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DocuPrint N24, N32 and N40 Service Manual

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REP 8.3.3.5 Envelope Feeder Center Bracket Assembly

Parts List on PL 8.3.2.1

Removal

Switch off the printer power and disconnect the AC Power Cord.

Remove the Envelope Feeder from the base engine.

Remove the Bottom Cover (REP 8.3.3.1).

Remove the Top Cover (REP 8.3.3.2).

Remove the three screws securing the Center Bracket Assembly to the frame, and remove the
Center Bracket (Figure 8.2.3.5a).

Remove the two screws securing the I/F Harness to the Center Bracket, and remove the I/F
Harness (Figure 8.2.3.5a).

Figure 8.3.3.5a. Center Bracket Assembly.

Replacement

Reinstall the I/F Harness to the Center Bracket, and use the screws to secure the Harness to the
Bracket.

Reinstall the Center Bracket to the Feeder frame, and use the screws to secure the Bracket to
the frame.

Reinstall the Top Cover.

Reinstall the Bottom Cover.

Summary of Contents for DocuPrint N24

Page 1: ...XEROX Xerox DocuPrint N24 N32 N40 N3225 and N4025 Network Laser Printer Service Manual 720P56510 Rev D 2 February 2000 ...

Page 2: ...keting Focus 701 South Aviation Blvd El Segundo California 90245 Copyright 1997 1998 1999 2000 by Xerox Corporation Xerox DocuPrint N24 N32 N40 N3225 and N4025 are registered trademarks of Xerox Corporation Copyright 1997 1998 1999 2000 Xerox Corporation All rights reserved Copyright protection claimed includes all forms of matters of copyrightable materials and information now allowed by statutor...

Page 3: ...ble only because the laser beam is totally enclosed during all modes of customer operation The laser and output of the laser scanner unit produces a beam that if looked into could cause eye damage Service procedures must be followed exactly as written without change When servicing the machine or laser module follow the procedures specified in the manual and there will be no hazards from the laser ...

Page 4: ...3 99 Product Safety iv DocuPrint N24 N32 and N40 Service Manual The first label is located on top of the Laser Unit This label is visible when the Low Voltage Power Supply is removed ...

Page 5: ...3 99 DocuPrint N24 N32 and N40 Service Manual v Product Safety The second label is located on the top of the front cover This label is visible when the Top Cover is removed ...

Page 6: ...rinters This manual contains Service Call Procedures Diagnostic Procedures General Information Repair Analysis Procedures Image Quality Analysis Procedures Wiring Data Parts Lists and Options that will enable the Service Representative to repair DocuPrint N24 N32 N40 N3225 and N4025 failures NOTE The DocuPrint N24 N32 N40 N3225 and N4025 are the base models For the remainder of this service manual...

Page 7: ...f the part itself is not spared All the parts that are spared will have the part number listed Parts that are not spared will not have a number listed Section 4 Repair Procedures This section contains the instructions for removal replacement and adjustment of the spared parts Section 5 General Procedures This section contains diagnostic routines features options availability printer setup procedur...

Page 8: ...3 99 3 15 9 97 3 16 7 98 3 17 9 97 3 18 2 2000 3 19 7 98 3 20 3 99 3 21 9 97 3 22 7 98 3 23 9 97 3 24 2 2000 3 25 7 98 3 26 7 98 3 27 9 97 3 28 2 2000 3 29 2 2000 3 30 2 2000 3 31 3 99 3 32 2 2000 3 33 9 97 3 34 7 98 3 35 9 97 3 36 9 97 3 37 9 97 3 38 7 98 3 39 9 97 3 40 2 2000 3 41 3 99 3 42 2 2000 3 43 9 97 3 44 9 97 3 45 9 97 3 46 2 2000 3 47 9 97 3 48 2 2000 3 49 2 2000 3 50 2 2000 3 51 9 97 3...

Page 9: ...2 2000 4 89 2 2000 4 90 2 2000 4 91 2 2000 4 92 2 2000 4 93 2 2000 4 94 2 2000 4 95 2 2000 4 96 2 2000 4 97 2 2000 4 98 2 2000 4 99 2 2000 4 100 2 2000 4 101 2 2000 4 102 2 2000 4 103 2 2000 4 104 2 2000 4 105 2 2000 4 106 2 2000 4 107 2 2000 4 108 2 2000 4 109 2 2000 4 110 2 2000 4 111 2 2000 4 112 2 2000 4 113 2 2000 4 114 2 2000 5 1 3 99 5 2 3 99 5 3 2 2000 5 4 2 2000 5 5 3 99 5 6 2 2000 5 7 3 ...

Page 10: ... 22 9 97 6 23 9 97 6 24 9 97 7 1 7 98 7 2 2 2000 7 3 9 97 7 4 2 2000 7 5 9 97 7 6 7 98 7 7 7 98 7 8 7 98 7 9 9 97 7 10 9 97 7 11 9 97 7 12 9 97 7 13 9 97 7 14 9 97 7 15 3 99 7 16 2 2000 7 17 9 97 7 18 9 97 7 19 9 97 7 20 3 99 7 21 2 2000 7 22 2 2000 7 23 9 97 7 24 9 97 7 25 9 97 7 26 9 97 7 27 9 97 7 28 9 97 7 29 9 97 7 30 2 2000 7 31 7 98 7 32 9 97 7 33 9 97 7 34 9 97 7 35 7 98 7 36 2 2000 7 37 2...

Page 11: ...67 9 97 8 68 2 2000 8 69 9 97 8 70 7 98 8 71 9 97 8 72 3 99 8 73 9 97 8 74 7 98 8 75 9 97 8 76 2 2000 8 77 7 98 8 78 7 98 8 79 9 97 8 80 3 99 8 81 9 97 8 82 9 97 8 83 9 97 8 84 9 97 8 85 9 97 8 86 9 97 8 87 9 97 8 88 9 97 8 89 7 98 8 90 7 98 8 91 9 97 8 92 9 97 8 93 7 98 8 94 7 98 8 95 7 98 8 96 7 98 8 97 7 98 8 98 7 98 8 99 9 97 8 100 9 97 8 101 7 98 8 102 7 98 8 103 9 97 8 104 9 97 8 105 9 97 8 ...

Page 12: ... 8 220 9 97 8 221 9 97 8 222 9 97 8 223 9 97 8 224 9 97 8 225 9 97 8 226 7 98 8 227 7 98 8 228 9 97 8 229 9 97 8 230 2 2000 8 231 9 97 8 232 9 97 8 233 9 97 8 234 9 97 8 235 2 2000 8 236 9 97 8 237 9 97 8 238 9 97 8 239 9 97 8 240 9 97 8 241 9 97 8 242 9 97 8 243 2 2000 8 244 9 97 8 245 2 2000 8 246 2 2000 8 247 2 2000 8 248 2 2000 8 249 7 98 8 250 9 97 8 251 7 98 8 252 9 97 8 253 2 2000 8 254 9 9...

Page 13: ...70 7 98 8 371 7 98 8 372 7 98 8 373 7 98 8 374 7 98 8 375 7 98 8 376 7 98 8 377 7 98 8 378 7 98 8 379 7 98 8 380 7 98 8 381 7 98 8 382 7 98 8 383 7 98 8 384 7 98 8 385 7 98 8 386 7 98 8 387 7 98 8 388 2 2000 8 389 7 98 8 390 7 98 8 391 7 98 8 392 7 98 8 393 7 98 8 394 7 98 8 395 7 98 8 396 7 98 8 397 7 98 8 398 7 98 8 399 7 98 8 400 7 98 8 401 7 98 8 402 7 98 8 403 7 98 8 404 7 98 8 405 7 98 8 406...

Page 14: ...8 510 2 98 8 511 2 98 8 512 2 98 8 513 2 98 8 514 2 98 8 515 2 98 8 516 2 98 8 517 2 98 8 518 2 98 8 519 2 98 8 520 2 98 8 521 2 98 8 522 2 98 8 523 2 98 8 524 2 98 8 525 2 98 8 526 2 98 8 527 2 98 8 528 2 98 8 529 2 98 8 530 2 98 8 531 2 98 8 532 2 98 8 533 2 98 8 534 2 98 8 535 2 98 8 536 2 98 8 537 2 98 8 538 2 98 8 539 2 98 8 540 2 98 8 541 2 98 8 542 2 98 8 543 2 98 8 544 2 98 8 545 2 98 8 54...

Page 15: ...9 DocuPrint N24 N32 and N40 Service Manual 1 1 Service Call Procedures Section 1 Service Call Procedures 1 1 1 Call Flow Diagram 1 2 1 2 Initial Actions 1 3 1 3 Corrective Actions 1 3 1 4 Final Actions 1 4 ...

Page 16: ...ting steps are outlined in the Call Flow Diagram Figure 1 1 All service calls begin with Initial Actions and end with Final Actions Figure 1 1 Call Flow Diagram Initial Actions Corrective Actions RAPs Parts List Repair Procedures Wiring Data General Procedures Final Actions Correct Any Secondary Problems Image Quality ...

Page 17: ...grounded The printer is in an appropriate operating environment with no extremes of heat or humidity The printer is not exposed to direct sunlight The printer is on a level and stable surface 1 3 Corrective Actions 1 If the printer has an obvious failure or fault you can go directly to the appropriate Repair Procedure Section 4 or Repair Analysis Procedure RAP Section 7 and begin corrective action...

Page 18: ...Image Quality Checkout procedures in Section 7 to correct any print quality defects 3 Correct any secondary problems return to Corrective Actions if necessary 4 Reinstall the machine covers 5 Clean the machine and the work area 6 Ask the customer to send a print job to verify printer operation 7 Provide operator training as required 8 Close the call ...

Page 19: ... 3 2 1 3 Power Saver 2 3 2 1 4 Laser 2 3 2 2 Mechanical Specifications 2 4 2 3 Standard Configuration 2 5 2 4 Physical Location 2 6 2 5 Consumables 2 6 2 6 Status Display Controls 2 6 2 7 Functional Specifications 2 7 2 7 1 General Information 2 7 2 7 2 Printing Speed For First Sheet Out 2 7 2 7 3 Continuous Printing Speed CPS After First Sheet Out 2 8 2 7 3 1 CPS After First Sheet Out N32 N3225 2...

Page 20: ...40 N3225 N4025 2 14 2 11 2 Approved Media Certified on the N24 N32 N40 N3225 N4025 Printer Family 2 15 2 11 3 Paper Tray Capacity 2 17 2 11 3 1 Trays 1 and 2 Standard 2 17 2 11 3 2 Multisheet Bypass Feeder MBF Standard 2 17 2 11 3 3 High Capacity Feeder HCF Option 2 18 2 11 3 4 Envelope Feeder Option 2 18 2 11 4 Paper Limitations 2 19 2 12 Paper Output Devices Support Paper Specifications 2 20 2 1...

Page 21: ...s down automatically when it is not used for a period of time see Power Saver 2 1 3 Power Saver The Power Saver reduces power consumption automatically when the printer does not receive data for a period of time User can set to OFF or delay times of 15 30 60 90 120 or 180 minutes 2 1 4 Laser Class 1 with a maximum output of 15 milliwatts for 0 1 microseconds Line Voltage Line Voltage Tolerance Fre...

Page 22: ...Service Manual 2 2 Mechanical Specifications Figure 2 2a Unit Width with MBF installed Depth Height Weight 110V printer Weight 220V printer Metric 642 mm 523 mm 486 mm 45kg 47 5Kg SAE 25 3 in 21 in 19 in 99 lbs 105 lbs 21 in 523 mm 642 mm 25 3 in 486 mm 19 in ...

Page 23: ...Configuration Figure 2 3a DocuPrint N24 N32 N40 Refer to Figure 2 3a for the standard configuration of the DocuPrint N24 N32 N40 N3225 N4025 1 Face Down Bin 2 Printer Control Panel 3 Tray 1 500 sheets 4 Tray 2 500 sheets 5 Multisheet Bypass Feeder MBF 50 sheets 6 Offset Unit 1 2 3 4 5 6 ...

Page 24: ...llow air circulation around the vents to prevent the printer from overheating and also allow you to easily Open the front panel Remove any jammed paper Change consumables 2 5 Consumables EP Cartridge The EP cartridge life is 23 000 prints on standard 20lb 80gsm letter size A4 paper with 5 image coverage and 4mm white borders 2 6 Status Display Controls The printer s status is controlled and displa...

Page 25: ... the Face Down Bin Times assume the printer is in Ready to Print with the printer motor idle Note LEF Long Edge Feed and SEF Short Edge Feed Tray 1 Tray 2 Tray 3 HCF 4 HCF 5 A4 LEF 4 0 sec 4 8 sec 5 1 sec 6 0 sec 7 2 sec 8 5 x 11 LEF 4 0 sec 4 8 sec 5 1 sec 6 0 sec 7 2 sec Duplex Mode Paper Size Maximum Time Needed for Initial Print Times shown are from Start command to first sheet out to the Face...

Page 26: ...er minute MBF prints per minute A4 LEF 32 32 32 26 Letter LEF 32 32 32 26 Executive LEF 32 32 32 26 Legal 13 SEF 20 20 19 Legal 14 SEF 20 20 19 A3 SEF 16 16 16 Ledger SEF 16 16 16 A5 LEF 32 26 Statement LEF 32 26 Com10 LEF 26 Monarch LEF 26 DL LEF 26 C5 LEF 26 A6 Postcard SEF 26 Paper Type Tray 1 prints per minute Trays 2 and 3 prints per minute HCF 4 5 prints per minute MBF prints per minute A4 L...

Page 27: ...inute Trays 2 and 3 prints per minute HCF 4 prints per minute HCF 5 prints per minute MBF prints per minute A4 LEF 40 38 37 35 32 Letter LEF 40 37 36 35 31 Executive LEF 40 38 37 35 31 Legal 13 SEF 25 24 22 Legal 14 SEF 25 24 22 A3 SEF 20 20 19 Ledger SEF 20 20 19 A5 LEF 40 31 Statement LEF 40 31 Com10 LEF 31 Monarch LEF 31 DL LEF 31 C5 LEF 31 A6 Postcard SEF 31 Paper Type Tray 1 prints per minute...

Page 28: ...nts per minute HCF 4 5 prints per minute MBF prints per minute A4 LEF 31 31 28 23 19 Letter LEF 31 31 28 23 19 Executive LEF 31 31 28 23 19 Legal 13 SEF 15 15 15 Legal 14 SEF 15 15 15 A3 SEF 14 13 13 Ledger SEF 14 13 13 Paper Type Tray 1 prints per minute Tray 2 prints per minute Tray 3 prints per minute HCF 4 5 prints per minute MBF prints per minute A4 LEF 24 24 24 23 19 Letter LEF 24 24 24 23 1...

Page 29: ...0 N4025 Duplex Mode Paper Type Tray 1 prints per minute Tray 2 prints per minute Tray 3 prints per minute HCF 4 5 prints per minute MBF prints per minute A4 LEF 31 31 29 32 32 Letter LEF 31 31 29 32 32 Executive LEF 31 31 29 32 32 Legal 13 SEF 15 15 15 Legal 14 SEF 15 15 15 A3 SEF 14 13 13 Ledger SEF 14 13 13 ...

Page 30: ...ng 69 dB Standby 42 dB Printing 71 8 dB Within 5o 8200 Ft 2 5 KM Shipping 10o 40o C 23 8o 104o F 10 90 RH 49 200 Ft 15 KM Ozone Less than 0 02 PPM Category Standard Satisfied Laser Safety 110V and 115V printers FDA 21 CFR Chapter 1 Subchapter J Sections 1010 1040 for CDRH Class I Laser Product 220V printer IEC825 Class I Laser Product Ozone generation Less than 0 02 ppm in Time Weighted Average TW...

Page 31: ...isher Stacks staples and offsets Max 667 sheets per bin 3 bins total Duplex Module Provides printer with Duplex Printing capability 1 4 GByte or 3 25 GByte Hard Drive Provides storage of Fonts and or Forms and or spooling of print jobs in Secure Non Secure or Proof Modes Token Ring Provides capability for printer to operate in Token Ring communications envi ronment 10 100MHz Ethernet Provides supp...

Page 32: ...10mm x 297mm XEROX PN3R9600 EU Y Y N N Transparency A4 8 3 x 11 7 210mm x 297mm XEROX PNJE001 Japan Y Y N N Labels Letter 8 5 x 11 216mm x 279mm XEROX PN3R4469 US Y N N N Labels A4 8 3 x 11 7 210mm x 297mm XEROX PN3R97406 EU Y N N N Labels A4 8 3 x 11 7 210mm x 297mm XEROX P N V860 Japan Y N N N Envelope 4 1 8 x 9 1 2 105mm x 241mm Monroe Brand COM 10 Y N N Y Envelope 3 7 8 x 7 1 2 98mm x 191mm Mo...

Page 33: ... GP Microprint Laser 1000 04F9866 Letter 8 5x11 24 lb Xerox 4024DP 3R2531 Letter 8 5x11 24 lb Xerox 4024DP 3R2353 Letter 8 5x11 28 lb Xerox 4024DP 3R727 Legal 8 5x14 20 lb Hammermill 10127 9 Legal 8 5x14 24 lb Xerox 3R725 Folio 8 5x13 20 lb Xerox 4024 3R729 Ledger 11x17 20 lb Xerox 4024 3R2072 Statement 5 5x8 5 20 lb GP Microprint Laser 1000 Cut from 04F9866 Executive 7 25x10 5 24 lb Envelope Will...

Page 34: ...23 A4 210x297mm 80 GSM Steinbeis Recycled 3R91165 A4 210x297mm 80 GSM Amicus 70 ABAMI70F A4 210x297mm 70 GSM RX 90 Exclusive 3R90600 A4 210x297mm 90 GSM Multicopy AMA157091 A4 210x297mm 100 GSM Amicus 80 ABAMI80K JISB4 80 GSM RX Business 3R91821 A3 297420mm 80 GSM Premier 80 Norland 3R91832 A5 149x210mm 80 GSM Relay 80 ABREL80D JISB5 80 GSM Envelope Autofile JB 1917 DL 110x220mm 80 GSM Envelope Au...

Page 35: ...8 5 x 11 215 9mm x 279 4mm Letter LEF 8 5 x 11 215 9mm x 279 4mm Legal 13 SEF 8 5 x 13 215 9mm x 330 2mm Legal 13 SEF 8 5 x 13 215 9mm x 330 2mm Legal 14 SEF 8 5 x 14 215 9mm x 355 6mm Legal 14 SEF 8 5 x 14 215 9mm x 355 6mm A4 LEF 8 3 x 11 7 210mm x 297mm A4 LEF 8 3 x 11 7 210mm x 297mm Executive LEF 7 25 x 10 5 184 2mm x 266 7mm Executive LEF 7 25 x 10 5 184 2mm x 266 7mm A5 LEF 5 9 x 8 3 149mm ...

Page 36: ...e MBF The Envelope Feeder has a no paper sensor The Envelope Feeder can hold the following envelopes maximum of 100 enve lopes between 16 to 28 lb 64 105gsm Supported Paper Sizes Tray 3 Ledger SEF 11 x 17 279 4mm x 431 8mm A3 SEF 11 7 x 16 5 297mm x 420mm Letter LEF 8 5 x 11 215 9mm x 279 4mm Legal 13 SEF 8 5 x 13 215 9mm x 330 2mm Legal 14 SEF 8 5 x 14 215 9mm x 355 6mm A4 LEF 8 3 x 11 7 210mm x ...

Page 37: ...ugh texture Paper to which color was added after the paper was made Printed forms whose ink is not for laser printing Most papers that meet the specifications above may be fed either automatically through the universal paper tray envelope tray or manually through the manual feed slot Manual feeding however will be necessary for envelopes if envelope tray is not being used transparency films and so...

Page 38: ...sm paper and comes equipped with Full Stack detection When the Finisher is installed on the printer the maximum paper stack in the Face Down Bin is reduced to 300 and the Finisher monitors Full Stack detection 2 12 2 Offset Unit Standard The Offset Unit is attached above the Fuser on the printer base engine Each sheet of paper is transported out of the printer offset 10mm from the previous job the...

Page 39: ...12 5 Mailbox Option Optional Mailbox attaches to the DocuPrint N24 N32 N40 N3225 N4025 printer Paper is transported out of the printer and sorted and placed into designated mail bins Each bin holds up to 100 sheets of 20lb 80gsm paper The Mailbox Option can either be installed on a desktop or console N24 N32 N40 N3225 N4025 Printer NOTE The Mailbox cannot be installed if the Finisher is installed ...

Page 40: ...e T N24 N32 N40 Connector BNC and RJ45 Optional Serial RS 232C N3225 N4025 Connector Female DB9 Token Ring Connector Female 9 pin DB 9 and RJ45 Ethernet 100 Base T N24 N32 N40 Connector BNC and RJ45 Ethernet 10 Base 2 N3225 N4025 Connector BNC 2 15 Print Alignment Specification Item Specification Measurement Length Simplex Duplex MBF Skew Less than 1 54mm Less than 2 0mm Less than 1 54mm 200mm Reg...

Page 41: ... 1 of 2 3 10 PL 2 2 Tray Unit 2 of 2 3 12 PL 3 1 Tray Interface Tray 1 3 14 PL 3 2 Paper Pick Up Tray 1 3 16 PL 3 3 Retard and Take Away Tray 1 3 18 PL 3 4 Tray Interface Tray 2 3 20 PL 3 5 Paper Pick Up Tray 2 3 22 PL 3 6 Retard and Take Away Tray 2 3 24 PL 3 7 Feed Drive Transmission 3 26 PL 4 1 Multi Sheet Bypass Feeder MBF Duplex Support 3 28 PL 4 2 Multi Sheet Bypass Feeder Assembly 3 30 ...

Page 42: ...Transport Chute Assembly 3 44 PL 7 1 Laser Assembly 3 46 PL 7 2 Xerography and Development 3 48 PL 8 1 Fuser Assembly 3 50 PL 9 1 Exit Lower Chute 3 52 PL 9 2 Offset Roller 3 54 PL 9 3 Exit Upper Chute Assembly 3 56 PL 9 4 Exit Drive Assembly 3 58 PL 10 1 Main Drive Assembly 3 60 PL 10 2 Fuser Drive Assembly 3 62 PL 11 1 Power Inlet and LVPS 3 64 PL 11 2 HVPS and Printer Engine Controller PWB 3 66...

Page 43: ...X through Y following an part name indicates an assembly that is made up of components X through Y For example 1 Includes Items 2 through 4 means part 1 consists of part 2 part 3 and part 4 4 The notation P O Item 1 following an part name indicates this item is part of a larger assembly For example 7 Bearing P O Item 1 means item 7 is part of assembly 1 NOTE The parts listed and illustrated in thi...

Page 44: ...Label Spanish 891E68020 N40 Console Panel Label English Symbols 891E68030 N40 Console Panel Label Symbols Only 891E68040 N40 Console Panel Label Brazil Portuguese 891E68050 N40 Console Panel Label Spanish 892E16190 N3225 Console Panel Label English Symbols 892E16220 N3225 Console Panel Label Symbols Only 892E16210 N3225 Console Panel Label Brazil Portuguese 892E16200 N3225 Console Panel Label Span...

Page 45: ...3 99 DocuPrint N24 N32 and N40 Service Manual 3 5 Parts Lists ...

Page 46: ...ront Left Cover Assembly Also order Item 9 NOTE Mark off the existing tags on the replacement cover 2 9E62730 Torsion Spring 3 48K66971 Front Right Cover 4 Magnet Plate 5 54E08320 Duct Bottom 6 26E40710 Stud Docking 7 EME Front Spring 8 49E73290 Left Docking Bracket 9 892E15510 Xerox Logo Badge A 600K65640 Screw Kit ...

Page 47: ...2 2000 DocuPrint N24 N32 N40 N3225 and N4025 3 7 Parts Lists ...

Page 48: ...int N24 N32 and N40 Service Manual PL 1 3 Rear Left and Right Covers Item Part Description 1 48E37211 Left Hand Inner Cover 2 48K50030 Right Hand Cover 3 48K49621 Upper Rear Cover 4 48E37410 Lower Rear Cover A 600K65640 Screw Kit ...

Page 49: ...3 99 DocuPrint N24 N32 and N40 Service Manual 3 9 Parts Lists ...

Page 50: ...ottom P O Item 1 3 Pad Bottom P O Item 1 4 Plate Tongue P O Item 1 5 Tongue Shaft Assembly P O Item 1 6 Bearing P O Item 1 7 Side Guide Assembly P O Item 1 8 Lever P O Item 1 9 Shaft P O Item 1 10 Spring P O Item 1 11 Plate Side P O Item 1 12 Actuator P O Item 1 13 Link P O Item 1 14 Torsion Spring P O Item 1 15 Stopper P O Item 1 16 Tray Housing P O Item 1 17 Washer P O Item 1 A 600K65640 Screw K...

Page 51: ...3 99 DocuPrint N24 N32 and N40 Service Manual 3 11 Parts Lists ...

Page 52: ... O PL 2 1 Item 1 2 End Plate Assembly P O PL 2 1 Item 1 3 Actuator Assembly P O PL 2 1 Item 1 4 Cable Assembly P O PL 2 1 Item 1 P O Item 8 5 Extension Spring P O PL 2 1 Item 1 P O Item 8 6 Pulley P O PL 2 1 Item 1 7 Guide Actuator P O PL 2 1 Item 1 8 600K61610 Tray Cables Kit Includes 2 each of Items 4 and 5 A 600K65640 Screw Kit ...

Page 53: ...3 99 DocuPrint N24 N32 and N40 Service Manual 3 13 Parts Lists ...

Page 54: ...y 3 Sensor Actuator P O Item 13 4 Support Actuator P O Item 13 5 107E94941 No Paper Sensor 6 107E94941 Lift Up Sensor 7 Chute Assembly Front for Tray 1 only 8 3E23671 Front Stopper Tray 9 3E23690 Rear Stopper Tray 10 Left Spacer 11 23E08660 Link Stopper Tray 1 2 12 809E05870 Torsion Spring 13 600K65440 Actuator Sensor Kit Tray 1 Only Includes Items 3 and 4 A 600K65640 Screw Kit ...

Page 55: ...3 99 DocuPrint N24 N32 and N40 Service Manual 3 15 Parts Lists ...

Page 56: ...K29923 Feeder Assembly Includes Items 6 through 14 6 Roll Assembly P O Item 5 P O Item 16 7 One Way Clutch Assembly P O Item 5 8 Clutch Gear 25T P O Item 5 9 Bearing P O Item 5 10 Feed Shaft P O Item 5 11 31T Gear P O Item 5 12 25T Gear P O Item 5 13 Nudger Support Assembly P O Item 5 14 Bearing P O Item 5 15 600K56740 Pick Up Gear Kit Includes Items 1 and 3 16 600K61600 Feed Roll Kit Includes six...

Page 57: ...3 99 DocuPrint N24 N32 and N40 Service Manual 3 17 Parts Lists ...

Page 58: ... O Item 26 10 22T Gear P O Item 23 P O Item 26 11 Spacer P O Item 26 12 Gear Stopper P O Item 26 13 Rear Bearing P O Item 26 14 Center Bearing P O Item 26 15 22K45890 Take Away Roller Assembly P O Item 26 16 Front Bearing P O Item 26 17 Bearing P O Item 26 18 54K88590 Feed Out Chute Assembly P O Item 26 19 Feed In Chute Assembly P O Item 26 20 22 20T Gear P O Item 23 P O Item 26 21 74K92500 Spring...

Page 59: ...3 99 DocuPrint N24 N32 and N40 Service Manual 3 19 Parts Lists ...

Page 60: ...r Assembly 3 Sensor Actuator P O Item 13 4 Support Actuator P O Item 13 5 107E94941 No Paper Sensor 6 107E94941 Lift Up Sensor 7 Front Chute Assembly 8 3E23671 Front Tray Stopper 9 3E23690 Rear Tray Stopper 10 Left Spacer 11 23E08660 Link Stopper 12 809E05870 Torsion Spring 13 600K56730 Actuator Sensor Kit Trays 2 through 5 Includes Items 3 and 4 A 600K65640 Screw Kit ...

Page 61: ...3 99 DocuPrint N24 N32 and N40 Service Manual 3 21 Parts Lists ...

Page 62: ...29923 Feeder Assembly Includes Items 6 through 14 6 Roll Assembly P O Item 5 7 One Way Clutch Assembly P O Item 5 8 25T Gear Clutch P O Item 5 9 Bearing P O Item 5 10 Shaft Feed P O Item 5 11 31T Gear P O Item 5 12 25T Gear P O Item 5 13 Nudger Support Assembly P O Item 5 14 Bearing P O Item 5 15 600K60960 Pickup Gear Kit Includes Items 1 and 3 16 600K61600 Feed Roll Kit Includes six of Item 6 A 6...

Page 63: ...3 99 DocuPrint N24 N32 and N40 Service Manual 3 23 Parts Lists ...

Page 64: ...ch Assembly P O Item 1 P O Item 20 8 Retard Support P O Item 1 P O Item 20 9 22T Gear P O Item 18 P O Item 20 10 Bearing P O Item 20 11 Gear Stopper P O Item 20 12 22K45900 Take Away Roll Assembly P O Item 20 13 Bearing P O Item 20 14 54E08682 Feed Out Chute Assembly P O Item 20 15 Feed In Chute Assembly P O Item 20 16 22 20T Gear P O Item 18 P O Item 20 17 9E53231 Spring P O Item 20 18 600K56750 ...

Page 65: ...3 99 DocuPrint N24 N32 and N40 Service Manual 3 25 Parts Lists ...

Page 66: ...m 12 2 30T Gear P O Item 12 3 Take Away Shaft 4 Bearing P O Item 12 5 Take Away Support 6 31T Gear P O Item 12 7 33T Gear P O Item 12 8 16 22T Gear P O Item 12 9 Link Assembly P O Item 12 10 Spring Torsion P O Item 12 11 Bearing P O Item 12 12 600K60980 Feed Drive Repair Kit Includes Items 1 2 4 and 6 through 11 A 600K65640 Screw Kit ...

Page 67: ...3 99 DocuPrint N24 N32 and N40 Service Manual 3 27 Parts Lists ...

Page 68: ...Cover 2 48K58760 Support Rear Cover 3 Support Assembly 4 162K20380 Drawer Harness Assembly 5 Damper Front Spring 6 Damper Rear Spring 7 59K13590 MBF Assembly Includes Items 8 through 12 and PL4 2 Item 17 8 48E37401 Top Cover P O Item 7 9 Tray Support P O Item 7 10 Hinge Stud P O Item 7 11 Tray Spring P O Item 7 12 Harness Clamp P O Item 7 A 600K65640 Screw Kit ...

Page 69: ...2 2000 DocuPrint N24 N32 N40 N3225 and N4025 3 29 Parts Lists ...

Page 70: ...O Item 17 5 Tie Plate P O Item 17 6 19K92810 Pad P O Item 17 7 Pad Pin P O Item 17 8 Pad Shaft P O Item 17 9 Pad Spring P O Item 17 10 Paper Guide P O Item 17 11 Bracket P O Item 17 12 Bracket Front Hook P O Item 17 13 Bracket Rear Hook P O Item 17 14 Front Latch P O Item 17 15 Hook Spring P O Item 17 16 Lower Chute P O Item 17 17 59K06110 MBF Supporting Assembly Includes Items 1 through 16 and PL...

Page 71: ...3 99 DocuPrint N24 N32 and N40 Service Manual 3 31 Parts Lists ...

Page 72: ...t P O Item 1 12 Stopper P O Item 1 13 Wire Harness P O Item 1 14 59K00430 Nudger Roller Assembly Includes Items 15 through 25 P O Item 1 15 Nudger Roller Support P O Item 1 P O Item 14 16 Nudger Gear Cover P O Item 1 P O Item 14 17 Nudger Gear P O Item 1 P O Item 14 18 Rear Nudger Bearing P O Item 1 P O Item 14 19 Gate P O Item 1 P O Item 14 20 Front Nudger Roller Bearing P O Item 1 P O Item 14 21...

Page 73: ...3 99 DocuPrint N24 N32 and N40 Service Manual 3 33 Parts Lists ...

Page 74: ...scription 1 50K30711 Tray Assembly Includes Items 2 through 9 2 Side Pad P O Item 1 3 Side Guide P O Item 1 4 130K83360 Size Sensor Assembly P O Item 1 5 Size Guide Spring P O Item 1 6 Size Guide Link P O Item 1 7 Lower Cover P O Item 1 8 Tray P O Item 1 9 Upper Cover P O Item 1 A 600K65640 Screw Kit ...

Page 75: ...3 99 DocuPrint N24 N32 and N40 Service Manual 3 35 Parts Lists ...

Page 76: ...ems 2 through 7 2 Holding Spring P O Item 1 3 Shaft Spring P O Item 1 4 Center Bearing P O Item 1 5 End Bearing P O Item 1 6 Pinch Roller P O Item 1 7 Pinch Roller Bracket P O Item 1 8 48K49430 Cover Assembly Includes Items 9 and 10 9 Grounding Metal P O Item 8 10 Left Middle Cover P O Item 8 11 Left Hand Frame 12 130E81311 Take Away Sensor A 600K65640 Screw Kit ...

Page 77: ...3 99 DocuPrint N24 N32 and N40 Service Manual 3 37 Parts Lists ...

Page 78: ...ring P O Item 3 5 Pinch Roll Center Bearing P O Item 3 6 Pinch Roller P O Item 3 7 Pinch Roll Spring P O Item 3 8 Pinch Roll Bracket P O Item 3 9 Left Lower Cover Handle Assembly P O Item 1 10 Front Frame P O Item 1 11 Rear Frame P O Item 1 12 Front Hinge 13 Rear Hinge 14 Feed Out Chute P O Item 1 15 110E93440 Left Lower Cover Interlock Switch 16 Well Tie Plate 17 EME Spring 18 Cap 19 130E81311 Tr...

Page 79: ...3 99 DocuPrint N24 N32 and N40 Service Manual 3 39 Parts Lists ...

Page 80: ...gistration Clutch Assembly 2 Bearing 3 22K33900 Registration Roller Assembly 4 54K04252 Registration Chute Assembly Includes Items 5 and 6 5 Registration Chute P O Item 4 6 Static Eliminator P O Item 4 7 130E81311 Registration Sensor 8 103K80192 Resistor Capacitor Assembly Tag 15 9 Left Hand Frame A 600K65640 Screw Kit ...

Page 81: ...3 99 DocuPrint N24 N32 and N40 Service Manual 3 41 Parts Lists ...

Page 82: ... Chute P O Item 3 5 Paper Guide P O Item 3 6 Complete Spring P O Item 3 7 54K88605 Chute Assembly Includes Items 8 through 13 P O Item 3 8 Extension Spring P O Item 3 P O Item 7 9 Registration Roller Assembly P O Item 3 P O Item 7 10 Registration Chute Assembly P O Item 3 P O Item 7 11 Paper Guide P O Item 3 P O Item 7 12 Paper Guide P O Item 3 P O Item 7 13 Pulley P O Item 3 P O Item 7 14 74E9110...

Page 83: ...3 99 DocuPrint N24 N32 and N40 Service Manual 3 43 Parts Lists ...

Page 84: ...ng P O PL 6 2 Item 3 5 BTR Sleeve P O PL 6 2 Item 3 6 Transport Chute Spring P O PL 6 2 Item 3 7 Transport Chute Rod P O PL 6 2 Item 3 8 Transport Chute Inlet P O PL 6 2 Item 3 9 Cover Assembly P O PL 6 2 Item 3 10 Pad P O PL 6 2 Item 3 11 Bracket P O PL 6 2 Item 3 12 Contact Plate P O PL 6 2 Item 3 13 Contact Plate P O PL 6 2 Item 3 14 Front Frame P O PL 6 2 Item 3 15 Rear Frame P O PL 6 2 Item 3...

Page 85: ...3 99 DocuPrint N24 N32 and N40 Service Manual 3 45 Parts Lists ...

Page 86: ...2 2000 Parts Lists 3 46 DocuPrint N24 N32 N40 N3225 and N4025 PL 7 1 Laser Assembly Item Part Description 1 62K97924 Laser Assembly A 600K65640 Screw Kit ...

Page 87: ...3 99 DocuPrint N24 N32 and N40 Service Manual 3 47 Parts Lists ...

Page 88: ... Toner Empty Sensor 15 9E55260 Toner Sensor Spring 16 162K26540 Connector Assembly Includes Items 17 through 20 17 Connector P O Item 16 18 Connector Bracket P O Item 16 19 Connector Spring P O Item 16 20 Stud Screw P O Item 16 21 BTR Guide 22 19K93342 Charge Bias Assembly 23 110K98770 EP Cartridge Interlock Switch Assembly Includes Items 24 and 25 24 EP Cartridge Interlock Switch Bracket P O Item...

Page 89: ...2 2000 DocuPrint N24 N32 N40 N3225 and N4025 3 49 Parts Lists ...

Page 90: ... and N4025 PL 8 1 Fuser Assembly Item Part Description 1 126K10011 Fuser Assembly 115V 126K10021 Fuser Assembly 220V 2 109R00486 115V Customer Maintenance Kit Includes Item 1 109R00487 220V Customer Maintenance Kit Includes Item 1 A 600K65640 Screw Kit ...

Page 91: ...3 99 DocuPrint N24 N32 and N40 Service Manual 3 51 Parts Lists ...

Page 92: ... O Item 6 9 Front 2 Pinch Roller Spring P O Item 1 P O Item 6 10 Front Pinch Roller P O Item 1 P O Item 6 11 Rear Pinch Roller P O Item 1 P O Item 6 12 110K94631 Fuser Exit Sensor P O Item 1 P O Item 6 13 Lower Chute P O Item 1 P O Item 6 14 Static Eliminator P O Item 1 P O Item 6 15 Rear 2 Pinch Roll Spring P O Item 1 16 110K98480 Stack Full Sensor P O Item 1 17 Stack Full Actuator P O Item 1 18 ...

Page 93: ...2 2000 DocuPrint N24 N32 N40 N3225 and N4025 3 53 Parts Lists ...

Page 94: ...0 Offset Roller Assembly Includes Items 5 through 9 P O PL 9 1 Item 1 5 Offset Rack P O PL 9 1 Item 1 6 Offset Bracket P O PL 9 1 Item 1 7 Offset Roller Sleeve P O PL 9 1 Item 1 8 Offset Roller P O PL 9 1 Item 1 9 Offset Roller Bearing Rear P O PL 9 1 Item 1 10 Offset Roller Bearing Front P O PL 9 1 Item 1 11 Offset Shaft P O PL 9 1 Item 1 12 Offset Shaft Pin P O PL 9 1 Item 1 13 19T Gear P O PL 9...

Page 95: ...3 99 DocuPrint N24 N32 and N40 Service Manual 3 55 Parts Lists ...

Page 96: ... P O Item 1 3 Tie Plate P O Item 1 4 Spring Plate P O Item 1 5 H Pinch Spring Assembly P O Item 1 6 I Pinch Spring Assembly P O Item 1 7 Front Pinch Roller P O Item 1 8 Rear Pinch Roller P O Item 1 9 Exit Upper Chute P O Item 1 10 Guide Paper P O Item 1 11 K Pinch Spring Assembly P O Item 1 12 Exit Middle Chute P O Item 1 13 Exit Gate P O Item 1 14 Exit Gate Spring P O Item 1 15 J Pinch Spring Ass...

Page 97: ...3 99 DocuPrint N24 N32 and N40 Service Manual 3 57 Parts Lists ...

Page 98: ...O Item 1 6 Exit Gear 2 Bracket P O Item 1 7 Exit Idler Gear P O Item 1 8 Exit Ratchet Spring P O Item 1 9 Inverter CCW Gear P O Item 1 10 121K84520 Inverter CCW Clutch P O Item 1 11 Inverter CCW Shaft P O Item 1 12 Bearing P O Item 1 13 Inverter CW Gear P O Item 1 14 121K84520 Inverter CW Clutch P O Item 1 15 Inverter CW Shaft P O Item 1 16 Rear Inverter Exit Gear P O Item 1 17 Front Inverter Exit...

Page 99: ...3 99 DocuPrint N24 N32 and N40 Service Manual 3 59 Parts Lists ...

Page 100: ...2 2000 Parts Lists 3 60 DocuPrint N24 N32 N40 N3225 and N4025 PL 10 1 Main Drive Assembly Item Part Description 1 7K83446 Main Drive Assembly 7K83507 Alternative A 600K65640 Screw Kit ...

Page 101: ...3 99 DocuPrint N24 N32 and N40 Service Manual 3 61 Parts Lists ...

Page 102: ...Assembly Includes Items 2 through 9 2 22T Gear P O Item 1 3 Spring P O Item 1 4 Bracket Assembly P O Item 1 5 Bracket P O Item 1 6 Exit Spring P O Item 1 7 Bracket P O Item 1 8 Rear Exit Frame Assembly P O Item 1 9 Stopper Hook P O Item 1 10 Harness Clamp 1 11 Harness Clamp 2 12 Harness Clamp 3 13 Fuser Harness Assembly A 600K65640 Screw Kit ...

Page 103: ...3 99 DocuPrint N24 N32 and N40 Service Manual 3 63 Parts Lists ...

Page 104: ...60K35151 220V Noise Filter PWB 3 Noise Filter Bracket 4 PWB Stud 5 Harness Clamp 6 Main Power Harness 7 910W00202 Main Power Switch 8 Bracket Assembly Switch 9 Option Outlet 10 Bracket Finisher 11 105K94942 115V LVPS Assembly 105K94952 220V LVPS Assembly 12 117K17510 115V Power Cord w GFI 117K26830 220V Power Cord w GFI 13 Manufacturing Test Connector A 600K65640 Screw Kit ...

Page 105: ...3 99 DocuPrint N24 N32 and N40 Service Manual 3 65 Parts Lists ...

Page 106: ...6 Printer Engine Controller PWB P O Item 5 7 Printer Engine Controller Bracket P O Item 5 8 Printer Engine Controller Cover P O Item 5 9 AC Driver Fuser Harness 10 110E93460 Left Cover Interlock Switch 11 Interlock Switch Bracket 12 Interlock Switch Lever 13 Support Harness 14 Harness Channel 15 Harness Clamp 2 16 PWB Support 17 Harness Clamp 4 18 Bracket AC Driver 19 HCF Connector 20 Mailbox Fini...

Page 107: ...2 2000 DocuPrint N24 N32 N40 N3225 and N4025 3 67 Parts Lists ...

Page 108: ...Disk Drive 15 733W03647 N24 N32 8MByte SIMM RAM 733W03642 N24 N32 16MByte SIMM RAM 733W06861 N24 N32 16MByte SIMM RAM Alternate 733W03675 N24 N32 32MByte SIMM RAM 733W06865 N40 8MByte SIMM RAM 733W06866 N40 16MByte SIMM RAM 733W06867 N40 32MByte SIMM RAM 733W14695 N3225 N4025 16MByte DIMM RAM 733W14696 N3225 N4025 32MByte DIMM RAM 733W14697 N3225 N4025 64MByte DIMM RAM 16 160K65620 N24 N32 N40 8MB...

Page 109: ...2 2000 DocuPrint N24 N32 N40 N3225 and N4025 3 69 Parts Lists ...

Page 110: ...0 PL 8 5 2 17 9 022E19170 PL 8 3 2 2 21 022E83451 PL 8 2 2 4 9 PL 8 2 2 5 13 022E84460 PL 8 5 2 23 22 022K33900 PL 6 1 3 022K33940 PL 8 1 2 4 7 022K33950 PL 8 1 2 4 11 022K35430 PL 9 2 2 022K45890 PL 3 3 15 022K45900 PL 3 6 12 PL 8 4 2 6 13 022K46650 PL 8 1 2 4 2 022K47500 PL 8 5 2 24 7 022K48230 PL 7 2 1 022K48570 PL 8 3 2 2 26 022K49860 PL 8 3 2 2 27 022K49870 PL 8 3 2 2 24 022K49880 PL 8 3 2 3 ...

Page 111: ...4 1 7 062K97924 PL 7 1 1 068K11604 PL 10 2 1 068K12271 PL 9 4 1 068K79283 PL 5 1 1 068K83512 PL 5 2 3 074E91101 PL 6 2 14 074E91242 PL 8 2 2 2 16 074K92500 PL 3 3 21 096E64410 PL 8 2 2 2 2 098K57180 PL 8 2 2 1 10 098K57190 PL 8 2 2 8 1 101K34700 PL 11 2 5 101K34710 PL 11 2 5 101K34890 PL 11 2 5 103K80192 PL 6 1 8 105E07050 PL 8 5 2 12 1 105K12530 PL 8 5 2 20 8 105K12560 PL 8 5 2 20 8 105K14541 PL ...

Page 112: ...17 160K71940 PL 11 3 16 162K10630 PL 8 2 2 7 3 162K16270 PL 8 5 2 3 14 PL 8 5 2 21 5 162K16650 PL 8 5 2 21 1 162K18850 PL 8 5 2 14 10 162K18870 PL 8 5 2 5 17 162K18900 PL 8 5 2 14 3 162K18910 PL 8 5 2 19 1 162K18920 PL 8 5 2 7 2 162K18930 PL 8 5 2 5 2 162K18940 PL 8 5 2 11 31 162K20380 PL 4 1 4 162K20691 PL 8 2 2 7 2 162K21950 PL 8 2 2 7 4 162K25111 PL 1 1 6 PL 11 3 18 162K26540 PL 7 2 16 162K3066...

Page 113: ...733W14695 PL 11 3 15 733W14696 PL 11 3 15 733W14697 PL 11 3 15 802K02510 PL 1 2 1 809E02941 PL 8 5 2 5 4 PL 8 5 2 7 4 PL 8 5 2 9 4 809E02950 PL 8 5 2 6 9 PL 8 5 2 8 9 PL 8 5 2 10 9 809E02970 PL 8 5 2 8 18 PL 8 5 2 10 18 809E03000 PL 8 5 2 23 13 809E03020 PL 8 5 2 22 8 809E03060 PL 8 5 2 18 4 809E05870 PL 3 1 12 PL 3 4 12 809E07920 PL 8 3 2 3 11 809E16860 PL 8 3 2 1 5 891E37090 PL 1 1 5 891E37100 P...

Page 114: ...2 2000 Parts Lists 3 74 DocuPrint N24 N32 N40 N3225 and N4025 Notes ...

Page 115: ... 4 11 REP 4 1 6 Left Upper Cover Assembly 4 12 REP 4 1 7 Control Panel 4 14 REP 4 2 Tray 1 2 REP 4 2 1 Tray 1 Lift Up Motor 4 15 REP 4 2 2 Tray 2 Lift Up Motor 4 16 REP 4 2 3 Tray 1 Feed Clutch 4 17 REP 4 2 4 Tray 2 Feed Clutch 4 18 REP 4 2 5 Tray 1 2 Feed Roll Nudger Roll and Retard Roll 4 19 REP 4 2 6 Tray 1 Take Away Roll and Retard Assembly 4 21 REP 4 2 7 Tray 2 Take Away Roll and Retard Assem...

Page 116: ...2 REP 4 4 Registration REP 4 4 1 Registration Clutch 4 55 REP 4 4 2 Registration Sensor 4 56 REP 4 4 3 Registration Roller Assembly 4 57 REP 4 5 Xerographics REP 4 5 1 EP Cartridge 4 59 REP 4 5 2 BTR Bias Transfer Roll 4 61 REP 4 5 3 Charge Bias Assembly 4 62 REP 4 6 Laser REP 4 6 1 Laser Assembly 4 64 REP 4 7 Fuser Assembly REP 4 7 1 Fuser Assembly 4 66 REP 4 7 2 Fuser Drive Assembly 4 68 REP 4 7...

Page 117: ...er PWB 4 93 REP 4 10 8 System Controller PWB Cover 4 94 REP 4 10 9 System Controller Interface PWB 4 95 REP 4 10 10 Toner Sensor 4 97 REP 4 10 11 EP Cartridge Interlock Switch 4 99 REP 4 10 12 Noise Filter PWB 4 100 ADJ 4 1 Overall Lead Edge Registration Simplex 4 101 ADJ 4 2 Individual Lead Edge Registration Simplex 4 102 ADJ 4 3 Overall Lead Edge Registration Duplex 4 104 ADJ 4 4 Overall Side Ed...

Page 118: ...the screws in the illustration are labeled 4 and 5 indicating steps 4 and 5 There are a number of steps you should follow each time before you begin a procedure 1 Do not use force to remove or install printer components 2 Use only the screw size and type designated in the REP The wrong screw could easily damage tapped holes 3 Wear a ESD wrist strap to dissipate static electricity which may damage ...

Page 119: ... if one is installed 4 Open the Left Upper Cover Assembly and remove the screw securing the Fuser Cover to the frame Figure 4 1 1a 5 Open the Front Left Cover and remove the screw securing the Fuser Cover to the frame Figure 4 1 1a 6 Rotate the cover slightly in the direction of the arrows to release the lock tabs Figure 4 1 1a The lock tabs are illustrated in figure 4 1 1b 7 Lift the Fuser Full C...

Page 120: ...lide the Fuser Full Cover over the Fuser Assembly 4 Slide the tabs located at both ends of the Cover into the corresponding openings in the Top Cover Assembly Figure 4 1 1b 5 Press the Fuser Full Cover into place Make sure the tabs remain in place 6 Use two screws to secure the Fuser Full Cover 7 Verify proper operation Figure 4 1 1b Fuser Full Cover Replacement ...

Page 121: ...REP 4 1 1 4 Remove the two screws securing the right side of the Top Cover Assembly to the Right Cover Figure 4 1 2a 5 Carefully lift the Top Cover a few inches off of the printer frame use care not to damage the Stack Full Sensor Actuator 6 Disconnect the Fuser Fan in line connector Figure 4 1 2a 7 Disconnect the wire harness attached to the Control Panel Figure 4 1 2a 8 Lift the Top Cover Assemb...

Page 122: ...e AC Power Cord 2 Reconnect the wire harness to the Control Panel 3 Reconnect the Fuser Fan inline connector NOTE In the next step be sure to insert the left end of the cover under the Stack Full Sensor Actuator and the Exit Chute Pinch Rolls Figure 4 1 2b 4 Reinstall the Top Cover Assembly onto the printer frame 5 Use two screws to secure the Top Cover Assembly to the Right Cover 6 Reinstall the ...

Page 123: ...the bottom of the Rear Cover away from the printer frame and slide the Cover down to remove Figure 4 1 3a Figure 4 1 3a Rear Cover Assembly Replacement 1 Slide the top edge of the Rear Cover under the edge of the Top Cover then press the Rear Cover against the printer frame 2 Slide the Cover down so the bottom edge catches the lip of the printer frame Figure 4 1 3a inset 3 Use two screws to secure...

Page 124: ...ower Cord 2 If connected disconnect the Duplex Module Mailbox and High Capacity Feeder Interface Cables 3 Remove the two screws securing the Lower Rear Cover to the printer frame Figure 4 1 3a 4 Lift the cover 1 4 6 mm pull the Rear Cover away from the printer frame Figure 4 1 3a Figure 4 1 4a Rear Cover Assembly Replacement 1 Assemble in reverse order 2 Verify proper operation ...

Page 125: ...e same time lift the Right Cover up and away from the printer frame Replacement 1 Raise the right end of the Top Cover 2 Press the Right Cover against the printer frame and slide the Cover down until the bottom lip is hooked in place under the Tray 1 Cover Figure 4 1 5b 3 Press the top of the Right Cover against the printer frame while you lower the Top Cover 4 Make sure the Top Cover screw tabs r...

Page 126: ...ear Shaft Pin Hinge and slide the Pin Hinge out of the Cover Assembly Do not slide the Pin Hinge completely out of the printer frame Figure 4 1 6a 7 Remove the two screws securing the two Cover Support Straps to the frame and remove the Cover Figure 4 1 6a Replacement 1 Reinstall the Left Upper Cover Assembly so the Pin Hinge openings in the Cover arms line up with the Pin Hinge holes in the print...

Page 127: ...3 99 DocuPrint N24 N32 and N40 Service Manual 4 13 Repair Procedures Figure 4 1 6a Left Upper Cover Assembly ...

Page 128: ...2 4 Turn the Top Cover up side down to access the Control Panel Figure 4 1 7a 5 Carefully push in on the four tabs securing the Control Panel to the Top Cover while you press the Control Panel out of the Cover Figure 4 1 7a Figure 4 1 7a Control Panel Removal Replacement 1 Position the Control Panel over the opening in the Top Cover Assembly and press the Panel into the opening until it snaps into...

Page 129: ...gure 4 2 1a 5 Release the cable clamp securing the MBF Cable Remove the three screws securing the Lift Up Motor to the printer frame Figure 4 2 1a 6 Slide the Motor out to remove Figure 4 2 1a Tray 1 Lift Up Motor Removal Replacement 1 Reinstall the Lift Up Motor 2 Be careful not to trap any wires between the Motor and the frame 3 Secure the Motor to the frame with the screws 4 Reconnect the harne...

Page 130: ...2 2a 5 Move cables out of the way and remove the three screws securing the Lift Up Motor to the printer frame Figure 4 2 2a 6 Slide the Motor out to remove Figure 4 2 2a Tray 2 Lift Up Motor Removal Replacement 1 Reinstall the Lift Up Motor 2 Be careful not to trap any wires between the Motor and the frame 3 Secure the Motor to the frame with the screws 4 Reconnect the harness to the rear of the L...

Page 131: ... harness Figure 4 2 3a 8 Remove the E ring that is securing the Feed Clutch to the shaft Figure 4 2 3a 9 Slide the Feed Clutch off the shaft Figure 4 2 3a Figure 4 2 3a Tray 1 Feed Clutch Replacement 1 Slide the Clutch onto the shaft making sure the stop key on the frame is in the slot in the Clutch 2 Use the E ring to secure the Clutch to the shaft 3 Route the wire harness under the Support Sprin...

Page 132: ...ed Clutch to the shaft Figure 4 2 4a 5 Slide the Feed Clutch completely off of the shaft Figure 4 2 4a Tray 2 Feed Clutch Replacement 1 Slide the Clutch onto the shaft 2 Rotate the Clutch counter clockwise until the slot in the Clutch lines up with the key on the frame 3 Slide the Clutch onto the shaft until it stops 4 Make sure the key on the frame is in the slot in the Clutch 5 Use the E ring to...

Page 133: ...ard Rolls as a set Removal 1 Switch off the printer power and disconnect the AC Power Cord 2 Remove the paper tray from the appropriate feeder 3 Use a small screwdriver to gently pull out on the tab on the front of the Chute and remove the Chute 4 Pull out on the Roll latch and slide the Rolls off of the shaft Repeat for the remaining two rolls Figure 4 2 5a Feed Nudger and Retard Roll ...

Page 134: ... into place 3 Repeat steps 1 and 2 for the remaining two Rolls 4 Reinstall the Chute by sliding the opening in the rear of the Chute into the tab on the frame then slightly squeezing the Chute and hooking the tab at the front of the Chute into the opening on the frame 5 Reinstall the paper tray 6 Verify proper operation and check registration using ADJ 4 1 NOTE Repeat steps 1 through 6 for each tr...

Page 135: ...Figure 4 2 6a 9 Release the cable from the flexible cable clamp 10 Disconnect the harness from the Tray 1 Feed Clutch Figure 4 2 6a 11 Disconnect P J403 from the Printer Engine Controller PWB Figure 4 2 6a Figure 4 2 6a Printer Rear View 12 Remove disconnected harness from all cable clamps 13 Remove the four screws that secure the MBF Support Bracket Figure 4 2 6b Carefully feed the wiring harness...

Page 136: ...e Cover Figure 4 2 6c Docking Bracket 17 Remove the three screws that secure the rear of the Retard Assembly to the printer frame Figure 4 2 6d 18 Open the front door and remove the two screws that secure the front of the Retard Assembly to the printer frame Figure 4 2 6d Figure 4 2 6d Retard Assembly Mounting Screws ...

Page 137: ...he Inner Left Cover Figure 4 2 6f Remove the cover Figure 4 2 6f Left Inner Cover NOTE There are two plastic alignment pins on the top of the Retard Assembly and two locating receptors on the bottom The left end printer must be lifted to allow clearance for removal and replacement 22 Carefully lift the upper printer assembly if working alone insert an additional 1 4 to 3 8 of paper on top of the t...

Page 138: ...Disconnect the harness from the Take Away Sensor Figure 4 2 6h 27 Press the locking tabs and remove the sensor from the assembly Figure 4 2 6h Figure 4 2 6h Take Away Sensor 28 Remove the screw that secures the flexible cable clamp to the rear of the assembly 29 Note the orientation of the two bearings that are held in place by the Spring Support Assembly Figure 4 2 6i 30 Remove the screw that sec...

Page 139: ...ute toward the front then remove Figure 4 2 6j 35 From the rear of the assembly remove the E ring that secures the gear to the end of the Take Away Roll Shaft Figure 4 2 6j 36 Remove the gear and the spacer located next on the Take Away Roll Shaft Figure 4 2 6j 37 Remove the screw that secures the Gear Stopper Figure 4 2 6j Remove the Gear Stopper 38 Release the lock tabs and remove the bearing fr...

Page 140: ...front end of the assembly Figure 4 2 6k Remove the grounding strap Figure 4 2 6k Grounding Strap Perform the following steps on the NEW assembly 41 Remove the screw that secures the Spring Support Assembly and bracket Figure 4 2 6l 42 Remove the Spring Support Assembly Figure 4 2 6l 43 Remove the outboard bearing the E ring then the inboard bearing Figure 4 2 6l ...

Page 141: ...the center and rear bearings lock in to the retard support bracket You will also notice that all three bearings have tabs that mate with tabs on the assembly frame 48 From the rear of the assembly remove the E ring that secures the gear to the end of the Take Away Roll Shaft Figure 4 2 6m 49 Remove the gear and the spacer located next on the Take Away Roll Shaft Figure 4 2 6m 50 Remove the screw t...

Page 142: ...ure 4 2 6o 6 Reinstall the Spacer Gear and E ring on the Take Away Roll Shaft Figure 4 2 6o 7 Slightly lift the Retard shaft and reinstall the metal Feed In Chute Install the chute slightly to the front and slide to the rear to engage the tabs Figure 4 2 6o Install the screw to secure 8 Reinstall the plastic Feed Out Chute Note that the front mounting on the chute is slotted The collar on the fron...

Page 143: ... with the screw Figure 4 2 6q Figure 4 2 6q Spring Support Assembly 15 Do NOT reinstall the Retard Assembly Spring at this time 16 Carefully install the new assembly in the printer Ensure that the harnesses are not pinched and are routed correctly 17 Remove all paper from the Tray 1 cavity 18 Ensure that all locating pins are properly mated and that the new assembly is correctly aligned in the pri...

Page 144: ... 4 2 6a 23 Reinstall the Tray 1 Lift Up Motor REP 4 2 1 24 Reconnect P J403 to the Printer Engine Controller PWB Figure 4 2 6a 25 Secure all harness in the cable clamps 26 Reinstall all remaining components 27 Check machine for proper operation Figure 4 2 6r Docking Bracket Figure 4 2 6s Retard Assembly Spring ...

Page 145: ... the Lower Left Cover Interlock Sensor and remove the sensor Figure 4 2 7a Allow the switch to hang down 8 Pry up both ends of the plastic Feed Out Chute covering the Take Away Roll Allow the chute to rotate down and remove the Chute Figure 4 2 7a 9 Remove the screw that secures the metal Feed In Chute Assembly Figure 4 2 7a 10 Grasp the Chute Assembly from the paper tray side Slide the chute towa...

Page 146: ...ecures the Gear Stopper Remove the Gear Stopper Figure 4 2 7b 17 Remove the E ring and bearing from the front of the Take Away Roll Shaft Figure 4 2 7b 18 Slide the Take Away Roll Shaft and the Retard assembly toward the rear of the printer until the front of the shaft is free of the printer frame 19 Carefully remove the assembly out the front of the printer 20 Note the position and direction of a...

Page 147: ...ring between the center white bearing and the rubber roll Figure 4 2 7c 8 Reinstall the E ring on the shaft next to the Gear Stopper Figure 4 2 7c 9 Reinstall the Gear and E ring on the Take Away Roll Shaft Figure 4 2 7c 10 Reinstall the Take Away Roll Clutch Stop Bracket 11 Reinstall the Retard Assembly Spring Figure 4 2 7c 12 Slightly lift the Retard shaft and reinstall the metal Feed In Chute I...

Page 148: ... and disconnect the AC Power Cord 2 Remove the Tray 1 Tray 2 3 Hold the feed rolls down with your hand or use a folded sheet of paper to hold the feed rolls down 4 Release the lock tabs on the back of the Lift Up Sensor Figure 4 2 8a 5 Disconnect the harness from the sensor Figure 4 2 8a Lift Up Sensor Replacement 1 Assemble in reverse order 2 Verify proper operation ...

Page 149: ... 1 PL 3 4 Removal 1 Switch off the printer power and disconnect the AC Power Cord 2 Remove the Tray 1 Tray 2 3 Release the rear lock tab on the back of the No Paper Sensor Figure 4 2 9a 4 Disconnect the harness from the sensor Figure 4 2 9a No Paper Sensor Replacement 1 Assemble in reverse order 2 Verify proper operation ...

Page 150: ...nect the Size Switch Harness from CN1 on the Size Switch PWB Figure 4 2 10a 4 Remove the screw that secures the Size Switch Assembly to the printer frame Figure 4 2 10a 5 Remove the assembly from the printer Remove the two standoffs from the back of the Size Switch PWB Figure 4 2 10a Size Switch Assembly Replacement 1 Install the two standoffs on the Size Switch PWB 2 Assemble the remaining compon...

Page 151: ...emove the Upper Rear Cover REP 4 1 3 7 Remove Tray 1 Feed Clutch REP 4 2 3 Figure 4 2 11a 8 Remove the E ring that secures the Tray 1 Gear Assembly located behind the Tray 1 Feed Clutch Remove the Tray 1 Gear Assembly Figure 4 2 11a 9 Remove Tray 1 One Way Clutch located behind the Tray 1 Gear Assembly Figure 4 2 11a Figure 4 2 11a Tray 1 Feed 10 Remove the Tray 1 Retard Roll REP 4 2 5 Figure 4 2 ...

Page 152: ...aring is in the support bracket 2 Reinstall the Tray 1 Retard Clutch Spacer and Roll 3 Reinstall the Tray 1 One Way Clutch 4 Reinstall Tray 1 Gear Assembly and secure with the E ring 5 Reinstall the Tray 1 Feed Clutch 6 Reinstall the Upper Rear Cover 7 Reinstall the Lift Up Sensor 8 Reinstall Tray 1 9 Close the Upper Left Cover 10 Replace Duplex Unit if removed 11 Verify proper operation ...

Page 153: ... Rear Cover REP 4 1 4 6 Remove Tray 2 Feed Clutch REP 4 2 4 Figure 4 2 12a 7 Remove the E ring that secures the Tray 2 Gear Assembly located behind the Tray 2 Feed Clutch Remove the Tray 2 Gear Assembly Figure 4 2 12a 8 Remove Tray 2 One Way Clutch located behind the Tray 2 Gear Assembly Figure 4 2 12a Figure 4 2 12a Tray 2 Feed 9 Remove the Tray 2 Retard Roll REP 4 2 5 Figure 4 2 12b 10 Remove th...

Page 154: ...e Feed Shaft bearing is in the support bracket 2 Reinstall the Tray 2 Retard Clutch Spacer and Roll 3 Reinstall the Tray 2 One Way Clutch 4 Reinstall Tray 2 Gear Assembly and secure with the E ring 5 Reinstall the Tray 2 Feed Clutch 6 Reinstall the Lower Rear Cover 7 Reinstall the Upper Rear Cover 8 Reinstall the Lift Up Sensor 9 Reinstall Tray 2 10 Verify proper operation ...

Page 155: ... do not grasp the MBF mounting bracket and edge covers 3 Grasp both sides of the MBF Assembly Be sure to grasp the metal frame under the MBF and the MBF Top Cover Figure 4 3 1a 4 Use steady pressure and pull the MBF Assembly straight out from the printer Figure 4 3 1a Figure 4 3 1a MBF Assembly Replacement 1 Hold the MBF Assembly level with the MBF mounting bracket 2 Slide the MBF Assembly into th...

Page 156: ... and remove the Top Cover Figure 4 3 2a Figure 4 3 2a MBF Assembly Cover 5 Disconnect P J107 that runs to the Tray Assembly Figure 4 3 2b 6 Remove the Tray Harness from the cable clamp and pull the connector through the MBF frame 7 Release the Tray Spring that is attached to the left side of the Tray Figure 4 3 2b 8 Push on the Front Support as you slightly bow the Tray and release the pivot hole ...

Page 157: ...the Tray and slid the pivot hole on the right side of the Tray into the metal shaft on the Front Support 3 Insert the free end of the Tray Spring into the slot at the left edge of the Tray 4 Route harness then reconnect P J107 that runs to the Tray Assembly 5 Reinstall the MBF Top Cover and use two screws to secure it to the MBF Assembly 6 Reinstall the MBF Assembly 7 Reinstall the Duplex Unit 8 V...

Page 158: ...emove the MBF Assembly REP 4 3 1 4 Remove the two screws securing the MBF Top Cover to the MBF Assembly and remove the Top Cover Figure 4 3 3a Figure 4 3 3a MBF Assembly Cover 5 Loosen the screw securing the MBF No Paper Sensor Bracket to the Feeder Assembly and lift the Sensor Bracket out of the way 6 Remove the K clip securing the MBF Feed Roll to the Feed Shaft and slide the Feed Roll off of th...

Page 159: ... Sensor 2 Press down the Retard Pad and slide the MBF Feed Roll onto the Feed Shaft 3 Use a K clip to secure the Roll to the shaft 4 Reinstall the No Paper Sensor Bracket onto the Feeder Assembly and use one screw to secure it to the Assembly 5 Reinstall the MBF Top Cover 6 Reinstall the MBF Assembly 7 Reinstall the Duplex Module 8 Verify proper operation ...

Page 160: ...o screws securing the MBF Top Cover to the MBF Assembly and remove the Top Cover Figure 4 3 4a Figure 4 3 4a MBF Assembly Cover 5 Loosen the screw securing the MBF No Paper Sensor Bracket to the Feeder Assembly and lift the Sensor Bracket out of the way Figure 4 3 4b 6 Remove the E ring securing the MBF Gate to the Nudger Shaft and remove the Gate Figure 4 3 4b 7 Remove the E ring securing the Nud...

Page 161: ...he forked end engages the pin at the end of the shaft 3 Use an E ring to secure the Nudger Roll to the Shaft 4 Slide the MBF Gate onto the Shaft see the illustration for correct positioning of the Gate Figure 4 3 4b 5 Use an E clip to secure the Gate to the Shaft 6 Reinstall and secure the No Paper Sensor Bracket onto the Feeder Assembly 7 Reinstall the MBF Top Cover 8 Reinstall the MBF Assembly 9...

Page 162: ...stalled 3 Remove the MBF Assembly REP 4 3 1 4 Remove the MBF Feed Roll REP 4 3 3 5 Remove the MBF Nudger Roll REP 4 3 4 6 Turn the MBF upside down 7 Remove the K clip securing the MBF Pad Pin to the Feeder and slide the Pin out of the MBF Pad Figure 4 3 5a 8 Turn the MBF right side up 9 Pull back the MBF Paper Guide and slide the MBF Pad to the right and out of the Feeder Figure 4 3 5a Figure 4 3 ...

Page 163: ...Pin into the hole in the Feeder through the holes in the three legs of the MBF Pad and out through the other hole in the Feeder 4 Use a K clip to secure the MBF Pad Pin to the Feeder 5 Press down on the MBF Pad to make sure it moves smoothly and has a spring action return 6 Reinstall the MBF Nudger Roll 7 Reinstall the MBF Feed Roll 8 Reinstall the MBF Assembly 9 Reinstall the Duplex Module 10 Ver...

Page 164: ... the MBF Assembly REP 4 3 1 4 Remove the two screws securing the MBF Top Cover to the MBF Assembly and remove the Top Cover Figure 4 3 6a Figure 4 3 6a MBF Assembly Cover 5 Remove the screw securing the MBF No Paper Sensor Bracket to the Feeder Assembly and lift the Sensor Bracket off of the Feeder Figure 4 3 6b 6 Disconnect the P J from the No Paper Sensor Figure 4 3 6b 7 Squeeze the Sensor latch...

Page 165: ... two opening in the Bracket 3 Reconnect the P J to the No Paper Sensor 4 Insert the Bracket prong through the opening in the back of the Feeder 5 Slide the Bracket to the right so the screw hole in the Bracket lines up with the screw hole in the Feeder Secure the Bracket to the Feeder 6 Manually actuate the MBF Gate to make sure it moves freely between the arms of the Sensor 7 Reinstall the MBF As...

Page 166: ...emove the Duplex Unit if one is installed 3 Remove the MBF Assembly REP 4 3 1 4 Remove the two screws securing the MBF Top Cover to the MBF Assembly and remove the Top Cover Figure 4 3 7a Figure 4 3 7a MBF Assembly Cover 5 Remove the screw securing the MBF Rear Hook Bracket to the Feeder Assembly Figure 4 3 7b 6 Disconnect the P J running to the MBF Feed Clutch Figure 4 3 7b MBF Rear Hook ...

Page 167: ...Gear to the idler shaft and slide the Gear along with the MBF Drive Gear Assembly off of the shaft Figure 4 3 7c MBF Link Gear 9 To allow clearance loosen the screw located under the notch in the clutch Figure 4 3 7d 10 Remove the E ring securing the MBF Feed Clutch to the Feed Shaft and slide the Clutch off of the Feed Shaft Figure 4 3 7d Figure 4 3 7d MBF Feed Clutch ...

Page 168: ...eed Clutch to the Feed Shaft 4 Reinstall the Link Spring onto the Rear Latch 5 Slide the MBF Link Gear along with the MBF Drive Gear Assembly onto the idler shaft 6 Hook the free end of the Link Spring around the bottom of the MBF Drive Gear Assembly 7 Reconnect the P J running to the MBF Feed Clutch 8 Reinstall the MBF Rear Hook Bracket 9 Tighten the screw located under the clutch notch 10 Reinst...

Page 169: ...00 from the Registration Clutch Figure 4 4 1a 4 Remove the E ring securing the Registration Clutch to the Registration Shaft Figure 4 4 1a 5 Push on the shaft latch as you slide the Clutch off of the shaft Figure 4 4 1a Figure 4 4 1a Registration Clutch Replacement 1 Slide the Registration Clutch onto the shaft 2 Use the E ring to secure the Registration Clutch to the Registration Shaft 3 Reconnec...

Page 170: ... disconnect the AC Power Cord 2 Remove the Duplex Unit if installed 3 Open the Left Upper Cover Assembly 4 Squeeze the locking tabs on each side of the Sensor and pull the sensor out Figure 4 4 2a 5 Disconnect the harness from the rear of the sensor Figure 4 4 2a Figure 4 4 2a Registration Sensor Replacement 1 Assemble in reverse order 2 Verify proper operation ...

Page 171: ... Remove the Upper Rear Cover Assembly REP 4 1 3 8 Remove the Registration Clutch REP 4 4 1 9 Remove the screw that secures the Cover Plate Remove the plate Figure 4 4 3a 10 Remove the two screws that secure the front of the Registration Chute Figure 4 4 3a 11 Remove the two screws that secure the rear of the Registration Chute Figure 4 4 3a Figure 4 4 3a Registration Chute 12 Carefully remove the ...

Page 172: ...n the printer frame 3 Secure the shaft with the inside rear E ring 4 Reinstall the Registration Chute and secure with the four screws 5 Reinstall the cover plate and screw 6 Reinstall the Registration Sensor 7 Reinstall the Registration Clutch 8 Reattach the two Cover Support Straps to the Upper Left Cover Assembly 9 Reinstall the remaining components and covers 10 Verify proper operation ...

Page 173: ... Do not attempt to remove the EP Cartridge without first opening the Left Upper Cover 4 Open the Front Left Cover 5 Pull up on the orange handle and slide the EP Cartridge half way out of the printer 6 Hold on to the top handle and slide the EP Cartridge out of the printer 7 If you are removing the EP Cartridge as part of another Repair Procedure place the EP Cartridge in a dark box or cover it wi...

Page 174: ...Cartridge by the top handle and carefully slide it into the printer 5 Release the top handle and allow it to fold out of the way the slide the EP Cartridge the rest of the way into the printer until it stops 6 Firmly press in on the end of EP Cartridge to make sure it is correctly seated in the printer 7 Hold the edges of the EP Cartridge and pull out to make sure it is latched in place 8 Close th...

Page 175: ... installed 3 Open the Left Upper Cover CAUTION Do not touch the BTR Grease and dirt on or physical damage to the BTR will effect print quality 4 Rotate the front and rear BTR bearings until the tabs are pointing up Figure 4 5 2a 5 Holding on to just the bearings lift the bearings until the BTR comes free of the BTR Assembly Figure 4 5 2a Figure 4 5 2a Bias Transfer Roll Replacement 1 Assemble in r...

Page 176: ...t Upper Cover 4 Remove EP Cartridge REP 4 5 1 5 Remove Mailbox Assembly PL 8 2 2 1 Item 1 or Finisher Docking Assembly PL 8 5 2 22 Item 1 if either unit is installed 6 Remove Fuser Assembly REP 4 7 7 Remove Fuser Full Cover REP 4 1 1 8 Remove Top Cover REP 4 1 2 9 Remove Duct Bottom PL 1 2 Item 5 10 Locate the Charge Bias Assembly Figure 4 5 3a 11 Remove screw securing and disconnect cable to Char...

Page 177: ...cuPrint N24 N32 N40 N3225 and N4025 4 63 Repair Procedures Figure 4 5 3b Charge Bias Assembly Removal Figure 4 5 3c Charge Bias Assembly Replacement 1 Assemble in reverse order 2 Verify proper operation 11 11 12 ...

Page 178: ...he three P J connectors and the video cable from the Laser Figure 4 6 1a 4 Remove the four screws that secure the Laser to the printer frame Figure 4 6 1a Figure 4 6 1a Laser Assembly 5 Lift the Laser Assembly off of the printer frame 6 Place the Laser Assembly on a flat and stable surface CAUTION Do not remove covers or disassemble the Laser Assembly There are no replaceable parts or field adjust...

Page 179: ...igning the two locating pins 2 Ensure you have not trapped any wire harnesses under the Laser Assembly 3 Use four screws to secure the Laser Assembly to the printer frame 4 Reconnect the three P J connectors and the video cable to the Laser 5 Reinstall the LVPS 6 Reinstall the System Controller Housing Assembly 7 Verify proper operation ...

Page 180: ...tch off printer main power and wait an hour for the Fuser to cool down before attempting to work with or remove the Fuser Assembly 2 Open Duplex Unit if installed 3 Open the Upper Left Cover Assembly 4 Open the Left Front Cover 5 Loosen the two thumb screws that secure the Fuser Assembly to the printer frame 6 Hold onto the Fuser Handles and slide the Fuser Assembly forward and out of the printer ...

Page 181: ...ack mounted on the printer frame 3 Open the Left Front Cover 4 Slide the Fuser Assembly into the printer frame until it stops 5 Firmly push the Fuser Assembly to make sure the P J is mated correctly and that the two thumb screw line up with the two screw holes in the printer frame 6 Use two thumb screws to secure the Fuser Assembly to the printer frame 7 Close the Upper Left Cover and the Duplex U...

Page 182: ... the Fuser Full Cover REP 4 1 1 4 Remove Top Cover Assembly REP 4 1 2 5 Remove the Fuser Assembly REP 4 7 1 6 Remove Duct Bottom Figure 4 7 2a the Offset Assemblies have been removed for clarity in the illustration 7 Release the two springs that are connected to the Fuser Drive Assembly 8 Remove the E ring that secures the Drive Assembly to the frame Figure 4 7 2a 9 Remove the Fuser Drive Assembly...

Page 183: ...cedures Replacement 1 Reinstall the Fuser Drive Assembly onto the printer frame 2 Reinstall the Duct Bottom 3 Reinstall the Fuser Assembly 4 Reinstall the Top Cover Assembly 5 Reinstall the Fuser Full Cover 6 Reinstall the EP Cartridge 7 Verify proper operation ...

Page 184: ...ser Full Cover REP 4 1 1 5 Remove the Offset Exit Assembly REP 4 8 1 6 The Fuser Exit Sensor is attached to the bottom of the Offset Exit Assembly Figure 4 7 3a Place the Offset Exit Assembly up side down on a work surface 7 Remove the Fuser Exit Sensor harness from the cable clamps 8 Release the two locking tabs on each end of the Fuser Exit Sensor Remove the sensor Figure 4 7 3a Fuser Exit Senso...

Page 185: ...Remove the Rear Cover Assembly REP 4 1 3 4 Open the Duplex Unit if installed 5 Open the Upper Left Cover 6 Remove the four P Js that are connected at the rear to the Offset Exit Assembly Figure 4 8 1a 7 Remove the three screws one screw at the front next to the solenoid and two screws at the rear securing the Offset Exit Assembly to the printer frame Figure 4 8 1a 8 Lift the Offset Exit Assembly u...

Page 186: ... the Offset Exit Assembly onto the printer frame 4 Use three screws one screw at the front next to the solenoid and two screws at the rear to secure the Offset Exit Assembly to the printer frame 5 Reconnect the four P Js to the Offset Exit Assembly 6 Reinstall the Rear Cover Assembly 7 Reinstall the Fuser Full Cover 8 Verify proper operation ...

Page 187: ... Assembly Replacement 1 Align the Exit Drive Assembly with the Offset Exit Assembly so the gear and shaft fit through the corresponding opening in the Exit Drive Assembly 2 Press the Exit Drive Assembly onto the Offset Exit Assembly slightly repositioning the Assembly so the positioning pins on the Offset Exit Assembly fits through the hole in the Exit Drive Assembly 3 Check to make sure you do no...

Page 188: ...the AC Power Cord 2 Open the Duplex Unit if one is installed 3 Remove the Fuser Full Cover REP 4 1 1 4 Disconnect the Face Up Exit Sensor in line connector P J 109 Figure 4 8 3a 5 Release the locking tabs on each end of the Face Up Exit Sensor Figure 4 8 3a Remove the sensor Figure 4 8 3a Face Up Exit Sensor Replacement 1 Assemble in reverse order 2 Verify proper operation ...

Page 189: ... Cord 2 Open the Duplex Unit if one is installed 3 Remove the Fuser Full Cover REP 4 1 1 4 Disconnect the Exit Gate Solenoid inline connector P J 210 Figure 4 8 4a 5 Remove the two screws that secure the solenoid to the front of the Offset Exit Assembly Figure 4 8 4a Remove the solenoid Figure 4 8 4a Exit Gate Solenoid Replacement 1 Assemble in reverse order 2 Verify proper operation ...

Page 190: ... 2 Open the Duplex Unit if one is installed 3 Remove the Fuser Full Cover REP 4 1 1 4 Disconnect the Stack Full Sensor inline connector P J133 Figure 4 8 5a 5 Remove the two screws that secure the Sensor Bracket to the Offset Exit Assembly Figure 4 8 5a Remove the Sensor Bracket and Actuator Figure 4 8 5a Stack Full Sensor Replacement 1 Assemble in reverse order 2 Verify proper operation ...

Page 191: ...haft fully clockwise Figure 4 8 6a the Offset Rollers are moved toward the front of the printer 5 Remove the two screws that secure the Motor Mounting Bracket to the Offset Exit Assembly Figure 4 8 6a 6 Lift the Offset Rollers as you lift the Offset Motor to disengage the motor cam 7 Disconnect the harness from the Offset Motor 8 Remove the two screws that secure the Offset Motor to the mounting b...

Page 192: ...ve the Fuser Full Cover REP 4 1 1 5 Remove the Rear Cover REP 4 1 3 6 Remove the Left Cover Interlock Switch Assembly REP 4 10 5 7 Remove the screw securing the Inner Cover LH PL 1 3 to the printer frame Close the Left Upper Cover Assembly half way to free the Inner Cover from the interlock actuator Remove the Inner Cover 8 From the rear of the Offset Exit Assembly disconnect the two connectors P ...

Page 193: ... Figure 4 9 1b 12 Remove the Harness Support and allow the support to hang down Figure 4 9 1b 13 Disconnect the harness from CN1 on the Main Motor PWB Figure 4 9 1b 14 Release the wire harness located just above the Main Motor PWB from the wire clip and move the harness out of the way Figure 4 9 1b 15 Remove the screw securing the green ground wire to the Main Drive Assembly and move the wire out ...

Page 194: ...nt 1 Lift the Exit Gear out of the way and slide the drive pin at the back of the Main Drive Assembly into the large opening in the printer frame 2 Make sure there are no wire harnesses trapped between the Drive Assembly and the printer frame 3 Reach around through the open Left Upper Cover and take hold of the drive pin Center the pin in the printer frame opening while you push the Drive Assembly...

Page 195: ...ssembly 10 Use the three screws to secure the Harness Support to the Main Drive Assembly 11 Reconnect Registration Clutch inline connector P J 200 12 Reconnect P Js 104 602 209 600 and 601 13 Insert the wiring harnesses into the upper right cable clamp and close the clamp 14 Reinstall the Left Cover Interlock Switch 15 Reinstall the Inner Cover LH and use one screw to secure the Cover to the print...

Page 196: ...ch while you slide the Switch out the top of the Bracket Figure 4 10 1a Main Switch Replacement 1 Slide the Main Switch into the opening in the top of the Main Switch Bracket until it snaps into place 2 Reconnect the four wires to the Switch Connect the black wires to FS1 and FS2 and the white wires to FS3 and FS4 Figure 4 10 1a The illustration represents the underside of the Main Switch Bracket ...

Page 197: ...0 1 It is not necessary to disconnect the wires 6 Squeeze the two locking tabs and disconnect the AC Harness P1 from the side of the LVPS Figure 4 10 2b 7 Open the three cable clamps and remove the AC harness from the clamps 8 Press the locking tab and disconnect the two P Js P501 and P502 that are located at the rear of the LVPS Figure 4 10 2b 9 Remove the two harnesses from the harness clip at t...

Page 198: ... LVPS and the printer frame 3 Secure the LVPS with the five screws 4 Reinstall the Main Switch 5 Reconnect the three P Js to the LVPS 6 Reconnect the Fan inline connector 7 Reinstall the wire harness into the harness clips 8 Reinstall the System Controller Housing Assembly and use four screws to secure it to the top of the LVPS 9 Reinstall the Right Cover 10 Reinstall the Top Cover Assembly 11 Ver...

Page 199: ... Assembly to the LVPS and tilt the Assembly out of the way REP 4 10 2 5 Remove the two screws securing the Bracket and AC Driver PWB to the frame Figure 4 10 3a NOTE The Bracket will fall off when you remove the two screws 6 Disconnect all P Js that are attached to the AC Driver PWB Figure 4 10 3a 7 Release the four latches securing the PWB to the printer frame and remove the PWB Figure 4 10 3a Fi...

Page 200: ...nnect all the P Js to the AC Driver PWB 3 Reinstall the Bracket under the frame so it sandwiches SSR1 and SSR2 between it and the frame 4 Use two screws to secure the Bracket and SSR1 and SSR2 to the frame 5 Reinstall the System Controller Assembly and use four screws to secure it to the LVPS 6 Reinstall the Rear Cover Assembly 7 Reinstall the Top Cover Assembly 8 Verify proper operation ...

Page 201: ...ly disconnect each P J 3 Disconnect the five P Js that are connected to the HVPS PWB Figure 4 10 4a 4 Remove the two screws one on the left side and one on the right side that secure the HVPS Assembly to the printer frame Figure 4 10 4a 5 Pull out on the HVPS Assembly while your release the two clips one at the top and one on the right side that secure the HVPS to the printer frame Figure 4 10 4a ...

Page 202: ... 3 Make sure you do not trap any wire harnesses between the HVPS Assembly and the printer frame 4 Push the HVPS against the frame until the two clips snap into place 5 Use two screws to secure the HVPS Assembly into place on the printer frame 6 Reconnect the five P Js to the HVPS PWB Blue to BTR White to DTS White to FB Black to CB P500 7 Reinstall the Printer Engine Controller PWB 8 Verify proper...

Page 203: ...ear Cover Assembly REP 4 1 3 4 Disconnect the two wires that are connected to the Interlock Switch Figure 4 10 5a 5 Remove the screw that secures the Interlock Switch Bracket to the printer frame Figure 4 10 5a 6 Move the switch assembly down and out of the printer 7 Rotate the Switch Actuator Lever so it is straight up and slide it off of the Bracket 8 Press the two clips securing the Switch to t...

Page 204: ... 5 Press and release the Lever to make sure it is functioning correctly 6 Open the Duplex Unit and the Left Upper Cover 7 Position the Switch Bracket against the printer frame slightly below the screw hole in the printer frame 8 Raise the Bracket so the aligning key at the bottom of the Switch Assembly matches with the slot in the printer frame 9 Use one screw to secure the Interlock Switch Assemb...

Page 205: ...er Engine Controller PWB Figure 4 10 6a Figure 4 10 6a Printer Engine Controller Replacement 1 Reinstall the Printer Engine Controller PWB Bracket onto the printer frame 2 Make sure you do not trap any wire harnesses between the Bracket and the frame 3 Use four screws to secure the Bracket to the printer frame 4 Reconnect the 17 P Js to the Printer Engine Controller PWB NOTE Power On Printer and v...

Page 206: ...N24 N32 N40 N3225 and N4025 5 Reinstall the Upper Rear Cover Assembly 6 Switch the printer power on and enter Diagnostics Perform Adjustment Procedure 5 4 8 7 Perform Overall Lead Edge Registration Adjustment ADJ 4 1 8 Verify proper operation ...

Page 207: ...on a flat non conductive surface 6 Remove the two screws that secures the Network Interface PWB if installed to the panel Figure 4 10 7a 7 Disconnect the Network Interface PWB if installed from J1 on the System Controller PWB Figure 4 10 7a System Controller Replacement 1 Place the System Controller PWB on a flat non conductive surface 2 Reinstall the Network Interface PWB if necessary 3 Slide the...

Page 208: ...rteen screws that secure the System Controller PWB Cover to the System Controller PWB Box 5 Lift the System Controller PWB Cover off of the System Controller PWB Box Figure 4 10 8a System Controller PWB Cover Replacement 1 Reinstall the System Controller PWB Cover onto the top of the System Controller PWB Box 2 Use fourteen screws to secure the System Controller PWB Cover to the System Controller ...

Page 209: ... 8 6 Disconnect the four connectors from the System Controller Interface PWB Figure 4 10 9a 7 Disconnect the video cable from the System Controller Interface PWB Figure 4 10 9a 8 Remove the two 7mm nuts from J423 Figure 4 10 9a 9 Remove the four screws securing the System Controller Interface PWB to the System Controller PWB Box Figure 4 10 9a 10 Lift the System Controller Interface PWB out of the...

Page 210: ...ly tighten 5 Slide the System Controller PWB into the System Controller PWB Box until J11 on the System Controller PWB mates with J423 on the System Controller Interface PWB CAUTION In the next step do not overtighten the four screws You might crack the PWB 6 Tighten the six screws securing the System Controller Interface PWB to the System Controller PWB Box 7 Reconnect the four connectors to the ...

Page 211: ... 4 1 1 5 Remove the Upper Rear Cover Assembly REP 4 1 3 6 Remove the Left Cover Interlock Switch Assembly REP 4 10 5 7 Remove the Main Drive Assembly REP 4 9 1 8 Disconnect P 127 from the Printer Engine Controller PWB 9 The Toner Sensor is held in place by lock tabs on the front and rear of the sensor body Use a small screwdriver to pry the front of the Toner Sensor up 10 Remove the Toner Sensor H...

Page 212: ...ss channel 2 Reconnect the sensor harness to P127 on the Printer Engine Controller PWB 3 Reinstall the Main Drive Assembly 4 Reinstall the Left Cover Interlock Switch Assembly 5 Reinstall the Upper Rear Cover Assembly 6 Reinstall the Fuser Full Cover 7 Reinstall the EP Cartridge and close the Left Upper Cover Assembly 8 Verify proper operation ...

Page 213: ... 3 Remove the EP Cartridge 4 Remove the Upper Rear Cover Assembly REP 4 1 3 5 Remove the screw that secures the EP Cartridge Interlock Switch to the printer frame Figure 4 10 11a 6 Disconnect the Interlock Switch inline connector Figure 4 10 11a 7 Disconnect the two orange wires connected to the Interlock Switch Figure 4 10 11a Figure 4 10 11a EP Cartridge Interlock Switch Replacement 1 Assemble i...

Page 214: ... 12a 4 Disconnect the white wire from connector FS6 Figure 4 10 12a 5 Disconnect the black wire from connector FS5 Figure 4 10 12a 6 Remove the two screws that secure the Noise Filter PWB to the printer frame Figure 4 10 12a 7 Squeeze the tips of the two locking standoffs and remove the Noise Filter PWB Figure 4 10 12a Figure 4 10 12a Noise Filter Replacement 1 Assemble in reverse order 2 Verify p...

Page 215: ...imultaneously press the 4 and 7 keys and after one second release the 7 key only 3 Allow the UI to count from 1 to 3 and when 3 is displayed release the 4 key 4 Press the 1 or 5 key until the UI displays LASER LEAD REGI ADJUSTMENT 5 Press the 4 key to enter this diagnostic procedure UI changes to display LEAD REGI ADJUST SELECT ALL TRAYS 6 Press the 4 key again to display the current value of all ...

Page 216: ...and after one second release the 7 key only 3 Allow the UI to count from 1 to 3 and when 3 is displayed release the 4 key 4 Press the 1 or 5 key until the UI displays LASER LEAD REGI ADJUSTMENT 5 Press the 4 key to enter this diagnostic procedure UI changes to display LEAD REGI ADJUST SELECT ALL TRAYS 6 Press the 1 or 5 key to highlight the tray that is out of specification Select Tray 1 Select Tr...

Page 217: ...2 2000 DocuPrint N24 N32 N40 N3225 and N4025 4 103 Repair Procedures Figure 4 2a Lead Edge Registration ...

Page 218: ...pressing the 2 and 6 keys and hold keys until IOT is displayed 2 Simultaneously press the 4 and 7 keys and after one second release the 7 key only 3 Allow the UI to count from 1 to 3 and when 3 is displayed release the 4 key 4 Press the 1 or 5 key until the UI displays LASER LEAD REGI ADJUSTMENT 5 Press the 4 key to enter this diagnostic procedure UI changes to display LEAD REGI ADJUST SELECT ALL ...

Page 219: ...2 2000 DocuPrint N24 N32 N40 N3225 and N4025 4 105 Repair Procedures Figure 4 3a Lead Edge Registration ...

Page 220: ...ously press the 4 and 7 keys and after one second release the 7 key only 3 Allow the UI to count from 1 to 3 and when 3 is displayed release the 4 key 4 Press the 1 or 5 key until the UI displays LASER SIDE REGI ADJUSTMENT 5 Press the 4 key to enter this diagnostic procedure UI changes to display LASER SIDE REGI SELECT ALL TRAYS 6 Press the 4 key again to display the current value of all tray Side...

Page 221: ...2 2000 DocuPrint N24 N32 N40 N3225 and N4025 4 107 Repair Procedures Figure 4 4a Side Edge Registration ...

Page 222: ...he 7 key only 3 Allow the UI to count from 1 to 3 and when 3 is displayed release the 4 key 4 Press the 1 or 5 key until the UI displays LASER SIDE REGI ADJUSTMENT 5 Press the 4 key to enter this diagnostic procedure UI changes to display LASER SIDE REGI SELECT ALL TRAYS 6 Press the 1 or 5 key to highlight the tray that is out of specification Select Tray 1 Select Tray 2 Select Tray 3 Select Tray ...

Page 223: ...2 2000 DocuPrint N24 N32 N40 N3225 and N4025 4 109 Repair Procedures Figure 4 5a Side Edge Registration ...

Page 224: ...ng Overall Side Edge Registration Duplex 1 Power printer on while pressing the 2 and 6 keys and hold keys until IOT is displayed 2 Simultaneously press the 4 and 7 keys and after one second release the 7 key only 3 Allow the UI to count from 1 to 3 and when 3 is displayed release the 4 key 4 Press the 1 or 5 key until the UI displays LASER SIDE REGI DUPLEX ADJUSTMENT 5 Press the 4 key to enter thi...

Page 225: ...t N24 N32 N40 N3225 and N4025 4 111 Repair Procedures Overall Lead Edge Registration Duplex If a duplex option is not installed go to ADJ 4 7 Individual Side Edge Registration Duplex Figure 4 6a Side Edge Registration ...

Page 226: ...tal Zero Reference Line the printer is within specification If greater than 2 4mm proceed to Adjusting Individual Side Edge Registration Duplex Adjusting Individual Side Edge Registration Duplex 1 Power printer on while pressing the 2 and 6 keys and hold keys until IOT is displayed 2 Simultaneously press the 4 and 7 keys and after one second release the 7 key only 3 Allow the UI to count from 1 to...

Page 227: ...F ON the printer and generate a System Controller Test Print 11 Check the new side edge registration If registration is still out of specification repeat steps 1 10 Repeat check adjustment for each input tray If registration is within specification go to Final Actions Figure 4 7a Side Edge Registration ...

Page 228: ...2 2000 Repair Procedures 4 114 DocuPrint N24 N32 N40 N3225 and N4025 This Page Intentionally Left Blank ...

Page 229: ...7 5 3 Printer Modes Overview 5 10 5 3 1 On Line 5 10 5 3 2 Power Saver 5 10 5 3 3 Diagnostics 5 11 5 3 4 Menu 5 11 5 4 Diagnostics Mode 5 12 5 4 1 Diagnostic Mode Routines and Subroutines 5 12 5 4 2 Control Panel Functions 5 12 5 4 3 How to Enter Diagnostic Mode 5 13 5 4 4 Running a Printer Engine Controller Test Print 5 14 5 4 5 Running a Service Output Test 5 15 5 4 6 Running a Service Sensor H ...

Page 230: ...nu 5 40 5 5 2 7 PostScript Menu 5 42 5 5 2 8 PCL Menu 5 42 5 5 2 9 Tray Menu 5 43 5 5 2 10 Reset Menu 5 44 5 5 2 11 Password Menu 5 44 5 5 2 12 Token Ring Menu 5 45 5 5 2 13 Serial Menu 5 46 5 6 Menu Mode Version 1 8X 5 47 5 6 1 Menu Tree 5 47 5 6 2 Accessing a Major Menu 5 49 5 6 2 1 Job Menu 5 50 5 6 2 2 Print Menu 5 50 5 6 2 2 1 Running a Configuration Sheet 5 50 5 6 2 2 2 Running a Test Print ...

Page 231: ...ng Menu 5 73 5 7 2 11 Novell Menu 5 74 5 7 2 12 Print Menu 5 75 5 7 2 12 1 Running a Configuration Sheet 5 75 5 7 2 12 2 Running a Test Print 5 76 5 7 2 12 3 Running a PCL Demo 5 76 5 7 2 12 4 Running a Menu Map 5 76 5 7 2 12 5 Running a Disk Directory 5 76 5 7 2 13 Reset Menu 5 77 5 8 Space Requirements 5 78 5 9 Tools and Supplies 5 79 5 9 1 Tools 5 79 5 9 2 Supplies 5 79 5 10 Product Codes 5 80 ...

Page 232: ...2 2000 General Procedures and Information 5 4 DocuPrint N24 N32 N40 N3225 and N4025 5 14 Technical Bulletins 5 96 5 15 Glossary of Terms Acronyms and Abbreviations 5 99 ...

Page 233: ...tilation 4 Never insert objects of any kind into the printer through the ventilation slots Such objects may touch dangerous high voltage points causing electric shock a short circuit or a fire 5 Use only a grounded power source If you are not sure of the type of power available consult your dealer or the local power company 6 Make sure no one can trip on the power cord or communication cable and t...

Page 234: ...Do not use freon propelled chemicals These can generate enough static charge to damage sensitive components 5 Do not remove a replacement component from its protective package until you are ready to install it Most replacement components are packaged with leads that are electrically shorted together by conductive foam aluminum foil or other conductive material 6 Immediately before removing the pro...

Page 235: ...On Line Green Glows when the printer is Ready to receive print data from the computer It flashes when the printer is receiving and or processing data Form Feed Green The LED is turned On when the printer experiences a for feed timeout A Form Feed timeout is when PCL job has formatted a partial page the printer is waiting for more data in order to continue processing the job and a 15 second timeout...

Page 236: ...rocessed or either Postscript or PCL is processing a job but waiting for data input buffer empty this LED is Off When the LED flashes data are being received by one of the emulation i e Postscript PCL or PJL When a secure or proof job is sent to the printer this LED flashes while the job is being received even though data are not being processed or printed This LED also flashes during processing o...

Page 237: ...sks Menu Up 1 Cycles the display forward through the major menus Item Up 2 Cycles the display forward through the items in each submenu Value Up 3 Cycles the display forward through the values for each submenu item The current setting is indicated by an asterisk at the right edge of the display Enter 4 Sets the displayed value of the currently displayed menu item or exe cutes the currently display...

Page 238: ... is in On Line Mode the On Line LED on the Key Panel is lit When the On Line LED is blinking the printer is receiving or processing data or printing When the On Line LED is on steady it indicates data reception transmission analysis and printing are allowed 5 3 2 Power Saver The printer has the Power Saver Mode has a default setting to reduce power consumption by reducing the temperature of the fu...

Page 239: ... solenoids and clutches Generate test patterns to check printer operation and xerographic functions Change registration settings 5 3 4 Menu Menu Mode utilizes the Key Panel to set various printer operations print configuration sheets print test prints and print demo prints The Menu Mode also allows you to set change or adjust the various features options available in the DocuPrint N24 N32 N40 N322...

Page 240: ... Output Test Switch on and off a specific component such as a motor or solenoid Service Sensor H L Input Test Check the signal level on off coming from a specific sensor Service Value A D Input Test Check the value of a signal coming from a specific sensor Adjustment Procedures Checks the NVM value of a specific component 5 4 2 Control Panel Functions The following figure displays the functions of...

Page 241: ...nding on the test to be run NOTE 4 will allow you to enter the IOT Test Print Diagnostics 7 will allow you to enter Service Value A D Input Test Service Sensor H L Input Test Service Output Test NOTE 4 and 7 together then release 7 while holding 4 until the UI counts to 3 then release 4 will allow you to enter the NVM diagnostics 4 The printer is now in Diagnostic Mode Figure 5 4 3 a Control Panel...

Page 242: ... 3 Within 5 seconds press 4 and display will change to Please Wait Test Print s 00 NOTE It will change to Ready to Print Test Print s 00 when the Fuser warms up If a hard problem fault message is displayed during power up the printer will display the fault code at the bottom of the display 4 Press 4 and the printer will print a Grid Pattern Test Print from Tray 1 to the Face Down Output Bin 5 When...

Page 243: ...after 2 minutes 8 Press 2 to return to the Output Test 9 Repeat steps 5 7 until all desired Output Tests are complete 10 When you have finished running the Service Output Test Press 2 to exit to the top of the Diagnostic Mode or switch off the printer power to exit Diagnostic Mode Table 5 4 5a Output Test Table Main Menu Selection Sub Menu Selection Comment MAIN MOTOR ON OFF Energizes the main mot...

Page 244: ...lutch for 2 seconds INVERT CCW Energizes clutch for 2 seconds FEED CLUTCH OPERATIONS Energizes the clutch for a given tray SELECT TRAY 1 Power off to deenergize SELECT TRAY 2 Power off to deenergize SELECT TRAY 3 Power off to deenergize SELECT TRAY 4 Power off to deenergize SELECT TRAY 5 Power off to deenergize SELECT MBF ENV Power off to deenergize DUPLEX OPERATION SELECTIONS EXIT GATE SOLENO Ene...

Page 245: ... is opened MBX bin is ready for output 2 BIN GATE Gate 2 solenoid energizes 3 BIN GATE Gate 3 solenoid energizes 4 BIN GATE Gate 4 solenoid energizes 5 BIN GATE Gate 5 solenoid energizes 6 BIN GATE Gate 6 solenoid energizes 7 BIN GATE Gate 7 solenoid energizes 8 BIN GATE Gate 8 solenoid energizes 9 BIN GATE Gate 9 solenoid energizes 10 BIN GATE Gate 10 solenoid energizes FINISHER OPERATIONS GATE I...

Page 246: ...ds EJECT FWD HIGH Motor cycles for 2 seconds EJECT REVERSE Motor cycles for 2 seconds SET CLAMP Toggle enter button to observe rotation FINISHER ELVR CW Elevator goes up NOTE Elevator will not move if the stack height sensor assembly is not in the down position FINISHER ELVR CCW Elevator goes down FINISHER BIN 1 CW Finisher Bin one goes down FINISHER BIN 1 CCW Finisher Bin one goes up FINISHER BIN...

Page 247: ... 5 seconds 8 Press 2 to return to the Input Test 9 Repeat steps 5 7 until all desired Input Tests are complete 10 When you have finished running the Service Sensor H L Input test Press 2 to exit to the top of the Diagnostic Mode or switch off the printer power to exit Diagnostic Mode Table 5 4 6a Service Sensor H L Input Test Table Main Menu Selection Menu Selection Comment L H INTERLOCK H Cover i...

Page 248: ... Paper L Is WITHOUT Paper SELECT ROLL 5 H Is WITH Paper L Is WITHOUT Paper ENV FEED OUT SENSOR DETECT H Is WITH Paper L Is WITHOUT Paper DUPLEX SENSOR DETECT EXIT H Is WITH Paper L Is WITHOUT Paper WAIT H Is WITH Paper L Is WITHOUT Paper REGI H Is WITH Paper L Is WITHOUT Paper INTERLOCK H Cover is OPEN L Cover is CLOSED FUSER EXIT H Is WITH Paper L Is WITHOUT Paper DRUM DETECT H Cartridge INSTALLE...

Page 249: ...aper 9 BIN H Is WITH Paper L Is WITHOUT Paper 10 BIN H Is WITH Paper L Is WITHOUT Paper MBX VERTICAL SENSOR DETECT H Is WITHOUT Paper L Is WITH Paper MBX 1 BIN JAM SENSOR DETECT H Is WITHOUT Paper L Is WITH Paper MBX IN SENSOR DETECT H Is WITHOUT Paper L Is WITH Paper FINISHER TRANSPORT DETECT SENSOR SWITCH ENTER SENSOR H Is WITH Paper L Is WITHOUT Paper EXIT SENSOR H Is WITH Paper L Is WITHOUT Pa...

Page 250: ...OSITION HEAD HOME SENSOR H Head NOT HOME L Head IS HOME READY SENSOR H NOT READY L READY LOW STAPLE SWITCH H LOW STAPLES L NORMAL STAPLES FINISHER CARTRIDGE SET SWITCH H CARTRIDGE INSTALLED L CARTRIDGE NOT INSTALLED FINISHER CLAMP SENSOR DETECT EJECT H Is HOME L Is EJECT SET CLAMP HOME H Is HOME L Is NOT HOME FINISHER DETECT SENSOR SWITCH OFFSET HOME SR H OFFSET L HOME BIN 1 PAPER SR H Is WITH PAP...

Page 251: ...NOT BLOCKED BIN 3 UP LIMIT SW H Is BLOCKED L Is NOT BLOCKED BIN 1 LO LIMIT SW H Is BLOCKED L Is NOT BLOCKED BIN 2 LO LIMIT SW H Is BLOCKED L Is NOT BLOCKED BIN 3 LO LIMIT SW H Is BLOCKED L Is NOT BLOCKED HIGHT SENSOR H Is LIFTED L Is NOT LIFTED BIN 1 SAFETY SWITCH H ACTUATED L DEACTUATED FINISHER UNLOAD WHILE RUNNING SWITCH H Is ACTUATED L Is Not ACTUATED FINISHER FRONT COVER INTERLOCK SW H Cover ...

Page 252: ...st has a sub test then press 5 to scroll through the sub test items Press 4 again when the desired sub test is displayed The test will automatically stop after 5 seconds 8 Press 2 to return to the start of the Service Sensor A D Input Test 9 Repeat steps 5 7 until all desired Input Tests are complete 10 When you have finished running the Service Sensor A D Input test Press 2 to exit to the top of ...

Page 253: ...y WITH PAPER Size of tray A3S SEF 11x17S SEF 8 5X14S SEF 8 5X13S SEF 8 5X11L LEF A4L LEF 7 25X10 5 LEF SELECT TRAY 4 TRAY NOT INSTALLED No cassette tray WITH PAPER Size of tray 8 5X11L LEF A4L LEF 7 25X10 5 LEF SELECT TRAY 5 TRAY NOT INSTALLED No cassette tray WITH PAPER Size of tray 8 5X11L LEF A4L LEF 7 25X10 5 LEF HCF DOOR B DETECT IS WITH HCF DOOR B INSTALLED WITHOUT HCF NOT INSTALLED Table 5 ...

Page 254: ...7 A5 149 5 5 140 A6 100 8 5 216 SMALLEST 98 ENV SIDE GUIDE PAPER WDH DETECT MAX 0244 COM10 0244 C5 0233 DL 0225 MONARCH 0195 BTR MONITOR VOLTAGE INPUT FUSER CONTROL SENSOR CHANGING HEX NUMBER EX 0179 0174 VARIABLE DEPENDANT ON FUSER SETTING AND LINE VOLTAGE Table 5 4 7a Service Value A D Input Test Table Main Menu Selection Sub Menu Selection Comment ...

Page 255: ... Procedure from the table Table 5 4 8a 5 When you are finished switch off the printer power to exit Diagnostic Mode Table 5 4 8a Adjustment Procedures Menu Selection Sub Menu Min Nominal Max Step Comment PAPER TRAIL EDGE FORCED ERASE ADJ 0 12 71 1 Trail Edge Deletion Gap for all Trays step 0 34 mm PAPER LEAD EDGE IMG ROS ADJ MBF 35 50 99 1 Lead Edge ROS Turn On for MBF Tray step 0 254 mm 35 3 81mm...

Page 256: ... FUSER TEMP ADJ STANDBY TEMP 19 42 68 1 step 0 82O C 19 120OC 42 160O C 68 200O C FUSER TEMP ADJ STANDBY 2 TEMP N24 N32 N3225 110V N24 N32 N40 N3225 N4025 220V N40 N4025 110V 21 33 46 46 72 1 step 0 78O C 21 160OC 46 180O C 72 200O C FUSER TEMP ADJ OHP PAPER OP SEE FUSER NOTE 00 50 99 1 step 0 80O C 00 INHIBIT 50 190OC 99 230O C FUSER TEMP ADJ TRAY OP GP 1 5 SEE FUSER NOTE 11 49 86 1 step 115V 0 8...

Page 257: ...6 7 8 9 10 Adjustment Only Available for GP 3 4 5 READ SIDE GUIDE PAPER WIDTH Read Only Value MBF ENV Paper Width Values SIDE GUIDE PAPER MBF MIN WIDTH 08 43 55 NVM Value 43 SIDE GUIDE PAPER MBF MAX WIDTH 00 13 47 NVM Value 13 SIDE GUIDE PAPER ENV MIN WIDTH 08 43 55 NVM Value 43 SIDE GUIDE PAPER ENV MAX WIDTH 00 13 47 NVM Value 13 MBF SIZE DETECT OFFSET VALUE Read Only Value 00 15 30 1 MBF Size Va...

Page 258: ... COUNTER 000 000 1 5 mil lion 1 NVM VALUE Tracks total Prints generated on Printer TRAY FEED CAPACITY NVM VALUE Total Prints fed from tray TRAY FEED CAPAC SELECT TRAY 1 000 000 999 999 NVM VALUE TRAY FEED CAPAC SELECT TRAY 2 000 000 999 999 NVM VALUE TRAY FEED CAPAC SELECT TRAY 3 000 000 999 999 NVM VALUE TRAY FEED CAPAC SELECT TRAY 4 000 000 999 999 NVM VALUE TRAY FEED CAPAC SELECT TRAY 5 000 000...

Page 259: ...LE 8 5x14 B4 SEF 00 00 01 00 8 5x14 SEF 01 B4 SEF PAPER TRAY SELE 7 25x10 5 B5 LEF 00 00 01 00 7 25x10 5 LEF 01 B5 LEF PAPER TRAY SELE A4 LEF A5 SEF 00 00 01 00 A4 LEF 01 A5 SEF SYSTEM VERSION RELEASES SYSTEM NUMBER MCU VERSION 00 01 or 02 02 00 Initial Release 01 Second Release 02 Third Release SYSTEM NUMBER MCU ROM VERSION 00 99 NVM VALUE Digits before decimal desig nating the installed Printer ...

Page 260: ...g nating the installed Mailbox Firmware Version For example 10 70 where the 10 is the Firmware Version SYSTEM NUMBER MBX ROM RELEASE 00 99 NVM VALUE Digits after decimal desig nating the installed Mailbox Firmware Release For exam ple 10 70 where the 70 is the Firmware Release SYSTEM NUMBER FINISHER ROM VER 00 99 NVM VALUE Digits before decimal desig nating the installed Finisher Firmware Version ...

Page 261: ...nts PS Font lists PCL Font Lists Menu Maps Disk Directories and Demo Pages The Menu Mode also allows you to set change or adjust the various features options available in the DocuPrint N24 N32 N40 N3225 N4025 printer If an option is not installed the menu items for that option will not be displayed 5 5 1 Menu Tree The major menus are listed in the table Table 5 5 1a This table also contains the su...

Page 262: ...ble HTTP Enable IP Address Res IP Address Subnet Mask Default Gateway Port Time out Speed 4 Port Enable Port Tim eout Parallel PDL Bi Direc tional Paper Size Paper Type Page Policy Page Timeout Copies Orienta tion Duplex 6 Draft Mode Edge To Edge Output Timeout 7 8 Output Offset Output Dest Staple Mode 7 Power Saver Defaults Enter Pass word Print Delete Printer Errors Binary PS Font Num ber Pitch ...

Page 263: ...or menu is displayed Each of the major menus has a number of submenus listed under them Press the 2 or 6 to scroll through the submenus 4 Press the 2 or 6 until the desired submenu is displayed In some cases you will have selections from the submenus You will now be at the lowest level of the menu At this level you set change or adjust the feature or option you selected 5 If a selection exists pre...

Page 264: ...ed sheet containing the information defining how the printer is configured set up Also located on the top of this sheet is the Printer Serial Number Presently the Printer Serial Number can only be entered via Centreware which is a printer information package loaded on network s server Job Menu Submenu Job Menu Function Cancel Job Yes No default Form Feed Yes No default Test Menu Submenu Test Menu ...

Page 265: ...gistration 5 5 2 2 3 Running a Demo Page 1 From the Test Menu press the 2 or 6 until the Demo Page submenu is displayed 2 Press 4 to print a Demo Page NOTE If more than one print is desired change Copies in the System Menu for desired quantity 5 5 2 2 4 Running a Menu Map 1 From the Test Menu press 2 or 6 until the Menu Map submenu is displayed 2 Press 4 to print a Menu Map NOTE Defines each Item ...

Page 266: ...s Primary Server Blank default 0 47 alphanumeric characters NDS Tree Blank default 0 63 alphanumeric characters NDS Context Blank default 0 255 alphanumeric characters Ethernet Menu Submenu Ethernet Menu Function Novell Enable On default Off Port Timeout 5 300 30 is the default Default Gateway 000 000 000 000 000 to 255 255 255 255 Sub Net Mask 000 000 000 000 000 to 255 255 255 255 IP Address 000...

Page 267: ...BEUI Enable On default Off DLC PDL Auto default PostScript PCL DLC LLC Enable On default Off LPR PDL Auto default PostScript PCL LPR Banner On default Off LPR Enable On default Off Speed Auto default 10 Half 10 Full 100 Half 100 Full Parallel Menu Submenu Parallel Menu Function Port Enable On default Off Bidirectional On default Off Parallel PDL Auto default PostScript PCL Port Timeout 5 300 30 is...

Page 268: ...x 17 Exec 7 25 x 10 5 Statemt 5 5 x 8 5 Folio 8 5 x 13 Legal 8 5 x 14 Defaults USA Europe Power Saver Off 15 30 60 default 90 120 180 Output Dest Face Down Bin default Sorter Mailbox 10 Mailbox 9 Mailbox 8 Mailbox 7 Mailbox 6 Mailbox 5 Mailbox 4 Mailbox 4 Mailbox 3 Mailbox 2 Mailbox 1 Finisher Bin 1 Finisher Bin 2 Finisher Bin 3 Face Up Bin Staple Mode Off default Position 1 Position 2 Dual Output...

Page 269: ...er Option is installed NOTE Shown only if Duplex Module Option is installed Duplex Off default Short Edge Longe Edge Orientation Portrait default Landscape Copies 1 999 1 default Page Timeout 0 30 default 60 120 180 300 Page Policy Off default Ignore Size Typ Ignore Type Ignore Size Paper Type Plain default Cardstock Color Recycled Bond Labels Prepunched Transparency Letterhead Preprinted System M...

Page 270: ...nction Font Number 0 50 0 default Line Termination Off default On Symbol Set PC 8 default Ms Publ Math 8 Legal ISO 69 ISO 60 ISO 21 ISO 17 ISO 15 ISO 11 ISO 6 ISO 4 ISO L5 ISO L2 ISO L1 Desktop Win L5 Win L2 Win L1 Win 3 0 Vn US Vn Math Vn Int l Roman 8 PS Text PS Math Pi Font PC 852 PC 850 PC 8 Tk PC 8 DN ISO Latin Cyr PC Cyrillic Form Length 5 128 default is 60 if Letter or 66 if A4 Point Size 4...

Page 271: ...17 Folio 8 5 x 13 Legal 8 5 x 14 Tray Sequence MBF 4 5 1 2 3 default w HCF installed MBF 4 5 1 2 MBF 4 5 1 MBF 4 5 MBF 1 2 default for Base Configuration MBF 1 4 1 2 3 4 1 2 4 1 4 5 1 2 3 4 5 1 2 4 5 1 1 2 3 1 2 Off Tray 5 Type Only when HCF installed Plain default Cardstock Color Recycled Bond Labels Prepunched Transparency Letterhead Preprinted Tray 4 Type Only when HCF installed See Tray 5 Func...

Page 272: ...5 5 2 11 Password Menu NOTE Only Accessible Shown when Hard Drive Option is installed Reset Menu Submenu Reset Menu Function Language Deutsch English Espanol Francais Italiano Portugues BRA Pyccknn Factory Defaults Yes No default Network Defaults Yes No default Demo Mode Yes No default Disk Init Yes No default Disk Format Yes No default Password Menu Submenu Password Menu Function Enter Password 0...

Page 273: ... Off DLC PDL Auto default PCL PostScript NetBEUI Enable On default Off NetBEUI PDL Auto default PCL PostScript AppSocket Enabl On default Off AppSocket PDL Auto default PCL PostScript Ttalk Enable On default Off HTTP Enable On default Off IP Address Res Control Panel default BOOTP RARP DHCP IP Address 000 000 000 000 000 to 255 255 255 255 Subnet Mask 000 000 000 000 000 to 255 255 255 255 Default...

Page 274: ... 2 13 Serial Menu Serial Menu Submenu Serial Menu Function Port Enable On default Off Port Timeout 5 300 Seconds 30 is default Serial PDL Auto default PCL PostScript Handshake XON XOFF Robust XON XOFF Hardware default Baud Rate 115200 57600 38400 28800 19200 9600 default 4800 2400 1200 600 ...

Page 275: ...S Font lists PCL Font Lists Menu Maps Disk Directories and Demo Pages The Menu Mode also allows you to set change or adjust the various features options available in the DocuPrint N24 N32 N40 N3225 N4025 printer If an option is not installed the menu items for that option will not be displayed 5 6 1 Menu Tree The major menus are listed in the table Table 5 6 1a This table also contains the submenu...

Page 276: ... IP Address Res IP Address Subnet Mask Default Gateway Port Time out Speed 4 Port Enable Port Tim eout Parallel PDL Binary PS Bi Direc tional Lan guage Paper Size Paper Type Page Policy Policy Timeout Print Quantity Print PS Errors Duplex 6 Draft Mode Edge To Edge Output Timeout 7 8 Output Offset Output Dest Staple Mode 7 Defaults Power Saver Enter Pass word Print Delete Font Num ber Pitch Point S...

Page 277: ...or menu is displayed Each of the major menus has a number of submenus listed under them Press the 2 or 6 to scroll through the submenus 4 Press the 2 or 6 until the desired submenu is displayed In some cases you will have selections from the submenus You will now be at the lowest level of the menu At this level you set change or adjust the feature or option you selected 5 If a selection exists pre...

Page 278: ...ning the information defining how the printer is configured set up Also located on the top of this sheet is the Printer Serial Number Presently the Printer Serial Number can only be entered via Centreware which is a printer information package loaded on network s server Job Menu Submenu Job Menu Function Cancel Job Yes No default Form Feed Yes No default Restart Printer Yes No default Test Menu Su...

Page 279: ...egistration 5 6 2 2 3 Running a PCL Demo 1 From the Test Menu press the 2 or 6 until the PCL Demo submenu is displayed 2 Press 4 to print a PCL Demo NOTE If more than one print is desired change Print Quantity in the System Menu for desired quantity 5 6 2 2 4 Running a Menu Map 1 From the Test Menu press 2 or 6 until the Menu Map submenu is displayed 2 Press 4 to print a Menu Map NOTE Defines each...

Page 280: ...lt 802 2 802 3 SNAP Ethernet II Polling Interval Blank 1 29 2 is default PServer Name Blank default 0 47 alphanumeric characters Primary Server Blank default 0 47 alphanumeric characters NDS Tree Blank default 0 63 alphanumeric characters NDS Context Blank default 0 255 alphanumeric characters Ethernet Menu Submenu Ethernet Menu Function LPR Enable On default Off LPR Banner On default Off LPR PDL ...

Page 281: ...et Enabl On default Off AppSocket PDL Auto default PostScript PCL AppSocket Bin PS On Off default Etalk Enable On default Off HTTP Enable On default Off IP Address Res Control Panel default DHCP BOOTP RARP IP Address 000 000 000 000 000 to 255 255 255 255 Sub Net Mask 000 000 000 000 000 to 255 255 255 255 Default Gateway 000 000 000 000 000 to 255 255 255 255 Port Timeout 5 300 30 is the default ...

Page 282: ...f System Menu Submenu System Menu Function Language Deutsch English Espanol Francais Italiano Portugues BRA Pyccknn Paper Size Letter 8 5 x 11 default USA Monarc 3 8 x 7 5 DL 110 x 220 C5 162 x 229 Com10 4 1 x 9 5 A6 105 x 148 A5 148 x 210 A4 210 x 297 default Europe A3 297x 420 Ledger 11 x 17 Exec 7 25 x 10 5 Statemt 5 5 x 8 5 Folio 8 5 x 13 Legal 8 5 x 14 Paper Type Plain default Cardstock Color...

Page 283: ...Short Edge Longe Edge Draft Mode On Off default Edge To Edge On Off default Output Timeout Off On default Output Offset Off On default Output Dest Face Down Bin default Sorter Mailbox 10 Mailbox 9 Mailbox 8 Mailbox 7 Mailbox 6 Mailbox 5 Mailbox 4 Mailbox 4 Mailbox 3 Mailbox 2 Mailbox 1 Finisher Bin 1 Finisher Bin 2 Finisher Bin 3 Face Up Bin Staple Mode Off default Position 1 Position 2 Dual Defau...

Page 284: ...45 0 default Pitch 0 44 99 99 default is 10 00 Point Size 4 00 999 75 default is 10 00 Symbol Set PC 8 default Ms Publ Math 8 Legal ISO 69 ISO 60 ISO 21 ISO 17 ISO 15 ISO 11 ISO 6 ISO 4 ISO L5 ISO L2 ISO L1 Desktop Win L5 Win L2 Win L1 Win 3 0 Vn US Vn Math Vn Int l Roman 8 PS Text PS Math Pi Font PC 852 PC 850 PC 8 Tk PC 8 DN ISO Latin Cyr PC Cyrillic Orientation Portrait default Landscape Form L...

Page 285: ...ype Plain default Cardstock Color Recycled Bond Labels Prepunched Transparency Letterhead Preprinted Tray 1 Type Plain default Cardstock Color Recycled Bond Labels Prepunched Transparency Letterhead Preprinted Tray 2 Type See Tray 1 Functions Tray 3 Type Only when HCF installed See Tray 1 Functions Tray 4 Type Only when HCF installed See Tray 1 Functions Tray 5 Type Only when HCF installed See Tra...

Page 286: ...C LLC PDL Auto default PCL PostScript DLC LLC Bin PS On Off default NetBEUI Enable On default Off NetBEUI PDL Auto default PCL PostScript NetBEUI Bin PS On Off default AppSocket Enabl On default Off AppSocket PDL Auto default PostScript PCL AppSocket Bin PS On Off default Ttalk Enable On default Off HTTP Enable On default Off IP Address Res Control Panel default BOOTP RARP DHCP IP Address 000 000 ...

Page 287: ... installed Source Routing On default Off Speed 4 default 16 LAA 400000000000 to 7FFFFFFFFFFF Reset Menu Submenu Reset Menu Function Factory Defaults Yes No default Network Defaults Yes No default PCL Demo Yes No default Delete All Jobs Yes No default Disk Init Yes No default Disk Format Yes No default Password Menu Submenu Password Menu Function Enter Password 0000 to 7777 Print Yes No default Del...

Page 288: ...al Menu Serial Menu Submenu Serial Menu Function Port Enable On default Off Port Timeout 5 300 Seconds 30 is default Serial PDL Auto default PCL PostScript Binary PS On Off default Baud Rate 57600 38400 28800 19200 9600 default 4800 2400 1200 600 Flow Control XON XOFF Robust XON XOFF Hardware default ...

Page 289: ...ints PS Font lists PCL Font Lists Menu Maps Disk Directories and Demo Pages The Menu Mode also allows you to set change or adjust the various features options available in the DocuPrint N3225 N4025 printer If an option is not installed the menu items for that option will not be displayed 5 7 1 Menu Tree The major menus are listed in the table Table 5 7 1a This table also contains the submenus cont...

Page 290: ...out Parallel PDL Binary PS Bi Direc tional Port Enable Port Time out Serial PDL Binary PS Baud Rate Flow Control Port Enabl e Port Time out USB PDL Binary PS LPR Enable LPR Ban ner LPR PDL LPR Binary PS DLC LLC Enable DLC LLC PDL DLC LLC Bin PS NetBEUI Enable NetBEUI PDL NetBEUI Bin PS App Socket Enabl App Socket PDL App Socket Bin PS Etalk Enable HTTP Enable IP Address Res IP Address Subnet Mask ...

Page 291: ...roll through the major menus 3 Press 1 or 5 until the desired major menu is displayed Each of the major menus has a number of submenus listed under them Press the 2 or 6 to scroll through the submenus 4 Press the 2 or 6 until the desired submenu is displayed In some cases you will have selections from the submenus You will now be at the lowest level of the menu At this level you set change or adju...

Page 292: ... each major menu Job Menu 5 7 2 2 Password Menu NOTE Only Accessible Shown when Hard Drive Option is installed Job Menu Submenu Job Menu Function Cancel Job Yes No default Form Feed Yes No default Restart Printer Yes No default Password Menu Submenu Password Menu Function Enter Password 0000 to 7777 Print Yes No default Delete Yes No default ...

Page 293: ...o 8 5 x 13 Legal 8 5 x 14 Custom MBF Type Plain default Cardstock Color Recycled Bond Labels Prepunched Transparency Letterhead Preprinted User Type 12 User Type 22 User Type 32 User Type 42 User Type 52 Tray 1 Type Plain default Cardstock Color Recycled Bond Labels Prepunched Transparency Letterhead Preprinted User Type 12 User Type 22 User Type 32 User Type 42 User Type 52 Tray 2 Type See Tray 1...

Page 294: ...10 5 Statemt 5 5 x 8 5 Monarc 3 87 x 7 5 DL 110 x 220 C5 162 x 229 Com10 4 125 x 9 5 A3 297 x 420 A4 210 x 297 default if Europe A5 148 x 210 A6 105 x 148 B4 JIS 257 x 364 B4 JIS 182 x 257 Ledger 11 x 17 Folio 8 5 x 13 Legal 8 5 x 14 Custom Tray 5 Type Only when HCF installed See Tray 1 Functions Tray Sequence MBF 4 5 1 2 3 default w HCF installed MBF 4 5 1 2 MBF 4 5 1 MBF 4 5 MBF 1 2 default for ...

Page 295: ...9 75 by 25 default is 12 00 Symbol Set PC 8 default Ms Publ Math 8 Legal ISO 69 ISO 60 ISO 21 ISO 17 ISO 15 ISO 11 ISO 6 ISO 4 ISO L5 ISO L2 ISO L1 Desktop Win L5 Win L2 Win L1 Win 3 0 Vn US Vn Math Vn Int l Roman 8 PS Text PS Math Pi Font PC 852 PC 850 PC 8 Tk PC 8 DN ISO Latin Cyr PC Cyrillic Latin 6 Orientation Portrait default Landscape Form Length 005 128 default is 60 if Letter or 66 Line Te...

Page 296: ...05 x 148 A5 148 x 210 A4 210 x 297 default Europe A3 297x 420 Ledger 11 x 17 Exec 7 25 x 10 5 Statemt 5 5 x 8 5 Folio 8 5 x 13 Legal 8 5 x 14 Paper Type Plain default Cardstock Color Recycled Bond Labels Prepunched Transparency Letterhead Preprinted User Type 12 User Type 22 User Type 32 User Type 42 User Type 52 Page Policy Off default Ignore Size Type Ignore Type Ignore Size Policy Timeout Secon...

Page 297: ...Option is installed Edge To Edge On Off default Output Timeout Off On default Output Offset Off On default Output Dest Face Down Bin default Sorter Mailbox 10 Mailbox 9 Mailbox 8 Mailbox 7 Mailbox 6 Mailbox 5 Mailbox 4 Mailbox 4 Mailbox 3 Mailbox 2 Mailbox 1 Finisher Bin 1 Finisher Bin 2 Finisher Bin 3 Face Up Bin Staple Mode Off default Position 1 Position 2 Dual Defaults Inches Millimeters Power...

Page 298: ...00 30 is the default Parallel PDL Auto default PostScript PCL Binary PS On Off default Bidirectional On default Off Serial Menu Submenu Serial Menu Function Port Enable On default Off Port Timeout 5 300 Seconds 30 is default Serial PDL Auto default PCL PostScript Binary PS On Off default Baud Rate 115200 57600 38400 28800 19200 9600 default 4800 2400 1200 600 Flow Control XON XOFF Robust XON XOFF ...

Page 299: ...Off default Ethernet Menu Submenu Ethernet Menu Function LPR Enable On default Off LPR Banner On default Off LPR PDL Auto default PostScript PCL LPR Binary PS On Off default DLC LLC Enable On default Off DLC LLC PDL Auto default PostScript PCL DLC LLC Bin PS On Off default NetBEUI Enable On default Off NetBEUI PDL Auto default PostScript PCL NetBEUI Bin PS On Off default AppSocket Enabl On default...

Page 300: ...e On default Off HTTP Enable On default Off IP Address Res STATIC DHCP BOOTP RARP IP Address 000 000 000 000 000 to 255 255 255 255 Sub Net Mask 000 000 000 000 000 to 255 255 255 255 Default Gateway 000 000 000 000 000 to 255 255 255 255 Port Timeout 5 300 60 is the default Speed Auto default 10 Half 10 Full 100 Half 100 Full Ethernet Menu Submenu Ethernet Menu Function ...

Page 301: ... Off DLC LLC PDL Auto default PCL PostScript DLC LLC Bin PS On Off default NetBEUI Enable On default Off NetBEUI PDL Auto default PCL PostScript NetBEUI Bin PS On Off default AppSocket Enabl On default Off AppSocket PDL Auto default PostScript PCL AppSocket Bin PS On Off default Ttalk Enable On default Off HTTP Enable On default Off IP Address Res STATIC BOOTP RARP DHCP IP Address 000 000 000 000 ...

Page 302: ...ult Postscript PCL Novell Binary PS On Off default Novell Mode NDS BEM NDS BEM default Frame Type Auto default TR E net 802 2 TR_802 5 802 3 E net only SNAP TR_SNAP Ethernet II E net only Polling Interval Blank 1 29 2 is default PServer Name Blank default 0 47 alphanumeric characters Primary Server Blank default 0 47 alphanumeric characters NDS Tree Blank default 0 63 alphanumeric characters NDS C...

Page 303: ...n a Configuration Sheet NOTE A printed sheet containing the information defining how the printer is configured set up Also located on the top of this sheet is the Printer Serial Number Presently the Printer Serial Number can only be entered via Centreware which is a printer information package loaded on network s server Test Menu Submenu Test Menu Function Config Sheet Demo Page PCL Font List PS F...

Page 304: ...CL Demo 1 From the Print Menu press the 2 or 6 until the PCL Demo submenu is displayed 2 Press 4 to print a PCL Demo NOTE If more than one print is desired change Print Quantity in the System Menu for desired quantity 5 7 2 12 4 Running a Menu Map 1 From the Print Menu press 2 or 6 until the Menu Map submenu is displayed 2 Press 4 to print a Menu Map NOTE Defines each Item and their respective cho...

Page 305: ...nly Accessible Shown when 0 and 4 keys are pressed during Power On of Printer Reset Menu Submenu Reset Menu Function Factory Defaults Yes No default Network Defaults Yes No default Demo Mode Yes No default Delete Jobs Yes No default Disk Init Yes No default Disk Format Yes No default Flash Format Yes No default ...

Page 306: ...nsumables the following space requirements are the minimum clearances allowed Figure 5 8a illustrates the requirements for the base configuration of the printer Figure 5 8a Base Configuration 1 60 5 inches 1537mm 2 36 inches 914mm 3 4 inches 102mm 4 12 inches 305mm 5 36 5 inches 927mm 6 72 inches 1829mm Minimum of 30 inches 762mm above the top of the printer ...

Page 307: ...P2162 Customer Maintenance Kit 115V 109R486 Customer Maintenance Kit 220V 109R487 Disposable Gloves 99P3082 Disposable Plastic Bags 99P3023 Drop Cloth 5P1737 Film Remover 43P45 Formula A Cleaner 43P48 Glue Capsule 63P560 Polyurethane Pads 600S4653 Towel heavy duty 35P3191 Table 5 9 2a Xerox Europe Supplies XE Item XE Part Number Cleaner 8R90175 Cleaning Pad Kit 600S4372 Cloth 8R90019 Fuser Cleanin...

Page 308: ...110v AO XBRA CG2 N32 Printer 110v AO Spanish CG3 N32 Printer 220v AO Spanish CG4 N32 Printer Base 220v Xerox Europe P9P N32 Printer Hard Drive 220v Xerox Europe P1R N3225 Printer Base 110v US XCI PG1 N3225 Printer Hard Drive 110v US XCI PG2 N3225 Printer 110v AOXBRA PG3 N3225 Printer 110v AO Spanish PG4 N3225 Printer 220v AO Spanish PG5 N3225 Printer Base 220v Xerox Europe PG7 N3225 Printer Hard D...

Page 309: ... Printer Base 110v US XCI PF4 N4025 Printer Hard Drive 110v US XCI PF5 N4025 Printer 110v AO XBRA PF6 N4025 Printer 110v AO Spanish PF7 N4025 Printer 220v AO Spanish PF8 N4025 Printer Base 220v Xerox Europe PF9 N4025 Printer Hard Drive 220v Xerox Europe PG0 N4025 Printer Base 220v FXAP PU5 N4025 Printer Hard Drive 220v FXAP PU6 N4025 Printer Base 220v China PU9 N4025 Printer Hard Drive 220v China ...

Page 310: ...7 LC2 64 MB DIMM Option Kit N3225 N4025 97S02358 LC3 Tiff DIMM Option Kit N3225 N4025 97S02359 LC4 8 MB Flash DIMM Option Kit N3225 N4025 97S02360 LC5 RS232 Serial Card Option Kit N3225 N4025 97S02361 LC6 10 Base 2 Card Option Kit N3225 N4025 97S02362 LC7 Token Ring Card Option N3225 N4025 97S02363 LC8 High Capacity Hard Disk Drive N3225 N4025 97S02364 LC9 High Capacity Hard Disk Drive 97S02217 CC...

Page 311: ... Up and 6 Item Down at the same time and power on the printer C Continue holding down keys 2 and 6 until the message IOT appears D Within 5 seconds after the IOT message appears hold down the 0 On Line and 5 Menu Down keys at the same time until the message Reset Complete Please Reboot appears This message confirms the counter has been reset E Reboot Printer by powering off then on NOTE The Mainte...

Page 312: ... SOFTWARE you would enter the specific directory and then type the Bat Filename on the keypad then with the Computer Display stating C Software Boot 127 press the ENTER key on the Computer Keypad 8 The Printer Control Panel will change to display Downloading Please Wait NOTE After the message Downloading Please Wait is displayed DO NOT attempt to STOP the download or interrupt the Computer during ...

Page 313: ...pe the Bat Filename i e in DOS Mode the file was located in the directory SOFTWARE you would enter the specific directory and then type the Bat Filename on the keypad then with the Computer Display stating C Software N40 170 press the ENTER key on the Computer Keypad 8 The Printer Control Panel will change to display Downloading Please Wait 9 Allow computer to send System Software to printer and w...

Page 314: ...ot be interchanged or differences in diagnostic repair installation or adjustment procedures A Tag number may also be required to identify the presence of optional hardware special nonvolatile memory programming or if mandatory modifications have been installed Each Tag number is given a classification code to identify the type of change the Tag has made M Mandatory N Not installed in the field O ...

Page 315: ...3 Change Tag Index Tag 003 Class N Mfg Serial No All Name New IOT Firmware for N24 N32 Printer Family Version Release 05 60 Purpose To correct Firmware bugs Kit Number N A Reference Superseded Tag 5 Change Tag Index Tag 004 Class N Mfg Serial No All Name New Lift Up Motors and Trays 1 through 5 improvement Purpose Improvement to Lift Up Motor for Trays 1 through 5 to prevent Collar on Motor Shaft ...

Page 316: ...Index Tag 006 Class N Mfg Serial No N A Name Dark Spots Purpose Eliminate Dark Spots Toner Particles on Printed Pages New HVPS Cut In Kit Number 600K67000 Reference See Parts List for new part numbers Change Tag Index Tag 007 Class N Mfg Serial No N A Name Toner Scatter Hashika Improvement Purpose Improve eliminate the possible scatter of toner particles which are seen only under Eye Loop on print...

Page 317: ...AC Driver PWB occurs New AC Driver PWB does not support Flicker Transformer Mark off TAG when new AC Driver PWB is installed Kit Number N A See Parts List Reference Change Tag Index Tag 009 Class N Mfg Serial No N A Never released Name New IOT Firmware for N24 N32 Printer Family Version Release 05 80 Purpose To correct Firmware bugs Kit Number N A Reference Superseded by Tag 11 Change Tag Index Ta...

Page 318: ...gs Kit Number N A Reference Superseded by Tag 18 Change Tag Index Tag 012 Class R Mfg Serial No N A Name Main Drive Motor Failure Purpose Improve Collar Gear to prevent breakage during normal use Kit Number 7K83446 Reference N A Change Tag Index Tag 013 Class R Mfg Serial No N A Name Add Sleave to Drive Shaft on Fuser Assembly Purpose Prevent Fuser Assembly from early replacements due to Fuser Gea...

Page 319: ...s in Area A Purpose Eliminate False Paper Jams due to Static Discharge of BTR Assembly and Registration Assembly being intermittently detected by Registration Sensor Kit Number 103K80192 Reference N A Change Tag Index Tag 016 Class R Mfg Serial No N A Name Offset Motor Failure Purpose Prevent Offset Motor from premature failure which causes damage to the Printer Engine Controller PWB Kit Number 12...

Page 320: ...ange Tag Index Tag 018 Class N Mfg Serial No Name Issue of Version Vu5 15 DIMM Firmware for Printer Engine Controller PWB Purpose Enables CRUM Reset Requires System Controller S W V1 8X for full enablement Kit Number See PL 11 2 N24 N32 and N40 Printer Engine Controller PWB for Part Numbers Reference Supersedes Tag 11 Change Tag Index Tag 019 Class Mfg Serial No Name Purpose Kit Number Reference ...

Page 321: ...ocedures and Information Change Tag Index Tag 020 Class Mfg Serial No Name Purpose Kit Number Reference Change Tag Index Tag 021 Class Mfg Serial No Name Purpose Kit Number Reference Change Tag Index Tag 022 Class Mfg Serial No Name Purpose Kit Number Reference ...

Page 322: ... N32 N40 N3225 and N4025 Change Tag Index Tag 023 Class Mfg Serial No Name Purpose Kit Number Reference Change Tag Index Tag 024 Class Mfg Serial No Name Purpose Kit Number Reference Change Tag Index Tag 025 Class Mfg Serial No Name Purpose Kit Number Reference ...

Page 323: ... Controller PWB which includes PostScript 3 and provides enablement support for Token Ring and Fast Ethernet System Controller requires 24MBytes of minimal RAM being installed to operate Kit Number N A Reference See Parts List for new Part Number Change Tag Index Tag 099 Class Mfg Serial No Name Purpose Kit Number Reference Change Tag Index Tag 098 Class Mfg Serial No Name Purpose Kit Number Refer...

Page 324: ...tom plate lift wires for Tray 4 falling off the idler pulleys during shipment 005 12 8 97 Revised procedures for replacing feed nudger and retard rolls New instructions included in this printing 006 2 11 98 Finisher Diagnostics Notification of Finisher Diagnostics in Boot Code 1 26 and higher 007 Rev II 2 17 98 Revised procedure for replacing the Printer Engine Controller PWB The revised procedure...

Page 325: ...ment 021 9 9 98 N24 N32 1 7X System Controller PWB Options Requirement 022 1 13 99 Use of DC220 DC230 Printer Family Spare Parts on the N24 N32 N40 Printer Family 023 2 17 99 Area F Paper Jams Announcement of Finisher Transport Repair Kit 024 4 29 99 Error Code SYS ER OUxxx POWER OFF ON 025 6 18 99 Announcement of Release Version 1 8 for DocuPrint N24 N32 N40 Printers 026 10 8 99 Announcement of M...

Page 326: ...2 2000 General Procedures and Information 5 98 DocuPrint N24 N32 N40 N3225 and N4025 Table 5 14 3 N3225 N4025 Only Technical Bulletins Bulletin Date Description 001 002 003 004 005 ...

Page 327: ...toner adheres to the latent image on the drum Developed image The visible image on the drum after going through the development stage Diagnostic Mode The mode of operation that lets you check various components such as sensors solenoids and motors DPI Dots Per Inch Drum The Xerographic photoreceptor DTS Signal name for the Detack Saw voltage DUP Duplex Duplex Printing on both sides of a single she...

Page 328: ...paper Image developmentToner turning the latent image into a visible image see Develop Image fusing Using heat and pressure to permanently adhere the toner image to a sheet of paper Image transfer Moving the developed image from the surface of the drum to the surface of a sheet of paper Interlock Interlock Switch Used as a safety measure to remove voltage from circuits whenever the printer covers ...

Page 329: ... unit PPM Pages Per Minute or Prints Per Minute Pre Regi Pre Registration Print surface The side of a sheet of paper that receives the printed image Primary FIP The first level of troubleshooting Primary FIPS ask you to make component checks replace parts or proceed to a specific Secondary FIP PS Power Supply PWB Printed Wiring Board Synonym for PCB Printed Circuit Board R Reg or Regi Registration...

Page 330: ... as on and off or up and down Toner The dry ink that is used to create the visible image Toner is stored in the EP Cartridge TR Signal name for Transfer current Transfer Moving the toner image from the surface of the drum to the surface of a sheet of paper TTL Transistor Transistor Logic V V Volts W Warm up The time it takes the printer to go from main power ON to Ready to Print Wire Harness A bun...

Page 331: ...7 6 2 4 Printer Engine Controller PWB Area 6 8 6 2 5 Low Voltage Power Supply 6 10 6 2 6 System Controller Interface PWB 6 11 6 2 7 AC Driver PWB and Noise Filter 6 12 6 3 Wiring Harnesses 6 13 6 3 1 AC Input 6 13 6 3 2 AC Driver PWB Fuser 6 14 6 3 3 Low Voltage Power Supply 6 15 6 3 4 Control Panel 6 15 6 3 5 System Controller Interface PWB 6 16 6 3 6 Laser Assembly 6 17 6 3 7 Toner Sensor EP Car...

Page 332: ... and Upper Left Cover Interlock 6 19 6 3 11 Tray 1 Lift Up Motor and Take Away Roll Sensor 6 19 6 3 12 Tray 2 Sensors Lift up Motor and Feed Clutch 6 20 6 3 13 Multisheet Bypass Feeder 6 21 6 3 14 Tray 1 Sensors 6 22 6 3 15 Tray 1 Clutches 6 22 6 3 16 Offset Exit Assembly 6 23 6 3 17 Mailbox 6 24 6 3 18 Finisher 6 24 ...

Page 333: ...3 99 DocuPrint N24 N32 and N40 Service Manual 6 3 Wiring Data 6 1 Master Connection and Wiring Diagram ...

Page 334: ...3 99 Wiring Data 6 4 DocuPrint N24 N32 and N40 Service Manual ...

Page 335: ... 2 P J407 Laser Diode from Printer Engine Controller PWB The EP Cartridge Interlock Switches are inline between P J407 and the Printer Engine Controller PWB 3 P J430 Video Data from the System Controller Interface PWB 4 P499 Manufacturing Test Connector from the AC Driver PWB 5 J13 AC supply connector for the Finisher 6 P J207 Laser Motor from Printer Engine Controller PWB ...

Page 336: ...r Engine Controller PWB 3 P J604 MBF Connector to Printer Engine Controller PWB 4 P J103 Tray 1 Lift Up Sensor from Printer Engine Controller PWB 5 P J100 Registration Sensor from Printer Engine Controller PWB 6 P J102 Tray 1 No paper Sensor from Printer Engine Controller PWB 7 P J101 Tray 1 Take Away Sensor from Printer Engine Controller PWB 8 P J108 MBF No Paper Sensor to P J604 603 to Printer E...

Page 337: ...2 Fuser Heat Rods to AC Driver PWB 6 P J104 Fuser Exit Sensor from Printer Engine Controller PWB 7 P J218 Inverter Clutch to Printer Engine Controller PWB 8 P J219 Inverter Clutch to Printer Engine Controller PWB 9 P J601 Inline connector between the sensors and the Printer Engine Controller PWB 10 P J600 Inline connector between Fuser Connector and the Printer Engine Controller PWB 11 P J209 Offs...

Page 338: ...3 99 Wiring Data 6 8 DocuPrint N24 N32 and N40 Service Manual 6 2 4 Printer Engine Controller PWB Area ...

Page 339: ... Interlock Switch to EP Cartridge Interlock Switch 15 P J230 Upper Left Cover Interlock Switch to Printer Engine Controller PWB 16 P J401 Printer Engine Controller PWB to AC Driver PWB and Fuser Fan 17 P J202 Tray 1 Feed Clutch to Printer Engine Controller PWB 18 P J201 An inline connector not used to Printer Engine Controller PWB 19 P J203 Tray 1 Lift Up Motor to Printer Engine Controller PWB 20 ...

Page 340: ...the main Switch 2 P J502 24VDC from the LVPS to the System Controller Interface PWB and to the Printer Engine Controller PWB 3 P J235 Inline connector between the LVPS Fan and the Printer Engine Controller PWB 4 P J501 5VDC from the LVPS to the System Controller Interface PWB and to the Printer Engine Controller PWB ...

Page 341: ...System Controller PWB Fan 2 P J422 Connection to P J402 on the Printer Engine Controller PWB 3 P J421 Connection to P J417 on the Control Panel 4 P J420 Connection to P J501 and P J502 on the LVPS 5 P J425 Not Used 6 P J423 Connection to System Controller PWB 7 P J416 Video Data to P J430 on the Laser Assembly ...

Page 342: ... J23 AC output to J P12 Fuser Connector 3 P J20 AC input from Main Switch 4 P J478 Connection to Manufacturing Test Connector 5 P J19 AC Line from Noise Filter PWB to Main Switch 6 FS5 AC Line from Input to Noise Filter PWB 7 FS6 AC Neutral from input to Noise Filter PWB US AC Line from Input to Noise Filter PWB RX 8 P J21 AC line to Flicker Transformer 220V only ...

Page 343: ...2 2000 DocuPrint N24 N32 N40 N3225 and N4025 6 13 Wiring Data 6 3 Wiring Harnesses 6 3 1 AC Input ...

Page 344: ...3 99 Wiring Data 6 14 DocuPrint N24 N32 and N40 Service Manual 6 3 2 AC Driver PWB Fuser ...

Page 345: ...3 99 DocuPrint N24 N32 and N40 Service Manual 6 15 Wiring Data 6 3 3 Low Voltage Power Supply 6 3 4 Control Panel ...

Page 346: ...3 99 Wiring Data 6 16 DocuPrint N24 N32 and N40 Service Manual 6 3 5 System Controller Interface PWB ...

Page 347: ...3 99 DocuPrint N24 N32 and N40 Service Manual 6 17 Wiring Data 6 3 6 Laser Assembly 6 3 7 Toner Sensor EP Cartridge ...

Page 348: ...3 99 Wiring Data 6 18 DocuPrint N24 N32 and N40 Service Manual 6 3 8 High Voltage Power Supply HVPS 6 3 9 Main Motor and Fuser Fan ...

Page 349: ...3 99 DocuPrint N24 N32 and N40 Service Manual 6 19 Wiring Data 6 3 10 EP Cartridge and Upper Left Cover Interlock 6 3 11 Tray 1 Lift Up Motor and Take Away Roll Sensor ...

Page 350: ...3 99 Wiring Data 6 20 DocuPrint N24 N32 and N40 Service Manual 6 3 12 Tray 2 Sensors Lift up Motor and Feed Clutch ...

Page 351: ...3 99 DocuPrint N24 N32 and N40 Service Manual 6 21 Wiring Data 6 3 13 Multisheet Bypass Feeder ...

Page 352: ...3 99 Wiring Data 6 22 DocuPrint N24 N32 and N40 Service Manual 6 3 14 Tray 1 Sensors 6 3 15 Tray 1 Clutches ...

Page 353: ...3 99 DocuPrint N24 N32 and N40 Service Manual 6 23 Wiring Data 6 3 16 Offset Exit Assembly ...

Page 354: ...3 99 Wiring Data 6 24 DocuPrint N24 N32 and N40 Service Manual 6 3 17 Mailbox 6 3 18 Finisher ...

Page 355: ... RAP 7 9 Paper Jam Clear Area A E3 1 7 17 RAP 7 10 Paper Jam Close Area A E4 1 E4 3 E4 5 E4 6 7 18 RAP 7 11 Close Door A E5 1 7 19 RAP 7 12 Close Door B E5 2 7 20 RAP 7 13 Tray 1 Problem H1 1 7 21 RAP 7 14 Tray 2 Problem H1 2 7 22 RAP 7 15 Duplex Unit Fail Service Required H2 7 7 23 RAP 7 16 Replace Toner Cartridge J1 2 J6 1 7 24 RAP 7 17 Toner Cartridge OEM ID Mismatch J8 1 7 25 RAP 7 18 CRUM Fai...

Page 356: ...8 RAP 7 38 Horizontal Band Deletions 7 60 RAP 7 39 Vertical Streaks 7 61 RAP 7 40 Horizontal Streaks 7 62 RAP 7 41 Spot Deletions 7 63 RAP 7 42 Spots 7 64 RAP 7 43 Residual Image or Ghosting 7 65 RAP 7 44 Background 7 66 RAP 7 45 Skewed Image 7 67 RAP 7 46 Damaged Prints 7 68 RAP 7 47 Unfused Image or Image Easily Rubbed Off 7 69 RAP 7 48 Image Not Registered Correctly 7 70 RAP 7 49 Memory Mismatc...

Page 357: ... the Wiring and Connection Diagrams in Section 6 and take readings on ALL pins 4 Voltage values stated in RAPs are approximate Actual voltages you get may differ slightly A small difference in voltage is acceptable 5 Refer to the appropriate Repair Procedures if you must remove replace or reinstall a component 6 The term replace means the named part or parts could be the cause of the initial probl...

Page 358: ...rns are built into the printer circuity so Test Print is an excellent tool for isolating and diagnosing print quality problems Defaults Unless you specify otherwise the printer generates a test print using the default values Simplex mode Feed from Tray 1 Print the current selected image area Deliver to the Face Down Output Tray with no sheet offset To generate a System Controller Test Print Figure...

Page 359: ...an area where the temperature and humidity are moderate and stable 7 The printer located in an area that is free of excessive dust 8 The printer located in an area away from water outlets steamers electric heaters volatile gases or open flames 9 The printer shielded from the direct rays of the sun 10 The printer has recommended space around all sides for proper ventilation 11 The printer sitting o...

Page 360: ...Ensure that the paper trays have a good supply of fresh paper and are fully inserted in the printer Ensure the EP Cartridge is properly installed Ensure that all covers are properly closed 2 Reconnect the AC power cord and switch the AC power on The Fuser Fan runs after two seconds Y N Go to RAP 7 27 3 The fuser fan cycles three times during initialization Y N Go to RAP 7 23 4 Pull all paper trays...

Page 361: ... Controller Test Prints 5 5 2 2 2 for Version 1 7X and below or 5 6 2 2 2 for Version 1 8X from Trays 3 4 5 if HCF Option is installed Generate 10 System Controller Duplexed Test Prints 5 5 2 2 2 for Version 1 7X and below or 5 6 2 2 2 for Version 1 8X Long Edge from any input tray to all output bins if Duplex Option is installed Generate 5 System Controller Test Prints 5 5 2 2 2 for Version 1 7X ...

Page 362: ...wn bin and face up bin The message Paper Jam Clear Area A is displayed on the Control Panel and paper is jammed at or before the Registration Sensor Y N Go to step 3 2 Go to RAP 7 8 3 The paper is jammed between the Registration Sensor and the Fuser Exit Sensor Y N Go to step 5 4 Go to RAP 7 9 5 The paper is jammed when the face up bin is selected Y N Go to step 7 6 Go to RAP 7 10 7 The Duplex Opt...

Page 363: ...energizes when Output Test starts Y N Replace the Tray 1 Feed Clutch REP 4 2 3 4 Enter Diagnostic Mode and generate a Test Print 5 5 2 2 2 for Version 1 7X and below or 5 6 2 2 2 for Version 1 8X After generating a print open the left upper cover and verify a sheet of paper was fed into the registration area Y N Replace the Tray 1 Feed Rolls REP 4 2 5 5 Enter Diagnostic Mode 5 4 6 Running a Servic...

Page 364: ...wiring between P J 408 to P J 240 6 3 12 If OK replace the Tray 2 Feed Clutch REP 4 2 4 5 Generate a System Controller Test Print 5 5 2 2 2 for Version 1 7X and below or 5 6 2 2 2 for Version 1 8X to check the Tray 2 Feed function A sheet of paper was fed out of paper Tray 2 and into the Take Away Roll area Y N Replace Tray 2 Feed Rolls REP 4 2 5 6 Enter Diagnostic Mode 5 4 5 Running a Service Out...

Page 365: ...Test Main Motor On Off to start the Main Motor Open the Tray 2 Transport Cover The Take Away Rolls rotate when you run the Main Motor Y N Replace Tray 2 Take Away Rolls REP 4 2 7 4 Enter Diagnostic Mode 5 4 6 Running a Service Sensor H L Input Test Regi Sensor Detect Select Roll 2 Insert a sheet of paper into the Registration Sensor and press 4 then remove the sheet of paper and press 4 The Contro...

Page 366: ... Mode 5 4 6 Running a Service Sensor H L Input Test T A Roll Sensor Detect Select Roll 2 Open the Left Upper Cover Insert a sheet of paper into the Tray 2 Take Away Sensor and press 4 then remove the sheet of paper and press 4 The Control Panel LCD displays IS WITH PAPER when paper is inserted into the Tray 2 Take Away Sensor and displays IS WITHOUT PAPER when the paper is removed Y N Check wiring...

Page 367: ...es the MBF Drive Gear Assembly Y N Replace the MBF Feeder Assembly REP 4 3 1 6 Run Diagnostic Mode 5 4 5 Running a Service Output Test Feed Clutch Operation Select MBF ENV The ENV MBF Feed Clutch energizes Y N Check wiring between P J 403 and P J 208 6 3 13 or between P J 703 and P J 221 WIR 8 3 5 1 If OK for MBF then go to step 7 If OK for ENV then go to step 8 Replace the MBF Feed Clutch REP 4 3...

Page 368: ... P J 403 to P J 604 6 3 13 If OK replace the Printer Engine Controller PWB REP 4 10 6 12 Run Diagnostic Mode 5 4 5 Running a Service Output Test Feed Clutch Operation Select MBF ENV Use the DMM and verify P J 703 1 and FG goes from 24VDC to 0VDC when 4 is pressed Voltage drops from 24VDC to 0VDC on P J 703 1 when 4 is pressed Y N Check wiring between P J 703 and P J 221 WIR 8 3 5 1 If OK replace E...

Page 369: ...replace the Registration Clutch REP 4 4 1 6 Clean the Registration Rollers or replace the Left Upper Cover Assembly REP 4 1 6 7 Enter Diagnostic Mode 5 4 6 Running a Service Sensor H L Input Test REGI Sensor Detect Open the Left Upper Cover Insert a sheet of paper into the Registration Sensor and press 4 then remove the sheet of paper and press 4 The Control Panel LCD displays H when paper is inse...

Page 370: ...scraps of paper or damage The Offset Unit Assembly is clean and undamaged Y N Clean or replace the Offset Unit Assembly REP 4 8 1 17 Enter Diagnostic Mode 5 4 5 Running a Service Output Test Clutch Operation Invert CCW to check the Face Up Clutch function With clutch energized hand rotate counterclockwise the Main Motor The Offset Rollers rotate Y N Replace the Offset Exit Unit Assembly REP 4 8 1 ...

Page 371: ... when the paper is removed Y N Check wiring between P J 462 and P J 104 6 3 16 If OK replace the Fuser Exit Sensor REP 4 7 3 4 Observe the position of the sheet of paper The trail edge of the paper is still in the Fuser Y N Go to step 6 5 Remove the three screws securing the Fuser Left Cover and remove the Cover so you can observe the Fuser Rolls Hand rotate counterclockwise the Main Drive Motor T...

Page 372: ...or is undamaged Y N Replace the Face Up Exit Sensor REP 4 8 3 4 Enter Diagnostic Mode 5 4 6 Running a Service Sensor H L Input Test Face Up Exit Sensor Detect Insert then remove a sheet of paper into the Face Up Exit Sensor The Control Panel LCD displays IS WITH PAPER when paper is inserted into the Face Up Exit Sensor and displays IS WITHOUT PAPER when the paper is removed Y N Check the wiring be...

Page 373: ...deactuation of EP Cartridge Interlock Switch by testing continuity across P 233 1 and P 233 2 6 3 10 Continuity is measured Y N Replace EP Cartridge Interlock Switch REP 4 10 11 6 Verify continuity of wiring P J 458 1 to P J 232 1 6 3 10 and P J 234 1 to P J 234 2 6 3 6 Continuity is measured Y N Replace open wiring 7 Inspect the Left Cover Interlock Switch for damage such as a broken or missing s...

Page 374: ... Actuator for damage that may prevent the Cover from actuating the Interlock when the Cover is closed The Interlock Actuator is undamaged Y N Replace the Left Lower Cover PL 5 2 4 Enter Diagnostic Mode 5 4 6 Running a Service Sensor H L Input Test Door B Interlock Actuate and deactuate the Left Lower Cover Interlock Switch by pressing 4 The LCD displays Closed when actuated and Open when deactuate...

Page 375: ... on the Nudger Roll so it clears the Tray 1 Level Sensor and press 4 The Control Panel LCD displays L when you pull down the Nudger Roll and press 4 Y N Check wiring between P J 459 and P J 103 6 3 14 If OK replace the Tray 1 Lift Up Sensor REP 4 2 8 3 Remove the Upper Rear Cover Assembly REP 4 1 3 Load paper into Tray 1 and install Tray 1 into Feeder 1 Enter Diagnostic Mode 5 4 5 Running a Servic...

Page 376: ...efore you pull down the Nudger Roll Pull down on the Nudger Roll so it clears the Tray 2 Level Sensor and press 4 The Control Panel LCD displays L when you pull down the Nudger Roll Y N Check wiring between P J 408 and P J 141 6 3 12 If OK replace the Tray 2 Lift Up Sensor REP 4 2 8 3 Remove the Lower Rear Cover REP 4 1 4 Load paper into Tray 2 and install Tray 2 into Feeder 2 Enter Diagnostic Mod...

Page 377: ...N Replace the Printer Engine Controller PWB REP 4 10 6 2 Check Duplex Harness from the Printer Engine Controller to the Duplex Module PWB WIR 8 1 5 1 Check for proper connection and for broken or damaged connectors or harnesses All harnesses are properly connected and undamaged Y N Repair or replace harnesses as necessary 3 Replace the Duplex Module PWB PL 8 1 2 2 The error message reappears Y N P...

Page 378: ...Diagnostic Mode 5 4 6 Running a Service Sensor H L Input Test Toner Empty Sensor Detect Open the Upper Left Cover Install then remove a new EP Cartridge The Control Panel LCD displays L when the EP Cartridge is installed into the printer and 4 is pressed and displays H when the EP Cartridge is removed and 4 is pressed Y N Replace the Toner Sensor REP 4 10 10 3 Replace the Printer Engine Controller...

Page 379: ...r Analysis Procedures RAP RAP 7 17 Toner Cartridge OEM ID Mismatch J8 1 1 Replace the EP Cartridge PL 7 2 The error message reappears Y N Problem solved 2 Inspect wiring between P J 454 and P J 606 6 3 7 If OK replace the Printer Engine Controller REP 4 10 6 ...

Page 380: ... Failure J8 3 J8 4 1 Measure the voltage between P J 454 2 and FG 6 3 7 on the Printer Engine Controller PWB There is 5VDC between P J 454 2 and FG Y N Replace the Printer Engine Controller PWB REP 4 10 6 2 Inspect the wiring between P J 454 and P J 606 6 3 7 If OK replace the EP Cartridge PL 7 2 ...

Page 381: ...t Upper Cover Touching only the drive gear at the end of the Roll hand rotate the BTR The BTR rotates easily Y N Replace the BTR Roll REP 4 5 2 and or the Left Upper Cover Assembly REP 4 1 6 7 Remove the Fuser Assembly REP 4 7 1 Hand rotate counterclockwise the Main Motor The Main Motor and all of the gears on the Main Drive Assembly rotate freely and without binding Y N Go to step 9 8 Replace the...

Page 382: ...p 17 16 Replace the Exit Drive Assembly REP 4 8 2 17 Lift the Tray 2 spring loaded drive gear off of the Main Drive Assembly drive gear Hand rotate counterclockwise the Main Motor You can rotate the Main Motor and the gears of the Drive Assembly rotate easily and without binding Y N Go to step 19 18 Replace Tray 2 Drive Assembly PL 3 5 PL 3 7 19 Remove the Registration Clutch REP 4 4 1 Hand rotate...

Page 383: ...n and for broken or damaged connectors or harnesses All harnesses are properly connected and undamaged Y N Repair or replace harnesses as necessary 2 Enter Diagnostic Mode 5 4 5 Running a Service Output Test Fan Motor High Speed LVPS FAN to check the LVPS Fan function The Fan rotates when the Output Test starts Y N Replace the LVPS Assembly REP 4 10 2 3 Replace the Printer Engine Controller PWB RE...

Page 384: ... Laser Motor function The Laser Motor runs when you start the Output Test Y N Go to step 8 5 Measure the voltage between P J 456 A10 and FG 6 3 6 on the Printer Engine Controller PWB There is 5VDC between P J 456 A10 and FG Y N Replace the Printer Engine Controller REP 4 10 6 6 Measure the voltage between P J 456 B4 and FG 6 3 6 on the Printer Engine Controller PWB as the printer powers up The vol...

Page 385: ...ms Section 6 and check for a broken wire or a loose connection between components 5 Measure the AC voltage between J23 2 and J23 6 PL 11 2 on the AC Driver PWB There is 110VAC or 220VAC if the printer is the 220VAC model between J23 2 and J23 6 Y N Go to step 7 6 Replace the Fuser Assembly REP 4 7 1 If the problem persists replace the Printer Engine Controller PWB REP 4 10 6 7 The Fuser cycles up ...

Page 386: ...Fan runs when the Output Test starts Y N Go to step 3 2 Replace the Printer Engine Controller PWB REP 4 10 6 3 Measure the voltage between J460 1 and FG 6 3 9 and between J460 3 and FG 6 3 9 on the Printer Engine Controller PWB The voltage cycles On Off reading 24VDC between J460 3 and FG and 5VDC between J400 6 and FG Y N Check wiring between P J 400 and P J 502 6 3 3 If OK replace the LVPS Assem...

Page 387: ...he Printer Engine Controller PWB REP 4 10 6 the LVPS REP 4 10 2 or the connectors and wiring linking these components 2 Measure the voltage between J400 7 and FG 6 3 3 and between J400 8 and FG on the Printer Engine Controller PWB There is a steady 5VDC between J400 7 and FG and a steady 5VDC between J400 8 and FG Y N Check wiring between P J 400 and P J 501 6 3 3 If OK replace the LVPS Assembly R...

Page 388: ... the Printer Engine Controller PWB REP 4 10 6 the LVPS REP 4 10 2 or the connectors and wiring linking these components 2 Measure the voltage between J400 7 and FG 6 3 3 and between J400 8 and FG on the Printer Engine Controller PWB There is a steady 5VDC between J400 7 and FG and a steady 5VDC between J400 8 and FG Y N Check wiring between P J 400 and P J 501 6 3 3 If OK replace the LVPS Assembly...

Page 389: ...Switch on printer main power The error message reappears Y N Suspect a possible intermittent problem with the Printer Engine Controller PWB REP 4 10 6 the LVPS REP 4 10 2 or the connectors and wiring linking these components 2 Measure the voltage between J400 7 and FG 6 3 3 and between J400 8 and FG on the Printer Engine Controller PWB There is a steady 5VDC between J400 7 and FG and a steady 5VDC...

Page 390: ...between J400 5 and FG 6 3 3 and between J400 6 and FG on the Printer Engine Controller PWB REP 4 10 6 There is 24VDC between J400 5 and FG and 24VDC between J400 6 and FG Y N Replace the LVPS REP 4 10 2 5 Go to RAP 7 23 6 Measure the voltage between J19 1 and J19 3 PL 11 1 on the Noise Filter PWB There is 110VAC or 220VAC if the printer is the 220VAC model between J19 1 and J19 3 Y N Go to step 10...

Page 391: ...est Patterns While the printer is generating the Test Patterns measure the voltage between J400 7 and FG on the Printer Engine Controller PWB The 5VDC measured between J400 7 and FG remains relatively constant throughout the print run and does not deviate more than one volt during the print run Y N Check the wiring between P J 400 and P J 501 6 3 3 If OK replace the LVPS Assembly REP 4 10 2 7 Gene...

Page 392: ...Unit or the High Capacity Feeder from the base printer The printer still exhibits erratic operation Y N Go to step 13 12 Replace the System Controller PWB REP 4 10 7 13 Reinstall each option removed in step 11on by one until the problem reappears Go to Section 8 Options and troubleshoot the option that exhibits the problem ...

Page 393: ...etect to check the Toner Sensor Insert and remove a new EP Cartridge into the printer The Control Panel LCD displays L when the EP Cartridge is in place and 4 is pressed and displays H when the Cartridge is removed and 4 is pressed Y N Replace the No Toner Sensor PL 7 2 2 Replace the Printer Engine Controller PWB REP 4 10 6 If the problem persists go to step 3 3 Replace the System Controller PWB R...

Page 394: ...from Cover is Closed when the door is closed and EP Cartridge is installed to Cover is Open when door is open and EP Cartridge is removed Y N If the EP Cartridge is being tested then go to step 3 If the Left Upper Cover is being tested then go to step 4 If the Lower Left Cover is being tested then go to step 5 2 Replace the Printer Engine Controller PWB REP 4 10 6 3 Check the wiring for EP Cartrid...

Page 395: ...ard mode Use Diagnostic Mode Output Offset Motor Reverse Rotation to check the Exit Motor in the reverse mode The Exit Motor runs forward during Normal Rotation and reverse during Reverse Rotation Y N Check the wiring between P J462 and P J209 6 3 16 If OK replace the Exit Drive Assembly REP 4 8 2 3 Use Diagnostic Mode 5 4 5 Running a Service Output Test Offset Motor Normal Rotation and Offset Mot...

Page 396: ...sent Y N Go the Section 8 Options and troubleshoot the option that is having the problem NOTE Steps 4 through 11 attempt to find a faulty printer component that may be generating electrical noise If replacing a component does not solve the problem reinstall the old component before moving on to the next step 4 Replace the EP Cartridge PL 7 2 The Electrical Noise problem is still present Y N Proble...

Page 397: ...ent Y N Problem solved 12 Replace the Noise Filter PWB REP 4 10 12 The Electrical Noise problem is still present Y N Problem Solved 13 Replace each component listed below one at a time until the problem disappears Lift Up Motors REP 4 2 1 REP 4 2 2 Feed Clutches REP 4 2 3 REP 4 2 4 Laser Assembly REP 4 6 1 Offset Unit Assembly REP 4 8 1 System Controller PWB REP 4 10 7 ...

Page 398: ...g areas form wide bands that run vertically along the page in the direction of paper movement RAP 7 37 HORIZONTAL BAND DELETIONS There are areas of the image that are extremely light or missing entirely These missing areas form wide bands that run horizontally across the page parallel with the direction of paper travel RAP 7 38 VERTICAL STREAKS There are black lines running vertically along the pa...

Page 399: ...fer in density of more than one density square Y N Go to step 3 2 The Solid Area Density is within specifications Go to the checkout on the next page 3 The solid area density is uniform Y N Replace in the following order EP Cartridge PL 7 2 HVPS REP 4 10 4 4 The prints are too faint Y N Go to step 6 5 Go to RAP 7 34 6 The prints are black Y N Replace in the following order EP Cartridge PL 7 2 HVPS...

Page 400: ...ould be at or below area 3 on the rating guide Figure 7 33b 1 The pattern is free from background Y N Go to step 3 2 The printed test patterns meet the Background specification Go to the Deletions Line Band Spot checkout on the next page 3 The background is uniform Y N Replace in the following order EP Cartridge PL 7 2 HVPS REP 4 10 4 4 Go to RAP 7 44 Figure 7 33b Visual Scale ...

Page 401: ... on the test prints Y N Go to the Fusing on the following page 2 There are Vertical in direction of paper movement Line Band deletions present Y N Go to step 4 3 Go to RAP 7 37 4 There are Horizontal in direction of scanning Line Band Deletions present Y N Go to step 6 5 Go to RAP 7 38 6 There are Spot Deletions present Y N The defect apparently isn t manifesting as a deletion continue to the Fusi...

Page 402: ...will affect the fusing of prints High humidity will have an adverse affect on the fusing of prints Check the fusing quality of the image of a System Controller Test Print Rub the image three times with a soft cloth or tissue Figure 7 33d The image should not lift off of the surface of the print 1 The fusing quality of the image meets the specification Y N Go to RAP 7 47 2 The printed test patterns...

Page 403: ...lines may appear to be narrower than the others Area 2 The text paragraphs should be roughly equal in density Area 3 The 50 half tone patches adjacent to the solid blocks in the corners should measure 70 or greater on the Output Reference document 82P520 1 The resolution of the image meets the specification Y N Replace the following components in order EP Cartridge PL 7 2 HVPS REP 4 10 4 2 Go to t...

Page 404: ... the lead edge to trail edge and crease the paper Observe the fold at the zero reference line Figure 7 33f 1 The fold is within 1 5 mm from the zero reference line Y N Go to ADJ 4 1 2 The test prints meet the registration specification Go to the Registration Inboard to Outboard checkout on the next page Figure 7 33f System Controller Test Print lead edge to trail edge SR1503R Zero Reference Line ...

Page 405: ...utboard edge to the inboard edge and crease the paper Observe the fold at the zero reference line Figure 7 33g 1 The fold is within 2 0 mm from the zero reference line Y N Go to ADJ 4 4 2 The printed test patterns meet the Inboard to Outboard registration specification Go to the Skew checkout on the next page Figure 7 33g System Controller Test Print inboard to outboard Zero Reference Line SR1503R...

Page 406: ...of 200mm between points A and B the difference in the measurements between these two points should be less than 1 54mm in Simplex and less than 2 0mm in Duplex 1 The skew on the test patterns meets the specification Y N Go to RAP 7 45 2 The printed test patterns meet the Skew specification Go to the Skips Smears checkout on the next page Figure 7 33h Printer Engine Controller Test Pattern A B Meas...

Page 407: ... and 0 5 mm visible on the print There should be no more than 16 spots measuring between 0 25 and 0 4 mm visible on the print Any spot measuring less than 0 25 mm is acceptable The prints are free of spots or the spots that are visible fall within the acceptable range Y N Go to RAP 7 42 3 Go to Other Print Defects checkout on the next page 4 Perform the following in sequence to resolve a Skips or ...

Page 408: ...efects 1 There are dark streaks present on the Test Prints Y N Go to step 3 2 Go to Vertical Streaks RAP 7 39 or Horizontal Streaks RAP 7 40 3 There is a residual image ghosts on the Test Prints Y N Go to step 5 4 Go to Residual Image RAP 7 43 5 There is print damage wrinkles creases tears etc Y N There are no print defects Return to Entry Level RAP 7 1 6 Go to Damaged Print RAP 7 46 ...

Page 409: ...eached Transfer The image on the drum is completely developed with sharp black easily to read areas Y N Replace the HVPS Assembly REP 4 10 4 4 Carefully remove the Test Print generated in step 3 Inspect the print The toner image on the drum transferred completely to the paper And the grid lines are black and unbroken Y N Replace the BTR Assembly REP 4 5 2 If the problem persists replace the HVPS A...

Page 410: ...Cover Assembly REP 4 1 3 Generate a System Controller Test Print 5 5 2 2 2 for Version 1 7X and below 5 6 2 2 2 for Version 1 8X or 5 7 2 12 2 for Version 2 0 and switch OFF printer power halfway through the print cycle Open the Left Upper Cover Open the Drum Shutter Hand rotate counterclockwise the Main Drive Motor to advance the Drum far enough so you can see the developed image area on the Drum...

Page 411: ... the Main Drive Motor to advance the Drum far enough so you can see the developed image area on the Drum before it reached Transfer The image on the drum is completely developed with sharp black easily read areas and clear white areas Y N Go to step 5 4 Replace the BTR Assembly REP 4 5 2 5 Replace the System Controller PWB REP 4 10 7 Generate a System Controller Test Print The problem is still pre...

Page 412: ...ent Y N Problem solved 4 Remove the Upper Rear Cover Assembly REP 4 1 3 Generate a System Controller Test Print 5 5 2 2 2 for Version 1 7X and below 5 6 2 2 2 for Version 1 8X or 5 7 2 12 2 for Version 2 0 and switch OFF printer power halfway through the print cycle Open the Left Upper Cover Open the Drum Shutter Hand rotate counterclockwise the Main Drive Motor to advance the Drum far enough so y...

Page 413: ...tem Controller Test Print and switch OFF printer power when the print is halfway through the Fuser Open the Left Upper Cover Examine the paper areas after the image exits the Fuser There are vertical band deletions visible when it exits the Fuser Y N Problem solved 7 Replace the Fuser Assembly REP 4 7 1 ...

Page 414: ...ore Transfer the toner image on the drum was normal and without horizontal band deletions Y N Replace the HVPS Assembly REP 4 10 4 If the problem is still present refer to the wiring diagrams Section 6 and check for a broken wire or loose connection between components in the Xerographic sections of the printer 4 Generate another System Controller Test Print and switch OFF printer power when the pr...

Page 415: ...rsion 1 8X or 5 7 2 12 2 for Version 2 0 and switch OFF printer power halfway through the print cycle Open the Left Upper Cover Open the Drum Shutter Hand rotate counterclockwise the Main Drive Motor to advance the Drum far enough so you can see the developed image area on the Drum before it reached Transfer Before Transfer the toner image on the drum was normal and without vertical streaks but th...

Page 416: ...m is completely white without any horizontal streaks visible Y N Replace the Laser Assembly REP 4 6 1 3 Inspect the System Controller Test Print you generated in step 2 after transfer The paper is blank no horizontal streaks are visible Y N Replace the BTR Assembly REP 4 5 2 4 Generate another System Controller Test Print and switch OFF printer power when the print is halfway through the Fuser Ope...

Page 417: ...Generate a System Controller Test Print 5 5 2 2 2 for Version 1 7X and below 5 6 2 2 2 for Version 1 8X or 5 7 2 12 2 for Version 2 0 and switch OFF printer power halfway through the print cycle Open the Left Upper Cover Inspect the image on the paper The image is good no spot deletions Y N Replace the BTR Assembly REP 4 5 2 4 Generate another System Controller Test Print and switch OFF printer po...

Page 418: ...em Controller Test Prints 5 5 2 2 2 for Version 1 7X and below 5 6 2 2 2 for Version 1 8X or 5 7 2 12 2 for Version 2 0 to clean out the printer Examine the last print out The problem is still present Y N Problem solved 3 Reinstall the EP Cartridge Generate a System Controller Test Print and switch OFF printer power halfway through the print cycle Open the Left Upper Cover Inspect the paper The pa...

Page 419: ...printing numerous copies of the same image 3 Install a new EP Cartridge PL 7 2 The problem is still present Y N Problem solved 4 Generate ten System Controller Test Prints 5 5 2 2 2 for Version 1 7X and below 5 6 2 2 2 for Version 1 8X or 5 7 2 12 2 for Version 2 0 and switch OFF printer power when the last print is halfway through the Fuser Carefully remove the EP Cartridge and inspect the toner ...

Page 420: ...e on the drum is completely clean without any noticeable background toner Y N Replace the Laser Assembly REP 4 6 1 3 Generate a System Controller Test Print and switch OFF printer power halfway through the print cycle Open the Left Upper Cover Inspect the image on the paper The image on the paper is completely clean without any noticeable background toner Y N Replace the BTR Assembly REP 4 5 2 4 G...

Page 421: ...tween the feed tray and the exit tray for contamination or obstructions The paper path is free of obstructions Y N Remove obstructions or contamination from the paper path 3 Replace the Feed Roll Nudger Roll and Retard Roll REP 4 2 5 and REP 4 3 3 for the MBF or the Feeder having the skew problem The image is still skewed Y N Problem solved 4 Replace the Registration Roll PL 6 2 The image is still...

Page 422: ...ch OFF printer power halfway through the print cycle Open the Left Upper Cover The paper was fed straight Y N Go to RAP 7 45 4 Inspect all of the rolls along the paper path between the feed tray and the exit tray for contamination wear or damage The paper path rolls are free of contamination wear or damage Y N Replace any damaged or worn rolls 5 Run a System Controller Test Print and switch OFF pr...

Page 423: ...ndamaged Y N Replace with fresh dry paper 2 Run a System Controller Test Print 5 5 2 2 2 for Version 1 7X and below 5 6 2 2 2 for Version 1 8X or 5 7 2 12 2 for Version 2 0 The Black boxes on the Test Print a rich dark gray black Y N Go to RAP 7 34 3 Replace the Fuser Assembly REP 4 7 1 If the problem persists replace each component listed below one at a time until the problem disappears Printer E...

Page 424: ...ate ten System Controller Test Prints from each tray All of the Test Prints are out of registration by the same amount with no variation in offset Y N Go to RAP 7 45 3 Perform Registration Adjustments ADJ 4 1 then return to step 4 4 Switch OFF printer power Wait one minute then switch ON printer power Generate a System Controller Test Print The Test Print is still registered incorrectly Y N Proble...

Page 425: ...tall the System Controller PWB switch the printer power on and print a Configuration Sheet The amount of memory listed on the Configuration Sheet is Base Memory plus the value of the SIMM DIMM Y N Go to step 16 5 Switch the AC power off remove the System Controller PWB and move the SIMM DIMM from slot 1 to slot 2 Reinstall the System Controller PWB switch the printer power on and print a Configura...

Page 426: ...a Configuration Sheet The amount of memory listed on the Configuration Sheet is Base Memory plus the value of the four SIMMs Y N Replace the last SIMM installed PL 11 3 13 The printer contains additional SIMMs Y N The System Controller PWB and installed SIMM appear to be functioning properly Problem solved 14 Switch the AC power off remove the System Controller PWB Install one additional SIMM into...

Page 427: ... the System Controller Remove all option peripheral components from the System Controller 3 Reinstall the System Controller ensuring proper seating and switch on the printer 4 The diagnostic LED functions properly Y Reinstall the option periperal components one at a time and retest NOTE If the LED still does not function properly check the 5 VDC to the System Controller PWB before replacing the Sy...

Page 428: ...25 Go to RAP 7 50 2 N24 N32 N40 Go to RAP 7 50 2 DIMM 3 SIMM 3 0103 DIMM3 J6 0103 SIMM3 12 N3225 N4025 Go to RAP 7 50 3 N24 N32 N40 Go to RAP 7 50 3 SIMM 4 0104 SIMM4 13 N24 N32 N40 Go to RAP 7 50 4 SIMM 5 0105 SIMM5 14 N24 N32 N40 Go to RAP 7 50 5 XIE RAM 2000 XIE RAM 15 Replace the System Controller PWB XIE PWPM 2010 XIE PWPM 15 Replace the System Controller PWB XIE PWPM 2020 XIE VDMA 15 Replace...

Page 429: ...er PWB from System Controller Chassis Install the SIMM DIMM removed in step 1 into Slot 2 Reinstall the System Controller PWB into its chassis and switch the printer power on The error message reappears Y N Go to Step 5 4 Replace the SIMM DIMM PL 11 3 5 Switch the printer power off Remove System Controller PWB from System Controller Chassis Reinstall the SIMM DIMM removed in step 1 into Slot 1 Rei...

Page 430: ...roller PWB from System Controller Chassis Install the SIMM DIMM removed in step 1 into Slot 1 Reinstall System Controller PWB into its chassis and switch the printer power on The error message reappears Y N Go to Step 5 4 Replace the SIMM DIMM PL 11 3 5 Switch the printer power off Remove System Controller PWB from System Controller Chassis Reinstall the SIMM DIMM removed in step 1 into Slot 2 Rei...

Page 431: ...ller PWB from System Controller Chassis Install the SIMM DIMM removed in step 1 into Slot 1 Reinstall the System Controller PWB into its chassis and switch the printer power on The error message reappears Y N Go to Step 5 4 Replace the SIMM DIMM PL 11 3 5 Switch the printer power off Remove System Controller PWB from System Controller Chassis Reinstall the SIMM removed in step 1 into Slot 3 Reinst...

Page 432: ...roller PWB from System Controller Chassis Install the SIMM removed in step 1 into Slot 1 Reinstall the System Controller PWB into its chassis and switch the printer power on The error message reappears Y N Go to Step 5 4 Replace the SIMM PL 11 3 5 Switch the printer power off Remove System Controller PWB from System Controller Chassis Reinstall the SIMM removed in step 1 into Slot 4 Reinstall the ...

Page 433: ...roller PWB from System Controller Chassis Install the SIMM removed in step 1 into Slot 1 Reinstall the System Controller PWB into its chassis and switch the printer power on The error message reappears Y N Go to Step 5 4 Replace the SIMM PL 11 3 5 Switch the printer power off Remove System Controller PWB from System Controller Chassis Reinstall the SIMM removed in step 1 into Slot 5 Reinstall the ...

Page 434: ...r Y N Go to step 6 5 Go to RAP 8 5 7 22 and RAP 8 5 7 23 6 Ask customer to send the print job which originally caused the printer to display the message Processing The printer hangs with Processing on the top line of the Control Panel Y N Re seat System Controller PWB REP 4 10 7 and check Host cable s for intermittent connection 7 Have customer validate the application and printer setup Replace th...

Page 435: ...roller PWB from System Controller Chassis Verify all SIMM DIMMs on the System Controller PWB are properly installed All SIMM DIMMs are properly installed Y N Properly install all SIMM DIMMs in their respective slot on the System Controller PWB 2 Upgrade System Controller Software to latest level 5 12 The error message reappears Y N Problem is fixed 3 Replace the System Controller PWB REP 4 10 7 Th...

Page 436: ...Switch the printer power off Disconnect HCF Interface Cable from Printer and switch printer power on Generate a Configuration Sheet from both Trays 1 2 The error message reappears Y N Problem is located in the HCF Option Go to RAP 8 4 7 12 5 Switch the printer power off and disconnect power cord Remove Upper Lower Rear Covers on Printer Reconnect power cord and switch printer power on Remove Trays...

Page 437: ...re harness between P J461 and P J105 6 3 14 Continuity is measured Y N Repair wire harness 13 Replace Tray 1 Size Switch Assembly REP 4 2 10 14 Measure voltage across P J408 A9 and P J408 A7 6 3 14 The voltage measured is 5VDC 0 25V Y N Replace Printer Engine Controller PWB REP 4 10 6 15 Switch printer power off Verify continuity of wire harness between P J408 and P J142 6 3 12 Continuity is measu...

Page 438: ...2 2000 Repair Analysis Procedures RAP 7 84 DocuPrint N24 N32 N40 N3225 and N4025 This Page Intentionally Left Blank ...

Page 439: ...eed 8 14 GEN 8 1 1 4 Duplex Module Recommended Paper Sizes 8 14 GEN 8 1 1 5 Duplex Space Requirements 8 15 8 1 2 Duplex Module Parts List 8 16 PL 8 1 2 1 Cover and Duplex Assembly 8 16 PL 8 1 2 2 Drives 8 18 PL 8 1 2 3 Upper Chute 8 20 PL 8 1 2 4 Paper Transport 8 22 PL 8 1 2 5 Inner Chute 8 24 8 1 3 Repair Procedures 8 27 REP 8 1 3 1 Duplex Module Assembly 8 27 REP 8 1 3 2 Duplex Cover 8 28 REP 8...

Page 440: ...9 8 1 6 1 Duplex Module Control 8 49 8 1 6 2 Mechanical Drive 8 50 8 1 6 3 Duplex Module Paper Path 8 51 8 1 7 Repair Analysis Procedures 8 55 RAP 8 1 7 1 Error Code Paper Jam Clear Duplex Unit and Paper Jam Clear Area A 8 55 RAP 8 1 7 2 Error Code Close Duplex Unit 8 57 RAP 8 1 7 3 Error Code Paper Jam Clear Area A 8 58 RAP 8 1 7 4 Error Code Paper Jam Clear Duplx Unit 8 60 RAP 8 1 7 5 Duplex Uni...

Page 441: ...r 8 86 REP 8 2 3 5 Actuator ACT Cover Assembly 8 87 REP 8 2 3 6 BIN 1 Jam Sensor 8 88 REP 8 2 3 7 Bin 1 Assembly 8 89 REP 8 2 3 8 Mailbox Drive Belt 8 91 REP 8 2 3 9 BINs 2 through 10 8 93 REP 8 2 3 10 Gate Solenoids 8 95 REP 8 2 3 11 Mailbox Exit Roll 8 97 REP 8 2 3 12 IN Gate Solenoid 8 99 REP 8 2 3 13 Vertical LED Sensor 8 101 REP 8 2 3 14 Mailbox Control PWB 8 103 REP 8 2 3 15 Mailbox Drive Mo...

Page 442: ...Envelope Feeder Top Cover 8 138 REP 8 3 3 3 Envelope Feeder Front Cover 8 139 REP 8 3 3 4 Envelope Feeder Rear Cover 8 140 REP 8 3 3 5 Envelope Feeder Center Bracket Assembly 8 141 REP 8 3 3 6 Envelope Feeder Motor 8 142 REP 8 3 3 7 Envelope Feeder PWB 8 143 REP 8 3 3 8 Envelope Feeder Belt 8 144 REP 8 3 3 9 Envelope Feeder Retard Roll Assembly 8 146 8 3 4 Running Envelope Feeder Diagnostics 8 149...

Page 443: ...oll Tray 3 8 174 PL 8 4 2 7 Paper Pick Up Tray 4 8 176 PL 8 4 2 8 Retard and Take Away Roll Tray 4 8 178 PL 8 4 2 9 Paper Pick Up Tray 5 8 180 PL 8 4 2 10 Retard and Take Away Drive Tray 5 8 182 PL 8 4 2 11 Left Cover Assembly 8 184 PL 8 4 2 12 Tray 4 8 186 PL 8 4 2 13 Tray 5 8 188 PL 8 4 2 14 Tray 5 Paper Feed 8 190 8 4 3 Repair Procedures 8 193 REP 8 4 3 1 HCF Rear Cover 8 193 REP 8 4 3 2 HCF Le...

Page 444: ...8 4 6 HCF Principles of Operation 8 235 8 4 6 1 High Capacity Feeder Power 8 235 8 4 6 2 HCF Control 8 236 8 4 6 3 Mechanical Drive 8 237 8 4 6 4 The HCF Paper Path 8 243 8 4 7 Repair Analysis Procedures 8 249 RAP 8 4 7 1 Error Code Clear Areas B C Reset Trays 2 3 8 249 RAP 8 4 7 2 Error Code Paper Jam Clear Area B 8 250 RAP 8 4 7 3 Error Code Paper Jam Clear Area C 8 251 RAP 8 4 7 4 Error Code Pa...

Page 445: ...ers 8 266 PL 8 5 2 3 Rack 8 268 PL 8 5 2 4 Rails and Bins 8 270 PL 8 5 2 5 Bottom Bin 8 272 PL 8 5 2 6 Bottom Bin Frame 8 274 PL 8 5 2 7 Middle Bin 8 276 PL 8 5 2 8 Middle Bin Frame 8 278 PL 8 5 2 9 Top Bin 8 280 PL 8 5 2 10 Top Bin Frame 8 282 PL 8 5 2 11 Bin Eject 8 284 PL 8 5 2 12 Exit 8 286 PL 8 5 2 13 Offset and Eject 8 288 PL 8 5 2 14 Stapler 8 290 PL 8 5 2 15 Transport 8 292 PL 8 5 2 16 Fro...

Page 446: ... Motor 8 336 REP 8 5 3 18 Bottom Bin Assembly 8 338 REP 8 5 3 19 Bottom Bin Rear Cover 8 340 REP 8 5 3 20 Bottom Bin Half and Full Sensors 8 342 REP 8 5 3 21 Bottom Bin Lower Upper Limit Sensors 8 344 REP 8 5 3 22 Bottom Bin Paper Sensor 8 346 REP 8 5 3 23 Bottom Bin Safety Sensor 8 347 REP 8 5 3 24 Bottom Bin Motor 8 348 REP 8 5 3 25 Bottom Bin Front Cover 8 349 REP 8 5 3 26 Bottom Bin Drive Belt...

Page 447: ...rive Belt 8 396 REP 8 5 3 54 Unload While Run Switch 8 398 REP 8 5 3 55 Compiler Bin Solenoid Assembly 8 399 REP 8 5 3 56 End Wall Motor 8 400 REP 8 5 3 57 Eject Clamp Sensor 8 402 REP 8 5 3 58 Offset Home Sensor 8 404 REP 8 5 3 59 Eject Bracket Assembly 8 406 REP 8 5 3 60 Set Clamp Motor and Drive Belt 8 408 REP 8 5 3 61 Eject Shaft Assemblies 8 410 REP 8 5 3 62 Eject Chute Assembly 8 412 REP 8 5...

Page 448: ...r Unit 8 453 REP 8 5 3 89 Transport Assembly Drive Belt 8 454 REP 8 5 3 90 In Gate Solenoid Assembly 8 456 REP 8 5 3 91 Transport Cover Assembly 8 458 REP 8 5 3 92 Transport Interlock Sensor 8 459 REP 8 5 3 93 Transport Roll 8 460 REP 8 5 3 94 Transport Entrance Sensor 8 462 REP 8 5 3 95 Face Down Bin Full Sensor 8 463 REP 8 5 3 96 Transport Exit Sensor 8 464 ADJ 8 5 3 1 Finisher Leveling Procedur...

Page 449: ...n 8 554 RAP 8 5 7 17 Error Code Fin Fail H5 85 Power Off On 8 555 RAP 8 5 7 18 Error Code Fin Fail H5 86 Power Off on 8 556 RAP 8 5 7 19 Error Code Staple Fail H5 91 Power Off On 8 557 RAP 8 5 7 20 Error Code Stapler Fail H5 92 Power Off On 8 558 RAP 8 5 7 21 Error Code Stapler Fail H5 93 Power Off On 8 559 RAP 8 5 7 22 Error Code Staple Fail H5 94 Power Off On 8 560 RAP 8 5 7 23 Error Code Staple...

Page 450: ... 4 1 Model 1 Dedicated MICR Printer 8 581 8 6 5 4 2 Model 2 Dual Mode MICR Non MICR Printer 8 581 8 6 5 5 MICR Keylock MODEL 2 Only 8 583 8 6 5 6 Secure A Font Module 8 584 8 6 5 6 1 Unpacking 8 584 8 6 5 6 2 PCMCIA Cards 8 584 8 6 5 6 3 Installation 8 584 8 6 6 ACOM MICR Guide 8 585 8 6 6 1 Introduction 8 585 8 6 6 2 ACOM Printer Models 8 585 8 6 6 3 MICR Enhancements 8 586 8 6 6 3 1 Fuser Temper...

Page 451: ...Mode Specification One Sheet Batch The printer prints on one side of a sheet of paper The Duplex Module returns the printed sheet to the printer The printer prints on the other side of the sheet of paper The printer transports the duplex printed sheet to the Output Bin Two Sheet Batch The printer prints on one side of a sheet of paper The Duplex Module holds that sheet while the printer prints on ...

Page 452: ...r Type Tray 1 and 2 prints per minute Tray 3 prints per minute HCF 4 5 prints per minute MBF prints per minute A4 LEF 31 28 23 19 LETTER LEF 31 28 23 19 Executive LEF 31 28 23 19 Legal 13 SEF 15 15 Legal 14 SEF 15 15 A3 SEF 14 13 Ledger SEF 14 13 Paper Type Use with Simplex Face Up output using the Duplex Module Use with Duplex printing using One Sheet Batch method Use with Duplex printing using T...

Page 453: ...s installed on the printer Figure 8 1 1 5aDuplex Configuration 1 60 5 inches 1537mm 2 32 inches 914mm 3 4 inches 102mm 4 12 inches 305mm 5 36 5 inches 927mm 6 72 inches 1829mm Minimum of 30 inches 762mm above the top of the printer COM 10 LEF Envelopes 105x241mm Y N N C5 LEF Envelopes 162x229mm Y N N DL LEF Envelopes 110x229mm Y N N Monarch LEF Envelopes 98x191mm Y N N Paper Type Use with Simplex ...

Page 454: ...620 Cover 2 48E36010 Rear Cover 3 48K59840 Front Cover Includes Item 4 4 Label P O Item 3 5 50K29690 Face Up Bin 6 Bin Cover P O Item 10 7 Bin Cover Knurled Screw P O Item 10 8 31K92370 Bin Link Assembly 9 600K61630 Duplex Assembly Includes All Items in PL 8 1 2 2 PL 8 1 2 3 and PL 8 1 2 4 10 600K61021 Bin Cover Kit Includes Item 6 7 A 600K65640 Screw Kit ...

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Page 456: ...J224 4 127K19090 Drive Assembly Includes Items 5 Through 9 5 Motor J223 P O Item 4 6 Damper P O Item 4 7 Gear 24T 30T 22T P O Item 4 8 Belt P O Item 4 9 Bracket P O Item 4 10 Wire Cover 11 162K30660 Base Engine Connector Harness J473 12 Wait Sensor Harness J475 13 Interlock Exit Sensor Harness J474 14 Cable Clamp 15 49E74600 Support Wire A 600K65640 Screw Kit ...

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Page 458: ...ront Pinch Roller Spring Assembly Rear 6 Front Pinch Roller Spring Assembly Front 7 Front Pinch Roller 8 Rear Pinch Roller 9 130K83340 Exit Sensor 10 Exit Gate Solenoid Bracket 11 121K82870 Exit Gate Solenoid J222 12 Exit Gate Link 13 Rear Pinch Roller Spring Assembly Rear 14 Rear Pinch Roller Spring Assembly Front 15 Upper Chute 16 Static Eliminator A 600K65640 Screw Kit ...

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Page 460: ... 5K81820 Friction Clutch Assembly 5 Exit Roller Pulley 6 423W00453 Exit Roller Belt 7 22K33940 Transport Roller 8 Transport Roller Gear 9 Wait Transport Roller Pulley 10 423W12553 Transport Roller Belt 11 22K33950 Wait Roller 12 5K81090 Wait Roller Bearing One Way Clutch 13 Wait Sensor Bracket 14 130K83340 Wait Sensor 15 110E93440 Interlock Switch A 600K65640 Screw Kit ...

Page 461: ...3 99 DocuPrint N24 N32 and N40 Service Manual 8 23 Options ...

Page 462: ...ion 1 54K08671 Inner Chute Assembly Includes Items 2 Through 9 2 Exit Gate P O Item 1 3 Exit Gate Spring P O Item 1 4 Pinch Roll P O Item 1 5 Lower Pinch Roll Spring P O Item 1 6 Holder P O Item 1 7 Holder Spring P O Item 1 8 Inner Chute P O Item 1 9 Handle Labe Handle P O Item 1 A 600K65640 Screw Kit ...

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Page 465: ...tal arm that runs from the Unit to the metal stud on the Front MBF Support 8 Open the Duplex Module all the way and lift it up to remove it from the printer Figure 8 1 3 1a Duplex Module Assembly Replacement 1 Hold the Duplex Module so the front of the Unit is facing down and the metal hinges facing the printer 2 Slip both the front and rear hinges onto the metal studs on the Front and Rear MBF Su...

Page 466: ...led screws securing the Bin to the Cover and remove the Bin Figure 8 1 3 2a 5 Remove the four screws securing the Duplex Cover to the Assembly and remove the Cover Figure 8 1 3 2a Figure 8 1 3 2a Duplex Cover Replacement 1 Place the Assembly feed wheels up on a flat and stable surface 2 Reinstall the Duplex Cover over the Duplex Module Assembly and use four screws to it to the Assembly 3 Reinstall...

Page 467: ... Duplex Assembly so the Inner Chute faces up 4 Remove the two screws securing the Rear Cover to the Duplex Assembly and remove the Cover Figure 8 1 3 3a Figure 8 1 3 3a Duplex Rear Cover Replacement 1 Position the Rear Cover over the Duplex Assembly 2 Route the Support Cable through the small rectangular opening in the Rear Cover 3 Seat the Cover on the Duplex Assembly and use two screws to secure...

Page 468: ...rd 2 Remove the Duplex Cover REP 8 1 3 2 3 Position the Duplex Assembly so the Inner Chute faces up Figure 8 1 3 4a 4 Remove the two screws securing the Front Cover to the Duplex Assembly and remove the Cover Figure 8 1 3 4a Figure 8 1 3 4a Duplex Front Cover Replacement 1 Seat the Front Cover on the Duplex Assembly and use two screws to secure the Cover 2 Reinstall the Duplex Cover ...

Page 469: ...Remove the four screws securing the Duplex PWB to the Duplex PWB Bracket and remove the PWB 5 Remove the two screws securing the bracket Figure 8 1 3 5a Duplex PWB and Bracket Replacement 1 Use two screws to secure the PWB Bracket 2 Reinstall the Duplex PWB onto the PWB Bracket 3 Use four screws to secure the PWB to the Bracket 4 Reconnect the six P Js to the Duplex PWB 5 Reinstall the Duplex Rear...

Page 470: ...a 4 Remove the E ring from the end of the Wait Clutch shaft Figure 8 1 3 6a 5 Push up on the shaft latch as you slide the Clutch off the shaft Figure 8 1 3 6a Duplex Wait Clutch Replacement 1 Position the Wait Clutch so the notch in the Clutch lines up with the tab on the Duplex frame 2 Slide the Clutch onto the shaft The shaft latch snaps the Clutch into place on the shaft 3 Use an E ring to secu...

Page 471: ...Assembly to the Duplex frame and remove the Assembly Figure 8 1 3 7a Figure 8 1 3 7a Duplex Drive Assembly Replacement 1 Position the Duplex Drive Assembly so the open end is to the left of the Duplex Wait Clutch 2 Loop the end of the Exit Roll Belt over the small gear on the Drive Assembly 3 Rotate the Duplex Wait Clutch so the tab on the Drive Assembly fits through the notch on the Clutch 4 Use ...

Page 472: ...ket on the Upper Chute and remove the Duplex Exit Sensor Figure 8 1 3 8a 4 Disconnect the P J from the Sensor Figure 8 1 3 8a Figure 8 1 3 8a Duplex Exit Sensor Replacement 1 Position the Duplex Exit Sensor so the P J is facing the wire harness 2 Insert the Sensor actuator through the opening in the Upper Chute 3 Press the four latches on the bottom of the Sensor into the four openings in the brac...

Page 473: ... Disconnect P J 222 from the Duplex PWB Figure 8 1 3 9a 5 Remove the wire harnesses from the two wire clips that are mounted on the Solenoid Bracket Figure 8 1 3 9a 6 Remove the two screws securing the Duplex Exit Gate Solenoid Bracket to the Duplex frame and remove the Bracket and attached Solenoid Figure 8 1 3 9a 7 Remove the two screws securing the Duplex Exit Gate Solenoid from the Bracket and...

Page 474: ...he Exit Gate Link is in place 4 Rotate the Solenoid plunger so the fork in the Link will slip through the slot in the plunger 5 Press the Solenoid Bracket against the Duplex frame 6 Use two screws to secure the Bracket to the frame 7 Lift and release the Solenoid plunger to make sure it opens the Link correctly 8 Reconnect P J222 to the Duplex PWB 9 Reroute the wire harnesses through the two wire ...

Page 475: ...he Exit Roll shaft to the Duplex frame Figure 8 1 3 10a 4 Remove the E ring securing the Front end of the Exit Roll shaft to the Duplex frame Figure 8 1 3 10a 5 Slide both bearings toward the center of the shaft and lift the Exit Roll shaft out of the Duplex frame Figure 8 1 3 10a 6 Remove the E ring securing the Exit Roll Gear to the shaft and remove the Gear Figure 8 1 3 10a 7 Remove the two bea...

Page 476: ...re it 3 Reinstall the Exit Roll shaft the Gear at the Rear of the Duplex Assembly into the slot in the Duplex frame 4 Slide the shaft so the rubber rollers drop into the cutouts in the Duplex Assembly 5 Slide the bearings along the shaft and into the cutouts in the Assembly 6 Rotate the bearings so they fit into the cutouts 7 Use E rings at the Front and Rear ends of the Exit Roll shaft to secure ...

Page 477: ...over REP 8 1 3 2 3 Set the Duplex Module on end so you can access the Wait Sensor 4 Remove the screw securing the Wait Sensor Bracket to the Duplex frame Figure 8 1 3 11a 5 Remove the Bracket and the attached Wait Sensor Figure 8 1 3 11a 6 Squeeze the four latches securing the Sensor to the bracket and remove the Sensor Figure 8 1 3 11a 7 Disconnect the P J from the Sensor Figure 8 1 3 11a Duplex ...

Page 478: ...hes on the bottom of the Sensor into the four openings in the Bracket The Sensor snaps into place 3 Reconnect the P J to the Sensor 4 Slide the Sensor actuator through the slot in the Duplex Module and slide the two arms of the Sensor Bracket under the tabs next to the actuator slot 5 Use one screw to secure the Bracket to the Duplex Module 6 Reinstall the Duplex Cover ...

Page 479: ... latches securing the Duplex Interlock Switch to the Duplex frame and remove the Switch Figure 8 1 3 12a Duplex Interlock Switch Replacement 1 Insert the two latches and one locating tab of the Duplex Interlock Switch into the two rectangular and one round opening in the side of the Duplex frame The Switch snaps into place 2 Reinstall the Outer Chute into the Duplex frame and use four screws to se...

Page 480: ... Remove the Exit Gate Solenoid Assembly REP 8 1 3 9 5 Remove the E Ring that secures the Friction Clutch Figure 8 1 3 13a 6 Slide the Friction Clutch off of the shaft Figure 8 1 3 13a 7 Remove the E Ring that secures the Transport Roller Gear Figure 8 1 3 13a 8 Slide the Transport Roller Gear off of the shaft Figure 8 1 3 13a 9 Slide the Exit Roller Pulley off of the shaft Figure 8 1 3 13a 10 Remo...

Page 481: ...lley and attached Belt over the shaft with the Belt against the Duplex frame 3 Reinstall the Transport Roller Gear and E Ring 4 Reinstall the Friction Clutch and E Ring 5 Reinstall the Exit Gate Solenoid Assembly 6 Reinstall the Duplex Drive Assembly and making sure you reinstall the other end of the Exit Roll Belt over the small gear on the Drive Assembly 7 Reinstall the Duplex PWB ...

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Page 483: ...3 99 DocuPrint N24 N32 and N40 Service Manual 8 45 Options 8 1 4 Running Duplex Module Diagnostics See Section 5 for all diagnostic Routines and Subroutines ...

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Page 485: ...3 99 DocuPrint N24 N32 and N40 Service Manual 8 47 Options 8 1 5 Wiring Data WIR 8 1 5 1 Master Connection and Wiring Diagrams ...

Page 486: ...J474 Duplex PWB 3 P J222 Duplex PWB to Exit Gate Solenoid 4 P J474 Duplex PWB to Duplex Interlock Switch and Exit Sensor 5 P J223 Duplex PWB to Duplex Motor 6 P J473 Duplex PWB to Duplex Interface Cable 7 P J611 Duplex Interface Cable to P J473 Duplex PWB 8 P J475 Duplex PWB to P J123 Wait Sensor 9 P J224 Duplex PWB to Wait Sensor 10 P J123 from Wait Sensor to P J475 Duplex PWB ...

Page 487: ...ogic and information processing that is necessary for the printer to function and the Duplex PWB provides the logic and information processing that is necessary for the Duplex Module to function Every electrical component within the Duplex Module is connected to the Duplex PWB Sensors in the Duplex Module send Duplex status information to the Duplex PWB The Duplex PWB processes that information sh...

Page 488: ... end of the belt is attached to the Exit Roller Pulley Teeth on the Exit Roller Pulley drive the Friction Clutch which in turn drives the Exit Roller Gear and the 1 Transport Roller Gear Teeth on the Gear 24T 30T 22T drive the Wait Clutch One end of the 2 Transport Roller Belt is attached to the Wait Roller Pulley that is attached to the Wait Clutch The other end of the belt is attached to another...

Page 489: ...ectively flipping over the sheet and refeed the sheet back into the printer registration area so the printer can begin to transfer an image onto the second side Step 1 The Drum and BTR place an image on side one of a sheet of paper The Drum BTR drive the paper into the Heat and Pressure Rolls The Heat and Pressure Rolls drive the sheet into the Exit Unit The Exit Gate Solenoid toggles the Exit Gat...

Page 490: ... Roll The paper stops momentarily at the Wait Roll When it is time to send the sheet of paper back into the printer for printing on the second side the Wait Clutch switches on and the Wait Roll drives the paper out of the Duplex Module and into the printer Registration Roll The paper stops at the Registration Roll so the image on the Drum can align with the leading edge of the paper When registrat...

Page 491: ...gles the Exit Gate so the paper path runs to the Offset Roll which drives the sheet into the Face Down Output Bin If the user selected the Face Up Output Bin the Exit Gate Solenoid toggles the Exit Gate so the paper path runs to the Exit Rolls which drive the sheet into the Duplex Module Inside the Duplex Module the Duplex Exit Gate Solenoid toggles the Duplex Exit Gate so the paper path runs to t...

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Page 493: ...9 and P J 462 6 3 16 If OK replace the Face Up Exit Sensor REP 4 8 3 4 Enter Diagnostic Mode Input H L Duplex Sensor Detect Exit Insert a sheet of paper into the Duplex Module Exit Sensor and press 4 then remove the sheet of paper and press 4 The Control Panel LCD displays IS WITH PAPER when you insert the paper into the Exit Sensor and the LCD displays IS WITHOUT PAPER when you remove the paper Y...

Page 494: ...x Inner Chute PL 8 1 2 5 8 Enter Diagnostic Mode Output Test Duplex Operation Exit Gate Solenoid to check the Duplex Exit Gate function The Duplex Exit Gate Solenoid toggles the Exit Gate when you start the Output Test and it toggles the Exit Gate in the other direction when the Output Test stops Y N Realign the Exit Gate Solenoid plunger with the fork at the end of the Gate or replace the Inner C...

Page 495: ...K Open and close the Duplex Module The Control Panel LCD displays Cover is OPEN when you close the Duplex Module and the LCD displays Cover is CLOSED when you open the Duplex Module Y N Check the wiring between P J 125 and P J 404 WIR 8 1 5 1 If OK replace the Duplex Interlock Switch REP 8 1 3 12 3 Replace the Duplex PWB REP 8 1 3 5 The E7 3 error code reappears Y N Problem is resolved 4 Replace t...

Page 496: ...ammed sheet of paper The paper actuates the Wait Sensor Y N Go to step 11 6 Enter Diagnostic Mode Input H L Duplex Sensor Detect WAIT Insert a sheet of paper into the Duplex Module Wait Sensor and press 4 then remove the sheet of paper and press 4 The Control Panel LCD displays IS WITH PAPER when you insert the paper into the Duplex Module Wait Sensor and the LCD displays IS WITHOUT PAPER when you...

Page 497: ...ify the voltage from P J 224 2 and FG WIR 8 1 5 1 goes from 24VDC to 0VDC when Diagnostic Mode Output Test Duplex Operation Wait Clutch is entered Voltage changes from 24VDC to 0VDC Y N Replace the Duplex Wait Clutch REP 8 1 3 6 12 Replace the Exit Roll REP 8 1 3 10 ...

Page 498: ... when you remove the paper Y N Check wiring between P J 123 and P J 474 and between Duplex Module PWB and P J 404 WIR 8 1 5 1 If OK replace the Duplex Wait Sensor REP 8 1 3 11 5 Replace the Duplex PWB REP 8 1 3 5 The error message reappears Y N Problem is solved 6 Replace the Printer Engine Controller PWB REP 4 10 6 7 Inspect the paper that is loaded in the paper tray The paper loaded in the tray ...

Page 499: ...ify the voltage between P J 473 13 and FG WIR 8 1 5 1 is 5VDC Verify the voltage between P J 473 2 and FG WIR 8 1 5 1 is 24VDC Voltages are present Y N Go to step 4 3 Replace the Duplex PWB REP 8 1 3 5 4 Verify the voltage between P J 404 6 and FG is 5VDC WIR 8 1 5 1 Verify the voltage between P J 404 10 and FG WIR 8 1 5 1 is 24VDC Voltages are present Y N Replace the Printer Engine Controller PWB...

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Page 501: ...vels Maximum of 71 8db while running Power requirements The Printer provides all of the Mailbox power requirements 5VDC and 24VDC Size and weight Mailbox Height 18 in 465mm Mailbox Width 21 in 539mm Mailbox Depth 23 in 590mm Mailbox Only Weight 55 lbs 25kg Console Mailbox Height 52 6 in 1349mm Console Mailbox Width 28 in 717mm Console Mailbox Depth 24 in 612mm Console Brackets Weight 13 2 lbs 6 0k...

Page 502: ...F Short Edge Feed Paper Type Trays 1 2 prints per minute Tray 3 prints per minute Trays 4 5 prints per minute MBF prints per minute A4 LEF Simplex 32 Duplex 31 Simplex 32 Duplex 28 Simplex 32 Duplex 23 Simplex 26 Duplex 19 LETTER LEF Simplex 32 Duplex 31 Simplex 32 Duplex 28 Simplex 32 Duplex 23 Simplex 26 Duplex 19 Paper Type Use with Simplex runs Use with Duplex runs one sheet batch Ledger SEF Y...

Page 503: ...e minimum clearances allowed Figure 8 2 1 6a illustrates the space requirements when the Mailbox Option is installed on the printer Figure 8 2 1 6aConsole Mailbox Configuration 1 60 5 inches 1537mm 2 36 inches 914mm 3 4 inches 102mm 4 12 inches 305mm 5 36 5 inches 927mm 6 72 inches 1829mm Minimum of 30 inches 762mm above the top of the Mailbox Component Replace at Exit Roll Complete Assembly As ne...

Page 504: ...lbox Unit Includes all items in PL 8 2 2 1 through PL 8 2 2 7 2 3E32140 Stopper 3 Rack P O Item 1 4 Left Bracket P O Item10 5 Right Bracket P O Item10 6 3K91881 Bracket Screw P O Item10 7 Left Stand P O Item10 8 Left Stand Connection P O Item10 9 Right Stand P O Item10 10 98K57180 Console Bracket Assembly Includes Items 4 through 9 A 600K65640 Screw Kit ...

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Page 506: ...ssembly Includes Items 6 through 12 6 48E16291 Left Front Cover P O Item 5 7 48E16302 Left Cover P O Item 5 8 48E16311 Left Rear Cover P O Item 5 9 Left Cover Handle P O Item 5 10 Frame Cover P O Item 5 11 Support Cover P O Item 5 12 Cover Plate Spring P O Item 5 13 48E37560 Rear Cover 14 3K83860 Handle 15 Left Cover Hook 16 74E91242 Left Cover Strap 17 Frame Assembly 18 Handle Support A 600K65640...

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Page 508: ...m 1 4 Lower Paper Guide P O Item 1 5 Pinch Roller Spring P O Item 1 6 Pinch Roller P O Item 1 7 130E81860 Bin 1 Jam Sensor P O Item 1 8 Eliminator P O Item 1 9 120E13130 Full Stack Actuator 1 P O Item 1 10 120E09580 Full Stack Actuator 2 P O Item 1 11 54K08201 Left Chute Assembly P O Item 1 Includes Items 12 13 and 14 12 Left Chute P O Item 11 13 Left Chute Pinch Roller Spring P O Item 11 14 Left ...

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Page 510: ...P O Item 1 3 Lower Paper Guide P O Item 1 4 Eliminator P O Item 1 5 120E13130 Full Stack Actuator 1 P O Item 1 6 120E09580 Full Stack Actuator 2 P O Item 1 7 Bin Support P O Item 1 8 Front Bearing P O Item 1 9 22E83451 Exit Roller P O Item 1 10 Rear Bearing P O Item 1 11 Collar P O Item 1 12 Pulley P O Item 1 13 423W91952 Drive Belt 14 LED Cover A 600K65640 Screw Kit ...

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Page 512: ...em 1 P O Item 3 7 120E13130 Full Stack Actuator 1 P O Item 1 P O Item 3 8 120E09580 Full Stack Actuator 2 P O Item 1 P O Item 3 9 Bin Support P O Item 1 P O Item 2 P O Item 3 10 121E83120 Gates 2 to 10 Solenoid J803 To J811 P O Item 1 P O Item 2 P O Item 3 11 Gate P O Item 1 P O Item 2 P O Item 3 12 Front Bearing P O Item 1 P O Item 2 P O Item 3 13 22E83451 Exit Roller P O Item 1 P O Item 2 P O It...

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Page 514: ... IN Gate Arm Spring P O Item 21 8 Front Left Chute 9 130E81850 IN Gate Sensor 10 IN Gate Support 11 50K29002 IN Gate 12 48E37570 Lower Chute 13 140E76190 Vertical LED Sensor PWB 14 Upper Chute 15 Upper Chute Pinch Roller Spring P O Item 23 16 Upper Chute Pinch Roller P O Item 23 17 110E94000 Interlock Switch 18 Harness Clamp 19 IN Gate Arm Bracket 20 Tie Plate 21 600K61660 IN Gate Arm Kit Includes...

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Page 516: ... PWB 2 162K20691 Interface Harness J800 to P612 3 162K10630 Sensor Harness J801 to J815 J820 J822 J823 4 162K21950 Drive Motor Harness J802 to J813 5 Drive Bracket 6 Drive Cover 7 127E81410 Drive Motor 8 Drive Gear 9 Drive Collar 10 Drive Tension Bracket 11 Drive Tension Roller 12 Drive Tension Spring 13 Harness Clamp A 600K65640 Screw Kit ...

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Page 518: ...top Bracket Assembly Item Part Description 1 98K57190 Desktop Bracket Frame Assembly Includes Items 2 through 5 2 Frame Assembly P O Item 1 3 49E79200 Bracket docking Right P O Item 1 4 49E30790 Bracket docking Left P O Item 1 5 26P62716 Lock Down Screw A 600K65640 Screw Kit ...

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Page 521: ...Mailbox Frame Assembly Figure 8 2 3 1a 4 Remove the K clip from the Mailbox Left Cover Assembly Figure 8 2 3 1a 5 Lift the Cover up and off of the Mailbox Figure 8 2 3 1a Figure 8 2 3 1a Left Cover Assembly Replacement 1 Position the Left Cover Assembly approximately half way open and reinstall it onto the Mailbox 2 Use a K clip to secure the Left Cover to the Mailbox 3 Rehook the Left Cover Hook ...

Page 522: ...t the AC Power Cord 2 Open the Mailbox Left Cover Assembly 3 Remove the two screws securing the Mailbox Front Cover to the Mailbox and remove the Front Cover Figure 8 2 3 2a Front Cover Replacement 1 Reinstall the Front Cover onto the Mailbox frame 2 Use two screws to secure the Front Cover to the frame 3 Close the Mailbox Left Cover Assembly 4 Verify proper operation ...

Page 523: ...d disconnect the AC Power Cord 2 Remove handle from storage bracket 3 Remove the screw securing the Rear Cover to the Mailbox frame Figure 8 2 3 3a 4 Remove the Rear Cover from the Mailbox frame Figure 8 2 3 3a Figure 8 2 3 3a Rear Cover Replacement 1 Reinstall the Rear Cover onto the Mailbox frame 2 Use screw to secure the Rear Cover to the Mailbox frame ...

Page 524: ...r Assembly REP 8 2 3 3 5 Loosen the three screws securing the Top Cover to the Mailbox frame and remove the Top Cover Figure 8 2 3 4a Figure 8 2 3 4a Top Cover Replacement 1 Reinstall the Mailbox Top Cover to the Mailbox frame making sure you line up the screw holes in the Cover with the screw holes in the frame Use screws to secure the Top Cover to the frame 2 Reinstall the Mailbox Rear Cover Ass...

Page 525: ...ect the P J from the BIN 1 Jam Sensor and pull the wire harness free of the ACT Cover Figure 8 2 3 5a 7 Remove the three screws securing the ACT Cover Assembly to the Mailbox and remove the ACT Cover Figure 8 2 3 5a Figure 8 2 3 5a ACT Cover Assembly Replacement 1 Position the ACT Cover Assembly over the top of the Mailbox 2 Reinstall The ACT Cover Assembly onto the Mailbox 3 Reinstall the wire ha...

Page 526: ...BIN 1 Jam Sensor connector 4 Remove the screw securing the BIN 1 Jam Sensor to the ACT Cover 5 Remove BIN 1 Jam Sensor from the ACT Cover Figure 8 2 3 6a BIN 1 Jam Sensor Replacement 1 Reinstall BIN 1 Jam Sensor to the ACT Cover Make sure you insert the Sensor actuator through the rectangular slot 2 Use screw to secure the Sensor to the Cover 3 Reconnect the BIN 1 Jam Sensor connector 4 Reinstall ...

Page 527: ...EP 8 2 3 3 6 Remove the Mailbox Top Cover Assembly REP 8 2 3 4 7 Remove the ACT Cover Assembly REP 8 2 3 5 8 Remove the screw securing the LED and LED Cover to the Bin 1 Assembly and remove the LED and LED Cover Inset 1 Figure 8 2 3 7a 9 Slip the Drive Belt off of Bin 1 Drive Pulley Figure 8 2 3 7a 10 Remove the three screws securing Bin 1 to the Mailbox frame Figure 8 2 3 7a 11 Pull out on latch ...

Page 528: ...o BIN 2 Gate while you press down on the Bin Assembly so the latch arms on the Bin Assembly latch onto BIN 2 Gate 4 Use three screws to secure BIN 1 to the Mailbox frame 5 Slip the Drive Belt onto BIN 1 Drive Pulley 6 Reinstall the LED and LED Cover and use screw to secure them to the BIN 1 Assembly 7 Reinstall the ACT Cover Assembly 8 Reinstall the Top Cover 9 Reinstall the Rear Cover 10 Reinstal...

Page 529: ...ord 2 Remove Mailbox Left Cover Assembly REP 8 2 3 1 3 Remove the Mailbox Front Cover Assembly REP 8 2 3 2 4 Remove the Mailbox Rear Cover Assembly REP 8 2 3 3 5 Remove the Mailbox Drive Motor Assembly REP 8 2 3 15 6 Slide the Mailbox Drive Gear off of the shaft Figure 8 2 3 8a 7 Slip the Mailbox Drive Belt off of the Drive Pulleys Figure 8 2 3 8a Figure 8 2 3 8a Mailbox Drive Belt ...

Page 530: ... the four Tension Pulleys as shown by the arrows in the illustration 2 Reinstall the Mailbox Drive Gear 3 Push up on the Mailbox Drive Transport Bracket while you reinstall the Belt onto the Mailbox Drive Gear 4 Reinstall the Mailbox Drive Motor Assembly 5 Reinstall the Mailbox Rear Cover Assembly 6 Reinstall the Mailbox Front Cover Assembly 7 Reinstall the Mailbox Left Cover Assembly 8 Verify pro...

Page 531: ... Remove wire stopper 3 Remove Mailbox Left Cover Assembly REP 8 2 3 1 4 Remove the Mailbox Front Cover Assembly REP 8 2 3 2 5 Remove the Mailbox Rear Cover Assembly REP 8 2 3 3 6 Remove the Mailbox Top Cover Assembly REP 8 2 3 4 7 Remove the ACT Cover Assembly REP 8 2 3 5 8 Remove BIN 1 Assembly REP 8 2 3 7 9 Remove Gate 2 Solenoid REP 8 2 3 10 10 Remove the three screws securing BIN 2 to the Mail...

Page 532: ...an access BIN 3 Gate 3 Hold on to BIN 3 Gate while you press down on the Bin Assembly so the latch arms on the Bin Assembly latch onto BIN 3 Gate 4 Use screws to secure BIN 2 to the Mailbox frame 5 Slip the Drive Belt onto BIN 2 Drive Pulley 6 Reinstall BIN 1 Assembly 7 Reinstall the ACT Cover Assembly 8 Reinstall the Top Cover 9 Reinstall the Rear Cover 10 Reinstall the Front Cover 11 Verify prop...

Page 533: ... 5 Remove the Mailbox Top Cover Assembly REP 8 2 3 4 6 Remove all of the BINs above the BIN of the Solenoid you want to remove For example If you want to remove Gate Solenoid 5 first remove BIN 1 REP 8 2 3 7 and BINs 2 through 4 REP 8 2 3 9 7 Disconnect the P J for the solenoid from the Mailbox Control PWB Figure 8 2 3 10a 8 Loosen do not remove the screw securing the Solenoid to the Mailbox Figur...

Page 534: ...nsert in illustration 3 Tighten the screw to secure the Solenoid to the frame 4 Reconnect P J to the Mailbox Control PWB 5 Reinstall all the of BINs you removed in order to reach the specific Solenoid 6 Reinstall the Mailbox Top Cover Assembly 7 Reinstall the Mailbox Rear Cover Assembly 8 Reinstall the Mailbox Front Cover Assembly 9 Reinstall the Mailbox Left Cover Assembly ...

Page 535: ...he Exit Roll you want to remove REP 8 2 3 7 REP 8 2 3 9 4 Rotate the Gate 90 and remove it from the Bin Assembly Bins 2 through 10 5 Remove the two E rings from the Pulley end of the Mailbox Exit Roll Figure 8 1 3 11a 6 Slide the Drive Pulley Collar off of the Roll Figure 8 1 3 11a 7 Push the Bearing out of the hole and along the Roll Figure 8 1 3 11a 8 Slide the Roll out of the holes in the Bin a...

Page 536: ...oned on the drive side of the Bin 4 Slide the ends of the Exit Roll into the holes in the Bin 5 Rotate the Rear Bearing until it slides into the hole in the Bin 6 Use an E ring behind the Rear Bearing to secure the Roll to the Bin 7 Slide the Collar and Drive Pulley onto the end of the Roll 8 Use an E ring to secure the Pulley to the Roll 9 Reinstall the Gate onto the Bin Assembly 10 Reinstall the...

Page 537: ...over 4 Disconnect P J 812 In Solenoid from the Mailbox Control PWB Figure 8 2 3 12a NOTE Use care not to lose the IN Gate Solenoid Spring or the two small brass screws 5 Remove the two screws securing the Bracket to the frame and remove the Bracket Figure 8 2 3 12a 6 Remove the two screws securing the IN Gate Solenoid to the Rear Lower Cover Figure 8 2 3 12a 7 Slide the Solenoid plunger out of the...

Page 538: ...slot in the IN Gate Link 3 Reinstall the Solenoid and attached IN Gate Link onto the frame making sure the tab on the Link fits into the slot in the frame 4 Use two small brass screws to secure the Solenoid to the frame 5 Reinstall the Bracket to the frame and use the screws to secure the Bracket 6 Reconnect P J 812 to the Mailbox Control PWB 7 Reinstall the Mailbox Rear Cover Assembly ...

Page 539: ...bly REP 8 2 3 5 3 Remove the screw securing the LED Cover and LED to the Bin 1 Assembly and remove the LED Cover and LED inset in illustration 4 Disconnect P J 823 located near the LED 5 Remove the two screws securing the Lower Chute to the frame and remove the Lower Chute 6 Remove the screw securing the Vertical Sensor to the Lower Chute and remove the Sensor wire harness and LED Figure 8 2 3 13a...

Page 540: ...t to the Chute 2 Reinstall the Lower Chute and use two screws to secure it to the frame 3 Reroute the wire harness up the front of the Mailbox frame 4 Reinstall the LED Cover and LED to the Bin 1 Assembly and use screw to secure it to the Assembly 5 Reconnect P J 823 located near the LED 6 Reinstall the ACT Cover Assembly 7 Verify proper operation ...

Page 541: ... Left Cover Assembly REP 8 2 3 1 3 Remove the Mailbox Rear Cover Assembly REP 8 2 3 3 4 Disconnect the thirteen P Js from the Mailbox Control PWB 5 Remove the four screws securing the Mailbox Control PWB to the Mailbox frame and remove the PWB Figure 8 2 3 14a Figure 8 2 3 14a Mailbox Control PWB CAUTION These components are susceptible to electrostatic discharge Observe all ESD procedures to avoi...

Page 542: ...nt 1 Reinstall the Mailbox Control PWB to the Mailbox frame and use the four screws to secure it to the frame 2 Reconnect the thirteen P Js P J 800 P J 812 to the Mailbox Control PWB 3 Reinstall the Mailbox Rear Cover Assembly 4 Reinstall the Mailbox Left Cover Assembly ...

Page 543: ...r from the Mailbox Control PWB Figure 8 2 3 15a 5 Remove the two screws securing the Mailbox Drive Motor Assembly to the frame and remove the Motor Assembly Figure 8 2 3 15a Figure 8 2 3 15a Mailbox Drive Motor Assembly 6 Remove the screw securing the Mailbox Drive Cover to the Mailbox Drive Bracket and remove the Cover Figure 8 2 3 15b 7 Disconnect the P J from the Drive Motor PWB Figure 8 2 3 15...

Page 544: ... the Bracket 2 Reconnect the P J to the Drive Motor PWB 3 Reinstall the Mailbox Drive Cover to the Mailbox Drive Bracket and use screw to secure the Cover to the Bracket 4 Reinstall the Mailbox Drive Motor Assembly to the frame and use the screws to secure the Assembly to the frame 5 Reconnect P J 802 to the Mailbox Control PWB 6 Reinstall the Mailbox Rear Cover Assembly 7 Reinstall the Mailbox Le...

Page 545: ...g the Mailbox IN Sensor to the Mailbox frame and remove the Sensor Figure 8 2 3 16a 4 Disconnect the P J from the Mailbox IN Sensor Figure 8 2 3 16a Figure 8 2 3 16a Mailbox IN Sensor Replacement 1 Reconnect the Mailbox IN Sensor P J 2 Reinstall the Mailbox IN Sensor and use one screw to secure it to the Mailbox frame Make sure you insert the Sensor actuator through the rectangular slot 3 Close th...

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Page 547: ...3 99 DocuPrint N24 N32 and N40 Service Manual 8 109 Options 8 2 4 Running Mailbox Diagnostics See Section 5 for all Diagnostic Routines and Subroutines ...

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Page 549: ...3 99 DocuPrint N24 N32 and N40 Service Manual 8 111 Options 8 2 5 Wiring Data WIR 8 2 5 1 Master Connection and Wiring Diagrams ...

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Page 552: ...3 99 Options 8 114 DocuPrint N24 N32 and N40 Service Manual WIR 8 2 5 2 Plug Jack Locator ...

Page 553: ... 7 P J813 Mailbox Drive Motor to Mailbox Control PWB 8 P J800 Mailbox Control PWB to Printer Engine Controller PWB 9 P J812 Mailbox Control PWB to IN Gate Solenoid 10 P J811 Mailbox Control PWB to BIN 10 Gate Solenoid 11 P J810 Mailbox Control PWB to BIN 9 Gate Solenoid 12 P J809 Mailbox Control PWB to BIN 8 Gate Solenoid 13 P J808 Mailbox Control PWB to BIN 7 Gate Solenoid 14 P J807 Mailbox Contr...

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Page 555: ...c sensors solenoids and the motor within the Mailbox Mailbox Control is a broad term that is used to describe the printer resources that monitor and control the actions and operations of the printer and the Mailbox from bin output to error detection The center of Mailbox control is the Mailbox Control PWB The Printer Engine Control PWB provides the logic and information processing that is necessar...

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Page 557: ...r The Drive Belt wraps around the Drive Gear and the ten Drive Pulleys Six Tension Rollers along the path press the Drive Belt against the Drive Pulleys When the Sorter Control PWB switches on the Sorter Motor the Motor rotates the Drive Gear the Drive Gear drives the Belt which in turn rotates the ten Drive Pulleys The ten Drive Pulleys rotate the ten Sorter Exit Rolls Mechanical Drive 1 Tension ...

Page 558: ...box bin Rubber rollers drive the paper along the Paper Path Bypass the Mailbox Feed Paper to the Output Bin If the Controller signals the Printer Engine Controller PWB not to use the Mailbox mode the Printer Engine Controller PWB does not actuate the In Gate Solenoid the Solenoid does not drop the In Gate and the paper path continues into the Output Bin 1 IN Gate up 2 Paper is delivered to the Out...

Page 559: ...when the Mailbox is bypassed is made up of two components 1 IN Gate Solenoid and Linkage Toggles the IN Gate In this case the Gate Solenoid does not actuate 2 In Gate Switches the paper path from the Output Bin to the Mailbox In this case the IN Gate remains up and the paper is delivered to the printer Output Bin ...

Page 560: ...tion in any or all of the Bins the paper is driven to Bin 1 There is a jam sensor in Bin 1 that detects when a sheet of paper arrives at Bin 1 1 IN Gate down The IN Gate Solenoid energizes moving the IN Gate to the down position switching the paper path from the Output Bin to the Mailbox 2 IN Sensor Monitors the paper arriving at the Mailbox 3 Bins Rolls and Pinch Rolls Drives the sheet of paper u...

Page 561: ...he example below the output is destined for Bin 6 The paper path moves past Bins 10 through 5 Bin 6 Gate Solenoid opens Bin 6 Gate and Bin 6 Roller drives the paper into Bin 6 The Vertical Sensor monitors paper travel into Bins 2 through 10 An LED located at the top of the Bin Gates shines light down through cutouts in each Gate and onto the Vertical Sensor that is located at the bottom of the Bin...

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Page 563: ...l Sensor PL 8 2 2 6 4 Enter Diagnostic Mode Input H L 1 Bin Jam Sensor Detect Insert a sheet of paper into the BIN 1 Jam Sensor and press 4 then remove the sheet of paper and press 4 The Control Panel LCD displays IS WITH PAPER when you insert the paper into the BIN 1 Jam Sensor and displays IS WITHOUT PAPER when the paper is removed Y N Replace the BIN 1 Jam Sensor PL 8 2 2 3 5 Replace the Mailbo...

Page 564: ...eplace the Mailbox Left Chute PL 8 2 2 3 15 Open the Mailbox Chute and inspect each Bin Gate checking to make sure they are laying flat and that none are broken or chipped The Bin Gates are undamaged and all are laying flat Y N Replace the problem Bin Gate PL 8 2 2 5 16 Enter Diagnostic Mode One at a time run Output Tests Gate Solenoid 2 Bin through 10 Bin Gate to check Bin Gate Solenoids 2 throug...

Page 565: ...ce the IN Sensor PL 8 2 2 6 23 Replace the Mailbox Control PWB PL 8 2 2 7 24 Enter Diagnostic Mode Input H L IN Sensor Detect Insert a sheet of paper into the IN Sensor and press 4 then remove the sheet of paper and press 4 The Control Panel LCD displays IS WITH PAPER when you insert the paper into the Mailbox IN Sensor and displays IS WITHOUT PAPER when the paper is removed Y N Check the wiring b...

Page 566: ... and verify the voltages between P J 800 10 and FG WIR 8 2 5 1 and P J 800 8 and FG WIR 8 2 5 1 are 5VDC and 24VDC respectively Voltages are present Y N Go to step 4 3 Replace the Mailbox Control PWB REP 8 2 3 14 4 Verify the voltages between P J 405 8 and FG 6 3 17 and P J 405 4 and FG 6 3 17 are 5VDC and 24VDC respectively Voltages are present Y N Replace the Printer Engine Controller PWB REP 4 ...

Page 567: ...MBF Support for attachment to the printer base engine Envelope stack capacity Maximum 100 envelopes Envelope Feeder is equipped with a No Paper Sensor Power requirements The Printer provides all of the Envelope Feeder power requirements 5VDC and 24VDC Size and weight Height 5in 133mm Width 11in 278mm Depth 17 4in 444mm Weight 9 5lbs 4 3kg Brand and size COM 10 4in x 9 5in 104 8mm x 241 3mm Monarch...

Page 568: ...face Harness 3 Rear Bracket 4 Rear Latch Assembly 5 809E16860 Latch Spring 6 3E35350 Rear Latch 7 Center Bracket 8 Front Bracket 9 Front Latch Assembly 10 3E35360 Front Latch 11 48K74530 Rear Cover 12 38K83930 Side Guide 13 48K74540 Front Cover 14 31E92970 Weight Arm 15 36K91380 Paper Weight 16 130K83360 Size Sensor Assembly 17 48E54571 Bottom Cover A 600K65640 Screw Kit ...

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Page 570: ...utch Harness 11 121K87190 Electromagnetic Clutch 12 17T Gear 13 121K16450 Spring Clutch 14 25T Gear 15 25T Gear Stopper 16 Idler Gear 17 160K46160 Envelope Feeder PWB 18 120E12900 No Paper Actuator 19 130E82530 No Paper Sensor 20 No Paper Sensor Harness 21 22E19170 Core Belt 22 Feed Shaft 23 23E15580 Feed Belt 24 22K49870 Bottom Roll 25 Bottom Shaft 26 22K48570 Takeaway Roll Assembly 27 22K49860 T...

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Page 572: ...E90750 Pinch Roll 2 Sets 8 Spring Plate 9 Spring Plate 10 Retard Holder 11 809E07920 Retard Spring 12 22K49880 Retard Roll Assembly Includes Items 13 and 14 13 Retard Shaft P O Item 12 14 Retard Roll Assembly P O Item 12 Includes Items 15 and 16 15 Retard Core P O Item 14 16 Retard Roll P O Item 14 17 121K16460 Friction Clutch Assembly Includes Item 18 18 Stopper Clutch P O Item 17 A 600K65640 Scr...

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Page 575: ...Feeder from the base engine 3 Turn the Feeder over so you can access the bottom 4 Remove the two screws securing the Bottom Cover to the Feeder frame and remove the Cover Figure 8 2 3 1a Figure 8 3 3 1a Bottom Cover Replacement 1 Turn the Feeder upside down 2 Reinstall the Bottom Cover onto the Feeder frame 3 Use screws to secure the Bottom Cover to the Feeder frame 4 Reinstall the Envelope Feeder...

Page 576: ... Bottom Cover REP 8 3 3 1 NOTE The two Retard Holder Springs may fall out when the cover is removed 4 Remove the three screws securing the Top Cover to the Feeder frame and remove the Top Cover Figure 8 3 3 2a Figure 8 3 3 2a Top Cover Replacement 1 Reinstall the Top Cover onto the Feeder frame 2 Use screws to secure the Top Cover to the Feeder frame 3 Reinstall the Envelope Feeder Bottom Cover 4 ...

Page 577: ...gine 3 Remove the Bottom Cover REP 8 3 3 1 4 Remove the screw securing the Front Cover to the Feeder frame Figure 8 2 3 3a 5 Release the locking tab and remove the Cover Figure 8 2 3 3a Figure 8 3 3 3a Front Cover Replacement 1 Reinstall the Front Cover onto the Feeder frame 2 Align the positioning tabs on the Cover with the tabs on the frame 3 Use screw to secure the Cover to the frame 4 Reinstal...

Page 578: ...ttom Cover REP 8 3 3 1 4 Remove the Top Cover REP 8 3 3 2 5 Remove the screw securing the Rear Cover to the Feeder frame Figure 8 3 3 4a 6 Release the latch and remove the Cover Figure 8 3 3 4a Figure 8 3 3 4a Rear Cover Replacement 1 Reinstall the Rear Cover onto the Feeder frame 2 Press in to make sure the Cover latches into place 3 Use a screw to secure the Cover to the frame 4 Reinstall the To...

Page 579: ...he three screws securing the Center Bracket Assembly to the frame and remove the Center Bracket Figure 8 2 3 5a 6 Remove the two screws securing the I F Harness to the Center Bracket and remove the I F Harness Figure 8 2 3 5a Figure 8 3 3 5a Center Bracket Assembly Replacement 1 Reinstall the I F Harness to the Center Bracket and use the screws to secure the Harness to the Bracket 2 Reinstall the ...

Page 580: ...3 2 5 Remove the Rear Cover REP 8 3 3 4 6 Disconnect the P J from the Envelope Feeder Motor Figure 8 3 3 6a 7 Remove four screws securing the Motor to the Motor Bracket and remove the Motor Figure 8 3 3 6a Figure 8 3 3 6a Envelope Feeder Motor Replacement 1 Reinstall the Motor onto the Motor Bracket and use four screws to secure the Motor to the Bracket 2 Reconnect the P J to the Envelope Feeder M...

Page 581: ...he six P Js from the Envelope Feeder PWB Figure 8 3 3 7a 7 Remove the two screws securing the PWB to the frame and remove the PWB Figure 8 3 3 7a Figure 8 3 3 7a Envelope Feeder PWB Replacement 1 Reinstall the Envelope Feeder PWB onto the Envelope Feeder frame 2 Use two screws to secure the PWB to the frame 3 Reconnect the six P Js to the PWB 4 Reinstall the Rear Cover 5 Reinstall the Top Cover 6 ...

Page 582: ...over REP 8 3 3 4 6 Remove the Center Bracket Assembly REP 8 3 3 5 7 Remove the Motor Assembly REP 8 3 3 6 8 Remove the Motor Bracket REP 8 3 3 6 9 Remove the four K clips from the Feed Shaft and from the Bottom Shaft Figure 8 3 3 8a 10 Slide two Feed Shaft bearings toward center of the Shaft lift the Shaft out of the Feeder Figure 8 3 3 8a Figure 8 3 3 8a Feed Shaft Removal 11 Slide the two Bottom...

Page 583: ...the slot in the Feeder and slide the Bearings out to the ends of the Shaft 4 Use two K clips to secure both ends of the Bottom Shaft to the Feeder 5 Slide the Feed Shaft through the free end of the Belt and reinstall the Feed Shaft into the slot in the Feeder 6 Slide the Bearings out to the ends of the Shaft 7 Use two K clips to secure both ends of the Feed Shaft to the Feeder 8 Reinstall the Moto...

Page 584: ...Cover REP 8 3 3 2 5 Remove the Front Cover REP 8 3 3 3 6 Remove the Weight Arm from the Feeder Assembly 7 Remove the two screws that secure the Paper Guide to the Upper Cover Figure 8 3 3 9a Figure 8 3 3 9a Paper Guide 8 Remove the two K clips from the Retard Shaft Figure 8 3 3 9b 9 Remove the E ring from the Retard Shaft Figure 8 3 3 9b 10 Slide the Friction Clutch and Clutch Stopper off of the R...

Page 585: ...e Clutch Stopper and Friction Clutch onto the Retard Shaft 4 Reinstall an E ring onto the end of the Retard Shaft 5 Reinstall two K clips onto the Retard Shaft 6 Align the Paper Guide with the positioning tabs on the Upper Cover 7 Reinstall the screws and secure the Paper Guides 8 Reinstall the Weight Arm onto the Feeder Assembly 9 Reinstall the Front Cover 10 Reinstall the Top Cover 11 Reinstall ...

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Page 587: ...3 99 DocuPrint N24 N32 and N40 Service Manual 8 149 Options 8 3 4 Running Envelope Feeder Diagnostics See Section 5 for all Diagnostic Routines and Subroutines ...

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Page 589: ...3 99 DocuPrint N24 N32 and N40 Service Manual 8 151 Options 8 3 5 Wiring Data WIR 8 3 5 1 Master Connection and Wiring Diagrams ...

Page 590: ...P J130 4 P J700 Envelope Feeder PWB to Printer Engine PWB Interconnect P J604 5 P J702 Envelope Feeder PWB to Feed Sensor P J132 6 P J704 Envelope Feeder PWB to Envelope Feeder Motor P J217 7 P J604 Interconnect from Printer Engine Controller PWB to Envelope Feeder PWB P J700 8 P J221 Feed Clutch to Envelope Feeder PWB P J703 9 P J132 Feed Sensor to Envelope Feeder PWB P J702 10 P J130 No Paper Se...

Page 591: ...line voltage to the Noise Filter PWB The Noise Filter smooths the AC voltage and sends it to the Main Power Switch Switching on the Main Power Switch applies AC voltage to the Low Voltage Power Supply LVPS PWB The LVPS converts the 110VAC to regulated 5VDC and 24VDC voltages The LVPS sends these voltages to the Printer Engine Controller PWB The Printer Engine Controller PWB sends these two DC volt...

Page 592: ...lope Feeder send status information to the Envelope Feeder PWB The Envelope Feeder PWB processes that information shares it with the Printer Engine Controller PWB and compares it to timing tables stored in ROM Acting on the results of the processing the Envelope Feeder PWB sends commands to the various Envelope Feeder components switching on the Motor or switching off the clutch Envelope Feeder Co...

Page 593: ...printer registration area The Envelope Feeder PWB switches on the Envelope Feeder Motor The gears transmit motor drive to the Feed Clutch When the Envelope Feeder PWB actuates the Feed Clutch the Clutch transmit motor drive to all of the envelope feed and transport assemblies A friction clutch transmits motor drive to the Retard Roll Mechanical Drive Envelope Feeder Mechanical Drive Components 1 E...

Page 594: ...nsport Roll The Transport Roll drives the envelope out of the Envelope Feeder and into the printer Registration Roll Envelope Feeder Paper Path Components 1 Retard Roll Prevents multiple envelope feed 2 Feed Belt Feeds an envelope off of the stack and into the Take Away Roll 3 Take Away Roll Pinch Roll Continues to drive the envelope out of the feed area and into the Transport Roll 4 Transport Rol...

Page 595: ...ppears Y N Problem solved 5 Check the wiring between P J 700 and P J 403 WIR 8 3 5 1 If OK replace the Printer Engine Controller PWB REP 4 10 6 6 Inspect the paper path for paper scraps that may cause a paper jam The paper path is free of paper scraps Y N Clean the paper path 7 Inspect the envelopes that are loaded in the Envelope Tray The envelopes that are loaded in the Envelope Tray are smooth ...

Page 596: ... PL 8 3 2 2 11 Replace the Envelope Feeder Belt REP 8 3 3 8 12 Measure the voltage between P J700 7 and P J700 12 WIR 8 3 5 1 on the Envelope Feeder PWB There is 24VDC between P J700 7 and P J700 12 WIR 8 3 5 1 Y N Check the wiring between P J 700 and P J 403 WIR 8 3 5 1 If OK replace the Printer Engine Controller PWB REP 4 10 6 13 Replace the Envelope Feeder Motor REP 8 3 3 6 If the problem still...

Page 597: ... press 4 then remove the sheet of paper and press 4 The Control Panel LCD displays IS WITH PAPER when you insert the paper into the Tray 2 Take Away Sensor and IS WITHOUT PAPER when the paper is removed Y N Check the wiring between P J 143 and P J 408 6 3 12 If OK replace the Tray 2 Take Away Sensor PL 5 2 5 Enter Diagnostic Mode Input H L ENV Feedout Sensor Detect Insert a sheet of paper into the...

Page 598: ...Y N Replace the Envelope Feeder Motor REP 8 3 3 6 and the Envelope Feed Clutch PL 8 3 2 2 9 Clean or replace the Transport Rolls 10 Measure the voltage between P J700 7 and P J700 12 WIR 8 3 5 1 on the Envelope Feeder PWB There is 24VDC between P J700 7 and P J700 12 WIR 8 3 5 1 Y N Check the wiring between P J 700 and P J 403 WIR 8 3 5 1 If OK replace the Printer Engine Controller PWB REP 4 10 6 ...

Page 599: ... N Replace or repair the connector 6 Remove the Envelope Bottom Cover Remove the Envelope Top Cover Remove the Envelope Rear Cover Reinstall the coverless Envelope Feeder onto the printer Switch on the printer power Measure the voltage between J700 1 and J700 5 WIR 8 3 5 1 and the voltage between J700 7 and J700 12 WIR 8 3 5 1 on the Envelope Feeder PWB There is 5VDC between J700 1 and J700 5 WIR ...

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Page 601: ... 36 inches 914mm 3 4 inches 102mm 4 12 inches 305mm 5 36 5 inches 927mm 6 72 inches 1829mm Minimum of 30 inches 762mm above the top of the printer Category Specification Configuration Customer installed option Attaches under the base printer The High Capacity Feeder HCF has three trays Tray 3 Tray 4 and Tray 5 Paper feed The HCF Tray 3 is the same as Trays 1 and 2 and supports the same paper handl...

Page 602: ...Bottom Front Cover 3 Ground Spring 4 48E37281 Right Cover 5 48E37260 Rear Cover 6 Frame Assembly Includes 7 and 8 7 17E91970 Lockable Caster P O Item 6 8 17E91980 Caster P O Item 6 9 49E30790 Left docking Bracket 10 49E30781 Right Docking Bracket 11 26P62716 Lock Down Screw 12 Spring Cushion 13 17K91951 Stabilizer Leg Left 14 17K91961 Stabilizer Leg Right A 600K65640 Screw Kit ...

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Page 604: ...mission Gear 1 P O Item 17 5 Drive Transmission Gear 2 P O Item 17 6 Tray 3 Drive Gear P O Item 17 7 Tray 4 Drive Gear 1 P O Item 17 8 Tray 4 Drive Gear 2 P O Item 17 9 160K34391 HCF Control PWB 10 Hook 11 Motor Assembly Feed P O Item 1 12 Damper P O Item 1 13 Bracket Motor P O Item 1 14 Interface Harness 15 Tray 5 Harness 16 Trays 3 4 Harness 17 600K60990 Drive Gear Kit Includes Items 3 through 8...

Page 605: ...2 2000 DocuPrint N24 N32 N40 N3225 and N4025 8 167 Options ...

Page 606: ...O Item 15 4 107E94941 Trays 3 4 No Paper Sensor 5 107E94941 Trays 3 4 Paper Level Sensor 6 Upper Chute 7 110K07040 Tray 3 Paper Size Sensor PWB 8 110K98760 Trays 4 5 Paper Size Sensor PWB 9 127K19080 Trays 4 5 Lift Up Motor 10 3E23671 Tray 3 Stopper Front 11 3E23690 Tray 3 Stopper Rear 12 Tray 3 Slide Pad Left 13 Tray 3 Slide Pad Right 14 Trays 4 5 End Guide 15 600K56730 Actuator Sensor Kit Includ...

Page 607: ...3 99 DocuPrint N24 N32 and N40 Service Manual 8 169 Options ...

Page 608: ...r Bracket P O Item 15 3 107E94941 Tray 5 No Paper Sensor 4 107E94941 Tray 5 Paper Level Sensor 5 Tray 4 Stopper Link 6 Stopper Link Spring 7 130E81311 Tray 5 Take Away Sensor 8 Bracket Stopper 9 Harness Clamp 1 10 Harness Clamp 2 11 Harness Clamp 3 12 Trays 3 5 Stopper Link 13 Tray 5 Upper Chute 14 Connector 15 600K56730 Actuator Sensor Kit Includes 1 and 2 A 600K65640 Screw Kit ...

Page 609: ...3 99 DocuPrint N24 N32 and N40 Service Manual 8 171 Options ...

Page 610: ... 13E86260 Feeder Bearing 5 50K29923 Feeder Assembly Includes 6 13 6 Feed Nudger Roller P O Item 5 P O Item 14 7 One Way Clutch P O Item 5 8 Feed Clutch Gear P O Item 5 9 Feed Bearing P O Item 5 10 Feed Shaft P O Item 5 11 Feed Idler Gear P O Item 5 12 Nudger Gear P O Item 5 13 Nudger Shaft Assembly P O Item 5 14 600K61600 Feed Roll Kit Includes 6 of Item 6 A 600K65640 Screw Kit ...

Page 611: ...3 99 DocuPrint N24 N32 and N40 Service Manual 8 173 Options ...

Page 612: ...Retard Spacer P O Item 4 7 Friction Clutch P O Item 4 8 Retard Shaft Assembly P O Item 4 9 Take Away Gear 10 Fixed Gear 11 Rear Take Away Bearing 12 Collared Bearing 13 22K45900 Take Away Roller 14 Front Take Away Bearing 15 Upper Take Away Chute 16 Feed In Chute 17 Retard Shaft Assembly P O Item 4 18 Retard Bearing P O Item 4 19 600K61600 Feed Roll Kit Includes 6 of Item 5 20 600K65540 Retard Tak...

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Page 614: ...g 3 50K29943 Feeder Assembly Includes 4 12 4 Bearing P O Item 3 5 Feed Nudger Roller P O Item 3 P O Item 13 6 One Way Clutch P O Item 3 7 Feed Clutch Gear P O Item 3 8 Feed Bearing P O Item 3 9 Feed Shaft P O Item 3 10 Feed Idler Gear P O Item 3 11 Nudger Gear P O Item 3 12 Nudger Shaft Assembly P O Item 3 13 600K61600 Feed Roll Kit Includes 6 of Item 5 A 600K65640 Screw Kit ...

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Page 616: ... P O Item 16 5 Retard Spacer P O Item 3 6 Friction Clutch P O Item 3 7 Retard Bearing P O Item 3 8 Retard Shaft Assembly P O Item 3 9 Retard Assembly Bracket P O Item 3 10 Support Retard 11 Gear Stopper 12 22T Gear 13 59K06190 Roll Assembly Drive 14 Bearing 15 Bearing 16 600K61600 Feed Roll Kit Includes 6 of Item 4 17 600K65560 Retard Take Away Kit Includes Items 1 through 3 and Items 10 through 1...

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Page 618: ...4 Bearing P O Item 3 5 Feed Nudger Roller P O Item 3 P O Item 13 6 One Way Clutch P O Item 3 7 Feed Clutch Gear P O Item 3 8 Feed Bearing P O Item 3 9 Feed Shaft P O Item 3 10 Feed Idler Gear P O Item 3 11 Nudger Gear P O Item 3 12 Nudger Shaft Assembly P O Item 3 13 600K61600 Feed Roll Kit Includes 6 of Item 5 14 600K69040 HCF Guide Repair Kit Includes Instructions 1 Plastic Self Adhesive Guide A...

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Page 620: ...h P O Item 3 7 Retard Bearing P O Item 3 8 Retard Shaft P O Item 3 9 Retard Shaft Assembly P O Item 3 10 Retard Support Shaft 11 Fixed Gear 12 Take Away Link 13 Take Away Spring 14 Take Away Spring Collar 15 Take Away Drive Shaft 16 Take Away Gear 17 Take Away Bearing 18 Take Away Bracket 19 Take Away Tray Support 20 Drive Gear 21 600K61600 Feed Roll Kit Includes 6 of Item 4 22 600K65580 Retard Ta...

Page 621: ...3 99 DocuPrint N24 N32 and N40 Service Manual 8 183 Options ...

Page 622: ... and 12 2 Left Cover P O Item 1 3 Pinch Roller Assembly P O Item 1 4 Left Cover Handle Assembly P O Item 1 5 Left Cover Frame P O Item 1 6 Pinch Roller Cover P O Item 1 7 Left Cover Strap 8 Inner Chute 9 110E93440 Left Cover Interlock Switch 10 130E81311 Tray 4 Take Away Sensor 11 Left Cover Chute 12 Take Away Sensor Shield P O Item 1 A 600K65640 Screw Kit ...

Page 623: ...3 99 DocuPrint N24 N32 and N40 Service Manual 8 185 Options ...

Page 624: ...rd Gear 1 P O Item 1 P O Item 9 11 Retard Gear 2 P O Item 1 P O Item 9 12 Retard Gear 3 P O Item 1 P O Item 9 13 Retard Gear Support P O Item 1 14 Retard Gear Bracket P O Item 1 15 Stopper Bracket P O Item 1 16 Stopper P O Item 1 17 Paper End Guide P O Item 1 18 End Position Indication Sheet P O Item 1 19 End Guide Slide P O Item 1 20 Main Frame P O Item 1 21 Shaft Cover P O Item 1 22 Front Cover ...

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Page 626: ...ver P O Item 1 9 Bottom Plate Lift Retard Gear Assembly Includes 10 13 P O Item 1 10 Retard Gear 1 P O Item 1 P O Item 9 11 Retard Gear 2 P O Item 1 P O Item 9 12 Retard Gear 3 P O Item 1 P O Item 9 13 Retard Gear Support P O Item 1 14 Retard Gear Bracket P O Item 1 15 Stopper Bracket P O Item 1 16 Stopper P O Item 1 17 Paper End Guide P O Item 1 18 Paper End Guide Slide P O Item 1 19 End Position...

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Page 628: ...r Chute P O Item 2 4 Take Away Bearing Front P O Item 2 5 Take Away Bearing Rear P O Item 2 6 Take Away Roll P O Item 2 7 Pinch Roll Bearing P O Item 2 8 Pinch Roll Collar P O Item 2 9 Pinch Roll Center Bearing P O Item 2 10 Pinch Roll Spring P O Item 2 11 Pinch Roll P O Item 2 12 Chute Screw 13 Main Frame 14 48K69980 Front Cover 15 Slide Pad P O Item 2 16 Slide Bar P O Item 2 17 Slide Pad P O Ite...

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Page 631: ...e two screws securing the Rear Cover to the HCF frame Figure 8 4 3 1a 3 Lift up on the Rear Cover and remove it from the frame Figure 8 4 3 1a Rear Cover Replacement 1 Slip the two tabs that are located at the bottom of the Rear Cover into the openings at the bottom of the HCF frame 2 Slide the edges the Rear Cover into the groves in the Left and Right Covers 3 Use two screws to secure the Rear Co...

Page 632: ...e HCF frame Figure 8 4 3 2a 5 Lift up on the Left Cover to free the four latching tabs from the HCF frame and remove the Cover Figure 8 4 3 2a HCF Left Cover Replacement 1 Slide Trays 3 4 and 5 a few inches out of the HCF 2 Open the Left Cover door 3 Align the Left Cover so the four latches tabs on the back of the Cover are opposite the four openings in the HCF Frame 4 Press the Cover into the fra...

Page 633: ...tch the printer power off and disconnect the AC power cord 2 Remove the HCF Rear Cover REP 8 4 3 1 3 Disconnect P J217 from the HCF PWB 4 Remove the two screws securing the Motor Bracket to the frame Figure 8 4 3 3a 5 Slide the Feed Motor out of the HCF Drive Belt and remove the Motor from the frame Figure 8 4 3 3a HFC Motor ...

Page 634: ...e HCF frame and align the Motor Bracket with the frame positioning tabs 4 Use two screws to secure the Motor Bracket to the frame but do not tighten fully 5 Remove the slack from the Drive Belt by pushing the Motor Bracket in the direction of the arrow Figure 8 4 3 3b and tightening the two screws securing the Bracket to the frame Figure 8 4 3 3b HFC Motor and Belt 6 Reconnect P J217 to the HCF PW...

Page 635: ...on PL 8 4 2 2 Removal 1 Switch the printer power off and disconnect the AC power cord 2 Remove the HCF Rear Cover REP 8 4 3 1 3 Remove the HCF Feed Motor REP 8 4 3 3 4 Remove two screws securing the Take Away Bracket to the frame and remove the Bracket Figure 8 4 3 4a Figure 8 4 3 4a HFC Drive Belt ...

Page 636: ...the HCF Drive Pulley Figure 8 4 3 4b Drive Gears and HCF Drive Belt Replacement 1 Reinstall the Drive Belt over the HCF Drive Pulley 2 Reinstall the HCF Drive Gear 1 and the Tray 4 Drive Gear 1 onto the respective shafts and use one E ring to secure each gear 3 Reinstall the Take Away Bracket to the frame making sure the bearing is still in place on the end of the Feed Clutch and use two screws to...

Page 637: ... the HCF PWB Figure 8 4 3 5a 4 Press in and release the latches on the four plastic standoffs securing the PWB to the HCF frame Figure 8 4 3 5a Remove the PWB Figure 8 4 3 5a HCF PWB Replacement 1 Reinstall the HCF PWB onto the HCF frame and align the four holes in the PWB with the four standoffs on the frame 2 Press the PWB onto the four standoffs until they latch into place 3 Reconnect the eight...

Page 638: ... P J that is attached to the Lift Up Motor Figure 8 4 3 6a 5 Remove the three long screws securing the Motor to the HCF frame Figure 8 4 3 6a 6 Slide the Motor out to remove it Figure 8 4 3 6a Lift Up Motor Replacement 1 Reinstall the Lift Up Motor onto the printer frame 2 Be careful not to trap any wires between the Motor and the frame 3 Use three long screws to secure the Motor to the frame 4 Us...

Page 639: ...isconnect the P J from the Size Sensor PWB Figure 8 4 3 7a 4 Remove the screw securing the Tray 3 Paper Size Sensor PWB to the HCF frame and remove the Sensor Figure 8 4 3 6a Figure 8 4 3 7a Tray 3 Paper Size Sensor PWB Replacement 1 Reinstall the Tray 3 Paper Size Sensor PWB onto the HCF frame 2 Align the positioning tabs 3 Use one screw to secure the PWB to the frame 4 Reconnect the P J to the S...

Page 640: ...he appropriate Size Sensor PWB Figure 8 4 3 8a 4 Remove the screw securing the appropriate Paper Size Sensor PWB to the frame pull the PWB straight out and remove it from the HCF frame Figure 8 4 3 8a Figure 8 4 3 8a Tray 4 or Tray 5 Paper Size Sensor PWBs Replacement 1 Reinstall the Paper Size Sensor PWB onto the HCF frame 2 Align the positioning tabs and screw holes 3 Use one screw to secure the...

Page 641: ... the E ring of the gear immediately to the right of the Feed Clutch and slide that gear forward so you can remove the Feed Clutch 5 Remove the E ring securing the Feed Clutch to the Feed Shaft and slide the Clutch off of the Shaft Figure 8 4 3 9a Figure 8 4 3 9a Trays 3 4 and 5 Feed Clutches Replacement 1 Position the Feed Clutch on the Feed Shaft so the notch on the Clutch lines up with the tab o...

Page 642: ...e Paper Level Sensor you are going to remove 3 Squeeze the Sensor latches and remove the Paper Level Sensor from the frame Figure 8 4 3 10a 4 Disconnect the Paper Level Sensor P J Figure 8 4 3 10a Figure 8 4 3 10a Trays 3 4 and 5 Paper Level Sensors Replacement 1 Reconnect the Paper Level Sensor P J 2 Reinstall the Paper Lever Sensor into the slot in the frame and press in on the Sensor until the ...

Page 643: ...the printer power off and disconnect the AC power cord 2 Remove the paper tray from the appropriate feeder 3 Use a small screwdriver to gently pull out on the tab on the front of the Chute and remove the Chute Figure 8 4 3 11a 4 Pull out on the Roll latch and slide the Roll off of the shaft Figure 8 4 3 11a 5 Repeat step 4 for the remaining two Rolls Figure 8 4 3 11a Feed Nudger and Retard Rolls T...

Page 644: ...o place 3 Repeat steps 1 and 2 for the remaining two Rolls 4 Reinstall the Chute by sliding the opening in the rear of the Chute into the tab on the frame then slightly squeezing the Chute and hooking the tab at the front of the Chute into the opening on the frame 5 Reinstall the paper tray 6 Verify proper operation and check registration using ADJ 4 1 NOTE Repeat steps 1 through 6 for each tray i...

Page 645: ...P 8 4 3 1 5 Remove Tray 3 Feed Clutch REP 8 4 3 9 Figure 8 4 3 12a 6 Remove the E ring that secures the Tray 3 Gear Assembly located behind the Tray 3 Feed Clutch Remove the Tray 3 Gear Assembly Figure 8 4 3 12a 7 Remove Tray 3 One Way Clutch located behind the Tray 3 Gear Assembly Figure 8 4 3 12a Figure 8 4 3 12a Tray 3 Feed 8 Remove the Tray 3 Retard Roll Figure 8 4 3 12b 9 Remove the Tray 3 Sp...

Page 646: ...ion Ensure the Feed Shaft bearing is in the support bracket 2 Reinstall the Tray 3 Retard Clutch Spacer and Roll 3 Reinstall the Tray 3 One Way Clutch 4 Reinstall Tray 3 Gear Assembly and secure with the E ring 5 Reinstall the Tray 3 Feed Clutch 6 Reinstall the HCF Rear Cover 7 Reinstall the Paper Level Sensor 8 Reinstall Tray 3 9 Verify proper operation ...

Page 647: ...t Figure 8 4 3 13a 11 Remove the Tray 3 Feed Clutch REP 8 4 3 9 12 Remove the E ring that secures the Take Away Gear to the Take Away Shaft Figure 8 4 3 13a Remove the Take Away Gear 13 Remove the E ring that secures the Drive Transmission Gear Figure 8 4 3 13a Remove the Transmission Gear 14 Remove the E ring that secures the Fixed Gear to the shaft Figure 8 4 3 13a Remove the Fixed Gear 15 Remov...

Page 648: ...opper Bracket and secure with the screws 10 Reinstall the Feed In Chute and secure with the screw 11 Reinstall the Inner Chute and secure with the screws 12 Reinstall the Retard Spring 13 Reinstall the plastic Upper Take Away Chute on the front and rear white plastic bearings 14 Close the HCF Left Cover 15 Reinstall the HCF Rear Cover 16 Reinstall Tray 3 17 Verify proper operation Figure 8 4 3 13a...

Page 649: ...uring the Left Cover Straps to the Left Cover Assembly Figure 8 4 3 14a 5 Remove the E ring that is located on the left end of the shaft and slide the Left Cover Assembly off of the shaft Figure 8 4 3 14a Figure 8 4 3 14a Left Cover Assembly Replacement 1 Reinstall the Left Cover Assembly onto the shaft 2 Reinstall an E ring to the left end of the shaft to secure the Assembly to the shaft 3 Reinst...

Page 650: ...rts List on PL 8 4 2 12 Removal 1 Pull Tray 4 out to the Stopper position 2 Push the release tab located on the rear of the left rail and pull Tray 4 out of the HCF Figure 8 4 3 15a Figure 8 4 3 15a Tray 4 Replacement 1 Align the Tray with the two guide rails and slide the Tray into the HCF ...

Page 651: ... and remove the Shaft Cover by sliding it to the rear Figure 8 4 3 16a 5 Remove the screw that secures the Tray 4 Retard Gear Bracket Figure 8 4 3 16a Remove the bracket 6 Remove the E ring securing the Bottom Plate Lift Gear Figure 8 4 3 16a Remove the Lift Gear 7 Slide the front Bottom Plate Lift Pulley away from cables to release the front cable anchors Figure 8 4 3 16a 8 Slide the Bottom Plate...

Page 652: ...the Bottom Lift Plate and over the Idler Pulleys 2 Place the cable anchors in the holes in the Bottom Plate Lift Shaft and slide Bottom Plate Idle Lift Pulley over the cables to engage the cable anchors 3 Reinstall the Bottom Plate Lift Gear and E ring 4 Reinstall the Tray 4 Retard Gear Bracket 5 Reinstall the Tray 4 shaft cover 6 Reinstall the Tray 4 Front Cover 7 Reinstall Tray 4 ...

Page 653: ...et Figure 8 4 3 17a 4 Remove Tray 4 Feed Clutch REP 8 4 3 9 Figure 8 4 3 17a 5 Remove the screw that secures the Tray 4 Gear stopper Figure 8 4 3 17a Remove the Gear Stopper 6 Remove the Tray 4 Retard Gear Figure 8 4 3 17a 7 Open Tray 4 8 Lower the HCF Left Cover Assembly 9 Release the Tray 4 Retard Spring Figure 8 4 3 17a 10 Remove the screw that secures the Retard Support Figure 8 4 3 17a Remove...

Page 654: ...stall the Retard Assembly 2 Reattach the Tray 4 Retard Spring 3 Reinstall the Retard Support and secure with the screw 4 Reinstall Retard Gear 5 Reinstall Tray 4 Gear stopper 6 Reinstall Tray 4 Feed Clutch 7 Reinstall the bracket stopper 8 Reinstall the Rear Cover 9 Close Tray 4 ...

Page 655: ...ews that secure the Stopper Bracket Remove the bracket Figure 8 4 3 18a 9 Remove the E ring that secures the Tray 4 Drive Gear 2 Figure 8 4 3 18a Remove the Gear 10 Remove the E ring that secures the Gear to the HCF Drive Roll Shaft Figure 8 4 3 18a Remove the Gear 11 Remove the Bearing Figure 8 4 3 18a 12 Remove the E ring and bearing from the front end of the HCF Drive Roll Shaft Figure 8 4 3 18...

Page 656: ...the Bearing on the rear of the shaft 4 Reinstall the Gear and E ring on the rear of the shaft 5 Reinstall the Tray 4 Drive Gear 2 and E ring 6 Reinstall the Stopper Bracket and secure with the screws 7 Reinstall the Inner Chute and secure with the screws 8 Reinstall the Retard Assembly Spring 9 Close the HCF Left Cover 10 Reinstall the HCF Rear Cover 11 Close Tray 5 and reinstall Tray 3 12 Verify ...

Page 657: ...l Sensor REP 8 4 3 10 4 Remove the HCF Rear Cover REP 8 4 3 1 5 Remove Tray 4 5 Feed Clutch REP 8 4 3 9 Figure 8 4 3 19a 6 Remove the E ring that secures the One Way Clutch located behind the Tray 4 5 Feed Clutch 7 Remove Tray 4 5 Gear Assembly Figure 8 4 3 19a Figure 8 4 3 19a Tray 4 5 Feed 8 Remove the Tray 4 5 Retard Roll Figure 8 4 3 19b 9 Remove the Tray 4 5 Spacer and Clutch Assembly Figure ...

Page 658: ... Feeder Assembly into position Ensure the Feed Shaft bearing is in the support bracket 2 Reinstall the Tray 4 5 Retard Clutch Spacer and Roll 3 Reinstall the Tray 4 5 One Way Clutch 4 Reinstall the Tray 4 5 Feed Clutch 5 Reinstall the HCF Rear Cover 6 Reinstall the Paper Level Sensor 7 Reinstall Tray 4 5 8 Verify proper operation ...

Page 659: ...ach down through the Tray 3 opening to the rear of Tray 5 Push the release tabs located on the two rails and pull the Tray out approximately 1 inch 25mm Figure 8 4 3 20a 4 Push the Left Rail extension to the left Figure 8 4 3 20a 5 Press until the rail stop clears the brass stopper Figure 8 4 3 20a Remove the Tray Assembly Figure 8 4 3 20a Tray 5 Replacement 1 Align the Tray with the three guide r...

Page 660: ...1a Remove the bracket Figure 8 4 3 21a 5 Remove the E ring that secures the Bottom Plate Lift Gear to the front of Tray 5 Remove the Lift Gear Figure 8 4 3 21a 6 Remove the E ring that secures the Front Bottom Plate Pulley and side the pulley forward to release cable anchors Figure 8 4 3 21a 7 Slide the Bottom Plate Pulley Shaft forward to remove the bushing and shaft from the bushing support Figu...

Page 661: ...age the cable anchors 3 Reinstall the Bottom Plate Lift Shaft 4 Install the new front cables through the Bottom Lift Plate and over the Idler Pulleys 5 Place the cable anchors in the holes in the Bottom Plate Lift Shaft and slide the Front Bottom Plate Lift Pulley over the cables to engage the cable anchors 6 Secure the Front Bottom Plate Lift Pulley with the E ring 7 Reinstall the Bottom Plate Li...

Page 662: ... 8 4 3 1 3 Remove the Tray 5 Feed Clutch REP 8 4 3 9 Figure 8 4 3 22a 4 Remove the screw that secures the Gear Stopper Remove the Gear Stopper Figure 8 4 3 22a 5 Remove the Retard Gear Figure 8 4 3 22a 6 Remove Tray 5 7 Release the Tray 5 Retard Spring Figure 8 4 3 22a 8 Push the Retard Assembly to the rear to release the pivot pin then remove the assembly toward front of machine Figure 8 4 3 22a ...

Page 663: ...mbly Ensure the pivot pin is inserted into the Tray 5 Feed Assembly 2 Reinstall the Retard Spring on the tab on the frame 3 Reinstall the Retard Gear on the Retard Shaft 4 Replace the Gear Stopper 5 Reinstall the Tray 5 Feed Clutch and secure with the E ring 6 Reinstall Rear Cover 7 Reinstall Tray 5 ...

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Page 665: ...3 99 DocuPrint N24 N32 and N40 Service Manual 8 227 Options 8 4 4 Running HCF Diagnostics See Section 5 for all Diagnostic Routines and Subroutines ...

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Page 667: ...3 99 DocuPrint N24 N32 and N40 Service Manual 8 229 Options 8 4 5 Wiring Data WIR 8 4 5 1 Connection and Wiring Diagrams Master Connection and Wiring Diagrams ...

Page 668: ...2 2000 Options 8 230 DocuPrint N24 N32 N40 N3225 and N4025 ...

Page 669: ...3 99 DocuPrint N24 N32 and N40 Service Manual 8 231 Options ...

Page 670: ...3 99 Options 8 232 DocuPrint N24 N32 and N40 Service Manual WIR 8 4 5 2 Plug Jack Locator HCF Control and Drives ...

Page 671: ...roller PWB 7 P J213 Feed Clutch 4 to P482 HCF Drive PWB 8 P J217 Feed Motor to P217 HCF Drive PWB 9 P J214 Lift Up Motor 4 to P482 HCF Drive PWB 10 P J115 Size 4 Sensor to P483 HCF Drive PWB 11 P J486 HCF Drive PWB to P126 Take Away Sensor 4 12 P J482 HCF Drive PWB to P114 P121 P211 P212 P213 and P214 13 P J483 HCF Drive PWB to P110 P111 P112 P115 P117 and P118 14 P J485 HCF Drive PWB to P215 and ...

Page 672: ...e PWB 3 P J112 Level 3 Sensor to P483 HCF Drive PWB 4 P J111 No Paper 3 Sensor to P483 HCF Drive PWB 5 P J126 Take Away Roll 5 Sensor to P486 HCF Drive PWB 6 P J121 Take Away Roll 3 Sensor to P482 HCF Drive PWB 7 P J117 No Paper 4 Sensor to P483 HCF Drive PWB 8 P J118 Level 4 Sensor to P483 HCF Drive PWB 9 P J114 Left Side Interlock Switch to P482 HCF Drive PWB ...

Page 673: ... AC line voltage to the Noise Filter PWB The Noise Filter smooths the AC voltage and sends it to the Main Power Switch Switching on the Main Power Switch applies AC voltage to the Low Voltage Power Supply LVPS PWB The LVPS converts the line voltage to regulated 5VDC and 24VDC voltages The LVPS sends these voltages to the Printer Engine Controller PWB The Printer Engine Controller PWB sends these t...

Page 674: ...WB sends commands to the various HCF components switching on a motor or switching off a feed clutch HFC Control Components The HCF Control is made up of several major components 1 HCF Drive PWB The HCF Drive PWB controls all HCF functions executes commands sent from the Printer Engine Controller PWB and sends information back to the Printer Engine Controller PWB All HCF components are connected di...

Page 675: ...anical Drive within the HCF is to provide the mechanical energy needed to drive a sheet out of a paper tray and into the printer registration area Drive for Tray 3 The HCF Drive PWB switches on the Feed Motor The HCF Drive Belt transmits the drive energy from the Feed Motor to HCF Drive Transmission Gear 1 Gear 1 transmits drive to Tray 3 Drive Gear which in turn transmits drive to Tray 3 Feed Clu...

Page 676: ...tor drive to the HCF Drive Pulley 3 HCF Drive Pulley Transmits Feed Motor drive to the HCF Drive Gear 1 4 HCF Drive Gear 1 Transmits Feed Motor drive to Tray 3 Drive Gear 5 Tray 3 Feed Clutch When actuated by the HCF Drive PWB the Clutch transmits drive to the Tray 3 Feed Roll to the Tray 3 Retard Gear and to the Drive Transmission Gear 6 Tray 3 Retard Gear Rotates the Tray 3 Retard Roll 7 Drive T...

Page 677: ...o Tray 4 Take Away Gear and Tray 4 Feed Clutch When the HCF Drive PWB actuates Tray 4 Feed Clutch the Clutch transmits drive to the Tray 4 Feed Roll and to the Retard Roll Lift Motor Operation for Tray 4 The Tray 4 Lift Motor rotates the Bottom Plate Lift Pulley Two cables are attached to each end of the Pulley The other ends of the cables are attached to the four corners of the bottom plate When ...

Page 678: ... to the HCF Drive Pulley 3 HCF Drive Pulley Transmits Feed Motor drive to the Tray 4 Drive Gear 1 4 Tray 4 Drive Gear 1 Transmits Feed Motor drive to the Tray 4 Drive Gear 2 5 Tray 4 Drive Gear 2 Transmits Feed Motor drive to the Tray 4 Take Away Gear and to the Tray 4 Feed Clutch 6 Tray 4 Feed Clutch When actuated by the HCF Drive PWB the Clutch transmits drive to the Tray 4 Feed Roll and to the ...

Page 679: ...ch transmits drive to Tray 5 Take Away Gear HCF Drive Transmission Gear 2 transmits drive to Tray 5 Feed Clutch When the HCF Drive PWB actuates Tray 5 Feed Clutch the Clutch transmits drive to the Tray 5 Feed Roll and to the Retard Roll Lift Motor Operation for Tray 5 The Tray 5 Lift Motor rotates the Bottom Plate Lift Pulley Two cables are attached to each end of the Pulley The other ends of the ...

Page 680: ...d Motor drive to the HCF Drive Transmission Gear 1 4 HCF Drive Transmission Gear 1 Transmits Feed Motor drive to the HCF Drive Transmission Gear 2 and to the Tray 5 Drive Gear 5 Tray 5 Drive Gear Transmits Feed Motor drive to the Tray 5 Take Away Gear 6 HCF Drive Transmission Gear 2 Transmits Feed Motor drive to the Tray 5 Feed Clutch 7 Tray 5 Feed Clutch When actuated by the HCF Drive PWB the Clu...

Page 681: ... 3 Feed Roll The Feed Roll moves a single sheet of paper out of Tray 3 and toward the Tray 2 Take Away Roll in the base engine The Tray 3 Retard Roll makes sure that only one sheet of paper is fed As the sheet of paper is driven to the Tray 2 Take Away Roll it actuates the Tray 3 Take Away Sensor notifying the Printer Engine Controller PWB logic that the paper has arrived The Tray 2 Take Away Roll...

Page 682: ...ay 3 No Paper Sensor Monitors the level of paper in Tray 3 4 Tray 3 Paper Size Sensor Monitors the size of paper that is loaded into Tray 3 5 Tray 3 Feed Clutch Transmits HCF Motor drive to the Tray 3 Feed Roll and Nudger Roll 6 Tray 3 Nudger Roll Drives the top sheet of paper into the Feed Roll 7 Tray 3 Feed Roll Drives the top sheet of paper out of Tray 3 and into the Tray 2 Take Away Roll area ...

Page 683: ... is driven to the Tray 3 Take Away Roll it actuates the Tray 4 Take Away Sensor notifying the Printer Engine Controller PWB logic that the paper has arrived The Tray 3 Take Away Roll drives the sheet of paper to the Tray 2 Take Away Roll As the sheet of paper is driven into the Take 2 Take Away Roll it actuates the Tray 3 Take Away Sensor notifying the Printer Engine Controller PWB logic that the ...

Page 684: ... Tray 4 5 Tray 4 Feed Clutch Transmits HCF Motor drive to the Tray 4 Feed Roll and Nudger Roll 6 Tray 4 Nudger Roll Drives the top sheet of paper into the Feed Roll 7 Tray 4 Feed Roll Drives the top sheet of paper out of Tray 4 and into the Tray 4 Take Away Roll 8 Tray 4 Take Away Roll Drives the sheet of paper out of Feeder 4 and into Tray 3 Take Away Roll 9 Tray 4 Take Away Sensor Monitors paper...

Page 685: ... that the paper has left Take Away Roll 5 Tray 4 Take Away Roll drives the paper into Tray 3 Take Away Roll As the sheet of paper is driven to the Tray 3 Take Away Roll it actuates the Tray 3 Take Away Sensor notifying the Printer Engine Controller PWB logic that the paper has arrived The Tray 3 Take Away Roll drives the sheet of paper to the Tray 2 Take Away Roll As the sheet of paper is driven i...

Page 686: ...he Tray 5 Feed Roll and Nudger Roll 6 Tray 5 Nudger Roll Drives the top sheet of paper into the Feed Roll 7 Tray 5 Feed Roll Drives the top sheet of paper out of Tray 5 and into the Tray 5 Take Away Roll 8 Tray 5 Take Away Sensor Monitors paper travel from the Tray 5 Take Away Roll to Tray 4 Take Away Roll 9 Tray 4 Take Away Roll Drives the sheet of paper out of Feeder 4 and into Tray 3 Take Away ...

Page 687: ...ls Output Test Feed Clutch Select Tray 3 to energize Tray 3 Feed clutch and Output Test TTM Feed Motor Operation to start HCF Motor When Output Test TTM Feed Motor Operation is started the Feed Rolls turn and feed paper Y N Check the wiring between P J 211 and P J 406 WIR 8 4 5 1 If OK replace the Tray 3 Feed Clutch 8 1 3 9 REP 8 4 3 6 5 After performing step 4 open the Left Upper Cover of the HCF...

Page 688: ...oved Y N Check the wiring between P J 100 and P J 459 6 3 14 If OK replace the Registration Sensor 4 42 4 Enter Diagnostic Mode Output Test main Motor On Off to start the Main Motor Open the Tray 2 Transport Cover The Take Away rolls rotate when Main Motor runs Y N Problem with the Tray 2 Feeder Drives Replace the Feed Drive repair kit PL 3 7 5 Enter Diagnostic Mode Input H L T A Roll Sensor Detec...

Page 689: ...to start HCF Motor to check the Tray 4 Feed Clutch function The Tray 4 Feed Clutch energizes and the Feed Rolls rotated when the Output Test starts Y N Check the wiring between P J 211 and P J 406 WIR 8 4 5 1 If OK replace the Tray 3 Feed Clutch REP 8 4 3 9 5 After performing step 4 open the Left Upper Cover of the HCF A sheet of paper was fed out of the tray Y N Replace Tray 4 Feeder Assembly 6 E...

Page 690: ...inserted into the Tray 2 Take Away Sensor and iS WITHOUT PAPER when the paper is removed Y N Check wiring between P J 143 and P J 408 6 3 12 If OK replace the Tray 2 Take Away Sensor PL 5 2 4 Enter Diagnostic Mode Input H L REGI Sensor Detect Insert a sheet of paper into the Registration Sensor and press 4 then remove the sheet of paper and press 4 The Control Panel LCD displays IS WITH PAPER when...

Page 691: ... to check the Tray 5 Feed Clutch function The Tray 5 Feed Clutch energizes and the Feed Rolls rotated when the Output Test starts Y N Check the wiring between P J 406 and P J 215 WIR 8 4 5 1 If OK replace the Tray 5 Feed Clutch 5 After performing step 4 carefully open Tray 5 A sheet of paper was fed out of Tray 5 Y N Replace Tray 5 Feeder Assembly 6 Enter Diagnostic Mode Input H L T A Roll Sensor ...

Page 692: ...ress 4 then remove the sheet of paper and press 4 The Control Panel LCD displays IS WITH PAPER when paper is inserted into the Tray 3 Take Away Sensor and IS WITHOUT PAPER when the paper is removed Y N Check the wiring between P J 121 and P J 406 WIR 8 4 5 1 If OK Replace the Tray 3 Take Away Sensor PL 8 4 2 11 5 Enter Diagnostic Mode Input H L T A Roll Sensor Detect Select Roll 4 Insert a sheet o...

Page 693: ...ock when the Cover is closed The Interlock Actuator tab is undamaged Y N Replace the Left Cover Assembly REP 8 4 3 2 4 Enter Diagnostic Mode Actuate and deactuate the HCF Left Cover Interlock Switch The LCD displays Cover Closed when activated and Cover is Open when deactuated Y N Check the wiring between P J 114 and P J 406 WIR 8 4 5 1 If OK replace the HCF Left Cover Interlock Switch PL 8 4 2 11...

Page 694: ...before you push up on the Nudger Roll and 4 is pressed and H when the Nudger Roll is lifted and 4 is pressed Y N Check the wiring between P J483 and P J112 WIR 8 4 5 1 If OK replace the Tray 3 Paper Level Sensor PL 8 4 2 3 3 Remove the HCF Rear Cover Load paper into Tray 3 and slide Tray 3 into Feeder 3 Enter Diagnostic Mode Output Test Lift Up Motor Operation Select Tray 3 to check the Tray 3 Lif...

Page 695: ...before you push up on the Nudger Roll and press 4 and H when lifted and press 4 Y N Check the wiring between P J483 and P J118 WIR 8 4 5 1 If OK replace the Tray 4 Paper Level Sensor PL 8 4 2 3 3 Remove Tray 3 from the HCF so you can observe Tray 4 Enter Diagnostic Mode Output Test Output Test Lift Up Motor Select Tray 4 to check the Tray 4 Lift Up Motor The Tray 4 Lift Up Motor runs when the test...

Page 696: ...you push up on the Nudger Roll and press 4 and H when lifted and press 4 Y N Check wiring between P J119 and P J484 WIR 8 4 5 1 If OK replace the Tray 5 Paper Level Sensor PL 8 4 2 4 3 Remove Tray 3 from the HCF so you can observe Tray 5 Enter Diagnostic Mode Output Test Lift Up Motor Operation Select Tray 5 to check the Tray 5 Lift Up Motor The Tray 5 Lift Up Motor runs and the Tray 5 bottom plat...

Page 697: ...between J480 3 and FG on the HCF PWB WIR 8 4 5 1 There is 5VDC between J481 1 and FG between J481 2 and FG and between J481 5 and FG Y N Check the wiring between P J 480 and P J 481 to P J 406 WIR 8 4 5 1 If OK replace the Printer Engine Controller PWB REP 4 10 6 3 Measure the voltage between J481 7 and FG and between J481 8 and FG on the HCF Drive PWB WIR 8 4 5 1 There is 24VDC between J481 7 and...

Page 698: ...o to step 10 4 Reinstall Trays 3 4 and 5 and measure voltage across P J483 A1 and P J483 A2 8 4 5 1 The voltage measured is 0 00VDC 0 05V Y N Go to step 6 5 Replace Tray 3 Size Switch Assembly REP 4 2 10 6 Measure voltage across P J483 B9 and P J483 B7 8 4 5 1 The voltage measured is 0 00VDC 0 05V Y N Go to step 8 7 Replace Tray 4 Size Switch Assembly REP 4 2 10 8 Measure voltage across P J484 9 a...

Page 699: ...lso provides filtered 110 or 220 VAC which the Finisher converts into 5VDC and an interlock controlled 24VDC Power consumption The Finisher consumes 55W 110VAC or 55W 220VAC during operation Finisher noise levels 71 8 db while running Size and weight Height 44 6 inches 1 133mm Width 22 9 inches 582mm Depth 25 9 inches 658mm Weight 127 9 Lbs 58kg Category Specification Stapler Specifications The Fi...

Page 700: ...upper middle and lower Maximum amount of unstapled paper bin 667 sheets of unstapled standard paper Maximum amount of stapled paper bin 100 sets of stapled A4 Letter per bin Category Specification Offset specifications The Finisher delivers paper to the output bins with 20mm offset job to job Type Size Ledger SEF 11 x 17 A3 SEF 297mm x 420mm Legal 14 SEF 8 5 x 14 Legal 13 SEF 8 5 x 13 A4 LEF 210mm...

Page 701: ...ements are the minimum clearances allowed Figure 8 5 1 7a illustrates the requirements for the Finisher Option installed on the printer Figure 8 5 1 7aFinisher Configuration 1 60 5 inches 1524mm 2 36 inches 813mm 3 4 inches 102mm 4 48 inches 305mm 5 36 5 inches 914mm 6 72 inches 1829mm Minimum of 30 inches 762mm above the top of the Finisher when the Finisher is set to output to Bin 3 ...

Page 702: ...cription 1 48K59862 Stapler Door Inner Cover Assembly 2 48K58610 Stapler Door Cover 3 3K91881 Knob Assembly 4 48E45940 Lower Front Cover 5 1K55720 Docking Rail Assembly 6 48E45960 Lower Left Cover 7 48E45281 Upper Left Cover 8 15K28710 EMI Bracket Assembly 9 600K87710 Finisher Latch Kit A 600K65640 Screw Kit B 600K65630 E ring Kit ...

Page 703: ...2 2000 DocuPrint N24 N32 N40 N3225 and N4025 8 265 Options ...

Page 704: ...vers 1 48K59390 PWB Cover Assembly 2 48K59870 Upper Rear Cover 3 48E45930 Eject Cover 4 48E45950 Add Cover 5 48K62420 Connector Cover 6 48E45921 Harness Cover 7 Clamp P O Item 5 8 Rear Right Stabilizer Leg 9 Right Left Stabilizer Arms A 600K65640 Screw Kit B 600K65630 E ring Kit ...

Page 705: ...3 99 DocuPrint N24 N32 and N40 Service Manual 8 267 Options ...

Page 706: ...50 Locking Caster 6 162K31720 Bin ID Harness Assembly 7 49E78540 Docking Support 8 130E82540 Front Interlock and Bin ID Sensors 9 162K31610 Front Interlock Sensor Harness Assembly 10 120E12390 Interlock Sensor Actuator 11 49E78540 Docking Support 12 Sensor Bracket 13 162K31730 Bin Limit Harness Assembly 14 162K16270 DC Main Harness Assembly Com 2 A 600K65640 Screw Kit B 600K65630 E ring Kit ...

Page 707: ...3 99 DocuPrint N24 N32 and N40 Service Manual 8 269 Options ...

Page 708: ...ide 10 Elevator Hinge Bracket 11 Lower Elevator Tie Plate 12 127K20851 Bin Elevator Motor Assembly Includes Items 13 15 16 17 19 20 13 Belt P O Item 12 14 7E45750 Gear Drive 37Z 15 Gear 50Z 34T P O Item 12 16 Gear 24Z 42Z P O Item 12 17 Elevator Motor Bracket Assembly P O Item 12 18 413W08950 Bearing 19 Motor Change Plate P O Item 12 20 DC Motor Assembly P O Item 12 21 27E91800 Nut Lift 22 Elevato...

Page 709: ...3 99 DocuPrint N24 N32 and N40 Service Manual 8 271 Options ...

Page 710: ...t Actuator P O Item 23 13 48E46560 Elevator Front Cover P O Item 23 14 7E54830 Gear 20Z P O Item 23 P O Item 24 15 Elevator Motor Bracket P O Item 23 P O Item 24 16 DC Motor Assembly P O Item 23 P O Item 24 17 162K18870 Low Sensor Harness Assembly 18 Actuator Guide P O Item 23 P O Item 25 19 Elevator Sensor Bracket P O Item 23 P O Item 25 20 Rear Elevator Cover P O Item 23 P O Item 26 21 Rear Harn...

Page 711: ...3 99 DocuPrint N24 N32 and N40 Service Manual 8 273 Options ...

Page 712: ...per Stopper Assembly P O Item 1 4 Torsion Spring P O Item 1 5 Bearing P O Item 1 6 FL Elevator Frame Assembly 7 Idler Pulley 20T 8 Tension Plate 9 809E02950 Exit Spring 10 423W57354 Belt 11 Drive Pulley 18T 12 Bearing 13 Elevator Shaft 14 Spur Gear 32Z 15 Gear Pulley 14Z 18T 16 Spur Gear 20Z 17 Rear Elevator Frame Assembly A 600K65640 Screw Kit B 600K65630 E ring Kit ...

Page 713: ...3 99 DocuPrint N24 N32 and N40 Service Manual 8 275 Options ...

Page 714: ...Item 23 13 DC Motor Assembly P O Item 21 P O Item 23 14 130E82540 Middle Bin Half and Full Sensors P O Item 21 P O Item 24 15 162K33900 Middle Harness Sensor Assembly P O Item 21 16 Actuator Guide P O Item 21 P O Item 24 17 Elevator Sensor Bracket P O Item 21 P O Item 24 18 Rear Elevator Cover P O Item 21 P O Item 25 19 Rear Harness Cover P O Item 21 P O Item 25 20 Limit Actuator P O Item 21 21 50...

Page 715: ...3 99 DocuPrint N24 N32 and N40 Service Manual 8 277 Options ...

Page 716: ...em 1 5 Bearing P O Item 1 6 FL Elevator Frame Assembly 7 Idler Pulley 20T 8 Tension Plate 9 809E02950 Exit Spring 10 423W57354 Belt 11 Drive Pulley 18T 12 Bearing 13 Elevator Shaft 14 Push Link 15 Idler Link 16 110E94980 Middle Bin Safety Switch 17 Screw 18 809E02970 Exit Spring 19 Shaft Plate 20 Spur Gear 32Z 21 Pulley Gear 14Z 18T 22 Spur Gear 20Z 23 Rear Elevator Frame Assembly A 600K65640 Scre...

Page 717: ...3 99 DocuPrint N24 N32 and N40 Service Manual 8 279 Options ...

Page 718: ...1 P O Item 23 13 DC Motor Assembly P O Item 21 P O Item 23 14 162K31700 Top Sensor Harness Assembly P O Item 21 15 130E82540 Top Bin Half and Full Sensors P O Item 21 P O Item 24 16 Actuator Guide P O Item 21 P O Item 24 17 Elevator Sensor Bracket P O Item 21 P O Item 24 18 Rear Elevator Cover P O Item 21 P O Item 25 19 Rear Harness Cover P O Item 21 P O Item 25 20 Limit Actuator P O Item 21 21 50...

Page 719: ...3 99 DocuPrint N24 N32 and N40 Service Manual 8 281 Options ...

Page 720: ...m 1 5 Bearing P O Item 1 6 FL Elevator Frame Assembly 7 Idler Pulley 20T 8 Tension Plate 9 809E02950 Exit Spring 10 423W57354 Belt 11 Drive Pulley 18T 12 Bearing 13 Elevator Shaft 14 Push Link 15 Idler Link 16 110E94980 Top Bin Safety Switch 17 Screw 18 809E02970 Exit Spring 19 Shaft Plate 20 Spur Gear 32Z 21 Pulley Gear 14Z 18T 22 Spur Gear 20Z 23 Rear Elevator Frame Assembly A 600K65640 Screw Ki...

Page 721: ...3 99 DocuPrint N24 N32 and N40 Service Manual 8 283 Options ...

Page 722: ...older 13 9E72520 Tension Spring 14 Endwall Link 15 Bracket Assembly 16 38K83030 End Guide Assembly 17 Eject Chute Roll 18 6K83652 Eject 1 Shaft Assembly 19 121K13070 Compiler Bin Up Down Solenoid Assembly 20 Bearing 21 Bearing 22 6K83661 Eject 2 Shaft Assembly 23 Registration Guide 24 Pulley 25 Set Clamp Actuator 26 Eject Gear Z 20 27 Offset Lever Assembly 28 Belt Holder 29 423W21053 Synchronous B...

Page 723: ...3 99 DocuPrint N24 N32 and N40 Service Manual 8 285 Options ...

Page 724: ...tem 16 6 Exit Pulley P O Item 16 7 Exit Chute Assembly P O Item 16 8 Bearing 9 Roller Assembly P O Item 16 10 Pinch Spring P O Item 16 11 6K83790 Paddle Shaft Assembly P O Item 16 12 Paddle Bearing P O Item 16 13 423W23354 Synchronous Belt P O Item 16 14 Tie Plate 15 54K09370 Upper Exit Chute Assembly Includes Items 1 2 3 16 54K09360 Lower Exit Chute Assembly Includes Items 5 7 9 13 A 600K65640 Sc...

Page 725: ...3 99 DocuPrint N24 N32 and N40 Service Manual 8 287 Options ...

Page 726: ...tem 25 8 Rev Paddle Cover P O Item 25 9 Pinch Roll Spring P O Item 25 10 Pinch Roll P O Item 25 11 Pinch Roll Shaft P O Item 25 12 Eject Shaft Assembly 13 Bearing 14 Bearing 15 Tie Plate Common 16 Magnet 17 Pulley 21T 18 Lever 19 Stud 20 Roll 21 423W09853 Synchronous Belt P O Item 25 22 Gear P O Item 25 23 Paddle Assembly P O Item 25 24 Lever P O Item 25 25 6K83632 Eject Pinch Shaft Assembly Inclu...

Page 727: ...3 99 DocuPrint N24 N32 and N40 Service Manual 8 289 Options ...

Page 728: ...ly Includes Item 21 10 162K18850 Stapler Head Harness Assembly Com 11 Slider Bracket Assembly 12 Belt Clamp 13 Pulley 16T 32T P O Item 20 14 Pulley Flange 8 P O Item 20 15 23E15560 Synchronous Belt P O Item 20 16 Tension Bracket Assembly P O Item 20 17 Upper Bracket Assembly P O Item 20 18 9E72130 Staple Spring 1 P O Item 20 19 Staple Spring 1 P O Item 20 20 15K29131 Rail Bracket Assembly Includes...

Page 729: ...2 2000 DocuPrint N24 N32 N40 N3225 and N4025 8 291 Options ...

Page 730: ...Roll P O Item 18 7 162K31590 Exit Sensor Harness Assembly 8 Lower Chute Assembly 9 Tie Plate 10 Transport Shaft Assembly 11 Hinge Bracket 12 Rear Frame Assembly 13 Bearing 14 Front Frame Assembly 15 Transport Chute Assembly P O Item 18 16 Catch Magnet P O Item 18 17 Pinch Transport Spring P O Item 18 18 54K09340 Upper Transport Chute Assembly Includes Items 2 6 15 16 17 A 600K65640 Screw Kit B 600...

Page 731: ...3 99 DocuPrint N24 N32 and N40 Service Manual 8 293 Options ...

Page 732: ...Harness Assembly 3 162K31670 LED Switch Harness Assembly 4 110K08140 Unload While Run Switch 5 110E94510 Compiler Cover Interlock Switches and Compiler Cover Safety Switch 6 120E99661 Interlock Actuator 7 Bracket Assembly 8 Bracket 9 127K23500 End Wall Motor Assembly 10 Damper 11 9E72550 Endwall Spring 12 Harness Holder A 600K65640 Screw Kit B 600K65630 E ring Kit ...

Page 733: ...3 99 DocuPrint N24 N32 and N40 Service Manual 8 295 Options ...

Page 734: ...otor Assembly 5 Motor Bracket 6 423W25953 Synchronous Belt 7 20E24810 Pulley 23T 8 423W46753 Synchronous Belt 9 20E24820 Eject Pulley 20T Z 22 10 130E82540 Set Clamp Sensor 11 127K20900 Eject Motor Assembly 12 Motor Bracket 13 127K16600 Stapler Move Motor Assembly 14 423W46753 Synchronous Belt 15 Stapler Motor Bracket A 600K65640 Screw Kit B 600K65630 E ring Kit ...

Page 735: ...3 99 DocuPrint N24 N32 and N40 Service Manual 8 297 Options ...

Page 736: ...34 3 Motor Bracket 4 809E03060 Tension Spring 5 Tension Bracket Assembly 6 Idler Roller 7 423W38053 Synchronous Belt 8 Gear Z17 T21 9 Idler Roller 10 Screw 11 Gear Z20 T21 12 Gear 24Z 13 Gear 20Z 14 Idler Gear Support Fin 15 Idler Gear L 16 Clamp 17 Hinge Bracket A 600K65640 Screw Kit B 600K65630 E ring Kit ...

Page 737: ...3 99 DocuPrint N24 N32 and N40 Service Manual 8 299 Options ...

Page 738: ... Clamp Actuator P O Item 26 11 Offset Shaft Assembly P O Item 26 12 Offset Cam Actuator P O Item 26 13 Spring P O Item 26 14 Clamp Up Spring P O Item 26 15 Clamp Up Lever P O Item 26 16 Clamp Up Shaft P O Item 26 17 Clamp 18 Bracket Harness 19 Edge Saddle 20 One way Gear Assembly P O Item 26 21 Gear P O Item 26 22 Gear Z56 H Z12 P O Item 26 23 Offset Sensor Bracket P O Item 26 24 130E82540 Offset ...

Page 739: ...2 2000 DocuPrint N24 N32 N40 N3225 and N4025 8 301 Options ...

Page 740: ... 3 Clamp 4 PWB Support 5 Clamp 6 162K31570 AC In Out Harness Assembly 120 VAC 162K33920 AC In Out Harness Assembly 220 VAC 7 Housing 8 105K12530 Low Voltage Power Supply 120 VAC 105K12560 Low Voltage Power Supply 220 VAC 9 160K36067 Finisher PWB Assembly 10 LVPS PWB Bracket A 600K65640 Screw Kit B 600K65630 E ring Kit ...

Page 741: ...3 99 DocuPrint N24 N32 and N40 Service Manual 8 303 Options ...

Page 742: ...sembly 2 162K31660 Finisher Printer Harness Assembly 3 162K31640 Horizontal Transport Sensor Harness 2 Assembly 4 162K31600 Eject Motor Harness Assembly 5 162K16270 DC Main Harness COM 2 Assembly 6 162K31750 Bin Unit Move Harness Assembly 7 162K31680 LVPS Harness Assembly A 600K65640 Screw Kit B 600K65630 E ring Kit ...

Page 743: ...3 99 DocuPrint N24 N32 and N40 Service Manual 8 305 Options ...

Page 744: ...O Item 10 3 In Gate P O Item 10 4 In Gate Support P O Item 10 5 Support 2 Damper P O Item 10 6 120E12381 In Gate Actuator P O Item 10 7 Support 1 Damper P O Item 10 8 809E03020 In Gate Spring P O Item 10 9 In Gate Lever P O Item 10 10 15K28221 In Gate Support Assembly Includes Items 2 9 A 600K65640 Screw Kit B 600K65630 E ring Kit ...

Page 745: ...3 99 DocuPrint N24 N32 and N40 Service Manual 8 307 Options ...

Page 746: ...cket Assembly 12 Pulley 2 13 809E03000 Tension Spring 80 14 Saddle Clamp 15 Plate Spring 16 Damper Bracket Assembly 17 Bracket Assembly 18 Solenoid Cover Assembly P O Item 26 19 Solenoid Assembly P O Item 26 20 Spring Solenoid P O Item 26 21 Damper Link Assembly P O Item 26 22 22E84460 Transport Roller 23 130E82540 In Gate Interlock Sensor 24 48E45900 Rear Cover 25 600K61680 Kit Transport Gear Inc...

Page 747: ...2 2000 DocuPrint N24 N32 N40 N3225 and N4025 8 309 Options ...

Page 748: ...0 Face Down Bin Paper Full Sensor 15 Chute Cover 16 One Way Pulley 17 Pinch Roll 18 Pinch Spring 19 Bearing 20 Full Cover Sensor 21 130K93360 Transport Entrance Sensor Assembly 22 Mini Clamp 23 Pass Sensor Bracket 24 49E08041 Left Hand Cover Support 25 Photo Plate Sensor 26 130E82540 Transport Interlock Sensor 27 162K31620 Horizontal Transport Sensor Harness 1 Assembly 28 48K58511 Cover Assembly I...

Page 749: ...2 2000 DocuPrint N24 N32 N40 N3225 and N4025 8 311 Options ...

Page 750: ...3 99 Options 8 312 DocuPrint N24 N32 and N40 Service Manual This Page Intentionally Left Blank ...

Page 751: ...care when performing the removal and replacement procedures It is possible to cut yourself on the metal edges Also do not over tighten the screws Locations such as Right Left Front and Rear given in the repair procedures assume you are facing the printer console panel See the figure below ...

Page 752: ...r away from the printer 3 Remove the screw from the end of the Docking Rail and remove the Docking Rail Figure 8 5 3 1a 4 Disconnect the Finisher interface cable from the rear of the printer Figure 8 5 3 1a 5 Disconnect the Finisher AC power cord from the right side of the printer Figure 8 5 3 1a 6 Roll the Finisher away from the printer Figure 8 5 3 1a Finisher Removal ...

Page 753: ... Docking Rail under the printer 3 Secure the Docking Rail with thumb screw 4 Reconnect the Finisher interface cable to the rear of the printer and reconnect the Finisher AC power cord to the right side of the printer 5 Push the Finisher against the printer making sure the locating pin on the Transport lines up with the locating hole on the Docking Cover ...

Page 754: ...ge that secures the Front Cover to the Stapler Door Inner Cover Assembly Figure 8 5 3 2a 4 Lift and remove the Stapler Door Cover Figure 8 5 3 2a Front Cover Replacement 1 Reinstall the Stapler Door Cover by sliding the two hinges that are located on the Inner Assembly into the two holes in the Stapler Door Cover 2 Use one E ring on the top hinge to secure the Stapler Door Cover to the Stapler Doo...

Page 755: ...ler Door Inner Cover Assembly up and off of the Finisher frame Figure 8 5 3 3a Figure 8 5 3 3a Stapler Door Inner Cover Assembly Replacement 1 Reinstall the Stapler Door Inner Cover Assembly by first inserting the two tabs that are located at the bottom of the Assembly into the cutouts in the Finisher frame 2 Press the Unload While Run button as you press the top of the Inner Assembly against the ...

Page 756: ...ree screws securing the Lower Front Cover to the Finisher frame Figure 8 5 3 4a 4 Pull the Cover to the left and remove it from the frame Figure 8 5 3 4a Lower Front Cover Replacement 1 Position the Cover as shown in figure 8 5 3 4a 2 Slide the Cover onto the frame so the tabs on the frame fit into the rectangular cutouts in the Cover 3 Press the Cover against the frame 4 Use 3 screws to secure th...

Page 757: ...e the screw securing the Upper Rear Cover to the Finisher frame Figure 8 5 3 5a 4 Lift the Cover and remove it from the frame Figure 8 5 3 5a Upper Rear Cover Replacement 1 Open the Top Cover 2 Reinstall the Upper Rear Cover by first hooking the two tabs that are located at the top of the Cover into the two cutouts in Finisher frame 3 Use one screw to secure the Upper Rear Cover to the frame 4 Clo...

Page 758: ... Power Cord 2 Roll the Finisher away from the printer until it stops 3 Remove the six screws securing the Lower Left Cover from the Finisher frame and remove the Cover Figure 8 5 3 6a Figure 8 5 3 6a Lower Left Cover Replacement 1 Reinstall the Lower Left Cover onto the Finisher frame 2 Use six screws to secure the Cover to the frame 3 Reassemble the Finisher to the printer ...

Page 759: ...the Top Cover 5 Remove the four screws securing the Eject Cover to the Finisher frame and remove the Cover Figure 8 5 3 7a Figure 8 5 3 7a Eject Cover Replacement 1 Position the Eject Cover as shown in the figure and reinstall the Cover onto the Finisher frame 2 Align the four screw holes in the Cover with the four screw holes in the Finisher frame 3 Use four screws to secure the Eject Cover to th...

Page 760: ...h off the printer power and disconnect the AC Power Cord 2 Remove the three screws securing the Harness Cover to the rear Finisher frame Figure 8 5 3 8a 3 Remove the Cover Figure 8 5 3 8a Harness Cover Replacement 1 Reinstall the Harness Cover as shown in the figure 2 Use three screws to secure the Cover to the Finisher frame ...

Page 761: ...and disconnect the AC Power Cord 2 Remove the screw that secures the Add Cover to the Finisher frame Figure 8 5 3 9a 3 Remove the Add Cover Figure 8 5 3 9a Add Cover Replacement 1 Slide the Cover onto the Finisher frame so the tab on the frame fits into the rectangular cutout in the Cover 2 Use one screw to secure the Cover to the Finisher frame ...

Page 762: ...r Figure 8 5 3 10a 4 Remove the Harness Cover REP 8 5 3 8 5 Remove the screw securing the Connector Cover and remove the Cover Figure 8 5 3 10a 6 Remove the four screws securing the PWB Cover Assembly to the Finisher frame and pull the Cover away from the frame approximately three inches Figure 8 5 3 10a 7 Reach inside the PWB Cover and free the wire harness clamp from the cover Figure 8 5 3 10a 8...

Page 763: ...ver 4 Route the AC Power cable through the Connector Cover opening of the Cover 5 Reinstall the Finisher PWB Cover against the Finisher frame 6 Use four screws to secure the Cover to the frame 7 Reinstall the Harness Cover 8 Reinstall the Connector Cover route the AC Power cable through the cutout in the Connector Cover Slide the Cover onto the Finisher frame so the tab on the frame fits into the ...

Page 764: ...the Transport Assembly toward the rear to free the front pivot Figure 8 5 3 11a 8 Pull the front of the Transport Assembly away from the frame and slide the Assembly toward the front to free the rear pivot Remove the Assembly Figure 8 5 3 11a Replacement 1 Hold the Transport Assembly vertically and insert the Transport Assembly rear pivot into the hole in the rear Transport Bracket 2 Insert the Tr...

Page 765: ...3 99 DocuPrint N24 N32 and N40 Service Manual 8 327 Options Figure 8 5 3 11a Transport Assembly ...

Page 766: ...g the Upper Left Cover to the Finisher frame Figure 8 5 3 12a 5 Remove the Cover Figure 8 5 3 12a Upper Left Cover Replacement 1 Reinstall the Upper Left Cover by first sliding the front lip of the Cover under the Front Cover 2 Press the Cover against the Finisher frame and reposition as necessary so the two screw holes in the Cover line up with the two screw holes in the frame 3 Use two screws to...

Page 767: ...e the Lower Left Cover REP 8 5 3 6 4 Disconnect J274 from the Lower Limit Switch Figure 8 5 3 13a 5 Remove the two screws securing the Lower Limit Switch and remove the Switch Figure 8 5 3 13a Figure 8 5 3 13a Lower Limit Switch Replacement 1 Position the Lower Limit Switch onto the Finisher frame 2 Use two screws to secure the Switch to the frame 3 Reconnect J274 to the Switch 4 Reinstall the Low...

Page 768: ... REP 8 5 3 11 4 Remove the Upper Left Cover REP 8 5 3 12 5 Remove the four screws securing the Tie Plate to the Finisher frame Figure 8 5 3 14a Remove the Tie Plate 6 Remove the two screws securing the Upper Limit Switch Cover Figure 8 5 3 14a Remove the Cover 7 Disconnect J273 from the Upper Limit Switch Figure 8 5 3 14a 8 Remove the two screws securing the Upper Limit Switch to the Finisher fram...

Page 769: ...e Switch to the frame 3 Reconnect J273 to the Switch 4 Reinstall the Switch Cover and use two screws to secure it to the frame 5 Reinstall the Tie Plate flat side facing out onto the Finisher frame 6 Use four screws to secure the Tie Plate to the frame 7 Reinstall the Upper Left Cover 8 Reinstall the Transport Assembly 9 Reconnect the Finisher to the printer ...

Page 770: ...isher away from the printer until it stops 3 Remove the Lower Left Cover REP 8 5 3 6 4 Release the latches securing the Finisher Interlock Sensor to the Docking Support and remove the Sensor Figure 8 5 3 15a 5 Disconnect J855M from the Sensor Figure 8 5 3 15a 6 Use the flat blade of a screwdriver to spread the arms of the Actuator support and remove the Actuator Figure 8 5 3 15a Figure 8 5 3 15a I...

Page 771: ...2 Reconnect J855M to the Interlock Sensor 3 Push the Actuator out of the way while you reinstall the Sensor 4 Position the Sensor as shown in the figure and press the latches on the rear of the Sensor into the four holes in the Docking Support 5 Rock the Actuator back and forth to make sure it moves freely between the arms of the Sensor 6 Reinstall the Lower Left Cover 7 Reconnect the Finisher to ...

Page 772: ...emove the Upper Rear Cover REP 8 5 3 5 4 Free the ID Sensor wire harness from the harness clip Figure 8 5 3 16a 5 Remove the screw securing the Bin ID Sensor Bracket to the frame and remove the Bracket and attached Sensor Figure 8 5 3 16a 6 Disconnect J837 from the Sensor Figure 8 5 3 16a 7 Press in and release the Sensor latches that are securing the Sensor to the Bracket and remove the Sensor Fi...

Page 773: ...nnect J837 to the Sensor 3 Reinstall the Sensor Bracket onto the frame making sure you align the positioning hole in the Bracket with the positioning tab on the frame 4 Use one screw to secure the Bracket and Sensor to the frame 5 Route the ID Sensor wire harness through the harness clip 6 Reinstall the Upper Rear Cover 7 Reconnect the Finisher to the printer ...

Page 774: ...om the Printer REP 8 5 3 1 3 Remove the Lower Left Cover REP 8 5 3 6 4 Remove the E ring that secures the Drive Pulley to the motor shaft Figure 8 5 3 17a 5 Remove the Drive Pulley and the Drive Belt from the drive motor Figure 8 5 3 17a 6 Disconnect J865 Figure 8 5 3 17a 7 Remove the two screws securing the Elevator Motor to the Motor Bracket and remove the Motor Figure 8 5 3 17a Figure 8 5 3 17a...

Page 775: ...and use the two screws to secure the Motor to the Bracket 2 Reinstall the Motor Pulley with the lip of the Pulley away from the Motor and the Drive Belt onto the end of the Motor shaft 3 Use an E ring to secure the Pulley to the Motor shaft 4 Reconnect J865 5 Reinstall the Lower Left Cover 6 Reconnect the Finisher to the printer ...

Page 776: ...ssembly to the Finisher frame Figure 8 5 3 18a 8 Loosen the two screws securing the top of the Assembly to the Finisher frame Figure 8 5 3 18a 9 Lift the Bottom Bin Assembly off of the top screws and remove the Assembly from the frame Replacement 1 Reinstall the Bottom Bin Assembly by hooking the keyhole screw holes at the top of the Assembly over the two screws on the frame 2 Use two screws to se...

Page 777: ...3 99 DocuPrint N24 N32 and N40 Service Manual 8 339 Options Figure 8 5 3 18a Bottom Bin Assembly ...

Page 778: ...wn Remove the three screws that secure the Back Cover to the bottom of the bin Figure 8 5 3 19a 5 Disconnect J888 Figure 8 5 3 19a 6 Remove the screw that secures the cable clamp to the bin Figure 8 5 3 19a 7 Turn the Bin Assembly right side up Figure 8 5 3 19a Back Cover 8 Slide the Rear Harness Cover off of the Bottom Bin Rear Cover Figure 8 5 3 19b 9 Remove the screw securing the Bottom Bin Rea...

Page 779: ... Cover then by using one screw to secure Cover to the bin frame 2 Route the wire harness through the opening at the rear of the Cover and slide the Rear Harness Cover into place 3 Reconnect J888 on the bottom of the bin 4 Secure the cable clamp with the screw 5 Secure the Back Cover using the three screws 6 Reinstall the Bottom Bin Assembly 7 Reinstall the Harness Cover ...

Page 780: ... 3 19 5 Remove the screw securing the Sensor Bracket to the Bin Frame and remove the Bracket Figure 8 5 3 20a 6 Disconnect P860 from the Half Sensor Figure 8 5 3 20a 7 Press in and release the Half Sensor latches that are securing the Sensor to the Bracket and remove the Sensor Figure 8 5 3 20a 8 Disconnect P861 from the Full Sensor Figure 8 5 3 20a 9 Press in and release the Full Sensor latches t...

Page 781: ...he Full Sensor 3 Position the Half Sensor into the Sensor cutout in the Sensor Bracket 4 Reconnect P860 to the Half Sensor 5 Reinstall the Sensor Bracket on the Bin Frame ensure the Limit Actuator tab is aligned properly in the Sensor Bracket Use screw to secure the Bracket 6 Reinstall the Rear Cover 7 Reinstall the Bottom Bin Assembly 8 Reinstall the Harness Cover ...

Page 782: ...in Rear Cover REP 8 5 3 19 5 Remove the screw securing the Sensor Bracket to the Bin Frame and remove the Bracket Figure 8 5 3 21a 6 Disconnect P850 from the Upper Limit Sensor Figure 8 5 3 21a 7 Press in and release the Sensor latches that are securing the Sensor to the Bracket and remove the Sensor 8 Disconnect P851 from the Lower Limit Sensor Figure 8 5 3 21a 9 Press in and release the Sensor l...

Page 783: ...r Limit Sensor 3 Position the Upper Limit Sensor into the Sensor cutout in the Sensor Bracket 4 Reconnect P850 to the Upper Limit Sensor 5 Reinstall the Sensor Bracket on the Bin Frame ensure the Limit Actuator tab is aligned properly in the Sensor Bracket Use screw to secure the Bracket 6 Reinstall the Rear Cover 7 Reinstall the Bottom Bin Assembly 8 Reinstall the Harness Cover ...

Page 784: ...move the Bracket along with the attached Paper Sensor Figure 8 5 3 22a 6 Disconnect J859 from the Sensor Figure 8 5 3 22a 7 Press in and release the Sensor latches that are securing the Sensor to the Bracket and remove the Sensor Figure 8 5 3 22a Paper Sensor Replacement 1 Position the Bottom Bin Paper Sensor and insert it into the Sensor cutout in the Sensor Bracket 2 Reconnect J859 to the Sensor...

Page 785: ...Sensor Bracket to the Bin and remove the Bracket along with the attached Safety Sensor Figure 8 5 3 23a 6 Disconnect J831 from the Sensor Figure 8 5 3 23a 7 Press in and release the Sensor latches that are securing the Sensor to the Bracket and remove the Sensor Figure 8 5 3 23a Safety Sensor Replacement 1 Position the Bottom Bin Safety Sensor into the Sensor cutout in the Sensor Bracket 2 Reconne...

Page 786: ...e Bracket and attached Motor Figure 8 5 3 24a 6 Remove the E ring securing the Gear to the Motor shaft and remove the Gear Figure 8 5 3 24a 7 Remove the two screws securing the Motor to the Bracket and remove the Motor Figure 8 5 3 24a Figure 8 5 3 24a Bin Motor Replacement 1 Reinstall the Motor on the Motor Bracket and use two screws to secure the Motor 2 Reinstall the Gear onto the end of the Mo...

Page 787: ...nnect the AC Power Cord 2 Remove the Harness Cover REP 8 5 3 8 3 Remove the Bottom Bin Assembly REP 8 5 3 18 4 Release the locking tab on the Bottom of the Front Cover and remove the Cover Figure 8 5 3 25a Figure 8 5 3 25a Bottom Bin Front Cover Replacement 1 Reinstall the Front Cover onto the Bottom Bin 2 Reinstall the Bottom Bin Assembly 3 Reinstall the Harness Cover ...

Page 788: ...ive Gear to the shaft and remove the Drive Gear Figure 8 5 3 26a 12 Remove the screws two each securing the Front and Rear Belt Clamps to the Bin and remove the Clamps Figure 8 5 3 26a 13 Remove the Front and Rear Belts Figure 8 5 3 26a Replacement 1 Reinstall the Front and Rear Drive Belts and secure with the Belt Clamps and screws 2 Reinstall the Tension Springs on the Tension Plates 3 Ensure th...

Page 789: ...3 99 DocuPrint N24 N32 and N40 Service Manual 8 351 Options Figure 8 5 3 26a Bottom Bin Drive Belts ...

Page 790: ...9 Remove the Bottom Bin Safety Sensor REP 8 5 3 23 10 Slide the Bin out of the slots in the Front and Rear Bin Frames and remove the Bin Figure 8 5 3 27a 11 Remove the four screws securing the Carriage to the Bin and remove the Bin Figure 8 5 3 27a Replacement 1 Reinstall the Carriage onto the Bin and use four screws to secure the Carriage 2 Reinstall the Bin into the slots in the Front and Rear B...

Page 791: ...3 99 DocuPrint N24 N32 and N40 Service Manual 8 353 Options Figure 8 5 3 27a Bottom Bin ...

Page 792: ...tom of the Middle Bin Assembly to the Finisher frame Figure 8 5 3 28a 10 Loosen the two screws securing the top of the Middle Bin Assembly to the Finisher frame Figure 8 5 3 28a 11 Lift the Middle Bin Assembly off of the top screws and remove the Assembly from the frame Replacement 1 Reinstall the Middle Bin Assembly by hooking the keyhole screw holes at the top of the Assembly over the two screws...

Page 793: ...3 99 DocuPrint N24 N32 and N40 Service Manual 8 355 Options Figure 8 5 3 28a Bin Assembly ...

Page 794: ...n Remove the three screws that secure the Back Cover to the bottom of the bin Figure 8 5 3 29a 5 Disconnect J895A Figure 8 5 3 29a 6 Remove the screw that secures the cable clamp to the bin Figure 8 5 3 29a 7 Turn the Bin Assembly right side up Figure 8 5 3 29a Back Cover 8 Slide the Rear Harness Cover off of the Middle Bin Rear Cover Figure 8 5 3 29b 9 Remove the screw securing the Middle Bin Rea...

Page 795: ...Cover then by using one screw to secure Cover to the Bin Frame 2 Route the wire harness through the opening at the rear of the Cover and slide the Rear Harness Cover into place 3 Reconnect J895A on the bottom of the bin 4 Secure the cable clamp with the screw 5 Secure the Back Cover using the three screws 6 Reinstall the Middle Bin Assembly 7 Reinstall the Harness Cover ...

Page 796: ... 3 29 5 Remove the screw securing the Sensor Bracket to the Bin Frame and remove the Bracket Figure 8 5 3 30a 6 Disconnect P857 from the Half Sensor Figure 8 5 3 30a 7 Press in and release the Half Sensor latches that are securing the Sensor to the Bracket and remove the Sensor Figure 8 5 3 30a 8 Disconnect P858 from the Full Sensor Figure 8 5 3 30a 9 Press in and release the Full Sensor latches t...

Page 797: ... Bracket 2 Reconnect P858 to the Full Sensor 3 Position the Half Sensor into the Sensor cutout in the Sensor Bracket 4 Reconnect P857 to the Half Sensor 5 Reinstall the Sensor Bracket to the Bin Frame and use one screw to secure it to the frame 6 Reinstall the Rear Cover 7 Reinstall the Middle Bin Assembly 8 Reinstall the Harness Cover ...

Page 798: ...in Rear Cover REP 8 5 3 29 5 Remove the screw securing the Sensor Bracket to the Bin Frame and remove the Bracket Figure 8 5 3 31a 6 Disconnect P848 from the Upper Limit Sensor Figure 8 5 3 31a 7 Press in and release the Sensor latches that are securing the Sensor to the Bracket and remove the Sensor 8 Disconnect P849 from the Lower Limit Sensor Figure 8 5 3 31a 9 Press in and release the Sensor l...

Page 799: ...t 2 Reconnect P849 to the Lower Limit Sensor 3 Position the Upper Limit Sensor into the Sensor cutout in the Sensor Bracket 4 Reconnect P848 to the Upper Limit Sensor 5 Reinstall the Sensor Bracket to the Bin Frame and use one screw to secure it to the frame 6 Reinstall the Rear Cover 7 Reinstall the Middle Bin Assembly 8 Reinstall the Harness Cover ...

Page 800: ...move the Bracket along with the attached Paper Sensor Figure 8 5 3 32a 6 Disconnect J856 from the Sensor Figure 8 5 3 32a 7 Press in and release the Sensor latches that are securing the Sensor to the Bracket and remove the Sensor Figure 8 5 3 32a Paper Sensor Replacement 1 Position the Middle Bin Paper Sensor and insert it into the Sensor cutout in the Sensor Bracket 2 Reconnect J856 to the Sensor...

Page 801: ...le Bin Front Cover REP 8 5 3 35 5 Disconnect J285A from the Safety Switch Figure 8 5 3 33a 6 Remove the two screws that secure the switch to the Bin Frame Figure 8 5 3 33a Remove the switch Figure 8 5 3 33a Safety Switch Replacement 1 Position the Middle Bin Safety Switch and secure with the two screws 2 Make sure the Switch Actuator is under the plastic link 3 Reconnect J285A to the switch 4 Rein...

Page 802: ...e Bracket and attached Motor Figure 8 5 3 34a 6 Remove the E ring securing the Gear to the Motor shaft and remove the Gear Figure 8 5 3 34a 7 Remove the two screws securing the Motor to the Bracket and remove the Motor Figure 8 5 3 34a Figure 8 5 3 34a Bin Motor Replacement 1 Reinstall the Motor on the Motor Bracket and use two screws to secure the Motor 2 Reinstall the Gear onto the end of the Mo...

Page 803: ...power and disconnect the AC Power Cord 2 Remove the Harness Cover REP 8 5 3 8 3 Remove the Middle Bin Assembly REP 8 5 3 28 4 Pry up the Bottom of the Front Cover and remove the Cover Figure 8 5 3 35a Figure 8 5 3 35a Front Cover Replacement 1 Reinstall the Front Cover onto the Middle Bin 2 Reinstall the Middle Bin Assembly 3 Reinstall the Harness Cover ...

Page 804: ... Gear to the shaft and remove the Drive Gear Figure 8 5 3 36a 12 Remove the screws two each securing the Front and Rear Belt Clamps to the Bin and remove the Clamps Figure 8 5 3 36a 13 Remove the Front and Rear Belts Figure 8 5 3 36a Replacement 1 Reinstall the Front and Rear Drive Belts and secure with the Belt Clamps and screws 2 Reinstall the Tension Springs on the Tension Plates 3 Ensure the M...

Page 805: ...3 99 DocuPrint N24 N32 and N40 Service Manual 8 367 Options Figure 8 5 3 36a Middle Bin Drive Belts ...

Page 806: ... Paper Sensor REP 8 5 3 32 and Sensor Actuator 9 Slide the Bin out of the slots in the Front and Rear Bin Frames and remove the Bin Figure 8 5 3 37a 10 Remove the four screws securing the Carriage to the Bin and remove the Bin Figure 8 5 3 37a Replacement 1 Reinstall the Carriage onto the Bin and use four screws to secure the Carriage 2 Reinstall the Bin into the slots in the Front and Rear Bin Fr...

Page 807: ...3 99 DocuPrint N24 N32 and N40 Service Manual 8 369 Options Figure 8 5 3 37a Middle Bin ...

Page 808: ... the Top Bin Assembly to the Finisher frame Figure 8 5 3 38a 8 Loosen the two screws securing the top of the Assembly to the Finisher frame Figure 8 5 3 38a 9 Lift the Top Bin Assembly off of the top screws and remove the Assembly from the frame Replacement 1 Reinstall the Top Bin Assembly by hooking the keyhole screw holes at the top of the Assembly over the two screws on the frame 2 Use two scre...

Page 809: ...3 99 DocuPrint N24 N32 and N40 Service Manual 8 371 Options Figure 8 5 3 38a Bin Assembly ...

Page 810: ...wn Remove the three screws that secure the Back Cover to the bottom of the bin Figure 8 5 3 39a 5 Disconnect J293 Figure 8 5 3 39a 6 Remove the screw that secures the cable clamp to the bin Figure 8 5 3 39a 7 Turn the Bin Assembly right side up Figure 8 5 3 39a Back Cover 8 Slide the Rear Harness Cover off of the Top Bin Rear Cover Figure 8 5 3 39a 9 Remove the screw securing the Top Bin Rear Cove...

Page 811: ... Cover then by using one screw to secure Cover to the Bin Frame 2 Route the wire harness through the opening at the rear of the Cover and slide the Rear Harness Cover into place 3 Reconnect J293 on the bottom of the bin 4 Secure the cable clamp with the screw 5 Secure the Back Cover using the three screws 6 Reinstall the Top Bin Assembly 7 Reinstall the Harness Cover ...

Page 812: ...39 5 Remove the screw securing the Sensor Bracket to the Bin Frame and remove the Bracket Figure 8 5 3 40a 6 Disconnect P251 from the Half Sensor Figure 8 5 3 40a 7 Press in and release the Half Sensor latches that are securing the Sensor to the Bracket and remove the Sensor Figure 8 5 3 40a 8 Disconnect P252 from the Full Sensor Figure 8 5 3 40a 9 Press in and release the Full Sensor latches that...

Page 813: ...r Bracket 2 Reconnect P252 to the Full Sensor 3 Position the Half Sensor into the Sensor cutout in the Sensor Bracket 4 Reconnect P251 to the Half Sensor 5 Reinstall the Sensor Bracket to the Bin Frame and use one screw to secure it to the frame 6 Reinstall the Rear Cover 7 Reinstall the Top Bin Assembly 8 Reinstall the Harness Cover ...

Page 814: ...ar Cover REP 8 5 3 39 5 Remove the screw securing the Sensor Bracket to the Bin Frame and remove the Bracket Figure 8 5 3 41a 6 Disconnect P253 from the Upper Limit Sensor Figure 8 5 3 41a 7 Press in and release the Sensor latches that are securing the Sensor to the Bracket and remove the Sensor 8 Disconnect P254 from the Lower Limit Sensor Figure 8 5 3 41a 9 Press in and release the Sensor latche...

Page 815: ...et 2 Reconnect P254 to the Lower Limit Sensor 3 Position the Upper Limit Sensor into the Sensor cutout in the Sensor Bracket 4 Reconnect P253 to the Upper Limit Sensor 5 Reinstall the Sensor Bracket to the Bin Frame and use one screw to secure it to the frame 6 Reinstall the Rear Cover 7 Reinstall the Top Bin Assembly 8 Reinstall the Harness Cover ...

Page 816: ...move the Bracket along with the attached Paper Sensor Figure 8 5 3 42a 6 Disconnect J250 from the Sensor Figure 8 5 3 42a 7 Press in and release the Sensor latches that are securing the Sensor to the Bracket and remove the Sensor Figure 8 5 3 42a Paper Sensor Replacement 1 Position the Top Bin Paper Sensor and insert it into the Sensor cutout in the Sensor Bracket 2 Reconnect J250 to the Sensor 3 ...

Page 817: ...isconnect the AC Power Cord 2 Remove the Harness Cover REP 8 5 3 8 3 Remove the Top Bin Assembly REP 8 5 3 38 4 Release the locking tab on the bottom of the Front Cover and remove the Cover Figure 8 5 3 43a Figure 8 5 3 43a Top Bin Front Cover Replacement 1 Reinstall the Front Cover onto the Top Bin 2 Reinstall the Top Bin Assembly 3 Reinstall the Harness Cover ...

Page 818: ... Top Bin Front Cover REP 8 5 3 43 5 Disconnect J852 from the Safety Switch Figure 8 5 3 44a 6 Remove the two screws that secure the switch to the Bin Frame Figure 8 5 3 44a Remove the switch Figure 8 5 3 44a Safety Switch Replacement 1 Position the Top Bin Safety Switch and secure with the two screws 2 Make sure the Switch Actuator is under the plastic link 3 Reconnect J852 to the switch 4 Reinsta...

Page 819: ...racket and attached Motor Figure 8 5 3 45a 6 Remove the E ring securing the Gear to the Motor shaft and remove the Gear Figure 8 5 3 45a 7 Remove the two screws securing the Motor to the Bracket and remove the Motor Figure 8 5 3 45a Figure 8 5 3 45a Bin Motor Replacement 1 Reinstall the Motor on the Motor Bracket and use two screws to secure the Motor 2 Reinstall the Gear onto the end of the Motor...

Page 820: ...ve Gear to the shaft and remove the Drive Gear Figure 8 5 3 46a 12 Remove the screws two each securing the Front and Rear Belt Clamps to the Bin and remove the Clamps Figure 8 5 3 46a 13 Remove the Front and Rear Belts Figure 8 5 3 46a Replacement 1 Reinstall the Front and Rear Drive Belts and secure with the Belt Clamps and screws 2 Reinstall the Tension Springs on the Tension Plates 3 Ensure the...

Page 821: ...3 99 DocuPrint N24 N32 and N40 Service Manual 8 383 Options Figure 8 5 3 46a Top Bin Drive Belts ...

Page 822: ...Paper Sensor REP 8 5 3 42 and Sensor Actuator 9 Slide the Bin out of the slots in the Front and Rear Bin Frames and remove the Bin Figure 8 5 3 47a 10 Remove the four screws securing the Carriage to the Bin and remove the Bin Figure 8 5 3 47a Replacement 1 Reinstall the Carriage onto the Bin and use four screws to secure the Carriage 2 Reinstall the Bin into the slots in the Front and Rear Bin Fra...

Page 823: ...3 99 DocuPrint N24 N32 and N40 Service Manual 8 385 Options Figure 8 5 3 47a Top Bin ...

Page 824: ...Frame Figure 8 5 3 48a Lift the Rail up and off of the frame 11 Remove the seven screws securing the Right Rack Cover to the Finisher Frame Figure 8 5 3 48a 12 Pull the Cover away from the frame far enough to disconnect the limit switches 13 Disconnect J273 Upper Limit Switch Figure 8 5 3 48a 14 Disconnect J274 Lower Limit Switch Figure 8 5 3 48a Replacement 1 Position the Right Rack Cover up to t...

Page 825: ...3 99 DocuPrint N24 N32 and N40 Service Manual 8 387 Options 12 Reinstall the Harness Cover 13 Reconnect the Finisher to the Printer Figure 8 5 3 48a Right Rack Cover Assembly ...

Page 826: ...he Transport Assembly REP 8 5 3 11 7 Remove the Upper Left Cover REP 8 5 3 12 8 Remove the four screws securing the Tie Plate to the Finisher frame Figure 8 5 3 49a Remove the Tie Plate 9 Remove the Top Bin Assembly REP 8 5 3 38 10 Remove the four screws securing the Eject Roll Chute to the Finisher frame Figure 8 5 3 49a Remove the Chute Figure 8 5 3 49a Tie Plate and Eject Roll Chute 11 Disconne...

Page 827: ... the Compiler Bin and use the two screws to secure the Motor to the Compiler Bin 3 Reinstall the Eject Roll Chute and use the four screws to secure it to the frame 4 Reinstall the Tie Plate and use the four screws to secure it to the frame 5 Reinstall the Top Bin Assembly 6 Reinstall the Upper Left Cover 7 Reinstall the Transport Assembly 8 Reinstall the Upper Rear Cover 9 Reinstall the Stapler Do...

Page 828: ... the Transport Assembly REP 8 5 3 11 6 Remove the Upper Left Cover REP 8 5 3 12 7 Remove the four screws securing the Tie Plate to the Finisher frame Figure 8 5 3 50a Remove the Tie Plate Figure 8 5 3 50a Tie Plate 8 Loosen the screw securing the Tamper Home Sensor Bracket to the Compiler Bin and remove the Bracket along with the Tamper Home Sensor Figure 8 5 3 50b 9 Disconnect P839 from the Senso...

Page 829: ...t P839 to the Sensor 3 Reinstall the Tamper Home Sensor Bracket onto the Compiler Bin and use one screw to secure the Bracket 4 Reinstall the Tie Plate and use the four screws to secure it to the frame 5 Reinstall the Upper Left Cover 6 Reinstall the Transport Assembly 7 Reinstall the Upper Rear Cover 8 Reinstall the Stapler Door Inner Cover Assembly 9 Reconnect the Finisher to the printer ...

Page 830: ...ove the Transport Assembly REP 8 5 3 11 6 Remove the Upper Left Cover REP 8 5 3 12 7 Remove the four screws securing the Tie Plate to the Finisher frame Figure 8 5 3 51a Remove the Tie Plate Figure 8 5 3 51a Tie Plate 8 Remove the screw securing the Compiler Paper Sensor Bracket to the Compiler Bin Figure 8 5 3 51b Remove the Bracket along with the Compiler Paper Sensor 9 Disconnect P843 from the ...

Page 831: ...t P843 to the Sensor 3 Reinstall the Compiler Paper Sensor Bracket onto the Compiler Bin and use one screw to secure the Bracket 4 Reinstall the Tie Plate and use the four screws to secure it to the frame 5 Reinstall the Upper Left Cover 6 Reinstall the Transport Assembly 7 Reinstall the Upper Rear Cover 8 Reinstall the Stapler Door Inner Cover Assembly 9 Reconnect the Finisher to the printer ...

Page 832: ...or Inner Cover Assembly REP 8 5 3 3 4 Remove the Upper Rear Cover REP 8 5 3 5 5 Remove the Transport Assembly REP 8 5 3 11 6 Remove the Upper Left Cover REP 8 5 3 12 7 Remove the four screws securing the Tie Plate to the Finisher frame Figure 8 5 3 52a Remove the Tie Plate Figure 8 5 3 52a Tie Plate 8 Press in and release the Sensor latches that are securing the Sensor to the Bracket Figure 8 5 3 ...

Page 833: ...Position the End Wall Open Sensor into the Sensor cutout in the Sensor Bracket 3 Reinstall the Tie Plate and use the four screws to secure it to the frame 4 Reinstall the Upper Left Cover 5 Reinstall the Transport Assembly 6 Reinstall the Upper Rear Cover 7 Reinstall the Stapler Door Inner Cover Assembly 8 Reconnect the Finisher to the printer ...

Page 834: ...REP 8 5 3 11 7 Remove the Upper Left Cover REP 8 5 3 12 8 Remove the four screws securing the Tie Plate to the Finisher frame Figure 8 5 3 53a Remove the Tie Plate 9 Remove the Top Bin Assembly REP 8 5 3 38 10 Remove the four screws securing the Eject Roll Chute to the Finisher frame Figure 8 5 3 53a Remove the Chute Figure 8 5 3 53a Tie Plate and Eject Roll Chute 11 Remove the Tamper Motor REP 8 ...

Page 835: ...der and tighten the screw on the Belt Holder 4 Reinstall the Tamper Motor 5 Tighten the Belt Tension Screw 6 Reinstall the Eject Roll Chute and use the four screws to secure it to the frame 7 Reinstall the Tie Plate and use the four screws to secure it to the frame 8 Reinstall the Top Bin Assembly 9 Reinstall the Upper Left Cover 10 Reinstall the Transport Assembly 11 Reinstall the Upper Rear Cove...

Page 836: ... Figure 8 5 3 54a and remove the Bracket 4 Disconnect J836 from the Switch Figure 8 5 3 54a 5 Remove the screw securing the Switch to the Bracket Figure 8 5 3 54a and remove the Switch Figure 8 5 3 54a Unload While Run Switch Replacement 1 Reinstall the Unload While Run Switch onto the Switch Bracket 2 Use one screw to secure the Switch to the Bracket 3 Reconnect J836 to the Switch 4 Reinstall the...

Page 837: ...Remove the two screws securing the Compiler Bin Solenoid to the Finisher frame Figure 8 5 3 55a 7 Slide the Solenoid Link off of the End Wall Shaft and remove the Solenoid Figure 8 5 3 55a 8 Disconnect P869 Figure 8 5 3 55a Figure 8 5 3 55a Compiler Bin Solenoid Replacement 1 Reconnect P869 2 Slide the Solenoid Link onto the End Wall Shaft and position the Compiler Bin Solenoid against the Finishe...

Page 838: ...End Wall Motor wire harness at the back of the motor or disconnect P868 Figure 8 5 3 56a 9 Remove the two screws securing the End Wall Motor to the Bracket and remove the Motor Figure 8 5 3 56a Replacement 1 Reinstall the End Wall Motor onto the Motor Bracket 2 Reconnect the End Wall Motor Wire Harness 3 Reinstall the End Wall Motor Bracket onto the Finisher frame making sure the End Wall Link is ...

Page 839: ...3 99 DocuPrint N24 N32 and N40 Service Manual 8 401 Options Figure 8 5 3 56a End Wall Motor ...

Page 840: ...e wire harnesses from the wire clamps that are attached to the Eject Bracket Figure 8 5 3 57a 4 Remove the screw securing the Eject Clamp Sensor Bracket to the Eject Bracket and remove the Sensor Bracket along with Sensor Figure 8 5 3 57a 5 Disconnect P841 from the Sensor Figure 8 5 3 57a 6 Press in and release the Sensor latches that secure the Sensor to the Bracket and remove the Sensor Figure 8...

Page 841: ...into cutout in the Eject Clamp Sensor Bracket 2 Reconnect P841 to the Sensor 3 Reinstall the Eject Clamp Sensor Bracket onto the Eject Bracket Use one screw to secure the Sensor Bracket 4 Reinstall the wire harnesses to the wire clamps that are attached to the Eject Bracket 5 Reinstall the Upper Rear Cover ...

Page 842: ...3 5 3 Remove the two screws securing the Offset Home Sensor Bracket to the Finisher frame and remove the Bracket Figure 8 5 3 58a 4 Free the two wire harnesses from the wire clamp that is attached to the Bracket 5 Disconnect J844 from the Offset Home Sensor Figure 8 5 3 58a 6 Press in and release the Sensor latches that secure the Sensor to the Bracket and remove the Sensor Figure 8 5 3 58a Figure...

Page 843: ...to the cutout in the Sensor Bracket 2 Reconnect J844 to the Offset Home Sensor 3 Secure the two wire harnesses in the wire clamp that is attached to the Bracket 4 Reinstall the Offset Home Sensor Bracket onto the Finisher frame Use two screws to secure the Bracket to the frame 5 Reinstall the Upper Rear Cover ...

Page 844: ...lamp Sensor REP 8 5 3 57 5 Remove the Offset Home Sensor REP 8 5 3 58 6 Disconnect P863 and free the harness from all cable clamps Figure 8 5 3 59a 7 Remove the three screws securing the Harness Bracket Assembly to the Finisher frame and remove the Assembly Figure 8 5 3 59a 8 Unhook the Tension Spring from the Eject Bracket Assembly Figure 8 5 3 59a 9 Remove the four screws securing the Eject Brac...

Page 845: ...ok the Tension Spring onto the Eject Bracket Assembly 4 Reinstall the Harness Bracket Assembly to the Finisher frame and use three screws to secure the Bracket 5 Ensure that J842 to the Set Clamp Sensor did not accidentally become disconnected when the Harness Bracket Assembly was moved 6 Reinstall the Offset Home Sensor 7 Reconnect P863 and replace the harness in the harness clamps 8 Reinstall th...

Page 846: ...r REP 8 5 3 8 and the Finisher PWB Cover REP 8 5 3 10 to access P864 7 Disconnect P864 Figure 8 5 3 60a 8 Disconnect J842 Figure 8 5 3 60a 9 Remove the two screws securing the Motor Bracket to the Finisher frame and pull the Bracket away from the Finisher frame Figure 8 5 3 60a 10 Free the Set Clamp Drive Belt from the Motor Pulley and remove the Motor Bracket Figure 8 5 3 60a 11 Remove the E ring...

Page 847: ... Pulley to the Shaft 3 Reinstall the Motor Bracket onto the Finisher frame by first slipping the Set Clamp Drive Belt over the Shaft Pulley Use two screws to secure the Motor Bracket to the Finisher frame 4 Reconnect P864 and J842 5 If removed reinstall the Finisher PWB Cover and the Harness Cover 6 Reinstall the Eject Bracket Assembly 7 Reinstall the Offset Home Sensor 8 Reinstall the Eject Clamp...

Page 848: ...4 Remove the E ring securing the front metal bearing for Shaft 1 and remove the front bearing Figure 8 5 3 61a 15 Remove the E ring securing the Offset Lever to Shaft 2 and remove the Offset Lever Figure 8 5 3 61a 16 Remove the E ring securing the Eject Gear to Shaft 2 and remove the Eject Gear Figure 8 5 3 61a 17 Remove the screw securing the rear plastic bearing to Shaft 2 and slide the rear bea...

Page 849: ... frame 9 Slide the Eject Gear onto the rear end of Shaft 2 and use an E ring to secure the Gear to the Shaft 10 Slide the Offset Lever over the rear end of Shaft 2 and use an E ring to secure the Offset Lever 11 Reinstall the Set Clamp Motor 12 Reinstall the Eject Bracket Assembly 13 Reinstall the Offset Home Sensor 14 Reinstall the Eject Clamp Sensor 15 Reinstall the Eject Roll Chute and use four...

Page 850: ...he Offset Lever off the Eject Pinch Roll Shaft rotate the Offset Cam if necessary Figure 8 5 3 62a 6 Remove the screw securing the Lever to the Eject Pinch Roll Shaft Remove the Lever Figure 8 5 3 62a 7 Remove the screw securing the rear Pinch Roll Bearing to the Finisher frame and slide the Bearing to the rear Figure 8 5 3 62a 8 Remove the screw securing the front Pinch Roll Bearing to the Finish...

Page 851: ...earing to the Finisher frame 4 Slide the rear Pinch Roll Bearing to the front so the arms of the Eject Chute Assembly ride on the Bearing Use one screw to secure the Bearing to the Finisher frame 5 Insert the Lever on the shaft and secure with the one screw 6 Insert the Offset Lever into the Offset Cam and onto the Eject Pinch Roll Shaft Use the E ring to secure the lever 7 Raise and lower the Eje...

Page 852: ... Assembly REP 8 5 3 3 3 Remove the Upper Rear Cover REP 8 5 3 5 4 Remove the Eject Cover REP 8 5 3 7 5 Remove the Eject Chute Assembly REP 8 5 3 62 6 Remove the front and rear bearings from the Eject Pinch Roll Shaft Figure 8 5 3 63a 7 Disconnect J832 from the Stack Height Sensor Figure 8 5 3 63a 8 Slide the Eject Pinch Roll Shaft Assembly to the rear and remove it from the Finisher Figure 8 5 3 6...

Page 853: ...bearing hole at the front of the Finisher 3 Reconnect J832 to the Stack Height Sensor 4 Slide the front and rear bearings over the ends of the Eject Pinch Roll Shaft 5 Reinstall the Eject Chute Assembly 6 Raise and lower the Eject Chute Assembly to make sure it moves freely and the Stack Height Actuator and Pinch Rolls also move freely 7 Reinstall the Eject Cover 8 Reinstall the Upper Rear Cover 9...

Page 854: ... Eject Pinch Roll Shaft Assembly REP 8 5 3 63 7 Remove the screw securing the Finisher Interlock Switch Bracket to the front of the Finisher frame and remove the Bracket so you can access one of the Upper Exit Chute Assembly screws Figure 8 5 3 64a 8 Remove the two screws securing the Upper Exit Chute Assembly to the front Finisher frame Figure 8 5 3 64a 9 Remove the two screws securing the Upper ...

Page 855: ... front and rear of the Upper Exit Chute Assembly 2 Reinstall the Finisher Interlock Switch Bracket to the front of the Finisher frame and use one screw to secure the Bracket 3 Reinstall the Eject Pinch Roll Shaft Assembly 4 Reinstall the Exit Chute Assembly 5 Reinstall the Eject Cover 6 Reinstall the Upper Rear Cover 7 Reinstall the Stapler Door Inner Cover Assembly ...

Page 856: ... the Pulley Figure 8 5 3 65a 11 Remove the E rings securing the front and rear Exit Shaft bearings and remove the bearings Figure 8 5 3 65a 12 Slide the Exit Shaft Assembly out of the Finisher frame Figure 8 5 3 65a Replacement 1 Reinstall the Exit Shaft Assembly 2 Reinstall the Exit Shaft Assembly front and rear bearings into the bearing cutouts at the front and rear of the Finisher frame Use an ...

Page 857: ...3 99 DocuPrint N24 N32 and N40 Service Manual 8 419 Options Figure 8 5 3 65a Exit Shaft ...

Page 858: ...gs from both ends of the Paddle Shaft Figure 8 5 3 66a 14 Slide the Paddle Drive Belt off of the Paddle Drive Pulley Figure 8 5 3 66a 15 Slide the Paddle Drive Pulley off of the Paddle Shaft Figure 8 5 3 66a 16 Remove the screw securing the front Paddle Bearing and slide the bearing off of the Shaft Figure 8 5 3 66a 17 Remove the screw securing the rear Paddle Bearing and remove the bearing Drive ...

Page 859: ...he Finisher frame 10 Slide the metal bearing onto the rear of the Paddle Drive Shaft and use an E ring to secure the bearing to the rear of the Finisher 11 Reinstall the Exit Shaft Assembly 12 Reinstall the Upper Exit Chute Assembly 13 Reinstall the Eject Pinch Roll Assembly 14 Reinstall the Eject Chute Assembly 15 Reinstall the Eject Cover 16 Reinstall the Upper Rear Cover 17 Reinstall the Staple...

Page 860: ...nch Roll Shaft Assembly REP 8 5 3 63 7 Remove the two screws securing the Front Pinch Roll Cover to the Eject Pinch Roll Shaft and slide the Cover off of the Shaft Figure 8 5 3 67a 8 Remove the E ring securing the Paddle Cover Assembly to the Eject Pinch Roll Shaft and slide the Cover Assembly off of the Shaft Figure 8 5 3 67a 9 Remove the screw securing the Sensor Bracket to the Paddle Cover Asse...

Page 861: ... 5 Slide the Paddle Cover Assembly onto the Eject Pinch Roll Shaft Use an E ring to secure the Paddle Cover Assembly to the Eject Pinch Roll Shaft 6 Slide the Front Pinch Roll Cover onto the Eject Pinch Roll Shaft and use two screws to secure the Cover to the Shaft 7 Reinstall the Eject Pinch Roll Assembly 8 Reinstall the Eject Chute Assembly 9 Raise and lower the Eject Chute Assembly to make sure...

Page 862: ... Stack Height Sensor to the Sensor Bracket and remove the Sensor Figure 8 5 3 68a Figure 8 5 3 68a Stack Height Sensor Replacement 1 Position the Stack Height Sensor into the Sensor cutout in the Sensor Bracket 2 Raise and lower the Stack Height Sensor Actuator to make sure the Actuator arm moves freely between the arms of the Stack Height Sensor 3 Reinstall the Eject Pinch Roll Shaft Assembly 4 R...

Page 863: ... Assembly to the Slider Bracket and remove the Assembly 7 Release the wire harness from the wire harness clip near the rear of the Stapler Assembly Figure 8 5 3 69a Stapler Assembly Replacement 1 Position the Stapler Assembly near the Slider Bracket 2 Route the wire harness through the wire clip near the rear of the Stapler Assembly 3 Reinstall the Stapler Assembly onto the Slider Bracket making s...

Page 864: ...70a 11 Place the Stapler Rail on a flat work surface 12 Remove the screw that secures the Sensor Bracket of the sensor you are changing Remove the Bracket along with the attached Sensor Figure 8 5 3 70a 13 Press in and release the Sensor latches that is securing the Sensor to the Bracket and remove the Sensor Figure 8 5 3 70a Replacement 1 Position the Sensor into the Sensor cutout in the Sensor B...

Page 865: ...3 99 DocuPrint N24 N32 and N40 Service Manual 8 427 Options Figure 8 5 3 70a Stapler Rail and Sensors ...

Page 866: ...remove the Rail 11 Place the Stapler Rail on a flat work surface 12 Remove the two screws securing the Tension Cover to the Rail and remove the Cover Figure 8 5 3 71a 13 Remove the ten screws securing the Upper Rail to the Lower Rail and remove the Upper Rail Figure 8 5 3 71a 14 Remove the screw securing the Belt Clamp to the Slider Bracket Figure 8 5 3 71a 15 Remove the Belt from the Lower Rail F...

Page 867: ...nt Sensor P834 to the middle Sensor and P835 to the rear Sensor 12 Route the wire harness through the harness clips that are located on the Stapler Rail 13 Rotate the Stapler Transport Motor Drive Belt as you slip the Belt onto the Drive Pulley 14 Reinstall the Stapler Assembly 15 Reinstall the Upper Left Cover 16 Reinstall the Transport Assembly 17 Reinstall the Upper Rear Cover 18 Reinstall the ...

Page 868: ... 72a 4 Slide the Cover to the side so the pivot slides out of the pivot hole and pull the Top Cover away from the Finisher Figure 8 5 3 72a Figure 8 5 3 72a Top Cover Assembly Replacement 1 Insert the Top Cover pivot into the pivot hole in the Finisher 2 Pull the Bracket up into position against the Top Cover making sure you align the positioning hole in the Bracket with the positioning tab on the...

Page 869: ... Chute Figure 8 5 3 73a 4 Disconnect J838 from the Compiler Bin Exit Sensor Figure 8 5 3 73a Figure 8 5 3 73a Compiler Bin Exit Sensor Replacement 1 Open the Top Cover just enough so you can reach behind the Transport Chute 2 Reconnect J838 to the Compiler Bin Exit Sensor 3 Position the Compiler Bin Exit Sensor behind the Transport Chute Make sure the Sensor Actuator fits through the actuator cuto...

Page 870: ...per Rear Cover REP 8 5 3 5 4 Disconnect J257 from the Transport Motor Figure 8 5 3 74a 5 Remove the two screws securing the Transport Motor to the Motor Bracket and remove the Motor Figure 8 5 3 74a Figure 8 5 3 74a Transport Motor Replacement 1 Reinstall the Transport Motor onto the Motor Bracket Use two screws to secure the Motor to the Bracket 2 Reconnect J257 to the Transport Motor 3 Reinstall...

Page 871: ... to push on the interlock switch locking tabs and remove it from the Finisher frame 6 Disconnect J270 from the Front Cover Interlock Switch 7 Use the flat blade of a screwdriver to push on the interlock switch locking tabs and remove it from the Finisher frame Figure 8 5 3 75a Cover Interlock Switches Replacement 1 Insert the Interlock Switch into the cutout in the Finisher frame 2 Push in on the ...

Page 872: ... the Transport Motor Harness from the retaining clip on the Motor Bracket Figure 8 5 3 76a 6 Unhook the Tension Spring from the Transport Motor Bracket Figure 8 5 3 76a 7 Remove the five screws securing the Transport Motor Bracket to the Finisher frame remove the belt from the idler gear and remove the Bracket Figure 8 5 3 76a 8 Remove the E rings from the two Gears that are located at each end of...

Page 873: ...nd use E rings to secure the Gears 3 Reinstall the Transport Motor Bracket to the Finisher frame and use five screws to secure the Bracket 4 Hook the Tension Spring onto the Transport Motor Bracket 5 Reroute the Transport Motor Harness through the retaining clip 6 Reinstall the Transport Motor 7 Reinstall the Upper Rear Cover 8 Reconnect the Finisher to the printer ...

Page 874: ...rm steps 5 6 and 7 in the Transport Motor Drive Belt procedure REP 8 5 3 76 7 Remove the screw that secures the Upper Transport Chute support arm to the Top Cover Assembly 8 Disconnect J838 from the Compiler Bin Exit Sensor and free the wire harness from the clips that are located on the Upper Transport Chute Assembly 9 Remove the screw securing the front of the Upper Transport Chute to the front ...

Page 875: ...e 3 Reconnect J838 to the Compiler Bin Exit Sensor 4 Route the wire harness through the clips that are located on the Upper Transport Chute Assembly 5 Position the support arm against the Top Cover Assembly and use one screw to secure the support arm 6 Reinstall the Transport Motor Bracket 7 Reinstall the Transport Motor 8 Reinstall the Upper Rear Cover 9 Reinstall the Stapler Door Inner Cover Ass...

Page 876: ...k Switches Figure 8 5 3 78a 8 Remove the two screws securing the Switches to the Finisher frame and remove the Switches Figure 8 5 3 78a Replacement 1 Reinstall the two Compiler Cover Interlock Switches to the Finisher frame making sure the Switch Actuators are under the Interlock Actuator Use two screws to secure the switches 2 Reconnect J272A to the Compiler Cover Interlock Switch that is agains...

Page 877: ...3 99 DocuPrint N24 N32 and N40 Service Manual 8 439 Options Figure 8 5 3 78a Cover Safety Interlock Switches ...

Page 878: ...move the Eject Bracket Assembly REP 8 5 3 59 7 Remove the Set Clamp Motor REP 8 5 3 60 For this procedure do not remove the Motor from the Bracket 8 Press in and release the Sensor latches that secure the Sensor to the Bracket and remove the Sensor Figure 8 5 3 79a Set Clamp Home Sensor Replacement 1 Position the Set Clamp Home Sensor into the cutout in the Motor Bracket 2 Reinstall the Set Clamp ...

Page 879: ...3 80a 5 Remove the two screws securing the Stapler Transport Motor to the Motor Bracket and remove the Motor Figure 8 5 3 80a 6 Remove the Stapler Transport Motor Drive Belt Figure 8 5 3 80a Figure 8 5 3 80a Stapler Transport Motor Replacement 1 Insert the Motor shaft through the cutout in the Motor Bracket 2 Slip the Stapler Motor Drive Belt over the shaft gear Use two screws to secure the Motor ...

Page 880: ...move the two screws securing the Eject Motor to the Motor Bracket and remove the Motor Figure 8 5 3 81a Replacement 1 Position the Eject Motor against the Eject Motor Bracket Use two screws to secure the Motor to the Bracket 2 Reinstall the Motor Bracket onto the Finisher frame making sure you loop the free end of the Eject Motor Drive Belt over the Motor shaft pulley Use two screws to secure the ...

Page 881: ...3 99 DocuPrint N24 N32 and N40 Service Manual 8 443 Options Figure 8 5 3 81a Eject Motor ...

Page 882: ...racket Assembly REP 8 5 3 59 7 Remove the E ring securing the One Way Gear to the Offset Cam Assembly and remove the Gear Figure 8 5 3 82a 8 Remove the E ring securing the Rear Offset Cam Assembly Bearing and remove the Bearing Figure 8 5 3 82a 9 Remove the Offset Cam Assembly from the Eject Bracket 10 Remove the E ring securing the Drive Gear and remove the Gear Figure 8 5 3 82a 11 Remove the two...

Page 883: ...he Actuator toward the inside wall of the Eject Bracket Assembly into the Assembly 5 Reinstall the bearings to both ends of the Offset Cam Assembly Shaft 6 Reinstall an E ring to short end of the Offset Cam Assembly Shaft 7 Reinstall the One Way Gear to the end of Offset Cam Assembly Shaft and use an E ring to secure the Gear to the Shaft 8 Reinstall the Eject Bracket Assembly 9 Reinstall the Offs...

Page 884: ... the PWB Top Cover up and away from the Bracket 9 Disconnect the twelve P Js that are connected to the Finisher PWB Figure 8 5 3 83a 10 Remove the eight screws securing the Finisher PWB to the PWB Bracket and remove the Finisher PWB from the Bracket Figure 8 5 3 83a Replacement 1 Position the Finisher PWB onto the PWB Bracket Use eight screws to secure the Finisher PWB to the PWB Bracket 2 Reconne...

Page 885: ...3 99 DocuPrint N24 N32 and N40 Service Manual 8 447 Options Figure 8 5 3 83a Finisher PWB ...

Page 886: ...8 Lift the PWB Top Cover up and away from the Bracket 9 Disconnect J2 J502 and J505 from the LVPS PWB Figure 8 5 3 84a 10 Remove the two screws one top one bottom securing the LVPS PWB to the PWB Bracket and remove the LVPS PWB from the Bracket Figure 8 5 3 84a Replacement 1 Position the LVPS onto the PWB Bracket Use two screws one top one bottom to secure the LVPS PWB to the PWB Bracket 2 Reconne...

Page 887: ...3 99 DocuPrint N24 N32 and N40 Service Manual 8 449 Options Figure 8 5 3 84a Low Voltage Power Supply ...

Page 888: ...of the Fuser 4 Turn the Docking Cover Assembly upside down and place it on a stable work surface 5 Remove the three screws securing the IN Gate Support to the Docking Cover Assembly and lift the Support off of the Cover Figure 8 5 3 85a Figure 8 5 3 85a Docking Cover Replacement 1 Position the IN Gate Support on the Docking Cover Use three screws to secure the IN Gate Support to the Docking Cover ...

Page 889: ...3 Lift the Docking Cover Assembly off of the Fuser 4 Remove the IN Gate Support Assembly REP 8 5 3 85 5 Spread the latch arms of the Actuator and slide it off of the shaft Figure 8 5 3 86a Figure 8 5 3 86a In Gate Actuator Replacement 1 Position the IN Gate Actuator and press the IN Gate Actuator onto the shaft 2 Reinstall the IN Gate Support Assembly 3 Reinstall the Docking Cover Assembly onto th...

Page 890: ... Cover to the Transport Assembly and remove the Cover REP 8 5 3 1 4 Disconnect P J260 from the IN Gate Interlock Switch 5 Squeeze the latches that are located at the rear of the Switch and pull the Switch off of the Bracket Assembly Figure 8 5 3 87a In Gate Interlock Switch Replacement 1 Position the IN Gate Interlock Switch and press the Switch latches into the cutouts in the Bracket Assembly 2 R...

Page 891: ... stops 3 Remove the two screws securing the Transport Rear Cover to the Transport Assembly and remove the Cover REP 8 5 3 1 4 Slide the Roller Unit off of the Bracket Assembly shaft Figure 8 5 3 88a Roller Unit Replacement 1 Position the Roller Unit so the flat end of the Roller faces away from the Bracket 2 Slide the Roller onto the Bracket Assembly shaft 3 Reinstall the Transport Rear Cover 4 Re...

Page 892: ...89a 7 Remove the two screws securing the IN Gate Solenoid Assembly to the Bracket Assembly and remove the Solenoid Assembly Figure 8 5 3 89a 8 Remove the two screws securing the Bracket Assembly to the Transport frame and pull the Bracket away from the frame Figure 8 5 3 89a 9 Remove the two screws securing the Tension Bracket to the Transport frame and remove the Bracket Figure 8 5 3 89a 10 Unhoo...

Page 893: ...rt frame 7 Reinstall the Tension Bracket onto the Transport frame making sure the Tension Roll rides on the ribbed side of the belt Use two screws to secure the Tension Bracket to the frame 8 Reinstall the Bracket Assembly onto the Transport frame and use two screws to secure the Bracket 9 Reinstall the IN Gate Solenoid Assembly to the Bracket Assembly and use two screws to secure the Solenoid to ...

Page 894: ...arness clips Figure 8 5 3 90a 5 Remove the two screws securing the Solenoid Assembly to the Bracket and remove the Assembly Figure 8 5 3 90a 6 Pull the Damper Bracket out of the Solenoid Assembly Figure 8 5 3 90a 7 Remove the two screws securing the Solenoid Cover to the Solenoid hold on to the Solenoid plunger and remove the Solenoid from the Cover Figure 8 5 3 90a CAUTION The Solenoid plunger is...

Page 895: ...wo screws to secure the Solenoid Cover to the Solenoid 4 Slide the Damper Bracket foam rubber against the Solenoid coil into the Solenoid Cover 5 Hook the tab on the Cover into the cutout in the Bracket and slide the Solenoid Assembly forward to line up the two screw holes Use two screws to secure the Solenoid Assembly to the Bracket 6 Reroute the Solenoid wire harness through the harness clips on...

Page 896: ... screwdriver to carefully pry the Cover rear pivot away from the Transport Figure 8 5 3 91a 5 Remove the Transport Cover Assembly Figure 8 5 3 91a Figure 8 5 3 91a Transport Cover Assembly Replacement 1 Reinstall the Cover front pivot into the pivot hole at the front of the Transport 2 Use the flat blade of a screwdriver to help insert the rear Transport pivot into the rear Cover pivot hole 3 Rein...

Page 897: ... 6 Disconnect J261 from the Sensor Figure 8 5 3 92a 7 Release the latches securing the Sensor to the Plate and remove the Sensor Figure 8 5 3 92a Transport Interlock Sensor Replacement 1 Position the Transport Interlock Sensor against the Sensor Plate and press the latches that are located on the rear of the Sensor into the cutouts in the Plate 2 Reconnect J261 to the Sensor 3 Reinstall the Sensor...

Page 898: ... Unhook the Tension Spring from the Bracket Assembly 7 Remove the two screws securing the Bracket Assembly to the Transport frame and pull the Bracket far enough away from the frame so you can access the Transport Gears 8 Remove the E ring securing the Transport Gear to the Transport frame and slide the Gear off of the shaft 9 Open the Transport Cover 10 Carefully lift up on the Transport Roll Gui...

Page 899: ...ng the three latches into the latch openings in the Transport then pressing the Guide into place 6 Reinstall the Transport Gear onto the Transport Roll shaft Use an E Ring to secure the Gear to the shaft 7 Make sure the Transport Drive Belt runs on top of the Gear 8 Reinstall the Bracket Assembly to the Transport frame and use two screws to secure the Assembly 9 Reinstall the IN Gate Solenoid Asse...

Page 900: ...Sensor Figure 8 5 3 94a 6 Release the latches securing the Sensor to the Plate and remove the Sensor Figure 8 5 3 94a Figure 8 5 3 94a Transport Entrance Sensor Replacement 1 Position the Transport Entrance Sensor and press the latches into the cutouts in the Plate 2 Reconnect J275M to the Sensor 3 Reinstall the Sensor Plate onto the Transport by slightly closing the Top Cover and sliding the Sens...

Page 901: ...l Sensor Figure 8 5 3 95a 6 Reach under the Transport Assembly and release the latches that are securing the Face Down Bin Full Sensor to the Transport while you push down on the Sensor from the top and remove it from the Transport Figure 8 5 3 95a Figure 8 5 3 95a Face Down Bin Full Sensor Replacement 1 Position the Face Down Bin Full Sensor and insert it latches first into the Sensor cutout in t...

Page 902: ...ver 5 Disconnect J263 from the Transport Exit Sensor 6 Reach under the Transport and release the latches securing the Sensor the Transport while you pull the Sensor away from the Transport Figure 8 5 3 96a Transport Exit Sensor Replacement 1 Open the Transport Cover 2 Position the Transport Exit Sensor into the Sensor cutout in the bottom of the Transport Assembly 3 Reconnect J263 to the Sensor 4 ...

Page 903: ...cedure Measure the distance from the lower edge of the transport to the top of the printer cover Figure 1 area A and B A 20mm 2mm 3mm B 20mm 2mm 33mm Measure the distance from the lower edge of the transport to the top of the printer cover Figure 1 area A and B A 128mm 2mm 3mm B 128mm 2mm 33mm ...

Page 904: ...2 2000 Options 8 466 DocuPrint N24 N32 N40 N3225 and N4025 8 5 4 Running Finisher Diagnostics See Section 5 for all diagnostic Routines and Subroutines ...

Page 905: ...3 99 DocuPrint N24 N32 and N40 Service Manual 8 467 Options 8 5 5 Wiring Data WIR 8 5 5 1 Connection and Wiring Diagrams ...

Page 906: ...3 99 Options 8 468 DocuPrint N24 N32 and N40 Service Manual ...

Page 907: ...3 99 DocuPrint N24 N32 and N40 Service Manual 8 469 Options ...

Page 908: ...3 99 Options 8 470 DocuPrint N24 N32 and N40 Service Manual ...

Page 909: ...3 99 DocuPrint N24 N32 and N40 Service Manual 8 471 Options ...

Page 910: ...3 99 Options 8 472 DocuPrint N24 N32 and N40 Service Manual ...

Page 911: ...3 99 DocuPrint N24 N32 and N40 Service Manual 8 473 Options ...

Page 912: ...3 99 Options 8 474 DocuPrint N24 N32 and N40 Service Manual ...

Page 913: ...3 99 DocuPrint N24 N32 and N40 Service Manual 8 475 Options ...

Page 914: ...3 99 Options 8 476 DocuPrint N24 N32 and N40 Service Manual ...

Page 915: ...3 99 DocuPrint N24 N32 and N40 Service Manual 8 477 Options ...

Page 916: ...3 99 Options 8 478 DocuPrint N24 N32 and N40 Service Manual ...

Page 917: ...er PWB 3 P J254 Lower Limit Switch to P J899 Finisher PWB 4 P J865 Bin Elevator Motor to P J899 Finisher PWB 5 P J855M Finisher Interlock Sensor to P J893B Finisher PWB 6 P J869 Compiler Up Down Solenoid to P J897 Finisher PWB 7 P J299 Inline between P J855M Finisher Interlock Sensor and P J893B Finisher PWB 8 P J881 Inline between P J893B Finisher PWB and P J855M Interlock Sensor ...

Page 918: ...J835 Rear Straight Sensor to P J895B Finisher PWB 2 P J834 Front Straight Sensor to P J895B Finisher PWB 3 P J833 Front Corner Sensor to P J895B Finisher PWB 4 P J862 Stapler to P J897 Finisher PWB 5 P J892 Inline between P J897 Finisher PWB and P J862 Stapler Unit ...

Page 919: ...WB 2 P J836 Unload While Run Switch and LED to P J895B Finisher PWB 3 P J272A B Compiler Cover Interlock Switch to P J897 Finisher PWB 4 P J855 Compiler Cover Safety Switch to P J899 Finisher PWB 5 P J868 End Wall Open Close Motor to P J897 Finisher PWB 6 P J270 Stapler Door Interlock Switch to P J897 Finisher PWB ...

Page 920: ...r P J842 Set Clamp Sensor P J843 Compiler Paper Sensor P J844 Offset Home Sensor and P J855 Finisher Interlock Sensor 3 P J897 Finisher PWB to P J862 Stapler P J868 End Wall Open Close Motor P J869 Compiler Bin Up Down Solenoid P J886 Stapler Move Motor and P J887 Tamper Motor 4 P J896 Finisher PWB to P J259 Face Down Bin Full Paper Sensor P J832 Stack High Sensor P J260 In Gate Interlock Sensor P...

Page 921: ...250 Top Paper Sensor P J251 Top Half Sensor P J252 Top Full Sensor P J253 Top Upper Limit Sensor and P J254 Top Lower Limit Sensor 13 P J894A B Finisher PWB to P J831 Bottom Safety Switch P J848 Middle Bin Upper Limit Sensor P J849 Middle Bin Lower Limit Sensor P J850 Bottom Bin Upper Limit Sensor P J851 Bottom Bin Lower Limit Sensor P J856 Middle Bin Paper Sensor P J857 Middle Bin Half Sensor P J...

Page 922: ...J850 Bottom Bin Upper Limit Sensor 2 P J875 Inline between P J894B Finisher PWB and P J860 Bottom Bin Half Sensor and P J861 Bottom Bin Full Sensor 3 P J874 Inline between P J894B Finisher PWB and P J831 Bottom Bin Safety Sensor and P J859 Bottom Bin Paper Sensor 4 P J871 Bottom Bin Motor to P J898 Finisher PWB ...

Page 923: ...266 Finisher PWB and P J852 Top Bin Safety Switch 14 P J864 Set Clamp Motor to P J898 Finisher PWB 15 P J863 Eject Clamp Offset Motor to P J898 Finisher PWB 16 P J898 Finisher PWB to P J863 Eject Clamp Offset Motor P J864 Set Clamp Motor P J870 Middle Bin Motor and P J871 Bottom Bin Motor 17 P J894 Finisher PWB to P J831 Bottom Safety Switch P J848 Middle Bin Upper Limit Sensor P J849 Middle Bin L...

Page 924: ...terlock Sensor P J261 Transport Interlock Sensor and P J838 Compiler Bin Exit Sensor 2 P J897 Finisher PWB to P J862 Stapler P J868 End Wall Open Close Motor P J869 Compiler Bin Up Down Solenoid P J886 Stapler Move Motor and P J867 Tamper Motor 3 P J880 Inline between P J 896 Finisher PWB and P J259 Face Down Bin Full Paper Sensor and P J260 In Gate Interlock Sensor ...

Page 925: ...er Rear Straight Sensor 10 P J845 Inline between P J897 Finisher PWB and P J270 Front Cover Interlock Switch P J271 Top Cover Interlock Switch and P J272 Compiler Cover Interlock Switch 11 P J882 Inline between P J896 Finisher PWB and P J261 Transport Interlock Sensor 12 P J847 Inline between P J895B Finisher PWB and P J833 Stapler Front Corner Sensor 13 P J867 Tamper Motor to P J897 Finisher PWB ...

Page 926: ...3 99 Options 8 488 DocuPrint N24 N32 and N40 Service Manual ...

Page 927: ...ject Motor 4 P J258 Eject Motor to P J267 Finisher PWB 5 P J298 Inline between P J267 Finisher PWB and P J257 Transport Motor 6 P J297 Inline between P J267 Finisher PWB and P J256 In Gate Solenoid 7 P J881 Inline between P J893B Finisher PWB and P J855M Interlock Sensor 8 P J885 Inline between P J893B Finisher PWB and P J843 Compiler Paper Sensor and P J844 Offset Home Sensor 9 P J869 Compiler Up...

Page 928: ...p Sensor to P J893A Finisher PWB 3 P J257 Transport Motor to P J267 Finisher PWB 4 P J886 Stapler Move Motor to P J897 Finisher PWB 5 P J258 Eject Motor to P J267 Finisher PWB 6 P J864 Set Clamp Motor to P J898 Finisher PWB 7 P J842 Set Clamp Sensor to P J893A Finisher PWB 8 P J863 Eject Clamp Offset Motor to P J898 Finisher PWB ...

Page 929: ...6 Finisher PWB 3 P J252 Top Bin Full Sensor to P J264 Finisher PWB 4 P J251 Top Bin Half Sensor to P J264 Finisher PWB 5 P J253 Top Bin Upper Limit Sensor to P J264 Finisher PWB 6 P J250 Top Bin Paper Sensor to P J264 Finisher PWB 7 P J852 Top Bin Safety Sensor to P J266 Finisher PWB 8 P J293 Inline between P J250 Top Bin Paper Sensor and P J264 Finisher PWB ...

Page 930: ...PWB 3 P J858 Middle Bin Full Sensor to P J894 Finisher PWB 4 P J857 Middle Bin Half Sensor to P J894 Finisher PWB 5 P J848 Middle Bin Upper Limit Sensor to P J894 Finisher PWB 6 P J856 Middle Bin Paper Sensor to P J894 Finisher PWB 7 P J895 Inline between P J856 Middle Bin Paper Sensor and P J894 Finisher PWB 8 P J285A Middle Bin Safety Switch to P J266 Finisher PWB ...

Page 931: ...om Bin Full Sensor to P J894B Finisher PWB 4 P J860 Bottom Bin Half Sensor to P J894B Finisher PWB 5 P J850 Bottom Bin Upper Limit Sensor to P J894B Finisher PWB 6 P J859 Bottom Bin Paper Sensor to P J894B Finisher PWB 7 P J831 Bottom Bin Safety Sensor to P J894B Finisher PWB 8 P J888 Inline between P J859 Bottom Bin Paper Sensor P J831 Bottom Bin Safety Sensor and P J894 Finisher PWB ...

Page 932: ...3 99 Options 8 494 DocuPrint N24 N32 and N40 Service Manual ...

Page 933: ...n Solenoid to P J897 Finisher PWB 5 P J843 Compiler Paper Sensor to P J893B Finisher PWB 6 P J840 End Wall Open Sensor to P J893A Finisher PWB 7 P J867 Tamper Motor to P J897 Finisher PWB 8 P J876 Inline between P J832 Stack Height Sensor and P J896 Finisher PWB 9 P J280 Inline between P J843 Compiler Paper Sensor and P J893B Finisher PWB 10 P J883 Inline between P J893A Finisher PWB and P J839 Ta...

Page 934: ... J854 Finisher PWB 5 P J259 Face Down Bin Paper Full Sensor to P J896 Finisher PWB 6 P J275M Transport Entrance Sensor to P J854 Finisher PWB 7 P J268 Inline between P J259 Face Down Bin Paper Full Sensor and P J260 In Gate Interlock Sensor and P J896 Finisher PWB 8 P J262 Inline between P J275M Transport Entrance Sensor and P J263 Transport Exit Sensor and P J854 Finisher PWB 9 P J279 Inline betw...

Page 935: ... PWB The Printer Engine Controller sends these two DC volt ages to the Finisher PWB The Finisher PWB uses these voltages to run internal logic sensors solenoids and the Finisher Motors The Base Engine also sends filtered Line Voltage to the Finisher LVPS PWB The Finisher LVPS con verts this Line Voltage to regulated 5VDC and 24DC for additional Finisher uses The Finisher LVPS 24VDC output is contr...

Page 936: ... The Printer Engine Controller PWB provides the logic and informa tion processing that is necessary for the printer to function and the Finisher PWB provides the logic and information processing that is necessary for the Finisher to function Every electrical component within the Finisher is connected to the Finisher PWB Sensors in the Finisher send status information to the Finisher PWB The Finish...

Page 937: ...3 99 DocuPrint N24 N32 and N40 Service Manual 8 499 Options ...

Page 938: ...gh the Finisher from leaving the base engine to arriving at a Finisher Bin Paper traveling through the Finisher moves through each of the four major sections the Docking Cover the Transport the Compiler Tamper Stapler Eject Offset and the Output Bins The Finisher has two user selectable modes of operation Paper to be Stacked and Paper to be Stapled and Stacked ...

Page 939: ...ing the printer is not destined for the Finisher the IN Gate remains up and the paper continues on into the Face Down Bin The Transport carries the paper to the Compiler where Transport Rolls move the paper into the Exit area The Exit area uses rolls and rubber paddles to move the paper into the Eject area The Eject Rolls move the paper into the Fin isher The Finisher has three bins An elevator mo...

Page 940: ...located in the Transport section of the Finisher The IN Gate Solenoid lowers the IN Gate which diverts the paper path into the Finisher Transport Assembly Docking Cover Paper Path Components 1 IN Gate Normally up The IN Gate Solenoid lowers the IN Gate to divert paper into the Finisher Transport 2 Upper Chute Helps direct the paper into the Transport Rolls 3 IN Gate Solenoid Controlled by the Fini...

Page 941: ... Sensor monitor paper movement within the Transport Assembly Transport Paper Path Components 1 Transport Rolls and Pinch Rolls 3 sets Drives paper into the Compiler 2 Transport Entrance Sensor Monitors paper entering the Transport 3 Transport Exit Sensor Monitors paper leaving the Transport 4 IOT Full Paper Sensor Monitors the paper level in the base engine Face Down Output Bin When the Finisher i...

Page 942: ... and Paddle Assembly drive the paper to the Eject Roll The Eject Roll and Paddle Assembly drive the paper out into a Finisher Bin Exit Eject Paper Path Components 1 Transport Rolls and Pinch Rolls Drives paper through the Compiler 2 Complier Bin Exit Sensor Monitors paper entering and leaving the Compiler entrance 3 Exit Roll and Paddle Assembly Drives paper to the Offset Eject Rolls 4 Eject Roll ...

Page 943: ...hat bin starts to fill with paper Offset Paper Path Components 1 Top Middle and Lower Bins Raised or lowered as a unit The selected bin stops in front of the Eject Rolls 2 Finisher Motors for the Top Middle and Lower Bins Raises or lowers each Bin to accommodate the amount of paper ejected into the Bin 3 Finisher Paper Sensors for the Top Middle and Lower Bins Monitors the presence of paper in eac...

Page 944: ... paper to the Transport Chute where Transport Rolls move the paper into the Exit Chute The Exit Chute uses Rolls and rubber paddles to move the paper into the Eject area If the paper is to be collected into sets and stapled the Eject Rolls rotate in reverse and drive the paper back into the Compiler Bin When the correct number of sheets has entered the Bin the Tamper aligns the edges of the paper ...

Page 945: ... to the Eject Roll The Eject Motor begins rotating counter clockwise and reverses the Eject Roll direction The sheet of paper is driven back into the Com piler Bin Exit Eject Paper Path Components 1 Transport Rolls and Pinch Rolls Drives paper through the Compiler 2 Complier Bin Exit Sensor Monitors paper entering and leaving the Compiler Bin 3 Exit Roll and Paddle Assembly Drives paper to the Off...

Page 946: ...ject Roll reverses rotation and drives the sheet of paper back into the Compiler Bin A motor raises the End Wall to block the end of the Compiler Bin When a set of paper maximum of 25 sheets is transported to the Compiler Bin the Tamper taps the side of the paper to square up the set ...

Page 947: ...ompiler Bin Staging area used to collect sheets of paper into sets for stapling 3 End Wall Closes the end of the Compiler Bin so paper can be collected into sets Is moved out of the way when the set is ready to be sent to the Stapler 4 End Wall Motor Moves the End Wall into position or out of the way 5 Tamper Taps the sides of the paper set to square up the edges before stapling 6 Compiler Bin Sol...

Page 948: ... the Stapler in position to perform one of four possible staple configurations front corner front straight rear corner and rear straight Sensors along the rail monitor the position of the Stapler Unit One stapler is in posi tion it drives a single staple at a selected area of the set Front Corner Staple Front Straight Staple Rear Straight Staple Rear Corner Staple ...

Page 949: ... Head for stapling in the front corner of a paper set 2 Stapler Front Straight Sensor Monitors the position of the Stapler Head for stapling at the front edge of a paper set 3 Stapler Rear Straight Sensor Monitors the position of the Stapler Head for stapling at the rear edge of a paper set 4 Stapler Assembly Contains the Stapler Head and Stapler Cartridge ...

Page 950: ... 99 Options 8 512 DocuPrint N24 N32 and N40 Service Manual 6 Eject Offset After the set is stapled the Eject Roll rotates clockwise and drives the set out of the Compiler Bin and toward the Offset Rolls ...

Page 951: ...shifting the exiting sheet of paper so each sheet of paper entering the Finisher Bin is offset slightly from the previous sheet Eject Offset Paper Path Components 1 Offset Pinch Roll Assembly Shifts alternate paper sets back and forth so they are offset as they stack in the paper Bin 2 Offset Pinch Roll Assembly Helps drive paper out of the Compiler Bin and into the Bin ...

Page 952: ...hat bin starts to fill with paper Offset Paper Path Components 1 Top Middle and Lower Bins Raised or lowered as a unit The selected Bin stops in front of the Eject Rolls 2 Finisher Motors for the Top Middle and Lower Bins Raises or lowers each Bin to accommodate the amount of paper ejected into the Bin 3 Finisher Paper Sensors for the Top Middle and Lower Bins Monitors the presence of paper in eac...

Page 953: ...er Supply Takes Line Voltage from the base engine and converts it into regulated 5VDC and 24VDC for the Finisher 3 Unload While Run Switch and LED Switch that allows a user to interrupt the current stacking operation The LED lights to indicate the interrupt state 4 Finisher Interlock Sensor Monitors the state of the Finisher door 5 Front Cover Interlock Switch Cuts 24VDC to the Finisher when the F...

Page 954: ... Sensor Monitors the position of the IN Gate up or down 3 Transport Entrance Sensor Monitors paper travel into the Transport Assembly 4 IOT Full Paper Sensor Monitors the paper level in the base engine Face Down Output Bin 5 Transport Exit Sensor Monitors paper travel out of the Transport Assembly 6 Transport Interlock Sensor Monitors the condition of the Transport Cover open or closed 7 Transport...

Page 955: ...piler Bin Up Down Solenoid Tilts the Compiler Bin when the paper stack reaches 25 sheets 4 End Wall Open Close Motor Controls the opening and closing of the End Wall 5 End Wall Open Sensor Monitors the position of the End Wall 6 Compiler Bin Exit Sensor Monitors paper leaving the entrance area of the Compiler The signal from the Sensor is used by the Finisher logic to start and stop the Transport ...

Page 956: ... Straight Sensor Monitors the position of the Stapler Head for stapling at the front edge of a paper set 3 Stapler Rear Straight Sensor Monitors the position of the Stapler Head for stapling at the rear edge of a paper set 4 Stapler Move Motor Moves the Stapler Head into position 5 Stapler Motor Drives the Stapler Head while it is stapling a paper set 6 Staple Ready Sensor Monitors the presence of...

Page 957: ...or not the Eject Roll is in the home position 4 Eject Motor Drives the Eject Shaft Assembly 8 5 6 4 5 Elevator Unit Provides the mechanism for raising and lowering the three Bins 1 Finisher Bin Elevator Motor Rotates the Drive shaft clockwise to raise the Bins and counter clockwise to lower the Bins 2 Finisher Bin ID Sensor Monitors the Finisher for correct Bin positions during initialization 3 Fi...

Page 958: ...If the Top Bin lowers too far the signal from the sensor has the Finisher PWB cut DC to the Top Bin Motor 8 5 6 4 7 Middle Bin Provides the mechanism for raising and lowering the Middle Bin 1 Middle Bin Motor Raises the Middle Bin up and down 2 Middle Bin Paper Sensor Monitors the presence of paper in the Middle Bin 3 Middle Bin Full Sensor Monitors the Middle Bin and detects when the Bin is full ...

Page 959: ...d detects when the Bin is full 4 Bottom Bin Low Half Sensor Monitors the Bottom Bin and detects when the Bin 50 full 5 Bottom Bin Low Upper Limit Sensor Safety sensor that monitors the Bottom Bin upper movement If the Bottom Bin raises too far the signal from the sensor has the Finisher PWB cut DC to the Bottom Bin Low Motor 6 Bottom Bin Low Lower Limit Sensor Safety sensor that monitors the Botto...

Page 960: ...ve from the Transport Motor to Gear D Gear D extends out of the Compiler and Gear H extends out of the Transport When the Transport is in place Gear D contacts Gear H and transmits drive to Transport Pulley J via gear I One end of the Transport Drive Belt is attached to Pulley J loops over Pulley K and Pulley L and attaches to Pulley M at the other end Tension Rolls along the way make sure the bel...

Page 961: ...its Motor drive to Transport Pulley J 3 Transport Drive Belt Transmits Motor drive from Transport Pulley J to Transport Pulley K Pulley L and Pulley M 4 Transport Pulley K Pulley L and Pulley M Each Pulley is attached to the end of the Transport Rolls The Drive Belt rotates each Pulley and each Pulley in turn rotates a Transport Roll 5 Compiler Transport Drive Belt Transmits Transport Motor drive ...

Page 962: ...he Complier Bin The Eject Motor Drive Belt transmits drive from the Motor to Eject Gear B Gear B drives Eject Shaft 2 Eject Shaft 2 drives Eject Shaft 1 Compiler Mechanical Drive Components 1 Eject Motor A 24 VDC stepper motor Provides forward and reverse drive for the Eject Roll 2 Eject Motor Drive Belt Transmits Motor drive from the Eject Motor to Eject Gear B 3 Eject Gear B Transmits drive to E...

Page 963: ...d Wall of the Compiler Bin When a set of paper is collected in the Compiler Bin and the set is ready to be sent to the Stapler the End Wall Motor lowers the End Wall to allow the paper set to move to the Stapler End Wall Mechanical Drive Components 1 End Wall Motor A 24 VDC stepper motor Raises and lowers the End Wall 2 End Wall Raised to close off the end of the Compiler Bin Lowered to open the e...

Page 964: ...ed on it pulses which in turn taps the Tamper against the side of the paper set The Tamper Home Sensor monitors the position of the Tamper Tamper Mechanical Drive Components 1 Tamper Motor A 24 VDC stepper motor Drives the Tamper Drive Belt 2 Tamper Drive Belt Drives the Tamper 3 Tamper Attached to the Drive Belt The side of the Tamper taps the edge of the paper set to align the set before staplin...

Page 965: ...he Assembly drive a stapled set of paper into a Finisher Bin The Set Clamp Home Sensor monitors the home position of the Paddle Assembly Set Clamp Mechanical Drive Components 1 Set Clamp Motor A 24 VDC motor Provides drive for the Paddle Shaft Assembly 2 Set Clamp Motor Drive Belt Transmits Set Clamp Motor drive to the Paddle Shaft Assembly 3 Set Clamp Home Position Monitors the home position of t...

Page 966: ...fset Motor drives the Offset Cam As the Cam rotates the high and low points of the Cam drive the Offset Rolls back and forth across the paper path The Eject Clamp Offset Motor also drives the Eject Clamp Cam As the Cam rotates the high and low points of the Cam drive the Offset Pinch Rolls up and down ...

Page 967: ...nch Rolls and the Offset Rolls 2 Offset Cam Driven by the Eject Clamp Offset Motor As the cam rotates the high and low points slide the Offset Rolls across the paper path 3 Eject Clamp Cam Driven by the Eject Clamp Offset Motor As the cam rotates the high and low points move the Offset Pinch Rolls up and down 4 Eject Clamp Sensor Monitors the position of the Eject Clamp Cam ...

Page 968: ... drive needed to raise and lower the three Bins The Elevator Drive Belt transmits drive to Gear Pulley A which in turn transmits drive to Gear Pulley B The threaded Elevator Drive Shaft is attached to the center of Gear Pulley B When the Finisher PWB switches on the Elevator Motor the three Bins ride up and down on the Shaft ...

Page 969: ...e Elevator Drive Shaft 2 Elevator Drive Belt Transmits drive from the Motor to Gear Pulley A 3 Elevator Drive Shaft A threaded metal rod that is attached at the bottom of the Shaft to Gear Pulley B The three Bins are attached to the Shaft through threaded nuts that are attached to the rear of each Bin As the Shaft rotates the threads in the shaft drive the Bins up and down ...

Page 970: ...Bin has a separate Motor that raises or lowers the Bin to accommodate the amount of paper sent to the Bin The Bin is attached to a Drive Belt As the Belt rotates the Bin raises or lowers depending on the direction of Belt rotation Sensors monitor the upper and lower limits of Bin height ...

Page 971: ...or A 24 VDC motor Provides drive for each Finisher Paper Bin 2 Bin Motor Drive Belt Rotates as the Motor rotates 3 Lower Limit Sensor Monitors when the Bin has reached the lowest point that it can safely travel 4 Upper Limit Sensor Monitors when the Bin has reached the highest point that it can safely travel ...

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Page 973: ...sor The Control Panel LCD displays H when the paper is inserted into the Sensor and L when the paper is removed Y N Replace the Transport Entrance Sensor REP 8 5 3 94 5 Replace the Finisher PWB REP 8 5 3 83 The error message reappears Y N Problem solved 6 Replace the Printer Engine Controller PWB REP 4 10 6 7 Remove the two screws securing the Transport Rear Cover REP 8 5 3 11 and remove the Cover...

Page 974: ...ssembly to the Docking Assembly Enter Diagnostic Mode Output Gate Solenoid Operation Gate In Pull to check IN Gate Solenoid open Enter Diagnostic Mode Output Gate Solenoid Operation Gate In Push to check IN Gate Solenoid close The IN Gate Solenoid opens and closes when you run tests Gate In Pull and Gate In Push Y N Replace the IN Gate Solenoid REP 8 5 3 90 14 While running step 13 inspect the IN ...

Page 975: ... when the paper is inserted into the Sensor and L when the paper is removed Y N Replace the Transport Exit Sensor REP 8 5 3 96 6 Replace the Finisher PWB REP 8 5 3 83 The error code reappears Y N Problem solved 7 Replace the Printer Engine Controller PWB REP 4 10 6 8 Open the Transport Cover Place a single sheet of paper on top of the Transport Rolls Enter Diagnostic Mode Output Finisher Operation...

Page 976: ...Cover REP 8 5 3 11 and remove the Cover Remove the Upper Rear Cover REP 8 5 3 5 Enter Diagnostic Mode Output Finisher Operations Finisher Transport Motor The Transport Motor runs Y N Replace the Transport Motor REP 8 5 3 74 15 With the Transport Motor running inspect the gears that transmit motor drive to the Transport Assembly Drive Belt The Transport Gears rotate smoothly and transmit drive to t...

Page 977: ...0 6 6 Open the Transport Cover Place a single sheet of paper on top of the Transport Rolls Enter Diagnostic Mode Output Finisher Operations Finisher Transport Motor Watch the sheet of paper as it is driven out of the Transport into the Compiler and into a Finisher Bin The sheet of paper is driven into the Finisher Bin Y N Go to step 8 7 Repeat the test If the problem does not reoccur treat it as a...

Page 978: ...le Roll Assemblies The Assemblies rotate smoothly and both Assemblies are clean not damaged and free of obvious wear Y N Replace the Exit Shaft Assembly REP 8 5 3 65 and the Paddle Shaft Assembly REP 8 5 3 66 11 Inspect the paper path for damage that may be blocking the paper path Check for paper skewing as it exits the Fuser ...

Page 979: ...r REP 8 5 3 51 3 Enter Diagnostic Mode Output Finisher Operations Eject FWD Low to check the Eject Motor in forward rotation With the Eject Motor running inspect the Eject Roll The Eject Motor runs and the Eject Rolls rotate Y N Replace the Eject Motor REP 8 5 3 81 4 Enter Diagnostic Mode Output Finisher Operations Eject Reverse to check the Eject Motor in reverse rotation With the Eject Motor run...

Page 980: ...tuator The Actuator is in good condition and not broken Y N Replace the IN Gate Actuator REP 8 5 3 86 3 Enter Diagnostic Mode Input H L Gate In Interlock Sw Actuate and deactuate the IN Gate Interlock Switch The Control Panel LCD displays H when the Switch is actuated and L when the Switch is deactuated Y N Replace the IN Gate Interlock Switch REP 8 5 3 87 4 Replace the Finisher PWB REP 8 5 3 83 T...

Page 981: ...Y N Replace the Transport Cover Assembly REP 8 5 3 91 3 Enter Diagnostic Mode Input H L Finisher Transport Sensor Switch Interlock Switch Insert and remove paper between the arms on the Transport Cover Interlock Sensor The Control Panel LCD displays L when paper is inserted in the sensor and H when the paper is removed Y N Replace the Transport Cover Interlock Sensor REP 8 5 3 92 4 Replace the Fin...

Page 982: ...ctuator tab is in good condition unbroken Y N Replace the Stapler Door Cover REP 8 5 3 2 3 Enter Diagnostic Mode Input H L Front Cover Interlock Switch Actuate and deactuate the Front Cover Interlock Switch The Control Panel LCD displays L when the Switch is actuated and H when the Switch is deactuated Y N Replace the Front Cover Interlock Switch REP 8 5 3 75 4 Replace the Finisher PWB REP 8 5 3 8...

Page 983: ...is in good condition unbroken Y N Replace the Top Cover Assembly REP 8 5 3 72 3 Enter Diagnostic Mode Input H L Top Cover Interlock Switch Actuate and deactuate the Top Cover Interlock Switch The Control Panel LCD displays L when the Switch is actuated and H when the Switch is deactuated Y N Replace the Top Cover Interlock Switch REP 8 5 3 75 4 Replace the Finisher PWB REP 8 5 3 83 The error code ...

Page 984: ... deactuates the Safety Switch Y N Replace the Eject Chute Assembly REP 8 5 3 62 3 Actuate the Front Cover Interlock Switch Enter Diagnostic Mode Input H L Finisher Compil Sensor Switch Cover Safety Sw Close the Eject Chute just enough so the Compiler Cover Interlock Switches actuate Manually actuate and deactuate the Safety Switch The Control Panel LCD displays H when the Switch is actuated and L ...

Page 985: ...tes the Interlock Switch actuator and the actuator actuates and deactuates the Switches Y N Replace the Eject Chute Assembly REP 8 5 3 62 3 Actuate the Front Cover Interlock Switch Enter Diagnostic Mode Input H L Finisher Compil Sensor Switch Cover Interlock Sw Manually actuate and deactuate each of the two Compiler Cover Interlock Switches The Control Panel LCD displays H when each Switch is deac...

Page 986: ...connect the Finisher interface cables Enter Diagnostic Mode Input H L Finisher Interlock Sw Push in and release the Finisher Interlock Sensor actuator The Control Panel LCD displays L when the interlock is actuated H when the interlock is deactuated Y N Replace the Finisher Interlock Sensor and Actuator REP 8 5 3 15 3 Replace the Finisher PWB REP 8 5 3 83 The error code reappears Y N Problem solve...

Page 987: ...ations Stacker T 2 CCW to check the Middle Bin Motor Output Finisher Operations Stacker T 3 CCW to check the Bottom Bin Motor The Bin Motor rotates in both directions Y N Replace the appropriate Bin Motor REP 8 5 3 24 REP 8 5 3 34 REP 8 5 3 45 4 Enter Diagnostic Mode Output Finisher Operations Stacker T 1 CW to check the Top Bin Belts Output Finisher Operations Stacker T 2 CW to check the Middle B...

Page 988: ... 8 Enter Diagnostic Mode Input H L Finisher Stacker Sensor Switch Bin 1 Lo Limit Sw for Top Bin Input H L Finisher Stacker Sensor Switch Bin 2 Lo Limit Sw for Middle Bin Input H L Finisher Stacker Sensor Switch Bin 3 Lo Limit Sw for Bottom Bin Manually insert and remove paper from between sensor arms of the Bin Lower Limit Sensor The Control Panel LCD displays L or H as the paper is inserted and r...

Page 989: ...lly rotate the one way gear that is attached to the Eject Clamp Actuator and observe the action of the Actuator The Control Panel LCD displays H when the Actuator blocks the Sensor and L when the Actuator does not block the Sensor Y N Replace the Eject Bracket Assembly REP 8 5 3 59 or replace the Eject Clamp Actuator PL 8 5 2 19 3 Enter Diagnostic Mode Output Finisher Operations Eject CL Off CW to...

Page 990: ...ons Y N Replace the Tamper Motor REP 8 5 3 49 3 Enter Diagnostic Mode Output Finisher Operations Tamper Front to check the Tamper Motor drive to the front Observe the movement of the Tamper Base and the Tamper Home Sensor Actuator that is located under the Base The Tamper Motor drives the Tamper Base to the front of the Compiler Bin so the Actuator is not actuating the Tamper Home Sensor Y N Adjus...

Page 991: ...sor REP 8 5 3 58 2 Reinstall the Offset Home Sensor REP 8 5 3 58 Enter Diagnostic Mode Input H L Finisher Stacker Sensor Switch Offset Home Sr Manually rotate the Eject Clamp Motor drive gear and observe the LCD The Control Panel LCD displays H then L as you rotate the drive gear through 360 degrees Y N Replace the Eject Bracket Assembly REP 8 5 3 59 3 Enter Diagnostic Mode Output Finisher Operati...

Page 992: ...tput Finisher Operations Stacker Elev CCW to lower the Stacker Bins The Elevator Motor runs Y N Replace the Elevator Motor REP 8 5 3 17 3 Enter Diagnostic Mode Output Finisher Operations Stacker Elev CW to raise the Stacker Bins The Elevator Motor runs Y N Replace the Elevator Motor REP 8 5 3 17 4 While running Output tests in steps 3 4 observe the Elevator Drive Shaft and Stacker Bins The Elevato...

Page 993: ... switch is actuated and L when the switch is deactuated Y N Replace the Stacker Upper Limit Switch REP 8 5 3 14 2 Enter Diagnostic Mode Output Finisher Operations Stacker Elev CCW to lower the Stacker Bins Enter Diagnostic Mode Output Finisher Operations Stacker Elev CW to raise the Stacker Bins The Stacker Bins actuate the Upper Limit Switch Y N Replace the Elevator Motor REP 8 5 3 17 3 Replace t...

Page 994: ...hen the switch is actuated and L when deactuated Y N Replace the Stacker Lower Limit Switch REP 8 5 3 13 2 Enter Diagnostic Mode Output Finisher Operations Stacker Elev CW to raise the Stacker Bins Enter Diagnostic Mode Output Finisher Operations Stacker Elev CCW to lower the Stacker Bins The Stacker Bins actuate the Lower Limit Switch Y N Replace the Elevator Motor REP 8 5 3 17 3 Replace the Fini...

Page 995: ...ensor Switch Head Home Sensor to test the Stapler Head Home Switch Rotate the D shaped cam that is located next to the Stapler Cartridge eject lever The Control Panel LCD displays alternately L and H as the cam is rotated through 360 degrees Y N Replace the Stapler Assembly REP 8 5 3 69 2 Replace the Finisher PWB REP 8 5 3 83 The error code reappears Y N Problem solved 3 Replace the Printer Engine...

Page 996: ...te the D shaped cam that is located next to the Stapler Cartridge eject lever The Control Panel LCD displays alternately L and H as the cam is rotated through 360 degrees Y N Replace the Stapler Assembly REP 8 5 3 69 2 Enter Diagnostic Mode Output 14 60 to test the Stapler Head Motor The Stapler Head Motor runs Y N Replace the Stapler Assembly REP 8 5 3 69 3 Replace the Finisher PWB REP 8 5 3 83 T...

Page 997: ...Corner Sensor REP 8 5 3 70 2 Remove the Upper Rear Cover REP 8 5 3 5 Enter Diagnostic Mode Output Finisher operations Staple Motor to test the Stapler Transport Motor The Stapler Transport Motor runs Y N Replace the Stapler Transport Motor REP 8 5 3 80 3 While running step 2 observe the Stapler Motor Drive Belt The Stapler Motor Drive Belt rotates when the Motor is running Y N Replace the Stapler ...

Page 998: ...t Edge Sensor REP 8 5 3 70 2 Remove the Upper Rear Cover REP 8 5 3 5 Enter Diagnostic Mode Output Finisher Operations Staple Motor to test the Stapler Transport Motor The Stapler Transport Motor runs Y N Replace the Stapler Transport Motor REP 8 5 3 80 3 While running step 2 observe the Stapler Motor Drive Belt The Stapler Motor Drive Belt rotates when the Motor is running Y N Replace the Stapler ...

Page 999: ...dge Sensor REP 8 5 3 70 2 Remove the Upper Rear Cover REP 8 5 3 5 Enter Diagnostic Mode Output Finisher Operations Staple Motor to test the Stapler Transport Motor The Stapler Transport Motor runs Y N Replace the Stapler Transport Motor REP 8 5 3 80 3 While running step 2 observe the Stapler Motor Drive Belt The Stapler Motor Drive Belt rotates when the Motor is running Y N Replace the Stapler Tra...

Page 1000: ... the Sensor arms and H when the Actuator is clear of the Sensor Y N Replace the Set Clamp Home Sensor REP 8 5 3 79 2 Enter Diagnostic Mode Output Finisher Operations Set Clamp to test the Set Clamp Motor The Set Clamp Motor runs Y N Replace the Set Clamp Motor REP 8 5 3 60 3 Run Output Finisher Operations Set Clamp once to position the Set Clamp Actuator Exit the Output test and enter Input H L Fi...

Page 1001: ... H when the End Wall is raised and L when the End Wall is lowered Y N Replace the End Wall Open Sensor REP 8 5 3 52 2 Enter Diagnostic Mode Output Finisher Operations End Wall Forward to test the End Wall Motor forward function Enter Diagnostic Mode Output Finisher Operations End Wall Reverse to test the End Wall Motor reverse function The End Wall Motor raises and lowers the End Wall Y N Replace ...

Page 1002: ...lock Switch REP 8 5 3 87 5 Enter Diagnostic Mode Input H L Finisher Transport Sensor Switch Interlock Switch Actuate and deactuate the Transport Cover Interlock Switch The Control Panel LCD displays L when the Switch is actuated and H when the Switch is deactuated Y N Replace the Transport Cover Interlock Switch REP 8 5 3 92 6 Enter Diagnostic Mode Input H L Front Cover Interlock Sw Actuate and de...

Page 1003: ...er Interlock Sensor and Actuator REP 8 5 3 15 10 Enter Diagnostic Mode and run three or four random Finisher Output tests All the selected Output tests run Y N Replace the Finisher PWB REP 8 5 3 83 11 Enter Diagnostic Mode and run three or four random Finisher Input tests All the selected Input tests run Y N Replace the Finisher PWB REP 8 5 3 83 12 Replace the Printer Engine Controller PWB REP 4 1...

Page 1004: ...er The printer sees the Finisher Y N Go to step 3 2 Problem solved Treat as an intermittent firmware problem or possible connector cable problem 3 Replace the Finisher Printer Harness Assembly PL 8 5 2 21 and the AC In Out Harness Assembly PL 8 5 2 20 The printer sees the Finisher Y N Go to step 5 4 Problem solved 5 Replace the Printer Engine Controller PWB REP 4 10 6 The printer sees the Finisher...

Page 1005: ... PWB Set your meter to read AC voltage Measure the voltage between P J2 3 and P J2 4 on the LVPS There is 110 VAC between P J2 3 and P J2 4 Y N Go to section 6 or section 7 and troubleshoot a loss of AC problem 3 Set your multimeter to read DC voltage Measure the voltage between P J505 3 and FG frame ground and between P J505 4 and FG on the LVPS There is 5VDC between P J505 3 and FG and between P...

Page 1006: ...nt Use extreme caution when working on and around the LVPS and the Finisher PWB Set your multimeter to read AC voltage Measure the voltage between P J2 3 and P J2 4 on the LVPS There is 110 VAC between P J2 3 and P J2 4 Y N Go to section 6 or section 7 and troubleshoot a loss of AC problem 3 Set your multimeter to read DC voltage Measure the voltage between P J502 1 and FG frame ground There is 24...

Page 1007: ...r Switch Upper Limit Switch Actuate and deactuate the Upper Limit Switch The Control Panel LCD displays H when the switch is actuated and L when the switch is deactuated Y N Replace the Upper Limit Switch Figure 8 5 3 14a 4 Enter Diagnostic Mode Output Finisher Operations Stacker Elev CCW to lower the Finisher Bins Enter Diagnostic Mode Output Finisher Operations Stacker Elev CW to raise the Finis...

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Page 1009: ...ACOM MICR Enhanced User s Guide to gain an understanding of the ACOM MICR Printer and all of its possible combinations Model Description Type 1 Dedicated MICR Only Printer Contains a ACOM MICR EP Cartridge and CANNOT use the XEROX EP Cartridge Part Number 113R00173 Type 2 A Dual Mode Printer which supports both MICR Printing through the use of a ACOM EP Cartridge and Normal Printing through the us...

Page 1010: ...ollows 1 Non MICR Toner Sensor Model Type 2 Printer Only 2 MICR Toner Sensor Model Types 1 2 3 MICR Keylock Switch Key Model Type 2 Printer Only 4 Front Right Cover Hole for MICR Keylock Model Type 2 Printer Only 5 ACOM MICR EP Cartridge Model Types 1 2 6 All wiring associated to the MICR changes See wiring changes in 8 6 5 Model Types 1 2 7 ACOM Secure A Font Module and 18 Parallel Cable Model Ty...

Page 1011: ...ual 8 573 Options 8 6 3 Repair Procedures Use Section 4 and the repair section within Section 8 of the N24 N32 N40 Service Manual to repair any Xerox Supported Assembly Part ACOM Supported hardware assemblies parts are defined the Section 8 6 2 ...

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Page 1013: ...nt N24 N32 and N40 Service Manual 8 575 Options 8 6 4 ACOM MICR Unique Wiring Data WIR 8 6 4 1 Plug Jack Locator 1 P J477 EP Cartridge Interlock Switch 2 P J23 EP Cartridge Interlock Switch to MICR Non MICR Sensor ...

Page 1014: ...3 99 Options 8 576 DocuPrint N24 N32 and N40 Service Manual WIR 8 6 4 2 ACOM Wiring Change Diagrams WIR 8 6 4 2 1 Model 1 Laser Assembly Wiring ...

Page 1015: ...3 99 DocuPrint N24 N32 and N40 Service Manual 8 577 Options WIR 8 6 4 2 2 Model 2 Laser Assembly Wiring ...

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Page 1017: ...two options The Model 2 printer is a Dual Mode printer that has all of the same features as Model 1 and includes the MICR Keylock option Both models are compatible with ACOM s QUICKCHECK Software products 8 6 5 2 Technical Support Should you need technical assistance with your new XEROX DocuPrint N24 N32 N40 Printer or have any questions regarding any material covered in this manual please call AC...

Page 1018: ...ire any special set up to print MICR documents other then the installation of an ACOM MICR Toner cartridge For operating instructions of the ACOM MICR ENHANCEMENT features please refer to following pages for a MODEL 1 printer and MODEL 2 printer For toner cartridge installation instructions please refer to Chapter 6 in the XEROX DocuPrint N24 N32 N40 END USER GUIDE Should you need further assistan...

Page 1019: ...y NOTE If your printer s Control Panel LCD displays the LASER FAILURE POWER ON OFF error message after installing an ACOM supplied MICR toner cartridge please call ACOM TECH SUPPORT AT 1 800 217 ACOM 2266 for assistance 8 6 5 4 2 Model 2 Dual Mode MICR Non MICR Printer This printer will only function when an ACOM supplied MICR or NON MICR toner cartridge is installed This is a dual function printe...

Page 1020: ...stalled otherwise the Laser Failure Message will be displayed and when the Keylock is OFF a non MICR Toner Cartridge must be installed CAUTION Any data fonts signatures logos forms or macros downloaded to the printer prior to getting this error message will be lost Since the printer s power must be reset the printer s memory is cleared of any information Once the printer s LCD displays READY you m...

Page 1021: ...uplicated through ACOM In the event a duplicate key is required simply contact ACOM Technical Support Department at 1 800 217 ACOM 2266 and provide your printer s serial number and the matching key code which needs to be duplicated2 NOTE The standard lead time when ordering a duplicate key is 6 8 weeks There is no way to expedite this lead time so please call ACOM TECH SUPPORT as soon as possible ...

Page 1022: ...your custom services order will usually ship separate from the printer order For information on you custom services order please call 1 800 347 3638 NOTE Please save all packing materials in the event your ACOM SECURE A FONT MODULE unit needs to be returned for any reason If you do not have the packing materials please consult with ACOM TECH SUPPORT prior to shipping 8 6 5 6 3 Installation To veri...

Page 1023: ... All material relating to the MICR Enhancements to the XEROX DocuPrint N24 N32 N40 Laser Printer in this reference guide should be considered proprietary information 8 6 6 2 ACOM Printer Models Model 1 is a dedicated MICR Document Printer with an installed MICR Toner Sensor Model 2 is a Dual Mode printer with installed MICR NON MICR toner sensors and MICR Keylock See Figure 8 6 6 2 1 Figure 8 6 6 ...

Page 1024: ...s have adjustments made to the Ready Stand By temperature set tings on the fuser unit The default settings have changed from Ready 38 Stand By 42 to Ready 64 Stand By 68 This change represents a 42 12 F 5 62 C increase to both the Ready and the Stand By temperature settings 8 6 6 3 2 Magnetic MICR Toner Sensor Both printer models 1 and 2 have the MICR toner sensor installed The location of the MIC...

Page 1025: ...e Interlock Switch Assembly After the MICR sensor is in place in the model 2 printer one lead from the sensor is looped into the EP Cartridge Interlock Switch Assembly and the other is connected to the MICR Keylock which is installed in the printers Front Right Cover PL 1 2 3 See Figures 8 6 6 3 2 3 and 8 6 6 3 2 4 Figure 8 6 6 3 2 3 MICR Keylock Switch EP Cartridge Interlock Switch Assembly Toner...

Page 1026: ...d MICR toner cartridge is used The sensor identifies the ACOM MICR toner cartridge by sensing the magnet that is installed in the toner cartridge If an OEM or non supplied ACOM toner cartridge is installed in both the model 1 and the model 2 printers the print cycle stops and the printers Control Panel LCD will display the LASER FAILURE POWER ON OFF error message Once the printers power has been r...

Page 1027: ...lock are connected as follows 1 The 1 terminal on the keylock is looped into the EP Cartridge Interlock Switch Assembly PL 7 2 23 2 The 8 terminal is connected to one of the MICR toner sensor leads 3 The 3 terminal is connected to one of the NON MICR toner sensor leads See Figure 8 6 6 3 2 4 The position of the MICR Keylock determines the mode of the printer The mode of the printer must correspond...

Page 1028: ...he XEROX DocuPrint N24 N32 N40 Printer in order to use this device The device is external to the printer It connects via an 18 Parallel Cable to the printers Parallel port and has its own external power supply See Figure 8 6 6 6 1 1 The device only accepts ACOM supplied PCMCIA cards which have been programmed with end user fonts Figure 8 6 6 6 1 1 Secure A Font Module PCMCIA Card Secure A Font Mod...

Page 1029: ...ars Y N Suspect a possible intermittent problem with the Printer Engine Controller PWB REP 4 10 6 the Laser Assembly REP 4 6 1 the EP Cartridge Interlock Switch REP 4 10 11 or the connectors and wiring linking these components 5 Go to step 8 6 Verify the EP Cartridge installed is a ACOM MICR EP Cartridge The EP Cartridge installed is an ACOM MICR EP Cartridge Y N Install an ACOM MICR EP Cartridge ...

Page 1030: ...ontroller PWB REP 4 10 6 12 Measure the voltage between P J 407 1 and FG WIR 8 6 4 2 1 Model 1 Laser Assembly Wiring or WIR 8 6 4 2 2 Model 2 Laser Assembly Wiring on the Laser Diode Drive PWB when the correct EP Cartridge is installed and the EP Cartridge Interlock Switch is closed There is 5VDC between P J 407 1 and FG Y N Switch off printer main power Check the continuity of the wiring between ...

Page 1031: ...N40 Service Manual 8 593 Options For any other problems issues related to the ACOM printer go to Section 7 and the Repair Analysis Section within Section 8 of the N24 N32 N40 Service Manual to troubleshoot any Xerox defined fault ...

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