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08/2012
4-3
WorkCentre 5021/5019
4.1
Disassembly/Assembly and Adjustment
Initial Issue
4.1 Introduction
This section contains procedures required for parts disassembly, assembly, replacement and
adjustment in the field service.
4.1.1 How to Use the Disassembly/Assembly and Adjustment
1.
For installation procedures, only NOTEs are described here since installation procedures
are the reverse of removal ones.
2.
(Figure X) at the beginning of a procedure indicates that its detailed steps are shown in
illustration. Numbers in the illustration indicate the sequence of the steps.
3.
(REP X.X.X) at the end of a procedure indicates the replacement procedure to be referred
to.
4.
Item numbers of disassembly/assembly and adjustment procedures (i.e. REP/ADJ No.)
correlate to PL No. in Chapter 5 Parts List. Therefore, an appropriate replacement or
adjustment procedure can easily be referred to a PL No. or vice versa. E.g. The replace-
ment or adjustment procedure of Component PL 1.1 is REP 1.1.X or ADJ 1.1.X.
5.
When replacement/adjustment procedures or title items vary by modification or model,
the modification number or the model are indicated at the beginning or the end of the
respective titles or procedures.
E.g. 1) REP X.X.X Main PWB [Models with 1V]
*Indicates that the entire procedure under this title applies to machines with Tag 1V.
E.g. 2)
6.
Positions or directions of the machine and directions inside the machine used in the pro-
cedure are defined as listed below.
(1)
Front: Front of the machine
(2)
Right: Right-hand side when facing the front of the machine.
(3)
Left: Left-hand side when facing the front of the machine.
(4)
Rear: Rear when facing the front of the machine.
4.1.2 Terms and Symbols
The terms and symbols used throughout this manual are explained here.
DANGER
Indicates an imminently hazardous situation, such as death or serious injury if opera-
tors do not handle the machine correctly by disregarding the statement.
WARNING
Indicates a potentially hazardous situation, such as death or serious injury if operators
do not handle the machine correctly by disregarding the statement.
CAUTION
Indicates a potentially hazardous situation, such as injury if operators do not handle the
machine correctly by disregarding the statement.
•
Note: Used when work procedures and rules are emphasized.
Used to alert you to a procedure, if not strictly observed, could result in damage to the
machine or equipment.
•
Refer: Used when other explanations are given.
•
Purpose: Used to explain the purpose of adjustment.
•
Important Information Stored Component (ISC)
This component stores all the important customer information that is input after the instal-
lation. When performing replacement, follow the procedures in 'Chapter 4 Adjustment' to
replace/discard. Make absolutely sure that no customer information gets leaked outside.
Table 1
Symbol
Description
Figure 1 4001
Illustration 1: Indicates that a specific part has been modified by the tag
number within the circle.
Figure 2 4002
Illustration 2: Indicates that the configuration of the part shown is the
configuration before the part was modified by the number within the
circle.
Summary of Contents for WorkCentre 5021
Page 17: ...08 2012 2 6 WorkCentre 5021 5019 2 1 3 Initial Issue Status Indicator RAPs...
Page 19: ...08 2012 2 8 WorkCentre 5021 5019 2 2 1 1 Initial Issue Status Indicator RAPs...
Page 21: ...08 2012 2 10 WorkCentre 5021 5019 003 500 795 003 951 Initial Issue Status Indicator RAPs...
Page 23: ...08 2012 2 12 WorkCentre 5021 5019 004 345 Initial Issue Status Indicator RAPs...
Page 33: ...08 2012 2 22 WorkCentre 5021 5019 023 600 Initial Issue Status Indicator RAPs...
Page 37: ...08 2012 2 26 WorkCentre 5021 5019 041 210 211 Initial Issue Status Indicator RAPs...
Page 39: ...08 2012 2 28 WorkCentre 5021 5019 042 325 614 Initial Issue Status Indicator RAPs...
Page 41: ...08 2012 2 30 WorkCentre 5021 5019 045 310 045 313 Initial Issue Status Indicator RAPs...
Page 43: ...08 2012 2 32 WorkCentre 5021 5019 061 321 061 325 Initial Issue Status Indicator RAPs...
Page 47: ...08 2012 2 36 WorkCentre 5021 5019 071 105 Initial Issue Status Indicator RAPs...
Page 51: ...08 2012 2 40 WorkCentre 5021 5019 075 135 Initial Issue Status Indicator RAPs...
Page 57: ...08 2012 2 46 WorkCentre 5021 5019 092 660 668 092 910 Initial Issue Status Indicator RAPs...
Page 59: ...08 2012 2 48 WorkCentre 5021 5019 093 312 093 912 Initial Issue Status Indicator RAPs...
Page 61: ...08 2012 2 50 WorkCentre 5021 5019 095 910 Initial Issue Status Indicator RAPs...
Page 63: ...08 2012 2 52 WorkCentre 5021 5019 116 321 116 377 Initial Issue Status Indicator RAPs...
Page 65: ...08 2012 2 54 WorkCentre 5021 5019 117 326 Initial Issue Status Indicator RAPs...
Page 67: ...08 2012 2 56 WorkCentre 5021 5019 123 314 Initial Issue Status Indicator RAPs...
Page 75: ...08 2012 2 64 WorkCentre 5021 5019 2 2 4 8 Initial Issue Status Indicator RAPs...
Page 89: ...08 2012 3 14 WorkCentre 5021 5019 IQ15 Initial Issue Image Quality...
Page 106: ...08 2012 4 4 WorkCentre 5021 5019 4 1 Initial Issue Disassembly Assembly and Adjustment...
Page 116: ...08 2012 4 14 WorkCentre 5021 5019 REP 1 6 1 Initial Issue Repairs and Adjustments...
Page 118: ...08 2012 4 16 WorkCentre 5021 5019 REP 2 1 1 Initial Issue Repairs and Adjustments...
Page 122: ...08 2012 4 20 WorkCentre 5021 5019 REP 4 1 1 Initial Issue Repairs and Adjustments...
Page 124: ...08 2012 4 22 WorkCentre 5021 5019 REP 6 1 1 Initial Issue Repairs and Adjustments...
Page 126: ...08 2012 4 24 WorkCentre 5021 5019 REP 7 1 1 Initial Issue Repairs and Adjustments...
Page 130: ...08 2012 4 28 WorkCentre 5021 5019 REP 8 2 1 REP 8 2 2 Initial Issue Repairs and Adjustments...
Page 162: ...08 2012 4 60 WorkCentre 5021 5019 REP 19 2 1 Initial Issue Repairs and Adjustments...
Page 190: ...08 2012 4 88 WorkCentre 5021 5019 ADJ 1 3 2 Initial Issue Repairs and Adjustments...
Page 192: ...08 2012 4 90 WorkCentre 5021 5019 ADJ 8 1 1 Initial Issue Repairs and Adjustments...
Page 198: ...08 2012 4 96 WorkCentre 5021 5019 ADJ 18 2 2 Initial Issue Repairs and Adjustments...
Page 209: ...08 2012 5 6 WorkCentre 5021 5019 5 1 4 5 1 5 Initial Issue Parts List...
Page 267: ...08 2012 5 64 WorkCentre 5021 5019 99 8 Initial Issue Parts List...
Page 293: ...08 2012 6 24 WorkCentre 5021 5019 6 1 28 6 1 29 Initial Issue General Procedures...
Page 295: ...08 2012 6 26 WorkCentre 5021 5019 6 2 1 6 2 2 Initial Issue General Procedures...
Page 299: ...08 2012 6 30 WorkCentre 5021 5019 6 3 1 3 Initial Issue General Procedures...
Page 303: ...08 2012 6 34 WorkCentre 5021 5019 6 3 2 3 Initial Issue General Procedures...
Page 305: ...08 2012 6 36 WorkCentre 5021 5019 6 3 3 Initial Issue General Procedures...
Page 317: ...08 2012 6 48 WorkCentre 5021 5019 6 3 6 Initial Issue General Procedures...
Page 319: ...08 2012 6 50 WorkCentre 5021 5019 6 3 7 Initial Issue General Procedures...
Page 325: ...08 2012 6 56 WorkCentre 5021 5019 6 3 10 Initial Issue General Procedures...
Page 327: ...08 2012 6 58 WorkCentre 5021 5019 6 3 11 Initial Issue General Procedures...
Page 331: ...08 2012 6 62 WorkCentre 5021 5019 6 3 13 Initial Issue General Procedures...
Page 335: ...08 2012 6 66 WorkCentre 5021 5019 6 3 14 Initial Issue General Procedures...
Page 337: ...08 2012 6 68 WorkCentre 5021 5019 6 3 15 Initial Issue General Procedures...
Page 347: ...08 2012 6 78 WorkCentre 5021 5019 6 3 17 Initial Issue General Procedures...
Page 353: ...08 2012 6 84 WorkCentre 5021 5019 6 3 19 Initial Issue General Procedures...
Page 355: ...08 2012 6 86 WorkCentre 5021 5019 6 3 20 Initial Issue General Procedures...
Page 358: ...08 2012 6 89 WorkCentre 5021 5019 6 4 1 3 General Procedures Initial Issue...
Page 359: ...08 2012 6 90 WorkCentre 5021 5019 6 4 1 3 Initial Issue General Procedures...
Page 377: ...08 2012 6 108 WorkCentre 5021 5019 6 4 3 Initial Issue General Procedures...
Page 393: ...08 2012 7 10 WorkCentre 5021 5019 7 1 2 Initial Issue Wiring Data...
Page 415: ...08 2012 7 32 WorkCentre 5021 5019 4 5 Initial Issue Wiring Data...
Page 423: ...08 2012 7 40 WorkCentre 5021 5019 CH2 1 Initial Issue Wiring Data...
Page 427: ...08 2012 7 44 WorkCentre 5021 5019 CH3 3 Initial Issue Wiring Data...
Page 429: ...08 2012 7 46 WorkCentre 5021 5019 CH4 1 Initial Issue Wiring Data...
Page 437: ...08 2012 7 54 WorkCentre 5021 5019 CH5 7 Initial Issue Wiring Data...