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294

Phaser 6200 Color Laser Printer - Service Manual

PL 14.5 High-Capacity Feeder Harness, Board and

Motor

S6200-245

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Summary of Contents for Phaser 6200

Page 1: ...oller Fuser Assembly CRCs 274 PL 9 1 Xerographics 276 PL 10 1 Holder Toner Cartridge Assembly 278 PL 11 1 Frame and Drive Assemblies 280 PL 12 1 Electrical 282 PL 13 1 Harness Assemblies 284 Optional High Capacity Feeder PL 14 1 High Capacity Feeder Paper Trays 2 3 286 PL 14 2 High Capacity Feeder Covers 288 PL 14 3 High Capacity Feeder Guides and Turn Chute Assembly 290 PL 14 4 Paper Pick Assembl...

Page 2: ...f the printer produced on that day The serial number is coded as follows The text S N followed by the serial number in the barcode The barcode does not include a field identifier The nine digit serial number is based on the following format PPPRSSSSS R Single digit numeric revision digit To be rolled when a major product change occurs Initiated with a change request SSSSS Five digit numeric serial...

Page 3: ...ade up of the individual parts called out in parentheses 7 The notation with X Y following a part name indicates an assembly that is made up of components X through Y For example 1 with 2 4 means part 1 consists of part 2 part 3 and part 4 8 An asterisk following a part name indicates the page contains a note about this part 9 The notation NS next to a part indicates that pariticular part is not s...

Page 4: ...256 Phaser 6200 Color Laser Printer Service Manual PL 1 1 Covers S6200 228 ...

Page 5: ...116 0010 00 1 Spring CAM I R 14 116 0011 00 1 Latch Top Right 15 1 Handle Top NS 16 1 Shaft Latch Top NS 17 1 Spring Handle NS 18 116 0014 00 1 Latch Top Left 20 116 0016 00 1 Cover Rear 21 116 0492 00 2 Stud Top 1 per order 22 116 0586 00 2 Spring Link 1 per order 23 116 0963 00 2 Link 1 per order 24 116 0974 00 1 Cover Side Right 25 116 1322 00 1 Cover Assembly Front Right 26 1 Cover Multi Purpo...

Page 6: ...258 Phaser 6200 Color Laser Printer Service Manual PL 2 1 Universal Paper Tray S6200 229 5 4 2 3 6 ...

Page 7: ...No Part Number Qty Name Description 1 116 1330 00 1 Universal Paper Tray with 2 6 2 116 1331 00 2 Paper Feed Roller Kit 2 interchangeable rollers per order 3 116 1332 00 1 Assembly Friction Clutch 4 1 Holder Retard NS 5 116 1334 00 1 Spring Retard 6 1 Cover Front Tray NS ...

Page 8: ...260 Phaser 6200 Color Laser Printer Service Manual PL 3 1 Paper Feed I S6200 230 1 2 4 4 4 5 5 5 5 3 ...

Page 9: ...ts List Table ID No Part Number Qty Name Description 1 116 1335 00 1 Cover Feeder Front 2 116 1336 00 1 Assembly Turn Chute 3 116 1337 00 1 Cover Paper Tray Rear 4 116 1338 00 3 Block 1 per order 5 212 0237 00 4 Long Screw M3 x 85 Kit 2 per order ...

Page 10: ...262 Phaser 6200 Color Laser Printer Service Manual PL 3 2 Paper Feed II S6200 231 ...

Page 11: ...ature Humidity 3 116 1342 00 1 Asssembly Harness LTA HCF J210 P810 4 116 1343 00 1 Assembly Paper Size Switch 5 116 1344 00 4 Printer Feet 4 per order 7 116 1345 00 1 Lever Low Paper 8 116 1346 00 1 Indicator Paper Level 9 116 1347 00 1 Indicator Holder Shaft 10 116 1348 00 1 Indicator Guide 11 116 1349 00 1 Indicator Spring 12 116 1350 00 1 Indicator Shaft 13 116 1351 00 1 Paper Tray Stopper ...

Page 12: ...264 Phaser 6200 Color Laser Printer Service Manual PL 3 3 Paper Feed III S6200 247 ...

Page 13: ...10 1 Spring Feed H NS 11 1 Gear Feed H2 NS part of 99 12 1 Gear Feed H1 NS part of 99 13 1 Gear Feed 2 NS part of 99 14 1 Gear Idler Feed NS part of 99 15 1 Gear Idler NS part of 99 16 1 Clutch Stopper NS 17 116 1361 00 1 Feed Solenoid 18 116 1362 00 1 Assembly Clutch Turn 19 1 Gear Idler In NS part of 99 20 116 1363 00 1 Assembly Roll Turn 21 3 Bearing Black NS 22 1 Shaft Feed 2 NS 23 116 1331 00...

Page 14: ...266 Phaser 6200 Color Laser Printer Service Manual PL 4 1 Housing Assembly Retard S6200 232 ...

Page 15: ... 1 Assembly Housing Retard with 2 13 2 1 Roll Turn NS 3 1 Shaft Retard NS 4 116 1370 00 1 Assembly Friction Clutch 5 116 1371 00 1 Assembly RetardRoll 6 1 Holder Retard NS 7 1 Housing Retard NS 8 1 Bearing NS 9 116 1374 00 1 Turn Clutch 10 1 Stud Retard NS 11 1 Spring Retard 370 NS 12 1 Cap Retard NS 13 1 Bearing Ground NS ...

Page 16: ...268 Phaser 6200 Color Laser Printer Service Manual PL 5 1 Chute Assembly In S6200 233 ...

Page 17: ...22 10 116 1390 00 1 Assembly Harness CTD ADC 11 116 1391 00 1 Assembly Sensor CTD ADC 12 116 1392 00 1 Spring ADC 13 116 1393 00 1 Sensor Toner Full 14 116 1394 00 1 Assembly Harness Toner Full SNS 15 116 1395 00 1 Spring IDT 16 116 1396 00 1 Stud IDT 17 116 1397 00 1 Holder IDT 18 116 1398 00 1 Assembly Drive Fuser 19 116 1399 00 1 Spring BTR 20 116 1400 00 1 Wire Assembly FSR Earth GRND 21 116 1...

Page 18: ...Printer Service Manual PL 6 1 Chute Assembly Out PL 6 1 Chute Assembly Out FRU Parts List Table ID No Part Number Qty Name Description 1 116 1410 00 1 Assembly Chute Out with 2 43 2 116 1411 00 1 Assembly Harness Front 2 S6200 234 ...

Page 19: ...7 1 Latch Plate NS 18 1 Latch Out NS 19 1 Latch Holder NS 20 116 1425 00 1 Latch Spring Out 21 116 1426 00 2 Spring N F MPT 250GF 1 per order 22 116 1427 00 1 Gear MPT 23 116 1428 00 1 Assembly Harness Duplex 24 2 Bearing MPT NS 25 116 1430 00 2 CAM MPT 1 per order 26 116 1431 00 2 Core Roll MPT 1 per order 27 116 1432 00 1 Assembly Feed Roll 28 1 Shaft MPT NS 35 116 1433 00 1 Plate Out MPT 36 116...

Page 20: ...272 Phaser 6200 Color Laser Printer Service Manual PL 7 1 Chute Assembly Exit S6200 235 ...

Page 21: ...2 2 Gear Roll NS part of PL 7 1 99 3 2 Bearing Earth NS 4 116 1442 00 1 Roll Exit 5 116 1443 00 1 Roll Mid 6 116 1444 00 1 Chute Exit Lower 7 2 Bearing NS 8 116 1445 00 1 Assembly Duplex Motor 9 1 Gear 42 NS part of PL 7 1 99 10 2 Gear 40 42 NS part of PL 7 1 99 11 2 Gear 48 NS part of PL 7 1 99 99 116 1446 00 1 Chute Assembly Exit Gear Kit with 2 9 11 ...

Page 22: ...274 Phaser 6200 Color Laser Printer Service Manual PL 8 1 Transfer Roller Fuser Assembly CRCs S6200 236 ...

Page 23: ... 1a 1b 016 2014 00 016 2015 00 1 1 110 V Fuser Phaser 6200 with 7 and 8 220 V Fuser Phaser 6200 with 7 and 8 7 116 1447 00 1 Actuator Exit 8 116 1448 00 1 Actuator Spring 12 016 2013 00 1 Transfer Roller BTR 13 116 1449 00 1 Strap 14 116 1528 00 2 E Ring part of E Ring Kit 15 116 1450 00 2 Shaft Pivot 1 per order ...

Page 24: ...276 Phaser 6200 Color Laser Printer Service Manual PL 9 1 Xerographics S6200 237 ...

Page 25: ...aging Unit 4 116 1453 00 1 Bias Housing Assembly 5 116 1454 00 8 Plunger Stud 1 per order 6 116 1455 00 1 Assembly Chute Registration with 7 10 and 12 7 1 Registration Clutch NS 8 116 1413 00 1 Sensor Registration 9 116 1456 00 1 Actuator Registration 10 116 1457 00 1 Actuator Spring Registration 11 116 1458 00 1 Assembly Housing Electric 12 116 1459 00 1 OHP Sensor with Harness Kit ...

Page 26: ...278 Phaser 6200 Color Laser Printer Service Manual PL 10 1 Holder Toner Cartridge Assembly S6200 238 ...

Page 27: ...r Cartridge Standard Capacity Cyan Toner Cartridge High Capacity 4 016 2004 00 016 2008 00 1 1 Black Toner Cartridge Standard Capacity Black Toner Cartridge High Capacity 8 116 1464 00 1 Sensor Toner Low 9 116 1465 00 1 Assembly Plate Dispenser Left 10 116 1460 00 1 Holder Toner Cartridge Assembly Yellow 11 116 1461 00 1 Holder Toner Cartridge Assembly Magenta 12 116 1462 00 1 Holder Toner Cartrid...

Page 28: ...280 Phaser 6200 Color Laser Printer Service Manual PL 11 1 Frame and Drive Assemblies S6200 239 ...

Page 29: ... Spring 1 per order 6 116 1475 00 1 Link Lever Right 7 1 Lever Plate Right NS 8 116 1476 00 1 Actuator I L 9 116 1477 00 1 Spring I L 10 116 1478 00 2 Press Gear IDL 1 per order 11 116 1479 00 1 Press Gear Right 12 116 1480 00 1 Spring IDT Right 13 116 1481 00 1 Assembly Developer Drive 14 116 1482 00 1 Assembly Main Drive 15 116 1483 00 1 Registration Film 16 116 1484 00 1 Circuit Board Earth GRN...

Page 30: ...282 Phaser 6200 Color Laser Printer Service Manual PL 12 1 Electrical S6200 240 ...

Page 31: ...tion Chip i button IC Base Configuration Chip IC Network Configuration Upgrade Chip IC DP DX Configuration Upgrade Chip Internal Hard Drive FRU Memory 64 MB 8M x 64 PC133 Memory DIMM 128 MB 16M x 64 PC133 Memory DIMM 256 MB 32M x 64 PC133 Memory DIMM 5 1 Plate Rear Image Processor Board NS 6 2 Spring Ground Image Processor Board NS 7 1 Guide Right Engine Control Board NS 8 1 Guide Left Engine Cont...

Page 32: ...284 Phaser 6200 Color Laser Printer Service Manual PL 13 1 Harness Assemblies S6200 241 ...

Page 33: ... 2 J12 J42 4 116 1502 00 1 Assembly Harness LVRPG J164 311 5 116 1503 00 1 Assembly Harness ROSKA J15 J151 6 116 1504 00 1 Assembly Harness 24 V J60 J163 7 116 1505 00 1 Assembly Harness FRONT 1A J13 P139 P1361 P1381 P5011 8 116 1506 00 1 Assembly Harness OPF MAIN J121 P210 9 116 1507 00 1 Assembly Harness OPEPANE OPA J22 P221 10 116 1508 00 1 Assembly Harness EEPROM J140 P71 J144 P141 12 116 1509...

Page 34: ...286 Phaser 6200 Color Laser Printer Service Manual High Capacity Feeder FRU Parts List PL 14 1 High Capacity Feeder Paper Trays 2 3 S6200 246 5 4 2 3 6 ...

Page 35: ...ID No Part Number Qty Name Description 1 116 1330 00 1 Universal Paper Tray with 2 5 2 116 1331 00 2 Paper Feed Roller Kit 2 interchangeable rollers per order 3 116 1332 00 1 Assembly Friction Clutch 4 1 Holder Retard NS 5 116 1334 00 1 Spring Retard 6 1 Cover Front Tray NS ...

Page 36: ...288 Phaser 6200 Color Laser Printer Service Manual PL 14 2 High Capacity Feeder Covers S6200 242 ...

Page 37: ...er Qty Name Description 1 116 1510 00 1 Cover Left 2 116 1337 00 2 Cover Rear 1 per order 3 116 1511 00 1 Cover Right 4 116 1512 00 3 Cover Front 1 per order 5 116 0009 00 2 Casters Locking 1 per order 6 116 0008 00 2 Casters Non Locking 1 per order 7 116 1514 00 2 Indicator Paper 1per order ...

Page 38: ...290 Phaser 6200 Color Laser Printer Service Manual PL 14 3 High Capacity Feeder Guides and Turn Chute Assembly S6200 243 ...

Page 39: ...e Description 1 Guide Assembly with 3 and 8 NS 2 Guide Assembly with 5 and 6 NS 3 116 1515 00 2 Guide Tray Left 1 per Tray 5 116 1516 00 2 Guide Tray Right 1 per Tray 6 116 1343 00 2 Assembly Paper Size Switch 1 per Tray 7 116 1336 00 2 Assembly Turn Chute 1 per Tray 8 116 1351 00 2 Paper Tray Stopper 1 per Tray ...

Page 40: ...292 Phaser 6200 Color Laser Printer Service Manual PL 14 4 Paper Pick Assembly Trays 2 3 S6200 244 ...

Page 41: ... NS 8 1 Gear Feed 1 NS 9 1 Spring Feed 1 NS 10 1 Spring Feed H NS 11 1 Gear Feed H2 NS part of 99 12 1 Gear Feed H1 NS part of 99 13 1 Gear Feed 2 NS part of 99 14 1 Gear Idler Feed NS part of 99 15 1 Gear Idler NS part of 99 16 1 Clutch Stopper NS 17 116 1361 00 1 Feed Solenoid 18 116 1362 00 1 Assembly Turn Clutch 19 1 Gear Idler In NS part of 99 20 116 1363 00 1 Assembly Roll Turn 21 2 Bearing ...

Page 42: ...294 Phaser 6200 Color Laser Printer Service Manual PL 14 5 High Capacity Feeder Harness Board and Motor S6200 245 ...

Page 43: ...eder 2 116 1519 00 1 Assembly OPT Feeder Plug 3 116 1520 00 1 Assembly Harness Tray 2 4 116 1521 00 1 Assembly Harness Tray 3 5 116 1522 00 1 Assembly Drive Feeder 6 1 Gear Idler NS part of PL 3 3 99 7 116 1354 00 2 Sensor No Paper Low Paper 1 per order 8 116 1524 00 2 Lever Low Paper 1 per order 9 116 1525 00 Assembly Indicator 10 116 1526 00 Assemlby Harness NPRSJ ...

Page 44: ...llers 2 interchangeable Rollers per 116 1353 01 Main Shipping Box 004 5258 00 Lower Tray Deck Shipping Box 004 5278 00 Phaser 6200 World Kit Plus Standard Media Sample Pack 061 4462 00 Phaser 6200 World Kit Plus Metric Media Sample Pack 061 4463 00 Repackaging Kit Phaser 6200 065 0610 00 Repackaging Kit High Capacity Feeder Phaser 6200 065 0620 00 Cleaning Kit 5 Texwipes 016 1845 00 Power Cords De...

Page 45: ...omer Replaceable Consumables CRCs Description Part Number Toner Cartridges Phaser 6200 all Yellow Toner Cartridge Standard Capacity Yellow Toner Cartridge High Capacity 016 2003 00 016 2007 00 Magenta Toner Cartridge Standard Capacity Magenta Toner Cartridge High Capacity 016 2002 00 016 2006 00 Cyan Toner Cartridge Standard Capacity Cyan Toner Cartridge High Capacity 016 2001 00 016 2005 00 Black...

Page 46: ...ets 016 1814 00 Color Printing Labels A4 8 per 100 Sheets 016 1815 00 Premium Cover Paper A 100 Sheets 016 1823 00 Premium Cover Paper A4 100 Sheets 016 1824 00 CD DVD Label and Applicator contains 1 Applicator 1 Jewel Case 016 1885 00 CD DVD Labels and Inserts 1 Insert Sheet Letter 8 5 x 11 in 20 Sheets 2 Labels per Sheet 10 Sheets 016 2011 00 CD DVD Labels and Inserts A4 210 x 297mm 1 Insert She...

Page 47: ...ts List 299 Premium Greeting Card Media w Envelopes A4 50 sheets 016 1988 00 Digital Photo Paper A 50 Sheets 016 2009 00 Digital Photo Paper A4 50 Sheets 016 2010 00 Print Media cont d Description Part Number ...

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