out Of Order STM NVM R W Version 1 0 Status Indicator RAPs ...

Page 117: ...turn ON the Output Check 042 001 Main Drive Motor Does the Main Drive Motor rotate Y N Check the power supply line 24VDC 5VDC of the Main Drive Motor Is the power supply of the Main Drive Motor normal Y N Check the power supply circuit to the Main Drive Motor Turn OFF the power and check the following The connection between the Main Drive Motor J202 and the ESS MCU PWB J403 for open circuit short ...

Page 118: ...042 608 Voc Life Over Version 1 0 Status Indicator RAPs 042 608 Voc Life Over BSD ON The Voc Filter is due for replacement Cause Action Replace the Voc Filter and clear the VOC Filter HFSI Counter 950 806 COUNT_VOC_HFSI_COUNTER ...

Page 119: ...ration Cause Action 1 Check the following The Net Cable for poor connection The USB Cable Local for poor connection The connector P J425 between the ESS MCU PWB and the NET I F PWB for poor contact 2 Upgrade the Controller Firmware ADJ 18 2 3 3 If no problem is found replace the ESS MCU PWB PL 18 3 045 313 IOT Logic Fail BSD ON The IOT Software error was detected Cause Action 1 Turn the power OFF ...

Page 120: ...06 2014 2 98 WC 5022 5024 045 313 IOT Logic Fail Version 1 0 Status Indicator RAPs ...

Page 121: ... 2TM PWB was detected Cause Action 1 Check the connections of the following connectors ESS MCU PWB J413 STM PWB J541C J413C 2TM PWB J541 2 Check the following harnesses for open circuits and poor contacts Between ESS MCU PWB and STM PWB Between STM PWB and 2TM PWB 3 If no problem is found at 1 and 2 replace the following parts in sequence 2TM PWB PL 11 6 STM PWB PL 10 6 ESS MCU PWB PL 18 3 ...

Page 122: ...06 2014 2 100 WC 5022 5024 047 218 MCU 2TM Communication Error Version 1 0 Status Indicator RAPs ...

Page 123: ... LD PWB J140 pin 8 5 If no problem is found replace the following parts in sequence ROS Assembly PL 2 1 ESS MCU PWB PL 18 3 061 325 No SOS Fail BSD ON CH6 5 After the detection of ROS Motor Ready steady rotation the SOS interval was detected to be longer than the reference value 5 times in a row Cause Action 1 Turn the power OFF and ON 2 Check whether the Drum Cartridge is installed 3 Turn OFF the...

Page 124: ...06 2014 2 102 WC 5022 5024 061 325 No SOS Fail Version 1 0 Status Indicator RAPs ...

Page 125: ...F PWB PL 56 2 ESS MCU PWB PL 18 3 062 300 Platen I L Open BSD ON CH6 1 The DADF was opened when there is a document inserted in the DADF A document is inserted into the DADF when the DADF is open Cause Action 1 Check whether the DADF is mechanically closed properly 2 Check the actuator of the Platen Angle Sensor for operation failure and damage PL 1 9 3 Check the following sensors Platen Open Sens...

Page 126: ... ON CH6 3 Any of the following was detected An error with the count value of the Carriage Position Control There is no IIT Regi Sensor input during Carriage initialization An error with the IIT Regi Sensor detection position Cause Action Check the following The IIT Regi Sensor Input Check 062 212 for operation failure PL 1 9 The Carriage Motor Output Check 062 005 006 Scan Return for operation fai...

Page 127: ...its which indicates the LED Lamp Wire Harness The lower 2 digits 00 indicates that nothing is applicable no fail ures NOTE Perform IIT diagnostic and then call NVM 715 030 again press the Change Set tings button to check the value diagnostic result 4 After replacing the appropriate parts again change the value for NVM 715 030 to 1 and then perform NVM Write 5 Check that the current value column be...

Page 128: ...propriate parts again change the value for NVM 715 030 to 1 and then perform NVM Write 5 Check that the current value column becomes 0 6 If the problem persists after performing the above procedure check the Flat Cable between the CCD PWB J700 and the ESS MCU PWB J420 for open circuits short cir cuits and poor contacts especially check whether the Flat Cable was inserted in a skewed manner 7 If no...

Page 129: ...etected Cause Action 1 Turn the power OFF and ON 2 Turn OFF the power and check the Flat Cable between the CCD PWB J700 and the ESS MCU PWB J420 for open circuits short circuits and poor contacts especially check whether the Flat Cable was inserted in a skewed manner 3 If no problem is found replace the following parts in sequence CCD Flexible Flat Cable PL 1 9 ESS MCU PWB PL 18 3 ...

Page 130: ...06 2014 2 108 WC 5022 5024 062 396 CCD Cable Connection Fail Version 1 0 Status Indicator RAPs ...

Page 131: ...following The Regi Sensor Input Check 071 105 for operation failure PL 15 1 The Main Drive Motor Output Check 042 001 for operation failure PL 3 1 The Tray 1 Feed Clutch Output Check 072 001 for operation failure PL 9 1 The Feed Roll for contamination wear and transportation failure due to deterioration The Drive Gear for wear and damage A paper transportation failure due to foreign substances on ...

Page 132: ...06 2014 2 110 WC 5022 5024 071 105 Regi Sensor On Jam Tray 1 Version 1 0 Status Indicator RAPs ...

Page 133: ...atching The Drive Gear for wear and damage A paper transportation failure due to foreign substances on the paper path Usage of out of spec paper If no problem is found replace the STM PWB PL 10 6 072 105 Regi Sensor On Jam Tray 2 BSD ON CH8 4 CH8 2 During paper feed from Tray 2 the Regi Sensor did not turn ON within the specified time after the Feed Out Sensor 2 On Cause Action Check the following...

Page 134: ...Plate and the Tray 2 Feed Lift Motor for operation failure The Tray for Paper misload The Tray for existence of objects other than Paper If no problem is found replace the STM PWB PL 10 6 072 212 Tray 2 Size Sensor Broken BSD ON CH7 2 Abnormal output AD value from Tray 2 Paper Size Switch was detected Cause Action Check the following Broken link and damage at the bottom of the Tray The Actuator at...

Page 135: ... J541C for open circuit short circuit and poor contact 3 If no problem is found replace the following parts in sequence STM PWB PL 10 6 ESS MCU PWB PL 18 3 072 461 STM NVM Out Of Order BSD ON CH3 2 The NVM of the STM is malfunctioning NOTE If this is already detected it will be displayed on the UI Panel when a Job is being per formed Initial Actions Refer to the BSD and check the related connector...

Page 136: ...M cannot be read or written NOTE If this is already detected it will be displayed on the UI Panel when a Job is being per formed Initial Actions Refer to the BSD and check the related connectors of the target electrical parts for partial con nections Cause Action 1 Turn the power OFF and ON 2 If the problem persists replace the STM PWB PL 10 6 ...

Page 137: ...oblems are found replace the following parts in sequence 2TM PWB PL 11 6 ESS MCU PWB PL 18 3 073 104 Feed Out Sensor 2 On Jam Tray 3 BSD ON CH8 2 The Feed Out Sensor 2 did not turn ON within the specified time after the Feed Out Sensor 3 is On during paper feed from Tray 3 Initial Actions Refer to the BSD and check the related connectors of the target electrical parts for partial con nections Caus...

Page 138: ...007 PL 10 6 STM Takeaway Roll Clutch Output Check 072 005 PL 10 6 If no problems are found replace the following parts in sequence STM PWB PL 10 6 ESS MCU PWB PL 18 3 073 210 Tray 3 Lift Up Fail BSD ON CH7 7 One of the following errors was detected The Tray 3 Lifter error was detected The Tray 3 Paper Size detector component malfunction was detected NOTE If this is already detected it will be disp...

Page 139: ... Takeaway Roll Clutch Output Check 072 006 PL 11 6 If no problems are found replace the following parts in sequence 2TM PWB PL 11 6 ESS MCU PWB PL 18 3 074 102 Feed Out Sensor 3 On Jam Tray 4 BSD ON CH8 3 The Feed Out Sensor 3 did not turn ON within the specified time after the Feed Out Sensor 4 is On during paper feed from Tray 4 Initial Actions Refer to the BSD and check the related connectors o...

Page 140: ... 6 STM Takeaway Roll Clutch Output Check 072 005 PL 10 6 2TM Takeaway Motor Output Check 072 008 PL 11 6 2TM Takeaway Roll Clutch Output Check 072 006 PL 11 6 If no problems are found replace the following parts in sequence STM PWB PL 10 6 2TM PWB PL 11 6 ESS MCU PWB PL 18 3 074 105 Regi Sensor On Jam Tray 4 BSD ON CH8 4 The Regi Sensor did not turn ON within the specified time after the Feed Out ...

Page 141: ...eing per formed Initial Actions Refer to the BSD and check the related connectors of the target electrical parts for partial con nections Cause Action Check the following The Tray 4 paper supply mechanism for damage and foreign substances Usage of out of spec paper Tray 4 Nudger Level Sensor Input Check 072 111 PL 11 3 Tray 4 Feed Lift Up Motor Output Check 072 011 Lift Up PL 11 3 Tray 4 Paper Siz...

Page 142: ...06 2014 2 120 WC 5022 5024 074 210 Tray 4 Lift Up Fail Version 1 0 Status Indicator RAPs ...

Page 143: ...i Sensor Input Check 071 105 for operation failure PL 15 1 The Main Drive Motor Output Check 042 001 for operation failure PL 3 1 The MSI Feed Clutch Output Check 072 014 for operation failure PL 13 3 The MSI Feed Roll and the MSI Nudger Roll for contamination wear and transportation failure due to deterioration The Drive Gear for wear and damage A paper transportation failure due to foreign subst...

Page 144: ...06 2014 2 122 WC 5022 5024 075 135 Regi Sensor On Jam MSI Version 1 0 Status Indicator RAPs ...

Page 145: ...to foreign substances on the paper path Usage of out of spec paper If no problems are found replace the ESS MCU PWB PL 18 3 077 103 Fusing Unit Exit Sensor Off Jam Long BSD ON CH10 3 CH4 1 CH10 4 After the Regi Sensor Off the Fusing Unit Exit Sensor did not turn OFF within the specified time Cause Action Check the following The Fusing Unit Exit Sensor Input Check 071 106 for operation failure PL 7...

Page 146: ...4 1 The Fusing Unit Exit Sensor did not turn ON within the specified time after the Regi Clutch On Cause Action Check the following The Fusing Unit Exit Sensor Input Check 071 106 for operation failure PL 7 1 The Main Drive Motor Output Check 042 001 for operation failure PL 3 1 The Regi Clutch Output Check 071 001 for operation failure PL 15 1 The Fusing Unit Exit Chute for improper installation ...

Page 147: ... and Belt for wear and damage A paper transportation failure due to foreign substances on the paper path Usage of out of spec paper If no problems are found replace the ESS MCU PWB PL 18 3 077 211 2TM Type Error BSD ON CH3 2 An unsupported 2TM was detected to be connected NOTE If this is already detected it will be displayed on the UI Panel when a Job is being per formed Initial Actions Refer to t...

Page 148: ...connection between the ESS MCU PWB J413 and the STM PWB J541C for open circuit short circuit and poor contact 4 If no problem is found replace the following parts in sequence STM PWB PL 10 6 ESS MCU PWB PL 18 3 077 300 Front Cover Open BSD ON CH1 4 The Front Cover Switch was detected to be open Cause Action 1 Check the Front Cover Switch for operation failure Front Cover Switch Input Check 071 301...

Page 149: ...put Check 071 300 PL 14 1 2 Check the Left Hand Cover Switch for damage and mismatch 3 If no problem is found replace the following parts ESS MCU PWB PL 18 3 077 305 2TM Cover Open BSD ON CH1 4 The 2TM Left Cover Switch was detected to be open Cause Action 1 Check the 2TM Left Cover Switch for operation failure 2TM Left Cover Switch Input Check 072 301 PL 11 4 2 Check the 2TM Left Cover Switch for...

Page 150: ... Sensor Fusing Unit Exit Sensor Feed Out Sensor 2 Static Jam BSD ON CH8 4 CH10 3 CH8 2 BSD ON Paper was detected by the applicable sensor at Power ON M C Stop or Interlock Close Cause Action 1 Check the applicable sensor for remaining paper the Actuator for return failure contami nation on sensor and etc 2 Check the applicable sensor for operation failure Regi Sensor Input Check 071 105 PL 15 1 Fu...

Page 151: ...foreign substances contamination on sensor and etc Feed Out Sensor 3 Input Check 072 109 PL 11 5 If no problems are found replace the 2TM PWB PL 11 6 077 906 Feed Out Sensor 4 Static Jam BSD ON CH8 3 Feed Out Sensor 4 On was detected during Standby Initial Actions Refer to the BSD and check the related connectors of the target electrical parts for partial con nections Cause Action Check the follow...

Page 152: ...06 2014 2 130 WC 5022 5024 077 906 Feed Out Sensor 4 Static Jam Version 1 0 Status Indicator RAPs ...

Page 153: ...use Action Replace the Drum Cartridge PL 8 1 NOTE After replacing the Drum Cartridge clear the HFSI 950 807 Drum Cycle Counter to 0 091 406 424 Drum Cartridge Normal Life Over Drum Cartridge Abnormal Life Over BSD ON CH4 1 Drum Cartridge Normal Life Over The operation guarantee period for the Drum Cartridge has ended When Drum Hard Stop less is enabled Drum Cartridge Abnormal Life Over The Drum Ca...

Page 154: ... 8 1 NOTE After replacing the Drum Cartridge clear the HFSI 950 807 Drum Cycle Counter to 0 091 440 Drum Cartridge Pre Near End BSD ON CH4 1 Preparation for replacing the Drum Cartridge is required Cause Action The Drum Cartridge needs to be replaced soon Prepare a new Drum Cartridge Replace the Drum Cartridge as required PL 8 1 NOTE After replacing the Drum Cartridge clear the HFSI 950 807 Drum C...

Page 155: ...on 1 0 091 441 Drum Cartridge Near End BSD ON CH4 1 The Drum Cartridge needs to be replaced soon Cause Action The Drum Cartridge needs to be replaced soon Replace the Drum Cartridge as required PL 8 1 NOTE After replacing the Drum Cartridge clear the HFSI 950 807 Drum Cycle Counter to 0 ...

Page 156: ...06 2014 2 134 WC 5022 5024 091 441 Drum Cartridge Near End Version 1 0 Status Indicator RAPs ...

Page 157: ...failure PL 8 2 3 Check the Toner transport path for Toner blockage 4 Check the connection between the ATC Sensor P615 and the ESS MCU PWB J409 for open circuit short circuit and poor contact 5 If no problem is found replace the following parts in sequence ATC Sensor PL 8 6 Developer Unit PL 8 4 Drum Cartridge PL 8 1 NOTE After replacing the Drum Cartridge clear the HFSI 950 807 Drum Cycle Counter ...

Page 158: ...g and enable you to use the M C However this means that the Toner density will not be controlled Cause Action 1 Install a Toner Cartridge that contains Toner Copy a Test Chart 499T247 etc and check whether the density has recovered 2 Check the Toner Dispense Motor Output Check 092 001 for operation failure PL 8 2 3 Check the Toner transport path for Toner blockage 4 Check the connection between th...

Page 159: ... Cartridge for improper installation The Toner Dispense Motor Output Check 092 001 for operation failure PL 8 2 The Toner transport path for Toner blockage The Drive Gear for wear and damage If no problem is found replace the following parts in sequence Toner Cartridge PL 8 1 ESS MCU PWB PL 18 3 093 400 Toner Near Empty BSD ON CH9 2 The Toner Cartridge needs to be replaced soon Cause Action The To...

Page 160: ...CH9 2 Preparation for replacing the Toner Cartridge is required Cause Action The Toner Cartridge needs to be replaced soon Prepare a new Toner Cartridge Replace the Toner Cartridge as required PL 8 1 093 912 Toner Empty BSD ON CH9 2 The toner must to be replaced as it has ran out Cause Action Replace the Toner Cartridge PL 8 1 ...

Page 161: ...e Drum Cartridge 2 If the problem persists after removing the seal replace the ATC Sensor PL 8 6 3 If the problem persists replace the Drum Cartridge PL 8 1 NOTE After replacing the Drum Cartridge clear the HFSI 950 807 Drum Cycle Counter to 0 093 959 Drum New CRU Installation Fail Exceeds Thresholding Times BSD ON The number of developing powder installation mode executions has exceeded the upper...

Page 162: ...06 2014 2 140 WC 5022 5024 093 959 Drum New CRU Installation Fail Exceeds Version 1 0 Status Indicator RAPs ...

Page 163: ...ontroller Firmware Cause Action Upgrade the Controller software or contact the Support Department 116 321 Controller Logic Fail BSD ON A software defect that cannot be ignored was found in the Controller software The CPU has rebooted due to the occurrence of an exception Cause Action 1 Turn the power OFF and ON 2 Install a Controller Firmware with the correct version ...

Page 164: ...reached its maximum value The number of times the NVM can be changed has reached its limit NOTE If this Fault reoccurs after performing Data Backup Restore perform Data Restore again Perform NVM Matching NVM 621 400 in the CE Mode Cause Action 1 Turn the power OFF and ON 2 Perform NVM Initialize in the CE Mode Refer to 6 5 2 4 NVM Initialize 116 324 Exception Fail BSD ON The CPU has rebooted due t...

Page 165: ...de 116 377 IIT Interrupt Timeout BSD ON CH6 4 The DMA start trigger when scanning documents cannot be detected for a specified time Cause Action 1 Turn the power OFF and ON 2 Turn OFF the power and check the Flat Cable between the IIT Carriage J700 and the ESS MCU PWB J420 for open circuits short circuits and poor contacts especially check whether the Flat Cable was inserted in a skewed manner 3 C...

Page 166: ...ax Board is inserted into the USB Host Terminal Cause Action 1 Turn the power OFF and ON 2 Connect the correct Fax PWB PL 18 5 116 747 Invalid Page Margin BSD ON During Copy Job subtracting the amount of edge erase from the section that should have been scanned resulted in a negative value Cause Action Change the value for NVM 790 301 Document Edge Erase Amount or NVM 790 302 Doc ument Edge Erase ...

Page 167: ...M data of the NET I F Card is corrupted The NVM of the NET I F Card is not installed Cause Action 1 Turn the power OFF and ON 2 Check whether the EEPROM is installed 3 Check the EEPROM for poor contact with the socket 4 Check the connector P J425 between the ESS MCU PWB and the NET I F PWB for poor contact 5 If no problem is found replace the following parts in sequence NET I F PWB PL 18 3 ESS MCU...

Page 168: ...06 2014 2 146 WC 5022 5024 117 327 Controller Extension Card NVM Data Defect Version 1 0 Status Indicator RAPs ...

Page 169: ...cation failure between the ESS MCU PWB and the UI Panel was detected Cause Action 1 Turn the power OFF and ON 2 Turn OFF the power and check the Flat Cable between the UI PWB J740 and the ESS MCU PWB J422 for open circuits short circuits and poor contacts 3 If no problem is found replace the following parts in sequence UI PWB PL 1 10 ESS MCU PWB PL 18 3 ...

Page 170: ...06 2014 2 148 WC 5022 5024 123 314 UI Panel Communication Fail Version 1 0 Status Indicator RAPs ...

Page 171: ... Fail BSD ON CH3 4 The device was turned ON after it was installed with a new ESS MCU PWB Cause Action 1 Remove the EEP ROM from the old ESS MCU PWB install the removed EEPROM to the new ESS MCU PWB and then turn ON the power 2 Enter the Diag input 621 400 in the Chain Link and set the value to 1 3 Press Start ...

Page 172: ...06 2014 2 150 WC 5022 5024 124 311 Serial Number Fail Version 1 0 Status Indicator RAPs ...

Page 173: ...ed to secure resources error during input of header field error during Base 64 conversion etc Cause Action 1 Press Stop on the UI Panel 2 Check and change the settings of the various items that are required for the operation NOTE When performing the operation again the same Fault will occur if the user had proceeded without changing the settings 3 Upgrade the Controller Firmware ADJ 18 2 3 ...

Page 174: ...06 2014 2 152 WC 5022 5024 127 396 E mail Generate Fail Version 1 0 Status Indicator RAPs ...

Page 175: ...ng Fax at power ON the country code setting is Unknown or the clock is not set Cause Action Set the country code to any option other than Unknown and set the clock Enter the Key Ope Tools Mode Country Code Fax Setting Region Select Country Apply Settings Yes Auto Reboot Time System Settings Clock Date Time Select Time Zone Date Settings Time Settings Save ...

Page 176: ...06 2014 2 154 WC 5022 5024 133 226 Fax Country or Clock Not Set Version 1 0 Status Indicator RAPs ...

Page 177: ...n the power OFF and ON 2 Perform NVM Initialize in the CE Mode For details on the NVM Initialize refer to 6 5 2 4 NVM Initialize 3 If the problem persists replace the Fax PWB PL 18 5 134 211 Fax Board Failure BSD ON Fax Board malfunction Memory Error Hardware Error received from the Fax Board Cause Action 1 Turn the power OFF and ON 2 Print out the Error Report and then replace the Fax PWB PL 18 5...

Page 178: ...06 2014 2 156 WC 5022 5024 134 211 Fax Board Failure Version 1 0 Status Indicator RAPs ...

Page 179: ...FF the power and unplug the Power Cord from the outlet Check the connections between the Main Power Switch J5 J6 and the LVPS J510 pin 1 and pin 3 for open cir cuits and poor contacts If no problems are found replace the Main Power Switch PL 18 3 Check the AC circuit to each component by referring to Chapter 7 Wiring Data 2 2 3 2 5VDC Power FIP BSD ON CH1 2 CH1 1 Procedure Turn ON the power Is the...

Page 180: ...Y N Is the voltage between the LVPS J513 4 and the GND 3 3VDC Y N Check the circuit to the LVPS J513 pin 4 Turn OFF the power and disconnect the LVPS J512 After 15 s or longer has passed turn ON the machine Are the voltages between the LVPS P512 3 6 and the GND 24VDC Y N Replace the LVPS PL 18 3 Check the 24VDC circuit for a short circuit in the frame by referring to Chapter 7 Wiring Data Check th...

Page 181: ...place the PWB Check the sensor for improper installation and incident light diffraction If no problems are found replace the sensor Check the installation of the sensor If no problems are found replace the sensor 2 2 4 2 Permeable Sensor Failure FIP Procedure Figure 1 2002 Enter DC330 XXX XXX Block the sensor Is HIGH displayed Y N Disconnect the sensor connector Does the display change to HIGH Y N...

Page 182: ...k the connection between the switch pin 2 and the PWB pin 3 for a short circuit If no problem is found replace the PWB Replace the switch Check the installation of the switch If no problems are found replace the switch 2 2 4 4 Solenoid Clutch Not Energized Failure FIP Procedure Figure 1 2004 NOTE Before performing this FIP ensure that there is no mechanical operation failure with the solenoid and ...

Page 183: ...lenoid clutch 2 2 4 6 Motor Does Not Rotate Failure FIP Procedure Figure 1 2005 NOTE Before performing this FIP ensure that the motor is not locked or loaded Enter DC330 XXX XXX and turn it ON Is 24VDC measured between the PWB pin 3 and the GND Y N Is 24VDC measured between the motor pin 2 and the GND Y N Is 24VDC measured between the motor pin 1 and the GND Y N Is 24VDC measured between the PWB p...

Page 184: ... PWB pin 5 and the GND Y N Check the 24VDC inputs of the PWB If no problem is found replace the PWB Check the connection between the PWB pin 5 and the NIP RELEASE SOLENOID pin 1 for an open circuit and poor contact Use the following FIP when there is a problem with the NIP Enter DC330 XXX XXX and turn the SOL NIP ON Is 24VDC measured between the PWB pin 4 and the GND Y N Enter DC330 XXX XXX and tu...

Page 185: ...IP RELEASE SOLENOID Not Energized Status Indicator RAPs Version 1 0 Y N Replace the NIP RELEASE SOLENOID Check the connection between the PWB pin 6 and the NIP RELEASE SOLENOID pin 2 for an open circuit and poor contact Replace the PWB A ...

Page 186: ...06 2014 2 164 WC 5022 5024 2 2 4 8 NIP RELEASE SOLENOID Not Energized Fail Version 1 0 Status Indicator RAPs ...

Page 187: ...vate the system for each of the following logical inter faces Supported for receiving print jobs a USB b LPD c Port9100 Supported for management interface a SNMP b CWIS 2 3 2 Cannot connect to the network or Print is not found from the PC Get NET Connection Diagram and take actions by following the instructions in 2 3 5 Network Related Details Check Flow in this document and then collect the follo...

Page 188: ...D R How to Create Print file Method 1 a Select Print from File menu in the target document b In Print screen select the Output to File check box and click OK If there is no Output to File check box displayed in the Print screen create the file in Method 2 c Enter a descriptive file name in File Name using a customer name and date and click OK to create a Print file in the specified destination Met...

Page 189: ...ecautions and limitations for TCP IP LPD 1 Machine Settings IP addresses are managed in a whole system Consult with the Network Administra tor thoroughly before perform setting Depending on the network environment perform the subnet mask and gateway set tings if necessary Consult with the Network Administrator to set necessary settings 2 Computer Settings IP addresses are managed in a whole system...

Page 190: ...06 2014 2 168 WC 5022 5024 2 3 5 Network Related Details Check Flow Version 1 0 Status Indicator RAPs ...

Page 191: ...9 WC 5022 5024 2 4 1 Software Download Status Indicator RAPs Version 1 0 2 4 1 Software Download Follow ADJ 18 2 3 Firmware Version Upgrade in Service Manual to upgrade the Controller software to the latest version ...

Page 192: ...06 2014 2 170 WC 5022 5024 2 4 1 Software Download Version 1 0 Status Indicator RAPs ...

Page 193: ...Chapter 3 Image Quality Troubleshooting ...

Page 194: ......

Page 195: ...mple 3 3 1 IOT Image Defect Sample 3 13 3 3 2 IIT Image Defect Sample 3 13 IDS1 Auger Mark 3 14 IDS2 Strobing 27mm or 13 5mm Pitch Density 3 15 IDS3 White Streaks Process Direction 3 15 IDS4 Black Bands 3 16 IDS5 Toner Contamination 3 16 IDS6 Toner Splattering 3 17 IDS7 White Spots Irregular 3 17 IDS8 Regular Blank Areas In Process Direction Spots Streaks Bands etc 3 18 IDS9 Regular Toner Contamin...

Page 196: ...06 2014 3 2 WC 5022 5024 Version 1 0 Image Quality Troubleshooting ...

Page 197: ... the copy quality check 3 The Image Quality Specifications section also contains 6 1 22 Alignment Specifications 4 The Image Quality Troubleshooting section describes the causes of image quality failures and the troubleshooting procedure for them 3 1 2 Test Pattern The following are the test patterns that are used 1 The copy quality check mainly uses the Test Pattern Mono A3 499T 00247 2 For copy ...

Page 198: ...ment of Drum Cartridge PL 8 1 REP 8 1 1 However for this product the child parts of the Drum Cartridge comprises the following spare parts 1 Developer Unit PL 8 4 2 Drum PL 8 5 If it had been determined from the problem symptom that it cvan be solved by changing a child parts replace the child parts 3 1 4 Image Quality Troubleshooting Check the Defect Sample that is obtained during visit or the on...

Page 199: ...he edges of the paper IQ8 RAP Process Direction Bands Streaks and Smears Black lines or blank areas running along the paper in vertical direction IQ9 RAP Unfused Copy Toner Off set Printed images are not properly fused onto the paper When rubbed the image comes off easily IQ10 RAP Repeating Bands Streaks Spots and Smear Black lines or blank areas running along the paper in h orizontal direction IQ...

Page 200: ...30 Install the new Drum Cartridge PL 8 1 REP 8 1 1 securely Turn the power OFF then ON and print The problem reoccurs Y N End Print a page that is entirely black During the print cycle turn OFF the power after the feeding sound is heard i e forcing to stop the transfer in mid progress Check the surface of the Drum There is a considerable amount of toner left on the surface of the drum Y N Replace ...

Page 201: ...1 REP 7 1 1 Replace the ESS MCU PWB PL 18 3 REP 18 3 2 IQ6 Background RAP The whole page or part of the page is contaminated by toner The contamination appears as very light grayish color Procedure Check for contamination on the Platen Glass The Platen Glass is clean Y N Clean any contamination on the Platen If it is very dirty replace the Top Cover PL 1 2 REP 1 2 1 Remove the Drum Cartridge PL 8 ...

Page 202: ...o distortion on the surface of the BTR Y N Replace the BTR Roll PL 6 1 REP 4 1 1 Replace the ESS MCU PWB PL 18 3 REP 18 3 2 IQ8 Skew Misregistration RAP Printed images are not parallel to the edges of the paper Procedure Check the location where the machine is installed The machine is installed on a stable level surface Y N Install the machine on a stable level surface Remove the Drum Cartridge PL...

Page 203: ...surface of the BTR for contamination and distortion The surface of the BTR is clean and there is no distortion Y N Clean the BTR If there is distortion replace the BTR Roll PL 6 1 REP 4 1 1 Check the IIT Carriage There are no damages on the IIT Carriage Y N Replace the IIT Carriage PL 1 3 REP 1 3 2 Check the ROS Window for scratches and contamination The ROS Window is clean and there are no scratc...

Page 204: ...k the pitch of the black lines or blank areas The pitch of the black lines is approx 78 mm Heat Roll circumference Y N Clean the Heat Roll If there is difficulty in removing the contamination replace the Fusing Unit PL 7 1 REP 7 1 1 Replace the ROS Assembly PL 2 1 REP 2 1 1 followed by the ESS MCU PWB PL 18 3 REP 18 3 2 IQ12 Mottle RAP A phenomenon where an uneven density is occurring in the high ...

Page 205: ...Q14 Black Prints RAP Paper is printed completely black Procedure Check the operating parts of the IIT Carriage for foreign substances and distortion No distor tion or foreign substances are found in the operating parts of the carriage Y N Remove the foreign substances If the IIIT Carriage PL 1 3 REP 1 3 2 IIT Carriage Belt PL 1 3 REP 1 3 2 etc is deformed replace it Remove the Drum Cartridge PL 8 ...

Page 206: ...is heard i e forcing to stop the transfer in mid progress Check the surface of the Drum There is a considerable amount of toner left on the surface of the drum Y N Check the connection of the P J140 P J410 P J160 and P J411 connectors The connectors are connected correctly Y N Connect the connector cable securely Check the installation of the ROS Assembly PL 2 1 REP 2 1 1 The ROS Assembly is insta...

Page 207: ... Toner Contamination in Process Direction Spots Streaks Bands etc IDS10 Regular Toner Contamination in Process Direction Side 2 3 3 2 IIT Image Defect Sample This section describes some Defect Samples and the actions to be taken in case of the follow ing IIT problems IDS11 Moire Due to Interference With Copy Documents IDS12 Light Background Due to Background Suppression in Copies of Documents With...

Page 208: ...veloper Magnetic Roll magnetic field failed 2 There was a drop in the level of developing powder Action 1 Replenish the Developer PL 8 6 NOTE Approx 10 g the maximum is 30 g 2 Replace the Developer PL 8 6 3 Replace the Drum Cartridge PL 8 1 REP 8 1 1 NOTE This may occur immediately after a new CRU is installed Correct this by feed ing a few sheets of paper ...

Page 209: ...ion 1 Replace the Drum Cartridge PL 8 1 REP 8 1 1 IDS3 White Streaks Process Direction Figure 1 White Streaks Process Direction Defect Sample j0ch3219 Cause 1 Foreign substances are blocking the ROS Laser 2 Developing powder clogging on the Developer Magnetic Roll due to foreign substances Action 1 Clean the light path and the seal glass between the ROS Assembly PL 2 1 REP 2 1 1 and the Drum Cartr...

Page 210: ... Cause 1 The developing powder is not well mixed Action 1 Mix the developing powder by processing blank paper IDS5 Toner Contamination Figure 1 Toner Contamination Defect Sample j0ch3221 Cause 1 Cloud toner dropped from the XERO DEVE Cartridge Action 1 Mix the developing powder by feeding blank paper 2 Replace the Drum Cartridge PL 8 1 REP 8 1 1 ...

Page 211: ...match occurred tray settings and paper size are different 2 The resistance of the paper increased under dry conditions Action 1 Check the tray settings 2 Use paper from a freshly opened packet IDS7 White Spots Irregular Figure 1 White Spots Irregular Defect Sample j0ch3223 Cause 1 The resistance of the paper increased under dry conditions Action 1 Use paper from a freshly opened packet ...

Page 212: ...ection Spots Streaks Bands etc Defect Sample j0ch3225 Cause 1 94 mm pitch Drum Scratches or foreign substances 2 27 mm pitch Magnetic Roll Developing powder stuck on the Magnetic Roll 3 44 mm pitch BCR Scratches or foreign substances 4 80 mm pitch Heat Roll Scratches or foreign substances Action 1 1 4 Clean or replace the Drum Cartridge PL 8 1 REP 8 1 1 Fusing Unit PL 7 1 REP 7 1 1 2 2 3 Replace t...

Page 213: ...mm pitch Magnetic Roll Developing powder stuck on the Magnetic Roll 3 38 mm pitch BCR Scratches or foreign substances 4 79 mm pitch Heat Roll Scratches or foreign substances 5 47 mm pitch Heat Roll Fusing Unit Contamination 6 63 mm pitch Registration Roll Contamination 7 47 mm pitch If this occurs during Duplex feed Duplex Roll 1 Duplex Roll 2 Contami nation Action 1 1 4 5 6 Clean or replace the D...

Page 214: ...s Cause When copying interference with the document may cause moire Combinations of certain angles of screen ruling near 150 dpi and Reduce Enlarge ratio may cause moire Moire is more likely to occur during reduction rather than enlargement Action 1 Reduce sharpness a Use KO to change the Sharpness of Copy Settings from 2 default to 1 or 0 NOTE Secondary defect Text is blurred 2 Make copies at a d...

Page 215: ...ar extremely light Figure 1 Light Background Due to Background Suppression in Copies of Documents With Frames Defect Sample j0lj3229 Cause Background Suppression performs background detection of images at a distance of up to 10 mm from the Lead Registration Edge As there were dark frames along the Lead Registration Edge it could not detect the original background density which resulted in the Back...

Page 216: ...ity of the document as the actual scan area includes the back of the platen Action This can be improved by performing density adjustment IDS14 Fluctuation In Background Suppression Values for Copies of Documents With Medium Density When Automatic Exposure is enabled for documents with medium density background 0 5G the effectiveness fluctuates for each job Cause As medium density 0 5G is near the ...

Page 217: ...sion process Action 1 Reduce sharpness a Use KO to change the Sharpness of Copy Settings from 2 default to 1 or 0 NOTE Secondary defect Text is blurred 2 If the Scan resolution is 600 dpi change it to a lower resolution 200 dpi or 300 dpi 3 This is the same for FC Scan However as the Output Color selection consists of 200 dpi and 300 dpi only change it to 200 dpi if the moire occurs at 300 dpi IDS...

Page 218: ...is OFF 1 is ON bit 0 Plain 1 bit 1 Plain 2 bit 2 Heavyweight bit 3 Extra Heavyweight bit 4 Light weight The default is 0 All OFF Example When the NVM Apply Offset Countermeasure to Paper Type is 00011 binary Plain 1 ON Plain 2 ON Heavyweight OFF Extra Heavyweight OFF Lightweight OFF It converts to 3 in decimal notation Hence setting the NVM Apply Offset Countermeasure to Paper Type to 3 results in...

Page 219: ... the Adjustment Bracket at the front Figure 1 j0lj31009 2 Assembly of Adjustment Bracket a Parts Configuration At shipment 0 mm Triangle mark Figure 2 j0lj31010 b Depending on the case assemble the Fusing Unit Stud Plate and the Adjust Plate such that the surface with the triangle marks is at the top Plus 0 5 mm state mark Minus 0 5 mm state mark Figure 3 j0lj31011 3 Adjustment Method a If the wri...

Page 220: ...1 has been generated due to interaction a Paper wrinkle due to interaction Paper wrinkle due to interaction between the Fusing Unit Transfer and Regi Cause The positional relation between the various Sub Rolls is wrong which degenerates the transport form of the paper and results in wrinkles being gen erated in the Fusing Unit b 2 Sampling Paper A3 SEF Pattern Half Tone K50 No of sheets Simp 5 she...

Page 221: ...his is 50 24 1 86 27 mm because the rotation is at 1 86 times the peripheral speed Table 1 Item Module Name Diameter mm Pitch mm 1 PH Regi Roll 20 63 2 DEVE Mag Roll 16 27 1 13 5 half pitch 3 XERO BCR 12 38 4 DRUM OPC 30 94 5 BTR 16 50 6 Fusing Unit Heat Roll 25 79 7 Pressure Roll 30 94 8 Exit Roll 15 47 ...

Page 222: ...06 2014 3 28 WC 5022 5024 3 5 Cycle Table Version 1 0 Image Quality Troubleshooting ...

Page 223: ...Chapter 4 Repairs and Adjustments ...

Page 224: ......

Page 225: ... Feed Retard Nudger Roll 4 44 REP 11 3 2 Tray 4 Feed Retard Nudger Roll 4 44 REP 11 6 1 2TM PWB 4 45 REP 11 6 2 2TM Takeaway Motor 4 46 13 MSI REP 13 1 1 MSI 4 47 REP 13 3 1 MSI Nudger Feed Roll 4 48 REP 13 3 2 MSI Retard Pad 4 51 14 L H Cover REP 14 1 1 L H Cover 4 53 15 Registration REP 15 1 1 Registration Chute 4 55 REP 15 1 2 Registration Roll 4 57 17 Exit REP 17 1 1 Exit Cover 4 59 REP 17 1 2...

Page 226: ... Down 4 99 18 Electrical ADJ 18 1 2 IOT Lead Edge Side Edge Registration 4 101 ADJ 18 1 3 Edge Erase Value Adjustment 4 102 ADJ 18 2 1 Things to take note when replacing Important Information Stored Components ISC 4 102 ADJ 18 2 3 Firmware Version Upgrade 4 103 56 DADF ADJ 56 1 1 DADF Lead Skew Adjustment 4 107 ADJ 56 1 2 DADF Side Registration 4 108 ADJ 56 1 3 DADF Lead Edge Registration 4 110 ...

Page 227: ...ow a Front Front of the machine b Right Right hand side when facing the front of the machine c Left Left hand side when facing the front of the machine d Rear Rear when facing the front of the machine 4 1 2 Terms and Symbols The terms and symbols used throughout this manual are explained here WARNING Indicates an imminently hazardous situation such as death or serious injury if opera tors do not h...

Page 228: ...06 2014 4 4 WC 5022 5024 4 1 Introduction Version 1 0 Repairs and Asdjustments ...

Page 229: ... carry out the removal steps in reverse order REP 1 3 1 IIT Carriage Parts List on PL 1 5 Removal WARNING When turning OFF the power switch check that the Data lamp is OFF and that there is no Job in progress Turn OFF the power switch and make sure that the screen display turns OFF Check that the power switch is OFF and unplug the power plug 1 Remove the Platen Cover or the DADF REP 56 1 1 2 Remov...

Page 230: ...he IIT Carriage and Shaft Figure 4 a Remove the IIT Carriage and Shaft Figure 4 j0lj40117 7 Place the removed IIT Carriage and Shaft upside down and separate the IIT Carriage from the Shaft Figure 5 Figure 5 j0lj40118 Replacement 1 To install carry out the removal steps in reverse order 2 When connecting the connector to the CCD PWB use one hand to hold the CCD PWB firmly in place so that it does ...

Page 231: ... or the DADF REP 56 1 1 2 Remove the IIT Top Cover REP 1 2 1 3 Move the IIT Carriage to the opening of the Frame Figure 1 a Rotate the gear in the direction of the arrow b Move the IIT Carriage to the opening Arrow A of the Frame Figure 1 j0lj40107 4 Relax the tension of the IIT Carriage Belt Figure 2 a Remove the spring b Loosen the screw Figure 2 j0mg40114 5 Remove the IIT Carriage Belt from the...

Page 232: ...rogress Turn OFF the power switch and make sure that the screen display turns OFF Check that the power switch is OFF and unplug the power plug 1 Remove the Platen Cover or the DADF REP 56 1 1 2 Remove the IIT Top Cover REP 1 2 1 3 Move the IIT Carriage to the opening of the Frame Figure 1 a Rotate the gear in the direction of the arrow b Move the IIT Carriage to the opening Arrow A of the Frame Fi...

Page 233: ...d loosen the screw Separate Display 2 c Remove the screw Separate Display 2 d Remove the Carriage Drive and Motor e Disconnect the connector f Remove the cable band Figure 4 j0lj40122 7 Remove the Carriage Motor Figure 5 a Remove the screw x2 b Remove the Carriage Motor Figure 5 j0lj40123 Replacement 1 To install carry out the removal steps in reverse order 2 After a replacement enter the Diag Mod...

Page 234: ...he IIT Top Cover REP 1 2 1 3 Move the IIT Carriage to the opening of the Frame Figure 1 a Rotate the gear in the direction of the arrow b Move the IIT Carriage to the opening Arrow A of the Frame Figure 1 j0lj40107 4 Disconnect the connector of the LED Housing Figure 2 a Lower the block of the Connector Housing in the direction of the arrow b Pull out and remove the LED Cable in the direction of t...

Page 235: ...When installing the LEB Bracket tighten the screw of the LED Bracket in the order of 1 to 3 Figure 6 Figure 6 j0lj40128 4 When connecting the connector of the LED Housing insert it into the Connector Housing until the Line Mark of the LED Cable is at the position indicated in the figure Figure 7 Figure 7 j0lj40114 5 After a replacement enter the Diag Mode and use Initialize HFSI Counter to clear t...

Page 236: ...er plug 1 Open the Front Toner Cover 2 Remove the Fusing Unit Cover Figure 1 a Remove the screw b Remove the Fusing Unit Cover Figure 1 j0mg40101 3 Remove the Clip Cover or One Touch Panel Figure 2 a Press the tab in the direction of the arrow to release the hook behind the tab and remove the Clip Cover or One Touch Panel Figure 2 j0mg40102 4 One Touch Panel Disconnect the connector of the One Tou...

Page 237: ...the UI Cable from the Connector Housing Figure 5 j0mg40105 7 Remove the UI Bracket Figure 6 a Remove the Tapping Screw x6 b Remove the UI Bracket Figure 6 j0mg40108 8 Remove the UI PWB Figure 7 a Remove the Tapping Screw x5 b Remove the UI PWB Figure 7 j0mg40107 9 Move the LCD Display Figure 8 a Release the hook x4 b Release the tab of the Ground Plate c Move the LCD Display in the direction of th...

Page 238: ...he Flat Cable Figure 9 j0mg40110 Replacement 1 To install carry out the removal steps in reverse order 2 When connecting the UI Cable insert it into the Connector Housing until the Line Mark of the UI Cable is at the position indicated in the figure Figure 10 Figure 10 j0mg40106 3 One Touch Panel When installing the Control Panel pull out the wire harness of the One Touch Panel through the cutout ...

Page 239: ...nstall the Control Panel by the following procedure Figure 12 Figure 13 a At the front align the Control Panel to the surface IIT Front Cover Figure 12 j0mg40112 b At the rear press the tab x4 of the Control Panel at the indicated positions to secure the Control Panel Figure 13 j0mg40113 ...

Page 240: ...06 2014 4 16 WC 5022 5024 Version 1 0 Repairs and Asdjustments ...

Page 241: ...e the Toner Cartridge PL 8 1 3 Remove the Front Cover REP 19 1 1 4 Remove the Top Cover REP 19 1 2 5 Disconnect the connector of the ROS Assembly Figure 1 a Release the wire harness from the clamp b Disconnect the connector c Disconnect the connector x2 Figure 1 j0lj40201 6 Remove the ROS Assembly Figure 2 a Remove the screw x5 b Remove the ROS Assembly Figure 2 j0lj40202 Replacement WARNING When ...

Page 242: ...06 2014 4 18 WC 5022 5024 Version 1 0 Repairs and Asdjustments ...

Page 243: ...power switch check that the Data lamp is OFF and that there is no Job in progress Turn OFF the power switch and make sure that the screen display turns OFF Check that the power switch is OFF and unplug the power plug 1 Remove the Drum Cartridge REP 8 1 1 2 Remove the Toner Cartridge PL 8 1 3 Remove the Front Cover REP 19 1 1 4 Remove the Top Cover REP 19 1 2 5 Remove the Cartridge Guide REP 8 2 1 ...

Page 244: ...ve the gear Figure 3 j0lj40304 16 Remove the Stud Bracket Figure 4 a Remove the screw x2 b Remove the Stud Bracket Figure 4 j0lj40305 17 Remove the Main Drive Housing Figure 5 a Remove the screw x4 b Remove the Main Drive Housing Figure 5 j0lj40306 Replacement 1 To install carry out the removal steps in reverse order ...

Page 245: ...ower switch and make sure that the screen display turns OFF Check that the power switch is OFF and unplug the power plug 1 Remove the Rear Cover REP 19 4 1 2 Remove the NOHAD Fan Figure 1 a Release the wire harness from the clamp x2 b Disconnect the connector c Remove the wire harness from the guide x2 d Release the hook x2 and remove the NOHAD Fan Figure 1 j0lj40401 Replacement 1 To install carry...

Page 246: ...06 2014 4 22 WC 5022 5024 Version 1 0 Repairs and Asdjustments ...

Page 247: ... the power plug 1 Open the L H Cover 2 Remove the BTR Roll Figure 1 a Release the hook x4 of the bearing b Remove the BTR Roll Figure 1 j0lj40601 Reference This shows the removed BTR Roll Figure 2 NOTE As the bearing is not secured to the BTR Roll be careful so as not to allow it to drop Figure 2 j0lj40602 Replacement 1 To install carry out the removal steps in reverse order 2 After a replacement ...

Page 248: ...06 2014 4 24 WC 5022 5024 Version 1 0 Repairs and Asdjustments ...

Page 249: ...hot Fusing Unit until it is cool enough 1 Open the L H Cover 2 Remove the Connector Cover Figure 1 a Remove the screw b Remove the Connector Cover Figure 1 j0lj40701 3 Disconnect the connector Figure 2 a Disconnect the connector x3 Figure 2 j0lj40702 4 Remove the Fusing Unit Figure 3 a Remove the screw x2 b Remove the Fusing Unit Figure 3 j0lj40703 Replacement 1 To install carry out the removal st...

Page 250: ...06 2014 4 26 WC 5022 5024 Version 1 0 Repairs and Asdjustments ...

Page 251: ...black bag 1 Prepare a sheet of black paper or a black bag 2 Open the L H Cover 3 Open the Front Toner Cover 4 Remove the Connector Cover Figure 1 a Remove the screw long b Remove the Connector Cover Figure 1 j0lj40801 5 Remove the Drum Cartridge Figure 2 a Disconnect the connector b Remove the screw long c Hold onto the handle and pull out the Drum Cartridge Figure 2 j0lj40802 6 Wrap the removed D...

Page 252: ...heck that the Data lamp is OFF and that there is no Job in progress Turn OFF the power switch and make sure that the screen display turns OFF Check that the power switch is OFF and unplug the power plug 1 Remove the Drum Cartridge REP 8 1 1 2 Remove the Toner Cartridge PL 8 1 3 Remove the Front Cover REP 19 1 1 4 Remove the Top Cover REP 19 1 2 5 Remove the Cartridge Guide Figure 1 a Remove the sc...

Page 253: ...ake sure that the screen display turns OFF Check that the power switch is OFF and unplug the power plug 1 Remove the Drum Cartridge REP 8 1 1 2 Remove the Toner Cartridge PL 8 1 3 Remove the Front Cover REP 19 1 1 4 Remove the Top Cover REP 19 1 2 5 Remove the Cartridge Guide REP 8 2 1 6 Remove the Dispense Drive Figure 1 a Remove the gear b Remove the screw x3 c Remove the Dispense Drive Figure 1...

Page 254: ...06 2014 4 30 WC 5022 5024 Version 1 0 Repairs and Asdjustments ...

Page 255: ... 4 1 2 Disconnect the connector of the Tray 1 Feed Clutch Figure 1 a Disconnect the connector b Remove the wire harness from the Harness Guide Figure 1 j0lj40901 3 Remove the Drive Bracket Figure 2 a Remove the screw x2 b Remove the Drive Bracket c Remove the wire harness of the Tray 1 Feed Clutch Figure 2 j0lj40902 4 Remove the Tray 1 Feed Clutch Figure 3 a Remove the Tray 1 Feed Clutch Figure 3 ...

Page 256: ...ch and make sure that the screen display turns OFF Check that the power switch is OFF and unplug the power plug 1 Remove the paper from Tray 1 2 Pull out Tray 1 until the position where it is stopped by the stopper 3 Remove Tray 1 Figure 1 a Lift up the front of Tray 1 and free the rear right side of Tray 1 b Free the rear left side of Tray 1 in the direction of the arrow Figure 1 j0lj40905 Replac...

Page 257: ...ement 1 To install carry out the removal steps in reverse order REP 9 2 1 Tray 1 Feed Roll and Tray 1 Retard Pad Parts List on PL 9 3 Removal WARNING When turning OFF the power switch check that the Data lamp is OFF and that there is no Job in progress Turn OFF the power switch and make sure that the screen display turns OFF Check that the power switch is OFF and unplug the power plug NOTE The Tra...

Page 258: ...k and open the Tray 1 Retard Pad b Remove the Tray 1 Retard Pad c Pull out and remove the shaft Figure 4 j0xh40902 Replacement 1 To install carry out the removal steps in reverse order 2 When installing the Tray 1 Retard Pad attach the spring x2 to the hole x2 of the Tray 1 Retard Pad Figure 5 Figure 5 j0lj40908 3 After a replacement enter the Diag Mode and use Initialize HFSI Counter to clear the...

Page 259: ...the power plug 1 Remove Tray 2 2 Open the Left Cover Assembly of the One Tray Module 3 Remove the Feed Out Chute and the Connector Cover Figure 1 a Remove the Feed Out Chute b Remove the screw c Remove the Connector Cover Figure 1 j0lj41001 4 Remove the Stud Assembly Figure 2 a Remove the screw b Remove the Stud Assembly Figure 2 j0xh41002 5 Disconnect the connector Figure 3 a Release the wire har...

Page 260: ...mp is OFF and that there is no Job in progress Turn OFF the power switch and make sure that the screen display turns OFF Check that the power switch is OFF and unplug the power plug NOTE The Feed Retard Nudger Rolls must be replaced at the same time 1 Remove Tray 1 2 2 Remove the Tray 2 Feed Retard Nudger Roll Figure 1 a Slide the Front Chute towards you b Remove the Tray 2 Feed Retard Nudger Roll...

Page 261: ...al parts Always wear a wrist band during servicing If a wrist band is not available touch some metallic parts before servicing to discharge the static electricity 1 Two Tray Module Remove the Cap Figure 1 a Release the hook to remove the Cap Figure 1 j0mg41001 2 Two Tray Module Disconnect the connector Figure 2 a Remove the cable band b Disconnect the connector Figure 2 j0mg41002 3 Remove the Dock...

Page 262: ...the STM PWB Figure 5 a Disconnect the connector x4 b Remove the screw x4 c Remove the STM PWB Figure 5 j0lj41005 Replacement 1 To install carry out the removal steps in reverse order 2 When replacing the STM PWB check the setting of the DIP Switch Figure 6 SW 1 OFF SW 2 ON Figure 6 j0mg41004 ...

Page 263: ...ctrical parts Always wear a wrist band during servicing If a wrist band is not available touch some metallic parts before servicing to discharge the static electricity 1 Two Tray Module Remove the Cap Figure 1 a Release the hook to remove the Cap Figure 1 j0mg41001 2 Two Tray Module Disconnect the connector Figure 2 a Remove the cable band b Disconnect the connector Figure 2 j0mg41002 3 Remove the...

Page 264: ... and Asdjustments Figure 4 j0lj41004 5 Remove the STM Takeaway Motor Figure 5 a Disconnect the connector b Remove the screw x2 c Remove the STM Takeaway Motor Figure 5 j0xh41010 Replacement 1 To install carry out the removal steps in reverse order ...

Page 265: ...turns OFF Check that the power switch is OFF and unplug the power plug 1 Remove Tray 3 2 Remove the Left Upper Cover Figure 1 a Remove the screw x2 b Remove the Left Upper Cover Figure 1 j0xh41101 3 Remove the Stud Assembly Figure 2 a Remove the screw b Remove the Stud Assembly Figure 2 j0xh41102 4 Remove the Feed Out Chute and the Harness Cover Figure 3 a Remove the Feed Out Chute b Remove the sc...

Page 266: ...ay 4 Feeder Parts List on PL 11 1 Removal WARNING When turning OFF the power switch check that the Data lamp turns OFF Press the Job Status button to check that there are no jobs in progress waiting in the queue Turn OFF the power switch and make sure that the screen display turns OFF Check that the power switch is OFF and unplug the power plug 1 Remove Tray 4 2 Open the Left Cover Assembly of the...

Page 267: ...t the connector Figure 3 j0xh41108 6 Remove the Tray 4 Feeder Figure 4 a Remove the screw x2 b Remove the Tray 4 Feeder Figure 4 j0xh41109 Replacement 1 To install carry out the removal steps in reverse order 2 After a replacement enter the CE Mode and use Initialize HFSI Counter to clear the HFSI counter Chain Link 950 809 Refer to 6 5 2 7 HFSI Counter Clear Initialize ...

Page 268: ... CE Mode and use Initialize HFSI Counter to clear the HFSI counter Chain Link 950 808 Refer to 6 5 2 7 HFSI Counter Clear Initialize REP 11 3 2 Tray 4 Feed Retard Nudger Roll Parts List on PL 11 3 Removal WARNING When turning OFF the power switch check that the Data lamp turns OFF Press the Job Status button to check that there are no jobs in progress waiting in the queue Turn OFF the power switch...

Page 269: ...tic damage If a wrist band is not available touch some metallic parts before servicing to discharge the static electricity CAUTION Do not get yourself hurt by a soldered part on the back of the PWB 1 Remove the Rear Upper Cover of the 2 Tray Module Figure 1 a Remove the screw x4 b Remove the Rear Upper Cover Figure 1 j0xh41112 2 Remove the 2TM PWB Figure 2 a Disconnect the connector x5 b Remove th...

Page 270: ...power plug CAUTION Always wear a wrist band to protect electrical parts from static damage If a wrist band is not available touch some metallic parts before servicing to discharge the static electricity CAUTION Do not get yourself hurt by a soldered part on the back of the PWB 1 Remove the Rear Upper Cover of the 2 Tray Module Figure 1 a Remove the screw x4 b Remove the Rear Upper Cover Figure 1 j...

Page 271: ... and unplug the power plug 1 Remove the Hinge Rear Cover Figure 1 a Remove the screw b Remove the Hinge Rear Cover Figure 1 j0lj41301 2 Disconnect the connector Figure 2 a Release the wire harness from the clamp b Disconnect the connector c Remove the cable band Figure 2 j0lj41302 3 Remove the MSI Figure 3 a Remove the screw x2 b Remove the MSI Figure 3 j0lj41303 Replacement 1 To install carry out...

Page 272: ...tch check that the Data lamp is OFF and that there is no Job in progress Turn OFF the power switch and make sure that the screen display turns OFF Check that the power switch is OFF and unplug the power plug NOTE The MSI Nudger Roll the MSI Feed Roll and the MSI Retard Pad must be replaced at the same time 1 Remove the MSI REP 13 1 1 2 Remove the MSI Top Cover Figure 1 a Remove the spring b Remove...

Page 273: ...ft in the direction of the arrow Figure 3 j0lj41307 5 Remove the MSI Nudger Roll Figure 4 Figure 4 j0lj41308 6 Shift the MSI Feed Clutch from the shaft Figure 5 a Release the hook to remove the gear b Remove the E Clip c Shift the MSI Feed Clutch from the shaft Figure 5 j0lj41309 7 Remove the MSI Feed Roll Assembly Figure 6 a Remove the KL Clip x2 b Remove the MSI Feed Roll Assembly ...

Page 274: ... 8 a Remove the gear b Remove the MSI Feed Roll Figure 8 j0lj41312 Replacement 1 To install carry out the removal steps in reverse order 2 When installing the MSI Feed Clutch align the Cutout of the MSI Feed Clutch to the Tab Figure 9 Figure 9 j0lj41313 3 When installing the MSI Top Cover store the Link of the Paper Stopper Lock underneath the Boss of the MSI Feed Roll Housing Figure 10 After inst...

Page 275: ...Data lamp is OFF and that there is no Job in progress Turn OFF the power switch and make sure that the screen display turns OFF Check that the power switch is OFF and unplug the power plug NOTE The MSI Nudger Roll the MSI Feed Roll and the MSI Retard Pad must be replaced at the same time 1 Remove the MSI REP 13 1 1 2 Remove the screws that secure the MSI Lower Cover at the bottom of the MSI Figure...

Page 276: ...ng b Release the boss x2 from the installation holes and remove the MSI Retard Pad Figure 3 j0lj41317 Replacement 1 To install carry out the removal steps in reverse order 2 After a replacement enter the Diag Mode and use Initialize HFSI Counter to clear the HFSI counter Chain Link 950 802 Refer to 6 5 2 7 HFSI Counter Clear Initialize ...

Page 277: ...lightly and remove the screw that secures the Hinge Front Cover Figure 1 a Remove the screw Figure 1 j0lj41401 3 Release the hook x2 and release the boss x2 from the installation holes to remove the Hinge Front Cover Figure 2 Figure 2 j0lj41402 4 Duplex Type Disconnect the connector Figure 3 a Disconnect the connector Figure 3 j0lj41403 5 Remove the L H Cover Figure 4 a Rotate by 90 degrees and re...

Page 278: ...06 2014 4 54 WC 5022 5024 Version 1 0 Repairs and Asdjustments Figure 4 j0lj41404 Replacement 1 To install carry out the removal steps in reverse order ...

Page 279: ...ge REP 8 1 1 2 Remove the Front Cover REP 19 1 1 3 Remove the MSI REP 13 1 1 4 Remove the L H Cover REP 14 1 1 5 Remove the Drum Cartridge Guide Figure 1 a Remove the screw b Remove the Drum Cartridge Guide Figure 1 j0lj41501 6 Release the wire harness from the clamp Figure 2 a Release the wire harness from the clamp Figure 2 j0lj41502 7 Remove the L H Chute Figure 3 a Remove the screw x2 b Remove...

Page 280: ...ctor and remove the Registration Chute Figure 6 j0lj41505 Replacement 1 To install carry out the removal steps in reverse order 2 When installing the Registration Chute insert the boss x2 of the Registration Chute into the holes for the boss Figure 7 3 When installing the Registration Chute install the Registration Chute to the inner side of the Paper Guide Figure 7 Figure 7 j0lj41506 4 When insta...

Page 281: ...OFF Check that the power switch is OFF and unplug the power plug 1 Remove the Drum Cartridge REP 8 1 1 2 Remove the Front Cover REP 19 1 1 3 Remove the MSI REP 13 1 1 4 Remove the L H Cover REP 14 1 1 5 Remove the Registration Chute REP 15 1 1 6 Remove the Rear Cover REP 19 4 1 7 Remove the Registration Clutch Figure 1 a Release the wire harness from the clamp b Disconnect the connector c Remove t...

Page 282: ...ion Roll Figure 2 j0lj41509 Replacement 1 To install carry out the removal steps in reverse order 2 When installing the Registration Clutch align the Tab x2 top and bottom of the Registra tion Clutch to the Cutout x2 top and bottom of the gear Figure 3 Figure 3 j0lj41512 3 When installing the Registration Clutch align the Cutout of the Registration Clutch to the Tab Figure 4 Figure 4 j0lj41510 ...

Page 283: ...g 1 Remove the Drum Cartridge REP 8 1 1 2 Remove the Toner Cartridge PL 8 1 3 Remove the Front Cover REP 19 1 1 4 Remove the Fusing Unit REP 7 1 1 5 Remove the Top Cover REP 19 1 2 6 Remove the Exit Cover Figure 1 a Remove the screw b Release the hook x6 c Remove the Exit Cover Figure 1 j0lj41701 Reference This shows the removed Exit Cover Figure 2 Figure 2 j0lj41702 Replacement 1 To install carry...

Page 284: ...Remove the MSI REP 13 1 1 3 Remove the L H Cover REP 14 1 1 4 Remove the Fusing Unit Cover Figure 1 a Remove the screw b Remove the Fusing Unit Cover Figure 1 j0lj41901 CAUTION When removing the Exit Roll be careful so as not to drop the bearing at the rear of the Exit Roll into the machine Figure 3 5 Remove the Exit Roll Figure 2 a Remove the E Clip or the KL Clip b Move the bearing in the direct...

Page 285: ...Remove the screw x4 c Remove the HVPS Figure 1 j0lj41805 Replacement 1 To install carry out the removal steps in reverse order REP 18 1 3 LVPS Parts List on PL 18 3 Removal WARNING When turning OFF the power switch check that the Data lamp is OFF and that there is no Job in progress Turn OFF the power switch and make sure that the screen display turns OFF Check that the power switch is OFF and unp...

Page 286: ...stments Figure 2 j0mg41857 4 Disconnect the connector of the LVPS a Disconnect the connector x4 Figure 3 j0mg41858 5 Remove the LVPS a Remove the screw x5 b Remove LVPS Figure 4 j0mg41859 Replacement 1 To install carry out the removal steps in reverse order ...

Page 287: ...Always wear a wrist band during servicing If a wrist band is not available touch some metallic parts before servicing to discharge the static electricity CAUTION Do not get yourself hurt by a soldered portion on the back of the PWB 1 Remove the Rear Cover REP 19 4 1 2 Remove the Bracket Figure 1 a Remove the screw x2 b Remove the Bracket Figure 1 j0mg41851 3 Remove the Net I F PWB Figure 2 a Disco...

Page 288: ...F PWB Type Remove the Net I F PWB REP 18 3 1 2 Remove the Rear Cover REP 19 4 1 3 Disconnect the connector Figure 1 a Disconnect the connector x19 Figure 1 j0mg41854 4 Remove the ESS MCU PWB Figure 2 a Remove the screw x6 b Release the hook and remove the ESS MCU PWB Figure 2 j0mg41855 Replacement 1 To install carry out the removal steps in reverse order 2 When replacing the ESS MCU PWB remove the...

Page 289: ...rtridge REP 8 1 1 2 Remove the Toner Cartridge PL 8 1 3 Remove the Fusing Unit Cover Figure 1 a Remove the screw b Remove the Fusing Unit Cover Figure 1 j0mg41901 4 Remove the screw that secures the Front Cover at the right Figure 2 a Remove the screw Figure 2 j0lj41902 5 Remove the Front Cover Figure 3 a Remove the screw b Remove the Front Cover Figure 3 j0lj41903 Replacement 1 To install carry o...

Page 290: ... progress Turn OFF the power switch and make sure that the screen display turns OFF Check that the power switch is OFF and unplug the power plug 1 Remove the Drum Cartridge REP 8 1 1 2 Remove the Toner Cartridge PL 8 1 3 Remove the Front Cover REP 19 1 1 4 Pull out Tray 1 slightly 5 Remove the Right Cover Figure 1 a Remove the screw x3 b Remove the Right Cover Figure 1 j0lj41905 6 Remove the Top C...

Page 291: ...ab Slot x3 of the Frame Figure 3 Figure 3 j0lj41907 3 When installing the Top Cover insert the portion of the Top Cover that is shown in the fig ure into the Slot of the Exit Cover Figure 4 Figure 4 j0lj41914 4 Install the Top Cover with its front left side positioned as shown in the figure Figure 5 Figure 5 j0lj41908 5 When installing the Right Cover insert the hook x2 of the Right Cover to the h...

Page 292: ... OFF and that there is no Job in progress Turn OFF the power switch and make sure that the screen display turns OFF Check that the power switch is OFF and unplug the power plug 1 Machines with One Tray Module Remove the STM Connector Cover Figure 1 a Remove the screw x2 b Remove the STM Connector Cover Figure 1 j0mg41902 2 Machines with One Tray Module Disconnect the connector Figure 2 a Release t...

Page 293: ...4 Repairs and Asdjustments Version 1 0 Figure 2 j0mg41903 3 Remove the Rear Cover Figure 3 a Remove the screw x5 b Remove the Rear Cover Figure 3 j0mg41904 Replacement 1 To install carry out the removal steps in reverse order ...

Page 294: ...06 2014 4 70 WC 5022 5024 Version 1 0 Repairs and Asdjustments ...

Page 295: ...r Figure 1 a Remove the cable band x2 b Disconnect the connector Figure 1 j0lj45601 3 Remove the DADF Figure 2 a Slant the Counter Balance in the direction of the arrow and remove it Figure 2 j0lj45602 Replacement 1 To install carry out the removal steps in reverse order 2 Install the DADF Figure 3 a Insert the tabs of the Counter Balance into the grooves of the installation holes Figure 3 j0rk451...

Page 296: ...er switch and make sure that the screen display turns OFF Check that the power switch is OFF and unplug the power plug NOTE The DADF Platen Cushion is pasted on with double sided adhesive tapes 1 Peel off the DADF Platen Cushion Figure 1 a Peel off the DADF Platen Cushion Figure 1 j0lj45603 Replacement 1 Paste on the DADF Platen Cushion Figure 2 a Place the DADF Platen Cushion on the Platen Glass ...

Page 297: ...t there is no Job in progress Turn OFF the power switch and make sure that the screen display turns OFF Check that the power switch is OFF and unplug the power plug 1 Open the Upper Feeder 2 Open the DADF 3 Remove the DADF Front Cover Figure 1 a Remove the Tapping Screw x4 b Remove the DADF Front Cover in the direction of the arrow Figure 1 j0lj45605 Replacement 1 To install carry out the removal ...

Page 298: ...k that the power switch is OFF and unplug the power plug 1 Remove the screws that secure the DADF Rear Cover Figure 1 a Open the Upper Feeder b Remove the Tapping Screw Figure 1 j0lj45606 2 Remove the screws that secure the DADF Rear Cover Figure 2 a Open the Document Tray b Remove the Tapping Screw Figure 2 j0lj45607 3 Release the hook x3 of the DADF Rear Cover Figure 3 a Release the hook x3 Figu...

Page 299: ...hat the power switch is OFF and unplug the power plug CAUTION Static electricity may damage electrical parts Static electricity may damage electrical parts Always wear a wrist band during servicing If a wrist band is not available touch some metallic parts before servicing to discharge the static electricity CAUTION Do not get yourself hurt by a soldered portion on the back of the PWB 1 Remove the...

Page 300: ...en turning OFF the power switch check that the Data lamp is OFF and that there is no Job in progress Turn OFF the power switch and make sure that the screen display turns OFF Check that the power switch is OFF and unplug the power plug 1 Remove the DADF Front Cover REP 56 2 1 2 Remove the DADF Rear Cover REP 56 2 2 3 Remove the Hinge Bracket at the front Figure 1 a Remove the Tapping Screw b Remov...

Page 301: ...t the Data lamp is OFF and that there is no Job in progress Turn OFF the power switch and make sure that the screen display turns OFF Check that the power switch is OFF and unplug the power plug 1 Remove the DADF Front Cover REP 56 2 1 2 Remove the DADF Rear Cover REP 56 2 2 3 Remove the Document Tray REP 56 9 1 4 Remove the Harness Guide and the wire harness REP 56 6 1 5 Remove the Upper Feeder R...

Page 302: ...e the DADF Feeder Assembly Figure 3 j0lj45645 Reference This shows the removed DADF Feeder Assembly Figure 4 Figure 4 j0lj45646 Replacement 1 To install carry out the removal steps in reverse order 2 After a replacement enter the Diag Mode and use Initialize HFSI Counter to clear the HFSI counter Chain Link 955 806 Refer to 6 5 2 7 HFSI Counter Clear Initialize ...

Page 303: ...lance Figure 1 j0lj45656 Replacement 1 To install carry out the removal steps in reverse order REP 56 3 2 Right Counter Balance Parts List on PL 56 3 Removal WARNING When turning OFF the power switch check that the Data lamp is OFF and that there is no Job in progress Turn OFF the power switch and make sure that the screen display turns OFF Check that the power switch is OFF and unplug the power p...

Page 304: ...F the power switch and make sure that the screen display turns OFF Check that the power switch is OFF and unplug the power plug NOTE The DADF Feed Roll the DADF Nudger Roll and the DADF Retard Pad must be replaced at the same time 1 Open the Upper Feeder 2 Remove the Upper Feeder Chute Figure 1 a Remove the screw x2 b Remove the Upper Feeder Chute Figure 1 j0lj45652 3 Remove the Feed Roll Nudger R...

Page 305: ...y out the removal steps in reverse order 2 When installing the Feed Roll and the Nudger Roll install them such that they are rotating in the clockwise direction 3 When installing the Feed Roll Nudger Roll Assembly install it such that the Tab x2 of the Feed Roll Nudger Roll Assembly are at the inner side of the Set Link Figure 4 Figure 4 j0lj45655 4 After a replacement enter the Diag Mode and use ...

Page 306: ...emove the Document Tray REP 56 9 1 4 Disconnect P760 and remove the wire harness from the Harness Guide Figure 1 a Disconnect the connector b Remove the wire harness from the Harness Guide Figure 1 j0lj45618 5 Disconnect P753 and remove the wire harness from the Harness Guide Figure 2 a Disconnect the connector b Remove the wire harness from the Harness Guide Figure 2 j0lj45619 6 Disconnect the co...

Page 307: ...emove the wire harness from the Harness Guide Figure 5 j0lj45622 9 Disconnect the connector of the DADF Feed Motor Figure 6 a Disconnect the connector Figure 6 j0lj45623 10 Remove the Harness Guide and the wire harness Figure 7 a Remove the screw and the Ground Wire b Remove the screw c Remove the Harness Guide and the wire harness Figure 7 j0lj45624 Reference This shows the removed Harness Guide ...

Page 308: ...urns OFF Check that the power switch is OFF and unplug the power plug 1 Remove the DADF Front Cover REP 56 2 1 2 Remove the DADF Rear Cover REP 56 2 2 3 Remove the Document Tray REP 56 9 1 4 Remove the Harness Guide and the wire harness REP 56 6 1 5 Remove the DADF Feed Motor Figure 1 a Remove the screw x3 b Remove the DADF Feed Motor Figure 1 j0lj45628 Replacement 1 To install carry out the remov...

Page 309: ... screen display turns OFF Check that the power switch is OFF and unplug the power plug 1 Remove the DADF Front Cover REP 56 2 1 2 Remove the DADF Rear Cover REP 56 2 2 3 Remove the Document Tray REP 56 9 1 4 Remove the Harness Guide and the wire harness REP 56 6 1 5 Remove the DADF Feed Motor REP 56 6 2 6 Remove the link Figure 1 a Remove the link Figure 1 j0lj45631 7 Remove the gear and bracket F...

Page 310: ...emove the E Clip b Remove the DADF Takeaway Clutch Figure 3 j0lj45633 9 Remove the gear Figure 4 a Loosen the screw b Remove the spring c Remove the gear Figure 4 j0lj45634 10 Remove the DADF Drive Belt Figure 5 a Remove the DADF Drive Belt Figure 5 j0lj45635 Replacement 1 To install carry out the removal steps in reverse order ...

Page 311: ...Remove the wire harness of the Document Tray from the Harness Guide Figure 1 a Disconnect the connector x4 For the type that comes with DADF Open Sensor disconnect the connector of the DADF Open Sensor b Remove the wire harness from the Harness Guide Figure 1 j0lj45614 Reference This shows the removed wire harness of the Document Tray Figure 2 Figure 2 j0lj45615 4 Remove the boss of the Document T...

Page 312: ...ck that the Data lamp is OFF and that there is no Job in progress Turn OFF the power switch and make sure that the screen display turns OFF Check that the power switch is OFF and unplug the power plug 1 Remove the DADF Front Cover REP 56 2 1 2 Remove the DADF Rear Cover REP 56 2 2 3 Remove the Document Tray REP 56 9 1 4 Open the Retard Chute 5 Remove the Retard Chute Figure 1 a Remove the Retard C...

Page 313: ...nk 955 806 Refer to 6 5 2 7 HFSI Counter Clear Initialize REP 56 9 3 Invert Chute Parts List on PL 56 9 Removal WARNING When turning OFF the power switch check that the Data lamp is OFF and that there is no Job in progress Turn OFF the power switch and make sure that the screen display turns OFF Check that the power switch is OFF and unplug the power plug 1 Open the Upper Feeder 2 Open the Retard ...

Page 314: ...r REP 56 2 2 3 Remove the Document Tray REP 56 9 1 4 Remove the Harness Guide and the wire harness REP 56 6 1 5 Remove the Upper Feeder REP 56 2 4 6 Remove the Invert Chute REP 56 9 3 7 Remove the DADF Feed Motor REP 56 6 2 8 Remove the link Figure 1 a Remove the link Figure 1 j0lj45631 9 Remove the gear and bracket Figure 2 a Remove the washer large thin b Remove the washer small thick c Remove t...

Page 315: ...move the Tapping Screw x3 b Loosen the screw c Remove the Bracket and Ground Plate Figure 5 j0lj45636 NOTE Be careful so as to not lose the gear under the Bracket and Ground Plate Figure 6 Figure 6 j0lj45641 13 Remove the Knob Handle Figure 7 a Remove the gear b Remove the Knob Handle Figure 7 j0lj45637 14 Remove the bearing at the front Figure 8 ...

Page 316: ...ng at the rear and remove the DADF Takeaway Roll Figure 9 a Remove the E Clip b Remove the Bearing c Remove the DADF Takeaway Roll Figure 9 j0lj45639 Replacement 1 To install carry out the removal steps in reverse order 2 When installing the Bracket and Ground Plate install the Ground Plate as shown in the figure Figure 10 Figure 10 j0lj45640 ...

Page 317: ...e the DADF Front Cover REP 56 2 1 2 Remove the DADF Rear Cover REP 56 2 2 3 Remove the Invert Chute REP 56 9 3 4 Remove the Bracket and Ground Plate at the front Figure 1 a Remove the Tapping Screw x3 b Loosen the screw c Remove the Bracket and Ground Plate Figure 1 j0lj45636 NOTE Be careful so as to not lose the gear under the Bracket and Ground Plate Figure 2 Figure 2 j0lj45641 5 Remove the Knob...

Page 318: ...ket from underneath the DADF Takeaway Roll Figure 6 a Lift up the Front side of the DADF Takeaway Roll b Remove the Sensor Bracket Figure 6 j0lj45662 9 Remove the DADF Pre Regi Sensor Figure 7 a Release the hook to remove the DADF Pre Regi Sensor b Disconnect the connector Figure 7 j0lj45663 10 Remove the DADF Regi Sensor at the back of the Sensor Bracket Figure 8 a Release the hook to remove the ...

Page 319: ...in reverse order 2 When installing the Bearing of the DADF Takeaway Roll align the Cutout of the DADF Takeaway Clutch at the Rear side to the Tab of the Bracket of the DADF Feed Motor Fig ure 9 Figure 9 j0lj45665 3 When installing the Bracket and Ground Plate install the Ground Plate as shown in the figure Figure 10 Figure 10 j0lj45640 ...

Page 320: ... the DADF Feed Roll and the DADF Nudger Roll must be replaced at the same time 1 Open the Upper Feeder 2 Remove the DADF Retard Pad Figure 1 a Release the hook open the DADF Retard Pad and then remove the DADF Retard Pad Figure 1 j0lj45650 Replacement 1 To install carry out the removal steps in reverse order 2 When installing the DADF Retard Pad attach the spring to the boss of the DADF Retard Pad...

Page 321: ...lse Increment of the value The image moves towards the Tail Edge Decrement of the value The image moves towards the Lead Edge ADJ 1 3 2 IIT Side Registration Purpose To adjust the IIT scan timing in the Fast Scan direction and to correct the copy position CAUTION Avoid using this procedure when performing the adjustment of the Side Registration This pro cedure should be performed only when the act...

Page 322: ...06 2014 4 98 WC 5022 5024 Version 1 0 Repairs and Asdjustments ...

Page 323: ...imes and the samples are run through filtering and sec tional averaging to compute the ATC Output Value 2 Tone Up Down This function adjusts the toner density based on the that quantity was entered 3 Adjustment Guideline The difference between ATC Correction Target Value and ATC Average Value must be within 60 and the toner density is of 2 part equivalent The adjustment amount is such that the dif...

Page 324: ...06 2014 4 100 WC 5022 5024 Version 1 0 Repairs and Asdjustments ...

Page 325: ...dure until the measured values of the Lead Edge A and Side Edge B fall within the specifications Table 1 IOT Lead Edge Side Edge Item Simplex Duplex MSI STM TTM Lead Edge A 30 2 4 mm 30 3 4 mm 30 3 1 mm 30 3 1 mm Side Edge B 30 3 0 mm 30 3 4 mm 30 3 2 mm 30 3 0 mm Table 2 NVM List Chain Link Name Min Initi al Max Step 742 001 PH_LEAD_REGI_ALL_TRAY 50 0 50 2 ms 742 002 PH_LEAD_REGI_TRAY1 50 0 50 2 ...

Page 326: ...e data would be an unforgivable offence To gain the trust of customers it is essential for CE to be knowledgeable about the name of components that store these data The CE must also have full understanding on how to handle these components when replacing them Adjustment This product stores important data in the following components Perform the operation accord ing to the following procedures NOTE ...

Page 327: ...99T7776 USB Cable 2 m NOTE Precautions during installation The downloaded data is a compressed file Extract the data and perform the Firmware upgrade How to check the machine Firmware version The following are the 2 ways to check the machine Firmware version Check the version before and after performing the Firmware upgrade Check by printing the report 1 Load one of A4 SEF A4 LEF Letter SEF and Le...

Page 328: ...on the Firmware Version Upgrade Tool License Agreement Figure 4 j0mg41823 c Select the Machine Model from the pull down menu of the Machine Model column on the selection screen for machine models and files d Select the downloaded file from the Firmware column on the selection screen for machine models and files and click Next Select detailed version to display each ROM version in the downloaded fi...

Page 329: ...nd the transfer is ended Click Finish NOTE However you cannot turn OFF the machine immediately after this Figure 7 j0mg41826 5 After the download data is transferred the Flash ROM in the machine will be overwritten At this time the UI display will be as follows Figure 8 j0mg41827 6 When the download has completed successfully the following will be displayed and then the machine will Auto Reboot Fi...

Page 330: ...06 2014 4 106 WC 5022 5024 Version 1 0 Repairs and Asdjustments ...

Page 331: ...opy mode Color Mode Black Paper Tray A3 Reduce Enlarge 100 No of Copies 3 3 Check that the difference in the distance A and B from the side edges of the 3 copies is within 0 0 5 mm Figure 1 Figure 1 j0ku42054 Adjustment 1 Remove the DADF Rear Cover REP 56 2 2 2 Adjust the position of the DADF by moving the DADF in direction A or B Figure 2 a Loosen the screw x3 b Move the DADF in direction A or B ...

Page 332: ... no gap between the chart and the DADF Guide 2 Make a copy using the following settings in Copy mode Take this copy as the original 1 to 1 Sided mode Paper Tray A3 Reduce Enlarge 100 No of Copies 2 3 Mark the output copies as 1 and 2 in the order of their output 4 Make a Single Fold on the second copy Check the fold line with the reference line on the Test Chart Figure 1 Figure 1 j0ku42048 5 Check...

Page 333: ...n Check 3 If adjustment is required enter the CE Mode to perform correction for all sizes and then adjust each document size width using the following NVM Enter the value to perform correction for all sizes in the NVM 711 274 4 Enter the value to perform correction for each size in the NVM 715 057 to 073 Table 1 Side 1 of 1 Sided or 2 Sided mode NVM Document Width Document Size 1 711 272 For all s...

Page 334: ...he reference value in the second copy is 10 1 5 mm If it is not within the specified range adjust to the specified range using the following pro cedure Figure 1 Figure 1 j0sr42053 Adjustment 1 Input the NVM 711 140 2 If the specified value is 11 5 mm or higher increase the NVM value 8 5 mm or lower decrease the NVM value an increment of 1 in NVM 0 1 mm 3 Repeat the procedure until the value is wit...

Page 335: ...reference value is 12 0 mm or higher increase the NVM value 8 0 mm or lower decrease the NVM value NVM1Step 0 1mm 3 Repeat the procedure until the value is within the specified range 10 1 9 mm As there will be differences in the Regi according to the ratio adjust the following NVM Table 2 NVM Basic Scan Speed mm s Reduce Enlarge NVM 711 022 165 0 100 0 NVM 711 024 82 5 Other than 100 0 ...

Page 336: ...06 2014 4 112 WC 5022 5024 Version 1 0 Repairs and Asdjustments ...

Page 337: ...Chapter 5 Parts List ...

Page 338: ......

Page 339: ... 6 Electrical 5 28 PL 10 7 Cover 5 29 Tray Module Tray 3 Tray4 PL 11 1 Tray 3 4 Feeder 5 30 PL 11 2 Tray 3 4 Component 5 31 PL 11 3 Tray 3 4 Feeder 5 32 PL 11 4 Left Cover 5 33 PL 11 5 Takeaway Roll 5 34 PL 11 6 Electrical 5 35 PL 11 7 Cover 5 36 MSI PL 13 1 MSI 5 37 PL 13 2 MSI Component 5 38 PL 13 3 MSI Lower Feeder 5 39 L H Cover PL 14 1 Duplex L H Cover 5 40 PL 14 3 Duplex L H Cover Chute Latc...

Page 340: ...arts List PL 56 14 Sensor Bracket 5 64 Common Hardware Common Hardware 5 65 Part Number Index 5 65 5 3 Parts Navi Navi 1 1 Processor Option 5 85 Navi 2 1 IOT 5 85 Navi 2 2 One Tray Module 5 86 Navi 2 3 DADF 5 86 Navi 2 4 2 Tray Module 5 87 ...

Page 341: ...abets Their shapes are not shown Read notes in the Description column carefully before ordering and replacing parts Handling Safety Critical Components shall conform to Xerox stipulated rules and regulations on Safety Critical Components As to replacement of any component designated SCC the complete component unit must be replaced It must never be disassembled or no individual internal parts of it...

Page 342: ... 3 5003 Informs you that the removal installation replacement and adjustment procedures for the part are described in Chapter 4 Repair and Adjust ment 3 4 10 This is indicated on the upper left or upper right of the illustration to show the item represents the assembly including the part The example shows Item 3 is the assembly of Item 4 through 10 1 4PCS Informs you that four identical parts are ...

Page 343: ...1 1 for Processor parts Figure 5 5006 This symbol shows the whole area of the framed illustration has not been modified by the number in the circle The area still has the previ ous configuration Figure 6 4001 The Item pointed to by this symbol in the illustration is modified by the number in the circle The item has the modified configuration Figure 7 4002 The Item pointed to by this symbol in the ...

Page 344: ...06 2014 5 6 WC 5022 5024 5 1 5 Using Parts Navigation Version 1 0 Parts List ...

Page 345: ... List Version 1 0 PL 1 4 Carriage Motor Item Part Description 1 Drive Bracket 2 127K66721 Carriage Motor REP 1 4 1 3 807E40871 Helical Gear 4 807E40880 Helical Gear 5 807E40890 Gear Pulley 6 005E33441 Flange 7 952K08120 Motor Wire Harness ...

Page 346: ...06 2014 5 8 WC 5022 5024 PL 1 5 Version 1 0 Parts List PL 1 5 IIT Carriage Item Part Description 1 Lens Housing 2 960K68380 LED Lamp PWB REP 1 5 1 3 LED Bracket 4 117K47742 LED Cable ...

Page 347: ... P O Item 20 6 803E16660 Start Key P O Item 20 7 Stop Key P O Item 20 8 Energy Saver Key P O Item 20 9 Reset Key P O Item 20 10 Login Key P O Item 20 11 OK Key P O Item 20 12 Right Left Key P O Item 20 13 LCD Cover P O Item 20 14 Function Key P O Item 20 15 803E17620 Terminal Earth 16 960K76800 UI PWB 17 123K09500 LCD Display REP 1 10 1 18 868E94540 UI Bracket 19 UI Label 20 604K87280 Console Key ...

Page 348: ...h Platen Glass Front Cover Item Part Description 1 IIT Base Frame PL 1 9 2 848K81890 Top Cover with Platen Glass REP 1 2 1 3 Data Plate 4 IIT Front Cover 5 CVT Plate 6 868E80610 Conductor 7 848E93840 Clip Cover 8 848K76930 One Touch Panel Option 9 848K91750 Control Panel PL 1 6 ...

Page 349: ...023E27860 IIT Carriage Belt REP 1 3 2 7 Shaft 8 809E58300 Spring 9 IIT Base Frame 10 848K81862 IIT Carriage PL 1 5 REP 1 3 1 11 117K47330 CCD Cable 12 952K11130 Sensor Wire Harness 13 930W00123 IIT Registration Sensor Platen Angle Sensor Platen Open Sensor 14 117K47880 UI Cable 17 Harness Guide 18 130K79500 APS Sensor 19 120K92900 Actuator Assembly Item 20 22 20 Actuator P O Item 19 21 Actuator Su...

Page 350: ...06 2014 5 12 WC 5022 5024 PL 2 1 Version 1 0 Parts List PL 2 1 ROS Item Part Description 1 062K25290 ROS Assembly REP 2 1 1 2 952K01240 ROS Wire Harness ...

Page 351: ...22 5024 PL 3 1 Parts List Version 1 0 PL 3 1 Main Drive Motor Item Part Description 1 127K66290 Main Drive Motor REP 3 1 1 2 007K98390 Main Drive Housing PL 3 2 REP 3 1 2 3 049K17710 Stud Bracket 4 807E39260 Helical Gear ...

Page 352: ...Gear 63 18T 4 807E39230 Helical Gear 25T 5 807E39250 Helical Gear 63T 6 807E39220 Helical Gear 36T 7 807E39210 Helical Gear 45T 8 807E39240 Helical Gear 43T 9 807E39580 Helical Gear 44 27T 10 848K67531 Main Drive Housing Item 11 16 11 Main Drive Housing P O Item 10 12 848E84830 Conductor Cover 13 130E16130 BCR Conductor 14 130E16140 Deve Conductor 15 130E16150 BTR Conductor 16 130E16160 HV Conduct...

Page 353: ...06 2014 5 15 WC 5022 5024 PL 4 1 Parts List Version 1 0 PL 4 1 NOHAD Item Part Description 1 054E50272 NOHAD Duct 2 127E86170 NOHAD Fan REP 4 1 1 3 Fusing Unit Plate 4 Laser Housing ...

Page 354: ...TR Chute Item 2 8 2 BTR Chute P O Item 1 3 DTS Eliminator P O Item 1 4 809E99862 BTR Spring Rear 5 809E99871 BTR Spring Front 6 Float Spring P O Item 1 7 DTS Conductor P O Item 1 8 Film Chute P O Item 1 9 059K79560 BTR Roll Assembly REP 6 1 1 10 BTR Roll 11 BTR Bearing Rear 12 BTR Bearing Front 13 BTR Lever ...

Page 355: ...Part Description 1 Fusing Unit Stud Plate 2 Adjust Plate 3 Stud Screw 4 Fusing Unit Rear Bracket 5 126K30556 220V Fusing Unit REP 7 1 1 126K31733 120V Fusing Unit REP 7 1 1 6 848E83411 Connector Cover 7 952K01221 220V Fusing Unit Wire Harness 962K69061 120V Fusing Unit Wire Harness ...

Page 356: ...06 2014 5 18 WC 5022 5024 PL 8 1 Version 1 0 Parts List PL 8 1 Drum Cartridge Toner Cartridge Item Part Description 1 013R00670 Drum Cartridge REP 8 1 1 2 Connector Cover 3 006R01573 Toner Cartridge ...

Page 357: ... 1 007K18750 Dispense Drive PL 8 3 REP 8 2 2 2 032K08100 Drum Cartridge Guide 3 094K93270 Cartridge Guide Item 4 7 REP 8 2 1 4 032K08082 Cartridge Guide 5 032E35503 Shutter Guide 6 055E58451 Dispenser Shutter 7 Guide Seal P O Item 3 8 127K66870 Toner Dispense Motor 9 807E39410 Gear 21 21T 10 Clamp ...

Page 358: ...8 3 Version 1 0 Parts List PL 8 3 Dispense Drive Item Part Description 1 Dispense Drive Housing 2 005E25160 Dispenser Coupling 3 Gear 45T 4 Gear 55 19T 5 807E31531 Gear 54T 6 Gear 47 17T 7 Gear 45T 8 Gear 96 20T 9 809E79130 Spring ...

Page 359: ... 013E41230 Bearing 5 054K48460 L H Chute 6 005K83551 Tray 1 Coupling and Gear 7 006K89940 Shaft and Gear 8 121K52340 Tray 1 Feed Clutch REP 9 1 1 9 807E40920 Helical Gear 28T 10 032E40350 Harness Guide 11 014E45350 Spacer 13 Tray Support Bracket 14 Instruction Label 15 Label No 1 16 003E60952 Tray Front Stopper 17 110K11680 Tray 1 Size Sensor REP 9 1 3 18 604K90800 Tray Label Kit Item 14 15 ...

Page 360: ... 9 809E54160 Spring 10 003E60941 Stopper 11 809E54170 Spring 12 059K33051 Tray 1Feed Roll and Shaft Item 13 14 13 Shaft P O Item 12 14 059K32773 Tray 1Feed Roll REP 9 2 1 15 013E25881 Bearing 16 006E79021 Retard Shaft 17 019K09420 Tray 1Retard Pad REP 9 2 1 18 809E27650 Spring 19 Paper Guide 20 803E15701 Stopper 21 848E85990 Inner Cover 22 Bearing Cover 23 120E23764 End Guide Actuator 24 120K92011...

Page 361: ...l No 2 P O Item14 3 110K11680 Tray 2 Paper Size Switch 4 014E51110 Tray Spacer 5 003E61510 Tray Stopper 6 059K79621 Tray 2 Feeder PL 10 3 REP 10 1 1 7 054K27520 Feed Out Chute 8 Label Instruction P O Item14 9 014E59990 Slide Lock 10 826E07210 Docking Screw 11 Cover 12 Holder 13 Feeder Connector Cover 14 604K90810 Tray 2 3 4 Label Kit ...

Page 362: ...Side Guide Assembly Item 3 26 8 019E71680 Tray Pad 9 038E26550 Rear Side Guide 10 120E22040 Side Guide Actuator 11 120E22081 Guide Actuator 12 809E41880 Spring 13 807E13521 Pinion Gear 14 038E26533 End Guide 15 809E47091 Spring 16 120E22051 End Guide Actuator 17 012E11090 Link 18 Coupling Gear 13T P O Item 27 19 Gear 13T 60T P O Item 27 20 Sector Gear P O Item 27 21 Bracket 22 Lift Up Shaft 23 Sto...

Page 363: ... Gear 28T 21T 18 007E78900 Gear 29T 19 809E51070 Spring 20 Tray 2 Feed Roll P O Item 44 REP 10 3 1 21 005K05890 Oneway Clutch 22 005K06760 Oneway Gear 22T 23 Shaft 24 054E23170 Chute 25 809E42531 Spring 26 005K81880 Friction Clutch 005K07010 Friction Clutch Alternate 27 Support Assembly 28 Tray 2 Retard Roll P O Item 44 REP 10 3 1 29 014E45030 Spacer 30 007E79380 Gear 33T 31 Support Assembly 32 Tr...

Page 364: ...eft Cover Assembly Item 2 12 2 003E59630 Latch 3 003E59640 Hook 4 011E14481 Handle 5 Left Cover P O Item 1 6 054E23421 Chute 7 120E22240 Actuator 8 809E54501 Spring 9 Shaft P O Item 1 10 809E54590 Spring 11 013E26100 Bearing 12 059E99241 Pinch Roll 13 110E12220 STM Left Cover Switch 14 030K75511 Bracket Assembly ...

Page 365: ...WC 5022 5024 PL 10 5 Parts List Version 1 0 PL 10 5 Takeaway Roll Item Part Description 1 Chute 2 802E54672 Cover 3 130K64121 Feed Out Sensor 2 4 952K08150 Wire Harness 5 059K26251 Takeaway Roll 6 413W11860 Bearing ...

Page 366: ... PWB REP 10 6 1 2 121K31530 STM Takeaway Roll Clutch 3 Bracket 4 006E78490 Shaft 5 413W77359 Bearing 6 007E78260 Gear 38T 7 007K19210 STM Takeaway Motor REP 10 6 2 8 007E79830 Gear 94T 9 007E79840 Gear 33T 60T 10 007E79850 Gear 60T 11 952K08490 Wire Harness 12 Gasket 13 413W11860 Bearing 14 252W29450 Nylon Washer ...

Page 367: ...0 7 Parts List Version 1 0 PL 10 7 Cover Item Part Description 1 802E54731 Top Cover 2 802E86971 Left Cover 3 802E56601 Rear Cover 4 Foot 5 Foot Rear Left 6 Cover 7 849E34880 Docking Bracket 8 826E07210 Docking Screw 9 032E38920 Cap ...

Page 368: ... 3 4 Paper Size Switch 4 014E51110 Tray Spacer 5 003E61510 Tray Stopper 6 059K79621 Tray 3 Feeder PL 11 3 REP 11 1 1 Tray 4 Feeder PL 11 3 REP 11 1 2 8 054E22622 Feed Out Chute 9 802E54672 Sensor Cover 10 Cover 11 014E59990 Slide Lock 12 Label instruction P O Item 17 13 Holder 14 Feeder Connector Cover 15 Feeder Connector Cover 16 054K27520 Feed Out Chute 17 604K90810 Tray Label Kit ...

Page 369: ...e Guide Assembly Item 3 26 8 019E71680 Tray Pad 9 038E26550 Rear Side Guide 10 120E22040 Side Guide Actuator 11 120E22081 Guide Actuator 12 809E41880 Spring 13 807E13521 Pinion Gear 14 038E26533 End Guide 15 809E47091 Spring 16 120E22051 End Guide Actuator 17 012E11090 Link 18 Coupling Gear 13T P O Item 27 19 Gear 13T 60T P O Item 27 20 Sector Gear 60T P O Item 27 21 Bracket 22 Lift Up Shaft 23 St...

Page 370: ...8900 Gear 29T 19 809E51070 Spring 20 Tray 3 Feed Roll REP 11 3 1 Tray 4 Feed Roll REP 11 3 2 P O Item 44 21 005K05890 One Way Clutch 22 005K06760 One Way Gear 22T 23 Shaft 24 054E23170 Chute 25 809E42531 Spring 26 005K07010 Friction Clutch 27 Support Assembly 28 Tray 3 Retard Roll REP 11 3 1 Tray 4 Retard Roll REP 11 3 2 P O Item 44 29 014E45030 Spacer 30 007E79380 Gear 33T 31 Support Assembly 32 ...

Page 371: ...003E59640 Hook 4 011E14481 Handle 5 Left Cover P O Item 1 6 054E23421 Chute 7 Actuator P O Item 1 8 809E54501 Spring 9 Bracket P O Item 1 10 Spring P O Item 1 11 Bearing P O Item 1 12 Bearing P O Item 1 13 059E98190 Pinch Roll 14 830E45710 Support 15 110E12220 2 Tray Module Left Cover Switch 16 030K75511 Bracket Assembly 17 Bracket 18 Cover FDR 19 Cover FDR 2T ...

Page 372: ...L 11 5 Takeaway Roll Item Part Description 1 Chute 2 802E54672 Cover 3 130K64121 Tray 3 Feed Out Sensor 4 952K08150 Wire Harness 5 Chute 6 130K64471 Tray 4 Feed Out Sensor 7 962K18900 Wire Harness 8 059K26251 Takeaway Roll Assembly 9 013E84520 Bearing 10 Clamp ...

Page 373: ...1 2 121K31530 2 Tray Module Takeaway Roll Clutch 3 Bracket 4 006E78490 Shaft 5 413W11860 Bearing 6 007E78260 Gear 38T 7 007K18170 2 Tray Module Takeaway Motor REP 11 6 2 8 007E78220 Gear 22T 40T 9 007E78250 Gear 126T 10 007E78240 Gear 60T 11 007E78230 Gear 37T 12 007E78420 Gear 32T 13 962K19435 Wire Harness 14 Gasket 15 413W77359 Bearing ...

Page 374: ...Item Part Description 1 802E54731 Top Cover 2 Front Lower Cover 3 802E54750 Right Upper Cover 4 802E54762 Left Upper Cover 5 802E54771 Rear Upper Cover 6 017K93121 Caster 7 017K93132 Caster Stopper 8 Foot 9 Cover 10 Right Lower Cover 11 Left Lower Cover 12 Rear Lower Cover ...

Page 375: ...024 PL 13 1 Parts List Version 1 0 PL 13 1 MSI Item Part Description 1 Clamp 2 059K81900 MSI PL 13 2 REP 13 1 1 3 Instruction Label P O Item 6 4 Size Label P O Item 6 5 Max Label P O Item 6 6 604K80730 MSI Label Kit Item3 5 ...

Page 376: ... Item Part Description 1 059K81950 MSI Lower Feeder PL 13 3 2 050K71130 MSI Tray 3 801E28470 MSI Top Cover 4 803E17021 Paper Stopper 5 120E34130 No Paper Actuator 6 899E01350 Spring 7 848E87781 Gear Cover 8 MSI Feeder Kit Item 1 3 7 9 803E17031 Paper Stopper Lock 10 Label Barcode ...

Page 377: ...7E39610 Gear 33T 7 807E39600 Gear 46T 8 806E37300 Shaft 9 803E17031 Stopper Paper Lock 10 Shaft 11 005K83510 Friction Clutch 12 005K83520 Oneway Clutch 13 121K52220 MSI Feed Clutch 14 807E39620 Gear 18T 15 413W11660 Bearing 16 KL Clip 17 019E84010 Bottom Pad 18 019K12820 MSI Retard Pad REP 13 3 2 19 899E01340 Spring 20 930W00123 MSI No Paper Sensor 21 962K68852 MSI Wire Harness 22 848E85862 Connec...

Page 378: ...plex L H Cover Item Part Description 1 110E94770 L H Cover Interlock Switch 2 868E77060 Switch Bracket 3 032E40060 Latch Guide 4 Front Hinge 5 Rear Hinge 6 848E83270 Hinge Front Cover 7 848E83290 Hinge Rear Cover 8 848K68301 Duplex L H Cover PL 14 3 PL 14 4 REP 14 1 1 ...

Page 379: ...18 4 062E16500 Conductor 5 054E49741 L H Cover Lower Chute 6 868E78150 Front Latch Support 7 011E26670 Front Latch Lever 8 011E26691 Rear Latch Lever 9 815E75070 Latch Plate 10 809E99540 Spring 11 868E77081 L H Cover Support 12 898E45921 Caution Label 13 Registration Pinch Chute P O Item 3 14 Pinch Roller P O Item 3 15 Shaft P O Item 3 16 Spring P O Item 3 17 Spring Holder P O Item 3 18 Paper Guid...

Page 380: ...plex Roll 1 6 059K74960 Duplex Roll 2 7 059E04010 Pinch Roll 8 809E75530 Spring 9 013E40060 Bearing 10 Gear Bracket 11 020E45140 Pulley 12 121K52130 Duplex Clutch 13 807E40930 Helical Gear 14 Duplex Clutch Shaft 15 023E27800 Belt 16 807E39430 Swing Helical Gear 27T 17 868E77401 Swing Bracket 18 806E37111 Swing Shaft 19 809E99740 Spring 20 Helical Gear 24T 21 Helical Gear 19T 22 Helical Gear 17T 23...

Page 381: ...1 2 Registration Chute P O Item 1 3 120E34050 Actuator 4 059E98590 Idler Roll 5 809E99570 Spring 6 Paper Guide P O Item 1 7 930W00123 Registration Sensor 8 Film Chute P O Item 1 9 059K74891 Registration Roll REP 15 1 2 10 013E40990 Bearing 11 121K52340 Registration Clutch 12 807E40940 Helical Gear 13 032E41320 Harness Guide 14 Paper Guide C P O Item 1 ...

Page 382: ... 17 1 Duplex Exit Item Part Description 1 848K68381 Exit Cover REP 17 1 1 2 059K74910 Exit Roll REP 17 1 2 3 413W14460 Bearing d 4mm 4 413W11660 Bearing d 6mm 5 807E39150 Helical Gear 9 127K66210 Inverter Motor 10 Bind Head Screw 11 952K01160 Motor Wire Harness ...

Page 383: ...06 2014 5 45 WC 5022 5024 PL 18 2 Parts List Version 1 0 PL 18 2 Wire Harness Item Part Description 1 952K18480 Wire Harness 2 952K18470 Wire Harness ...

Page 384: ...18 3 2 10 105E20482 220V LVPS REP 18 1 3 105E21071 120V LVPS REP 18 1 3 11 117K47570 220V Inlet Wire Harness HOT 117K47810 120V Inlet Wire Harness 12 117K47580 220V Inlet Wire Harness NUT 117K47820 120V Inlet Wire Harness 13 117K47611 220V Ground Wire 117K47830 120V Ground Wire 14 952K01230 220V Power Switch Wire Harness 962K69080 120V Power Switch Wire Harness 15 Screw 16 220V Power Cord 120V Pow...

Page 385: ...14 5 47 WC 5022 5024 PL 18 4 Parts List Version 1 0 PL 18 4 Fax Box Assembly Item Part Description 1 848E95640 Fax Box Cover 2 Fax Box Assembly PL 18 5 3 952K08170 Wire Harness Fax Box 4 STM Connector Cover ...

Page 386: ... WC 5022 5024 PL 18 5 Version 1 0 Parts List PL 18 5 Fax Box Assembly Item Part Description 1 960K76940 Fax PWB 2 Fax Top Cover 3 Fax Bottom 4 Clamp 5 Screw 6 130K78820 Speaker 7 Label 8 Label 9 117K47650 USB Cable ...

Page 387: ...2 2 Top Cover P O Item 1 3 054E50280 Duct 4 Front Cover P O Item 15 REP 19 1 1 5 848E84571 Fusing Unit Cover 6 848E84614 Right Cover 7 Logo Plate P O Item 15 8 Switch Cover 9 CRU Instruction P O Item 15 10 Label 11 Label 12 604K90820 Name Plate Kit 13 Energy Label P O Item 15 14 110E94770 Front Cover Switch 15 848K76560 Front Cover Kit Item 4 7 9 13 ...

Page 388: ...0 Parts List PL 19 2 Cover Rear Left Rear Item Part Description 1 Rear Cover REP 19 4 1 2 848E84631 Rear Lower Cover 3 STM Connector Cover 4 848E87322 Left Rear Cover 5 868E69740 Bracket 6 Blind Cover 7 Data Plate 8 Thumbscrew 9 STM Caution Label ...

Page 389: ...06 2014 5 51 WC 5022 5024 PL 56 1 Parts List Version 1 0 PL 56 1 DADF Accessory Item Part Description 1 004K03410 DADF Platen Cushion REP 56 1 2 2 059K75714 DADF PL 56 2 REP 56 1 1 3 Label 4 Label ...

Page 390: ...over REP 56 2 2 4 848E86430 DADF Front Cover REP 56 2 1 5 848E86450 Registration Pinch Cover 6 803E13310 Tray Stopper 7 068K67551 Hinge Bracket Front 8 049K17810 Hinge Bracket Rear 9 059K75752 Upper Feeder PL 56 4 REP 56 2 4 10 Clamp 11 120E34270 Actuator 12 809E50792 Spring 13 930W00121 DADF Open Sensor 14 Data Plate 15 Clamp 16 960K62447 DADF PWB REP 56 2 3 17 952K08471 DADF I F Wire Harness ...

Page 391: ...e REP 56 3 2 4 809E86290 CVT Spring 5 CVT Chute 6 803E13340 CVT Stopper 7 059E98711 Registration Pinch Roll Short 8 059E98701 Registration Pinch Roll Long 9 Gate Pad 11 035K85290 Seal Chute 2 12 035K85320 Seal Chute 3 13 035K85330 Seal Chute 4 14 035K85341 Seal Chute 5 15 035K85380 Seal B1 16 035K85390 Seal B2 17 035K85400 Seal B3 18 Shaft 19 899E01591 Spring Hook C O 20 899E01911 Spring Hook C C ...

Page 392: ...per Feeder Cover 4 059K75760 Takeaway Pinch Roll Assembly Item 16 18 5 Bracket 6 897E24001 Jam Label 7 815E76300 Ground Plate 8 899E01531 Spring 9 011K04260 Handle Lever 10 120E34244 Actuator Document Set 11 120E34250 Stopper Actuator 12 899E01541 Spring 13 012E18310 Set Link 14 413W85459 Bearing 15 899E01551 Spring 16 Shaft P O Item 4 17 Pinch Roll P O Item 4 18 Pinch Roll P O Item 4 ...

Page 393: ...Description 1 Housing 2 Pulley Feed 3 Pulley Nudger 4 423W05354 Belt 5 Shaft Feed 6 Shaft Nudger 7 DADF Feed Roll P O Item 14 REP 56 5 1 8 DADF Nudger Roll P O Item 14 REP 56 5 1 9 413W85459 Bearing 10 807E40760 Helical Gear 11 Brake 12 Brake Holder 13 Housing 14 604K80750 DADF Feed Nudger Roll Kit Item 7 8 ...

Page 394: ...1 2 110K17140 DADF Feeder Cover Interlock Switch Assembly Item 8 11 3 127K66690 DADF Feed Motor REP 56 6 2 4 930W00121 DADF Document Set Sensor 5 952K08460 Wire Harness Sensor 6 952K08440 Wire Harness Motor Clutch 7 117K38961 Ground Wire 8 Bracket P O Item 2 9 Spring P O Item 2 10 DADF Feeder Cover Interlock Switch P O Item 2 11 Wire Harness P O Item 2 ...

Page 395: ...ley 5 121K52310 DADF Feed Clutch DADF Takeaway Clutch 7 Roll 8 121K52470 Exit Nip Release Solenoid 9 423W32055 DADF Drive Belt REP 56 7 1 10 Tension Bracket 11 049K18190 Clutch Gear and Bracket 12 413W85459 Bearing 13 807E40790 Gear 42T 14 807E40800 Gear 40 24T 15 807E40830 Gear Pulley 16 807E40840 Gear 19T 17 868E80570 Bracket 18 899E01573 Washer 19 012E18290 Link 20 899E01581 Spring 21 KL Clip ...

Page 396: ... 8 Version 1 0 Parts List PL 56 8 DADF Feeder Front Frame Item Part Description 1 803E13330 Knob Handle 2 807E41000 Gear 3 868E80542 Bracket 4 807E40780 Gear 27T 5 807E40840 Gear 19T 6 815E76320 Ground Plate 7 815E76340 Ground Plate ...

Page 397: ...rts List Version 1 0 PL 56 9 DADF Tray Chute Item Part Description 1 050K69651 Document Tray PL 56 11 REP 56 9 1 2 054K48570 Invert Chute PL 56 12 REP 56 9 3 3 054K48581 Retard Chute PL 56 13 REP 56 9 2 4 054K49150 Floating Chute 5 Spring ...

Page 398: ...acket Item Part Description 1 059K75780 DADF Registration Roll 2 059K75790 DADF Takeaway Roll REP 56 10 1 3 059K75800 DADF Out Roll 4 059K75810 DADF Exit Roll 5 049K17820 Sensor Bracket PL 56 14 REP 56 10 2 6 413W11660 Bearing 7 DADF Feeder Frame 8 KL Clip 9 930W00121 DADF Invert Sensor ...

Page 399: ...Tray Cover 3 868E80501 Sensor Bracket 4 930W00121 DADF Tray Set Guide Sensor Document Tray Size Sensor 8 038E42770 Front Side Guide 9 038E42750 Rear Side Guide 11 807E30471 Pinion Gear 12 809E51860 Rack Spring 13 120E34210 Actuator 14 807E37830 Rack Gear Front 15 807E40750 Rack Gear Rear 18 952K08451 Tray Wire Harness ...

Page 400: ...2 Version 1 0 Parts List PL 56 12 Invert Chute Item Part Description 1 Invert Chute 2 120E34220 Actuator Pre Regi 3 809E50792 Spring 4 035K82730 Seal Long 5 035K82740 Seal Short 6 Pad 7 120E34230 Actuator Invert 8 050E25313 Invert Gate ...

Page 401: ... Retard Chute 2 848K68731 DADF Retard Pad REP 56 13 1 3 035K84270 Rear Seal 4 035K84260 Front Seal 5 Label 6 Pad 7 899E01520 Spring 8 050E28270 Set Gate 9 899E01510 Spring 10 Shaft 11 019E84132 Rear Holder 12 019E84120 Front Holder 13 059E08661 Pinch Roll 14 899E01531 Spring 15 413W11460 Bearing 16 012E18280 Link ...

Page 402: ...6 2014 5 64 WC 5022 5024 PL 56 14 Version 1 0 Parts List PL 56 14 Sensor Bracket Item Part Description 1 032E40221 Sensor Bracket 2 930W00121 DADF Regi Sensor 4 120E34260 Actuator Regi 5 809E50792 Spring ...

Page 403: ...450 Nylon Washer 8 t 1 BA 271W11250 Dowel Pin 1 6x12 BB 271W16050 Dowel Pin 2x10 BC 271W21050 Dowel Pin 2 5x10 BD 354W15278 E Clip 2 White BE 354W19278 E Clip 2 5 White BF 354W21254 KL Clip 3 BG 354W21278 E Clip 3 White BH 354W24254 KL Clip 4 BJ 354W24278 E Clip 4 White BK 354W26278 E Clip 5 White BL 354W27254 KL Clip 6 BM 354W27278 E Clip 6 White BN 354W29278 E Clip 8 White BP 158W36678 Screw M4x...

Page 404: ...3E84520 PL 11 5 013E92890 PL 10 3 013E92890 PL 11 3 014E44770 PL 11 3 014E44770 PL 10 3 Table 1 Part Number Index Part Number Part List 014E45030 PL 11 3 014E45030 PL 10 3 014E45350 PL 9 1 014E51110 PL 11 1 014E51110 PL 10 1 014E59990 PL 11 1 014E59990 PL 10 1 017K93121 PL 11 7 017K93132 PL 11 7 019K07150 PL 11 2 019K07150 PL 10 2 019K09420 PL 9 3 019K12820 PL 13 3 019E56680 PL 10 3 019E56680 PL 1...

Page 405: ...50K69651 PL 56 9 050K70180 PL 9 1 050K71130 PL 13 2 054E22622 PL 11 1 054E23170 PL 11 3 Table 1 Part Number Index Part Number Part List 054E23170 PL 10 3 054E23421 PL 10 4 054E23421 PL 11 4 054E23461 PL 11 3 054E23461 PL 10 3 054K27520 PL 10 1 054K27520 PL 11 1 054K48391 PL 6 1 054K48460 PL 9 1 054K48501 PL 14 3 054K48570 PL 56 9 054K48581 PL 56 9 054K49150 PL 56 9 054E49711 PL 14 4 054E49741 PL 1...

Page 406: ...20E22040 PL 11 2 120E22040 PL 10 2 120E22051 PL 11 2 120E22051 PL 10 2 120E22081 PL 10 2 Table 1 Part Number Index Part Number Part List 120E22081 PL 11 2 120E22240 PL 10 4 120E22481 PL 11 3 120E22481 PL 10 3 120E23764 PL 9 3 120E34050 PL 15 1 120E34060 PL 18 3 120E34130 PL 13 2 120E34210 PL 56 11 120E34220 PL 56 12 120E34230 PL 56 12 120E34244 PL 56 4 120E34250 PL 56 4 120E34260 PL 56 14 120E3427...

Page 407: ... 802E54672 PL 11 5 802E54672 PL 10 5 802E54721 PL 11 2 802E54731 PL 10 7 802E54731 PL 11 7 Table 1 Part Number Index Part Number Part List 802E54750 PL 11 7 802E54762 PL 11 7 802E54771 PL 11 7 802E56601 PL 10 7 802K57026 PL 10 4 802E62310 PL 9 3 802K70856 PL 11 4 802E85381 PL 10 2 802E86971 PL 10 7 803E13310 PL 56 2 803E13330 PL 56 8 803E13340 PL 56 3 803E15701 PL 9 3 803E16660 PL 1 6 803E17021 PL...

Page 408: ...809E51070 PL 11 3 809E51070 PL 10 3 809E51080 PL 11 3 809E51080 PL 10 3 809E51860 PL 56 11 Table 1 Part Number Index Part Number Part List 809E54160 PL 9 3 809E54170 PL 9 3 809E54501 PL 10 4 809E54501 PL 11 4 809E54590 PL 10 4 809E58300 PL 1 9 809E75530 PL 14 4 809E79130 PL 8 3 809E86290 PL 56 3 809E99540 PL 14 3 809E99570 PL 15 1 809E99740 PL 14 4 809E99862 PL 6 1 809E99871 PL 6 1 815K09820 PL 9 ...

Page 409: ...E01581 PL 56 7 899E01591 PL 56 3 899E01911 PL 56 3 910W00703 PL 18 3 913W02321 PL 18 3 Table 1 Part Number Index Part Number Part List 930W00121 PL 56 14 930W00121 PL 56 6 930W00121 PL 56 11 930W00121 PL 56 2 930W00121 PL 56 10 930W00123 PL 10 3 930W00123 PL 1 9 930W00123 PL 15 1 930W00123 PL 13 3 930W00123 PL 11 3 952K01141 PL 18 3 952K01160 PL 17 1 952K01190 PL 18 3 952K01221 PL 7 1 952K01230 PL...

Page 410: ...06 2014 5 72 WC 5022 5024 Part Number Index Version 1 0 Parts List 962K68852 PL 13 3 962K69061 PL 7 1 962K69080 PL 18 3 Table 1 Part Number Index Part Number Part List ...

Page 411: ...06 2014 5 73 WC 5022 5024 Part Number Index Parts List Version 1 0 ...

Page 412: ...06 2014 5 74 WC 5022 5024 Part Number Index Version 1 0 Parts List ...

Page 413: ...06 2014 5 75 WC 5022 5024 Part Number Index Parts List Version 1 0 ...

Page 414: ...06 2014 5 76 WC 5022 5024 Part Number Index Version 1 0 Parts List ...

Page 415: ...06 2014 5 77 WC 5022 5024 Part Number Index Parts List Version 1 0 ...

Page 416: ...06 2014 5 78 WC 5022 5024 Part Number Index Version 1 0 Parts List ...

Page 417: ...06 2014 5 79 WC 5022 5024 Part Number Index Parts List Version 1 0 ...

Page 418: ...06 2014 5 80 WC 5022 5024 Part Number Index Version 1 0 Parts List ...

Page 419: ...06 2014 5 81 WC 5022 5024 Part Number Index Parts List Version 1 0 ...

Page 420: ...06 2014 5 82 WC 5022 5024 Part Number Index Version 1 0 Parts List ...

Page 421: ...06 2014 5 83 WC 5022 5024 Part Number Index Parts List Version 1 0 ...

Page 422: ...06 2014 5 84 WC 5022 5024 Part Number Index Version 1 0 Parts List ...

Page 423: ...06 2014 5 85 WC 5022 5024 Navi 1 1 Processor Option Parts List Version 1 0 Navi 1 1 Processor Option Figure 1 j0mg50011 Navi 2 1 IOT Figure 1 j0mg50021 ...

Page 424: ...06 2014 5 86 WC 5022 5024 Navi 2 2 One Tray Module Version 1 0 Parts List Navi 2 2 One Tray Module Figure 1 j0lj50022 Navi 2 3 DADF Figure 1 j0lj50023 ...

Page 425: ...06 2014 5 87 WC 5022 5024 Navi 2 4 2 Tray Module Parts List Version 1 0 Navi 2 4 2 Tray Module Figure 1 j0mg50024 ...

Page 426: ...06 2014 5 88 WC 5022 5024 Navi 2 4 2 Tray Module Version 1 0 Parts List ...

Page 427: ...Chapter 6 General ...

Page 428: ......

Page 429: ...23 6 3 1 Input Component Check List 6 3 1 1 DADF Input Component Check List 6 25 6 3 1 2 IIT Input Component Check List 6 25 6 3 1 4 IOT Input Component Check List 6 25 6 3 2 Output Component Check List 6 3 2 1 DADF Output Component Check List 6 27 6 3 2 2 IIT Output Component Check List 6 27 6 3 2 4 IOT Ouput Component Check List 6 27 6 3 3 Analog Monitor Code List 6 3 3 2 Analog Monitor List 6 2...

Page 430: ...rotocol Trace 6 124 6 8 4 2 FCF FIF Description 6 125 6 8 4 3 Bit 7 Description 6 125 6 8 4 4 Bit 6 Description 6 126 6 8 4 5 Bit 16 Description 6 126 6 8 4 6 Bit 15 Description 6 127 6 8 4 7 Bit 14 11 Description 6 127 6 8 4 8 Bit 10 Description 6 128 6 8 4 9 Bit 9 Description 6 128 6 8 4 10 Bit 24 32 40 48 56 64 72 80 88 96 104 112 Description 6 129 6 8 4 11 Bit 21 23 Description 6 129 6 8 4 12 ...

Page 431: ...E DMO W WorkCentre 5024 24 G6B G6B317501 G6B377500 333317501x 333377500x USB Print Scan DADF Duplex India Direct WorkCentre 5022 22 G2X 333437501x 333467500x USB Print Scan DADF Duplex India Direct WorkCentre 5024 24 G9B 333467501x 333497500x USB Print Scan DADF Duplex Table 2 Option Part No Remarks 1 Tray Module 497K14780 Tray 2 500 sheets 2 Tray Module 497K14790 Trays 3 4 must have 1 Tray Module...

Page 432: ...ne Weights Measurement Conditions Not inclusive of Options Output Tray Paper and New Toner Cartridges Max Floor Weight Capacity Reference value Main Unit w Dup w DADF 1TM Stand 36 0 kg 10 7 kg 19 kg 65 7 kg Max Floor Weight Capacity Reference value Main Unit w Dup w DADF 1TM 2TM Fax Kit Margin 37 0 kg 11 0 kg 31 0 kg 0 8 kg 0 5 kg 80 3 kg 6 1 4 4 Detailed Machine Sizes 1 Basic Model 1 Machine Size...

Page 433: ...mm x 680 mm Figure 4 1 This machine size W does not include the Power Cord Figure 2 j0mg61004 3 Basic Model 3 Machine Size W x D x H 595 mm x 573 mm x 1 084 mm Figure 6 1 This machine size W does not include the Power Cord Figure 3 j0mg61006 4 Basic Model 4 Main Unit 1TM 2TM DADF Machine Size W x D x H 595 mm x 573 mm x 968 mm Figure 7 1 This machine size W does not include the Power Cord Figure 4...

Page 434: ...5 mm Including the Front CoverÅj The installation space includes the following working space Width 80 mm added to the left and 100 mm added to the right Depth 400 mm added to the front for pulling out of Tray and 100 mm added to the back for air circulation 6 1 5 2 Occupied Space The occupied space may include a fully extended Bypass Tray and Output Tray 6 1 5 4 Detailed Installation Spaces 1 Main...

Page 435: ...0mg61010 4 Main Unit w DADF 1TM 2TM Installation Space W x D 1101 mm x 1475 mm Figure 4 Figure 4 j0mg61011 6 1 6 Levelness As long as the machine is placed horizontally and the maximum difference under the M C Cab inet Casters is within 5 mm between all the front the rear the right and the left there should not be any interference with its performance ...

Page 436: ... 000 m an adjustment in the field may be required 6 1 8 Electrical Specification Specifies the power supply operating voltage frequency and the power consumption 6 1 8 1 Power Supply Operating Voltage and Frequency Possessing an electric configuration that is applicable to the following power supply specifica tions Table 1 Configuration Source Voltage V Frequency Hz WC 5022 5024 220 10 to 240 10 5...

Page 437: ...ncelled is as follows 1 Time taken from power ON to the UI entering the Standby state or the time equal to Power ON to 1st sheet is output Standby to 1st sheet is output 1 Time taken from power ON to the UI entering the Standby state or the time equal to Power ON to 1st sheet is output Standby to 1st sheet is output Table 1 Measurement Conditions Rated at 20 Degrees Celsius 65 RH Toner Recovery an...

Page 438: ... Sided ppm 2 Sided ipm Table 1 Item Contents Document Paper Size Slow Scan Length is Letter LEF 8 5 inch 215 9 mm or shorter Document size must be detected before Start is pressed IIT DADF Status When using the Platen as the document size is detected when the Platen Cover is closed the start should be within 7 seconds from the time the Platen Cover is closed and the Carriage is at the scan positio...

Page 439: ...per Type Settings 216 0 mm or shorter in the SS direction and 210 0 mm or longer in the FS direction 216 1 mm to 297 2 mm in the SS direction 297 3 mm to 364 1 mm in the SS direction 364 2 mm to 432 0 mm in the SS direction A3S 11x17S A4 LEF 8 5x11 LEF B5 LEF A5 SEF B5 SEF 5 5x8 5 SEF A4 SEF 8 5x11 SEF B4 SEF 8 5x13 SEF8 5x14 SEF8 5x13 4 SEF A3 SEF 11x17 SEF 1 Sided 2 Sided 1 Sided 2 Sided 1 Sided...

Page 440: ...as not dropped the remaining paper amount cannot be detected correctly 6 1 14 4 Load while RUN The function that enables loading of paper into a Tray that is not being used while printing is in progress is available 6 1 15 Tray Size Factory Settings The Factory Default Size Settings are as follows Table 1 Tray Size Main Unit Standard 250 sheet Tray A4 LEF STM 500 sheet Tray A3 SEF MSI 100 sheet Tr...

Page 441: ...sification 6 1 17 Auto 2 Sided Printing The paper sizes and weights that can be used for 2 sided print are as follows 1 Paper Size Min A5 SEF B5 SEF Max A3 SEF 11x17 SEF 2 Paper Weight 60 gsm to 90 gsm Table 1 Tray UI Classificatio n IOT Paper Type Data Weight gsm Function Paper Size Automati c 2 Sided Print Output Standar d Size Non Standar d Size Exit1 Tray 1 Plain 1 Plain 2 Normal Paper Normal ...

Page 442: ...ilable 6 1 18 3 OCT OCT Offset Catch Tray output function not available 6 1 18 4 Side Tray Side Tray output function not available 6 1 19 Resolution Gradation 6 1 19 1 IOT Unit Resolution Fast Scan 600 dots 25 4 mm by the ESS Slow Scan 600 dots 25 4 mm Gradation 256 Gradation 6 1 19 2 Copy Quality Resolution Data resolution Processing resolution for ESS output Output Resolution The resolution that...

Page 443: ...mm Non Standard Size Length MSI 98 mm Non Standard Size Maximum transportable paper size Width 297 0 mm A3 Length 431 8 mm 11x17 6 1 21 2 Maximum Print Area The printable area defines the area where the image can be printed The maximum printable area of the Main Unit is as follows Maximum printable area 297 0 mm wide x 425 8 mm long 6 1 21 3 Maximum Print Guaranteed Area The area where the image q...

Page 444: ...4 mm 2 4 mm 3 4 mm 3 1 mm 3 1 mm 0 7 mm 1 5 mm 1 5 mm Side Regi 4 3 4 mm 3 8 mm 3 6 mm 3 4 mm 4 2 mm 4 6 mm 3 0 mm 3 4 mm 3 2 mm 3 0 mm 0 75 mm 1 5 mm 1 5 mm Lead Skew 200 mm 2 4 mm 2 8 mm 2 7 mm 2 4 mm 2 8 mm 3 2 mm 1 9 mm 2 3 mm 2 2 mm 1 9 mm 0 8 mm 1 0 mm 1 0 mm Side Skew 400 mm 4 4 mm 4 6 mm 4 8 mm 4 4 mm 5 4 mm 5 6 mm 3 8 mm 4 0 mm 4 4 mm 3 8 mm 1 2 mm 2 2 mm 2 2 mm Horizontal R E Precision A...

Page 445: ...ends from the intersection of the straight line connect ing P4 and P6 and the line A Linearity Vertical 400 mm mm The maximum shift between the intersections of the verti cal line B with the various horizontal lines and the straight line connecting P10 and P12 Linearity Horizontal 280 mm mm The maximum shift between the intersections of the hori zontal line C with the various vertical lines and th...

Page 446: ...nuous Print Speed 1 Conforms with the Basic Feature Copy Feature Resolution Output Resolution 600x600 dpi Data Processing Resolution 600x600 dpi Page Description Language Standard HBPL Options PCL6 available when the Network Kit PCL Option is installed Post Launch Supported Protocols Ethernet Standard TCP IP v4 v6 lpd Port9100 Supported OS Windows XP Windows XP Professional x64 Edition Windows Ser...

Page 447: ...indows 8 Windows 8 64 bit Windows Server 2012 x64 Scan to PC SMB Supported Protocols TCP IP SMB Output Format Monochrome TIFF MultiPages PDF Color JPEG PDF Scan to E mail Supported Protocols TCP IP SMTP Output Format Monochrome TIFF MultiPages PDF Color JPEG PDF Table 1 Item Contents Sent document size Max A3 Recording paper size Max A3 Min A4 Transmission time 3 s or faster Communication Mode Sup...

Page 448: ...ent Feeder Duplex Auto Document Feeder Originals Size Type Max A3 11x17 Min A5 38 to 128 g m2 Duplex 50 to 128 g m2 Document capacity 1 110 sheets Document replacement speed A4 LEF 1 Sided Copy WC 5022 22 sheets min WC 5024 24 sheets min Size Weight Width 540 mm or shorter x Depth 492 mm or shorter x Height 115 mm or shorter 6 7 kg or lighter Table 1 Counter Groups Type Description Group I This co...

Page 449: ...al power report 2 The factory default settings value 3 Used upon obtaining the Blue Angel Mark Table 3 Meter Check Method UI MIB Report CWIS Meter 1 O O O X Meter 2 O O O X Meter 3 O O O X Meter 4 O O O X Meter 5 O O O X Table 1 Config TEC Method kWh Electrical Power Energy Star Standard Electrical Power Report 22 CPM CPFS 1 79 1 38 24 CPM CPFS 1 93 1 46 Table 2 Config Low Power Mode Energy Saver ...

Page 450: ...06 2014 6 22 WC 5022 5024 6 1 29 Environmental Feasibility Energy Star Pro Version 1 0 General ...

Page 451: ... a reference value Table 1 No TOOL No TOOL NAME 1 499T 00247 Test Pattern Mono A3X1 2 499T 00283 Test Pattern A3 for DADF Adjustment 3 499T 00301 Screw Driver 3x50 4 499T 00353 Stubby Driver 5 499T 00355 Screw Driver 100 mm 6 499T 01423 Box Driver with Magnet 5 5 mm 7 499T 01901 Side Cutting Nipper 8 499T 02005 Round Nose Plier Safety 9 499T 02327 Digital Multi Meter Set 10 499T 02601 Silver Scale...

Page 452: ...06 2014 6 24 WC 5022 5024 6 2 2 Consumables Version 1 0 General ...

Page 453: ...R 2 L L Document detected at DOCUMENT TRAY SIZE SENSOR 2 005 224 SACN START H H SCAN START signal ON detected 005 228 APS EXIST L L APS SENSOR detected Table 1 IIT Input Component Check List Chain Link Component Name UI Display Description 062 201 SHEET ABORT L L Registers a document 062 212 IIT REGI SENSOR L L IIT REGI SENSOR deactuated 062 240 DADF EXIST H H DADF not installed 062 251 APS Sensor...

Page 454: ...2 PAPER SIZE SWITCH H H SW 5 of TRAY 2 PAPER SIZE SWITCH is ON 072 108 TRAY 3 NUDGER LEVEL SENSOR L L The Actuator is not blocked 072 109 TRAY 3 FEED OUT SENSOR H H Paper detected at TRAY 3 FEED OUT SENSOR 072 110 TRAY 3 PAPER SIZE SWITCH H H SW 5 of TRAY 3 PAPER SIZE SWITCH is ON 072 111 TRAY 4 NUDGER LEVEL SENSOR L L The Actuator is not blocked 072 112 TRAY 4 FEED OUT SENSOR H H Paper detected a...

Page 455: ...0 mm s in CCW direction Turns ON for 50 s Auto OFF 005 049 DADF FEED MOTOR CCW 220 0 mm s Drives the DADF FEED MOTOR at 220 0 mm s in CCW direction Turns ON for 50 s Auto OFF 005 062 DADF FEED CLUTCH Drives the DADF FEED CLUTCH Turns ON for 3 s Auto OFF 005 072 EXIT NIP RELEASE SOLENOID Turns ON the EXIT NIP RELEASE SOLENOID Turns ON for 3 s Auto OFF 005 083 DOCUMENT READY Turns ON the DOCUMENT RE...

Page 456: ...AY ROLL CLUTCH On Turns ON the STM TAKEAWAY ROLL CLUTCH 072 006 2TM TAKEAWAY ROLL CLUTCH On Turns ON the 2TM TAKEAWAY ROLL CLUTCH 072 007 STM TAKEAWAY MOTOR On Drives the STM TAKEAWAY MOTOR 072 008 2TM TAKEAWAY MOTOR On Drives the 2TM TAKEAWAY MOTOR 072 009 TRAY 2 FEED LIFT UP MOTOR Lift Up Performs the Tray Lift Up operation using TRAY 2 FEED LIFT UP MOTOR 072 010 TRAY 3 FEED LIFT UP MOTOR Lift U...

Page 457: ...ze For the relationsip between the Tray 4 paper size and the AD value refer to BSD Chain 7 1 in Chapter 7 092 050 ATC_SNR Displays the AD value that was detected by the ATC SENSOR AD Value Retrieval Range 0 999 Normal Range 100 900 Failure Determination Level Out of the above range 010 050 Heat Roll STS Center Displays the AD value for the temperature that was detected by the FUSING UNIT CENTER TH...

Page 458: ...06 2014 6 30 WC 5022 5024 6 3 3 2 Analog Monitor List Version 1 0 General ...

Page 459: ...000 Counts up at Nip Release Solenoid On The NVM is controlled by the CVT 955 828 Feed Clutch ON Count 360 000 0 1 000 000 Counts up at Feed Clutch On The NVM is controlled by the CVT Table 1 IIT HFSI List Chain Link Content Name Life Value Setting Range Count Condition Description 956 802 IIT Scan 0 6 881 175 Scan Count including pre Scan Counts up with each scan HFSI Scan count after clearing HF...

Page 460: ...lect Clear Start to clear it to 0 This can count up to the maximum of 999 999 and the maximum value is retained until the counter is cleared No of sheets fed to MSI Feed Roll MSI Nudger Roll and MSI Retard Pad 950 803 Tray1 Feed Roll Retard Pad 50 000 Counts up at feeding from Tray 1 To clear the counter enter the HFSI Counter Read Clear Mode and select Clear Start to clear it to 0 This can count ...

Page 461: ...I Counter Read Clear Mode and select Clear Start to clear it to 0 This can count up to the maximum of 999 999 and the maximum value is retained until the counter is cleared No of sheets fed through Tray 4 Feed Roll Tray 4 Retard Roll and Tray 4 Nudger Roll 950 810 COUNT_DRUM_PV_HFSI_COUN TER Not Used Table 1 IOT HFSI List Chain Link HFSI Name Life Value Count Condition Description ...

Page 462: ...nce and then select OK or 4 Input the following number for the applicable parts and then press Start to display the Part Name and Current Value Pressing Start again clears the counter 1 752133 is not an HSFI Counter It is something used for clearing the Replacement Flag in the event of a replacement The Current Value displays 0 5 Check the value using Step 4 as needed 6 Exit from the System Admini...

Page 463: ...pulse 12 5 mm 230 pulse 711 004 DADF Lead Reg Adjustment Side 1 82 5 mm s 105 135 120 0 1 mm 1 Default Value 0 mm When 711 140 value is Default and 711 004 value is 120 2 Adjustment Range when 711 140 value is Default 1 5 mm 105 pulse 1 5 mm 135 pulse 3 Adjustment Range when 711 140 value is 80 to 230 5 5 mm 80 pulse 12 5 mm 230 pulse 711 021 DADF Lead Reg Adjustment Side 2 220 0 mm s 105 135 120 ...

Page 464: ...DF Tail Edge Adjustment Side 2 82 5 mm s 0 255 151 0 0718 mm Default Value 0 mm 151 pulse 10 8 mm 151 pulse 7 5 mm 104 pulse Tail Edge adjustment Lead Regi adjustment value Tail Edge fine adjustment value 711 081 Vertical Reduce Enlarge Fine Adjustment 1 High TBD Mid 220 0 mm s Low TBD 0 40 20 0 001 Default Value 0 20 2 20 0 1 increments Adjusts only the Top Speed for Feed Motor 711 082 Vertical R...

Page 465: ...etter documents 711 188 Prohibited Combination Jam Detection Settings No Mixed Mode 0 1 1 When in No Mixed Mode 0 Do not detect Jams due to prohibited combinations 1 Detect Jams due to prohibited combinations 711 190 Too Long Jam Settings Switch 0 165 40 15 mm Default value 1275 mm 40 600 mm 1875 mm 15 mm increments 711 191 Too Short Jam Detection Settings 0 1 1 0 Do not detect Jams 1 Detect Jams ...

Page 466: ...Combine 711 278 ADF IIT Combine Adjustment Value Data 9 0 255 0 Adjustment Value Data 9 sent to IIT during ADF IIT Combine 711 279 ADF IIT Combine Adjustment Value Data 10 0 255 0 Adjustment Value Data 10 sent to IIT during ADF IIT Combine 711 280 ADF IIT Combine Adjustment Value Data 11 0 255 0 Adjustment Value Data 11 sent to IIT during ADF IIT Combine 711 281 ADF IIT Combine Adjustment Value Da...

Page 467: ...n standard in the No Mixed Size Detection Table 710 601 Alternate Size Set 1 1 2 1 O Switches between 8 5x13 SEF and 8 46x12 4 SEF 0 Default 1 8 5x13 SEF 2 8 46x12 4 SEF 710 602 Alternate Size Set 2 1 2 1 O Switches between 8 5x14 SEF and 8 46x12 4 SEF 0 Default 1 8 5x14 SEF 2 8 46x12 4 SEF 710 603 Alternate Size Set 3 0 2 0 O Switches between 11x15 SEF and 11x17 SEF 0 Default 1 11x17 SEF 2 11x15 ...

Page 468: ...IISS from the DADF 0 Non standard mode 1 Standard mode 710 620 DADF Dpm Specification 0 65535 0 O Specifies the DPM for DADF 0 Operates at the maximum performance DPM of DADF 1 65535 Operates at the specified DPM in increments of 1 DPM 715 010 Energy Saver Disable 0 1 0 O When Setting Value 0 At Power OFF Move the CRG to the W Ref board position Note At Power ON Initialize the CRG Returning from E...

Page 469: ...written it will follow the usual NVM Write operation Faulty Parts Diagnosis will not be performed 715 050 Platen SS Registration Adjustment 16 184 100 O Regi Correction in Slow Scan Direction Factory Settings 715 051 Platen SS Magnification Adjustment 44 56 50 O Slow Scan Direction Regi Correction Value 0 1 increments Factory Settings 715 053 Platen PRadjF 0 240 120 O Fast Scan Regi Correction Val...

Page 470: ... Settings 715 072 CVT FS Offset Side 1 9 0 240 120 O Fast Scan Regi Correction Value 0 1 mm step during CVT Factory Settings 715 073 CVT FS Offset Side 2 9 0 240 120 O Fast Scan Regi Correction Value 0 1 mm step during CVT Factory Settings 715 074 CVT FS Offset Side 3 1 0 240 120 O Fast Scan Regi Correction Value 0 1 mm step during CVT Factory Settings 715 075 CVT FS Offset Side 4 1 0 240 120 O Fa...

Page 471: ...t Factory Settings 715 095 WREF_ADJ__BWX 70 255 140 O BW X W Ref correction coefficient Factory Settings 715 096 WREF_ADJ__BWY 70 255 140 O BW Y W Ref correction coefficient Factory Settings 715 102 WREF_Offset_R 0 127 63 O Red W Ref correction coefficient for each individual paper type 715 103 WREF_Offset_G 0 127 63 O Green W Ref correction coefficient for each individual paper type 715 104 WREF_...

Page 472: ...alib Y Patch Reflective Ratio LSB Factory Settings 715 288 CCD Calib C Scan Red 0 1023 0 O Red when scanning CCD Calib Y Patch Reflective Ratio LSB Factory Settings 715 289 CCD Calib C Scan Green 0 1023 0 O Red when scanning CCD Calib Y Patch Reflective Ratio LSB Factory Settings 715 290 CCD Calib C Scan Blue 0 1023 0 O Red when scanning CCD Calib Y Patch Reflective Ratio LSB Factory Settings 715 ...

Page 473: ...or Non standard as well as Japanese Postcard SEF Postcard SEF and A6 SEF When other than 50 to 110 has been set the Fast Scan direction threshold value is 90 mm 50 50 mm Down 1 mm increment step 110 110 mm 715 344 Document Size Detection 0 3 0 O IISS 0 Detection by 4 registers 1 Detection by 3 registers countermeasure for dirt IPoC 0 Detection by 4 registers 1 Detection by 3 registers countermeasu...

Page 474: ... 1023 0 O Data obtained when Lamp Check is NG Blank scan data of G compared at checking 715 418 AOCerr 0 255 0 O No of times the AOC flow has ended abnormally Table 1 NVM IIT Chain Link NVM Name Setting Range Minimum Value Setting Range Maximum Value Default Value Read Write Description ...

Page 475: ...s Celsius 741 005 NOHAD_STBY_MODE_SWITCH 0 1 1 Disabled Enabled Fusing Fan Temperature Control Execution Switch 0 Do not perform 1 Perform 741 006 NOHAD_COLD_MODE_TEMP_THRESHOLD 0 300 140 Disabled Enabled The threshold temperature for determining the Fan Low Temperature Stop Operation Unit 0 1 Degrees Celsius 741 007 NOHAD_COLD_MODE_HOLD_TIME 0 180 0 Disabled Enabled The time to maintain the Fan i...

Page 476: ...ted Time If an abnormal Fan Fail Determination Pulse Count num ber of times is detected in the Fail Accumulated Time it will be judged as a Fail Unit 1 time 741 034 NOHAD_FAN_FAIL_BYPASS 0 1 0 Disabled Enabled FAN Fail Bypass 0 Do not bypass 1 Bypass Table 1 NVM DRIVE NOHAD Chain Link NVM Name Setting Range Minimum Value Setting Range Maximum Value Default Value Write Yes No Initialization Yes No ...

Page 477: ...e Setting Range Minimum Value Setting Range Maximum Value Default Value Write Yes No Initializatio n Yes NO Discription 747 006 DIAG_TONE_UP_DOWN_JOB_VOLUME 1 20 1 Disable Enable Diagnostic Tone Up Down job volume 870 202 DIAG_TEST_PRINT_JOB_VOLUME 1 99 1 Disable Enable Diagnostic test print job volume Unit 1 sheet ...

Page 478: ...06 2014 6 50 WC 5022 5024 6 3 7 2 NVM DIAG Version 1 0 General ...

Page 479: ...MSI 50 50 0 Disable Enable SMH for Normal LEAD REGI ADJ Image input is delayed when Set Value is increased Unit 2 ms 742 007 PH_LEAD_REGI_DUPLEX 50 50 0 Disable Enable DUP ALL SIZE for Normal LEAD REGI ADJ Image input is delayed when Set Value is increased Unit 2 ms 742 008 PH_LEAD_REGI_THICK1_TRAY1 50 50 0 Disable Enable TRAY1 for thick1 LEAD REGI ADJ Image input is delayed when Set Value is incr...

Page 480: ...ENT ALL TRAY Image input is delayed when Set Value is increased Unit 2 ms 742 021 PH_REGI_LOOP_TRAY1 50 50 0 Disable Enable TRAY1 for Normal REGI LOOP ADJ Image input is delayed when Set Value is increased Unit 2 ms 742 022 PH_REGI_LOOP_TRAY2 50 50 0 Disable Enable TRAY2 for Normal REGI LOOP ADJ Image input is delayed when Set Value is increased Unit 2 ms 742 023 PH_REGI_LOOP_TRAY3 50 50 0 Disable...

Page 481: ...J Image input is delayed when Set Value is increased Unit 2 ms 742 034 PH_REGI_LOOP_THICK2_TRAY2 50 50 0 Disable Enable TRAY2 for thick2 REGI LOOP ADJ Image input is delayed when Set Value is increased Unit 2 ms 742 035 PH_REGI_LOOP_THICK2_TRAY3 50 50 0 Disable Enable TRAY3 for thick2 REGI LOOP ADJ Image input is delayed when Set Value is increased Unit 2 ms 742 036 PH_REGI_LOOP_THICK2_TRAY4 50 50...

Page 482: ...06 2014 6 54 WC 5022 5024 6 3 9 2 NVM PH Version 1 0 General ...

Page 483: ...alue Setting Range Maximum Value Default Value Write Yes No Initialization Yes No Description 744 040 Fusing_U42_HISTORY 0 3 0 Enable Enable The Overheat Temp Fail has occurred 744 056 Fusing_U41_HISTORY 0 4 0 Enable Enable Types of Fusing On Time Fail occurence 0 Has not occurred1 U4 1 Control 12 U4 1 Control 23 U4 1 Control 34 U4 1 Control 4 ...

Page 484: ...06 2014 6 56 WC 5022 5024 6 3 10 NVM Fusing Version 1 0 General ...

Page 485: ... 745 030 XERO_BTR_CORR_COEF_PLAIN_SIDE1 0 200 100 Disabled Enabled BTR Output Correction Coefficient for Plain Side 1 Unit 745 031 XERO_BTR_CORR_COEF_PLAIN_SIDE2 0 200 100 Disabled Enabled BTR Output Correction Coefficient for Plain Side 2 Unit 745 032 XERO_BTR_CORR_COEF_HEAVY1_SIDE1 0 200 100 Disabled Enabled BTR Output Correction Coefficient for Heavyweight Side 1 Unit 745 033 XERO_BTR_CORR_COEF...

Page 486: ...06 2014 6 58 WC 5022 5024 6 3 11 2 NVM X fer Version 1 0 General ...

Page 487: ... 007 ROS_LASER_SIDE_REGI_ADJUSTMENT_DUP_ ALL_TRAY 50 50 0 Disable Ensable DUP ALL TRAY LASER SIDE REGI ADJUSTMENT Unit 0 254mm increments 749 008 ROS_LASER_SIDE_REGI_ADJUSTMENT_DUP_ TRAY1 50 50 0 Disable Ensable DUP TRAY1 LASER SIDE REGI ADJUSTMENT Unit 0 254mm increments 749 009 ROS_LASER_SIDE_REGI_ADJUSTMENT_DUP_ TRAY2 50 50 0 Disable Ensable DUP TRAY2 LASER SIDE REGI ADJUSTMENT Unit 0 254mm inc...

Page 488: ...06 2014 6 60 WC 5022 5024 6 3 13 2 NVM ROS Version 1 0 General ...

Page 489: ... C Total PV Unit 1 sheet 750 051 XERO_DRUM_PRE_NEAR_CYCLE_DATA 0 65535 0 Enable Enable Cycle Count When Pre Near Occurs Unit 100 cycle 750 052 XERO_DRUM_PRE_NEAR_PV_DATA 0 65535 0 Enable Enable PV When Pre Near Occurs Unit 100 sheet 750 053 XERO_DRUM_PRE_NEAR_TICK_DATA 0 5000 0 Enable Enable Remaining Film Thickness When Pre Near Occurs Unit 0 01 Micrometer 750 054 XERO_DRUM_NEAR_CYCLE_DATA 0 6553...

Page 490: ...06 2014 6 62 WC 5022 5024 6 3 12 NVM XERO Version 1 0 General ...

Page 491: ...WORD_3 0 9 1 O O The 3rd digit number of the KO Password 610 403 KO_PASSWORD_4 0 9 1 O O The 4th digit number of the KO Password 610 404 KO_PASSWORD_5 0 10 1 O O The 5th digit number of the KO Password 10 indicates a termination 610 405 KO_PASSWORD_6 0 10 10 O O The 6th digit lowest order digit number of the KO Password 10 indicates a termination 621 400 NVM_MATCHING 0 2 0 O X 0 Default Value 1 Pe...

Page 492: ...9 00 28 UTC 09 30 29 UTC 10 00 30 UTC 11 00 31 UTC 12 00 32 UTC 13 00 700 122 DATE_FORMAT 0 2 0 O O 0 YYMMDD 1 MMDDYY 2 DDMMYY 700 123 TIME_FORMAT 0 1 1 O O 0 12 h 1 24 h 700 124 AUTO_RESET_TIMER 0 6 2 O O 0 Return to default display after 15 s 1 Return to default display after 30 s 2 Return to default display after 45 s 3 Return to default display after 1 min 4 Return to default display after 2 m...

Page 493: ... 3 Loud 700 133 UIPANEL_PANEL_ALERT_TO NE 0 3 0 O O UI Panel Alert Tone 0 OFF 1 Soft 2 Normal 3 Loud 700 136 UIPANEL_ALERT_TONE 0 3 2 O O Alert Tone 0 OFF 1 Soft 2 Normal 3 Loud 700 137 UIPANEL_FAULT_TONE 0 3 2 O O Fault Tone 0 OFF 1 Soft 2 Normal 3 Loud 700 138 UIPANEL_MACHINE_READY _TONE 0 3 2 O O UI Panel Ready Tone 0 OFF 1 Soft 2 Normal 3 Loud 700 139 UIPANEL_CONSUMABLES_A LERT 0 3 2 O O Low T...

Page 494: ... This will be 2 counts for each impression that falls under Large Size It is possible to exceed the Max by a little 720 009 PRINT_COUNTER_COPYJO B 0 10000000 0 X X The counter for Copy Job When LARGE_SIZE_COUNT 1 This will be 2 counts for each impression that falls under Large Size It is possible to exceed the Max by a little 720 011 PRINT_COUNTER_FAXJOB 0 10000000 0 X X The counter for Fax Receiv...

Page 495: ...IOT_TRAY4_PAPER_TYPE 0 O O Paper Type in Tray 4 0 Plain 1 1 Plain 2 2 Heavyweight 3 Extra Heavyweight 5 Lightweight 780 017 IOT_MSI_PAPER_SIZE 18 O O Paper Size at MSI 1 11x17 SEF 2 A3 SEF 5 B4 SEF 6 8 5x14 SEF 7 8 5x13 SEF 9 A4 SEF 10 8 5x11 SEF 14 B5 SEF 16 8 5x11 LEF 18 A4 LEF 19 A5 SEF 23 B5 LEF 131 Non Standard Size 135 Preset Custom Size 1 136 Preset Custom Size 2 137 Preset Custom Size 3 13...

Page 496: ...y when the Auto Reset Timer had timed out 790 002 UIPANEL_DEFAULTS_DISPL AY 0 O O UI Panel Screen Default 0 Copy Job 2 Scan Job 3 Fax Job 790 004 UIPANEL_TONER_ALERT 0 2 1 O O 0 Do not display 1 Display only after the power had been turned OFF and ON 2 Display only when the Auto Reset Timer had timed out 790 017 IOT_MSI_CUSTOM_SIZE_FS 127 297 297 O O Fast scan length of custom size mm 790 018 IOT_...

Page 497: ...on standard size at the Platen mm 790 243 UIPANEL_GUIDANCE_IDCAR D_COPY 0 1 1 O O 0 Do not display the ID Card Copy guidance confirmation screen 1 Display the ID Card Copy guidance confirmation screen 790 244 UIPANEL_CONFIRM_RECIPI ENT 0 1 0 O O 0 Do not display the Recipient confirmation screen 1 Display the Recipient confirmation screen 790 245 UIPANEL_GUIDANCE_IDCAR D_COPY_DETAIL 0 1 0 O O Type...

Page 498: ...06 2014 6 70 WC 5022 5024 6 3 15 2 NVM SYSTEM Version 1 0 General ...

Page 499: ...2 053 PRC_TEMP_SNR_FAIL 0 1 0 Enabled Enabled Temperature Sensor Fail 0 Normal 1 Fail occurred 752 054 PRC_TEMP_SNR_FAIL_CNT 0 65535 0 Enabled Enabled Temperature Sensor Fail Count 752 055 PRC_REAL_TEMP 50 110 0 Enabled Enabled The actual temperature 752 057 PRC_TEMP_NOW 10 80 0 Enabled Enabled temp_now temperature 752 060 PRC_MAX_TEMP 20 60 0 Enabled Enabled max temperature value temperature max ...

Page 500: ...97 PRC_DELTA_LD_TEMP 128 127 0 Enabled Enabled Delta LDtemp 752 514 PRC_DELTA_LD_HUMI 128 127 0 Enabled Enabled Delta LDhum 752 529 PRC_DELTA_LD_PR 128 127 0 Enabled Enabled Delta LDpr 752 542 PRC_DELTA_LD_EMP 128 127 0 Enabled Enabled Delta LDemp 752 549 PRC_DELTA_LD_MANUAL_CORR 0 255 0 Enabled Enabled Delta LD_Manual Correction Amount 0 to 255 0 to 2V 752 550 PRC_DELTA_LD_MANUAL_CORR_MAX 0 255 0...

Page 501: ...ery count 752 732 PRC_DISP_MOTOR_FAIL_FLAG 0 1 0 Enabled Enabled DispenseFailFlag 0 Has not occurred 1 Occurred 752 740 PRC_SEAL_DETECT_FLAG 0 1 0 Enabled Enabled Seal Not Pulled Off Detection Flag 752 746 PRC_DELTA_ATC_TARGET_SETUP_CORR 128 127 0 Enabled Enabled Delta ATC Target Setup Correction Amount Table 1 NVM PROCON Chain Link NVM Name Setting Range Minimum Value Setting Range Maximum Value ...

Page 502: ...06 2014 6 74 WC 5022 5024 6 3 14 2 NVM PROCON Version 1 0 General ...

Page 503: ...I Code O O 610 432 ADMIN_USER_ID_13 0 ASCII Code O O 610 433 ADMIN_USER_ID_14 0 ASCII Code O O 610 434 ADMIN_USER_ID_15 0 ASCII Code O O 610 435 ADMIN_USER_ID_16 0 ASCII Code O O 610 436 ADMIN_USER_ID_17 0 ASCII Code O O 610 437 ADMIN_USER_ID_18 0 ASCII Code O O 610 438 ADMIN_USER_ID_19 0 ASCII Code O O 610 439 ADMIN_USER_ID_20 0 ASCII Code O O 610 440 ADMIN_USER_ID_21 0 ASCII Code O O 610 441 ADM...

Page 504: ...SER_PASSWORD_11 0 ASCII Code O O 610 471 ADMIN_USER_PASSWORD_12 0 ASCII Code O O 665 401 MAC_ADDRESS_1 0 255 0 X X AAh part of AAh BBh CCh DDh EEh FFh 665 402 MAC_ADDRESS_2 0 255 0 X X BBh part of AAh BBh CCh DDh EEh FFh 665 403 MAC_ADDRESS_3 0 255 0 X X CCh part of AAh BBh CCh DDh EEh FFh 665 404 MAC_ADDRESS_4 0 255 0 X X DDh part of AAh BBh CCh DDh EEh FFh 665 405 MAC_ADDRESS_5 0 255 0 X X EEh p...

Page 505: ... 894 Zambia 887 Yemen 716 Zimbabwe 12 Algeria 450 Madagas car 480 Mauritius 646 Rwanda 148 Chad 788 Tunisia 562 Niger 108 Burundi 178 Congo 266 Gabon 384 Cote d lvoire 24 Angola 854 Burkina Faso 120 Cameroon 132 Cape Verde 140 CAR 180 DR Congo 466 Mali 508 Mozambique 686 Senegal 690 Seychelles 768 Togo 218 Ecuador 780 Trinidad and Tobago 804 Ukraine 442 Luxem bourg 352 Iceland 891 Yugoslavia 770 0...

Page 506: ...FIG_INET6ACCESSCO NTROLMODE 0 1 0 O O 0 Do not perform IPv6 Access Control 1 Perform IPv6 Access Control 770 165 PFRID_EWS_MODE_PORT_NUM 1 65535 80 O O The CWIS connection port number 770 222 PFRID_SYS_IF_LIST_P9100_ENABLE 0 1 1 O O 0 Function Disabled 1 Function Enabled 771 075 PFRID_EWS_FEATURE__PFRSC_EWS_F EATURE_INDEX_TITLE_TAG 0 1 0 O O 0 The value of PFRID_EWS_TITLE_TAG_STR fixed value on RO...

Page 507: ...1 Text 2 Text Photo 3 Photo 630 408 COPYJOB_DEFAULT_LIGHTEN_DARKEN_FO R_TONER_SAVE 0 4 0 O O 0 Lighten 2 1 Lighten 1 2 Normal 3 Darken 1 4 Darken 2 630 409 COPYJOB_DEFAULT_SHARPNESS_FOR_TO NER_SAVE 0 4 4 O O 0 Soften 2 1 Soften 1 2 Normal 3 Sharpen 1 4 Sharpen 2 630 411 COPYJOB_DEFAULT_IDCARD_SCAN_AREA 86 297 100 O O 650 405 FAXJOB_DEFAULT_AE 0 1 1 O O The default background suppression for Fax Se...

Page 508: ... R E Preset 2 3 R E Preset 3 4 R E Preset 4 5 R E Preset 5 6 R E Preset 6 7 R E Preset 7 8 R E Preset 8 254 R E Preset 255 AMS 790 073 COPYJOB_FIXED_MAGNIFICATION_1 Depend s on the value of PAPER _CLASS X X The default R E Preset 1 for Copy Job 1002 35 3 1003 50 0 1005 61 2 1006 64 7 1007 70 7 1008 78 5 1009 81 6 1010 86 6 1011 94 0 1012 97 3 1013 115 4 1014 122 5 1015 127 3 1016 129 4 1017 141 4 ...

Page 509: ...17 141 4 1021 180 0 1022 200 0 1024 282 8 1025 400 0 790 075 COPYJOB_FIXED_MAGNIFICATION_3 Depend s on the value of PAPER _CLASS X X The default R E Preset 3 for Copy Job 1002 35 3 1003 50 0 1005 61 2 1006 64 7 1007 70 7 1008 78 5 1009 81 6 1010 86 6 1011 94 0 1012 97 3 1013 115 4 1014 122 5 1015 127 3 1016 129 4 1017 141 4 1021 180 0 1022 200 0 1024 282 8 1025 400 0 Table 1 JOB ATTRIBUTE Chain Li...

Page 510: ...17 141 4 1021 180 0 1022 200 0 1024 282 8 1025 400 0 790 077 COPYJOB_FIXED_MAGNIFICATION_5 Depend s on the value of PAPER _CLASS X X The default R E Preset 5 for Copy Job 1002 35 3 1003 50 0 1005 61 2 1006 64 7 1007 70 7 1008 78 5 1009 81 6 1010 86 6 1011 94 0 1012 97 3 1013 115 4 1014 122 5 1015 127 3 1016 129 4 1017 141 4 1021 180 0 1022 200 0 1024 282 8 1025 400 0 Table 1 JOB ATTRIBUTE Chain Li...

Page 511: ...17 141 4 1021 180 0 1022 200 0 1024 282 8 1025 400 0 790 079 COPYJOB_FIXED_MAGNIFICATION_7 Depend s on the value of PAPER _CLASS X X The default R E Preset 7 for Copy Job 1002 35 3 1003 50 0 1005 61 2 1006 64 7 1007 70 7 1008 78 5 1009 81 6 1010 86 6 1011 94 0 1012 97 3 1013 115 4 1014 122 5 1015 127 3 1016 129 4 1017 141 4 1021 180 0 1022 200 0 1024 282 8 1025 400 0 Table 1 JOB ATTRIBUTE Chain Li...

Page 512: ...LT_DOCUMENT_TYPE_FO R_IDCARD_COPY 1 3 1 O O 1 Text 2 Text Photo 3 Photo 790 097 COPYJOB_DEFAULT_AE 0 1 1 O O 0 AE OFF 1 AE ON 790 098 COPYJOB_DEFAULT_LIGHTEN_DARKEN 0 4 2 O O 0 Lighten 2 1 Lighten 1 2 Normal 3 Darken 1 4 Darken 2 790 122 COPYJOB_DEFAULT_SHARPNESS 0 4 2 O O 0 Soften 2 1 Soften 1 2 Normal 3 Sharpen 1 4 Sharpen 2 790 131 COPYJOB_DEFAULT_DOCUMENT_SIZE 133 133 133 O O The default docum...

Page 513: ...0 O O The default time minutes of send queue for Fax Send Job 790 210 FAXJOB_DEFAULT_DOCUMENT_SIZE 133 O O The default document size specification for Fax Send Job 1 11x17 SEF 2 A3 SEF 5 B4 SEF 6 8 5x14 SEF 7 8 5x13 SEF 9 A4 SEF 14 B5 SEF 19 A5 SEF 133 Auto Detect 790 223 SCANJOB_DEFAULT_COLOR_MODE 0 1 0 O O The default Output Color for Scan Job excluding Scan to PC USB 0 BW 1 Color 790 224 SCANJO...

Page 514: ...ANJOB_DEFAULT_FORMAT_BW 7 O O Specifies the format when BW Scan is specified for Send E mail and Scan to PC SMB 4 TIFF 7 PDF 790 299 SCANJOB_DEFAULT_FORMAT 7 O O Specifies the format when FC Scan is specified for Send E mail and Scan to PC SMB 3 JPEG 7 PDF 790 301 COPYJOB_DEFAULT_FRAME_ERASE 0 50 2 O O Document Border Erase Amount mm To calculate the pixel count use the following formula Å This Va...

Page 515: ...ase mm All Edges for Scan Job excluding Scan to PC USB To calculate the pixel count use the following formula Å This Value x 600 25 4 rounded to the nearest whole number 820 045 FAXJOB_DEFAULT_FRAME_ERASE 0 10 2 O O The default Edge Erase mm All Edges for Fax Send Job To calculate the pixel count use the following formula Å This Value x 600 25 4 rounded to the nearest whole number 840 023 SCANJOB_...

Page 516: ...06 2014 6 88 WC 5022 5024 6 3 18 2 NVM JOB ATTRIBUTE Version 1 0 General ...

Page 517: ...or BW Copy The suppression level 0 weak to 4 strong for each Input Device bit 0 3 Platen bit 4 7 ADF DADF bit 8 11 ReservedCIS Anything exceeding level 4 5 to 15 will be treated as level 0 680 405 IPS_BW_SCAN_FAX_OFFSET_LEVEL_ OF_AE 0 1092 0 O O Background Suppression Level for Fax Send BW Scan The suppression level 0 weak to 4 strong for each Input Device bit 0 3 Platen bit 4 7 ADF DADF bit 8 11 ...

Page 518: ..._SCAN_AND_FAX 0 7 0 O O Density Fine Adjustment Flag BW Scan Fax Document Type bit 0 Text bit 1 Photo Text bit 2 Photo 1 Enabled 0 Disabled 680 417 IPS_DENSITY_ADJUSTMENT_FLAG_FOR_D ENSITY_LEVEL_OF_BW_SCAN_AND_FAX 0 63 0 O O Density Fine Adjustment Flag BW Scan Fax Density Level bit 0 Lighten 2 to bit 4 Darken 2 1 Enabled 0 Disabled 680 418 IPS_DENSITY_ADJUSTMENT_ PARAMETER_A_FOR_COPY 0 255 64 O O...

Page 519: ...t 1 4 More Contrast 2 680 424 IPS_COLOR_SPACE 0 1 0 O O Color Space 0 Standard Color Space 1 Device Color Space 680 425 IPS_IMAGE_ENHANCE_FOR_COPY_ PHOTO_MODE 0 1 0 O O The binarization image processing method at Photo Mode of Copy 0 Error Diffusion 1 Dither Table 1 NVM IPS Chain Link NVM Name Setting Range Minimum Value Setting Range Maximum Value Default Value Write Allowed Protected Default Val...

Page 520: ...06 2014 6 92 WC 5022 5024 6 3 17 NVM IPS Version 1 0 General ...

Page 521: ...9 NVM ACCOUNT MODE Table 1 NVM ACCOUNT MODE Chain Link NVM Name Setting Range Minimum Value Setting Range Maximum Value Default Value Scan Yes No Default Value Yes No Description 700 540 COPY_ACCOUNT_MODE 0 2 0 O O 0 Account Free Mode 1 Single Account Mode 2 Multi Account Mode ...

Page 522: ...06 2014 6 94 WC 5022 5024 6 3 19 NVM ACCOUNT MODE Version 1 0 General ...

Page 523: ...r Exit Sensor On Jam 998 977 Jam Counter Clear Exit Sensor Off Jam 998 978 Jam Counter Clear Paper Length Mismatch Paper Length Mismatch at each Tray 998 980 Initialize Fault History 998 981 Initialize Jam Counter Clears all the Jam Counters at one go Refer to 6 4 2 10 Jam Counter Reset 998 982 Initialize HFSI Counter Clears all the HFSI Counters at one go Refer to 6 4 2 8 HFSI Counter Reset 998 9...

Page 524: ...06 2014 6 96 WC 5022 5024 6 3 20 NVM Jam Counter Clear Initialize HFSI Version 1 0 General ...

Page 525: ... 670 409 FAXBOX_JUNK_FAX_FILTER 0 1 0 O O Sets whether to use the DM Prevention Function for Fax Job 0 OFF 1 ON 670 410 FAXBOX_SEND_HEADER 0 1 1 O O Sets whether to print the Sender Record for Fax Job 0 OFF 1 ON 670 411 FAXBOX_SENT_FAX_FWD 0 1 0 O O Sets whether to perform Fax forwarding for Fax Job 0 OFF 1 ON 670 412 FAXBOX_DISCARD_SIZE 2 O O The Auto Reduce On Receipt for Fax Job 0 OFF 2 ON In t...

Page 526: ..._G3M_EQM_48 0 127 1 O O The 4800 bps EQM comparison value for Fax Job 690 403 FAXBOX_G3M_EQM_72 0 127 1 O O The 7200 bps EQM comparison value for Fax Job 690 404 FAXBOX_G3M_EQM_96 0 127 1 O O The 9600 bps EQM comparison value for Fax Job 690 405 FAXBOX_G3M_EQM_120 0 127 1 O O The 12000 bps EQM comparison value for Fax Job 690 406 FAXBOX_G3M_EQM_144 0 127 1 O O The 14400 bps EQM comparison value fo...

Page 527: ... The T4 timer value during Manual Send Receive 100 ms for Fax Job 690 427 FAXBOX_IVL_TINER 75 75 75 X X The no tone timing timer value ms fixed value for Fax Job 75 75 ms 690 428 FAXBOX_ITUT_PIX_DELAY 200 200 200 X X The image information send delay time ms fixed value for Fax Job 200 200 ms 690 429 FAXBOX_IGNORE_1ST_DIS 0 1 0 O O The number of times to ignore DIS for Fax Job 0 1 time 1 2 times 69...

Page 528: ...able instruction of symbol speed for Fax Job When 0 to 15 is set this is not in use 690 454 FAXBOX_V34_CTRL_BIT_RATE 0 0 0 X X The control channel bit speed fixed value for Fax Job 0 1200 bps 690 455 FAXBOX_V34_ANSAM_PHASE_REVERSAL 1 1 1 X X The ANSam phase reversal fixed value for Fax Job 1 Reverse 690 456 FAXBOX_V8_TE_TIME 10 10 10 O O The V8 Te time 100 ms fixed value for Fax Job 10 1000 ms 690...

Page 529: ...BASE 690 482 FAXBOX_THRESH_MEM_RX 0 100 0 O O The Cancel Receive Remaining Memory Threshold for Fax Job 690 483 FAXBOX_G3M_TX_CODING 0 0 0 X X The Encoding Method during send fixed value for Fax Job 0 3 lines 690 490 FAXBOX_PAGE_LENGTH 0 2 2 O O The max recording paper length selection for Fax Job 0 T30_LN_A4 1 T30_LN_B4 2 T30_LN_UNLIMITED 690 495 FAXBOX_SAVE_ERROR_RX_DATA 0 0 0 X X Sets whether t...

Page 530: ...06 2014 6 102 WC 5022 5024 6 3 21 NVM FAX Version 1 0 General ...

Page 531: ...nent Check 6 Maintenance Report 7 HFSI Counter Clear Initialize 8 DATA All Delete DATA All Delete Controller NVM DATA All Delete Fax NVM 9 Test Pattern Print 10 ATC Check 11 Tone Up Down Tone Up Tone Down 12 Read Temperature 13 IIT Calibration Auto Shading Platen Auto Shading DADF BW Auto Shading DADF CL LED Calibration 14 IIT Breakdown Diagnosis 15 DADF Size Detect Auto Adjust 16 Self Test Settin...

Page 532: ...gress at the machine Also check that there are no Stored Jobs 4 Press and hold the 0 key on the Control Panel for 4 seconds or longer and then press Start while keeping your finger on the 0 key 5 The CE Type Passcode screen will be displayed 6 Use the keypad to enter the Passcode 6 7 8 9 and select OK 7 The Diagnostics Mode Base screen will be displayed 8 Perform the various diagnostics by inputti...

Page 533: ...Base screen 6 5 2 2 NVM Read Write Purpose Refers to the NVM data or changes setting value NOTE For details on NVM No Chain Link refer to 6 3 5 until 6 3 21 in Chapter 6 Procedure 1 Enter the CE Diag Mode 2 Input the Chain Link No and press Start NOTE E g The machine does not accept 700 6 as an abbreviation of 700 006 When a number starts with 0 the 0 must be input 3 The current NVM setting value ...

Page 534: ... you to the Diagnostics Mode Base screen 6 5 2 4 NVM Initialize Purpose Returns the NVM to its default values Procedure 1 Enter the CE Diag Mode 2 Input the Chain Link No of the item to initialize 3 Pressing Start displays the initialization confirmation on the UI To initialize press Start to start the initialization To cancel initialization press Clear C to return to the Diagnostics Mode Base scr...

Page 535: ...g As there is no item with automatic timeout the process will run until Stop is pressed Output Component Check The target component is activated It is not possible to input several Chain Link No at the same time to perform activa tions For the item that does not stop automatically press Stop to stop its operation 4 Pressing Stop displays Done on the UI 5 Pressing Clear C returns you to the Diagnos...

Page 536: ...ostics Mode Base screen 6 5 2 7 2 HFSI Counter Initialize Purpose To initialize the HFSI Counter Procedure 1 Enter the CE Diag Mode 2 Input the Chain Link No of the item to initialize 3 Pressing Start displays the initialization confirmation on the UI To initialize press Start to start the initialization To cancel initialization press Clear C to return to the Diagnostics Mode Base screen 4 Perform...

Page 537: ...s Clear C to return to the Diagnostics Mode Base screen 3 Perform the initialization When the initialization has completed Done will be displayed 4 Pressing Clear C returns you to the Diagnostics Mode Base screen 6 5 2 9 Test Pattern Print Purpose Performs copy quality check by printing the Test Pattern in the machine Procedure 1 Enter the CE Diag Mode 2 Input the Chain Link No of the Test Pattern...

Page 538: ...essing Start displays the result obtained when 6 5 2 10 ATC Check was performed 3 Pressing Start after that moves you to the Tone Up screen 4 On the Tone Up screen specify between 1 to 20 sheets for the quantity of blank sheets to output Use the keypad to set the quantity 5 Select Paper Supply 6 Selecting Tray 5 MSI displays the Paper Size and Paper Type settings screen The default values for this...

Page 539: ...e Displays the Temperature Degrees Celsius inside the machine on the UI NOTE Never open the LH Cover and or the Front Cover when this operation is in progress Procedure 1 Enter the CE Diag Mode and input 942 951 in the Chain Link 2 Pressing Start displays the Temperature Degrees Celsius inside the machine 3 Pressing Clear C returns you to the Diagnostics Mode Base screen ...

Page 540: ...sing Clear C returns you to the Diagnostics Mode Base screen 6 5 2 13 2 Auto Shading DADF BW Purpose This diagnostic function performs correction on the density dispersion that is caused by floating DADF DADF Density Correction Mode BW Scans in BW and calculates the BW Density Coef ficient NOTE Auto Shading is to be performed during CE Image Quality adjustment after replac ing the DADF Top Cover o...

Page 541: ...ured values 6 Pressing Clear C returns you to the Diagnostics Mode Base screen 6 5 2 13 4 LED Calibration Purpose 1 Performs correction on the dispersion that is caused by the LED lamp color sensitivity Calculates a and b from the Y Patch scan value of Calibration Chart STP5001 and then compares them with reference values that were pre set in the NVM to select the Cor rection Coefficient No to set...

Page 542: ...the Diagnostics Mode Base screen input 715 030 in the Chain Link again 8 Pressing Start displays the Faulty Parts No in NVM value of the NVM Read Write screen The Faulty Parts No is displayed using a 3 digit or 4 digit number Sample Display 110 3 digit display The LED Lamp PWB is damaged and the LED Lamp Flexible Flat Cable is dam aged or has poor contact The first digit 1 in 110 is the upper digi...

Page 543: ...E Inputting 998 930 in the Chain Link and presssing Start for machines that do not have a DADF will cause an Error to be displayed 2 Pressing Start displays the screen that prompts you to load the originals on the DADF NOTE Load 3 sheets of A4 LEF size originals 3 Load the originals on the DADF and press Start 4 The DADF Size Detect Auto Adjust will be performed When this is in progress the mes sa...

Page 544: ...splays the FAX NVM initialization confirmation on the UI To initialize the FAX NVM press Start to start the initialization To cancel the FAX NVM initialization press Clear C to return to the Diagnostics Mode Base screen 3 Perform the FAX NVM initialization When the initialization has completed Done will be displayed 4 Pressing Clear C returns you to the Diagnostics Mode Base screen Table 1 Chain L...

Page 545: ...continuous output of Dial Pulse Signal for the Dial number that was set When this is in progress the message In progress is displayed on the UI 6 Pressing Stop ends the output of Dial Pulse Signal and displays Done on the UI 7 Pressing Clear C returns you to the Dial Pulse Test Settings screen 8 Pressing Clear C returns you to the Diagnostics Mode Base screen 6 5 2 17 3 DTMF Dial Pulse Test Purpos...

Page 546: ...displayed on the UI 4 Pressing Stop ends the output and displays Done on the UI 5 Pressing Clear C returns you to the Diagnostics Mode Base screen 6 5 2 17 6 Parameter Check Purpose Checks the checksum of file registration data Procedure 1 Enter the CE Diag Mode and input 825 747 in the Chain Link NOTE As the Fax is optional inputting 825 747 in the Chain Link and presssing Start for machines that...

Page 547: ...he Chain Link NOTE As the Fax is optional inputting 825 749 in the Chain Link and presssing Start for machines that do not have Fax will cause an Error to be displayed 2 Pressing Start starts the RTC Check When this is in progress the message In progress is displayed on the UI 3 If the RTC Check did not detect any errors Done will be displayed on the UI at the com pletion of the RTC Check If it ha...

Page 548: ... at the 2 locations will be checked If a difference appears between the values at the 2 loca tions the error code 116 334 NVM Data Mismatch or 124 311 Serial Number Fail will be displayed Procedure 1 Enter the CE Diag Mode and input 621 400 in the Chain Link to perform NVM matching 2 Input 1 in NVM new value if you want to restore the data from the External Master EEP ROM to the Mounted Backup EEP...

Page 549: ...e Telephone Number Remote ID Communication Mode Table 4 Communication Result Contents Ready Print or Store to Mailbox completes without any errors Line Busy The specified number of redials was exceeded Auto Resend Call for resend without exceeding the limit on resending Disconnect The operator forced a specific call to stop on the panel Recipient Verification Required Error during communication ca...

Page 550: ...CED Called Station Identification Signal CNG Outgoing Calling Tone CI Function Display Signal ANSam Varied Answering Tone CM Calling Menu Signal JM Common Menu Signal CJ CM Terminal Signal NSF Non standard Features CSI Called Station Identification DIS Digital Identification Signal NSC Non Standard Function Command CIG Calling Terminal Identification DTC Digital Send Command SEP Selection Polling ...

Page 551: ...ULL Partial Page Signal Partial Page Boundary ECM PPS PEOM Partial Page Signal Procedure Disruption EOM ECM PPS PEOP Partial Page Signal Procedure Disruption EOP ECM PPS PMPS Partial Page Signal Procedure Disruption MPS ECM RNR Reception Not Allowed ECM RR Reception Allowed ECM EOMX Message Ends Xerox EOR EOMX Resend Ends Message Ends Xerox ECM EOR MPSX Resend Ends Multi Page Signal Xerox ECM EOR ...

Page 552: ...ed inside each Bit in the following illustration described in the Electronic Manual Press the button of the item to link to its contents description NOTE The stamp sets the reserved Bit to 0 JBIG Joint Bi level Image Coding Experts Group Binary Image Encoding Method Reversible can be restored to original data after compression expansion for BW Fax Use JPEG Joint Photographic Coding Experts Group M...

Page 553: ... 9 6 8 4 3 Bit 7 Description 64 ECM Frame size DCS is invalid 0 256 Octet 1 64 Octet Refer to EFS of Bit 28 6 8 4 15 Table 1 Frame Name FCF Name Contents PWD C1 Password Enter password in FIF Sending permitted only when Bit 50 of DIS is 1 SEP A1 Selective Polling Enter the Sub Address in FIF Displays the specific document number when used with PSA con currently Sending permitted only when Bit 47 o...

Page 554: ...4 4 Bit 6 Description Version 1 0 General 6 8 4 4 Bit 6 Description V8 V 8 Capability 28 8Kbps MODEM Function SG3 0 Off 1 On DCS is invalid 6 8 4 5 Bit 16 Description D2 Two Dimension Coding Encoding Capability 0 MH only 1 MH and MR ...

Page 555: ...ast machine only Table 1 14 13 12 11 DIS DTC DCS 0 0 0 0 V27ter Fall Back 2400 Bit s V27ter 0 0 1 0 V27ter 4800 Bit s V27ter 0 0 0 1 V29 9600 Bit s V29 0 0 1 1 V27ter and V29 7200 Bit s V29 0 1 0 0 Not Used Invalid 14400 Bit s V33 0 1 1 0 Preset Invalid 12000 Bit s V33 0 1 0 1 Not Used Preset 0 1 1 1 Invalid V27ter V29 V33 Preset 1 0 0 0 Not Used 14400 Bit s V17 1 0 1 0 Preset 12000 Bit s V17 1 0 ...

Page 556: ...0 Description Version 1 0 General 6 8 4 8 Bit 10 Description RX Reception Capability 0 Off 1 On 6 8 4 9 Bit 9 Description TX Preparation of Send Originals or Documents for Public Polling 0 Send Document Not Available DCS is fixed at 0 1 Ready ...

Page 557: ... High Quality and 3 85l mm Standard Slow Scan Linear Density of T7 7 and T3 85 respectively T7 7 1 2 T3 85 means that the scanning time in High Quality mode is reduced to half of the scanning time in Standard Mode MSL is being ignored at ECM Communication Table 1 23 22 21 DIS Minimum Scan Line Time Capability DCS Minimum Scan Line Time 0 0 0 20ms 3 85l mm T7 7 T3 85 20ms 1 0 0 40ms 3 85l mm T7 7 T...

Page 558: ... Width of A3 A3 Width WB4 Width of B4 B4 Width Table 1 UL LB4 Maximum Record Length Slow Scan Length 0 0 A4 length 297mm 0 1 B4 length 364mm and A4 length 297mm 1 0 Unlimited length Roll Paper 1 1 Invalid Selection not allowed Table 1 WA3 WB4 Maximum Record Width Fast Scan Width 0 0 A4 width 215mm 0 1 Below B4 width 255mm A4 included 1 0 Below A3 width 303mm B4 and A4 included 1 1 Invalid Selectio...

Page 559: ...MR Coding 0 MMR Coding Disabled 1 MMR Coding Enabled 6 8 4 15 Bit 28 Description EFS ECM Frame size ECM Frame Octet Count 0 256 Octet DIS is fixed at 0 1 64 Octet NOTE Among Bit 7 data when DIS Bit 7 is 1 DCS Bit 28 will be declared as 1 and ECM frame will become 64 Octet Mode For Description of Bit 7 refer to 6 8 4 3 ...

Page 560: ...6 132 WC 5022 5024 6 8 4 16 Bit 27 Description Version 1 0 General 6 8 4 16 Bit 27 Description ECM Error Correction Mode 0 ECM Disabled 1 ECM Enabled 6 8 4 17 Bit 26 Description UCM Uncompressed Mode 0 Off 1 On ...

Page 561: ... F Bit 34 SPC F Code Multiple Selection Polling Capability DCS is set to 0 Refer to the table in 6 8 4 2 F Bit 47 SEP F Code Selection Polling Capability DCS is set to 0 Refer to the table in 6 8 4 2 F Bit 49 SAC F Code Sub Address Capability Refer to the table in 6 8 4 2 F Bit 50 PWC F Code Password Capability Refer to the table in 6 8 4 2 Bit 51 51 File Transfer Capability Bit 59 65 Mixed Mode B...

Page 562: ...more and encode compress the image data with 8x8 bits pixel elements or more CIELAB data Expressed by L a b to JPEG or T43 for transmission purposes ECM is required for G3 a Red Green value for Red and value for Green b Yellow Blue same CIELAB Data Color Component Sampling L a b 4 1 1 shows that a b compo nents are reduced to 1 4 of L component Brightness element data 1 1 1 indicates that Sub Samp...

Page 563: ... 8 4 22 Bit 44 Description IBR Inch Based Resolution Preferred Inch Series Resolution Capability DIS 0 Off 1 On DCS 0 mm series 1 Inch series Table 1 MBR IBR Resolution relationship between Bit 15 and Bit 43 44 and 45 0 0 Invalid Selection not allowed 0 1 200x200 pel inch 1 0 8x7 7 l mm 1 1 8x7 7l mm and 200x200pel inch Table 2 MBR IBR Resolution relationship between Bit 15 and Bit 43 44 and 45 0 ...

Page 564: ...ersion 1 0 General 6 8 4 23 Bit 43 Description Super High Quality Capability 0 Off 1 On DIS 16x15 4 l mm and or 400x400 pel inch DCS 16x15 4 l mm or 400x400 pel inch 6 8 4 24 Bit 42 Description 300x300 pel inch TC7033 Super High Quality equivalent 0 Off 1 On ...

Page 565: ... 4 25 Bit 41 Description General Version 1 0 6 8 4 25 Bit 41 Description 8x15 4 l mm 7017 7045 High Quality 2 equivalent 0 Off 1 On 6 8 4 26 Bit 79 Description 85O T 85 JBIG Option Capabilities 0 OFF 1 On Bit 78 and 27 are set to 1 ...

Page 566: ...ersion 1 0 General 6 8 4 27 Bit 78 Description 85B T 85 JBIG Basic Capacity 0 OFF 1 On Bit 27 ECM is set to 1 6 8 4 28 Bit 77 Description LEG North America Legal Size 215 9x355 6mm 0 OFF 1 On when DIS DTC is 1 the reception capability of A4 size is required ...

Page 567: ...1 On when DIS DTC is 1 the reception capability of A4 size is required 6 8 4 30 Bit 105 109 Description Table 1 Bit NO Contents Description Value 105 600 600x600 pixels 25 4mm 1 ON 0 OFF 106 1200 1200x1200 pixels 25 4mm 1 ON 0 OFF 107 3x6 300x600 pixels 25 4mm 1 ON 0 OFF 108 4x8 400x800 pixels 25 4mm 1 ON 0 OFF 109 6x12 600x1200 pixels 25 4mm 1 ON 0 OFF ...

Page 568: ...06 2014 6 140 WC 5022 5024 6 8 4 30 Bit 105 109 Description Version 1 0 General ...

Page 569: ...eceding line condition to V 34 FIF configuration Table 1 of CM and JM signals used in V 8 and the details of every bit are as follows Super G3 Fax can communicate with conventional Fax in standards other than V 34 28 8K such as V 17 14 4K and V 29 V 27ter 9600 4800 and has V 8 feature which supports the procedure for selecting the optimal speed for verifying the line condition TCF signal in Phase ...

Page 570: ...the end of CM and verify JM NOTE2 Signal Names and Contents V 34ph2 Phase 2 Probing Measures the line attribute using Probing signal V 34ph3 Phase 3 Equalizer Training Set up the modem equalizer by the TRN signal V 34ph4 Phase 4 Final Training Determines the signal speed V 34 Phase 1 is V 8 procedure This section Phase 2 to 4 is automatically performed by the modem at the outgoing and incoming ter...

Page 571: ...Fax in standards other than V 34 28 8K such as V 17 14 4K and V 29 V 27ter 9600 4800 Communication procedure is selected fol lowing the flow below based on the capability of the remote station detected signal Below is the flow when either the incoming or outgoing terminal or both has Super G3 Fax capability and Auto Send takes place at the outgoing terminal Figure 1 j0mf2719 ...

Page 572: ...obing is changed That is Super G3 mode cannot always communicate at the highest speed 33600bit s Domestic Super G3 communication can achieve a speed of 21600bit s and above in most cases The conventional Fax at 14400bit s or lower uses half duplex communication which sends the signal alternately whereas Super G3 Fax is performed using full duplex communication which has a different communication p...

Page 573: ... the same noise level S N ratio becomes larger When changing the Send Level slowly increase or decrease the level 1 2dB and test the communication several times with the changed value to find the best value However if digital lines ISDN Corporate Digital Leased Line or digital devices such as digital PBX TA are used analog signal with too high a level will cause the wave pattern to become erratic ...

Page 574: ...06 2014 6 146 WC 5022 5024 6 8 5 5 Troubleshooting of Super G3 Fax Version 1 0 General ...

Page 575: ...Chapter 7 Wiring Data ...

Page 576: ......

Page 577: ...n CH5 1 DADF Interlock and Document Setting 7 47 CH5 2 Document Size Sensing 1 2 7 48 CH5 3 Document Size Sensing 2 2 7 49 CH5 4 Document Feeding 7 50 CH5 5 Document Scan Invert Exit Transportation 7 51 CH5 6 Document Path Drive Transmission 7 52 Chain 6 Imaging CH6 1 Document Size Sensing 7 53 CH6 2 Document Illumination 7 54 CH6 3 Carriage Control 7 55 CH6 4 Image Input 7 56 CH6 5 Laser Scanning...

Page 578: ...2 WC 5022 5024 Version 1 0 Wiring Data 7 4 1 Sensor Location DADF 7 85 7 4 2 Sensor Location IIT 7 86 7 4 3 Sensor Location L H Fusing 7 87 7 4 5 Sensor Location IOT Front 7 88 7 4 7 Sensor Location IOT Rear 7 89 ...

Page 579: ... FAX PWB P J4 3 9 UI PWB to One Touch Panel J4 8 2 Main Power Switch J4 14 5 FAX PWB Micro SD P J5 3 8 One Touch Panel P5 14 3 FAX PWB Connect to J352 J5 8 11 Main Power Switch J6 8 10 Main Power Switch J7 8 8 AC Inlet P J10 4 7 Fusing Unit P J100 7 4 L H Cover Interlock Switch P J101A 12 2 Tray 4 Nudger Level Sensor 2TM P J101B 12 2 Tray 3 Nudger Level Sensor 2TM P J101C 9 2 Tray 2 Nudger Level S...

Page 580: ...1 11 22 ESS MCU PWB Connect to J441 J441 14 9 Connector Connect to P441 P442 14 10 Connector Connect to J442 J442 11 23 ESS MCU PWB Connect to P442 J443 11 24 ESS MCU PWB J444 14 1 NET I F PWB P J445 11 2 ESS MCU PWB P J500 7 1 HVPS Table 1 Plug Jack Location List P J Fig Item Remarkes where to Connect P J510 8 6 LVPS P J511 8 5 LVPS P J512 8 4 LVPS P J513 8 3 LVPS P J541 13 2 2TM PWB P J541C 10 1...

Page 581: ...B FAX Speaker P J812C 9 6 STM Left Cover Switch P J813 12 11 2TM Left Cover Switch P J820 12 4 Tray 3 Paper Size Switch 2TM P J820C 9 4 Tray 2 Paper Size Switch 1TM P J821 12 7 Feed Out Sensor 3 2TM P J821C 9 7 Feed Out Sensor 2 1TM P J822 13 5 2TM Takeaway Roll Clutch P J822C 10 4 STM Take Away Roll Clutch P J824 12 5 Tray 4 Paper Size Switch 2TM P J825 12 6 Feed Out Sensor 4 2TM P J826 13 6 2TM ...

Page 582: ...06 2014 7 6 WC 5022 5024 7 1 2 Plug Jack Location Version 1 0 Wiring Data Figure 2 DADF 2 of 2 j0lj71002 Figure 3 IIT UI j0mg71003 ...

Page 583: ...06 2014 7 7 WC 5022 5024 7 1 2 Plug Jack Location Wiring Data Version 1 0 Figure 4 L H Unit MSI Fusing Unit j0lj71004 Figure 5 ROS Unit j0mg71005 ...

Page 584: ...06 2014 7 8 WC 5022 5024 7 1 2 Plug Jack Location Version 1 0 Wiring Data Figure 6 Rear Location 1 of 2 j0mg71007 Figure 7 Rear Location 2 of 2 j0lj71008 ...

Page 585: ...06 2014 7 9 WC 5022 5024 7 1 2 Plug Jack Location Wiring Data Version 1 0 Figure 8 1TM 1 of 2 j0lj71009 Figure 9 1TM 2 of 2 j0lj71010 ...

Page 586: ...06 2014 7 10 WC 5022 5024 7 1 2 Plug Jack Location Version 1 0 Wiring Data Figure 10 ESS MCU PWB j0mg71006 Figure 11 2TM 1of2 j0xh71015 ...

Page 587: ...06 2014 7 11 WC 5022 5024 7 1 2 Plug Jack Location Wiring Data Version 1 0 Figure 12 2TM 2of2 j0xh71016 Figure 13 NET I F PWB FAX PWB j0mg71014 ...

Page 588: ...06 2014 7 12 WC 5022 5024 7 1 2 Plug Jack Location Version 1 0 Wiring Data ...

Page 589: ...06 2014 7 13 WC 5022 5024 7 2 1 1 IOT ACH Wiring Data Version 1 0 7 2 1 1 IOT ACH Figure 1 j0mg720101 ...

Page 590: ...06 2014 7 14 WC 5022 5024 7 2 1 2 IOT ACN Version 1 0 Wiring Data 7 2 1 2 IOT ACN Figure 1 j0mg720102 jpg ...

Page 591: ...06 2014 7 15 WC 5022 5024 7 2 1 3 24VDC 1 Wiring Data Version 1 0 7 2 1 3 24VDC 1 Figure 1 j0mg720103 ...

Page 592: ...06 2014 7 16 WC 5022 5024 7 2 1 4 24VDC 2 Version 1 0 Wiring Data 7 2 1 4 24VDC 2 Figure 1 j0mg720104 ...

Page 593: ...06 2014 7 17 WC 5022 5024 7 2 1 5 5VDC SLP 5VDC 3 3VDC Wiring Data Version 1 0 7 2 1 5 5VDC SLP 5VDC 3 3VDC Figure 1 j0mg720105 ...

Page 594: ...06 2014 7 18 WC 5022 5024 7 2 1 6 3 3VDC SLP 3 3VDC Version 1 0 Wiring Data 7 2 1 6 3 3VDC SLP 3 3VDC Figure 1 j0mg720106 ...

Page 595: ...06 2014 7 19 WC 5022 5024 7 2 1 7 DC COM 1 5V RTN Wiring Data Version 1 0 7 2 1 7 DC COM 1 5V RTN Figure 1 j0mg720107 ...

Page 596: ...06 2014 7 20 WC 5022 5024 7 2 1 8 DC COM 2 5V RTN Version 1 0 Wiring Data 7 2 1 8 DC COM 2 5V RTN Figure 1 j0mg720108 ...

Page 597: ...06 2014 7 21 WC 5022 5024 7 2 1 9 DC COM 3 24V RTN Wiring Data Version 1 0 7 2 1 9 DC COM 3 24V RTN Figure 1 j0mg720109 ...

Page 598: ...06 2014 7 22 WC 5022 5024 7 2 1 9 DC COM 3 24V RTN Version 1 0 Wiring Data ...

Page 599: ...06 2014 7 23 WC 5022 5024 7 2 56 1 DADF 5VDC Wiring Data Version 1 0 7 2 56 1 DADF 5VDC Figure 1 j0mg725601 ...

Page 600: ...06 2014 7 24 WC 5022 5024 7 2 56 2 DADF 24VDC Version 1 0 Wiring Data 7 2 56 2 DADF 24VDC Figure 1 j0mg725602 ...

Page 601: ...06 2014 7 25 WC 5022 5024 7 2 56 3 DADF DC COM Wiring Data Version 1 0 7 2 56 3 DADF DC COM Figure 1 j0mg725603 ...

Page 602: ...06 2014 7 26 WC 5022 5024 7 2 56 3 DADF DC COM Version 1 0 Wiring Data ...

Page 603: ...escribed on the same page Figure 2 9051 This symbol is used to refer to test data usually on the same page for reference in case the voltage value shown on the BSD id different from the measured value PL 7 7 This symbol is used to refer to the Parts List PL stands for Parts List and 7 7 denotes Plate No This shows the appropriate part is shown on the indicated plate This symbol is added to all the...

Page 604: ...l line is connected to a specific location in another sheet shown at lower right of the BSD This example shows the destination the signal line goes to is marked in Zone A 2 in CH8 5 Figure 13 9046 This symbol shows a signal line is connected to a specific location in another sheet shown at lower right of the BSD This example shows the location the signal line starts from is marked in Zone H 4 in C...

Page 605: ...ol Description Figure 28 9067 This symbol shows that an electrically conductive material such as a leaf spring and a plate is used for connection Figure 29 4001 This symbol shows the part the arrow points to has been modified by 1V Figure 30 4002 This symbol shows the part the arrow points to has not been modified by 1V It still has the previous configuration Figure 31 5005 This symbol shows the w...

Page 606: ...L and that when paper is not sensed the signal level is H with the voltage 5VDC Output Component Figure 2 9073 The example indicates that when the component is ON the signal level is L and that when it is OFF the signal level is H with the voltage 24VDC Figure 35 9076 This symbol shows the Cheater type of Interlock Switch Figure 36 9077 This symbol shows the Chip Fuse Table 1 Symbol Description ...

Page 607: ... Some of them are therefore different from H L displayed on the PSW Wire Color Wires are distinguished by color in port of the BSDs for this model The colors of wires are shown below the signal lines in their respective abbreviations listed below Figures on the BSDs The grayed out portion of the figure shows the path from Motoror Solenoid to parts to drive Table 1 LVPS Voltage Level Range LVPS 5VD...

Page 608: ...06 2014 7 32 WC 5022 5024 5 Other Descriptions Version 1 0 Wiring Data ...

Page 609: ...06 2014 7 33 WC 5022 5024 CH1 1 Main Power On M C Power Control Wiring Data Version 1 0 CH1 1 Main Power On M C Power Control Figure 1 j0mg730101 PL 18 3 PL 18 3 PL 18 3 PL 18 3 ...

Page 610: ...06 2014 7 34 WC 5022 5024 CH1 2 DC Power Generation Version 1 0 Wiring Data CH1 2 DC Power Generation Figure 1 j0mg730102 PL 18 3 PL 18 3 PL 10 6 PL 11 6 ...

Page 611: ...06 2014 7 35 WC 5022 5024 CH1 3 IIT DADF DC Power Distribution Wiring Data Version 1 0 CH1 3 IIT DADF DC Power Distribution Figure 1 j0mg730103 PL 1 3 PL 18 3 PL 56 2 ...

Page 612: ... 36 WC 5022 5024 CH1 4 Power Interlock Switching Version 1 0 Wiring Data CH1 4 Power Interlock Switching Figure 1 j0mg730104 PL 8 6 PL 18 3 PL 14 1 PL 18 3 PL 19 1 PL 10 6 PL 10 4 PL 10 6 PL 11 6 PL 11 4 PL 11 6 ...

Page 613: ...06 2014 7 37 WC 5022 5024 CH1 5 Fuse LED Location Wiring Data Version 1 0 CH1 5 Fuse LED Location Figure 1 j0mg730105 ...

Page 614: ...06 2014 7 38 WC 5022 5024 CH1 5 Fuse LED Location Version 1 0 Wiring Data ...

Page 615: ...06 2014 7 39 WC 5022 5024 CH2 1 Control Panel Wiring Data Version 1 0 CH2 1 Control Panel Figure 1 j0mg730201 PL 1 8 PL 18 3 PL 18 3 PL 1 10 PL 1 10 ...

Page 616: ...06 2014 7 40 WC 5022 5024 CH2 1 Control Panel Version 1 0 Wiring Data ...

Page 617: ...06 2014 7 41 WC 5022 5024 CH3 1 PWBS Communication IIT DADF Wiring Data Version 1 0 CH3 1 PWBS Communication IIT DADF Figure 1 j0mg730301 PL 18 3 PL 18 3 PL 1 3 PL 56 2 ...

Page 618: ...06 2014 7 42 WC 5022 5024 CH3 2 PWBS Communication STM 2TM Version 1 0 Wiring Data CH3 2 PWBS Communication STM 2TM Figure 1 j0mg730302 PL 18 3 PL 10 6 PL 11 6 ...

Page 619: ...06 2014 7 43 WC 5022 5024 CH3 3 PWBS Communication NET Wiring Data Version 1 0 CH3 3 PWBS Communication NET Figure 1 j0mg730303 PL 18 3 PL 18 3 ...

Page 620: ...06 2014 7 44 WC 5022 5024 CH3 4 Electric Billing Version 1 0 Wiring Data CH3 4 Electric Billing Figure 1 j0mg730304 PL 18 3 ...

Page 621: ...06 2014 7 45 WC 5022 5024 CH4 1 Main Drive Wiring Data Version 1 0 CH4 1 Main Drive Figure 1 j0mg730401 PL 18 3 PL 3 1 ...

Page 622: ...06 2014 7 46 WC 5022 5024 CH4 1 Main Drive Version 1 0 Wiring Data ...

Page 623: ...06 2014 7 47 WC 5022 5024 CH5 1 DADF Interlock and Document Setting Wiring Data Version 1 0 CH5 1 DADF Interlock and Document Setting Figure 1 j0mg730501 PL 56 6 PL 56 2 PL 56 2 PL 56 6 PL 56 2 PL 18 3 ...

Page 624: ...06 2014 7 48 WC 5022 5024 CH5 2 Document Size Sensing 1 2 Version 1 0 Wiring Data CH5 2 Document Size Sensing 1 2 Figure 1 j0mg730502 PL 56 11 PL 56 11 PL 56 2 PL 56 2 ...

Page 625: ...06 2014 7 49 WC 5022 5024 CH5 3 Document Size Sensing 2 2 Wiring Data Version 1 0 CH5 3 Document Size Sensing 2 2 Figure 1 j0mg730503 PL 56 11 PL 56 11 PL 56 11 PL 56 2 PL 56 2 ...

Page 626: ...06 2014 7 50 WC 5022 5024 CH5 4 Document Feeding Version 1 0 Wiring Data CH5 4 Document Feeding Figure 1 j0mg730504 PL 56 14 PL 56 2 PL 56 6 PL 56 7 PL 56 7 PL 56 2 ...

Page 627: ... 2014 7 51 WC 5022 5024 CH5 5 Document Scan Invert Exit Transportation Wiring Data Version 1 0 CH5 5 Document Scan Invert Exit Transportation Figure 1 j0mg730505 PL 56 10 PL 56 14 PL 56 2 PL 56 2 PL 56 7 ...

Page 628: ...06 2014 7 52 WC 5022 5024 CH5 6 Document Path Drive Transmission Version 1 0 Wiring Data CH5 6 Document Path Drive Transmission Figure 1 j0mg730506 CH5 CH5 2 CH5 3 CH5 CH5 5 CH5 ...

Page 629: ...06 2014 7 53 WC 5022 5024 CH6 1 Document Size Sensing Wiring Data Version 1 0 CH6 1 Document Size Sensing Figure 1 j0mg730601 PL 1 9 PL 1 9 PL 18 3 PL 18 3 PL 1 9 ...

Page 630: ...06 2014 7 54 WC 5022 5024 CH6 2 Document Illumination Version 1 0 Wiring Data CH6 2 Document Illumination Figure 1 j0mg730602 PL 18 3 PL 1 5 PL 1 5 ...

Page 631: ...06 2014 7 55 WC 5022 5024 CH6 3 Carriage Control Wiring Data Version 1 0 CH6 3 Carriage Control Figure 1 j0mg730603 PL 1 9 PL 18 3 PL 1 4 PL 18 3 ...

Page 632: ...06 2014 7 56 WC 5022 5024 CH6 4 Image Input Version 1 0 Wiring Data CH6 4 Image Input Figure 1 j0mg730604 PL 18 3 PL 1 5 PL 18 3 ...

Page 633: ...06 2014 7 57 WC 5022 5024 CH6 5 Laser Scanning Wiring Data Version 1 0 CH6 5 Laser Scanning Figure 1 j0mg730605 PL 18 3 PL 18 3 PL 2 1 ...

Page 634: ...06 2014 7 58 WC 5022 5024 CH6 5 Laser Scanning Version 1 0 Wiring Data ...

Page 635: ...06 2014 7 59 WC 5022 5024 CH7 1 Tray 1 Paper Size Sensing Wiring Data Version 1 0 CH7 1 Tray 1 Paper Size Sensing Figure 1 j0mg730701 PL 18 3 PL 9 1 PL 18 3 ...

Page 636: ...06 2014 7 60 WC 5022 5024 CH7 2 Tray 2 Paper Size Sensing 1TM Version 1 0 Wiring Data CH7 2 Tray 2 Paper Size Sensing 1TM Figure 1 j0mg730702 PL 10 6 PL 10 6 PL 10 1 ...

Page 637: ...06 2014 7 61 WC 5022 5024 CH7 3 Tray 3 Paper Size Sensing 2TM Wiring Data Version 1 0 CH7 3 Tray 3 Paper Size Sensing 2TM Figure 1 j0mg730703 PL 11 6 PL 11 1 PL 11 6 ...

Page 638: ...06 2014 7 62 WC 5022 5024 CH7 4 Tray 4 Paper Size Sensing Version 1 0 Wiring Data CH7 4 Tray 4 Paper Size Sensing Figure 1 j0mg730704 PL 11 6 PL 11 1 PL 11 6 ...

Page 639: ...06 2014 7 63 WC 5022 5024 CH7 5 Tray 1 Paper Stacking Wiring Data Version 1 0 CH7 5 Tray 1 Paper Stacking Figure 1 j0mg730705 PL 9 1 PL 18 3 PL 18 3 ...

Page 640: ...06 2014 7 64 WC 5022 5024 CH7 6 Tray 2 Paper Stacking Version 1 0 Wiring Data CH7 6 Tray 2 Paper Stacking Figure 1 j0mg730706 PL 10 3 PL 10 3 PL 10 6 PL 10 6 PL 10 3 ...

Page 641: ...06 2014 7 65 WC 5022 5024 CH7 7 Tray 3 Paper Stacking Wiring Data Version 1 0 CH7 7 Tray 3 Paper Stacking Figure 1 j0mg730707 PL 11 3 PL 11 3 PL 11 6 PL 11 6 PL 11 3 ...

Page 642: ...06 2014 7 66 WC 5022 5024 CH7 8 Tray 4 Paper Stacking Version 1 0 Wiring Data CH7 8 Tray 4 Paper Stacking Figure 1 j0mg730708 PL 11 3 PL 11 3 PL 11 6 PL 11 6 PL 11 3 ...

Page 643: ...06 2014 7 67 WC 5022 5024 CH7 9 MSI Paper Stacking Wiring Data Version 1 0 CH7 9 MSI Paper Stacking Figure 1 j0mg730709 PL 13 3 PL 18 3 PL 18 3 ...

Page 644: ...06 2014 7 68 WC 5022 5024 CH7 9 MSI Paper Stacking Version 1 0 Wiring Data ...

Page 645: ...06 2014 7 69 WC 5022 5024 CH8 1 Tray 1 MSI Paper Feeding Wiring Data Version 1 0 CH8 1 Tray 1 MSI Paper Feeding Figure 1 j0mg730801 PL 18 3 PL 9 1 PL 13 3 ...

Page 646: ...014 7 70 WC 5022 5024 CH8 2 Tray 2 Paper Feeding STM Paper Transporta Version 1 0 Wiring Data CH8 2 Tray 2 Paper Feeding STM Paper Transportation Figure 1 j0mg730802 PL 10 5 PL 10 6 PL 10 6 PL 10 6 PL 10 6 ...

Page 647: ... 7 71 WC 5022 5024 CH8 3 Tray 3 4 Paper Feeding 2TM Paper Trans Wiring Data Version 1 0 CH8 3 Tray 3 4 Paper Feeding 2TM Paper Transportation Figure 1 j0mg730803 PL 11 5 PL 11 6 PL 11 6 PL 11 6 PL 11 6 PL 11 5 ...

Page 648: ...06 2014 7 72 WC 5022 5024 CH8 4 Registration Version 1 0 Wiring Data CH8 4 Registration Figure 1 j0mg730804 PL 15 1 PL 18 3 PL 15 1 PL 18 3 ...

Page 649: ...014 7 73 WC 5022 5024 CH8 5 Paper Path Drive Transmission Wiring Data Version 1 0 CH8 5 Paper Path Drive Transmission Figure 1 j0mg730805 CH1 4 CH1 CH8 CH7 CH8 CH7 CH7 6 CH8 CH7 7 CH7 8 CH7 CH7 CH7 CH7 CH8 ...

Page 650: ...06 2014 7 74 WC 5022 5024 CH8 5 Paper Path Drive Transmission Version 1 0 Wiring Data ...

Page 651: ...06 2014 7 75 WC 5022 5024 CH9 1 Charging Exposure Development Wiring Data Version 1 0 CH9 1 Charging Exposure Development Figure 1 j0mg730901 PL 18 3 PL 18 3 ...

Page 652: ...06 2014 7 76 WC 5022 5024 CH9 2 Toner Dispense Toner Life Control Version 1 0 Wiring Data CH9 2 Toner Dispense Toner Life Control Figure 1 j0mg730902 PL 18 3 PL 8 2 PL 8 6 PL 18 3 ...

Page 653: ...06 2014 7 77 WC 5022 5024 CH9 3 Image Transfer Stripping Wiring Data Version 1 0 CH9 3 Image Transfer Stripping Figure 1 j0mg730903 PL 18 3 PL 18 3 PL 18 3 ...

Page 654: ...06 2014 7 78 WC 5022 5024 CH9 3 Image Transfer Stripping Version 1 0 Wiring Data ...

Page 655: ...06 2014 7 79 WC 5022 5024 CH10 1 Fusing Heat 1 2 Wiring Data Version 1 0 CH10 1 Fusing Heat 1 2 Figure 1 j0mg731001 PL 7 1 PL 18 3 PL 18 3 ...

Page 656: ...06 2014 7 80 WC 5022 5024 CH10 2 Fusing Heat 2 2 Version 1 0 Wiring Data CH10 2 Fusing Heat 2 2 Figure 1 j0mg731002 PL 7 1 PL 18 3 PL 18 3 ...

Page 657: ...06 2014 7 81 WC 5022 5024 CH10 3 Fusing Wiring Data Version 1 0 CH10 3 Fusing Figure 1 j0mg731003 PL 7 1 PL 18 3 PL 18 3 PL 4 1 ...

Page 658: ...06 2014 7 82 WC 5022 5024 CH10 4 Paper Exit Duplex Transportation Version 1 0 Wiring Data CH10 4 Paper Exit Duplex Transportation Figure 1 j0mg731004 PL 18 3 PL 17 1 PL 14 4 ...

Page 659: ...06 2014 7 83 WC 5022 5024 CH34 1 Fax Wiring Data Version 1 0 CH34 1 Fax Figure 1 j0mg733401 PL 18 3 PL 18 5 PL 18 4 ...

Page 660: ...06 2014 7 84 WC 5022 5024 CH34 1 Fax Version 1 0 Wiring Data ...

Page 661: ...06 2014 7 85 WC 5022 5024 7 4 1 Sensor Location DADF Wiring Data Version 1 0 7 4 1 Sensor Location DADF Figure 1 j0mg74001 ...

Page 662: ...06 2014 7 86 WC 5022 5024 7 4 2 Sensor Location IIT Version 1 0 Wiring Data 7 4 2 Sensor Location IIT Figure 1 j0mg74002 ...

Page 663: ...06 2014 7 87 WC 5022 5024 7 4 3 Sensor Location L H Fusing Wiring Data Version 1 0 7 4 3 Sensor Location L H Fusing Figure 1 j0mg74003 ...

Page 664: ...06 2014 7 88 WC 5022 5024 7 4 5 Sensor Location IOT Front Version 1 0 Wiring Data 7 4 5 Sensor Location IOT Front Figure 1 j0mg74005 CH8 2 CH8 3 CH1 4 CH8 3 CH1 4 ...

Page 665: ... 89 WC 5022 5024 7 4 7 Sensor Location IOT Rear Wiring Data Version 1 0 7 4 7 Sensor Location IOT Rear Figure 1 j0mg74007 CH7 6 CH7 7 CH7 5 CH1 1 CH7 1 CH7 2 CH7 3 CH1 4 CH7 6 CH7 7 CH7 8 CH7 4 CH1 4 CH1 4 CH7 8 ...

Page 666: ...06 2014 7 90 WC 5022 5024 7 4 7 Sensor Location IOT Rear Version 1 0 Wiring Data ...

Page 667: ...Chapter 9 Installation Removal ...

Page 668: ......

Page 669: ...n 1 0 9 Installation Removal 9 1 Installation 9 1 1 Installation of Main Unit 9 3 9 1 5 One Tray Module 9 7 9 1 6 Stand 9 9 9 1 7 Two Tray Module 9 13 9 1 8 Fax Kit 9 17 9 1 9 Network Print Kit 9 23 9 1 10 Tray Lock Kit 9 25 9 2 Removal 9 2 Removal 9 29 ...

Page 670: ...06 2014 9 2 WC 5022 5024 Version 1 0 Installation Removal ...

Page 671: ...it at the indicated positions A x4 and place it at the installation location Figure 1 Figure 1 j0mg91033 3 Remove the packaging tapes and packaging materials and then visually check the exte rior appearance 4 Check the bundled items in Tray 1 Figure 2 a USB Cable 1 b Power Cord 1 c Stopper Bracket 1 d Thumbscrew 1 e Power Cord Bracket Install Guide 1 There is no illustration for Item 6 Figure 2 j0...

Page 672: ...Figure 4 Figure 4 j0lj91004 7 Open the L H Cover and remove the BTR protective sheet Figure 5 a Remove the BTR protective sheet Figure 5 j0lj91005 8 Close the L H Cover 9 Shake the Toner Cartridge horizontally several times 10 Open the Front Toner Cover and install the Toner Cartridge Figure 6 Figure 6 j0lj91008 11 Remove the Heat Seal of the Drum Cartridge Figure 7 ...

Page 673: ... Pinch the lever and shift the Side Guide to match the Paper Size b Pinch the lever and shift the End Guide to match the Paper Size Figure 8 j0lj91009 14 Load paper into Tray 1 15 Connect the USB Cable Figure 9 a Connect the USB Cable Figure 9 j0lj91011 16 CPS Net Model Connect the Network Cable not a bundled item Figure 10 a Connect the Network Cable Figure 10 j0lj91010 17 Remove the Blind Cover ...

Page 674: ... j0lj91013 19 Turn ON the Power Switch Figure 13 a Turn ON the Power Switch Ready to Copy is displayed approx 30 s later Figure 13 j0lj91014 20 Check the operation 21 Turn OFF the power 22 Pull out Tray 1 23 Remove the Inner Cover of Tray 1 slightly and store the NVM List and Engineers History List Figure 14 Figure 14 j0lj91015 24 Reinstall the Inner Cover and push in Tray 1 25 Explain to the cust...

Page 675: ...ARNING When maintaining the machine turn OFF the power switch and unplug the power plug 5 Disconnect all cables that are connected to the right of the IOT WARNING As the IOT is very heavy make sure you have 3 or more persons 2 at the left and 1 at the right to perform the mounting 6 Hold onto the IOT at the indicated positions A x4 and align it to the positioning pin x2 of the One Tray Module to m...

Page 676: ...b Remove the STM Connector Cover c Connect the connector d Install the cable band e Paste the clamp and secure the wire harness by using the clamp Figure 5 Figure 5 j0mg91008 12 Reinstall the STM Connector Cover that was removed in Step 11 13 Load paper into Tray 2 14 Paste the Size Label that correspond to the paper that is loaded in Tray 2 Figure 6 a Paste the Size Label b Paste the Size Label t...

Page 677: ...e One Tray Module too and perform the installa tion in sequence NOTE The Installation Guide that comes bundled with the Stand is meant for a User and therefore it only contains the instruction for securing the One Tray Module and the Stand to the Front Side As the procedure here is meant for a CE it also contains the instruction for installing to the Rear Side 2 Check the bundled items One Tray Mo...

Page 678: ...aining the machine turn OFF the power switch and unplug the power plug 6 Disconnect all cables that are connected to the right of the IOT 7 Lower the lever of the caster x2 at the front of the Stand to lock them Figure 3 a Lock the caster x2 Figure 3 j0xh91024 8 Align the One Tray Module to the positioning pin x3 of th Stand and mount it Figure 4 Figure 4 j0xh91022 9 Pull out and remove Tray 2 of ...

Page 679: ...j0lj91136 13 Install the Joint Figure 7 a Hang the hook of the Joint to the One Tray Module b Secure the Joint by using the screw Figure 7 j0lj91137 14 Reinstall the parts removed in Procedure 12 WARNING As the IOT is very heavy make sure you have 3 or more persons 2 at the left and 1 at the right to perform the mounting 15 Hold onto the IOT at the indicated positions A x4 and align it to the posi...

Page 680: ...g the Docking Screw x2 Figure 10 j0lj91127 20 Connect the connector of the One Tray Module a Remove the screw x2 b Remove the STM Connector Cover c Connect the connector d Install the cable band e Paste the clamp and secure the wire harness by using the clamp Figure 11 Figure 11 j0mg91008 21 Reinstall the STM Connector Cover that was removed in Step 20 22 Rotate the Feet x2 to lower them and lock ...

Page 681: ...plain to the customer how to operate the One Tray Module where necessary 9 1 7 Two Tray Module Product Code One Tray Module Two Tray Module Installation Procedures 1 Before Installation When installing this Kit the One Tray Module Product Code is required Prepare the Kits and perform the installation in sequence 2 Check the bundled items One Tray Module Figure 1 There is no illustration for Item 6...

Page 682: ... switch and unplug the power plug 6 Disconnect all cables that are connected to the Control part at the right of the IOT 7 Lower the Levers to lock the Caster x2 at the Front of the Two Tray Module Figure 3 a Lock the Caster x2 Figure 3 j0xh91013 8 Align the One Tray Module to the Positioning Pin x3 of the Two Tray Module and mount it Figure 4 Figure 4 j0xh91009 9 Pull out and remove the Tray of t...

Page 683: ...the connector of the Two Tray Module Figure 7 a Connect the connector b Install the clamp of the wire harness Figure 7 j0xh91012 14 Reinstall the Connector Cover WARNING As the IOT is very heavy make sure you have 3 or more persons 2 at the left and 1 at the right to perform the mounting 15 Hold onto the IOT at the indicated positions A x4 and align it to the positioning pin x2 of the One Tray Mod...

Page 684: ...l the Docking Bracket d Secure it by using the Docking Screw Figure 10 j0mg91007 19 Connect the connector of the One Tray Module Figure 11 a Remove the screw x2 b Remove the STM Connector Cover c Connect the connector d Install the cable band e Paste the clamp and secure the wire harness by using the clamp Figure 11 j0mg91008 20 Reinstall the Connector Cover 21 Unlock the Caster x2 at the Front mo...

Page 685: ...7 Check the operation of the One Two Tray Module 28 Explain to the customer how to operate the One Two Tray Module as necessary 9 1 8 Fax Kit Product Code ENG Installation Procedures 1 Check the bundled items Figure 1 There is no illustration for Item 8 9 Figure 1 j0mg91009 2 Turn OFF the power switch and make sure that the screen display turns OFF CAUTION When turning OFF the power switch check t...

Page 686: ... the Clip Cover Figure 3 a Press the tab in the direction of the arrow to release the hook at the rear of the tab and remove the Clip Cover Figure 3 j0mg40102 7 Remove the Control Panel Figure 4 a Open the Control Panel in the direction of the arrow Figure 4 j0mg40104 8 Connect the wire harness of the One Touch Panel to the connector of the Control Panel Figure 5 a Connect the connector Figure 5 j...

Page 687: ...a At the front align the Control Panel to the surface IIT Front Cover Figure 7 j0mg91012 11 Insert the tab x4 of the Control Panel into the tab slot x4 Figure 8 Figure 8 j0mg91013 12 Insert the tab x2 of the One Touch Panel into the tab slot x2 and push in the lower side of the One Touch Panel in the direction of the arrow Figure 9 ...

Page 688: ...ure 10 j0mg91902 16 Install the Fax Box Figure 11 a Install the Fax Box b Secure it by using the screw x2 Figure 11 j0mg91015 17 Attach the wire harness Figure 12 a Connect the wire harness to the connector of the Fax Box b Secure the wire harness by using the clamp x2 of the Fax Box Figure 12 j0mg91016 18 Pass the USB Cable and wire harness of the Fax Box through the hole of the Fax Box Cover Fig...

Page 689: ...ab slot x2 Figure 14 j0mg91018 20 Secure the Fax Box Cover Figure 15 a Secure the Fax Box Cover by using the screw x2 Figure 15 j0mg91019 21 Connect the connector x2 of the USB Cable and wire harness Figure 16 a Connect the connector b Connect the connector c Install the cable band Figure 16 j0mg91020 22 Reinstall the STM Connector Cover Figure 17 a Pull out the USB Cable and wire harness through ...

Page 690: ...he Data Cable to LINE Figure 18 Figure 18 j0mg91022 24 Paste on the Error Label Figure 19 a Paste on the Error Label Figure 19 j0mg91023 25 Plug in the Power Plug and turn ON the power 26 Check the Fax transmission 27 Request for the customer to set the Country and Clock using the System Administrator Mode ...

Page 691: ... turning OFF the power switch check that the Data lamp is OFF and that there is no Job in progress 4 Unplug the power plug WARNING When maintaining the machine turn OFF the power switch and unplug the power plug 5 Remove the Blind Cover at the Right Cover Figure 2 a Remove the Blind Cover Figure 2 j0lj91122 6 Remove the STM Connector Cover Figure 3 a Remove the screw x2 b Remove the STM Connector ...

Page 692: ...nstall the Net I F PWB Figure 6 a Install the Net I F PWB Figure 6 j0mg41852 11 Install the Bracket Figure 7 a Install the Bracket b Secure it by using the screw x2 Figure 7 j0mg91032 12 Reinstall the parts that were removed in Steps 6 to 9 13 Plug the power cord into power outlet and turn ON the power switch 14 Check the operation of the Network Print Kit 15 Explain to the customer how to operate...

Page 693: ...a lamp is OFF and that there is no Job in progress 3 Unplug the power plug WARNING When maintaining the machine turn OFF the power switch and unplug the power plug 4 Remove the Right Cover Figure 2 a Remove the screw x4 b Remove the Right Cover Figure 2 j0mg91027 5 Remove the Blind Cover at the Right Cover Figure 3 a Remove the Blind Cover Figure 3 j0mg91028 6 Install the Lock Tray Support Figure ...

Page 694: ... 4 j0mg91029 7 Reinstall the Right Cover Insert the hook x2 of the Right Cover into the hole x2 of the Frame Figure 5 Figure 5 j0lj41909 Install the Right Cover as shown in the figure Figure 6 Figure 6 j0lj41910 8 Install the Tray Lock Figure 7 Figure 7 j0mg91030 9 Attach a lock Figure 8 ...

Page 695: ...06 2014 9 27 WC 5022 5024 9 1 10 Tray Lock Kit Installation Removal Version 1 0 Figure 8 j0mg91031 10 Plug the power cord into power outlet and turn ON the power switch ...

Page 696: ...06 2014 9 28 WC 5022 5024 9 1 10 Tray Lock Kit Version 1 0 Installation Removal ...

Page 697: ...2014 9 29 WC 5022 5024 9 2 Removal Installation Removal Version 1 0 9 2 Removal 1 If any input option One Tray Module Stand is installed detach them from the Main Unit 2 Tape up the machine where necessary ...

Page 698: ...06 2014 9 30 WC 5022 5024 9 2 Removal Version 1 0 Installation Removal ...

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