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Xerox PHASER 6130, Service Manual

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xiv

Phaser 6130 Color Laser Printer Service Manual

Contents

2 Theory of Operation

Phaser 6130 Operational Overview  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Print Process Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Printing Process  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Exposure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Development . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Transfer (Drum ---> Paper) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Cleaning (Imaging Unit). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Excess Toner Collection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Fusing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12

Paper Path of the Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13

Paper Path Route. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Paper Path Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14

Major Assemblies and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15

Paper Tray   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
Paper Feeder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
Manual Feed & Registration  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
Transfer Unit and Fuser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23
Laser Unit  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25
Toner Cartridge & Dispenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27
Imaging Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28
Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32

Printer Modes  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-37

Operational Modes  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-37

Printer Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-38

Paper Size Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-38
Laser Unit Light Quantity Control  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-38
Process Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-38
Color Registration Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-40
Fuser Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-41

Drive Transmission  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-42

Main Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-42
Main Drive and Sub Drive Assemblies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-44
Sub Drive Assembly  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-49

3 Error Messages and Codes

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Accessing Error History Report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Error History Report  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Servicing Instructions  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Messages, Chain Link Codes, and Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

Error Messages Abbreviations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Error Message and Chain Link Code Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Image Processor Board Errors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21

Flash Memory Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
Out of Memory  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
PDL Error  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
Network/FontROM/MACaddress/RAM/Controller/NVRAM/ASIC Error. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
PAGEC Time Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25
RAM Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26

Summary of Contents for PHASER 6130

Page 1: ...Service Manual Phaser 6130 701P47121 Color Laser Printer...

Page 2: ......

Page 3: ...ing The following servicing instructions are for use by qualified service personnel only To avoid personal injury do not perform any servicing other than that contained in the operating instructions u...

Page 4: ...be Type Manager ATM and PostScript are trademarks of Adobe Systems Incorporated in the United States and or other countries Apple AppleTalk Bonjour EtherTalk LaserWriter LocalTalk Macintosh Mac OS and...

Page 5: ...omplish a task A note can provide additional information related to a specific subject or add a comment on the results achieved through a previous action Caution A caution indicates an operating or ma...

Page 6: ...direct exposure to beam Hot surface on or in the printer Use caution to avoid personal injury Use caution or draws attention to a particular component Refer to the manual s for information It may tak...

Page 7: ...outlet If the product loses its ground connection contact with conductive parts may cause an electrical shock A protective ground connection by way of the grounding conductor in the power cord is esse...

Page 8: ...before applying power to the unit under test to avoid potential shock After removing a static sensitive assembly from its anti static bag place it on a grounded conductive surface If the anti static b...

Page 9: ...bels Read and obey all posted warning labels Throughout the printer warning labels are displayed on potentially dangerous components As you service the printer check to make certain that all warning l...

Page 10: ...cted to do so by a service procedure Servicing Mechanical Components When servicing mechanical components within the printer manually rotate the Drive Assemblies Rollers and Gears Warning Do not try t...

Page 11: ...owever there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by...

Page 12: ...roduct if used properly in accordance with the user s instructions is neither dangerous for the consumer nor for the environment To ensure compliance with European Union regulations use shielded inter...

Page 13: ...es for error messages and codes generated by resident diagnostics Section 4 General Troubleshooting Troubleshooting discussions cover the operation of Power On Self Test POST Service Diagnostics In ad...

Page 14: ...xii Phaser 6130 Color Laser Printer Service Manual...

Page 15: ...1 4 Rear View 1 5 Control Panel 1 6 Printer Options 1 8 Additional Memory 1 8 Multi Protocol Network Card 1 8 Maintenance Items 1 9 Consumables 1 10 Printer Specifications 1 11 Memory Specifications 1...

Page 16: ...Assembly 2 30 Electrical 2 32 Printer Modes 2 37 Operational Modes 2 37 Printer Control 2 38 Paper Size Detection 2 38 Laser Unit Light Quantity Control 2 38 Process Control 2 38 Color Registration C...

Page 17: ...r Transfer Life 3 52 Insert Imaging Unit 3 53 Low Density Yellow Magenta Cyan Black Cartridge 3 54 Paper Setting Errors 3 56 Insert Output to Tray Manual Feed 3 56 Load Manual Feed 3 56 Load Manual Fe...

Page 18: ...trol Panel LED is On Control Panel Display is Blank 4 37 Engine Test Print 4 38 Inoperable Printer Troubleshooting 4 39 Engine Power Up Sequence 4 39 Printer Continually Displays Warming Up 4 39 AC Po...

Page 19: ...ations 5 16 Print Quality Troubleshooting 5 20 Print Quality Defect Definitions 5 20 Repeating Defect Measurement 5 21 Light or Undertone Print 5 22 Blank Print No Print 5 25 Black Print 5 28 Vertical...

Page 20: ...over 8 12 Cassette Stopper 8 12 Control Panel 8 13 Top Cover 8 14 Output Tray Extension 8 15 Right Side Cover 8 16 Left Side Cover 8 17 Rear Cover 8 18 Front Cover 8 19 Paper Feeder 8 21 Drive Clutch...

Page 21: ...ctrical 1 2 9 19 Parts List 8 2 Electrical 2 2 9 21 Parts List 9 1 Wiring Harness 9 23 Xerox Supplies and Accessories 9 25 Service Kits 9 26 10 Plug Jack and Wiring Diagrams Plug Jack Diagrams and Des...

Page 22: ...lor Laser Printer Service Manual Contents A Reference Phaser 6130 Menu Map A 2 Firmware Update A 3 Boot Controller Update A 3 Firmware Controller Update A 4 Firmware MPC Update A 5 Acronyms and Abbrev...

Page 23: ...er General Information In this chapter Printer Introduction and Overview Printer Configurations Parts of the Printer Printer Options Maintenance Items Consumables Printer Specifications Controller Fun...

Page 24: ...ty Memory upgrades are available from Xerox to increase the standard RAM from 128 up to 512 MB the printer will support up to 1152 MB maximum The Multi Protocol Network Card expands the supported netw...

Page 25: ...e memory slot supporting 256 MB 512 MB 1 GB DDR2 DIMMs to a maximum of 1152 MB Standard memories are soldered on board 128 MB Print Speed Color Mono 12 16 Resolutions dpi Standard 600 x 600 x 1 bit En...

Page 26: ...ral Information Parts of the Printer Front and Side Views 1 Front Cover 2 Control Panel 3 Output Tray and Top Cover 4 Output Tray Extender 5 Front Cover Release Button 6 Toner Access Door 7 Paper Tray...

Page 27: ...Phaser 6130 Color Laser Printer Service Manual 1 5 General Information Rear View 1 Ethernet Port 2 USB Port 3 Power Cord Connector 4 Power Switch 1 2 3 4 s6130 172...

Page 28: ...ine 2 Error LED Light On Error with print job blinking not user fixable On solid user fixable 3 Graphic Control Panel Display Displays printer settings status and messages 4 Menu Button Changes displa...

Page 29: ...rint or in Power Saver mode Flashing Green Processing print job Red Error occurs can be fixed by user Flashing Red Error occurs cannot be fixed by user Mode Buttons Pressed at Power On Service Diagnos...

Page 30: ...epts 256 512 or 1024 MB of DDR2 DIMMs Memory modules must meet the following characteristics 200 Pin DDR2 SO DIMM 8 chip type Unbuffered Non parity The printer Configuration page lists the amount of R...

Page 31: ...life and require periodic replacement Note Print life is based on typical office printing and 5 coverage per color on 24 lb paper Print life figures are not guaranteed and varies depending on usage ha...

Page 32: ...ternal counters track Consumables and Maintenance Items life usage Each Toner Cartridge has a CRUM Customer Replaceable Unit Meter to record the information The CRUM counts the amount of remaining ton...

Page 33: ...sing FBNF Print Volume Average 450 PV month Maximum 40 000 PV month Median 300 PV month Color Medium Cyan Magenta Yellow and Black Toner Cartridges Resolution Addressability dpi Standard 600 x 600 x 1...

Page 34: ...C 10 220 240 VAC 10 Frequency Range 50 60 Hz 3 Hz Current Capacity 110 V Engine 11 A 220 V Engine 5 A Power Consumption with all options 110 or 220 V Power Saver Mode 5W or less Standby Mode Fuser On...

Page 35: ...16 16 Paper Type 65 220 gsm Letter 12 26 A4 12 25 A5 18 26 Legal 15 26 Transparency 6 6 Characteristic Specification Temperature Operating 5 to 32 C 41 to 90 F Standby 20 to 40 C 4 to 104 F Humidity...

Page 36: ...the standby temperature Exposure The system is at Pause Recording The system is at Pause Cooling Fan The fan operates at low speed Control Panel Operation LCD Backlight On LED If printer is online Rea...

Page 37: ...te until a single page is printed and delivered to the output tray The following conditions are applied The Controller does not keep the print engine waiting The printer is at Ready mode Paper is A si...

Page 38: ...351 6 mm 13 8 inches Guaranteed Print Area 207 9 mm 8 2 inches x 347 6 mm 13 7 inches Skew 190 mm 1 2 mm Perpendicularity 114 5 mm 0 8 mm Parallelism Horizontal 180 mm 1 2 mm Vertical 234 mm 1 2 mm L...

Page 39: ...earances Printer Dimensions Minimum Clearances Height 389 mm 15 3 Width 400 mm 15 7 in Depth 394 mm 15 5 Weight base printer with standard fill toner cartridges 17 2 kg 38 lb 58 9 cm 23 2 in 20 cm 7 9...

Page 40: ...or tilted more than 7 mm Failure to adhere to the specified mounting specifications will void all guarantees of print quality and or performance Known problems that can occur as a result of exceeding...

Page 41: ...es Supported Paper Types and Weights Paper Type Dimension Manual Feed Tray Plain Paper 65 90 g m2 Yes Yes Letter Head 85 120 g m2 22 32 lb Bond Yes Yes Pre Punched 65 90 g m2 17 24 lb Bond Yes Yes Col...

Page 42: ...data during job processing IP Filter User can accept or reject print jobs up to five specified IP addresses IP filter is available only to LPD and Port9100 Job Recovery When a print job fails due to...

Page 43: ...ts The password is an optional input and hidden from the user interface by displaying for each digit If a password is not specified the driver will accept it as a zero length string so that a password...

Page 44: ...replaced IC can be transferred ID Print User can position and print the User Name on the upper right upper left lower right and lower left only for PCL6 of the page Non Genuine Mode When the Toner Car...

Page 45: ...Toner Cartridge Control Panel Display Functionality Normal Status Life Warning Error End of Life Error Xerox Xerox TM Toner Cartridge Replace Soon Replace Toner Cartridge Prints with full functionalit...

Page 46: ...alified service personnel can perform manual diagnostics using the Service Mode in the Control Panel Information Pages Demo Page Demo Page provides sample of print for the Phaser 6130 Color Laser Prin...

Page 47: ...ine Version PostScript CRD Version Default Paper Default Language Current Temperature Current Humidity Printer Options Multi Protocol Card when installed Duplex Unit 00 00 00 Paper Tray Tray 1 MPT Tra...

Page 48: ...retain up to 20 job logs Job History can be manually or automatically printed when the number of the retained job logs has reached 20 User can print the Job History Report default on A paper size fro...

Page 49: ...ng the printer menu in the Control Panel Jam Error log includes the following information Item No Total Print Count Paper Jam Type Fatal Error log includes the following information Item No Total Prin...

Page 50: ...28 Phaser 6130 Color Laser Printer Service Manual General Information...

Page 51: ...Chapter Theory of Operation In this chapter Phaser 6130 Operational Overview Printing Process Paper Path of the Printer Major Assemblies and Functions Printer Modes Printer Control Drive Transmission...

Page 52: ...ur color CMYK process The tandem system consists of four color drums C M Y and K which creates the toner image The following block diagram provides the sequence of events for the xerographic process d...

Page 53: ...ed with toner 4 Transfer Drum Paper Four color finished toner image on the Drums is transferred onto the paper 5 Cleaning Imaging Unit Excess toner is removed from the Drum and BCR 6 Excess Toner Coll...

Page 54: ...wing the rotations of the Drum The BCR is a conductive roller which receives negative voltage from the High Voltage Power Supply HVPS and discharges a negative Direct Current DC voltage The Drum surfa...

Page 55: ...tates the beams are directed through a series of lenses and mirrors to each of the drums which are scanned by the beams from end to end in the axial direction Laser beams Y Laser beams M Laser beams C...

Page 56: ...he laser beam strikes becomes conductive The negative charge on the surface flows to the more positive drum lowering the voltage potential In this way the surface areas exposed to the laser beam becom...

Page 57: ...s process called Toner Dispensation is controlled by two processes Pixel Count Dispense Control PCDC and Automatic Density Control ADC The toner fed into the Developer and the carrier in the Developer...

Page 58: ...does not decrease potential is lower than the Magnet Roller while the potential is higher than the Magnet Roller at the area where the negative charge on the drum surface decreases The AC voltage sha...

Page 59: ...Belt and applies the positive voltage to the Belt Transfer Unit Belt The Transfer Unit is a conductive unit that receives positive voltage from the BTR After the negative charged toner image on the D...

Page 60: ...ning Roller contacts the surface of the BCR collecting the excess toner by scraping off toner Charge Cleaning When the Drum is charged by the BCR any excess charge hinders the Drum surface from being...

Page 61: ...lection The excess toner is collected by the cleaner blade contacting the drum and carried by the Auger 1 to the AUGER CLNG SIDE which then carries the toner 2 to the collection box 3 in the toner car...

Page 62: ...Fuser Fusing Unit by the Free Belt Nip Fusing FBNF thermal fusing system The Heat Roller with the Heater Lamp melts the toner particles Toner is fused onto the paper by the combination of heat and pre...

Page 63: ...s transported into the printer along the paper path as shown in the diagram s6130 008 Manual Feed Slot Tray Multiple Sheet Feed Prevention Motor Drive Solenoid Feed Roller Leading Edge Registration Ex...

Page 64: ...ents for the printer are shown in the following figure s6130 009 Laser Beam Paper Transfer Paper Sensors Exit Roller Heat Roller Pressure Belt Belt Rubber Registration Roller Metal Registration Roller...

Page 65: ...r Manual Feed Registration Transfer Unit and Fuser Laser Unit Toner Cartridge Dispenser Imaging Unit Drive Assembly Electrical Paper Tray Left Right Side Guide The Side Guides move at a right angle to...

Page 66: ...lly stuck together along the edges which can cause a multiple feed or a jam The sheets are fed by the Feed Roller to a position between the Feed Roller and the Separator Roller Normally when only one...

Page 67: ...er tray based on the position of No Paper Actuator No paper Sensor beam is intercepted Feed Solenoid The Feed Solenoid transmits drive energy from the Main Drive Assembly to the Feed Roller s6130 Feed...

Page 68: ...olor Laser Printer Service Manual Theory of Operation Feed Roller When the Feed Solenoid operates it allows the Feed Roller to rotate and feed the paper s6130 014 Feed Roller Feed Solenoid Main Drive...

Page 69: ...e Rollers stop immediately when the Registration Sensor detects the presence of paper Registration Sensor Photo Sensor The Registration Sensor detects paper when the paper leading edge reaches the Reg...

Page 70: ...sheets feeding from the Registration Assembly is adjusted by the duration of the Registration Clutch operation so that the toner image on the drum can be transferred to the appropriate position on the...

Page 71: ...n front of the BTRs Before the Registration rollers are energized the paper is advanced from the tray to the rollers This process aligns the leading edge as shown below By pushing the edge of the shee...

Page 72: ...of the paper from the paper tray The movement of the Registration In Actuator does not affect the Registration Roller Actuator Front s6130 018 Registration Output Spring Registration Actuator Spring R...

Page 73: ...ds the paper toward the direction of the Fuser ADC Sensor The ADC Sensor detects the toner patches on the Belt and converts them to voltage value The voltage value is used to control the density of to...

Page 74: ...using heat and pressure and feeds the paper before and after toner is fixed The Fuser consists of the following components Heat Roller Heater Lamp Thermostat Temperature Sensor Pressure Belt Exit Roll...

Page 75: ...to form an electrostatic latent image on the drum surface The Laser Unit consists of the following components Laser Diode LD Board Scanner Assembly Start of Scan SOS Board Lenses Mirrors and Windows...

Page 76: ...by the Mirror The Polygon Mirror provided with six reflecting mirror faces changes the reflection angle of the laser light as it rotates thereby allowing the laser light to scan the drum along its axi...

Page 77: ...reads and writes the CRUM data Printer specific information is stored in the CRUM Dispenser Motor C M Y K The Dispenser Motor provides the drive for the Agitator and Auger in the Toner Cartridge and...

Page 78: ...opers Each of the four Developers includes the Augers that distribute the toner and the Magnet Roller that applies toner to the Drum to develop the latent image Drums Each drum is given a latent image...

Page 79: ...vice Manual 2 29 Theory of Operation Erase Lamp LED The light of the LED passes through the lens of the Developer illuminates the drum and eliminates the charge on the drum Imaging Unit Erase Lamp Era...

Page 80: ...rive Assembly The Feed Drive Assy transmits the driving force from the Sub Drive Assembly to relevant parts The drive path is changed by the Color Mode Switching Solenoid in the Feed Drive Assy to all...

Page 81: ...25 Full Color Mode Full Color Mode Drive From Sub Motor Gear D3 In Color Mode Switching Sensor Color Mode Switching Solenoid Gear D3 Out Cam C Cam C Gear C Color Mode Switching Sensor Color Mode Switc...

Page 82: ...LVPS are available 100 120V and 230V The LVPS supplies AC power from the power source to the Fuser Heater the LVPS also generates and supplies stable low voltage DC power used for the logic circuits...

Page 83: ...ributes low voltage DC power generated from the LVPS to each component 5 Controls the Laser Unit Note When replacing an MCU Board be sure to transfer the NVRAM from the old MCU Board to the new MCU Bo...

Page 84: ...e host data through one of the following available ports USB or Ethernet The received host data is buffered stored and sent to the print engine in a rasterized format 1 Standard Memory 128 MB on board...

Page 85: ...switch that interrupts the supply of 24 VDC power to the HVPS or Motor upon the opening of the Front Cover Toner Access Door Switch A switch that detects when the Toner Access Door is open GFI Breake...

Page 86: ...n in the following diagram Host Electric Signal Electronic Sub system Control Board Electric Signal Machine Control Unit Electric Signal Laser Unit Laser Beams Electrostatic Latent On Drum Invisible I...

Page 87: ...s Operational Modes The Phaser 6130 printer includes the following modes Ready Mode The printer is ready for printing Printing Mode Printing is in progress Sleep Mode Energy Star The printer has enter...

Page 88: ...w Magenta Cyan and Black respectively and the beam intensity is automatically adjusted for each color Process Control For stable printing the parameters related to the image development must be correc...

Page 89: ...gher the toner dispense quantity is reduced at the next printing The toner dispense quantity is calculated by the toner dispense time This calculation is made for each color High Area Coverage Mode A...

Page 90: ...l is made from a change in inside temperature and the print count at the execution of the process control This control is outlined as follows 1 With no toner on the Transfer Belt the output value of t...

Page 91: ...ing on the time of Warm up Printing or Process Control The target temperature will be changed based on the interior temperature detected by the Humidity Sensor Cool Down As printing continues the dist...

Page 92: ...Paper Feed Drive Registration Feeder Chute Registration Clutch Rubber Registration Gear Metal Registration Gear Gear P2 Gear T4 Gear P4 Gear P5 Registration Roller Metal Registration Roller Feed Gear...

Page 93: ...Gear Feed Roller Registration Feeder Chute Registration Clutch Registration Roller Rubber Registration Gear Metal Registration Gear Metal Registration Roller Feed Solenoid Imaging Unit Gear 2 Drum M...

Page 94: ...ansmitted through the route shown below Black and White Mode Gear D1 Gear D2 Gear DK Gear D1 Gear P2 Main Drive Sub Motor Gear D5 Magnet Gear K Gear D3 In Sub Drive Gear D3 Out Flange D3 Cam C Gear C...

Page 95: ...et Gear K Magnet Roll K Sub Drive Print Cartridge Drive HSG Developer K Gear D3 In Gear D3 Out Gear P2 Gear P3 Color Mode Switching Solenoid Gear P4 Gear C Cam C Flange D3 Gear P4 2 Imaging Unit Main...

Page 96: ...g Y M C K Drum Print Cartridge Gear 2 Cleaning Auger Gear Magnet Idler Gear Paddle Idler Gear Paddle Gear Auger Gear Auger Gear Side Auger Idler Gear Side Auger Gear Side Cleaning Auger Developer Padd...

Page 97: ...ar 2 Drum Imaging Unit Gear 2 Drum Xerographics Housing Y M C K Drum Cleaning Auger Gear Auger Magnet Idler Gear Gear Idler Paddle Paddle Gear Developer Paddle Auger Gear Front Auger Auger Gear Rear A...

Page 98: ...ner Cartridge Y Agitator Y Auger Gear K Idler Gear C Dispenser Motor C Auger C Auger Idler Gear C Auger Idler Gear C Auger Gear C Idler Gear M Dispenser Motor M Auger M Auger Idler Gear M Auger Idler...

Page 99: ...D1 Gear D2 Gear DK Gear D1 Sub Motor Gear D5 Magnet Gear K Sub Drive Imaging Unit Drive Gear D3 In Gear D3 Out Developer Housing K Magnet Roll K Magnet Gear C Magnet Roll C Magnet Gear M Developer Hou...

Page 100: ...Gear C Magnet Roller C Developer C Magnet Gear M Magnet Roller M Magnet Gear Y Magnet Roller Y Developer Y Developer M Gear D5 Gear D5 Gear D4 Gear D5 Imaging Unit Gear D2 Gear D4 Gear D3 In Gear D3...

Page 101: ...r Service Manual 2 51 Theory of Operation s6130 037 Front Sub Drive Fuser Heat Roller Idler Gear Heat Roller Gear Heat Roller Exit Idler Gear Exit Gear Exit Roller Fuser Drive Indicates The Engagement...

Page 102: ...2 52 Phaser 6130 Color Laser Printer Service Manual Theory of Operation...

Page 103: ...icing Instructions Messages Chain Link Codes and Procedures Image Processor Board Errors Toner Cartridge Errors Jam Errors MPC Errors Transfer Unit Errors Paper Setting Errors Fuser Errors Motor Error...

Page 104: ...on the Control Panel or listed on the Error History Report Accessing Error History Report 1 From the Control Panel press the Menu button 2 Information Pgs is displayed Press the OK button 3 Press the...

Page 105: ...The Error History page contains two types of history information System Fail History System Fail History contains Item Number Total Print Count and Chain Link code Paper Jam History Paper Jam History...

Page 106: ...t and protect the drums from light 5 Inspect the printer interior and remove any foreign matter such as paper clips staples pieces of paper dust or loose toner 6 Do not use solvents or chemical cleane...

Page 107: ...s The most common abbreviations used throughout this chapter are listed here Term Definition ADC Automatic Density Control ASIC Application Specific Integrated Circuit BLK Black COMM Communication CTD...

Page 108: ...essage and Chain Link Code Display Chain Link Code Control Panel Message Error Contents Go to Page Image Processor Board Errors 016 500 Erase Flash Err Restart Printer Error 016 500 Restart Printer DO...

Page 109: ...KSUM ERROR The checksum is invalid page 3 21 016 745 Header Error Press Ok Button Error 016 745 Press Ok Button DOWNLOAD HEADER ERROR The header information is invalid page 3 21 018 319 Network Error...

Page 110: ...Check Fail The error is detected by DIMM slot RAM W R check during initialization page 3 26 116 317 Controller Error Restart Printer Error 116 317 Restart Printer ESS ROM Check Main Fail Checksum err...

Page 111: ...r Restart Printer Error 116 350 Restart Printer On Board Network Communication Fail Communication error between CPU Network and ESS F W is detected page 3 24 116 351 Network Error Restart Printer Erro...

Page 112: ...ached is detected page 3 27 Non Xerox Toner Invalid Yellow IOT CRUM ID Error CRUM ID error of Yellow Cartridge is detected page 3 27 Non Xerox Toner Invalid Magenta IOT CRUM ID Error CRUM ID error of...

Page 113: ...ge 3 28 Waste Full Magenta Cartridge IOT M CRU Waste Full Waste Toner counter value is going to reach the replacement time page 3 28 Waste Full Cyan Cartridge IOT C CRU Waste Full Waste Toner counter...

Page 114: ...IOT Exit On early JAM Exit sensor turned on earlier than specified time page 3 44 Jam at Exit Open Front Cover and Remove Paper IOT Exit Off JAM The paper remains at Exit Sensor page 3 44 Jam at Exit...

Page 115: ...sum error in MPC Flash ROM page 3 50 018 312 MPC Error Restart Printer Error 018 312 Restart Printer MPC RAM R W Test Error The error is detected by MPC RAM R W check page 3 50 018 313 MPC Error Resta...

Page 116: ...Shows detail of error code when pressing three keys Down arrow Up arrow and OK 092 310 Code 0801 fail 1 0802 Fail 2 page 3 51 094 330 DTB Life Over Restart Printer Error 094 330 Restart Printer IOT DT...

Page 117: ...manual duplex print Manual Feed page 3 56 Insert Output to Tray Paper Empty at Manual Duplex Waiting for side 2 to be set for manual duplex print page 3 56 Load Manual Feed XX Paper size Load Manual F...

Page 118: ...d OK 010 397 Code XX 01 NC circuit fail 02 NC Detect disconnection 03 NC Detect fail 04 NC Comp disconnection 05 NC Comp fail 06 NC Temp Over 07 STS Temp Over 08 NC Comp Table Fail 09 NC Overheat 0A S...

Page 119: ...inter Error 042 326 Restart Printer IOT Motor Failure Sub Motor failure is detected page 3 67 Imaging Unit Errors 091 916 PHD CRUM Error Restart Printer Error 091 916 Restart Printer IOT CRUM ID Error...

Page 120: ...Hanpa 0E FSR SBY Mode 0F FSR Print Mode 10 Continuous Heater 11 PPM Group ERR 12 CMODE ERR 13 Send CMD ERR page 3 74 041 340 MCU NVRAM Error Restart Printer Error 041 340 Restart Printer ADDR XXXX Dat...

Page 121: ...il Communication failure between IOT and ESS is detected page 3 77 Other Errors 016 799 Invalid Job Press Ok Button Error 016 799 Press Ok Button Job Environment Violation Detects violation data for t...

Page 122: ...Sensor Error Humidity sensor error is detected Shows detail of error code when pressing three keys Down arrow Upper arrow and OK 092 661 Code XX 01 Humidity Sensor Error 10 Temperature Sensor Error 1...

Page 123: ...oblem persists follow the procedure below Troubleshooting Reference Table Applicable Parts Wiring and Plug Jack Map References Image Processor Board PL8 1 9 Map 3 LVPS Drive Motors I P Board AC Power...

Page 124: ...m the Xerox web site Does the error still occur when the power is turned OFF and ON Replace the Image ProcessorBoard page 8 60 Complete Troubleshooting Reference Table Applicable Parts Wiring and Plug...

Page 125: ...60 4 Replace the memory card Does the error still occur Replace the Image ProcessorBoard page 8 60 Complete Troubleshooting Reference Table Applicable Parts Wiring and Plug Jack Map References Image P...

Page 126: ...r MACaddress Error Chain Link 116 314 MACaddress checksum error RAM Error Chain Link 116 315 RAM W R failure at initialization Controller Error Chain Links 116 317 Program ROM checksum error 116 324 C...

Page 127: ...o to step 2 2 Does the error still occur Replace the Image ProcessorBoard page 8 60 Complete Troubleshooting Reference Table Applicable Parts Wiring and Plug Jack Map References Image Processor Board...

Page 128: ...and Plug Jack Map References Image Processor Board PL8 1 9 Memory Card Option Map 3 LVPS Drive Motors I P Board AC Power on page 10 10 Controller on page 10 31 Troubleshooting Procedure Table Step Act...

Page 129: ...Initial Actions Check the Toner Cartridge life using CentreWare IS Cycle printer power If problem persists follow the procedure below Troubleshooting Reference Table Applicable Parts Wiring and Plug J...

Page 130: ...nd jacks on the MCU Board Does the error still occur when the power is turned OFF and ON Go to step 6 Complete 6 Measure the voltage at P31 3 Ground Is the voltage approximately 3 3VDC Replace the Dis...

Page 131: ...ss Assy PL3 1 18 Feed Roller Assembly PL3 2 4 Regi Roll Actuator PL3 2 8 Regi In Actuator PL3 2 11 Photo Sensor PL3 2 13 Main Drive Assembly PL7 1 2 MCU Board PL8 2 13 Map 2 Laser Unit Feeder Assembly...

Page 132: ...Reset the Side Guides and End Guide and reseat the Tray in the printer correctly Does the error still occur when printing Go to step 8 Complete 8 Check the Separator Roller Assembly on the Tray for s...

Page 133: ...tor normal Go to step 15 Reseat the Regi Roll Actuator If broken or deformed replace the Feeder Assembly page 8 25 15 Perform the Regi Sensor test Service Mode Engine Diag Sensor Test Regi Sensor Does...

Page 134: ...egi Sensor Photo Sensor for connection Check the connections between the MCU Board and Regi Sensor Photo Sensor Are P J23 and P J232 connected correctly Go to step 23 Reconnect the connector s P J23 a...

Page 135: ...he power to the Drive Clutch Assembly Disconnect J26 from the MCU Board Is the voltage across P26 4 ground on the MCU Board about 24 VDC when the Front Cover interlock switch is pushed Go to step 28 R...

Page 136: ...ner Dispenser Motors HVPS MCU on page 10 11 Feeder Manual Feed Registration on page 10 19 Troubleshooting Procedure Table Step Actions and Questions Yes No 1 Check the paper setting Was the paper sett...

Page 137: ...ck the Drive Clutch Assembly for resistance Disconnect P J262 of the Drive Clutch Assembly Is the resistance across J262 1 and J262 2 approximately 280 ohm Replace the MCU Board page 8 59 Replace the...

Page 138: ...Sensor for operation Check the voltage across P23 5 ground on the MCU Board Does the voltage change when the actuator of the Regi Sensor Photo Sensor is operated Replace the MCU Board page 8 59 Repla...

Page 139: ...CU Board PL8 2 13 Map 2 Laser Unit Feeder Assembly on page 10 9 Map 4 Toner Dispenser Motors HVPS MCU on page 10 11 Feeder Manual Feed Registration on page 10 19 Troubleshooting Procedure Table Step A...

Page 140: ...Check the paper transfer path between the Manual Feed Slot and Regi Sensor Are there any obstacles on the paper transfer path Remove the obstacles or stain from the paper transfer path then go to step...

Page 141: ...er on the screen increase by one when the Regi Roll Actuator is operated Replace the MCU Board page 8 59 Go to step 21 16 Check the connectors of the Manual Feed No Paper Sensor Photo Sensor for conne...

Page 142: ...Harness Assy page 8 26 23 Check the power to the Regi Sensor Photo Sensor Disconnect J23 from the MCU Board Is the voltage across P23 3pin ground on the MCU Board about 3 3 VDC Go to step 24 Replace...

Page 143: ...ut 24 VDC when the Interlock Switch HARN ASSY INTERLOCK is pushed Go to step 28 Replace the MCU Board page 8 59 28 Check the Drive Clutch Assy for resistance Disconnect P J262 of the Drive Clutch Assy...

Page 144: ...o 1 Check the customer operation Did the customer insert the paper to the Manual Feed Slot during print After print completion insert the paper to the SSI Go to step 2 2 Check the Manual Feed No Paper...

Page 145: ...Assy page 8 26 7 Check the power to the Manual Feed No Paper Sensor Disconnect J23 from the MCU Board Is the voltage across P23 6pin ground on the MCU Board about 3 3 VDC Go to step 8 Replace the MCU...

Page 146: ...the printer is plugged directly into an electrical outlet Using extension cords or a power strip is not recommended Make every attempt to establish a jam rate prior to starting any work If possible p...

Page 147: ...t Exit Sensor Does the number on the Control Panel increase by 1 when the Exit Sensor Actuator is activated Go to step 9 Go to step 5 5 Check the wiring harness connectors P J17 and P J171 between the...

Page 148: ...lish a jam rate prior to starting any work If possible print an Error History Report and note the page count between jams Determine if jamming is occurring in the tray but not the manual feed slot or...

Page 149: ...error still occur when printing Go to step 6 Complete 6 Check the Transfer Unit Is there any remaining paper and or damage on the belt of the Transfer Unit Remove the remainingpaper If the belt is da...

Page 150: ...otor FULL2 then start the Regi Clutch test Service Mode Engine Diag Motor Test Regi Clutch Does the Regi Clutch operate properly and do the Regi Roll Assy and Metal Regi Roll rotate During this check...

Page 151: ...ch Assy Regi Clutch Disconnect J26 from the MCU Board Is the voltage across P26 4pin ground on the MCU Board about 24 VDC when the Front Cover Interlock Switch is pushed Go to step 19 Replace the MCU...

Page 152: ...y RAM R W Error 018 316 MPC Error NIC Internal Loopback Error 018 317 MPC Error NIC Fatal Error 116 333 MPC Error PCI Option 0 Failure Initial Actions Cycle printer power If the problem persists follo...

Page 153: ...nser Fuser on page 10 8 Map 4 Toner Dispenser Motors HVPS MCU on page 10 11 Xerographic on page 10 24 Troubleshooting Procedure Table Step Actions and Questions Yes No 1 Check the ADC Sensor Window Op...

Page 154: ...s for continuity 1 Disconnect J281 from the Transfer Unit 2 Disconnect J28 from the MCU Board Is each cable of J281 J28 continuous Go to step 7 Replace the Feeder Assy page 8 25 or Left Side Harness A...

Page 155: ...le Applicable Parts Wiring and Plug Jack Map References MCU Board PL8 2 13 Imaging Unit PL4 1 21 Map 1 Transfer Unit Control Panel Imaging Unit Dispenser Fuser on page 10 8 Map 4 Toner Dispenser Motor...

Page 156: ...roubleshooting Procedure Table Step Actions and Questions Yes No 1 Use CWIS to determine the amount of toner remaining Does CWIS report very little toner remaining Replace the Toner Cartridge then go...

Page 157: ...Dispenser Assembly page 8 34 8 Check the power to the Toner Motors Disconnect J18 and or J19 from the MCU Board On the MCU Board is the voltage across P18 3 P18 8 P19 4 or P19 9 ground about 24 VDC wh...

Page 158: ...Go to step 3 3 Check the customer operation Did the customer load the paper to specified tray Go to Load Manual Feed page 3 57 Try printing again Troubleshooting Reference Table Applicable Parts Wiri...

Page 159: ...step 5 Complete 5 Does the error still occur when printing Replace the Image ProcessorBoard page 8 60 Complete Troubleshooting Reference Table Applicable Parts Wiring and Plug Jack Map References Left...

Page 160: ...sor SSI No Paper Sensor for connection Check the connections between the MCU Board and Photo Sensor SSI No Paper Sensor Are P J23 and P J233 connected correctly Go to step 8 Reconnect the connector s...

Page 161: ...t the specification Go to step 3 Use paper that meets the specifications then go to step 2 2 Does the error still occur when printing Go to step 3 Complete 3 Check the print data paper print media and...

Page 162: ...ettings that the print job requires Go to step 2 Complete 2 Check the No Paper Actuator for shape and operation Pull the paper tray out Are the shape and operation of the No Paper Actuator normal Go t...

Page 163: ...the power to the Tray No Paper Sensor Photo Sensor Disconnect J23 from the MCU Board Is the voltage across P23 9pin ground on the MCU Board about 3 3 VDC Go to step 7 Replace the MCU Board page 8 59...

Page 164: ...t the operation after the Fuser has cooled down Does the error still occur when the power is turned OFF and ON Go to step 2 Complete 2 Check the connectors for connection Remove the Fuser Warning Star...

Page 165: ...e MCU Board page 8 59 Replace the Fuser page 8 9 After replacing the Fuser be sure to reset the life counter value Troubleshooting Reference Table Applicable Parts Wiring and Plug Jack Map References...

Page 166: ...e MCU Board page 8 59 Complete Troubleshooting Reference Table Applicable Parts Wiring and Plug Jack Map References Fuser PL6 1 1 LVPS Board PL8 2 1 MCU Board PL8 2 13 Map 1 Transfer Unit Control Pane...

Page 167: ...y Disconnect J17 from the MCU Board Disconnect J47 from the LVPS Board Is each cable of J17 and J47 P171 continuous NOTE P171 is attached to the frame Go to step 6 Replace the Fuser Harness Assy 6 Che...

Page 168: ...11 DC Power Supply on page 10 17 Troubleshooting Procedure Table Step Actions and Questions Yes No 1 Perform the Fan test page 4 31 Service Mode Engine Diag Fan HIGH Does the Fan operate properly Rep...

Page 169: ...ll occur when the power is turned OFF and ON Replace the MCU Board page 8 59 Complete Troubleshooting Reference Table Applicable Parts Wiring and Plug Jack Map References MCU Board PL8 2 13 Main Drive...

Page 170: ...to step 6 Reconnect the connectors Go to step 5 5 Turn the power Off then On Does the error still occur Go to step 6 Complete 6 Check the Main Drive for correct installation Is the Main Drive securel...

Page 171: ...nd Fuser for correct installation Are the Imaging Unit and Fuser correctly installed Go to step 3 Reseat the Imaging Unit and Fuser Go to step 2 2 Does the error still occur Go to step 3 Complete 3 1...

Page 172: ...the Sub Drive Assembly 1 Disconnect P J22 from the MCU Board 2 Are there 24 V across J22 2 J22 4 ground when the Interlock Switch is activated Replace the Sub Drive Assembly page 8 53 Replace the MCU...

Page 173: ...nd Questions Yes No 1 Check the Imaging Unit type Is the correct Imaging Unit installed in the 6130N Go to step 3 Replace with the correct Imaging Unit then go to step 2 2 Does the error still occur w...

Page 174: ...hooting Procedure Table Step Actions and Questions Yes No 1 Is the Front Cover damaged Replace the Front Cover page 8 19 Go to step 2 2 Check the Interlock Switch for operation Perform the Cover Open...

Page 175: ...Open and close the Toner Access Door Is the door latched correctly Go to step 3 Reseat or replace the Toner Access Door page 8 11 3 Check the Side R Switch SWITCH for operation Perform the Side Switch...

Page 176: ...on page 10 8 Map 4 Toner Dispenser Motors HVPS MCU on page 10 11 Xerographic on page 10 24 Troubleshooting Procedure Table Step Actions and Questions Yes No 1 Check the firmware version Is the firmwar...

Page 177: ...nit Dispenser Fuser on page 10 8 Map 4 Toner Dispenser Motors HVPS MCU on page 10 11 Xerographic on page 10 24 Troubleshooting Procedure Table Step Actions and Questions Yes No 1 Check the error Does...

Page 178: ...er Motors HVPS MCU on page 10 11 Laser Unit on page 10 22 Troubleshooting Procedure Table Step Actions and Questions Yes No 1 Check the Laser Unit for correct installation Is the Laser Unit correctly...

Page 179: ...ssor Board PL8 1 9 Map 3 LVPS Drive Motors I P Board AC Power on page 10 10 Map 4 Toner Dispenser Motors HVPS MCU on page 10 11 Controller on page 10 31 Troubleshooting Procedure Table Step Actions an...

Page 180: ...licable Parts Wiring and Plug Jack Map References Image Processor Board PL8 1 9 Troubleshooting Procedure Table Step Actions and Questions Yes No 1 Check the paper size Does the paper meet the specifi...

Page 181: ...Plug Jack Map References Image Processor Board PL8 1 9 Troubleshooting Procedure Table Step Actions and Questions Yes No 1 Check the download firmware Is the download firmware for the 6130N Go to ste...

Page 182: ...nit Does the error still occur when the power is turned OFF and ON Go to step 2 Complete 2 Perform the K Mode Solenoid test page 4 29 Service Mode Motor Test K Mode Solenoid During this check close th...

Page 183: ...onnector s P J26 and or P J261 correctly then go to step 9 9 Does the error still occur when the power is turned OFF and ON Go to step 10 Complete 10 1 Disconnect J26 from the MCU Board 2 Measure the...

Page 184: ...Sensor PL8 2 7 MCU Board PL8 2 13 Map 3 LVPS Drive Motors I P Board AC Power on page 10 10 Map 4 Toner Dispenser Motors HVPS MCU on page 10 11 Xerographic on page 10 24 Step Actions and Questions Yes...

Page 185: ...Test POST Service Diagnostics Service Mode Menu Map Printer Components Service Mode Diagnostic Tests Control Panel Troubleshooting Inoperable Printer Troubleshooting AC Power Supply Troubleshooting DC...

Page 186: ...The printer requires approximately 20 seconds to complete this sequence 1 When the power switch is turned On the Health LED on the Image Processor Board turns On immediately 2 The Boot Loader checks...

Page 187: ...he ROM checksum chip by chip and compares it with the value stored in the CodeROM itself Checksum error is in the main program ROM FontROM This test calculates the FontROM checksum chip by chip and co...

Page 188: ...ANEL This test checks input and output of the Control Panel buttons IOT 024 371 This test performs communication test with the Engine This test also checks for Communication failure between the Engine...

Page 189: ...ter power Off 2 Press and hold the Up and Down Arrow buttons simultaneously and turn the printer power On 3 Diagnosing message is displayed 4 Continue to hold the buttons until the Service Mode messag...

Page 190: ...Test Motor Test NVM Settings Color Print B W Print Total Print Color Backup B W Backup Total Backup Color Error B W Error Edit NVM Save NVM to ESS Load NVM from ESS Initialize Slave Print NVM Info Mai...

Page 191: ...C Toner Life K Toner Life Fuser Sheet Life Printer Sheet Life DTB Waste Life YWasteToner Life MWasteToner Life CWasteToner Life KWasteToner Life IU Y Time Life IU M Time Life IU C Time Life IU K Time...

Page 192: ...Sub Drive Main Drive Black Mode Solenoid Registration Clutch Tray Feed Solenoid Fan Black Toner Motor Cyan Toner Motor Magenta Toner Motor Yellow Toner Motor s6130 182 Black Erase CMY Erase s6130 183...

Page 193: ...ecksum chip by chip and compares it with the value stored in the FontROM itself beforehand When the checksum is identical to the stored value this test determines the chip is normal Note Run this test...

Page 194: ...Check OK Performs communication test with the Engine Controller Then it reads the status register of the engine to check whether commands can be exchanged with the engine Engine Diag Performs function...

Page 195: ...Sub Motor FULL1 Sub Motor Half Sub Motor HALF K Mode Solenoid K Mode Solenoid Tests the K Mode Solenoid Tray Feed Solenoid Half Tray Feed Solenoid Half Tests the Tray Feed Solenoid Tray Feed Solenoid...

Page 196: ...NVM to ESS Save NVM SaveNVM MCU ESS OK Saved Please wait Press the Set button to save the value in the Controller NVM Press the Cancel button to move one level up the menu Saves the NVRAM information...

Page 197: ...se this function to verify the printer configuration The Configuration Page contains Engine installation unit information Standard Tray Optional Tray displaying version Optional Duplex Unit displaying...

Page 198: ...nter Not used in this printer Hex Dump HexDump OFF ON Press the Up or Down button to switch HexDump On Off Press the Set button to save the setting and move one level up the menu Press the Cancel butt...

Page 199: ...er MtoB OK Processing Copied Press the Cancel button to move one level up the menu Press the Set button to run the test Copies the values from Master NVRAM to Backup NVRAM Device specific information...

Page 200: ...a blank page Pattern IOT Pattern IOT Ready Processing Prints the printer built in Test Pattern 600 DPI This test checks the print function of the printer Grid 2 ESS Grid 2 ESS Ready Processing Prints...

Page 201: ...heet 5 Parameter Reads writes the parameter values errors and life counter values stored in the printer Slow Scan KtoP Slow Scan KtoP 128 127 Adjusts the registration in the scanning direction Slow Sc...

Page 202: ...Fuser Life Printer Sheet Life Printer 0 Reads sheet count of the Printer Life DTB Waste Life DTB Waste 0 Reads life counter of the Belt Waste Count Life Y Waste Toner Life YWaste Toner 0 Reads life co...

Page 203: ...Reads sheet count of the K Developer in the Imaging Unit Life Manual Feed Life Tray Sheet 0 Reads sheet count of the Manual Feed Slot Life Tray Sheet Life Tray Sheet 0 Reads sheet count of the Tray Pr...

Page 204: ...1 Enter Service Mode page 4 5 2 Open the Front Cover 3 Perform the Exit Sensor test Engine Diag Sensor Test Exit Sensor 4 Move the Sensor up and down and check the information on the Control Panel di...

Page 205: ...n the Front Cover 3 Perform the Regi Sensor test Engine Diag Sensor Test Regi Sensor 4 Operate the actuator while checking the information on the Control Panel display The Low and High values change f...

Page 206: ...en the Front Cover 3 Remove the Imaging Unit page 8 8 and place in a dark location 4 Perform the Interlock Switch test Engine Diag Sensor Test Cover Open Sensor 5 Open and close the Front Door while c...

Page 207: ...page 8 17 5 Remove the Feed Drive Assembly page 8 22 but do not unplug any of the cables 6 Perform the K Mode Sensor test Engine Diag Sensor Test K Mode Sensor 7 Press the lever mounted on the Soleno...

Page 208: ...menu page 4 5 2 Perform the Side Switch test Engine Diag Sensor Test Side Switch 3 Open and close the Toner Access Door while checking the information on the Control Panel display The Low and High va...

Page 209: ...e 4 5 2 Perform the Tray 1 MPT Sensor test Engine Diag Sensor Test Manual Feed Sensor 3 Slide a sheet of paper in and out of the Manual Feed Slot The Low and High values change from 0 up to 99 4 Press...

Page 210: ...orm the Tray No Paper test Engine Diag Sensor Test Tray No Paper 3 Remove Tray 4 Move the Actuator up and down while checking the information on the Control Panel display The Low and High values chang...

Page 211: ...posure to light Note The rotational speed order of the Main Motor Test is as follows FULL2 FULL1 HALF 1 Enter the Service Diagnostic menu page 4 5 2 Open the Front Cover 3 Defeat the Front Cover Inter...

Page 212: ...n to avoid exposure to light Note The rotational speed order of the of the Sub Motor test is as follows FULL2 FULL1 HALF 1 Enter the Service Diagnostic menu page 4 5 2 Open the Front Cover 3 Defeat th...

Page 213: ...ge 8 22 but leave all harnesses connected 2 Defeat the Interlock Switch 3 Turn on the power and enter Service Diagnostics 4 Perform the K Mode Solenoid test Engine Diag Motor Test K Mode Solenoid 5 Pr...

Page 214: ...lf rotation to return to the initial position 1 Enter the Service Diagnostic menu page 4 5 2 Remove the Paper Tray 3 Perform the Tray 2 Feed Solenoid Half or Init test Engine Diag Motor Test Tray 2 Fe...

Page 215: ...an HIGH LOW Note The rotational speed of the Motor is as follows LOW HIGH 1 Enter the Service Diagnostic menu page 4 5 2 Perform the Fan HIGH LOW test Engine Diag Motor Test Fan HIGH LOW 3 Verify that...

Page 216: ...ove the Toner Cartridge page 8 10 of the color under test 3 Open the Toner Cartridge Holder of the color under test 4 Perform the Toner Motor test Engine Diag Motor Test Yellow Magenta Cyan Black Tone...

Page 217: ...While the Main Motor is running press the Up Arrow button to find Regi Clutch Press the OK button to run the Regi Clutch test Note The Registration Rollers rotate when the Main Motor FULL2 and the Re...

Page 218: ...r will be open for more than 5 minutes remove the Imaging Unit and cover it or place it in a dark location to avoid exposure to light 1 Remove the Left Side Cover page 8 17 2 Defeat the Front Cover in...

Page 219: ...er the Service Diagnostic menu page 4 5 2 Open the Front Cover 3 Remove the Imaging Unit page 8 8 4 Use a paper clip to secure the Interlock Switch 5 Perform the Drum Erase Lamp K test Engine Diag Mot...

Page 220: ...ostic menu page 4 5 2 Open the Front Cover 3 Remove the Imaging Unit page 8 8 4 Use a paper clip to secure the Interlock Switch 5 Perform the Drum Erase Lamp YMC test Engine Diag Motor Test Drum Erase...

Page 221: ...8 60 2 Refer to DC Power Supply Troubleshooting on page 4 41 3 Replace the Control Panel page 8 13 4 Replace the Control Panel wiring harness page 8 54 Control Panel LED is On Control Panel Display is...

Page 222: ...essor Board PL9 1 27 MCU Board PL9 1 20 Troubleshooting Procedure Table Step Actions and Questions Yes No 1 Remove the Rear Cover page 8 18 2 Disconnect P J 10 11 from the MCU Board 3 Turn the printer...

Page 223: ...RUM ID Life Over 3 Fuser Missing NVRAM CRUM Error Life Over 4 Transfer Unit Missing Life Over 5 ADC Sensor Error 6 All paper Sensor Jam 7 Door Open 8 Environmental Humidity Temperature Sensor Error 9...

Page 224: ...bleshooting Procedure Table Step Actions and Questions Yes No 1 Check the voltage at the AC wall outlet Is there approximately 110 VAC or 220 VAC if the printer is a 220 V configuration at the AC wall...

Page 225: ...ower is turned Off and then On again after certain time LVPS Troubleshooting Reference Table Applicable Parts Wiring and Plug Jack Map References LVPS PL8 2 1 MCU Board PL8 2 13 Map 4 Toner Dispenser...

Page 226: ...oes the problem still occur Go to step 7 Complete 7 1 Turn the AC power Switch Off 2 Connect J501 to the LVPS then turn the AC power Switch On 3 Measure the voltage between P501 1 P501 2 Is there 5 V...

Page 227: ...8 2 5 LVPS PL8 2 1 Top LV Harness PL10 1 16 Map 4 Toner Dispenser Motors HVPS MCU on page 10 11 DC Power Supply on page 10 17 Troubleshooting Procedure Table Step Actions and Questions Yes No 1 Check...

Page 228: ...g Unit 2 Perform the Main Motor test page 4 27 Service Mode Engine Diag Motor Test Main Motor FULL2 Is the noise still present Go to step 3 Complete 3 1 Reseat the connectors on the Transfer Unit 2 Pe...

Page 229: ...e 8 1 Reseat the Sub Drive Assembly 2 Perform the Sub Motor test page 4 28 Service Mode Engine Diag Motor Test Sub Motor FULL2 Is the noise still present Try replacing one after another Imaging Unit p...

Page 230: ...go to step 3 3 Check noise when the paper is fed from the Tray 1 Is the noise still present Go to step 4 Complete 4 1 Remove the Paper Tray from the printer 2 Rotate the Separator Roller in the Paper...

Page 231: ...Mode Engine Diag Motor Test Main Motor FULL2 Is the noise still present Go to step 11 Complete 11 1 Reseat the connectors on the Transfer Unit 2 Perform the Main Motor test page 4 27 Service Mode Engi...

Page 232: ...17 1 Reseat the Imaging Unit 2 Perform the Sub Motor test page 4 28 Service Mode Engine Diag Motor Test Sub Motor FULL2 Is the noise still present Go to step 18 Complete 18 Warning Start the operatio...

Page 233: ...nces Off or relocate the printer at least 6 meters away from other electrical appliances Does the error still occur Go to step 2 Complete 2 Check the AC ground Is AC power supply outlet wired and grou...

Page 234: ...2 Turn the printer power On Does the printer operate normally Complete Go to step 3 3 1 Turn the printer power Off 2 Reconnect the printer power cord 3 Turn the printer power On Does the printer oper...

Page 235: ...Turn the printer power Off 2 Disconnect the power cord and wait for one minute 3 Reseat the LVPS connectors 4 Turn the printer power On Does the printer operate normally Complete Go to step 2 2 Check...

Page 236: ...s address if it is assigned by Auto IP DHCP or BOOTP Subnet Mask is set correctly if used Default Gateway is set correctly if used LPR is enabled Verify that the LPR and AppSocket settings are set as...

Page 237: ...e are print quality problems refer to the User Guide at www xerox com office 6130support Macintosh Troubleshooting OS 10 2 Step by Step Perform these steps only for Mac OS 10 2 and higher 1 For AppleT...

Page 238: ...s From the Printer To set up the printer 1 Verify that both TCP IP protocol and the proper connector are enabled 2 On the Control Panel select one of these IP address options Allow the printer to set...

Page 239: ...nix access the Xerox web site for the latest CUPS ppd package at www xerox com office drivers To download printer drivers 1 Find your printer Click the Drivers Downloads link Select the platform you a...

Page 240: ...4 56 Phaser 6130 Color Laser Printer Service Manual General Troubleshooting...

Page 241: ...hapter Print Quality Troubleshooting In this chapter Print Quality Problems Overview Checklist Before Troubleshooting Print Quality Test Prints Print Quality Specifications Print Quality Troubleshooti...

Page 242: ...humidity under which the printer is operating Compare this to the Environmental Specifications on page 1 13 Extreme temperature and humidity can adversely affect the xerographic and fusing characteris...

Page 243: ...epeating Bands Lines Marks or Spots Background Contamination Fuser Vertical Stripes Horizontal Stripes Repeating Bands Lines Marks or Spots Unfused Image Imaging Unit Light or Undertone Print Blank Pr...

Page 244: ...eWare Internet Services IS to check the supplies status To access the CentreWare IS 1 Open your web browser 2 In the Address field enter the printer IP address 3 Click the Status button 4 Click the Su...

Page 245: ...nt of toner and change the Toner Cartridges if necessary b In the printer Printing Preferences menu Advanced Details Draft Mode verify Off is selected c If you are printing on an uneven print surface...

Page 246: ...it is installed correctly c The toner may be low Change the Toner Cartridge 6 Streaks appear on the page a The toner may be low Change the Toner Cartridge s b If you are using preprinted forms make su...

Page 247: ...enta yellow or black a Check the Toner Cartridges to make sure they are installed correctly 9 The job prints but the top and side margins are incorrect a Make sure the Paper Size setting in the Tray S...

Page 248: ...he quality of output from the printer and to assist in troubleshooting the problems No Image IOT Pattern IOT Grid 2 ESS Cyan 20 ESS Magenta 20 ESS Yellow 20 ESS Black 20 ESS CMY 20 ESS Gradation ESS N...

Page 249: ...tally Compare the print with the following chart to determine the problem Fail Check the printer controller or the MCU Board Pass Check the Image Processor Board Grid 2 ESS This test print provides th...

Page 250: ...int with the following chart to determine the problem Fail Check the cyan Toner Cartridge Pass Check another Toner Cartridge Magenta 20 ESS This test print provides 20 magenta density on the whole pag...

Page 251: ...the print with the following chart to determine the problem Fail Check the yellow Toner Cartridge Pass Check another Toner Cartridge Black 20 ESS This test print provides 20 black density on the whole...

Page 252: ...with the following chart to determine the problem Fail Check the cyan magenta or yellow Toner Cartridge Pass Check the black Toner Cartridge Gradation ESS This test print provides 2 100 density for c...

Page 253: ...es 100 density for cyan magenta yellow and black on the whole page This test is used to identify problems with the toner when printing pictures or photos Compare the print with the following chart to...

Page 254: ...y measuring the size of the interval it is possible to determine which printer component is causing the problem Pages 1 through 4 Vertical and horizontal scale patterns on a 20 density background of o...

Page 255: ...ned On in a critical environment such as 85 at 10 C Quality Paper The print quality is best when quality paper is fed from the tray The print quality is evaluated on the maximum size of each standard...

Page 256: ...w Parallelism Linearity Perpendicularity Magnification Error Registration and Guaranteed and Maximum Print Areas Skew 180 mm 1 1 mm To measure Skew Measure the margin of the paper at the leading edge...

Page 257: ...m Linearity Horizontal 190 mm 0 5 mm Vertical 234 mm 0 5 mm Slant 269 mm 1 2 mm s6130 205 280 mm 180 mm I K C Parallelism within 1 2 mm B E G J H D 180 mm 280 mm 254 5 mm Linearity of Vertical Line mm...

Page 258: ...ication Error Horizontal Simplex 190 mm 0 5 Horizontal Duplex 190 mm 0 8 Vertical Simplex 234 mm 0 5 Vertical Duplex 234 mm 0 8 Lead Edge Assumed Perfect Line Perpendicularity B b within 1 0 mm A B C...

Page 259: ...and Maximum Print Areas Maximum Print Area 210 9 mm x 351 6 mm Guaranteed Print Area 207 9 mm x 347 6 mm Registration Measured Length Nominal Lead Edge Nominal 10 0 mm within 2 mm Nominal 8 5 mm withi...

Page 260: ...black lines along the page in the direction of the paper travel page 5 35 Horizontal Stripes There are dark lines running parallel with the leading edge of the print page 5 37 Partial Band There are a...

Page 261: ...the roller Compare the print defect intervals on the test print with the gauges on the Pitch Chart that can be printed from the diagnostics in Service Mode The problem may be solved easily by the chec...

Page 262: ...PL5 1 3 Toner Cartridge K PL5 1 21 Toner Cartridge C PL5 1 22 Toner Cartridge M PL5 1 23 Toner Cartridge Y PL5 1 24 Transfer Unit PL6 1 7 IP Board PL8 1 9 MCU Board PL8 2 13 Troubleshooting Procedure...

Page 263: ...tions Are the five HV terminals on the Imaging Unit and five springs on the frame PL4 1 10 and PL4 1 15 to 18 dirty and or deformed Clean and or replace the Imaging Unit or spring s then go to step 10...

Page 264: ...o to step 18 18 Replace the Transfer Unit page 8 41 Is the image printed correctly Complete Go to step 19 19 Replace the Imaging Unit page 8 8 Is the image printed correctly Complete Go to step 20 20...

Page 265: ...1 22 Toner Cartridge M PL5 1 23 Toner Cartridge Y PL5 1 24 Transfer Unit PL6 1 7 Sub Drive Assembly PL7 1 1 Main Drive Assembly PL7 1 2 Feed Drive Assembly PL7 1 4 IP Board PL8 1 9 MCU Board PL8 2 13...

Page 266: ...10 Go to step 9 9 Inspect the laser beam windows of the Laser Unit Are the laser beam windows on the Laser Unit clean Go to step 10 Clean the window s with soft cloth or cotton swab gently 10 Inspect...

Page 267: ...ctions between the Laser Unit and MCU Board Are P J40 P J 41 P J411 and P J 412 connected correctly Go to step 19 Reconnect the connector s P J40 P J41 P J411 and or P J412 securely then go to step 18...

Page 268: ...9 MCU Board PL8 2 13 Troubleshooting Procedure Table Step Actions and Questions Yes No 1 Run the Gradation ESS test print Service Mode Test Print Toner Gradation ESS Is the image printed correctly Go...

Page 269: ...Go to step 9 Reconnect the connectors securely then go to step 8 8 Is the image printed correctly Complete Go to step 9 9 Replace the Imaging Unit page 8 8 Is the image printed correctly Complete Go t...

Page 270: ...PL4 1 99 Imaging Unit PL4 1 21 Transfer Unit PL6 1 7 IP Board PL8 1 9 MCU Board PL8 2 13 Troubleshooting Procedure Table Step Actions and Questions Yes No 1 Check the paper condition Is the paper dry...

Page 271: ...and or deformed Clean or replace the Imaging Unit contacts or spring s Go to step 9 9 Reseat the Imaging Unit Is the image printed correctly Complete Go to step 10 10 Reseat the Fuser Warning Start t...

Page 272: ...the transfer path 17 Is the image printed correctly Complete Go to step 18 18 Replace the Laser Unit page 8 31 Is the image printed correctly Complete Replace the MCU Board page 8 59 Troubleshooting...

Page 273: ...terminals on the Transfer Unit and the four springs on the frame PL4 1 11 12 13 and 14 dirty and or deformed Clean or replace the Transfer Unit contacts or spring s Go to step 6 6 Inspect the laser be...

Page 274: ...the IP Board page 8 60 Is the image printed correctly Complete Go to step 16 16 Inspect the connections between the Laser Unit and MCU Board Are P J40 P J 41 P J411 and P J 412 connected correctly Go...

Page 275: ...fore starting the procedure Troubleshooting Reference Table Applicable Parts Example Print Laser Unit Kit PL4 1 99 Imaging Unit PL4 1 21 Fuser PL6 1 1 Transfer Unit PL6 1 7 IP Board PL8 1 9 MCU Board...

Page 276: ...Go to step 7 7 Open and close the Front Cover to reseat the Transfer Unit Is the image printed correctly Complete Go to step 8 8 Check after reseating the HVPS Board Reseat the HVPS Board Is the imag...

Page 277: ...ting Reference Table Applicable Notes Example Print Laser Unit Kit PL4 1 99 Imaging Unit PL4 1 21 Toner Cartridge K PL5 1 21 Toner Cartridge C PL5 1 22 Toner Cartridge M PL5 1 23 Toner Cartridge Y PL5...

Page 278: ...ly Complete Go to step 6 6 Reseat the Fuser Warning Start the operation after the Fuser has cooled down Is the image printed correctly Complete Go to step 7 7 Inspect the Toner Cartridges Are any of t...

Page 279: ...e Fuser has cooled down Does the error still occur when printing Complete Go to step 15 15 Replace the IP Board page 8 60 Is the image printed correctly Complete Go to step 16 16 Replace the Laser Uni...

Page 280: ...it HV connections Are the four terminals on the Transfer Unit and the four springs on the frame PL4 1 11 12 13 and 14 dirty and or deformed Clean or replace the Transfer Unit contacts or spring s Go t...

Page 281: ...cted correctly Go to step 15 Reconnect the connectors securely then go to step 14 14 Is the image printed correctly Complete Go to step 15 15 Replace the Imaging Unit page 8 8 Is the image printed cor...

Page 282: ...starting the procedure Troubleshooting Reference Table Applicable Notes Example Print Laser Unit Kit PL4 1 99 Imaging Unit PL4 1 21 Transfer Unit PL6 1 7 IP Board PL8 1 9 MCU Board PL8 2 13 Troublesh...

Page 283: ...terminals on the Transfer Unit and the four springs on the frame PL4 1 11 12 13 and 14 dirty and or deformed Clean or replace the Transfer Unit contacts or spring s Go to step 8 8 1 Remove the Imaging...

Page 284: ...Board Are P J40 P J 41 P J411 and P J 412 connected correctly Go to step 17 Reconnect the connectors securely then go to step 16 16 Is the image printed correctly Complete Go to step 17 17 Replace the...

Page 285: ...ns allow the Fuser to cool down before starting the procedure Troubleshooting Reference Table Applicable Notes Example Print Transfer Unit PL4 1 1 Print Cartridge C M Y K PL5 1 18 21 Fuser PL6 1 10 La...

Page 286: ...er to cool down before starting the procedure Troubleshooting Reference Table Applicable Notes Example Print Erase LED Assy PL4 1 8 Imaging Unit PL4 1 21 Fuser PL6 1 1 Transfer Unit PL6 1 7 IP Board P...

Page 287: ...eplace the Imaging Unit or spring s then go to step 7 Go to step 8 7 Reseat the Imaging Unit Is the image printed correctly Complete Go to step 8 8 1 Open the Front Cover 2 Inspect the four Transfer U...

Page 288: ...Board page 8 60 Troubleshooting Reference Table Applicable Notes Example Print Erase LED Assy PL4 1 8 Imaging Unit PL4 1 21 Transfer Unit PL6 1 7 IP Board PL8 1 9 MCU Board PL8 2 13 LVPS Harness Assy...

Page 289: ...the four Transfer Unit HV connections Are the four terminals on the Transfer Unit and the four springs on the frame PL4 1 11 12 13 and 14 dirty and or deformed Clean or replace the Transfer Unit conta...

Page 290: ...printed correctly Complete Go to step 15 15 Open and close the Front Cover to reseat the Transfer Unit Is the image printed correctly Complete Go to step 16 16 Replace the Imaging Unit page 8 8 Is th...

Page 291: ...depending on how the sheet is placed on Manual Feed Troubleshooting Reference Table Applicable Notes Example Print Separator Roller Assembly PL2 1 5 Feed Roller Assembly PL3 2 4 Registration Roller As...

Page 292: ...k the setting of the Manual Feed Slot side guides and reset the side guides if needed Is the image printed correctly Complete Go to step 11 11 Inspect the paper path Is there toner contamination on th...

Page 293: ...OCK 1 Start the Main Motor FULL2 test Service Mode Engine Diag Motor Test Main Motor FULL2 2 While it is running start the Regi Clutch test Service Mode Engine Diag Motor Test Regi Clutch Do the Regi...

Page 294: ...sheet is placed on Manual Feed Warning To prevent burns allow the Fuser to cool down before starting the procedure Troubleshooting Reference Table Applicable Notes Example Print Separator Roller Asse...

Page 295: ...y Complete Go to step 10 10 Inspect the paper path Is there any contamination on the paper path Clean the paper path refer to Cleaning on page 7 2 then go to step 11 Go to step 12 11 Is the image prin...

Page 296: ...Front Cover interlock switch HARN ASSY INTERLOCK 1 Start the Main Motor FULL2 test Service Mode Engine Diag Motor Test Main Motor FULL2 2 While it is running start the Regi Clutch test Service Mode E...

Page 297: ...ing To prevent burns allow the Fuser to cool down before starting the procedure Troubleshooting Reference Table Applicable Notes Example Print Fuser PL6 1 1 MCU Board PL8 2 13 Troubleshooting Procedur...

Page 298: ...rinted correctly Complete Go to step 5 5 Reseat the Fuser Warning Start the operation after the Fuser has cooled down Is the image printed correctly Complete Go to step 6 6 Replace the Fuser page 8 9...

Page 299: ...PL4 1 21 Fuser PL6 1 1 Transfer Unit PL6 1 7 MCU Board PL8 2 13 Troubleshooting Procedure Table Step Actions and Questions Yes No 1 Cycle the printer power OFF then ON Does the mis registration color...

Page 300: ...8 Complete 9 Set the printer to adjust the color registration automatically Menus Admin Menu Maintenance Mode Automatic Registration Adjust Does the mis registration color shift appear on the printed...

Page 301: ...6 Chapter Adjustments and Calibrations In this chapter Adjustments Calibrations Parameter Setting...

Page 302: ...inting the Color Registration Correction Chart Before performing the Color Registration adjustment procedure print the Color Registration Correction Chart for reference 1 From the Control Panel press...

Page 303: ...button to turn automatic color registration On or Off Adjusting Color Registration Color Registration can be automatically or manually adjusted Determining the Values From the lines to the right of t...

Page 304: ...han 0 follow the procedure below to enter values Note The densest colors of the grid can also be used to find the straightest lines The colors printed at the highest density are those next to the stra...

Page 305: ...he Up Arrow or Down Arrow button to find Slow Scan Press the OK button 7 Use the Up Arrow or Down Arrow button to enter the values and the Right Arrow button to move from Y to M to C 8 Repeat step 7 t...

Page 306: ...VM NVRAM This process initializes the settings stored in the NVRAM except for the network settings The NVRAM is a non volatile memory that stores the printer settings even after the power is turned Of...

Page 307: ...e printer 3 The Service Mode menu is displayed 4 Press the Up Arrow or Down Arrow button to find Parameter Press the OK button 5 Select the appropriate item to change i e Slow Scan KtoP Press the OK b...

Page 308: ...tment is shown below exp Yellow Value of Fast Scan Reg K to Y Value of Fast Scan Reg2 K to Y 4 30 to 30 Fast Scan 2 K to M C or Y shifts 0 01 mm 1 count 1 to 2 Fast Scan M Feed or Tray shifts 0 17 mm...

Page 309: ...ing count Life M Waste Toner Waste Toner cleaning count Life C Waste Toner Waste Toner cleaning count Life K Waste Toner Waste Toner cleaning count Life IU Y Time Dispense Time Life IU M Time Dispense...

Page 310: ...6 10 Phaser 6130 Color Laser Printer Service Manual Adjustments and Calibrations...

Page 311: ...7 Chapter Cleaning and Maintenance In this chapter Service Maintenance Procedure Cleaning Maintenance...

Page 312: ...icated by the printer s operating environment Caution Never apply alcohol or other chemicals to any parts of the printer Never use a damp cloth to clean up toner If you remove the Imaging Unit place i...

Page 313: ...Configuration and Error History pages diagnose and repair any problems as indicated Check the printer engine and image processor firmware fans if necessary clean dust or vacuum these areas Check clean...

Page 314: ...7 4 Phaser 6130 Color Laser Printer Service Manual Cleaning and Maintenance...

Page 315: ...8 Chapter Service Parts Disassembly In this chapter Overview Maintenance Items and Consumables Covers Paper Feeder Xerographics Frame Drive Electrical...

Page 316: ...ces additional steps are necessary and are provided for replacement of the parts For specific assemblies and parts refer to the Parts List in Chapter 9 The procedures are organized by the consumer rep...

Page 317: ...embly Standard Orientation of the Printer When needed the orientation of the printer is called out in the procedure as an aid for locating the printer parts The following figure identifies the Front R...

Page 318: ...outlet 3 Disconnect all computer interface cables from the printer 4 Remove the Paper Tray 5 Open the Front Cover 6 Remove the following Maintenance Items Caution Do not expose the Imaging Unit to li...

Page 319: ...dure ignore any prerequisite procedure for parts already removed Caution Many parts are secured by plastic tabs DO NOT over flex or force these parts DO NOT over torque the screws threaded into plasti...

Page 320: ...screw can damage tapped holes Do not use excessive force to remove or install either a screw or a printer part Posi Drive Screw Types used in the Printer Type Application Shape Characteristics Self t...

Page 321: ...Paper Tray Imaging Unit and Fuser Consumables consist of the four Toner Cartridges Separator Roller PL2 1 5 1 Remove the Paper Tray completely from the printer 2 Hold the tray and pinch the left and r...

Page 322: ...o avoid damage 1 Open the Front Cover 2 Rotate the four securing locks counter clockwise Caution When removing the Imaging Unit take particular care to neither drag nor drop the Imaging Unit on the Tr...

Page 323: ...ing the Front Cover 1 Pull the Lever to release the lock 2 Swing the right side of the Fuser toward you with the Lever released to unplug the Fuser Connector 3 Lift the Fuser up then to the right to r...

Page 324: ...Y K PL5 1 21 24 Note This procedure applies to all four toner cartridges 1 Open the Toner Access Door 2 Push the toner cartridge handle toward the rear to release the latch 3 Swing open the toner cart...

Page 325: ...r approximately 60 degrees 2 Press down on the upper hinge of the Toner Access Door to release the boss on the hinge from the hole in the Right Side Cover and tilt the Toner Access Door down so that i...

Page 326: ...he left and right sides of the Rear Tray Cover to release the two hooks from the holes in the printer and remove the cover Cassette Stopper PL3 1 7 1 Remove the paper tray 2 Remove the Rear Tray Cover...

Page 327: ...e Imaging Unit drums to light for more than 5 minutes Cover or remove the Imaging Unit if the Front Cover will remain open longer than 5 minutes to complete this procedure 2 Release the upper four of...

Page 328: ...he two screws silver tap 8mm that attach the Top Cover to the printer 4 Lift up the front side of the Top Cover just enough to release it from the two pegs on the printer 5 Push the Top Cover toward t...

Page 329: ...ray Extension is a stand alone procedure and is not required before removing any other part of the printer 1 Open the Output Tray Extension 2 Press the right side of the Output Tray Extension to the l...

Page 330: ...1 6 1 Remove the Toner Access Door page 8 11 2 Remove the Rear Tray Cover page 8 12 3 Remove the Top Cover page 8 14 4 Remove the seven screws silver tap 8mm that attach the Right Side Cover to the p...

Page 331: ...r Tray Cover page 8 12 2 Remove the Top Cover page 8 14 3 Remove the three screws silver tap 8mm that attach the Left Side Cover to the printer 4 Release the hook at the front of the Left Side Cover 5...

Page 332: ...Service Manual Service Parts Disassembly Rear Cover PL1 1 3 1 Remove the Right Side Cover page 8 16 2 Remove the Left Side Cover page 8 17 3 Remove 2 screws 8 mm securing the Rear Cover 4 Remove the R...

Page 333: ...r page 8 17 3 Remove the paper tray 4 Remove the Left and Right Pivot Shafts Release the latch in the shaft and pull it out of the printer 5 Release the Control Panel Harness from the cable restraints...

Page 334: ...upright position then lift the cover until the guide pins on the Transfer Unit reach the bottom of the guide slots 8 Rotate the Front Cover clockwise until the left side guide pin releases from the gu...

Page 335: ...e cable restraint on the Feed Drive Assembly 3 Unplug the Drive Clutch connector P J262 Allow the relay connector to remain with the printer side of the harness 4 Remove the E ring that secures the Dr...

Page 336: ...ain Drive Assembly connector on the motor circuit board and release the harness from the hooks on the Feed Drive Assembly 5 Remove the three screws one silver M4 6mm one silver M3 6mm one silver tap 8...

Page 337: ...lor mode sensor connector P J261 from the Feed Drive Assembly and release the Color Mode Sensor Harness from the hook on the Feed Drive Assembly Reassembly Note The screw holes in the assembly are mar...

Page 338: ...d to the arm on the Feed Gear 3 Release the Feed Gear retainer hook and slide the Feed Gear off the Feed Shaft 4 Remove the Lever Spring from the printer 5 Release the Feed Lever hook and slide the Fe...

Page 339: ...embly of the printer 1 Separate the Upper and Lower Assemblies page 8 47 2 Remove the eight screws silver tap 8mm that attach the HVPS Frame to the Feeder Assembly 3 Remove the HVPS Frame from the Fee...

Page 340: ...arness Assembly wires from the AC Harness Guide 6 Remove the E ring that retains the Feed Shaft assembly PL3 2 2 in the bearing on the Left Feeder Chassis 7 Release the Left Harness Assembly from the...

Page 341: ...from the photo sensors is usually easier if you remove the sensor from the chassis first This may require further disassembly of the Regi Feeder Chute including removal of the Regi Roller and the Feed...

Page 342: ...sfer Belt 1 Remove the Tray 2 Open the Front Cover Caution Do not expose the drums on the Imaging Unit to light for more than 5 minutes Cover the drums to avoid damage 3 Remove the Imaging Unit page 8...

Page 343: ...e bracket and set the bracket aside 6 Unplug the sensor from the harness connector P J233 Reassembly Note When reinstalling the sensor or installing a new sensor 1 Plug the sensor into harness connect...

Page 344: ...aging unit cavity and release the hook on the left side Roller Core Move the Roller Core to the left side 5 Move the Feed Roller to the left so that the grooves in the Feed Roller are clear of the pin...

Page 345: ...2 Remove the MCU Board page 8 59 3 Remove the screw silver with washer 6mm that secures the GFI Ground Harness ground lead 4 Unplug the Power Switch Harness connector P J48 from the LVPS Board 5 Relea...

Page 346: ...to the left to release the hooks from the LVPS Frame 10 Remove the two screws silver 6mm and the six screws silver tap 8mm that attach the LVPS Frame to the printer 11 Remove the screw silver M4 6mm t...

Page 347: ...Phaser 6130 Color Laser Printer Service Manual 8 33 Service Parts Disassembly 14 Lift up the Laser Unit slowly from the printer s6130 101...

Page 348: ...e the I P Board Cage page 8 44 4 Remove the MCU Board page 8 59 5 Remove the screw silver with washer 6mm that secures the GFI Ground Harness ground lead 6 Unplug the Power Switch Harness connector P...

Page 349: ...se the latches of the Fuser Harness Guide and slide it to the left to release the hooks from the LVPS Frame 12 Remove the two screws silver 6mm and the six screws silver tap 8mm that attach the LVPS F...

Page 350: ...Harness 24V Harness I P Board Power Harness and Harness B from the hooks on the Dispenser Assembly 16 Remove the four screws silver tap 8mm that attach the Dispenser Assembly to the printer 17 Remove...

Page 351: ...e the Dispenser Assembly toward the rear to remove it from the printer Erase LED Assembly PL4 1 8 1 Remove the Right Side Cover page 8 16 2 Remove the two screws silver tap 8mm that attach the Erase L...

Page 352: ...ollowing procedure applies to both the upper and lower Imaging Unit Restraint Blocks 2 Use a miniature screwdriver to release the hook on the Imaging Unit Restraint Block 3 Remove the Imaging Unit Res...

Page 353: ...page 8 52 Note The following procedure applies to both the upper and lower Imaging Unit Restraint Blocks 3 Use a miniature screwdriver to release the hook on the Imaging Unit Restraint Block 4 Remove...

Page 354: ...procedure applies to each of the four Toner Cartridge Holders 2 Press the central part of the Toner Cartridge Holder to release the hole of the Toner Cartridge Holder from the boss of the Dispenser F...

Page 355: ...care not to scratch the belt surface of the Transfer Unit 3 Use a miniature screwdriver to release the Harness 2 Cover hook then remove the Harness 2 Cover Note When performing the next step leave the...

Page 356: ...sfer Unit slowly 7 Remove the Pivot Kit page 8 45 8 Remove the Transfer Unit from the printer Reassembly Note If a new Transfer Unit is being installed be sure to reset the transfer belt counter in Se...

Page 357: ...ual 8 43 Service Parts Disassembly HVPS Board PL4 1 19 1 Separate the Upper and Lower Assemblies page 8 47 2 Remove the seven screws silver 6mm that attach the HVPS Board to the HVPS Frame 3 Remove th...

Page 358: ...ribed around them at the bottom of the Image Processor Frame 3 Unplug the cables at P10 and P11 on the MCU board 4 Disconnect P40 from the LVPS and release the harness from restraints 5 Remove the thr...

Page 359: ...Cover page 8 16 2 Remove the Left Side Cover page 8 17 3 Rotate the Pivot Stopper to align the tabs of the Pivot Stopper with the notches of the Main Drive Assembly 4 Remove the Pivot Stopper from the...

Page 360: ...the printer Note When performing the next step keep the Transfer Unit slightly lifted to ease removal of the Pivot Shaft If you are performing this procedure as part of the Transfer Unit removal the o...

Page 361: ...ly As few parts as possible are removed from the upper assembly that will allow the assemblies to separate 1 Remove the I P Board Cage page 8 44 2 Remove the Drive Clutch Kit page 8 21 3 Remove the Fr...

Page 362: ...he LVPS Board 7 Unplug P24 and P26 from the MCU Board and release the wires from the hooks and the harness guide channels 8 Unplug P20 P23 and P28 from the MCU Board but do not release the wires from...

Page 363: ...ttom of the Right MCU Bracket to the HVPS bracket Note With the transfer unit in place normal length screwdrivers cannot engage the two screws removed in the following step straight on Use a short or...

Page 364: ...ut do not remove the Pivot Shaft 14 Remove the two screws that attach the bottom part of the Dispenser Assembly to the Lower Assembly 15 Unlock the Toner Cartridges and open the Toner Cartridge Holder...

Page 365: ...the rear side of the Dispenser Assembly and the screw silver tap 8mm that attaches the MCU L 17 Remove the screw silver tap 8mm that attaches the left side of the printer frame and the screw silver t...

Page 366: ...Slide Gear P2 from the Sub Drive shaft 3 Remove the one screw silver M4 6mm and the five screws silver tap 8mm that attach the Main Drive Assembly to the printer 4 Remove the Main Drive Assembly from...

Page 367: ...Remove the Main Drive Assembly page 8 52 2 Remove the Interlock Harness page 8 54 3 Unplug the connector P J221 of the Sub Drive 4 Remove the one screw silver M4 6mm and the four screws silver tap 8mm...

Page 368: ...t off the Right Guide 4 Release the Control Panel Harness from the hooks in the Front Cover and remove the Control Panel Harness Interlock Harness PL8 2 5 1 Remove the Left Side Cover page 8 17 2 Unpl...

Page 369: ...assembly LVPS PL8 2 1 1 Remove the Top Cover page 8 14 2 Unplug all connectors from the LVPS Board 3 Remove the seven screws silver 6mm that attach the LVPS Board to the printer 4 Remove the LVPS Boar...

Page 370: ...on the LVPS Board and release the Fan harness from the harness restraints on the Fan Duct 3 Release the four hooks on the Fan Duct that hold the Fan in place and remove the Fan from the Fan Duct Reass...

Page 371: ...ttach the Switch Bracket to the printer 3 Release the Switch Bracket from the hook together with the Main Switch 4 Remove the two screws silver tap 16mm that attach the GFI Breaker to the printer 5 Pu...

Page 372: ...rts Disassembly Humidity Sensor PL8 2 7 1 Remove the Left Side Cover page 8 17 2 Remove the screw silver tap 8mm that attaches the Humidity Sensor to the printer and remove the Humidity Sensor 3 Unplu...

Page 373: ...o ESS Refer to Service Diagnostics on page 4 5 for detailed procedures When the new MCU Board is in place use the Load NVM from ESS procedure 1 Turn off the power 2 Remove the I P Board Cage page 8 44...

Page 374: ...hat attach the Image Processor Board Shield and remove it from the printer 3 Unplug all connectors from the Image Processor Board 4 Remove the six screws silver 6mm that attach the Image Processor Boa...

Page 375: ...e two screws silver 6mm that attach the Image Processor Board to the I O Plate and separate the two pieces Reassembly Note When installing a new I P Board be sure to move the NVRAM chips from the old...

Page 376: ...y Toner Access Door Switch PL5 1 9 1 Remove the Right Side Cover page 8 16 2 Using a miniature screwdriver release the hooks that latch the switch in the frame and remove the switch from the printer 3...

Page 377: ...9 Chapter Parts List In this chapter Serial Number Format Using the Parts List Print Engine Parts Xerox Supplies and Accessories Service Kits...

Page 378: ...ric product code R Single digit numeric revision digit 0 9 To be rolled when the ending serial number is reached or when a major product change occurs SSSSS Five digit numeric serial number based on t...

Page 379: ...parentheses The notation with X Y following a part name indicates an assembly that is made up of components X through Y For example 1 with 2 4 means part 1 consists of part 2 part 3 and part 4 An aste...

Page 380: ...ser 6130 Color Laser Printer Service Manual Parts List Print Engine Parts Parts List 1 1 Covers s6130 038 1 2 3 4 5 6 8 7 with 8 16 8 10 11 13 12 14 9 15 18 18 20 17 19 P J2200 P2900 14 15 16 P220 J22...

Page 381: ...er Window Tnr Toner Access Door 848K10661 6 Cover Side R 848E20091 7 Cover Assy Front with 8 17 675K61041 8 Latch Front 9 Plate Latch 10 Spring Latch Out 11 Button Latch 12 Cover Front 13 Guide Belt 1...

Page 382: ...9 6 Phaser 6130 Color Laser Printer Service Manual Parts List Parts List 2 1 Paper Tray s6130 039 Front 2 3 4 5 6 7 7 9 11 12 13 16 17 18 8 19 15 16 14 10 1 with 2 19...

Page 383: ...0K61151 2 PLATE ASSY BOTTOM 3 SPRING N F L 4 SPRING N F R 5 SEPARATOR ROLLER ASSEMBLY 019K09470 6 GUIDE SIDE L 7 GEAR PINION 8 GUIDE SIDE ASSY R 9 COVER SSI 10 GUIDE SIDE SSI L 11 RACK GUIDE SIDE SSI...

Page 384: ...er Service Manual Parts List Parts List 3 1 Paper Feeder 1 of 2 Front s6130 040 1 4 8 9 10 11 12 17 16 18 15 13 7 5 5 6 2 14 with 15 16 3 with 4 13 16 18 PL3 2 1 PL8 2 7 PL9 1 6 Ref PL3 2 1 J231 P231...

Page 385: ...7 PL9 1 6 059K56390 4 CHASSIS FDR R 5 FOOT 6 PLATE EARTH PH 7 STOPPER CST 003E73341 8 CHASSIS FDR L 9 SOLENOID FEED MSI 10 SPRING LEVER 11 LEVER FEED 12 SPRING FEED IN 13 SPRING FEED OUT 14 GEAR ASSY...

Page 386: ...t Parts List 3 2 Paper Feeder 2 of 2 s6130 041 Front 3 2 4 3 5 1 with 2 16 20 33 6 7 8 9 10 11 12 13 31 13 13 21 14 15 16 17 18 19 22 23 33 24 26 27 28 25 20 29 30 P232 P233 P234 Manual Feed No Paper...

Page 387: ...CTUATOR REGI ROLL 9 ROLL ASSY REGI 10 ROLL REGI METAL 11 ACTUATOR REGI IN 12 SPRING ACT REGI 13 SENSOR PHOTO 130E87090 14 ACTUATOR SSI Manual Feed 120E27850 15 SPRING ACT SSI 16 SPRING STP 17 STOPPER...

Page 388: ...rinter Service Manual Parts List Parts List 4 1 Xerographics s6130 042 Front 2 1 3 4 2 5 6 7 4 7 8 5 6 9 9 9 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 J40 J41 J411 J412 P141 P161 97 with 4 5 7 x2 98...

Page 389: ...G TRACKING 10 SPRING CF 11 SPRING TR4 12 SPRING TR3 13 SPRING TR2 14 SPRING TR1 15 SPRING D4 16 SPRING D3 17 SPRING D2 18 SPRING D1 19 PWBA HVPS 105K22661 20 FRAME HVPS 801E01503 21 PHD ASSY Imaging U...

Page 390: ...19 20 21 22 23 24 25 26 27 28 16 16 16 16 15 12 9 14 15 15 15 13 13 13 13 13 13 13 13 10 10 10 10 11 with 12 13 2 with 3 8 1 with 2 9 11 14 16 25 27 3 4 3 3 3 5 6 7 8 7 8 7 8 7 8 6 6 6 14 14 14 J191 P...

Page 391: ...M 15 SPRING DISP 16 JOINT ASSY DISP 17 HOLDER TCRU K 604K44920 18 HOLDER TCRU C 604K44930 19 HOLDER TCRU M 604K44940 20 HOLDER TCRU Y 604K44950 21B TONER CARTRIDGE US EU 2 5K K 675K59231 21C TONER CAR...

Page 392: ...9 16 Phaser 6130 Color Laser Printer Service Manual Parts List Parts List 6 1 Transfer Fuser s6130 044 1 2 5 6 7 8 4 3 P171 J171 J17 J47 P281 Front...

Page 393: ...6 1 Transfer Fuser ID No Name Description Part Number 1A 1B Fuser 115V Fuser 220V 126K24951 126K24961 2 Harn Assy Fuser J17 J47 P171 3 Stopper Pivot 4 Pivot Trans L 5 Gear T4 6 Shaft Assy Pivot 7 Tran...

Page 394: ...arts List 7 1 Drive ID No Name Description Part Number 1 Drive Assy Sub Sub Drive Assembly 007K94691 2 Drive Assy Main Main Drive Assembly 007K94685 3 Gear P2 807E15100 4 Drive Assy PH Feed Drive Asse...

Page 395: ...Phaser 6130 Color Laser Printer Service Manual 9 19 Parts List Parts List 8 1 Electrical 1 2 s6130 046 Front J503 1 3 4 5 7 8 10 10 11 5 9 with 10 6 5 P101 P111 P29 P401 2...

Page 396: ...No Name Description Part Number 1 FAN 127E85360 2 DUCT FAN 3 Shield Assy ESS Image Processor Shield 4 PLATE ESS 5 Screw Knurling 6 Washer 7 Frame ESS Image Processor Frame 8 Plate IF 9 PWBA ESS Phaser...

Page 397: ...List Parts List 8 2 Electrical 2 2 s6130 047 Front J483 J44 J484 T484 J482 J48 P201 P144 P11 P42 P22 P21 P24 P26 P15 P14 P17 P101 P31 P19 P18 P29 P16 P40 P503 P502 P504 P501 P41 P10 P23 P28 P20 P47 P4...

Page 398: ...SW J44 Front Cover 962K52120 6 Guide Harness AC 7 Sensor Hum Humidity Sensor 130E93460 8 Bracket SW 9 A 9 B HARN ASSY SW PWR SW J48 J482 J483 100V HARN ASSY SW PWR SW J48 J482 J483 200V 962K62110 962...

Page 399: ...nter Service Manual 9 23 Parts List Parts List 9 1 Wiring Harness s6130 048 1 2 8 9 10 11 12 7 4 3 5 6 J10 J101 J21 J211 J40 J42 J29 J401 J2900 P422 J22 J26 J221 J261 P262 J144 J11 J111 J15 J14 J502 J...

Page 400: ...101 2 Harn Assy ESS Image Processor Video J11 J111 3 Harn Assy LVPS J14 J141 J501 4 Harn Assy 24V J15 J502 5 Harn Assy HVPS J16 J161 6 Harn Assy HUM J20 J201 7 Harn Assy Main Mot J21 J211 8 Harn Assy...

Page 401: ...Toner Cartridge US EU 2 5K M 675K59251 PL5 1 23C Toner Cartridge DMO 2 5K M 675K59331 PL5 1 24B Toner Cartridge US EU 2 5K Y 675K59261 PL5 1 24C Toner Cartridge DMO 2 5K Y 675K59341 Customer replacea...

Page 402: ...dia South Africa 230 V 117E29470 Power Cord Israel 230 V 117E29480 Power Cord Australia 230 V 117E29490 Power Cord Euro 230 V 117E29500 Power Cord UK 240 V 117E29510 Power Cord China 220 V 117E35030 P...

Page 403: ...10 Chapter Plug Jack and Wiring Diagrams In this chapter Plug Jack Diagrams and Designators Plug Jack Locators Notations Used in the Wiring Diagrams Print Engine Wiring Diagrams...

Page 404: ...or designator in the first column of the table 2 With this information go to the map listed in the second column 3 Use the coordinates to locate the connection indicated on the map with its P J design...

Page 405: ...witch 47 3 F 136 Connects LVPS Board and Fuser Harness Assy 48 3 G 137 Connects LVPS Board and Power Switch Harness Assy 101 3 D 138 Connects Image Processor Board and Image Processor Harness Assy 101...

Page 406: ...nects Drive Clutch Assy and Ksnr Regcl Harness Assy 281 1 C 108 Connects Transfer Belt ADC SNR2 Harness Assy and L Side Harness Assy 291 1 H 107 Connects Dispenser Assy Toner Access Door Switch and Si...

Page 407: ...nd LVPS Harness Assy 502 3 C 136 Connects LVPS Board and 24V Harness Assy 503 3 C 136 Connects LVPS Board and FAN 504 3 D 136 Connects LVPS Board and RL Test Harness Assy 2811 1 D 107 Connects ADC Sen...

Page 408: ...HVPS PL4 1 19 P J16 P161 Humidity Sensor PL8 2 7 P J20 P J42 P J201 ADC Sensor P J281 P J2811 EEPROM P J28 EEPROM PL8 2 16 P J144 P J422 Erase LEDs PL4 1 8 P J141 Print Cartridge PL4 1 21 Transfer As...

Page 409: ...eed No Paper Sensor PL3 2 13 P J233 Tray No Paper Sensor PL3 2 13 P J234 CRUM Connector K PL5 1 14 P J314 CRUM Connector C PL5 1 14 P J313 CRUM Connector M PL5 1 14 P J312 CRUM Connector Y PL5 1 14 P...

Page 410: ...nual Plug Jack and Wiring Diagrams Map 1 Transfer Unit Control Panel Imaging Unit Dispenser Fuser A 132 133 134 135 136 137 138 139 140 141 142 143 144 145 131 B C D E F G H I J K L s6130 053 2811 281...

Page 411: ...r Laser Printer Service Manual 10 9 Plug Jack and Wiring Diagrams Map 2 Laser Unit Feeder Assembly A 132 133 134 135 136 137 138 139 140 141 142 143 144 145 131 B C D E F G H I J K L s6130 054 411 412...

Page 412: ...ual Plug Jack and Wiring Diagrams Map 3 LVPS Drive Motors I P Board AC Power A 132 133 134 135 136 137 138 139 140 141 142 143 144 145 131 B C D E F G H I J K L 101 221 40 111 12 401 29 503 502 501 50...

Page 413: ...Plug Jack and Wiring Diagrams Map 4 Toner Dispenser Motors HVPS MCU A 132 133 134 135 136 137 138 139 140 141 142 143 144 145 131 B C D E F G H I J K L 11 42 22 21 24 26 15 192 422 14 17 101 31 19 18...

Page 414: ...otes a Plug Denotes a Jack Denotes Pin yy and Jack yy of the connector Pxx and Jxx Denotes a Jumper Point JPxxx xxx Each end of the Jumper connection has a numeric designation Denotes the parts PL X Y...

Page 415: ...High H The given voltage is for signal in high status The arrow indicates the direction of signal Denotes the function and logic value of the signal when the function operated Low L High H The given...

Page 416: ...ch single pole single throw switch Denotes an On Off Switch Temperature normally close Denotes an NPN Photo transistor I L 24 VDC Denotes DC voltage when the Interlock Switch in MCU Board turns On 5 V...

Page 417: ...utch with MCU Board Drive Connections of Feeder Drive with MCU Board Connections of Main Drive with MCU Board Connections of Sub Drive with MCU Board Laser Unit ROS Connections of Laser Unit with MCU...

Page 418: ...ctions of Fuser with MCU Board Connections of Fuser with LVPS Connections of MCU Board with LVPS Controller Connections of Image Processor Board ESS with MCU Board Connections of Control Panel with Im...

Page 419: ...3 4 7 8 9 10 11 12 13 P J15 1 2 SG 14 13 12 11 7 8 6 5 4 3 2 4 2 1 2 3 Interlock Harness PL8 2 5 SG 5VDC R H COVER OPEN SG 3 3VDC SG 1 2 2 1 P J29 P J291 Switch PL5 1 9 LV TYPE DEEP SLEEP SLEEP 24V O...

Page 420: ...24 VDC exceeds the specified voltage respectively At this time the operating point is 36 VDC or less for 24 VDC 7 VDC or less for 5 VDC and 3 3 VDC Deep Sleep Mode Power Saver The output of the follo...

Page 421: ...Tray by the Photo Sensor CST No Paper Sensor REGI CL ON L 24VDC ON OFF signal of the Drive Clutch MCU PL8 2 13 Left Side Harness PL3 1 18 9 10 11 3 2 1 PULL UP 3 3VDC SG PAPER EMPTY SENSED L 3 3VDC T...

Page 422: ...B MOT CLK SUB MOT LOW SUB MOT BRAKE M SG 1 2 4 5 6 3 8 9 10 7 P J21 P J211 10 11 9 8 7 6 5 4 3 2 I L 24VDC SG I L 24VDC SG MAIN MOT ON MAIN MOT ALARM MAIN MOT CLK MAIN MOT LOW MAIN MOT CW CCW M s6130...

Page 423: ...Color Mode Switching Solenoid K MODE SENSED L 3 3VDC Color mode detect signal of the Feeder Drive by the Sensor Photo Color Mode Switching Sensor MAIN MOT ON Drive control signal of the Main Drive MAI...

Page 424: ...EF K V REF C V REF M V REF Y ROS MOT ON Laser RE Harness PL4 1 22 LOCK ROS MOT ON SG 24VDC 5VDC SOS SG CLK Laser Unit PL4 1 1 Laser Motor SOS Board s6130 062 13 14 ENB 15 15 14 13 12 11 1 2 3 4 5 10 9...

Page 425: ...Drive control signals of the Laser Unit Motor ROS MOT CLK SOS Reference signal for scan start of Laser V REF K Emission control signal of the laser diode V REF C V REF M V REF Y LD ERR Error signal of...

Page 426: ...SG 3 3VLD 1 2 3 4 Imaging Unit EEPROM P J144 4 3 2 1 SG 5VDC HUMI TEMP P J20 1 2 3 4 P J201 4 3 2 1 PWBA EEPROM PL8 2 16 Humidity Sensor PL8 2 7 LVPS Harness PL9 1 3 ERASE Y M C ON L 3 3VDC ERASE K ON...

Page 427: ...erature data in the printer by the Humidity Temperature Sensor Analog value HUMI Provides Humidity Temperature data in the printer by the Humidity Temperature Sensor Analog value ERASE K ON L 3 3 VDC...

Page 428: ...e Description TR MON Controls signal of the HVPS CF MON COLOR DATA CLK MCU PL8 2 13 P J16 1 2 3 4 5 6 7 8 HVPS PL4 1 19 P J161 A E I H G F BCR BTR BTR Bias Transfer Roll BCR Bias Charge Roll Developer...

Page 429: ...XA K DISPENSE MOT XB N C 6 8 9 10 7 7 8 10 11 9 P182 5 4 3 2 1 J182 1 2 3 4 5 Dispense Motor M PL5 1 3 1 2 4 5 6 3 P191 P J19 5 4 3 2 1 J191 1 2 3 4 5 Dispense Motor C PL5 1 3 P192 5 4 3 2 1 J192 1 2...

Page 430: ...M DISPENSE MOT XA M DISPENSE MOT XB C DISPENSE MOT A Drives control signal of the Dispenser C C DISPENSE MOT B C DISPENSE MOT XA C DISPENSE MOT XB K DISPENSE MOT A Drives control signal of the Dispens...

Page 431: ...ser Harness PL6 1 2 Relay Test Harness PL5 1 28 SG PULL UP 3 3VDC Fuser PL6 1 1 LVPS PL8 2 1 Lamp Control s6130 066 Thermostat Heater NC SNS 1 2 3 P J175 P J176 P J172 P1711 P J171 P J47 P J14 P J501...

Page 432: ...for detecting high temperature Analog value VC Temperature data measured by the Humidity Temperature Sensor for controlling the temperature Analog value VD FUSER EXIT SENSED L 3 3 VDC Paper detects si...

Page 433: ...L1 1 20 SG 3 3VDC DEEP SLEEP SG STS CMD CREADY SREADY SG VSYNC K VSYNC C VSYNC M VSYNC Y SG HSYNC SG 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 17 18 18 17 P J40 1 2 3 4 P J220 1 2 3 4 5 6 7 MCU PL8 2 13...

Page 434: ...rd to the Image Processor Board CMD Commands signal transmitted from the Image Processor Board to the MCU Board CREADY Signal for indicating whether or not the printer is ready for receiving command s...

Page 435: ...A Appendix Reference Contents Phaser 6130 Menu Map Firmware Update Acronyms and Abbreviations...

Page 436: ...Developer Toner Refresh Drum Refresh Initialize Print Meter Initialize NVM Reset Fuser PS ErrorReport PS Job Time Out Paper Select Mode Default Color Panel Lock Change Password Paper Type Paper Size...

Page 437: ...nter is displayed Then the DownLoad Mode Send F W Data is displayed 11 On your computer locate the downloaded file Open the Boot directory Double click the Xeroxfwup exe file 12 Select USB Click the N...

Page 438: ...e box with your printer IP address Click the Next button On the printer Control Panel messages are displayed from Receiving data Port 9100 Writing Port 9100 as the printer starts updating the firmware...

Page 439: ...ss Click the Next button On the printer Control Panel messages are displayed from Receiving data Port 9100 Checking Port 9100 Writing Port 9100 as the printer starts updating the firmware b For USB co...

Page 440: ...y Control AMPV Average Monthly Print Volume APC Auto Power Control ASSY Assembly ATM Adobe Type Manager BCR Bias Charge Roller BOOTP Boot Parameter Protocol BSD Block Schematic Diagram BTM Bottom BTR...

Page 441: ...EEC European Economic Community EEPROM Electrically Erasable Programmable Read Only Memory ESA Electric Static Attachment ESD Electrostatic Discharge A transfer of charge between bodies at different e...

Page 442: ...Quality JBA Job Based Accounting KB Kilo Byte LAN Local Area Network LCD Liquid Crystal Display LD Laser Diode LED Light Emitting Diode LEF Long Edge Feed LH Left Hand LPD Line Printer Daemon LPR Line...

Page 443: ...PH Paper Handling PHY Physical Layer P J Plug Jack electrical connections PJL Printer Job Language PL Parts List POP3 Post Office Protocol version 3 PPD PostScript Printer Description PPM Pages Per M...

Page 444: ...e SNMP Simple Network Management Protocol SNR Sensor SOL Solenoid SOS Start of Scan STS Soft Touch Sensor TDC Toner Density Control TNR Toner TRNS Transport UI User Interface USB Universal Serial Bus...

Page 445: ...ls 7 2 clearances 1 17 Clutch Registration 2 20 collation 1 21 color mode switching 2 30 color registration 2 40 adjustment 6 2 adjustments auto adjustment 6 3 disabling 6 3 enabling 6 3 manual adjust...

Page 446: ...Clutch Kit removal 8 21 Drive Motors plug jack locator 10 10 E EEPROM Board location 2 32 operation 2 33 electrical data flow diagram 2 36 specifications 1 12 electrostatic discharge ESD 1 vi End Guid...

Page 447: ...Feed Drive Assembly removal 8 22 Feed Roller operation 2 18 removal 8 30 Feed Solenoid operation 2 17 removal 8 24 Feeder Assembly plug jack locator 10 9 removal 8 25 firmware update 1 23 boot contro...

Page 448: ...forced output 1 20 ID print 1 22 IP filter 1 20 job recovery 1 20 job timeout 1 20 print volume management 1 20 RAM disk 1 21 K K mode see black and white mode 2 44 K Mode Solenoid error 3 80 L Laser...

Page 449: ...tion 1 8 MPC error 3 50 No Paper Sensor Tray troubleshooting 4 26 NVRAM error 3 24 initializing 6 6 location 2 34 troubleshooting 3 75 O operating environment 1 13 operating systems specifications 1 1...

Page 450: ...or 3 63 report error history 1 27 job history 1 26 PCL fonts list 1 25 PCL macro list 1 25 postscript fonts list 1 26 print meter 1 27 resolution 1 11 resources 4 55 Right Imaging Unit Restraint Block...

Page 451: ...10 11 Top Cover removal 8 14 Transfer Unit ADC Sensor 2 23 belt 2 23 end of life error 3 52 errors 3 51 operation 2 9 2 23 pivot kit removal 8 45 plug jack locator 10 8 removal 8 41 Transfer Unit Pivo...

Page 452: ...I 8 Phaser 6130 Color Laser Printer Service Manual Index...

Page 453: ......

Page 454: ...701P47121...

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