Xerox Document Workcenter 150 Service Manual Download Page 125

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Summary of Contents for Document Workcenter 150

Page 1: ...hange package to updale your service manual Replace Ihe pages listed below Tille aoe Thru I 3 4 i ii and 3 i 1 4 10 Added I Changed in Seclion 4 REP 3 4 added slep 3 in Replacemenl Procedure 5 19 and...

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Page 3: ...vice Manual CAUTION The Main PWB has a lithium balfery which is ml a spared item I fhe Main PWS fails relurn Ihs assembly to Ihe Xerox premises for disposal in accordance wilh local regulalions DO NOT...

Page 4: ...ponents or parts of such equipment may void any olhewise applicable Xerox warranties If Customer Services such equipment modules components or parts thereof Customer releases Xerox ham any and all lia...

Page 5: ...2 17 5 96 4 17 5196 2 16 5196 4 16 5 96 2 19 5196 4 1s 5 36 Page Revision 4 20 5 96 4 21 5196 4 22 5 36 4 23 5196 4 24 5 96 4 25 5196 4 26 5196 4 27 5 96 4 26 5 96 4 2s 5 36 4 30 5196 4 31 5136 4 32 5...

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Page 7: ...ysis Procedures ___ _ew 3 I Section Co n s ___ _____ ____ 3 I 4 Repair Adjustment 4 I SectionCon en s _________ ____ 4 1 6 General Procedures Information 6 1 SectionCon en s ______________ _ 6 1 Docum...

Page 8: ...efects Sectlon 4 Repair I Adjustment This section contains the instructions for removal replacement and adjustment of the spared parts within the machine Section 5 Parts List This section consists of...

Page 9: ...st because of a modification the Tag MOD number will identify the appropriate part or action Examplel Tag MODl PWB Example2 PWBCTag MODl Terminology and Symbols The following is the terminology and sy...

Page 10: ...5196 Introduction vi Document WorkCenter 150...

Page 11: ...indicate the next step to perform or will direct you to a Repair Analysis Procedure RAP Additional Checks test various machine functions not directly tested by system checks RAPS will provide the ins...

Page 12: ...ecks I Additional Checks Subsystem Maintenance Final Actions Section 2 Status Indicator Repair Analysis Procedures RAPS Section 3 Image Quality Repair Analysis Procedures IQ RAPS Section 4 Repair I Ad...

Page 13: ...orrect operator action refer the operator to the User documentation or to another customer support fu ctl0 3 If possible print the Menu Map to review the wnftguration 4 Use the block diagram to identi...

Page 14: ...f test performs then the Standard LED remains lit i kpl0 The display indicates the following 109 llAM AUTO 1 NOTE Display may vary if mode is set to Manual Fax Tel or FwTam i LPI3 During the self test...

Page 15: ...l26 Press Stop when ringing is heard NOTE For fhe next step ensure lhe WorkCenter is set to Auto Receive answer on the first ring Refer to Chapters 4 9 in the Users Guide Oial the WorkCenter from a re...

Page 16: ...Customer options do not pro Replace the control panel assembly REP 2 1 gram correctly Replace the Main PWB REP 8 1 Error Correct Mode ECM does not operate Ensure that ECM is enabled refer to Chapter 9...

Page 17: ...e display indicates the following 1SeRVlCE 1 s x x1 2 Press I 6 10select the desired Service Mode see Table I 3 Press the appropriate selection number Table 1 Service Mode Menu Selections I Error Line...

Page 18: ...and lubricate using figures 2 7 as necessary to maintain the correct printer operation You should perform these actions as you access the printer for the repair of problems Lubricate the printer as i...

Page 19: ...Figure 3 Lubricating the drive pulley Figure 5 Lubricatingthe Slip Spring Figure 4 Lubricatingthe ASF cam and tray Figure 6 Lubricating the side frame Figure 7 Lubricating the base frame DocumentWorkC...

Page 20: ...e reports printed during NOTE Do nof touch the wiper and initial actions If you are returning the machine to the cuslomer set the Cap switches othenvise perform an all backup clear and go to step 3 3...

Page 21: ...ication Error Codes tables when messages are displayed or error codes are printed in a report The Repair Analysis Procedures RAPS are accessed from Section I system checks or additional checks There a...

Page 22: ...e scanner is open Close the scannar If the problem continues go to RAP 17 Scanner Interlock The documents a z not being fed Clear the document jam If the problem continues go to RAP 21 Document correc...

Page 23: ...cument loaded Try the operation again 1 line perform RAP 25 nit TELCO line perform RAP 25 7 line perform RAP 25 _ J line perform RAP 25 _ nit Instruct remote to set up polling lable features 3 line pe...

Page 24: ...gh Figure 4 Ensure that the power cord is not damaged usolxcuxlA AC Neutral AC Line Figure 1 US0 and XLA 115 VAC RX UK and XLA EarthlGND Neutral Live Figure 2 RX UK and XLA 220 VAC XLA Only GND Neutra...

Page 25: ...er Supply REP 6 4 6 Reler to the DC Power Oistribution drawings in Section 7 Determine which componenl was loading the power supply POWER SUPPLY PL 6 1 REGULATORS CNZ CN2 CNI CNI 1 1 42 VDC 42 VDC 1 1...

Page 26: ...checks and visual inspection 1 Refer to the power distribution diagrams in Section 7 Check lor loose conneclions to the components shown in the section 7 diagrams Connectlone ere good Y N 1 Repair and...

Page 27: ...control panel harness is good i Replace the control panel harness PL 2 31 2 Access connectors CNl and CN2 on the control panel Disconnect the connectors and measure the voltages at the following pins...

Page 28: ...control panel harness is good 1 N Replace the control panel harness PL 2 1 2 Access connector CN2 on the display PWB Disconnect the connector and measure the voltage at CNI pin 7 Voltage is 5VOC i N R...

Page 29: ...i N Replace the control panel harness PL 2 1 4 Access the control panel connectors CNl and CN2 With the connectors disconnected measure the voltage on the following pins CN 1 2 S __ _ _ __ ___ c CNZ 7...

Page 30: ...switch The actuator closes the switch when the scanner panel is closed i N Replace the upper guide assembly PL 4 1 2 Access the scanner interlock connector CN14 on the main PWB Use a meter to verify...

Page 31: ...onnected measure the resistance between the pins Refer to Tables 4 and 5 Resistance is OK i epIace the defective motor REP 7 2 or REP 5 2 5 Check the following components and connections ASF sensor an...

Page 32: ...3 1 OF F 2 I PAPER FEED MOTOR ON EL 42 VOC CLOCK PAPER FEED MOTOR ON EL 42 VDC CLOCK EL EL PAPER FEED MOTOR ON 42 VDC CLOCK PAPER FEED MOTOR ON 42 VDC CLOCK IED 42 DC IED 42 VDC J 1 1 6 1 1 Jl 1 RAP...

Page 33: ...w k C CI 41 SVDC NS d 1 2 I CARRIAGE MOTOR fEL ON 42 VDC CLOCK CARRIAGE MOTOR IEL ON 42 VDC CLOCK CARRIAGE MOTOR EL ON 42 VDC CLOCK CARRIAGE MOTOR IEL ON 42 VDC CLOCK IED 42 WC IED 42 WC l t ARRIAGE...

Page 34: ...he center replacement position 2 Open the front cover and move the cartridge lock lever to the rear of the machine 3 Ensure that the head ribbon cable PL 5 1 between the main PWB and the carriage is c...

Page 35: ...ARRIAGE PL 1 1 7 L 6 5 12 1s K J 18 17 1s 14 13 R E INK CARTRIDGE PL 3 1 I CNIS CN14 I CN13 CNl2 INK HEAD ONTROL LOGIC JK HEAD OZZLES 128 4 I s I Pin 1 Pin IO CN2 Document WorkCenter 150 S S6 2 15 RAP...

Page 36: ...d REP 4 2 and clean the ADF scan and eject rollers PL 4 1 4 Load 5 sheets into the ADF and press Copy then Start Observe operation for a mechanical problem with the ADF feeder such as A broken or dama...

Page 37: ...2O VDC CLOCK IFI ADF MOTOR ON 20 VDC CLOCK RN ADF MOTOR ON 20 VDC CLOCK 7ED 342 VDC 6 RED V 42 VDC DF MOTOR PL 4 1 400 400 ohms ohms G300 G300 ohms ohms 400 400 1300 1300 ohms ohms ohms ohms Document...

Page 38: ...and 3 of the disconnected harness connector Plug in the machine There is 42 VDC present i N Replace the power supply REP 8 4 2 Replace the main PWEI REP 8 1 Check that the telephone and telephone line...

Page 39: ...ds a ready tone back i N Inform the customer of the telephone line oroblem Procedure 7 Replace the first telephone 1 Use the external telephone to manually dial the remote machine The remote machine a...

Page 40: ...e 1 2 3 4 I 5 The problem occurs during a send operation i o to step 4 Send a two page lest document to a known good machine The test completes normally without communications error codes i N Contact...

Page 41: ...tage meas res li 5voc I i f eplace the main PWB REP 8 1 5 Disconnect CNS Set the meter to meewre 64 ohms Connect the meter across pins 1 and 2 of the disconnected connector CNS i There is approximatel...

Page 42: ...Actions Disconnect the power cord Procedure NOTE Lubrication is only added or replaced on those components which were originally lubricated as manufactured 1 Inspect all of the following Replace any p...

Page 43: ...attern in your kit This will identify any image quality defects which may have been produced during Off line or On line System Checks Use the Image Quality RAPS to further diagnose machine problems In...

Page 44: ...Image Quality Test Pattern Image Quality Test Pattern 5 96 3 2 Document WorkCenter 150...

Page 45: ...able 1 Table 1 Image Quality Defects IMAGE QUALITY DEFECTS Blank or mostly blank print Gical I Horizontal deletions I tines Dark image 2 inches wide Black with thin deletions Black print Misregislrati...

Page 46: ...slill exists replace the following pads in sequence ink cartridge PL 3 1 main PWB REP 6 1 2 Ensure that connections CN5 8 CN15 are correct on the main PWB Co ectlon Is correct i Repair or reconnect C...

Page 47: ...r l LOGIC L 5 DC t DC COM 12 DC 42 VDC 5 D c ATA LINES LED ARRAY ON L 5 VDC ONTROL LINES SCANNER ASSEMBLY L3 1 _ I Cl 5 ASSY PL 4 1 L DC COM 7 12 VDC 7 2 VDC Document WorkCenter 150 3 5 IQ RAP IO Blan...

Page 48: ...system isworking correctly PL 5 1 PL 7 1 Prime the cartridge More than one time may be required If the problem still exists replace the ink cartridge PL 3 1 Perform RAP 27 Paper Feed Brake Solenoid 2...

Page 49: ...tly seated on the main PWB If the problem still exists replace the ink cartridge PL 3 1 Ensure that the ink cartridge is installed correctly Ensure that all connectors are correctly seated on the main...

Page 50: ...hat connection CN15 is correct on the main PWB Connection is correct i epair or reconnect CN15 3 Replace the parts in the sequence listed ink cartridge PL3 1 main PWB REP 8 1 HEAD RIBBON CABLE PL 5 1...

Page 51: ...and ejecl rollers Check lhal Ihe document guides are adjusled against Ihe document and lhal Ihe guides hold the documenls bul do nol interfere wilh Ihe document movemenl i N Repair and retry Ihe opera...

Page 52: ...4 Prime Iha ink cartridge and reprint Ihe inlet 4 test pattern The lnlernal test paller is good i mep5 Check Ihat the main enance stalion to cartridge seal is not damaged and Ihe prime lunclionlpump...

Page 53: ...1 The Internal lest paltern is good i eplace the main PWB REP 8 1 5 Complete the call IQ RAP 30 V bars This RAP is used if the image is missing wilh black vertical lines or bars and relates only lo c...

Page 54: ...nner are clean i Clean the scanner area and Ihe scan ADF and eiecl rollers 4 Replace the ADF motor REP 4 3 5 Inspect the lollowing ilems Ensure the prinl paper has a smooth surface Ensurs lhal Ihe ink...

Page 55: ...cument tfvat was transmitted is clean and has no defects i se a good document 3 The document was transmitted with Superfine resolution selected i N Retransmit the document with Superfine resolution se...

Page 56: ...Notes Notes 5196 3 14 Document workcenter 150...

Page 57: ...sembly 4 9 REP3 4ScannerAssembly 4 10 REP 3 5 Carriage Assembly 4 11 REP 3 6 Side Frame Assembly 614 ADF and Scanner Assembly REP 4 1 Sensor Board PWE Assembly 4 16 REP4 2RetardPad 4 17 REP4 3ADFMotor...

Page 58: ...most repairs is to remove the handset and cradle Also disconnect all the modular cables from the machine Illustrations are used to assist you with the procedures You should refer to the specific Parts...

Page 59: ...ear position 5 Open Front Cover and remove the E Ring from each of the Front Cover pivot QOStS 6 Slide the Front Cover off of the pivot posts one side at a time Replacement CAUTION Ensure fhs Gap Leve...

Page 60: ...Cord b Parallel Cable c Telephone Cables 2 Remove the Paper Tray 3 Remove the 3 screws retaining the Rear COVf3 4 Slide the Rear Cover off disengaging the 4 tabs from the Bottom Pan Figure 1 Replacem...

Page 61: ...TION The flexible fab on the right side pivot w break if overllexed b Slide the Control Panel to the right c Slide the Control Panel off of the left pivot d Slide the Control Panel off of the right pi...

Page 62: ...e Figure 1 NOTE Lift the Fmnt of the machine to grip the tower edge of the Exit Guide a Grip the lower edge of the Exit Guide and pull down b Gently rotate up to disengage the tabs both sides c Diseng...

Page 63: ...the Main PWB may become disconnected during the next step Observe cable connector locations andpoladfy of the flex cable CN5 during disassembly d Lift the rear of the Printer and Tray Assembly and til...

Page 64: ...ure 1 a Loosen the screws and remove the Lever stop Plate b Loosen the screws and remove the Left and Right Ground Clips Replacement 1 Route all of the Printer Assembly cables through the openings in...

Page 65: ...2 Remove the Scanner and Guide Assembly from the Bollom Pan Figure 1 a Disconnect conneclors CN2 CNll CN14 and CN15 b Remove the two 2 ground cable scrws c Remove the two 2 mounting screws d Lilt the...

Page 66: ...d Document Exit Guide REP 2 2 B Printer and Tray Assembly REP 3 1 I Scanner and Guide Assembly REP 3 3 2 Remove the Scanner horn the Lelt and Right Guides Figure 1 Replacement 1 Ensure that all cable...

Page 67: ...prime the Ink C ridge after reinstallation 1 Disconnect the Power Cord from the outlet 2 Remove the following a Ink Cartridge Cover PL 3 1 b Ink Cartridge c Rear Cover REP 1 2 d Printer and Tray Assem...

Page 68: ...cable from the clamp Figure 2 Release Cable Figure 2 Releasing the Cable 6 Turn the PrinterAssembly over 7 Remove the Carriage Assembly Figure 3 Figure 3 Removing the Carriage Assembly REP 3 5 Carria...

Page 69: ...ove the Tank Figure 4 2 Ensure that the Pump Tube is routed to avoid restrictions 3 Reinstall the remaining components in the reverse order Adjustments 1 Head Gap ADJ 5 2 2 Grid Adjust ADJ 5 1 3ot in...

Page 70: ...ve the following a Ink Cartridge Cover PL 3 1 b Ink Cartridge c Rear Cover REP 1 2 d Printer and Tray Assembly REP 3 1 a Printer Assembly REP 3 2 3 Remove the Side Frame Assembly Figure 1 a Disconnect...

Page 71: ...ugh to allow alignment of the Lift Gear to the ASF Cam Gear Align the marks on the gears as shown Figure 4 Secure the Side Frame Assembly with the three 3 screws Install the Reverse Spring oriented as...

Page 72: ...2 Remove the Scanner Cover from the Upper Guide Figure 1 a Open the Upper Scanner Guide b Release the tabs and remove the Scanner Cover 3 Remove the Sensor Board PWE Assembly Figure 1 a Discamect the...

Page 73: ...the Retard Pad Assembly Figure 1 a Remove the mounting screw b Open the Scanner Cover C Press tabs and remove the Retard Pad assembly Replacement 1 Reinstall the components in the reverse order Figur...

Page 74: ...Scanner and Guide Assembly REP 3 3 9 Scanner Assembly REP 3 4 NOTE The ADF Motor flange is used to hold the gears in place Use care when removing the motor so that the gears and spacer stay in place 2...

Page 75: ...embly b Remove the four 4 mounting screws c Remove the Lower Guide NOTE Do not touch the glass surface of the C S Assembly Scratches or residue will compromise scanned image quatity d Lifl the Scan Ro...

Page 76: ...de REP 2 2 e Printer and Tray Assembly REP 3 1 f Scanner and Guide Assembly REP 3 3 g Scanner Assembly REP 3 4 2 Remove the Scanner Interlock Switch Figure 1 Replacement NOTE Ensure the scanner interl...

Page 77: ...ounting screws c Remove the Lower Guide NOTE Do not touch the glass sudace of the CtS Assembly Scratches or residue wit compromise scanned image quality d Lift the ADF Roller and Scan Roller bushing t...

Page 78: ...wer Cord from the outlet 3 Remove the Wiper Blades from the Maintenance Station Figure 1 CAUTION Use cam when removing the Btotter sj The plastic clip will bmak if overflexed NOTE One or hvo Blotter s...

Page 79: ...he Power Cord from the outlet 2 Remove the following a Ink Cartridge Cover PL 3 1 b Ink Cartridge c Rear Cover REP 1 2 d Printer and Tray Assembly REP 3 1 e Printer Assembly REP 3 2 f Carriage Assembl...

Page 80: ...d Tray Assembly REP 3 1 e Printer Assembly REP 3 2 f Carriage Assembly REP 3 5 3 Remove the Maintenance Station Figure 1 a Place the Carriage Assembly on its side b Push the tab c Remove the Maintenan...

Page 81: ...y Assembly REP 3 1 e Printer Assembly REP 3 2 f Carriage Assembly REP 3 5 3 Turn the Carriage Assembly over and remove the Encoder Assembly Figure 1 a Disconnect the two 2 Belt Tension Springs b Disco...

Page 82: ...EP 3 1 e Printer Assembly REP 3 2 f Carriage Assembly REP 3 5 g Encoder Assembly REP 5 4 3 Remove the Carriage Figure 1 a b c d Open the cable clamps Remove the Carriage Shaft Ground Plates from both...

Page 83: ...rriage with the Carriage Frame b Reinstall the right end of the Shaft assembly into the Micro Gap Adjuster c Reinstall the left and of the Shaft assembly into the Micro Gap Adjuster d Reinstall the Ri...

Page 84: ...lts If necessary prims the Ink Cartddge after reinstallation 1 S xl Change Ink Cartridge press yyqT j II I b 2 Remove the following a Ink Cartridge Cover PL 3 1 b Ink Cartridge 3 Remove the Cam Pin Fi...

Page 85: ...Cam Pin and Lever into the Carriage b Rotate the Lever 90 counterclockwise c Ensure the Cam Pin and Lever is located in the wvrect position d Release the Carriage 2 Reinstall the Ink Cartridge and In...

Page 86: ...the Head Ribbon Cable at the carriage connector by sliding the connnector locking tab away from the connector on both sides b Slide the cable out of the connector c Remove the Carriage SupporVSensor...

Page 87: ...REP 1 2 d Printer and Tray Assembly REP 3 1 e Printer Assembly REP 3 2 f Carriage Assembly REP 3 5 g Side Frame Assembly REP 3 6 3 Remove the Paper Feed Roller Figure 1 a Remove the Reverse Spring b...

Page 88: ...sembly REP 3 6 Paper Feed Roller REP 6 1 3 Remove the ASF Sensor Cam and the A 9 Trays Figure 1 a b c d e Push the lever while removing the ASF Cam Gear Remove the screw and the ASF Sensor Push the fo...

Page 89: ...erAssembly REP 3 2 f Carriage Assembly REP 3 5 CAUTION The Seal is inside the Tube The Seat allows air to pass until it comes in contact with ink If Ink contacts the Seat reolace the Tube and Sd 3 Rem...

Page 90: ...ure 1 a Disconnect the PumpTube b Remove the Pump Replacement 1 Ensure that the locating pin on the Pump mounting surface engages the motor flange Slot 2 Ensure that the Pump tube is routed to avoid r...

Page 91: ...uide REP 2 2 e Printer and Tray Assembly REP 3 1 f Printer Assembly REP 3 2 g Pump REP 7 1 2 Remove the Paper Feed Motor Figure 1 Replacement 1 Rotate the Paper Feed Motor fully counterclockwise befor...

Page 92: ...ls return the assembly to the Xerox premises for disposal in accordance with local regulations DO NOT SHORT ClRCUlT THE BATTERY TERMINALS Replacement 1 1 I 4 5 Reinstall U26 and U26 on the new Main PW...

Page 93: ...the E OMs U7 6and U28 Figure 1 Replacement CAUTION Ensure that the pins 0 each EPROM is aligned pmpedy with the socket before insertion 1 install the EPROMs Ensure proper orientation observe the Pin 1...

Page 94: ...er and Tray Assembly MP 3 1 CAUTION k Follow electrostatic discbarge precautions Static electricity can damage this pat 2 Remove the NCU PWB Figure 1 a Disconnect the cables CNI and CN13 b Remove the...

Page 95: ...charge precaufions Static electric y can damage fhis part 1 Remove the Power Supply Figure 1 a Disconnect cable CNl at the Power SUPPlY b Remove the fnre 5 mounting screws c Disconnect the Power Suppl...

Page 96: ...he outlet 1 Remove the following a Rear Cover REP 1 2 b Printer and Tray Assembly REP 3 1 CAUTION k 2 Remove the Speaker Figure 1 a Disconnect the cable CN13 b Remove the Speaker Replacement 1 Reinsta...

Page 97: ...properly aligned perfectly straight lines will be printed The adjustment moves only the middle line of the three lines The adjustment range is i32 Adjustment 1 Enter the service mode and print the Gr...

Page 98: ...RNING Disconnect the dower cord CAUTION Leavino the _ J ink cadridge removed for long periods of time will rxuse the ink nozzles to dfy out Image quality problems or a blank print could result If nece...

Page 99: ...the rib d Check that the carriage moves left and right with minimal contact between the Head Gap Tool and the ribs 5 Check the head gap on the left side a Move the carriage to the left side b Align t...

Page 100: ...on both ends of the Carriage Assembly Figure 1 a Remove the Lever Stop Plate b Remove the Gap Adjust Plates c Rotate the Micro Gap Adjuster until no gap is observed both ends d Reinstall the Gap Adju...

Page 101: ...ower on or following a cleared error condition Adjustment 1 Position the Home Position Sensor Plate with the dght edge aligned with the left most alignment mark third line from the center line Figure...

Page 102: ...Notes I 8 s Notes 5 96 4 M Document WorkCenter 150...

Page 103: ...the piece parts follow it Part Number Index This index lists all the spared parts in the system in numerical order Each number is followed by a reference to the parts list on which the part may be fo...

Page 104: ...PLI I Covers and Trays 19 11 13 14 PL1 l Covers and Trays 5i96 5 2 Document WorkCenter 150...

Page 105: ...hinaiHong Kong Telephone Cradle Telephone Cradle Feet Qty4 Locking Strips Pty 2 Paper Tray Cover Paper Tray also order label kit item 19 Paper Loading Label P O item 19 Rear Cover RX REP 1 2 Paper Jam...

Page 106: ...PL 2 1 Control Panel 7 1 5 6 PL 2 1 Control Panel 5 W 5 4 Document WorkCenter 150...

Page 107: ...056KO2081 056K02101 One Touch Dial Cover P O item 7 Pad Document Exit Guide REP 2 2 Control Panel Harness Control Panel P O item 7 One Touch Dial Card RXI One Touch Dial Card XLA One Touch Dial Card...

Page 108: ...PL 3 1 Scanner and Printer Systems PL 3 1 Scanner and Printer Systems 5 96 5 6 Document WorkCenter 150...

Page 109: ...y See PL 6 1 P O item 20 SCEW Paper Feed Guide P O item 20 Side Frame Assembly REP 3 6 See PL 7 1 P O item 20 Ground Spring P O ilem 20 Right Ground Clip Printer Tray Lever stop Plate Right Ground Bra...

Page 110: ...PL 4 1 ADF and Scanner Assembly 1 of 2 4011 34 36 42 41 2 4 11 42 24 26 29 34 36 3 9 PL 4 1 ADF and Scanner Assembly 1 of 2 5196 5 a Document WorkCenter 150...

Page 111: ...2030 One Way ADF Bushing 10 _ Upper Spring Plate 11 CIS Guide RH 12 _ Gear Bushing 13 Ground Terminal Assembly 14 127K19740 ADF Motor REP 4 3 15 Idle Gear 18 48 16 Idle Gear Z I8 17 Frame 18 Platen Ro...

Page 112: ...PL 4 1 ADF and Scanner Assembly 2 of 2 4011 34 36 42 41 2 4 11 42 24 26 29 34 36 36 PL 4 1 ADF and Scanner Assembly 2 of 2 5 96 5 10 Document WorkCenter 150...

Page 113: ...1 019E35140 Retard Pad Clamp 32 Anti static Brush 33 Pinch Ro r 34 Pinch Roller Shaft 35 048E39180 Scan Cover 36 _ Anti Static Plate 37 Earth Brush Spring Plate 38 Pinch Spring Plate 39 162K26120 ADF...

Page 114: ...PL 5 1 Carriage Assembly 36 29 30 37 7 9 10 13 14 16 36 9 F 3 i 30 2 k 26 I H 6L 5 1 Carriage Assembly 12196 5 12 Document WorkCenter 150...

Page 115: ...Gap Set Bushing Blotters REP 5 1 e Note Carriage Belt Carriage Shaft Cartridge SupporVSensor Assembly kc Gap Adjust Lever Micro Gap Adjuster ADJ 5 2 Leaf Plate Shaft Belt stopper Drive Pulley Carriage...

Page 116: ...PL 6 1 Paper Feed Assembly 26 1 21 27 22 24 PL 6 1 Paper Feed Assembly Document WorkCenter 150...

Page 117: ...Left ASF Tray REP 6 2 ASF Tray Spring Right ASF Tray REP 6 2 Right Paper Guide Paper Feed Roller REP 6 2 Slip Spring and Spacer Paper Feed Roller Bushing Washer ASF Cam Gear screw Right Paper Feed Gui...

Page 118: ...I PL 7 1 Side Frame 1 11 F PL 7 1 Side Frame 596 5 16 Document WorkCenter 150...

Page 119: ...31 KM890 13 14 15 16 Nylon Washer Toggle Gear Lift Gear Washer Link Damper Side Frame includes Paper Feed Brake Solenoid REP 3 6 Magnet Extension Harness Carriage Paper Feed Motor Cable Ext Paper Feed...

Page 120: ...1 PL 8 1 Electrical Components 15 13 14 1 4 2 3 PL 8 1 Electrical Components Document WorkCenter 150...

Page 121: ...A EPROM Tag 17 inc Tag 1 5 7 13 15 iG RXI EPROM Tag 17 inc Tag 1 5 9 11 Printer EPROM Fuse Fi and F2 125V i 5A P O item 1 Speaker Holder Speaker 105K15972 106E04150 _ 113E26770 NCU PWB XLA XERA REP 6...

Page 122: ...66 096Ea7520 096Eaa620 096Eaa610 105Kl5972 107KO1570 lOaE04070 106E04150 llOKO7490 llOK09500 113E26000 113E26770 117E13660 117E17070 120E08640 127K11970 127Kll960 127K11990 127K19740 130E07720 130K535...

Page 123: ...__ _ _ __ 6 16 Tag x __ ___ ___ __ 6 16 TagClassification _ ___ __ __6 16 Tag xTab e_ _ ___ _ __ 6 17 EPROM Label Information 6 16 Installation 6 21 Factory Default Settings 6 21 Country Switch Settin...

Page 124: ...rmat I Dale Time I I I Language I I Listen to Dial I I Speaker Volume I I Power Fail Rpt I I I Paper Feed I Prime Cartridge I Change Ink Cad I Paper Size I I Draft Mode I DOS print SebJp Page olienwn...

Page 125: ...Service Mode Menu Map Document WorkCenter 150 US6 6 3 Service Mode Menu Map...

Page 126: ...ine and perform the check out steps per Section 1 Description The Service Mode consists of 6 different menus Menu 1 ten be used to monitor the line for error information Menu 2 clears the system rem M...

Page 127: ...to be changed See Soft Switch Setup procedure in thi section machine 2 TPH Pattern Printing 2 Prints the test pattern to check the thermal sensing record head 3 RAM Data Printing 3 Prints the stored d...

Page 128: ...W Switch settings are lnllielized and the display returns to the standby mode Ty The display Indicates the following 2 Press El lo select Ihe S W Switch menu 3 Press El to change the soft switch setti...

Page 129: ...ty Report l T Registration 4 Automatic Output Of Aclivity Report 3 Header Recording POSili0Il 2 Header Transmission 1 ID Regislralion I Logic 1 Leased Line 0 PSTN 1 Display Off 0 Display On 1 Allowed...

Page 130: ...lO MMR 11 X Yaifing time lor frame eception alter llag SWpllOll Enable ECM 1 Disable ECM Bit 76 XBRA 1 L XLA 0 1 Bit 7 6 AXI 0 0 0 0 0 Name I Logic I Minimum 11 47dB Reception Level LRTH 0 43 dt7 t Ca...

Page 131: ...01 17dB 00100 4dB 10000 16dB 00011 3dB 01111 15dB 00010 2dB OlllO 14dS OOOOi 1dB 01101 13dB 00000 OdB 2 V 293dBdown 1 3 dB down in case of V 29 XLA 0 Prohibited XBRA 0 0 Allowed RXI 1 1 Select Memory...

Page 132: ...print power failure Rep0ll o reporl il data in memory Is erased alter a power cycle Dflt Bit Name Logic See Desc 7 Make Break Ratio 1 40 0 33 Bit 65 XBRAO 1 XtA 10 1 Pulse I Tone Bit 6L RXI 0 1 Hong...

Page 133: ...1 Softswltch 11 RXI only XLA XBRA not used Logic Description Dllt 1 CNG off Transfer CNG lone 0 2 CNG on 1 0 0 0 Select CNG lime inletvals mode 00 Bit 3 2 0 0 38 selx 1 0 60 53x 0 1 90 sets 0 0 Digil...

Page 134: ...ge RTP received while waiting lor post message RTN received while waiting for post message PIP received while wailing for PIN received while waiting for Table 3 Initial Fteceptlon Code 50 51 52 53 54...

Page 135: ..._ 29 5 in 75 cm Height __ _ 14 5 in 37 cm Weight Unpacked 23lb 10 5kg Documents Vlaximum Size 8 5 X 14 216 X 356 mm Minimum Size 5 0X 4 01 128 X 105 mm Maximum Length 400 10000 mm ADF Capacity 20 page...

Page 136: ...Connecting this tiachine to an unauthorized jack can severely damage telephone company equipment You not Xerox assume all responsibility andlor liability for any damage caused by the connection of th...

Page 137: ...is ot installed or used as instructed in this manual it may cause interference You should try to correct the interference by changing the position of the machine the other device the receiving antenna...

Page 138: ...trix is illegible refer to the factory and field install serial numbers to determine which Tag s were installed at the factory and which are designated for installation in the field If the serial numb...

Page 139: ...1 Ink Cartridge Cam Pin changed lo increase reliabilily 019E35221 Main PWB changed lo increase reliability Version 3 7 16OK27131 Firmware Revision XBRA Ver 1 4 537E53041 AXI Ver 5 4 537E53051 Firmware...

Page 140: ...2231 3YLOO2230 1R Communication lix for Panasonic 8 Toshiba fixes Polling EAB to Toshiba Lock up Command Repeat Power Failure Report Complete ID Quite period between carriers character in phone ID for...

Page 141: ...Sending connecting display lockup corrected Rings before N A N A answer changed to default of 2 rings Remote IO for Activity and Confirmation Reports CIS Tuning default Dither changed from 0 to 1 Can...

Page 142: ...rear ccve tnslatl the tray and r de the fray toward the rear cl Ihe machlne A lab on the rear of the tray wilt l h the tray onto the cc e6 10 Load paper as lollows Remove the clear cover lrom the tray...

Page 143: ...Mode Rings to Answer Dial Mode Pulse Speed Error Correct Fax Header no yes NO NO No No no yes 1 No No No No auto manual FAX TEVTAD Auto Auto AUTO AUT6 1 7 2 2 2 2 lone pulse Pulse Tone Tone Tone 1o 20...

Page 144: ...age EnglFrlWs EnglSplPori 1 I Eng Ew Listen to Dial Speaker Volume Power Failure Report no yes lolmedlhi no yes 1 Others Yes Yl S Czech no Low Low Yes Yes MDY 12hr Spanish No Low Yes DMY 12hr Portugue...

Page 145: ...ralion Refer to the Connector Locational Drawings in Section 7 for jumper and switch locations Country India Russia Turkey Poland Hungary CZlXll bmania S Africa U K L ustralia Hong Kong China Egypt 3u...

Page 146: ...Notes 9197 6 24 DocumentWorkCenter150...

Page 147: ...VDC Power Distribution 7 6 12 VDC Power Distribution 7 7 42 VDC Power Distribution 7 6 Connector Pin Assignment 7 9 This section contains connector and PWB locational drawings power and ground circui...

Page 148: ...o in Table 1 below Refer to the fig column to locate the appropriate locational drawing and to the Pin List Pg column to locate the connector pin assignment Table 1 Connector Location List 1 Component...

Page 149: ...Jl i CNVJ I I 1 w Figure 1 Main PWB I 0 w2oooocl I 1 CN2 cl 0 1 I Figure 2 NCU PWB Note SHI SWI SW2 on y on RX version Document WorkCenter 150 9197 7 3 Connector Locational Drawings...

Page 150: ...Connector Locational Drawings _ 0 CNI p 1 0 0 Figure 3 Power Supply Connector Locational Drawings 396 7 4 Document WorkCenter 150...

Page 151: ...I CN9 CNl c CN3 c SCANNER ASSEMBLY CNZ POSITION SENSOR CNll CIS ASSY SCANNER INTERLOCK CN14 CN4 c CN5 1 CN6 c CN8 c SPEAKER CNI LINE CN2 TELEPHONE CARRIAGE PRINT POSITION 1 SENSOR ASF SENSOR FEED BRAK...

Page 152: ...5 VDC Power Distribution rlAlN PWB 5 VDC Power Distribution 5 96 7 6...

Page 153: ...12 VDC 12 VDC Power Distribution PS 12 VDC I El POWER SUPPLY M Cl 9 1 1 AIN PWE ICU PWB CNI CNI 1 I 4 Document WorkCenter 50 5196 7 7 12 VDC 12 VDC Power Distribution...

Page 154: ...istribution Distribution MAIN PWB MAIN PWB CN1 pir CN1 pir CNS IS ia2 4 7 9 14 5 VOC REGULATOR I CN8 i I r E CN3 r 2 RINTER ASSEMBLY CARRIAGE ASSEMBLY ENCOOER 42 VDC Power Distribution 9 7 S Document...

Page 155: ...n PWB Pin 1 1 42 VDC 2 1 42VDC 3 PFA 4 PFB 5 PFC 6 PFD Signal NOTE Connects to the Paper Feed Motor CN4 Main PWB NOTE Connects to the Caniage Motor CN5 Main PWB NOTE Connects to the Printer CN6 Main P...

Page 156: ...5VDC 5 GND 6 RPS NOTE Connecfs to Ihe Sensor Board Assembly Pin Signal 1 GND 2 DP 3 HKDTR 4 CMLR 5 RECALL 6 12 VDC 7 GND 8 FAXSIGNAL 9 RING 10 5VDC 11 HOOK1 12 HOOK2 13 DTMF 14 GND NOTE Connects fo fh...

Page 157: ...el Input NOTE Connects to fhe External Pars e POlt CN2 NCU PWB v i NOTE Connects to the Telephone Line CN3 NCU PWB 71 NOTE Connects to the Telephone Extension Document WorkCenter 150 5 96 7 11 Connect...

Page 158: ...Notes 1 DocumentWorkkCenterl50...

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