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Xerox WorkCentre 5021, Service Documentation


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08/2012

4-99

WorkCentre 5021/5019

ADJ 56.1.2

Repairs and Adjustments

Initial Issue

•

Reduce/Enlarge: '100%'

•

No. of Copies: '2'

8.

Make a Single Fold on the two copies. Check the fold line with the reference line on the 
Test Chart.

(Figure 2)

Figure 2 j0ku42048

9.

Check that the fold line is within 2.0mm from the reference line.

If the value is not specified, carry out the following adjustment procedure.

Adjustment

•

Side 1 Adjustment

1.

Enter the CE Mode to perform correction for all sizes.

Enter the value to perform correction for all sizes in the NVM [711-272].

2.

Enter the value to perform correction for each size in the NVM [715-056 to 072].

3.

If it is not within the specified range in Check Step 5, change the NVM value.

–

By increasing the NVM value, the image moves towards the right.

(an increment of 1 in NVM = 0.1 mm)

4.

Repeat Check Steps 1 to 5 and Adjustment Steps 1 to 3 until the measurement is 
within the specified range.

•

Side 2 Adjustment

1.

After adjusting for 1 Sided copies, place Side 1 of the Test Chart face down and 
make copies using the following settings to check the Side Registration for 2 Sided 
copies.

–

Paper Tray: 'A3'

–

Reduce/Enlarge: '100%'

–

No. of Copies: '2'

–

2 Sided: 2 -> 1 Sided

2.

Check the Side Regi of the 2 copies with the above-mentioned items in 'Check'.

3.

If adjustment is required, enter the CE Mode to perform correction for all sizes, and 
then adjust each document size width using the following NVM.

Enter the value to perform correction for all sizes in the NVM [711-274].

4.

Enter the value to perform correction for each size in the NVM [715-057 to 073].

Table 1 Side 1 of 1 Sided or 2 Sided mode

NVM

Document Width

Document Size

1

711-272

For all sizes

For all sizes

2

715-056

139.7~148mm

A5 SEF, 5.5x8.5' SEF

3

715-058

182~194mm

B5 SEF, 16K SEF

4

715-060

203.2mm

8x10' SEF, 8x10.5' SEF

5

715-062

210mm

A4 SEF, A5 LEF

6

715-064

214.9~215.9mm

Letter SEF, Legal SEF, 5.5x8.5' LEF, 8.46x12.4' SEF, 
8.5x13' SEF

7

715-066

254~257mm

B4 SEF, B5 LEF, 8x10' LEF

8

715-068

266.7~267mm

16K LEF, 8K LEF, 8x10.5' LEF

9

715-070

279.4mm

Letter LEF, 11x15' SEF, 11x17' SEF

10

715-072

297mm

A4 LEF, A3 SEF

Table 2 Side 2 of 2 Sided mode

NVM

Document Width Document Size

1

711-274

For all sizes

For all sizes

2

715-057

139.7~148mm

A5 SEF, 5.5x8.5' SEF

3

715-059

182~194mm

B5 SEF, 16K SEF

4

715-061

203.2mm

8x10' SEF, 8x10.5' SEF

5

715-063

210mm

A4 SEF, A5 LEF

6

715-065

214.9~215.9mm

Letter SEF, Legal SEF, 5.5x8.5' LEF, 8.46x12.4' SEF, 
8.5x13' SEF

7

715-067

254~257mm

B4 SEF, B5 LEF, 8x10' LEF

8

715-069

266.7~267mm

16K LEF, 8K LEF, 8x10.5' LEF

9

715-071

279.4mm

Letter LEF, 11x15' SEF, 11x17' SEF

10

715-073

297mm

A4 LEF, A3 SEF

Summary of Contents for WorkCentre 5021

Page 1: ...e While Xerox has tried to make the documentation accurate Xerox will have no liability arising out of any inaccuracies or omissions Changes are periodically made to this document Changes technical in...

Page 2: ...2012 0 1 WorkCentre 5021 5019 Introduction Initial Issue 0 Introduction 0 1 Getting to know this Service Manual 0 3 0 2 How to use the Service Manual 0 3 0 3 Description for Terminology And Symbols 0...

Page 3: ...es for this product Chapter 4 Disassembly Assembly and Adjustment This chapter describes the disassembly assembly adjustment and replacement proce dures for components of this product Chapter 5 Parts...

Page 4: ...ectly by disregarding the statement CAUTION Indicates a potentially hazardous situation such as injury or property damage if operators do not handle the machine correctly by disregarding the statement...

Page 5: ...l Procedures Initial Issue 1 Service Call Procedures 1 1 Before Starting the Servicing 1 3 1 2 Service Call Procedure 1 5 1 3 Detailed Contents of the Service Call 1 6 1 4 TRIM Check List 1 7 1 5 Peri...

Page 6: ...ot to touch them Be careful not to touch those parts and wipe off any oil that may have adhered to your fingers or hands before servicing When removing parts cables and etc do not pull them out by for...

Page 7: ...to the following when performing maintenance service to avoid wrong or redun dant servicing 1 Reference Materials Before performing maintenance servicing read all relevant technical materials to make...

Page 8: ...TE 1 Default Value iii The Program Number input screen is displayed Figure 2 j0lj41897 2 Load any one of A4 SEF A4 LEF Letter SEF or Letter LEF into the Tray 3 Enter 202 at the Program Number and pres...

Page 9: ...rou bleshooting 2 Perform the applicable Level 2 Troubleshooting FIP in Chapter 2 Troubleshooting 3 If there are no applicable items troubleshoot by referring to Chapter 7 BSD 1 3 3 Checking Copy Qual...

Page 10: ...ADF C Clean the Feed Roll Nudger Roll and Retard Roll with a cloth that has been wrung dry Clean the DADF Platen Glass with the optical cleaning cloth 5 Safety Check O Make sure that the power plug is...

Page 11: ...ximum number of prints is a reference value under the condition of A4 LEF and sim plex printing Some specific conditions such as paper size number of copies for a print job etc might cause a serious d...

Page 12: ...No Original Fail 2 16 005 948 SS Size Mismatch Jam on No Mix size 2 16 CHAIN 10 010 311 Fusing Unit Center Thermistor Defect 2 17 010 312 Fusing Unit Rear Thermistor Defect 2 17 010 320 Over Heat Tem...

Page 13: ...AIN 92 092 660 668 ATC Amplitude Fail ATC Average Fail 2 45 092 661 Temperature Sensor Fail 2 45 092 910 ATC Sensor Fail 2 45 CHAIN 93 093 312 Toner Dispense Motor Rotation Fail 2 47 093 400 Toner Nea...

Page 14: ...ed at once so the same FIP should be repeated In this case pay attention to a different judgment made in the process of the same FIP For source voltage related problems such as being unable to power u...

Page 15: ...tus of the parts Enter the CE Mode To enter the CE Mode by following the procedure described in How to Enter Exit the CE Mode of Chapter 6 Check the connection for short circuit Turn the power OFF Mea...

Page 16: ...4 1 3 Refer to REP 4 1 3 in Chapter 4 ADJ 4 1 3 Refer to ADJ 4 1 3 in Chapter 4 Replace the parts in sequence When it is impossible to analyze causes of a problem further replace the parts in sequenc...

Page 17: ...08 2012 2 6 WorkCentre 5021 5019 2 1 3 Initial Issue Status Indicator RAPs...

Page 18: ...Y N Refer to BSD CH2 1 and 2 2 3 Other Failure FIP to repair the malfunction in UI dis play Check the Shutdown History Refer to 6 4 2 1 Shutdown History to display the Fault Code on the UI Is the Faul...

Page 19: ...08 2012 2 8 WorkCentre 5021 5019 2 2 1 1 Initial Issue Status Indicator RAPs...

Page 20: ...size is a supported size the DADF might have malfunctioned Refer to following FIP to check the DADF 005 196 Size Mismatch Jam on No Mix size 005 948 SS Size Mismatch Jam on No Mix size 003 951 1Job Ma...

Page 21: ...08 2012 2 10 WorkCentre 5021 5019 003 500 795 003 951 Initial Issue Status Indicator RAPs...

Page 22: ...failure between the ESS MCU PWB and the HVPS was detected Cause Action 1 Turn the power OFF and ON 2 Turn OFF the power and check the connection between the HVPS J500 and the ESS MCU PWB J402 for open...

Page 23: ...08 2012 2 12 WorkCentre 5021 5019 004 345 Initial Issue Status Indicator RAPs...

Page 24: ...on failure PL 56 14 The DADF T A Clutch Output Check 005 098 for operation failure PL 56 7 The DADF Feed Motor Output Check 005 008 for operation failure PL 56 6 The Drive Gear for wear and damage If...

Page 25: ...If no problem is found replace the DADF PWB PL 56 2 005 135 DADF Side 2 Pre Regi Sensor On Jam BSD ON CH5 4 CH5 5 After the DADF Feed Motor started the reverse rotation at Invert operation the DADF Pr...

Page 26: ...not cleared check the following The DADF Pre Regi Sensor Input Check 005 206 for operation failure PL 56 14 The Document Tray Size Sensor 1 2 Input Check 005 221 222 for operation fail ure PL 56 11 3...

Page 27: ...r was detected by the applicable sensor at Power ON Feeder Cover Interlock Close or DADF Open Sensor Close Cause Action 1 Check the applicable sensor for remaining paper the Actuator for return failur...

Page 28: ...l Rear Thermistor P600 2 Between ESS MCU PWB J403 4 and Heat Roll Rear Thermistor P600 1 Replace the Fusing Unit PL 7 1 010 320 Over Heat Temperature Fail BSD ON CH10 2 CH10 1 A high temperature error...

Page 29: ...The connection between the ESS MCU PWB J401 and the LVPS J513 for open cir cuit short circuit and poor contact The Heat Roll for wound up stuck paper 3 If the problem persists replace the following p...

Page 30: ...nding of commands to the PC remained unsuccessful even when 500 ms has passed The timeout time is the time calculated from the size of the data being sent only when sending image data Cause Action 1 P...

Page 31: ...specified print parameters are correct 016 759 Copy Counter Full BSD ON During Multi Account Mode any of the following has occurred The general user that is logged in has reached the alotted maximum p...

Page 32: ...Status Indicator RAPs Initial Issue 023 600 Held Down key Error UI Panel BSD ON CH2 1 Any key on the UI Panel has been pressed and held down for 1 minute or longer Cause Action Check whether any key...

Page 33: ...08 2012 2 22 WorkCentre 5021 5019 023 600 Initial Issue Status Indicator RAPs...

Page 34: ...y 1 and Tray 2 is disabled Although the paper in the applicable Tray was detected to have ran out paper is not sup plied from another Tray When the APS function of Tray 1 and Tray 2 is enabled Cause A...

Page 35: ...08 2012 2 24 WorkCentre 5021 5019 024 910 911 915 024 950 951 954 Initial Issue Status Indicator RAPs...

Page 36: ...041 210 211 STM NVM Out Of Order STM NVM R W Error BSD ON CH3 2 STM NVM Out Of Order The NVM of the STM is malfunctioning STM NVM R W Error Unable to perform NVM Read Write for the STM Cause Action 1...

Page 37: ...08 2012 2 26 WorkCentre 5021 5019 041 210 211 Initial Issue Status Indicator RAPs...

Page 38: ...was found to have failed 2 times in a row Procedure Enter the CE Mode and turn ON the Output Check 042 001 Main Drive Motor Does the Main Drive Motor rotate Y N Check the power supply line 24VDC 5VDC...

Page 39: ...08 2012 2 28 WorkCentre 5021 5019 042 325 614 Initial Issue Status Indicator RAPs...

Page 40: ...d the image has failed 016 776 Marker Code Detection Fail occurs after the recover operation Cause Action 1 Check the USB Cable Local for poor connection 2 If no problem is found replace the ESS MCU P...

Page 41: ...08 2012 2 30 WorkCentre 5021 5019 045 310 045 313 Initial Issue Status Indicator RAPs...

Page 42: ...LD PWB J140 pin 8 5 If no problem is found replace the following parts in sequence ROS Assembly PL 2 1 ESS MCU PWB PL 18 1 061 325 No SOS Fail BSD ON CH6 4 After the detection of ROS Motor Ready stea...

Page 43: ...08 2012 2 32 WorkCentre 5021 5019 061 321 061 325 Initial Issue Status Indicator RAPs...

Page 44: ...ail BSD ON CH6 3 CH6 1 Lamp Illumination Fail Insufficient light from Lamp detected in CCD During white gradation correction AGC before Scan starts AGC Fail Insufficient lamp brightness was detected w...

Page 45: ...ostic result 4 After replacing the appropriate parts again change the value for NVM 715 030 to 1 and then perform NVM Write 5 Check that the current value column becomes 0 6 If the problem persists af...

Page 46: ...The Regi Sensor Input Check 071 105 for operation failure PL 15 1 The Main Drive Motor Output Check 042 001 for operation failure PL 3 1 The Tray 1 Feed Clutch Output Check 072 001 for operation fail...

Page 47: ...08 2012 2 36 WorkCentre 5021 5019 071 105 Initial Issue Status Indicator RAPs...

Page 48: ...ke Away Roll Clutch Output Check 072 003 for operation failure PL 10 6 The T A Roll 2 Feed Roll and Pinch Roll for transportation failure due to contamination wear and deterioration The Drive Gear for...

Page 49: ...SS MCU PWB and the STM PWB was detected Cause Action 1 Turn the power OFF and ON 2 Turn OFF the power and check the connection between the ESS MCU PWB J413 and the STM PWB J541C for open circuit short...

Page 50: ...Input Check 071 105 for operation failure PL 15 1 The Main Drive Motor Output Check 042 001 for operation failure PL 3 1 The MSI Feed Clutch Output Check 072 006 for operation failure PL 13 3 The MSI...

Page 51: ...08 2012 2 40 WorkCentre 5021 5019 075 135 Initial Issue Status Indicator RAPs...

Page 52: ...nsportation force The Heat Roll for wound up stuck paper The Drive Gear for wear and damage Usage of out of spec paper If no problems are found replace the ESS MCU PWB PL 18 1 077 104 Fusing Unit Exit...

Page 53: ...13 and the STM PWB J541C for open circuit short circuit and poor contact 4 If no problem is found replace the following parts in sequence STM PWB PL 10 6 ESS MCU PWB PL 18 1 077 300 301 305 Front Cove...

Page 54: ...tridge PL 8 1 ESS MCU PWB PL 18 1 091 401 402 Drum Cartridge Quality Life Over Drum Cartridge Life Over BSD ON CH9 1 Drum Cartridge Quality Life Over The image quality guarantee period for the Drum Ca...

Page 55: ...noise caused by electrical discharge in the machine Check for any noise source around the machine and check for any abnormal electrical dis charge etc 3 Turn OFF the power and check the following The...

Page 56: ...he ESS MCU PWB J402 14 for open circuit short circuit and poor contact 3 If no problem is found replace the following parts in sequence HVPS PL 18 1 ESS MCU PWB PL 18 1 092 910 ATC Sensor Fail BSD ON...

Page 57: ...08 2012 2 46 WorkCentre 5021 5019 092 660 668 092 910 Initial Issue Status Indicator RAPs...

Page 58: ...1 093 406 Toner Pre Near Empty BSD ON CH9 3 Preparation for replacing the Toner Cartridge is required Cause Action The Toner Cartridge needs to be replaced soon Prepare a new Toner Cartridge Replace...

Page 59: ...08 2012 2 48 WorkCentre 5021 5019 093 312 093 912 Initial Issue Status Indicator RAPs...

Page 60: ...Drum CRUM PWB and Drum Cartridge CRUM connection terminals in the Drum Cartridge for poor contact The connection between the Drum Cartridge J615 and the Drum CRUM PWB JA for open circuit short circuit...

Page 61: ...08 2012 2 50 WorkCentre 5021 5019 095 910 Initial Issue Status Indicator RAPs...

Page 62: ...NVM Initialize 116 334 NVM Data Mismatch BSD ON The verification result between the On Board NVM and the Backup NVM of the Controller is mismatched This includes cases where one of the NVM is Blank C...

Page 63: ...08 2012 2 52 WorkCentre 5021 5019 116 321 116 377 Initial Issue Status Indicator RAPs...

Page 64: ...ackup NVM of the Controller is not installed Any one of the Print Counter has reached its maximum value The number of times the NVM can be changed has reached its limit Cause Action 1 Turn the power O...

Page 65: ...08 2012 2 54 WorkCentre 5021 5019 117 326 Initial Issue Status Indicator RAPs...

Page 66: ...lure between the ESS MCU PWB and the UI Panel was detected Cause Action 1 Turn the power OFF and ON 2 Turn OFF the power and check the Flat Cable between the UI PWB J740 and the ESS MCU PWB J422 for o...

Page 67: ...08 2012 2 56 WorkCentre 5021 5019 123 314 Initial Issue Status Indicator RAPs...

Page 68: ...in Power Switch J5 J6 and the LVPS J510 pin 1 and pin 2 for open circuits and poor contacts LVPS 220VAC Check the connections between the Main Power Switch J5 J6 and the LVPS J510 pin 1 and pin 3 for...

Page 69: ...N Is the voltage between the LVPS J513 4 and the GND 3 3VDC Y N Check the circuit to the LVPS J513 pin 4 Turn OFF the power and disconnect the LVPS J512 After 15 s or longer has passed turn ON the mac...

Page 70: ...e PWB Check the sensor for improper installation and incident light diffraction If no problems are found replace the sensor Check the installation of the sensor If no problems are found replace the se...

Page 71: ...nnection between the switch pin 2 and the PWB pin 3 for a short circuit If no problem is found replace the PWB Replace the switch Check the installation of the switch If no problems are found replace...

Page 72: ...2 2 4 6 Motor Does Not Rotate Failure FIP Procedure Figure 1 2005 NOTE Before performing this FIP ensure that the motor is not locked or loaded Enter DC330 XXX XXX and turn it ON Is 24VDC measured bet...

Page 73: ...D pin 1 and the GND Y N Is 24VDC measured between the PWB pin 5 and the GND Y N Check the 24VDC inputs of the PWB If no problem is found replace the PWB Check the connection between the PWB pin 5 and...

Page 74: ...nter DC330 XXX XXX and turn the SOL RELEASE ON Is 24VDC measured between the NIP RELEASE SOLENOID pin 2 and the GND Y N Replace the NIP RELEASE SOLENOID Check the connection between the PWB pin 6 and...

Page 75: ...08 2012 2 64 WorkCentre 5021 5019 2 2 4 8 Initial Issue Status Indicator RAPs...

Page 76: ...ile in the specified destination Method 2 1 Open the Printer Driver Properties and select the Ports tab 2 In Ports select FILE in the list and click OK to close the Properties screen Take note of the...

Page 77: ...IOT Image Defect Sample 3 15 3 3 2 IIT Image Defect Sample 3 15 IDS1 Auger Mark 3 16 IDS2 Strobing 27mm or 13 5mm Pitch Density 3 16 IDS3 White Streaks Process Direction 3 17 IDS4 Black Bands 3 17 ID...

Page 78: ...The Image Quality Specifications section also contains 6 1 24 Alignment Specifications 4 The Image Quality Troubleshooting section describes the causes of image quality failures and the troubleshootin...

Page 79: ...e 5021 5019 3 1 3 Initial Issue Image Quality 3 1 3 Image Quality Troubleshooting Check the Defect Sample that is obtained during visit or the one that is provided by the cus tomer and proceed with th...

Page 80: ...l to the edges of the paper IQ8 RAP Process Direction Bands Streaks and Smears Black lines or blank areas running along the paper in vertical direction IQ9 RAP Unfused Copy Toner Offset Printed images...

Page 81: ...Drum Cartridge PL 8 1 REP 8 1 1 securely Turn the power OFF then ON and print The problem reoccurs Y N End Print a page that is entirely black During the print cycle turn OFF the power after the feed...

Page 82: ...e the ESS MCU PWB PL 18 1 REP 18 1 1 IQ6 Background RAP The whole page or part of the page is contaminated by toner The contamination appears as very light grayish color Procedure Check for contaminat...

Page 83: ...n the surface of the BTR Y N Replace the BTR Roll PL 6 1 REP 4 1 1 Replace the ESS MCU PWB PL 18 1 REP 18 1 1 IQ8 Skew Misregistration RAP Printed images are not parallel to the edges of the paper Pro...

Page 84: ...er transport path The paper transport path is clean Y N Clean away the contamination Check the mirror at the IIT Carriage The mirror is clean and there is no distortion Y N Clean the mirror If there i...

Page 85: ...in h orizontal direction Procedure Check the operating parts of the IIT Carriage for foreign substances and distortion No distor tion or foreign substances are found in the operating parts of the car...

Page 86: ...Procedure Check for contamination on the Platen Glass The Platen Glass is clean Y N Clean any contamination on the Platen If it is very dirty replace the Top Cover PL 1 2 REP 1 2 1 Remove the Drum Ca...

Page 87: ...ly PL 2 1 REP 2 1 1 followed by the HVPS PL 18 1 REP 18 1 2 and the ESS MCU PWB PL 18 1 REP 18 1 1 IQ15 Blank Image RAP Paper is printed completely white Procedure Check the installation of the ROS As...

Page 88: ...08 2012 3 13 WorkCentre 5021 5019 IQ15 Image Quality Initial Issue Replace the BTR Roll PL 6 1 REP 4 1 1 followed by the HVPS PL 18 1 REP 18 1 2 and the ESS MCU PWB PL 18 1 REP 18 1 1 A...

Page 89: ...08 2012 3 14 WorkCentre 5021 5019 IQ15 Initial Issue Image Quality...

Page 90: ...Spots Streaks Bands etc IDS9 Regular Toner Contamination in Process Direction Spots Streaks Bands etc IDS10 Regular Toner Contamination in Process Direction Side 2 3 3 2 IIT Image Defect Sample This s...

Page 91: ...rop in the level of developing powder Action 1 Replace the Drum Cartridge PL 8 1 REP 8 1 1 NOTE This may occur immediately after a new CRU is installed Correct this by feed ing a few sheets of paper I...

Page 92: ...eveloping powder clogging on the Developer Magnetic Roll due to foreign substances Action 1 Clean the light path and the seal glass between the ROS Assembly PL 2 1 REP 2 1 1 and the Drum Cartridge PL...

Page 93: ...tridge Action 1 Mix the developing powder by feeding blank paper 2 Replace the Drum Cartridge PL 8 1 REP 8 1 1 IDS6 Toner Splattering Figure 1 Toner Splattering Defect Sample j0ch3222 Cause 1 Paper si...

Page 94: ...ank Areas In Process Direction Spots Streaks Bands etc Figure 1 Regular Blank Areas In Process Direction Spots Streaks Bands etc Defect Sample j0ch3225 Cause 1 94 mm pitch Drum Scratches or foreign su...

Page 95: ...Streaks Bands etc Defect Sample j0ch3226 Cause 1 94 mm pitch Drum Scratches or foreign substances 2 27 mm pitch Magnetic Roll Developing powder stuck on the Magnetic Roll 3 38 mm pitch BCR Scratches o...

Page 96: ...e the Duplex Roll1 Duplex Roll 2 PL 14 4 IDS10 Regular Toner Contamination In Process Direction Side 2 Figure 1 Regular Toner Contamination In Process Direction Side 2 Defect Sample j0ch3227 Cause 1 9...

Page 97: ...ire occurs in Photo Mode change to Photo Text Mode IDS12 Light Background Due to Background Suppression in Copies of Documents With Frames For documents with dark frames along the Lead Registration Ed...

Page 98: ...the document size is non standard and the specified scan size is larger than the docu ment size smear might be generated depending on the background density of the document Cause For cases where the d...

Page 99: ...esult of background detection that var ies according to the variations in the density of the document and how the document is placed Action Turn OFF the Background Suppression Use KO to change the def...

Page 100: ...he front Figure 1 j0lj31009 2 Assembly of Adjustment Bracket 1 Parts Configuration At shipment 0 mm Triangle mark Figure 2 j0lj31010 2 Depending on the case assemble the Fusing Unit Stud Plate and the...

Page 101: ...interaction 1 Paper wrinkle due to interaction Paper wrinkle due to interaction between the Fusing Unit Transfer and Regi Cause The positional relation between the various Sub Rolls is wrong which deg...

Page 102: ...24 1 86 27 mm because the rotation is at 1 86 times the peripheral speed Table 1 Item Module Name Diameter mm Pitch mm 1 PH Regi Roll 20 63 2 DEVE Mag Roll 16 27 1 13 5 half pitch 3 XERO BCR 12 38 4 D...

Page 103: ...REP 14 1 1 L H Cover 4 43 15 Registration REP 15 1 1 Registration Chute 4 45 REP 15 1 2 Registration Roll 4 47 17 Exit REP 17 1 1 Exit Cover 4 49 REP 17 1 2 Exit Roll 4 50 18 Electrical REP 18 1 1 ES...

Page 104: ...ADJ 18 2 1 Things to take note when replacing Important Information Stored Components ISC 4 92 ADJ 18 2 2 Firmware Version Upgrade 4 93 56 DADF ADJ 56 1 1 DADF Lead Skew Adjustment 4 97 ADJ 56 1 2 DA...

Page 105: ...d below 1 Front Front of the machine 2 Right Right hand side when facing the front of the machine 3 Left Left hand side when facing the front of the machine 4 Rear Rear when facing the front of the ma...

Page 106: ...08 2012 4 4 WorkCentre 5021 5019 4 1 Initial Issue Disassembly Assembly and Adjustment...

Page 107: ...1 To install carry out the removal steps in reverse order REP 1 3 1 IIT Carriage Parts List on PL 1 3 Removal WARNING When turning OFF the power switch check that the Data lamp is OFF and that there...

Page 108: ...6 Remove the IIT Carriage and Shaft Figure 4 1 Remove the IIT Carriage and Shaft Figure 4 j0lj40117 7 Place the removed IIT Carriage and Shaft upside down and separate the IIT Carriage from the Shaft...

Page 109: ...n Cover or the DADF REP 56 1 1 2 Remove the IIT Top Cover REP 1 2 1 3 Move the IIT Carriage to the opening of the Frame Figure 1 1 Rotate the gear in the direction of the arrow 2 Move the IIT Carriage...

Page 110: ...no Job in progress Turn OFF the power switch and make sure that the screen display turns OFF Check that the power switch is OFF and unplug the power plug 1 Remove the Platen Cover or the DADF REP 56...

Page 111: ...play 1 2 The Shaft is shifted and loosen the screw Separate Display 2 3 Remove the screw Separate Display 2 4 Remove the Carriage Drive and Motor 5 Disconnect the connector 6 Remove the cable band Fig...

Page 112: ...Remove the IIT Top Cover REP 1 2 1 3 Move the IIT Carriage to the opening of the Frame Figure 1 1 Rotate the gear in the direction of the arrow 2 Move the IIT Carriage to the opening Arrow A of the Fr...

Page 113: ...j0lj40127 3 When installing the LEB Bracket tighten the screw of the LED Bracket in the order of 1 to 3 Figure 6 Figure 6 j0lj40128 4 When connecting the connector of the LED Housing insert it into th...

Page 114: ...e the Control Panel Figure 1 1 Insert a flat head screw driver into the Cutout of Control Panel and release hook x5 of Control Panel Open the Control Panel in the arrow direction Figure 1 j0lj40101 2...

Page 115: ...Open the block of the Connector Housing in the direction of the arrow and discon nect the Flat Cable Figure 5 j0lj40105 Replacement 1 To install carry out the removal steps in reverse order 2 When ins...

Page 116: ...08 2012 4 14 WorkCentre 5021 5019 REP 1 6 1 Initial Issue Repairs and Adjustments...

Page 117: ...1 2 Remove the Toner Cartridge PL 8 1 3 Remove the Front Cover REP 19 1 1 4 Remove the Top Cover REP 19 1 2 5 Disconnect the connector of the ROS Assembly Figure 1 1 Release the wire harness from the...

Page 118: ...08 2012 4 16 WorkCentre 5021 5019 REP 2 1 1 Initial Issue Repairs and Adjustments...

Page 119: ...1 Removal WARNING When turning OFF the power switch check that the Data lamp is OFF and that there is no Job in progress Turn OFF the power switch and make sure that the screen display turns OFF Check...

Page 120: ...15 Remove the gear Figure 3 1 Remove the gear Figure 3 j0lj40304 16 Remove the Stud Bracket Figure 4 1 Remove the screw x2 2 Remove the Stud Bracket Figure 4 j0lj40305 17 Remove the Main Drive Housing...

Page 121: ...FF the power switch and make sure that the screen display turns OFF Check that the power switch is OFF and unplug the power plug 1 Remove the Rear Cover REP 19 2 1 2 Remove the NOHAD Fan Figure 1 1 Re...

Page 122: ...08 2012 4 20 WorkCentre 5021 5019 REP 4 1 1 Initial Issue Repairs and Adjustments...

Page 123: ...e power switch is OFF and unplug the power plug 1 Open the L H Cover 2 Remove the BTR Roll Figure 1 1 Release the hook x4 of the bearing 2 Remove the BTR Roll Figure 1 j0lj40601 Reference This shows t...

Page 124: ...08 2012 4 22 WorkCentre 5021 5019 REP 6 1 1 Initial Issue Repairs and Adjustments...

Page 125: ...r plug WARNING Do not work on a hot Fusing Unit until it is cool enough 1 Open the L H Cover 2 Remove the Connector Cover Figure 1 1 Remove the screw 2 Remove the Connector Cover Figure 1 j0lj40701 3...

Page 126: ...08 2012 4 24 WorkCentre 5021 5019 REP 7 1 1 Initial Issue Repairs and Adjustments...

Page 127: ...Prepare a sheet of black paper or a black bag 2 Open the L H Cover 3 Open the Front Toner Cover 4 Remove the Drum Cartridge Figure 1 1 Loosen the Knob Screw 2 2 Hold onto the handle and pull out the...

Page 128: ...at the power switch is OFF and unplug the power plug 1 Remove the Drum Cartridge REP 8 1 1 2 Remove the Toner Cartridge PL 8 1 3 Remove the Front Cover REP 19 1 1 4 Remove the Top Cover REP 19 1 2 5 R...

Page 129: ...switch and make sure that the screen display turns OFF Check that the power switch is OFF and unplug the power plug 1 Remove the Drum Cartridge REP 8 1 1 2 Remove the Toner Cartridge PL 8 1 3 Remove...

Page 130: ...08 2012 4 28 WorkCentre 5021 5019 REP 8 2 1 REP 8 2 2 Initial Issue Repairs and Adjustments...

Page 131: ...r REP 19 2 1 2 Disconnect the connector of the Tray 1 Feed Clutch Figure 1 1 Disconnect the connector 2 Remove the wire harness from the Harness Guide Figure 1 j0lj40901 3 Remove the Drive Bracket Fig...

Page 132: ...the power switch and make sure that the screen display turns OFF Check that the power switch is OFF and unplug the power plug 1 Remove the paper from Tray 1 2 Pull out Tray 1 until the position where...

Page 133: ...d the Tray 1 Retard Pad must be replaced at the same time 1 Remove Tray 1 REP 9 1 2 2 Remove the Bearing Cover Figure 1 1 Remove the Tapping Screw 2 Remove the Bearing Cover Figure 1 j0lj40909 3 Remov...

Page 134: ...ent 1 To install carry out the removal steps in reverse order 2 When installing the Tray 1 Retard Pad attach the spring x2 to the hole x2 of the Tray 1 Retard Pad Figure 5 Figure 5 j0lj40908 3 After a...

Page 135: ...d unplug the power plug 1 Remove Tray 2 2 Open the Left Cover Assembly of the One Tray Module 3 Remove the Feed Out Chute and the Connector Cover Figure 1 1 Remove the Feed Out Chute 2 Remove the scre...

Page 136: ...power switch check that the Data lamp is OFF and that there is no Job in progress Turn OFF the power switch and make sure that the screen display turns OFF Check that the power switch is OFF and unplu...

Page 137: ...tatic electricity may damage electrical parts Always wear a wrist band during servicing If a wrist band is not available touch some metallic parts before servicing to discharge the static electricity...

Page 138: ...c electricity may damage electrical parts Always wear a wrist band during servicing If a wrist band is not available touch some metallic parts before servicing to discharge the static electricity 1 Re...

Page 139: ...ch is OFF and unplug the power plug 1 Remove the Hinge Rear Cover Figure 1 1 Remove the screw 2 Remove the Hinge Rear Cover Figure 1 j0lj41301 2 Disconnect the connector Figure 2 1 Release the wire ha...

Page 140: ...e power switch check that the Data lamp is OFF and that there is no Job in progress Turn OFF the power switch and make sure that the screen display turns OFF Check that the power switch is OFF and unp...

Page 141: ...e the shaft in the direction of the arrow Figure 3 j0lj41307 5 Remove the MSI Nudger Roll Figure 4 Figure 4 j0lj41308 6 Shift the MSI Feed Clutch from the shaft Figure 5 1 Release the hook to remove t...

Page 142: ...MSI Feed Roll Figure 8 1 Remove the gear 2 Remove the MSI Feed Roll Figure 8 j0lj41312 Replacement 1 To install carry out the removal steps in reverse order 2 When installing the MSI Feed Clutch align...

Page 143: ...k that the Data lamp is OFF and that there is no Job in progress Turn OFF the power switch and make sure that the screen display turns OFF Check that the power switch is OFF and unplug the power plug...

Page 144: ...rd Pad Figure 3 1 Remove the spring 2 Release the boss x2 from the installation holes and remove the MSI Retard Pad Figure 3 j0lj41317 Replacement 1 To install carry out the removal steps in reverse o...

Page 145: ...Tray 1 slightly and remove the screw that secures the Hinge Front Cover Figure 1 1 Remove the screw Figure 1 j0lj41401 3 Release the hook x2 and release the boss x2 from the installation holes to rem...

Page 146: ...08 2012 4 44 WorkCentre 5021 5019 REP 14 1 1 Initial Issue Repairs and Adjustments Figure 4 j0lj41404 Replacement 1 To install carry out the removal steps in reverse order...

Page 147: ...m Cartridge REP 8 1 1 2 Remove the Front Cover REP 19 1 1 3 Remove the MSI REP 13 1 1 4 Remove the L H Cover REP 14 1 1 5 Remove the Drum Cartridge Guide Figure 1 1 Remove the screw 2 Remove the Drum...

Page 148: ...the connector and remove the Registration Chute Figure 6 j0lj41505 Replacement 1 To install carry out the removal steps in reverse order 2 When installing the Registration Chute insert the boss x2 of...

Page 149: ...display turns OFF Check that the power switch is OFF and unplug the power plug 1 Remove the Drum Cartridge REP 8 1 1 2 Remove the Front Cover REP 19 1 1 3 Remove the MSI REP 13 1 1 4 Remove the L H C...

Page 150: ...Registration Roll Figure 2 j0lj41509 Replacement 1 To install carry out the removal steps in reverse order 2 When installing the Registration Clutch align the Tab x2 top and bottom of the Registra tio...

Page 151: ...power plug 1 Remove the Drum Cartridge REP 8 1 1 2 Remove the Toner Cartridge PL 8 1 3 Remove the Front Cover REP 19 1 1 4 Remove the Fusing Unit REP 7 1 1 5 Remove the Top Cover REP 19 1 2 6 Remove t...

Page 152: ...7 1 1 2 Remove the MSI REP 13 1 1 3 Remove the L H Cover REP 14 1 1 4 Remove the Fusing Unit Cover Figure 1 1 Remove the screw 2 Remove the Fusing Unit Cover Figure 1 j0lj41901 CAUTION When removing...

Page 153: ...a wrist band is not available touch some metallic parts before servicing to discharge the static electricity CAUTION Do not get yourself hurt by a soldered portion on the back of the PWB 1 Remove the...

Page 154: ...turning OFF the power switch check that the Data lamp is OFF and that there is no Job in progress Turn OFF the power switch and make sure that the screen display turns OFF Check that the power switch...

Page 155: ...ctrical parts Always wear a wrist band during servicing If a wrist band is not available touch some metallic parts before servicing to discharge the static electricity CAUTION Do not get yourself hurt...

Page 156: ...08 2012 4 54 WorkCentre 5021 5019 REP 18 1 3 Initial Issue Repairs and Adjustments Figure 4 j0lj41809 Replacement 1 To install carry out the removal steps in reverse order...

Page 157: ...e power switch is OFF and unplug the power plug 1 Remove the Drum Cartridge REP 8 1 1 2 Remove the Toner Cartridge PL 8 1 3 Remove the Fusing Unit Cover Figure 1 1 Remove the screw 2 Remove the Fusing...

Page 158: ...Parts List on PL 19 1 Removal WARNING When turning OFF the power switch check that the Data lamp is OFF and that there is no Job in progress Turn OFF the power switch and make sure that the screen di...

Page 159: ...to the Tab Slot x3 of the Frame Figure 3 Figure 3 j0lj41907 3 When installing the Top Cover insert the portion of the Top Cover that is shown in the fig ure into the Slot of the Exit Cover Figure 4 F...

Page 160: ...Data lamp is OFF and that there is no Job in progress Turn OFF the power switch and make sure that the screen display turns OFF Check that the power switch is OFF and unplug the power plug 1 Machines...

Page 161: ...EP 19 2 1 Repairs and Adjustments Initial Issue Figure 2 j0yg41904 3 Remove the Rear Cover Figure 3 1 Remove the screw x5 2 Remove the Rear Cover Figure 3 j0yg41905 Replacement 1 To install carry out...

Page 162: ...08 2012 4 60 WorkCentre 5021 5019 REP 19 2 1 Initial Issue Repairs and Adjustments...

Page 163: ...connector Figure 1 1 Remove the cable band x2 2 Disconnect the connector Figure 1 j0lj45601 3 Remove the DADF Figure 2 1 Slant the Counter Balance in the direction of the arrow and remove it Figure 2...

Page 164: ...OFF the power switch and make sure that the screen display turns OFF Check that the power switch is OFF and unplug the power plug NOTE The DADF Platen Cushion is pasted on with double sided adhesive t...

Page 165: ...is OFF and that there is no Job in progress Turn OFF the power switch and make sure that the screen display turns OFF Check that the power switch is OFF and unplug the power plug 1 Open the Upper Fee...

Page 166: ...OFF Check that the power switch is OFF and unplug the power plug 1 Remove the screws that secure the DADF Rear Cover Figure 1 1 Open the Upper Feeder 2 Remove the Tapping Screw Figure 1 j0lj45606 2 R...

Page 167: ...and make sure that the screen display turns OFF Check that the power switch is OFF and unplug the power plug CAUTION Static electricity may damage electrical parts Static electricity may damage elect...

Page 168: ...2 4 Upper Feeder Parts List on PL 56 2 Removal WARNING When turning OFF the power switch check that the Data lamp is OFF and that there is no Job in progress Turn OFF the power switch and make sure th...

Page 169: ...the power switch and make sure that the screen display turns OFF Check that the power switch is OFF and unplug the power plug 1 Remove the DADF Front Cover REP 56 2 1 2 Remove the DADF Rear Cover REP...

Page 170: ...2 j0lj45644 8 Remove the DADF Feeder Assembly Figure 3 1 Remove the Tapping Screw x3 2 Remove the DADF Feeder Assembly Figure 3 j0lj45645 Reference This shows the removed DADF Feeder Assembly Figure 4...

Page 171: ...Left Counter Balance Figure 1 j0lj45656 Replacement 1 To install carry out the removal steps in reverse order REP 56 3 2 Right Counter Balance Parts List on PL 56 3 Removal WARNING When turning OFF th...

Page 172: ...ogress Turn OFF the power switch and make sure that the screen display turns OFF Check that the power switch is OFF and unplug the power plug NOTE The DADF Feed Roll the DADF Nudger Roll and the DADF...

Page 173: ...install carry out the removal steps in reverse order 2 When installing the Feed Roll and the Nudger Roll install them such that they are rotating in the clockwise direction 3 When installing the Feed...

Page 174: ...6 2 2 3 Remove the Document Tray REP 56 9 1 4 Disconnect P760 and remove the wire harness from the Harness Guide Figure 1 1 Disconnect the connector 2 Remove the wire harness from the Harness Guide Fi...

Page 175: ...ector 2 Remove the wire harness from the Harness Guide Figure 5 j0lj45622 9 Disconnect the connector of the DADF Feed Motor Figure 6 1 Disconnect the connector Figure 6 j0lj45623 10 Remove the Harness...

Page 176: ...creen display turns OFF Check that the power switch is OFF and unplug the power plug 1 Remove the DADF Front Cover REP 56 2 1 2 Remove the DADF Rear Cover REP 56 2 2 3 Remove the Document Tray REP 56...

Page 177: ...sure that the screen display turns OFF Check that the power switch is OFF and unplug the power plug 1 Remove the DADF Front Cover REP 56 2 1 2 Remove the DADF Rear Cover REP 56 2 2 3 Remove the Docum...

Page 178: ...ure 3 1 Remove the E Clip 2 Remove the DADF Takeaway Clutch Figure 3 j0lj45633 9 Remove the gear Figure 4 1 Loosen the screw 2 Remove the spring 3 Remove the gear Figure 4 j0lj45634 10 Remove the DADF...

Page 179: ...56 2 2 3 Remove the wire harness of the Document Tray from the Harness Guide Figure 1 1 Disconnect the connector x4 For the type that comes with DADF Open Sensor disconnect the connector of the DADF O...

Page 180: ...wer switch check that the Data lamp is OFF and that there is no Job in progress Turn OFF the power switch and make sure that the screen display turns OFF Check that the power switch is OFF and unplug...

Page 181: ...Invert Chute Parts List on PL 56 9 Removal WARNING When turning OFF the power switch check that the Data lamp is OFF and that there is no Job in progress Turn OFF the power switch and make sure that t...

Page 182: ...Rear Cover REP 56 2 2 3 Remove the Document Tray REP 56 9 1 4 Remove the Harness Guide and the wire harness REP 56 6 1 5 Remove the Upper Feeder REP 56 2 4 6 Remove the Invert Chute REP 56 9 3 7 Remo...

Page 183: ...ure 5 1 Remove the Tapping Screw x3 2 Loosen the screw 3 Remove the Bracket and Ground Plate Figure 5 j0lj45636 NOTE Be careful so as to not lose the gear under the Bracket and Ground Plate Figure 6 F...

Page 184: ...the bearing at the rear and remove the DADF Takeaway Roll Figure 9 1 Remove the E Clip 2 Remove the Bearing 3 Remove the DADF Takeaway Roll Figure 9 j0lj45639 Replacement 1 To install carry out the r...

Page 185: ...g 1 Remove the DADF Front Cover REP 56 2 1 2 Remove the DADF Rear Cover REP 56 2 2 3 Remove the Invert Chute REP 56 9 3 4 Remove the Bracket and Ground Plate at the front Figure 1 1 Remove the Tapping...

Page 186: ...ensor Bracket from underneath the DADF Takeaway Roll Figure 6 1 Lift up the Front side of the DADF Takeaway Roll 2 Remove the Sensor Bracket Figure 6 j0lj45662 9 Remove the DADF Pre Regi Sensor Figure...

Page 187: ...al steps in reverse order 2 When installing the Bearing of the DADF Takeaway Roll align the Cutout of the DADF Takeaway Clutch at the Rear side to the Tab of the Bracket of the DADF Feed Motor Fig ure...

Page 188: ...F Retard Pad the DADF Feed Roll and the DADF Nudger Roll must be replaced at the same time 1 Open the Upper Feeder 2 Remove the DADF Retard Pad Figure 1 1 Release the hook open the DADF Retard Pad and...

Page 189: ...r 1 step 2 pulse Increment of the value The image moves towards the Tail Edge Decrement of the value The image moves towards the Lead Edge ADJ 1 3 2 IIT Side Registration Purpose To adjust the IIT sca...

Page 190: ...08 2012 4 88 WorkCentre 5021 5019 ADJ 1 3 2 Initial Issue Repairs and Adjustments...

Page 191: ...r of times and the samples are run through filtering and sec tional averaging to compute the ATC Output Value 2 Tone Up Down This function adjusts the toner density based on the that quantity was ente...

Page 192: ...08 2012 4 90 WorkCentre 5021 5019 ADJ 8 1 1 Initial Issue Repairs and Adjustments...

Page 193: ...the specifications of the corresponding mode If the measured value is short Set a larger value If the measured value is long Set a smaller value 3 After adjustment print the Maintenance Report in the...

Page 194: ...To lose or leak the data would be an unforgivable offence To gain the trust of customers it is essential for CE to be knowledgeable about the name of components that store these data The CE must also...

Page 195: ...igher Free Hard Disk Space 200 MB or higher NOTE Connection Cables 499T 07776 USB Cable 2 m NOTE Precautions during installation The downloaded data is a compressed file Extract the data and perform t...

Page 196: ...supported 1 Turn ON the PC PSW 2 After the PC has started up use a USB Cable to connect the PC to the machine Figure 1 Figure 3 j0lj41891 3 Set the machine to Download Mode 1 Press and hold down the...

Page 197: ...12 4 95 WorkCentre 5021 5019 ADJ 18 2 2 Repairs and Adjustments Initial Issue Figure 6 j0lj41898 4 When the Download Mode has completed successfully the machine will reboot automatically Figure 7 j0lj...

Page 198: ...08 2012 4 96 WorkCentre 5021 5019 ADJ 18 2 2 Initial Issue Repairs and Adjustments...

Page 199: ...tings in Copy mode Color Mode Black Paper Tray A3 Reduce Enlarge 100 No of Copies 3 3 Check that the difference in the distance A and B from the side edges of the 3 copies is within 0 0 5 mm Figure 1...

Page 200: ...e NVM for every paper width Check 1 Place the Test Chart 499T 00283 such that there is no gap between the chart and the DADF Guide 2 Make a copy using the following settings in Copy mode Take this cop...

Page 201: ...Side Regi of the 2 copies with the above mentioned items in Check 3 If adjustment is required enter the CE Mode to perform correction for all sizes and then adjust each document size width using the...

Page 202: ...the Lead Edge and the reference value in the second copy is 10 1 5 mm If it is not within the specified range adjust to the specified range using the following pro cedure Figure 1 Figure 1 j0sr42053 A...

Page 203: ...Lead Edge and the reference value is 12 0 mm or higher increase the NVM value 8 0 mm or lower decrease the NVM value NVM1Step 0 1mm 3 Repeat the procedure until the value is within the specified rang...

Page 204: ...eft Cover 5 27 PL 10 5 Takeaway Roll 5 28 PL 10 6 Electrical 5 29 PL 10 7 Cover 5 30 12 Stand PL 12 1 Stand 5 31 13 MSI PL 13 1 MSI 5 32 PL 13 2 MSI Component 5 33 PL 13 3 MSI Lower Feeder 5 34 14 L H...

Page 205: ...s 5 61 99 4 Electrical Adjustment 5 61 99 5 Mechanical Adjustment 5 62 99 6 Originals 5 62 99 7 Accessories Related 5 63 99 8 DMP Network Functions Related 5 63 5 3 Parts Navi Navi 1 1 Processor Optio...

Page 206: ...s screen illustration to perform servicing efficiently For how to use the navigation refer to 5 1 5 Using Parts Navigation 5 1 2 Precautions To make the illustration easy to see hardware such as screw...

Page 207: ...5003 Informs you that the removal installation replacement and adjustment procedures for the part are described in Chapter 4 Repair and Adjust ment 3 4 10 This is indicated on the upper left or upper...

Page 208: ...played Then the appropriate part no can be found The third bottom layer has PLXXs Returning from the lower layers to the higher layer Clicking on Navi 2 X or PLXX on the upper left of the illustration...

Page 209: ...08 2012 5 6 WorkCentre 5021 5019 5 1 4 5 1 5 Initial Issue Parts List...

Page 210: ...aten Cover Item Parts No Description A C 1 IIT PL 1 2 11AA 2 898E 68450 ID Label 11B1 3 848E 87121 Platen Cover REP 99 1 1 2001 4 036K 92150 Counter Balance REP 99 1 1 2005 5 004K 03410 Platen Cushion...

Page 211: ...h Platen Glass Front Cover Item Parts No Description A C 1 IIT Base Frame PL 1 3 11C1 2 848K 68890 Top Cover with Platen Glass REP 1 2 1 REP 99 1 1 1021 3 Data Plate 11C2 4 IIT Front Cover 11C3 5 CVT...

Page 212: ...00 Pulley Bracket 11D2 3 020E 49550 Pulley 11D3 4 005E 33440 Flange 11D4 5 023E 27860 IIT Carriage Belt REP 1 3 2 11D5 6 Shaft 11D6 7 809E 58300 Spring 11D7 8 IIT Base Frame 11D8 9 848K 68874 IIT Carr...

Page 213: ...ge Motor Item Parts No Description A C 1 Drive Bracket 11E1 2 127K 66721 Carriage Motor REP 1 4 1 REP 99 1 1 1041 3 807E 40871 Helical Gear 11E2 4 807E 40880 Helical Gear 11E3 5 807E 40890 Gear Pulley...

Page 214: ...WorkCentre 5021 5019 PL 1 5 Parts List Initial Issue PL 1 5 IIT Carriage Item Parts No Description A C 1 Lens Housing 11F1 2 960K 64290 LED Lamp PWB REP 1 5 1 11F2 3 LED Bracket 11F3 4 117K 47740 LED...

Page 215: ...5B2 3 868E 80440 Middle C Key 75B3 4 803E 15311 Info Stop Key 75B4 5 868E 81080 LED Lens 75B5 6 803E 15300 Start Key 75B6 7 803E 13260 Stop Key 75B7 8 868E 80461 Right A Key 75B8 9 803E 13270 Reset Ke...

Page 216: ...2012 5 13 WorkCentre 5021 5019 PL 2 1 Parts List Initial Issue PL 2 1 ROS Item Parts No Description A C 1 062K 24840 ROS Assembly REP 2 1 1 REP 99 1 1 1310 2 952K 01240 ROS Wire Harness REP 99 1 1 13...

Page 217: ...Motor Item Parts No Description A C 1 127K 66260 Main Drive Motor Alternate REP 3 1 1 REP 99 1 1 3010 127K 66290 Main Drive Motor Alternate REP 3 1 1 REP 99 1 1 3010 2 007K 18870 Main Drive Housing P...

Page 218: ...E 39250 Helical Gear 63T Identification display F1 30C5 6 807E 39220 Helical Gear 36T Identification display P3 30C6 7 807E 39210 Helical Gear 45T Identification display P2 30C7 8 807E 39240 Helical G...

Page 219: ...6 WorkCentre 5021 5019 PL 4 1 Initial Issue Parts List PL 4 1 NOHAD Item Parts No Description A C 1 054E 50270 NOHAD Duct 33B1 2 127E 86170 NOHAD Fan REP 4 1 1 3301 3 Fusing Unit Plate 33B2 4 Laser Ho...

Page 220: ...ion A C 1 054K 48390 BTR Chute Item 2 8 41B1 2 BTR Chute P O Item 1 41B2 3 DTS Eliminator P O Item 1 41B3 4 809E 99860 BTR Spring Rear 41B4 5 809E 99870 BTR Spring Front 41B5 6 Float Spring P O Item 1...

Page 221: ...te 43B1 2 Adjust Plate 43B2 3 Stud Screw 43B3 4 Fusing Unit Rear Bracket43B4 5 126K 30553 220V Fusing Unit REP 7 1 1 REP 99 1 1 43AA 126K 31730 120V Fusing Unit REP 7 1 1 REP 99 1 1 43AA 6 848E 83410...

Page 222: ...12 5 19 WorkCentre 5021 5019 PL 8 1 Parts List Initial Issue PL 8 1 Drum Cartridge Toner Cartridge Item Parts No Description A C 1 013R 00670 Drum Cartridge REP 8 1 1 4510 2 006R 01573 Toner Cartridge...

Page 223: ...ve PL 8 3 REP 8 2 2 45C1 2 032K 08100 Drum Cartridge Guide 45C2 3 094K 93270 Cartridge Guide Item 4 7 REP 8 2 1 4020 4 032K 08080 Cartridge Guide 45C3 5 032E 35502 Shutter Guide 45C4 6 055E 58451 Disp...

Page 224: ...ue PL 8 3 Dispense Drive Item Parts No Description A C 1 Dispense Drive Housing 45D1 2 005E 25160 Dispenser Coupling 45D2 3 Gear 45T 45D3 4 Gear 55 19T 45D4 5 807E 31531 Gear 54T 45D5 6 Gear 47 17T 45...

Page 225: ...B1 4 013E 41230 Bearing 50B2 5 054K 48460 L H Chute 50B3 6 005K 83551 Tray 1 Coupling and Gear50B4 7 006K 89940 Shaft and Gear 50B5 8 121K 52340 Tray 1 Feed Clutch REP 9 1 1 REP 99 1 1 50B6 9 807E 409...

Page 226: ...50C7 8 038E 27123 End Guide 50C8 9 809E 54160 Spring 50C9 10 003E 60941 Stopper 50CB 11 809E 54170 Spring 50CC 12 059K 33051 Tray 1Feed Roll and Shaft Item 13 14 50CD 13 Shaft P O Item 12 50CE 14 059...

Page 227: ...0 Tray 2 Paper Size Switch REP 99 1 1 50D3 4 014E 51110 Tray Spacer 50D4 5 003E 61510 Tray Stopper 50D5 6 059K 79620 Tray 2 Feeder PL 10 3 REP 10 1 1 REP 99 1 1 5040 7 054K 27520 Feed Out Chute 50D6 8...

Page 228: ...6 50E7 8 019E 71680 Tray Pad 50E8 9 038E 26550 Rear Side Guide 50E9 10 120E 22040 Side Guide Actuator 50EB 11 120E 22081 Guide Actuator 50EC 12 809E 41880 Spring 50ED 13 807E 13521 Pinion Gear 50EE 14...

Page 229: ...Gear 29T 50GJ 19 809E 51070 Spring 50GK 20 Tray 2 Feed Roll REP 10 3 1 5042 21 005K 05890 Oneway Clutch 50GL 22 005K 06760 Oneway Gear 22T 50GM 23 Shaft 50GN 24 054E 23170 Chute 50GP 25 809E 42531 Sp...

Page 230: ...1 50J1 2 003E 59630 Latch 50J2 3 003E 59640 Hook 50J3 4 011E 14481 Handle 50J4 5 Left Cover P O Item 1 50J5 6 054E 23421 Chute 50J6 7 120E 22240 Actuator 50J7 8 809E 54501 Spring 50J8 9 Shaft P O Item...

Page 231: ...5 Initial Issue Parts List PL 10 5 Takeaway Roll Item Parts No Description A C 1 Chute 50K1 2 802E 54672 Cover 50K2 3 130K 64121 Feed Out Sensor 2 50K3 4 952K 08150 Wire Harness 50K4 5 059K 26251 Take...

Page 232: ...TM Takeaway Roll Clutch REP 99 1 1 50L2 3 Bracket 50L3 4 006E 78490 Shaft 50L4 5 413W 77359 Bearing 50L5 6 007E 78260 Gear 50L6 7 007K 18460 STM Takeaway Motor REP 10 6 2 REP 99 1 1 50L7 8 007E 79830...

Page 233: ...PL 10 7 Cover Item Parts No Description A C 1 802E 54731 Top Cover 50M1 2 802E 56590 Left Cover 50M2 3 802E 56601 Rear Cover 50M3 4 Foot 50M4 5 Foot Rear Left 50M5 6 Cover 50M6 7 849E 34880 Docking B...

Page 234: ...ue PL 12 1 Stand Item Parts No Description A C 1 Front Cover 50N1 2 Left Cover 50N2 3 Rear Cover 50N3 4 Right Cover 50N4 5 Caster S 50N5 6 Caster 50N6 7 Hinge 50N7 8 Screw 50N8 9 Foot 50N9 10 Foot Cov...

Page 235: ...l Issue Parts List PL 13 1 MSI Item Parts No Description A C 1 Clamp 51B1 2 059K 75570 MSI PL 13 2 REP 13 1 1 51AA 3 Instruction Label P O Item 6 51B2 4 Size Label P O Item 6 51B3 5 Max Label P O Item...

Page 236: ...3 2 MSI Component Item Parts No Description A C 1 059K 75580 MSI Lower Feeder PL 13 3 51C1 2 050K 69580 MSI Tray 5110 3 801E 22262 MSI Top Cover 51C2 4 803E 13171 Paper Stopper 51C3 5 120E 34130 No Pa...

Page 237: ...8 806E 37300 Shaft 51D6 9 803E 13180 Stopper Paper Lock 51D7 10 Shaft 51D8 11 005K 83510 Friction Clutch 51D9 12 005K 83520 Oneway Clutch 51DB 13 121K 52220 MSI Feed Clutch REP 99 1 1 5136 14 807E 396...

Page 238: ...1 110E 94770 L H Cover Interlock Switch52B1 2 868E 77060 Switch Bracket 52B2 3 032E 40060 Latch Guide 52B3 4 Front Hinge 52B4 5 Rear Hinge 52B5 6 848E 83270 Hinge Front Cover 52B6 7 848E 83290 Hinge R...

Page 239: ...r 52C1 2 054K 48270 Registration Pinch Chute 52C2 3 011E 26670 Front Latch Lever 52C3 4 815E 75070 Latch Plate 52C4 5 011E 26691 Rear Latch Lever REP 99 1 1 52C5 6 868E 78150 Front Latch Support 52C6...

Page 240: ...In Chute 52D2 3 054K 48500 Registration Pinch Chute 52D3 4 062E 16500 Conductor 52D4 5 054E 49741 L H Cover Lower Chute 52D5 6 868E 78150 Front Latch Support 52D6 7 011E 26670 Front Latch Lever 52D7 8...

Page 241: ...04010 Pinch Roll 5235 8 809E 75530 Spring 52E7 9 013E 40060 Bearing 52E8 10 Gear Bracket 52E9 11 020E 45140 Pulley 52EB 12 121K 52130 Duplex Clutch REP 99 1 1 5252 13 807E 40930 Helical Gear 52EC 14 D...

Page 242: ...Chute P O Item 1 5315 3 120E 34050 Actuator 53B1 4 059E 98590 Idler Roll 53B2 5 809E 99570 Spring 53B3 6 Paper Guide P O Item 1 53B4 7 930W 00123 Registration Sensor 5314 8 Film Chute P O Item 1 53B5...

Page 243: ...it Roll REP 17 1 2 5411 3 413W 14460 Bearing d 4mm 54B2 4 413W 11660 Bearing d 6mm 54B3 5 807E 39150 Helical Gear Duplex 54B4 807E 39120 Helical Gear Simplex 54B4 6 848E 83330 Gear Housing 54B5 7 807E...

Page 244: ...0V LVPS REP 18 1 3 7310 105E 21070 120V LVPS REP 18 1 3 7310 11 117K 47570 220V Inlet Wire Harness Connector Color Black REP 99 1 1 72B8 117K 47810 120V Inlet Wire Harness Connector Color Black REP 99...

Page 245: ...8 2012 5 42 WorkCentre 5021 5019 PL 18 2 Initial Issue Parts List PL 18 2 Wire Harness Item Parts No Description A C 1 962K 69090 Wire Harness REP 99 1 1 71B1 2 962K 69100 Wire Harness REP 99 1 1 71B2...

Page 246: ...84570 Fusing Unit Cover 32B3 6 848E 84611 Right Cover 32B4 7 Logo Plate P O Item 15 32B5 8 Name Plate WorkCentre 5021 P O Item 16 32B6 9 Name Plate WorkCentre 5019 P O Item 16 32B7 10 CRU Instruction...

Page 247: ...er Rear Left Rear Item Parts No Description A C 1 Rear Cover REP 19 2 1 32C1 2 848E 84630 Rear Lower Cover 32C2 3 STM Connector Cover 32C3 4 848E 87321 Left Rear Cover 32C4 5 868E 69740 Bracket 32C5 6...

Page 248: ...WorkCentre 5021 5019 PL 56 1 Parts List Initial Issue PL 56 1 DADF Accessory Item Parts No Description A C 1 004K 03410 DADF Platen Cushion REP 56 1 2 22B1 2 059K 75711 DADF PL 56 2 REP 56 1 1 22AA 3...

Page 249: ...48E 86430 DADF Front Cover REP 56 2 1 22C4 5 848E 86450 Registration Pinch Cover 22C5 6 803E 13310 Tray Stopper 22C6 7 068K 67551 Hinge Bracket Front 22C7 8 049K 17810 Hinge Bracket Rear 22C8 9 059K 7...

Page 250: ...g 22D4 5 CVT Chute 22D5 6 803E 13340 CVT Stopper 22D6 7 059E 98711 Registration Pinch Roll Short 22D7 8 059E 98701 Registration Pinch Roll Long 22D8 9 Gate Pad 22D9 10 035K 85280 Seal Chute 1 22DB 11...

Page 251: ...bly PL 56 5 22E2 3 Upper Feeder Cover 22E3 4 059K 75760 Takeaway Pinch Roll 22E4 5 Bracket 22E5 6 897E 24000 Jam Label 22E6 7 815E 76300 Ground Plate 22E7 8 809E 50720 Spring 22E8 9 011K 04260 Handle...

Page 252: ...Pulley Feed 22F2 3 Pulley Nudger 22F3 4 423W 05354 Belt 22F4 5 Shaft Feed 22F5 6 Shaft Nudger 22F6 7 DADF Feed Roll P O Item 14 REP 56 5 1 22F7 8 DADF Nudger Roll P O Item 14 REP 56 5 1 22F8 9 413W 85...

Page 253: ...tion A C 1 032E 40210 Harness Guide REP 56 6 1 22G1 2 110K 17140 DADF Feeder Cover Interlock Switch 22G2 3 127K 66690 DADF Feed Motor REP 56 6 2 22G3 4 930W 00121 DADF Document Set Sensor 22G4 5 952K...

Page 254: ...121K 52310 DADF Takeaway Clutch REP 99 1 1 22H6 7 Roll 22H7 8 121K 52470 Exit Nip Release Solenoid REP 99 1 1 22H8 9 423W 32055 DADF Drive Belt REP 56 7 1 22H9 10 Tension Bracket 22HB 11 049K 18190 Cl...

Page 255: ...List PL 56 8 DADF Feeder Front Frame Item Parts No Description A C 1 803E 13330 Knob Handle 22J1 2 807E 41000 Gear 22J2 3 868E 80540 Bracket 22J3 4 807E 40780 Gear 27T 22J4 5 807E 40840 Gear 19T 22J5...

Page 256: ...PL 56 9 DADF Tray Chute Item Parts No Description A C 1 050K 69650 Document Tray PL 56 11 REP 56 9 1 REP 99 1 1 2210 2 054K 48570 Invert Chute PL 56 12 REP 56 9 3 22K1 3 054K 48580 Retard Chute PL 56...

Page 257: ...ption A C 1 059K 75780 DADF Registration Roll 22L1 2 059K 75790 DADF Takeaway Roll REP 56 10 1 22L2 3 059K 75800 DADF Out Roll 22L3 4 059K 75810 DADF Exit Roll 22L4 5 049K 17820 Sensor Bracket PL 56 1...

Page 258: ...5 6 930W 00121 DADF Tray Set Guide Sensor 3 22M6 7 032K 05861 Scatter Guide 22M7 8 038E 42770 Front Side Guide 22M8 9 038E 42750 Rear Side Guide 22M9 10 848E 88020 Harness Cover 22MB 11 807E 30471 Pin...

Page 259: ...t PL 56 12 Invert Chute Item Parts No Description A C 1 Invert Chute 22N1 2 120E 34220 Actuator Pre Regi 22N2 3 809E 50792 Spring 22N3 4 035K 82730 Seal Long 22N4 5 035K 82740 Seal Short 22N5 6 Pad 22...

Page 260: ...Retard Pad REP 56 13 1 22P2 3 035K 84270 Rear Seal 22P3 4 035K 84260 Front Seal 22P4 5 Label 22P5 6 Pad 22P6 7 899E 01520 Spring 22P7 8 050E 28270 Set Gate 22P8 9 899E 01510 Spring 22P9 10 Shaft 22PB...

Page 261: ...Initial Issue Parts List PL 56 14 Sensor Bracket Item Parts No Description A C 1 032E 40221 Sensor Bracket 22Q1 2 930W 00121 DADF Regi Sensor 22Q2 3 930W 00121 DADF Pre Regi Sensor 22Q3 4 120E 34260 A...

Page 262: ...M4x12 White AR 153W 17688 Tapping Screw M3x6 White AS 153W 17888 Tapping Screw M3x8 White AT 153W 18088 Tapping Screw M3x10 White AU 153W 27678 Bind Head Tapping Screw M3x6 White P 1 06 AV 153W 27878...

Page 263: ...15 Tab Stock Paper 57BC 16 Hole Punched Paper 57BD 17 Heavyweight 2 57BE 18 Heavyweight 1 Side 2 57BF 19 Heavyweight 2 Side 2 57BG 20 Coated Paper 57BH 21 Coated Paper Side 2 57BJ Table 1 Environment...

Page 264: ...ET UP Image Quality Adjustment 7720 15 ATC SENSOR SET UP 77B8 16 TRC Adjustment 77B9 17 ADC AGC SETUP 77BB 18 Tone UP DOWN Adjustment 77BC 19 NVM Initialization IIT IPS 702A 20 NVM Initialization SYS...

Page 265: ...9 6 Originals Table 1 Mechanical Adjustment A C 1 Full Harf Parallel Adjutment 1050 Table 1 Originals A C 1 Photo Originals 572B 2 Printed Originals 572C 3 Maps and Low Contrast Originals 572D 4 Paste...

Page 266: ...t station when data is sent storage destination of Push Scan etc PC server etc 9061 3 Problems at sent station when data is received PC server etc 9062 4 Problems at Timer Server 9066 5 Problems at Ro...

Page 267: ...08 2012 5 64 WorkCentre 5021 5019 99 8 Initial Issue Parts List...

Page 268: ...08 2012 5 65 WorkCentre 5021 5019 Navi 1 1 Navi 2 1 Parts List Initial Issue Navi 1 1 Processor Option Figure 1 j0lj50011 Navi 2 1 IOT Figure 1 j0yg50021...

Page 269: ...08 2012 5 66 WorkCentre 5021 5019 Navi 2 2 Navi 2 3 Initial Issue Parts List Navi 2 2 One Tray Module Figure 1 j0lj50022 Navi 2 3 DADF Figure 1 j0lj50023...

Page 270: ...2 Tools Service Consumables Consumables 6 2 1 Tools and Service Consumables 6 25 6 2 2 Consumables 6 25 6 3 1 Input Component Check List 6 3 1 1 DADF Input Component Check List 6 27 6 3 1 2 IIT Input...

Page 271: ...2 1 2 DATA All Delete 6 92 6 4 2 2 NVM Read Write 6 93 6 4 2 3 Analog Monitor 6 94 6 4 2 4 Read Temperature 6 95 6 4 2 5 NVM Initialize 6 95 6 4 2 6 Component Check IOT IIT DADF 6 96 6 4 2 7 Maintenan...

Page 272: ...Centre 5019 CPS YX9 TL200537 ZJP 18 110V Std Std Std Yes xxxxxx xxxxxx INDIA WorkCentre 5019 CPS A10 TL200538 ZJT 18 220V Std Std Std Yes xxxxxx xxxxxx DMO E WorkCentre 5021 CPS A60 TL200539 ZJV 20 22...

Page 273: ...e of sca ninig at multi level 600 dpi CCD Image Sensor capable of scaninig at multi level 600 dpi IOT 20 PPM 600x600 dpi Paper Feed ing 1 tray 250 sheets MSI 100 sheets Paper Output Face down tray 250...

Page 274: ...Mode The data receiving image creation recording printing operation mode Ready Mode When the system can enter the Running Mode immediately Low Power Mode The mode that reduces the power consumption mo...

Page 275: ...ut Tray Paper and New Toner Cartridges Max Floor Weight Capacity Reference value Main Unit w Dup w DADF STM Stand 36 0 kg 10 7 kg 19 kg 65 7 kg 6 1 6 3 Detailed Machine Sizes 1 Basic Model 1 Basic Mod...

Page 276: ...Size W x D x H 595 mm x 569 mm x 691 mm Figure 4 1 This machine size W does not include the Power Cord Figure 4 j0lj60004 3 Basic Model 3 Basic Model 3 1 Main Unit STM Stand Platen Cover Machine Size...

Page 277: ...ront for pulling out of Tray and 100 mm added to the back for air circulation 6 1 7 2 Occupied Space The occupied space may include a fully extended Bypass Tray and Output Tray 6 1 7 3 Installation Sp...

Page 278: ...e Installation Space W x D 1101 mm x 1460 mm Figure 3 Figure 3 j0lj60010 6 1 8 Leveling The machine shall operate properly when it is placed horizontally and the front to back tilt in the surface belo...

Page 279: ...equency of Power The power consumption of the system is as follows and complies with Energy Star Power consumption is specified assuming full configuration 6 1 10 2 Rated Power Consumption Rated power...

Page 280: ...h week Reference Power BA Std W Power Catalog W Power W 1 3 Shift time 2 3 Recovery time for BA 3 18PPM CPS Platen Simp 230V 2 3 1 232 50 42 1min 20PPM CPS DADF Dup 230V 2 5 1 343 50 42 1min 18PPM CPS...

Page 281: ...source measured value LwA 1 M C 0 3B 4 LpAm Sound pressure level at a bystander position 6 1 12 Installation Environment This machine can be operated under the following conditions Temperature 10 degr...

Page 282: ...dby state to when the trail edge of the 1st sheet is efected from Exit 2 When machine exits Sleep Mode Low Power Mode after one hour passes from the transi tion to Sleep Mode Low Power Mode 6 1 14 FCO...

Page 283: ...he 500 sheet Paper Tray Single Tray Module STM is available as a field option The MSI is installed on the left side of the IOT by standard 6 1 16 2 Paper Tray Characteristics 1 B Zone Fresh Paper P Pa...

Page 284: ...s not specified as there is no classification 6 1 18 Auto 2 Sided Printing The paper sizes and weights that can be used for 2 sided print are as follows 1 Paper Size Standard Sizes only Non Standard S...

Page 285: ...available 6 1 19 3 OCT OCT Offset Catch Tray output function not available 6 1 19 4 Side Tray Side Tray output function not available 6 1 20 Resolution Gradation 6 1 20 1 IOT Unit Resolution Fast Scan...

Page 286: ...activates the Auto Paper Selec tion In cases where there are multiple Trays that fit the criteria the Auto Paper Selection will perform selection in the order of Tray 1 Tray 2 Trays 2 is an option NOT...

Page 287: ...7 6 1 23 2 Maximum Print Area The printable area defines the area where the image can be printed The maximum printable area of the Main Unit is as follows Maximum printable area 297 0 mm wide x 425 8...

Page 288: ...3 4 mm 3 1 mm 3 1 mm 0 7 mm 1 5mm 1 5 mm Side Regi 4 3 4 mm 3 8 mm 3 6 mm 4 2 mm 4 6 mm 3 0 mm 3 4 mm 3 2 mm 3 1 mm 0 75 mm 1 5 mm 1 5 mm Lead Skew 200 mm 2 4 mm 2 8 mm 2 7 mm 2 8 mm 3 2 mm 1 9 mm 2...

Page 289: ...ar line that extends from the intersection of the straight line connect ing P4 and P6 and the line A Linearity Vertical 400 mm mm The maximum shift between the intersections of the verti cal line B wi...

Page 290: ...d press the start key Measure time between 11th origi nal chart is fed out and 21th original chart is fed out T sec and calculate number of scanned sheets per 60sec The Job display on UI should be clo...

Page 291: ...he count up meter of WC5021 5019 is not guaranteed as a meter to charge The device UI can display Copy Print and Total counters Table 1 Item Description Type of Document Feeder Duplex Auto Document Fe...

Page 292: ...l Issue 6 1 29 Count up modes WC5021 5019 supports two modes of counter Factory default setting Normal Mode Table 1 Paper size Number of counter increments Normal Mode Large Size Mode Fixed Paper size...

Page 293: ...08 2012 6 24 WorkCentre 5021 5019 6 1 28 6 1 29 Initial Issue General Procedures...

Page 294: ...rioration of image quality before the time to replace the drum car tridge comes Evaluation ISO IEC 19752 Test Standard Drum Cartridge specification is applied when the machine is operated under the fo...

Page 295: ...08 2012 6 26 WorkCentre 5021 5019 6 2 1 6 2 2 Initial Issue General Procedures...

Page 296: ...INVERT SENSOR H H Document detected at DADF INVERT SENSOR 005 212 DADF INTERLOCK SWITCH L L FEEDER OPEN SENSOR 005 213 DADF OPEN SENSOR H H DADF PLATEN INTERLOCK OPEN 005 215 DADF TRAY SET GUIDE SENSO...

Page 297: ...Component Check List Table 1 IIT Input Component Check List Chain Link Component Name Connecter Level Description 062 201 SHEET ABORT L Registers a document 062 212 IIT REGI SENSOR L L IIT REGI SENSOR...

Page 298: ...L L STM LEFT COVER SWITCH is closed 072 100 TRAY 1 NO PAPER SENSOR L L Paper detected at TRAY 1 NO PAPER SENSOR 072 101 TRAY 2 NO PAPER SENSOR L L Paper detected at TRAY 2 NO PAPER SENSOR 072 102 MSI...

Page 299: ...08 2012 6 30 WorkCentre 5021 5019 6 3 1 3 Initial Issue General Procedures...

Page 300: ...es the DADF FEED MOTOR at 330 0 mm s in CW direction Turns ON for 50 s Auto OFF 005 046 DADF FEED MOTOR CCW 82 5 mm s Drives the DADF FEED MOTOR at 82 5 mm s in CCW direction Turns ON for 50 s Auto OF...

Page 301: ...UTCH On L L Turns ON the REGI CLUTCH 071 002 DUPLEX CLUTCH On L L Turns ON the DUPLEX CLUTCH 071 003 INVERT MOTOR CW Phase1 2 Drives the INVERT MOTOR in CW Phase 1 2 071 004 INVERT MOTOR CW Phase2 Dri...

Page 302: ...33 WorkCentre 5021 5019 6 3 2 3 General Procedures Initial Issue 094 002 BTR Bias On Turns ON the BTR negative bias Table 1 IOT Output Component Check List Chain Link Component Name Connector Level De...

Page 303: ...08 2012 6 34 WorkCentre 5021 5019 6 3 2 3 Initial Issue General Procedures...

Page 304: ...ter Temperature at the Center of the Heat Roll Displays the AD value for the temperature that was detected by the FUSING UNIT CENTER THERMISTOR AD Value Retrieval Range 0 1023 Normal Environment 488 2...

Page 305: ...08 2012 6 36 WorkCentre 5021 5019 6 3 3 Initial Issue General Procedures...

Page 306: ...The NVM is controlled by the CVT 955 826 Nip Release Solenoid ON Count 500 000 0 1 000 000 Counts up at Nip Release Solenoid On The NVM is controlled by the CVT 955 828 Feed Clutch ON Count 360 000 0...

Page 307: ...LEF conversion value 950 802 MSI Feed Roll Nudger Roll Retard Pad 50 000 Counts up at feeding from MSI To clear the counter enter the HFSI Counter Read Clear Mode and select Clear Start to clear it t...

Page 308: ...m 80 pulse 12 5 mm 230 pulse 711 004 DADF Lead Reg Adjustment Side 1 82 5 mm s 105 135 120 0 1 mm 1 Default Value 0 mm When 711 140 value is Default and 711 004 value is 120 2 Adjustment Range when 71...

Page 309: ...64 DADF Tail Edge Adjustment Side 2 82 5 mm s 0 255 151 0 0718 mm Default Value 0 mm 151 pulse 10 8 mm 151 pulse 7 5 mm 104 pulse Tail Edge adjustment Lead Regi adjustment value Tail Edge fine adjustm...

Page 310: ...djustment Middle T26 ms 0 40 20 4ms Default value 0 ms 80 ms 4 ms increments 711 176 Nudger Lift Up Adjustment Low T26 ms 0 40 20 4ms Default value 0 ms 80 ms 4 ms increments 711 187 Letter Mode Setti...

Page 311: ...120 Side 2 Side Regi Adjustment Value 711 276 ADF IIT Combine Adjustment Value Data 7 0 255 0 Adjustment Value Data 7 sent to IIT during ADF IIT Combine 711 277 ADF IIT Combine Adjustment Value Data...

Page 312: ...ge for non standard in the Detection Table is reduced 710 601 Alternate Size Set 1 1 2 1 O Switches between 8 5x13 SEF and 8 46x12 4 SEF 0 Default 1 8 5X13SEF 2 8 46X12 4SEF 710 602 Alternate Size Set...

Page 313: ...he DADF 0 Non standard mode 1 Standard mode 710 620 DADF DPM Setting 0 65535 0 O Specifies the DPM for DADF 0 Operates at the maximum performance DPM of DADF 1 65535 Operates at the specified DPM in i...

Page 314: ...0 240 120 O Fast Scan Regi Correction Value Dot VLSS PROMVLSS PRadjF 120 X2 Factory Settings 715 056 CVT FS Offset Side 1 1 139 7 148 0 240 120 O Fast Scan Regi Correction Value 0 1 mm step during CVT...

Page 315: ...p during CVT Factory Settings 715 077 CVT FS Offset Side 4 2 182 194 0 240 120 O Fast Scan Regi Correction Value 0 1 mm step during CVT Factory Settings 715 078 CVT FS Offset Side 3 3 203 2 0 240 120...

Page 316: ...ference Adjustment Value 0 1 mm step during CVT Side 2 Factory Settings At Power ON this will be overwritten by the DADF NVM 711 274 value 715 112 CVT FS Offset Side 3 Reference Adjustment Value 0 240...

Page 317: ...08 2012 6 48 WorkCentre 5021 5019 6 3 6 Initial Issue General Procedures...

Page 318: ...3 7 NVM DIAG Table 1 NVM DIAG Chain Link NVM Name Setting Range Minimum Value Setting Range Maximum Value Default Value Write Yes No Initialization Yes No Description 740 001 DIAG_TONE_UP_DOWN_JOB_VO...

Page 319: ...08 2012 6 50 WorkCentre 5021 5019 6 3 7 Initial Issue General Procedures...

Page 320: ...Temperature Control Execution Switch 0 Do not perform 1 Perform 741 007 NOHAD_COLD_MODE_TEMP_THRESHOLD 0 300 140 Enable Enable The threshold temperature for determining the Fan Low Temperature Stop O...

Page 321: ...ted Time If an abnormal Fan Fail Determination Pulse Count num ber of times is detected in the Fail Accumulated Time it will be judged as a Fail Unit times 741 035 NOHAD_FAN_FAIL_BYPASS 0 1 0 Enable E...

Page 322: ...OP_ALL_TRAY 50 50 0 Enable Enable REGI LOOP ADJUSTMENT ALL TRAY Image input is delayed when Set Value is increased Unit 2 ms 742 007 PH_REGI_LOOP_TRAY1 50 50 0 Enable Enable TRAY1 for Normal REGI LOOP...

Page 323: ...6 PH_ROS_LASER_SIDE_REGI_ADJUSTMENT_ DUP_TRAY1 50 50 0 Enable Enable ROS Write Position Dup Tray 1 0 169 mm increments 742 047 PH_ROS_LASER_SIDE_REGI_ADJUSTMENT_ DUP_TRAY2 50 50 0 Enable Enable ROS Wr...

Page 324: ...um Value Setting Range Maximum Value Default Value Write Yes No Initialization Yes No Description 744 040 Fusing_U42_HISTORY 0 3 0 Enable Enable The Overheat Temp Fail has occurred 744 056 Fusing_U41_...

Page 325: ...08 2012 6 56 WorkCentre 5021 5019 6 3 10 Initial Issue General Procedures...

Page 326: ...it 0 1 MicroAmp 745 100 XERO_BTR_CORR_COEF_PLAIN_SIDE1 0 200 100 Enable Enable BTR Output Correction Coefficient for Plain Side 1 Unit 745 101 XERO_BTR_CORR_COEF_PLAIN_SIDE2 0 200 100 Enable Enable BT...

Page 327: ...08 2012 6 58 WorkCentre 5021 5019 6 3 11 Initial Issue General Procedures...

Page 328: ...Coefficient for Heavyweight Side 2 Unit 745 104 XERO_BTR_NET_OUTPUT_SIDE1_BIAS 0 200 80 Enable Enable Stores the BTR Final Output for Side 1 Unit 0 1 MicroAmp 745 105 XERO_BTR_NET_OUTPUT_SIDE2_BIAS 0...

Page 329: ...Thickness When Near Occurs Unit 0 01 Micrometer 750 057 XERO_DRUM_LIFE_END_CYCLE_DATA 0 65535 0 Enable Enable Cycle Count When Life End Occurs Unit 100 cycle 750 058 XERO_DRUM_LIFE_END_PV_DATA 0 65535...

Page 330: ...Range Maximum Value Default Value Write Yes No Initialization Yes No Description 749 001 ROS_MOTOR_AUTO_STOP_TIME 1 30 10 Enable Enable The timeout time during priority start up This may shorten the l...

Page 331: ...08 2012 6 62 WorkCentre 5021 5019 6 3 13 Initial Issue General Procedures...

Page 332: ...0 Normal 1 Amplitude too small 752 057 PRC_ATC_WARNING 0 1 0 Enable Enable ATCwarning 752 058 PRC_ATC_WARNING_CNT 0 65535 0 Enable Enable ATC Warning Counter 752 059 PRC_ATC_FAIL 0 1 0 Enable Enable A...

Page 333: ...ion Target Value 752 192 PRC_DELTA_ATC_TARGET_MANUAL_CORR 512 511 0 Enable Enable Delta ATC Target Manual Correction Amount 752 224 PRC_BCR_DC_OUT 0 1000 735 Enable Enable BCR_DC_OUT 0 1000 0 1000V 75...

Page 334: ...ble Recovery count 752 527 PRC_DISP_MOTOR_FAIL_FLAG 0 1 0 Enable Enable DispenseFailFlag 0 Has not occurred 1 Yes 752 535 PRC_SEAL_DETECT_FLAG 0 1 0 Enable Enable Seal Not Pulled Off Detection Flag 75...

Page 335: ...08 2012 6 66 WorkCentre 5021 5019 6 3 14 Initial Issue General Procedures...

Page 336: ...UM Chain Link NVM Name Setting Range Minimum Value Setting Range Maximum Value Default Value Write Yes No Initialization Yes No Description 767 082 CRUM_MODE 0 1 0 Disable Disable Stores the CRUM cont...

Page 337: ...08 2012 6 68 WorkCentre 5021 5019 6 3 15 Initial Issue General Procedures...

Page 338: ...rmina tion 610 408 KO_PASSWORD_9 10 10 10 O O The 9th digit number of the KO Password 10 indicates a termina tion 610 409 KO_PASSWORD_10 10 10 10 O O The 10th digit number of the KO Password 10 indica...

Page 339: ...ure Disabled min 700 144 JOB_HISTORY 201 0 0 0 X O Not used in WC 5021 5019 700 401 PAPER_CLASS 206 2 5 4 O X 2 XC NA North America 3 XE DMO E EU 4 AP GCO AP 5 DMO W SA South America 700 420 DOWNLOAD_...

Page 340: ...GCO 18 O O 1 11x17S 2 A3S 3 8K GCO S 5 B4S 6 8 5x14S 7 8 5x13S 9 A4S 10 8 5x11S 11 16K GCO S 14 B5S 16 8 5x11L 18 A4L 20 16K GCO L 23 B5L 780 009 For PAPER_CLASS XE DMO E 18 O O 1 11x17S 2 A3S 5 B4S 6...

Page 341: ...1 O O 1 11x17S 2 A3S 5 B4S 6 8 5x14S 7 8 5x13S 9 A4S 10 8 5x11S 14 B5S 16 8 5x11L 18 A4L 23 B5L 56 8 5x13 4S 780 010 For PAPER_CLASS AP GCO 2 O O 1 11x17S 2 A3S 3 8K GCO S 5 B4S 6 8 5x14S 7 8 5x13S 9...

Page 342: ...Plain 5 Lightweight 780 017 IOT_MSI_PAPER_SIZE For PAPER_CLASS XC 1 O O 1 11x17S 2 A3S 5 B4S 6 8 5x14S 7 8 5x13S 9 A4S 10 8 5x11S 14 B5S 16 8 5x11L 17 5 5x8 5S 18 A4L 19 A5S 23 B5L 780 017 For PAPER_...

Page 343: ...RT_PHASE1 207 0 2 1 O O 0 Do not display 1 Display only after the power had been turned OFF and ON 2 Display only when the Auto Reset Timer had timed out 780 267 UIPANEL_DRUM_ALERT_PHASE2 208 0 2 2 O...

Page 344: ...n Level for BW Copy The suppression level 0 weak to 4 strong for each Input Device bit 0 3 Platen bit 4 7 ADF DADF bit 8 11 ReservedCIS Anything exceeding level 4 5 to 15 will be treated as level 0 68...

Page 345: ...BW_SCAN_AND_FAX 0 7 0 O O Density Fine Adjustment Flag BW Scan Fax Document Type bit 0 Text bit 1 Photo Text bit 2 Photo 1 Enabled 0 Disabled 680 417 IPS_DENSITY_ADJUSTMENT_FLAG_FOR_ DENSITY_LEVEL_OF_...

Page 346: ...st 1 4 More Contrast 2 680 424 IPS_COLOR_SPACE 0 1 0 O O Color Space 0 Standard Color Space 1 Device Color Space 680 425 IPS_IMAGE_ENHANCE_FOR_COPY_ PHOTO_MODE 0 1 1 O O The binarization image process...

Page 347: ...08 2012 6 78 WorkCentre 5021 5019 6 3 17 Initial Issue General Procedures...

Page 348: ...SS_FOR_TONER_ SAVE 0 4 4 O O 0 Soften 2 1 Soften 1 2 Normal 3 Sharpen 1 4 Sharpen 2 630 411 COPYJOB_DEFAULT_IDCARD_SCAN_AREA 3013 86 297 100 O O mm 780 066 COPYJOB_DEFAULT_EDGE_ERASE 0 500 40 O O Pape...

Page 349: ...3005 0 5 2 O O 0 Lighten 2 1 Lighten 1 2 Normal 3 Darken 1 4 Darken 2 5 Toner Save 790 122 COPYJOB_DEFAULT_SHARPNESS 3006 0 4 2 O O 0 Soften 2 1 Soften 1 2 Normal 3 Sharpen 1 4 Sharpen 2 790 131 COPYJ...

Page 350: ...8 18 O O 1 11x17S 2 A3S 3 8K GCO S 5 B4S 6 8 5x14S 7 8 5x13S 9 A4S 10 8 5x11S 11 16K GCO S 14 B5S 16 8 5x11L 18 A4L 19 A5S 20 16K GCO L 23 B5L 134 Deemed Document Size 790 131 COPYJOB_DEFAULT_DOCUMENT...

Page 351: ..._IDCAR D_ COPY 3012 0 10 2 O O Document Border Erase Amount mm for ID Card Copy To calculate the pixel count use the following formula This Value x 600 25 4 rounded to the nearest whole number 790 311...

Page 352: ...ACCOUNT MODE Table 1 NVM ACCOUNT MODE Chain Link NVM Name Tools P Setting Range Minimum Value Setting Range Maximum Value Default Value Scan Yes No Default Value Yes No Description 700 540 COPY_ACCOU...

Page 353: ...08 2012 6 84 WorkCentre 5021 5019 6 3 19 Initial Issue General Procedures...

Page 354: ...998 981 Initialize Jam Counter Clears all the Jam Counters at one go Refer to 6 4 2 10 Jam Counter Reset 998 982 Initialize HFSI Counter Clears all the HFSI Counters at one go Refer to 6 4 2 8 HFSI C...

Page 355: ...08 2012 6 86 WorkCentre 5021 5019 6 3 20 Initial Issue General Procedures...

Page 356: ...own Tone Up Tone Down 14 Test Pattern Print 15 Checking and Repairing the Billing Counter 621 400 6 4 1 2 How to Enter the CE Diag Mode Procedure Enter the CE Diag Mode by the following procedure 1 In...

Page 357: ...er Entry screen to perform the var ious Diagnostics 6 4 1 3 How to Exit from the CE Diag Mode CAUTION Do not leave the machine unattended while it is in the CE Diag Mode Procedure At the Chain Link Nu...

Page 358: ...08 2012 6 89 WorkCentre 5021 5019 6 4 1 3 General Procedures Initial Issue...

Page 359: ...08 2012 6 90 WorkCentre 5021 5019 6 4 1 3 Initial Issue General Procedures...

Page 360: ...e Start button transitions to the Check Initialization screen At this time the CLR and the Start button will be flashing Figure 1 j0lj64003 3 Pressing the Start button starts the initialization of the...

Page 361: ...g Mode and input 999 970 in the Chain Link 2 Pressing the Start button transitions to the Check Initialization screen At this time the CLR and the Start button will be flashing Figure 1 j0lj64003 3 Pr...

Page 362: ...sing the Start button when an NVM Read value is being displayed causes the currently displayed setting value to disappear and displays the cursor for inputting the setting value that it is to be chang...

Page 363: ...og Monitor Code refer to 6 3 3 in Chapter 6 Procedure 1 Enter the CE Diag Mode 2 Input the Chain Link No and press the Start button 3 The current analog value is displayed The analog value is refreshe...

Page 364: ...ted 4 Pressing the Clear All button returns you to the Chain Link Number Entry screen 6 4 2 5 NVM Initialize Purpose Returns the NVM to its default values Procedure 1 Enter the CE Diag Mode 2 Input th...

Page 365: ...fer to 6 3 1 and 6 3 2 in Chapter 6 Procedure Input Component Check 1 Enter the CE Diag Mode 2 Input the Chain Link No and press the Start button The value is refreshed in 1 3 second 3 The result of I...

Page 366: ...be set from and displayed on the CE Mode Procedure 1 Enter the CE Diag Mode and input 999 980 in the Chain Link 2 Set the Paper Size using the Paper Supply button 3 Pressing the Start button prints t...

Page 367: ...e Report Procedure 1 Enter the CE Diag Mode and input 998 982 in the Chain Link 2 Pressing the Start button transitions to the Check Initialization screen At this time the CLR and the Start button wil...

Page 368: ...Pressing Clear and then Start clears the read value of the HFSI Counter to 0 5 Pressing the Clear All button returns you to the Chain Link Number Entry screen 6 4 2 10 Jam Counter Reset Purpose To cl...

Page 369: ...reen 6 4 2 11 DRUM Counter Reset Purpose To reset the Drum Counter NOTE Check the completed Drum Counter Reset at 6 4 2 7 Maintenance Report Procedure 1 Enter the CE Diag Mode and input 950 807 in the...

Page 370: ...based on the output value of the ATC Sensor 6 4 2 13 Tone Up Down will be performed depending on the result NOTE For more details on the Toner Density Adjustment refer to ADJ 8 1 1 ATC Sensor Read Ton...

Page 371: ...layed on the UI The ATC Correction Target Value is displayed with a triangle mark at its heading Pressing the Original Size button will display the ATC Average Value and the ATC Correction Target Valu...

Page 372: ...p arrow Down arrow to set the number of blank paper to be output 1 to 20 sheets 7 You can change the Tray and the Paper Size by pressing the Paper Supply and the Size buttons NOTE The Paper Size can b...

Page 373: ...can only be output on A3 3 The default values for the setting screen are Quantity 1 Tray 1 and 1 to 1 Sided 4 Select the Quantity Paper Supply and 2 to 1 Sided NOTE The Quantity can be specified up to...

Page 374: ...AIO Controller PWB and the Mounted Backup EEP ROM in the PWB Figure 1 j0lj41804 When the power is turned ON the Billing Meter values that is stored in the EEP ROM at the 2 locations will be checked I...

Page 375: ...19 6 4 2 15 Initial Issue General Procedures 3 Pressing the Start button displays the animation to indicate that it is in progress Figure 2 j0lj64009 4 Pressing the Clear All button returns you to the...

Page 376: ...g are malfunctioning etc Jam Counter Reset Err E 2 The Chain Link that was input is incorrect an unused Chain Link for an option that is not installed Err E 4 Unable to perform the function as the par...

Page 377: ...08 2012 6 108 WorkCentre 5021 5019 6 4 3 Initial Issue General Procedures...

Page 378: ...rn to default display after 2 min 5 Return to default display after 3 min 6 Return to default display after 4 min 103 Timer Operating Timer 1 240 10 O sec 104 Timer No Next Document Timer 1 4 2 O 1 Sc...

Page 379: ...SEF 211 Locale Information Exclusive Document Size Switching in AP GCO Paper Size Group 0 2 0 O 0 B5SEF 1 B5SEF 2 16K SEF 400 TOOLS_MODE Entry Password 1st Digit 0 9 1 O The 1st digit highest order di...

Page 380: ...0 impressions 613 Copy Impressions Limit for User 3 in Multi Account Mode 0 255 0 O 0 No limit Unit 1000 impressions 614 Copy Impressions Limit for User 4 in Multi Account Mode 0 255 0 O 0 No limit Un...

Page 381: ...t Density Adjustment 0 5 2 O 0 Lighten 2 1 Lighten 1 2 Normal 3 Darken 1 4 Darken 2 5 Toner Save 3006 Copy Job UI Default Settings Default Sharpness 0 4 2 O 0 Soften 2 1 Soften 1 2 Normal 3 Sharpen 1...

Page 382: ...9 11 14 16 18 20 23 134 O 1 11x17S 2 A3S 3 8K GCO S 5 B4S 6 8 5x14S 7 8 5x13S 9 A4S 10 8 5x11S 11 16K GCO S 14 B5S 16 8 5x11L 18 A4L 19 A5S 20 16K GCO L 23 B5L 134 Deemed Document Size 3008 Copy Job...

Page 383: ...en Using SEF Document and SEF Paper 3 4 3 O 3 Flip on Long Edge 4 Flip on Short Edge 4000 Scan Job Control Parameter Default Sharpness Adjustment 0 4 2 O 0 Soften 2 1 Soften 1 2 Normal 3 Sharpen 1 4 S...

Page 384: ...r User 7 in Multi Account Mode 0 10000 00 0 X 0 7009 Completed Copy Impressions for User 8 in Multi Account Mode 0 10000 00 0 X 0 7010 Completed Copy Impressions for User 9 in Multi Account Mode 0 100...

Page 385: ...tion ESS MCU IIT and ESS MCU DADF 7 41 CH3 2 PWB Communication ESS MCU STM and ESS MCU NET 7 42 CH3 3 Electric Billing 7 43 Chain 4 Start Print Power CH4 1 Main Drive Control 7 45 Chain 5 Document Tra...

Page 386: ...Power Switch J7 8 8 AC Inlet P J10 4 7 Fusing Unit P J100 7 4 L H Cover Interlock Switch P J101 5 1 Front Cover Interlock Switch P J101C 9 2 Tray 2 Nudger Level Sensor 1TM P J102C 9 3 Tray 2 No Paper...

Page 387: ...DADF PWB P J753 2 7 DADF PWB P J754 2 4 DADF PWB P J756 2 5 DADF PWB to Exit Nip Release Solenoid P J758 2 6 DADF PWB Table 1 Plug Jack Location List P J Fig Item Remarkes where to Connect P J759 2 3...

Page 388: ...08 2012 7 5 WorkCentre 5021 5019 7 1 2 Wiring Data Initial Issue 7 1 2 Plug Jack Location Figure 1 DADF 1 of 2 j0lj71001 Figure 2 DADF 2 of 2 j0yg71002...

Page 389: ...08 2012 7 6 WorkCentre 5021 5019 7 1 2 Initial Issue Wiring Data Figure 3 IIT UI j0lj71003 Figure 4 L H Unit MSI Fusing Unit j0lj71004...

Page 390: ...08 2012 7 7 WorkCentre 5021 5019 7 1 2 Wiring Data Initial Issue Figure 5 ROS Unit DRUM Cartridge j0yg71005 Figure 6 ESS MCU PWB j0yg71006...

Page 391: ...08 2012 7 8 WorkCentre 5021 5019 7 1 2 Initial Issue Wiring Data Figure 7 Rear Location 1 of 2 Net I F PWB Option j0yg71007 Figure 8 Rear Location 2 of 2 j0lj71008...

Page 392: ...08 2012 7 9 WorkCentre 5021 5019 7 1 2 Wiring Data Initial Issue Figure 9 1TM 1 of 2 j0lj71009 Figure 10 1TM 2 of 2 j0lj71010...

Page 393: ...08 2012 7 10 WorkCentre 5021 5019 7 1 2 Initial Issue Wiring Data...

Page 394: ...08 2012 7 11 WorkCentre 5021 5019 7 2 1 1 Wiring Data Initial Issue 7 2 1 1 ACH Figure 1 j0yg720101...

Page 395: ...08 2012 7 12 WorkCentre 5021 5019 7 2 1 2 Initial Issue Wiring Data 7 2 1 2 ACN Figure 1 j0yg720102...

Page 396: ...08 2012 7 13 WorkCentre 5021 5019 7 2 1 3 Wiring Data Initial Issue 7 2 1 3 2 5VDC 3 3VDC Figure 1 j0yg720103...

Page 397: ...08 2012 7 14 WorkCentre 5021 5019 7 2 1 4 Initial Issue Wiring Data 7 2 1 4 5VDC 1 Figure 1 j0yg720104...

Page 398: ...08 2012 7 15 WorkCentre 5021 5019 7 2 1 5 Wiring Data Initial Issue 7 2 1 5 5VDC 2 Figure 1 j0yg720105...

Page 399: ...08 2012 7 16 WorkCentre 5021 5019 7 2 1 6 Initial Issue Wiring Data 7 2 1 6 5V RTN 1 Figure 1 j0yg720106...

Page 400: ...08 2012 7 17 WorkCentre 5021 5019 7 2 1 7 Wiring Data Initial Issue 7 2 1 7 5V RTN 2 Figure 1 j0yg720107...

Page 401: ...08 2012 7 18 WorkCentre 5021 5019 7 2 1 8 Initial Issue Wiring Data 7 2 1 8 24VDC 1 Figure 1 j0yg720108...

Page 402: ...08 2012 7 19 WorkCentre 5021 5019 7 2 1 9 Wiring Data Initial Issue 7 2 1 9 24VDC 2 Figure 1 j0yg720109...

Page 403: ...08 2012 7 20 WorkCentre 5021 5019 7 2 1 10 Initial Issue Wiring Data 7 2 1 10 24V RTN Figure 1 j0yg720110...

Page 404: ...08 2012 7 21 WorkCentre 5021 5019 7 2 1 11 Wiring Data Initial Issue 7 2 1 11 IIT 3 3VDC 5VDC 24VDC Figure 1 j0yg720111...

Page 405: ...08 2012 7 22 WorkCentre 5021 5019 7 2 1 12 Initial Issue Wiring Data 7 2 1 12 IIT 3 3V 5V 24V RTN Figure 1 j0yg720112...

Page 406: ...08 2012 7 23 WorkCentre 5021 5019 7 2 56 1 Wiring Data Initial Issue 7 2 56 1 DADF 5VDC Figure 1 j0yg725601...

Page 407: ...08 2012 7 24 WorkCentre 5021 5019 7 2 56 2 Initial Issue Wiring Data 7 2 56 2 DADF 5V RTN Figure 1 j0yg725602...

Page 408: ...08 2012 7 25 WorkCentre 5021 5019 7 2 56 3 Wiring Data Initial Issue 7 2 56 3 DADF 24VDC Figure 1 j0yg725603...

Page 409: ...08 2012 7 26 WorkCentre 5021 5019 7 2 56 4 Initial Issue Wiring Data 7 2 56 4 DADF 24V RTN Figure 1 j0yg725604...

Page 410: ...ly described on the same page Figure 2 9051 This symbol is used to refer to test data usually on the same page for reference in case the voltage value shown on the BSD id different from the measured v...

Page 411: ...line is connected to a specific location in another sheet shown at lower right of the BSD This example shows the destination the signal line goes to is marked in Zone A 2 in CH8 5 Figure 13 9046 This...

Page 412: ...ol Description Figure 28 9067 This symbol shows that an electrically conductive material such as a leaf spring and a plate is used for connection Figure 29 4001 This symbol shows the part the arrow po...

Page 413: ...L and that when paper is not sensed the signal level is H with the voltage 5VDC Output Component Figure 2 9073 The example indicates that when the component is ON the signal level is L and that when i...

Page 414: ...of them are therefore different from H L displayed on the PSW Wire Color Wires are distinguished by color in port of the BSDs for this model The colors of wires are shown below the signal lines in th...

Page 415: ...08 2012 7 32 WorkCentre 5021 5019 4 5 Initial Issue Wiring Data...

Page 416: ...08 2012 7 33 WorkCentre 5021 5019 CH1 1 Wiring Data Initial Issue CH1 1 Main Power On and M C Power Control Figure 1 j0yg730101...

Page 417: ...08 2012 7 34 WorkCentre 5021 5019 CH1 2 Initial Issue Wiring Data CH1 2 DC Power Generation 5VDC Figure 1 j0yg730102...

Page 418: ...08 2012 7 35 WorkCentre 5021 5019 CH1 3 Wiring Data Initial Issue CH1 3 DC Power Generation 24VDC Figure 1 j0yg730103...

Page 419: ...08 2012 7 36 WorkCentre 5021 5019 CH1 4 Initial Issue Wiring Data CH1 4 IIT DADF DC Power Distribution Figure 1 j0yg730104...

Page 420: ...08 2012 7 37 WorkCentre 5021 5019 CH1 5 Wiring Data Initial Issue CH1 5 Power Interlock Switching 1 of 2 Figure 1 j0yg730105...

Page 421: ...08 2012 7 38 WorkCentre 5021 5019 CH1 6 Initial Issue Wiring Data CH1 6 Power Interlock Switching 2 of 2 Figure 1 j0yg730106...

Page 422: ...08 2012 7 39 WorkCentre 5021 5019 CH2 1 Wiring Data Initial Issue CH2 1 Control Panel Figure 1 j0yg730201...

Page 423: ...08 2012 7 40 WorkCentre 5021 5019 CH2 1 Initial Issue Wiring Data...

Page 424: ...08 2012 7 41 WorkCentre 5021 5019 CH3 1 Wiring Data Initial Issue CH3 1 PWB Communication ESS MCU IIT and ESS MCU DADF Figure 1 j0yg730301...

Page 425: ...08 2012 7 42 WorkCentre 5021 5019 CH3 2 Initial Issue Wiring Data CH3 2 PWB Communication ESS MCU STM and ESS MCU NET Figure 1 j0yg730302...

Page 426: ...08 2012 7 43 WorkCentre 5021 5019 CH3 3 Wiring Data Initial Issue CH3 3 Electric Billing Figure 1 j0yg730303...

Page 427: ...08 2012 7 44 WorkCentre 5021 5019 CH3 3 Initial Issue Wiring Data...

Page 428: ...08 2012 7 45 WorkCentre 5021 5019 CH4 1 Wiring Data Initial Issue CH4 1 Main Drive Control Figure 1 j0yg730401...

Page 429: ...08 2012 7 46 WorkCentre 5021 5019 CH4 1 Initial Issue Wiring Data...

Page 430: ...08 2012 7 47 WorkCentre 5021 5019 CH5 1 Wiring Data Initial Issue CH5 1 DADF Interlock and Document Setting Figure 1 j0yg730501...

Page 431: ...08 2012 7 48 WorkCentre 5021 5019 CH5 2 Initial Issue Wiring Data CH5 2 Document Size Sensing 1 of 2 Figure 1 j0yg730502...

Page 432: ...08 2012 7 49 WorkCentre 5021 5019 CH5 3 Wiring Data Initial Issue CH5 3 Document Size Sensing 2 of 2 Figure 1 j0yg730503...

Page 433: ...08 2012 7 50 WorkCentre 5021 5019 CH5 4 Initial Issue Wiring Data CH5 4 Document Feeding Figure 1 j0yg730504...

Page 434: ...08 2012 7 51 WorkCentre 5021 5019 CH5 5 Wiring Data Initial Issue CH5 5 Document Scan Invert and Exit Transportation Figure 1 j0yg730505...

Page 435: ...08 2012 7 52 WorkCentre 5021 5019 CH5 6 Initial Issue Wiring Data CH5 6 Document Path Figure 1 j0yg730506...

Page 436: ...08 2012 7 53 WorkCentre 5021 5019 CH5 7 Wiring Data Initial Issue CH5 7 Document Transmission Figure 1 j0yg730507...

Page 437: ...08 2012 7 54 WorkCentre 5021 5019 CH5 7 Initial Issue Wiring Data...

Page 438: ...08 2012 7 55 WorkCentre 5021 5019 CH6 1 Wiring Data Initial Issue CH6 1 Document Illumination Figure 1 j0yg730601...

Page 439: ...08 2012 7 56 WorkCentre 5021 5019 CH6 2 Initial Issue Wiring Data CH6 2 Carriage Control Figure 1 j0yg730602...

Page 440: ...08 2012 7 57 WorkCentre 5021 5019 CH6 3 Wiring Data Initial Issue CH6 3 Image Input Figure 1 j0yg730603...

Page 441: ...08 2012 7 58 WorkCentre 5021 5019 CH6 4 Initial Issue Wiring Data CH6 4 Laser Control Figure 1 j0yg730604...

Page 442: ...08 2012 7 59 WorkCentre 5021 5019 CH7 1 Wiring Data Initial Issue CH7 1 Tray 2 Sensing 1TM Figure 1 j0yg730701...

Page 443: ...08 2012 7 60 WorkCentre 5021 5019 CH7 2 Initial Issue Wiring Data CH7 2 Tray 1 Paper Stacking Figure 1 j0yg730702...

Page 444: ...08 2012 7 61 WorkCentre 5021 5019 CH7 3 Wiring Data Initial Issue CH7 3 Tray 2 Paper Stacking 1TM Figure 1 j0yg730703...

Page 445: ...08 2012 7 62 WorkCentre 5021 5019 CH7 4 Initial Issue Wiring Data CH7 4 MSI Paper Stacking Figure 1 j0yg730704...

Page 446: ...08 2012 7 63 WorkCentre 5021 5019 CH8 1 Wiring Data Initial Issue CH8 1 Tray 1 and MSI Paper Transportation Figure 1 j0yg730801...

Page 447: ...08 2012 7 64 WorkCentre 5021 5019 CH8 2 Initial Issue Wiring Data CH8 2 Tray Module Paper Transportation 1TM Figure 1 j0yg730802...

Page 448: ...08 2012 7 65 WorkCentre 5021 5019 CH8 3 Wiring Data Initial Issue CH8 3 Registration Figure 1 j0yg730803...

Page 449: ...08 2012 7 66 WorkCentre 5021 5019 CH8 4 Initial Issue Wiring Data CH8 4 Paper Path Figure 1 j0yg730804...

Page 450: ...08 2012 7 67 WorkCentre 5021 5019 CH9 1 Wiring Data Initial Issue CH9 1 Xero Life Control Figure 1 j0yg730901...

Page 451: ...08 2012 7 68 WorkCentre 5021 5019 CH9 2 Initial Issue Wiring Data CH9 2 Charging Exposure and Development Figure 1 j0yg730902...

Page 452: ...08 2012 7 69 WorkCentre 5021 5019 CH9 3 Wiring Data Initial Issue CH9 3 Toner Dispense and Toner Life Control Figure 1 j0yg730903...

Page 453: ...08 2012 7 70 WorkCentre 5021 5019 CH9 4 Initial Issue Wiring Data CH9 4 Image Transfer and Stripping Figure 1 j0yg730904...

Page 454: ...08 2012 7 71 WorkCentre 5021 5019 CH10 1 Wiring Data Initial Issue CH10 1 Fusing Heat Control 1 of 2 Figure 1 j0yg731001...

Page 455: ...08 2012 7 72 WorkCentre 5021 5019 CH10 2 Initial Issue Wiring Data CH10 2 Fusing Heat Control 2 of 2 Figure 1 j0yg731002...

Page 456: ...08 2012 7 73 WorkCentre 5021 5019 CH10 3 Wiring Data Initial Issue CH10 3 Fusing Figure 1 j0yg731003...

Page 457: ...08 2012 7 74 WorkCentre 5021 5019 CH10 4 Initial Issue Wiring Data CH10 4 Exit and Duplex Paper Transportation Figure 1 j0yg731004...

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