Xenotech BL7000 Operating Manual Download Page 2

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PAGE 2

POWER INPUT CONNECTOR WIRING INSTRUCTIONS

THE INPUT POWER REQUIREMENTS FOR A 7 KW POWER SUPPLY (62-80110) ARE AS FOLLOWS:

VOLTAGE NOMINAL

208 / 230 VAC

FREQUENCY RANGE

50 / 60 HZ

INPUT CURRENT

30 AMPS

PHASE

3PH

4 WIRE

MINIMUM INPUT WIRE SIZE

12 AWG

CONNECTIONS

THREE PHASE OPERATION

LINE DESIGNATION

WIRE COLOR

CONNECTOR PIN

PHASE A

BLACK

PHASE B

RED

PHASE C

ORANGE

SAFETY GROUND

GREEN

Summary of Contents for BL7000

Page 2: ...LY 62 80110 ARE AS FOLLOWS VOLTAGE NOMINAL 208 230 VAC FREQUENCY RANGE 50 60 HZ INPUT CURRENT 30 AMPS PHASE 3PH 4 WIRE MINIMUM INPUT WIRE SIZE 12 AWG CONNECTIONS THREE PHASE OPERATION LINE DESIGNATION...

Page 3: ...50 V DC OUTPUT CURRENT 130 180 A DC OUTPUT RIPPLE LESS THAN 5 P P OUTPUT ADJ RANGE 16 STEPS LAMPHEAD LAMP INPUT LAMP VOLTAGE 43 49 V DC LAMP CURRENT 120 160 A DC LIGHT OUTPUT 795 MILLION PBCP COOLING...

Page 4: ...in the P3 should start c The LED displays on the DMX control boards should light NOTE THERE IS A 3 5 SECOND DELAY AFTER THE MAIN POWER IS ENERGIZED BEFORE THE LAMP HEAD COOLING SYSTEM IS UP TO FULL PR...

Page 5: ...PAGE 5 FRONT LAMP HOLDER ASEMBLY...

Page 6: ...LL FACE SHIELD AND PROTECTIVE GLOVES MUST BE WORN AT ALL TIMES WHEN THE LAMP HEAD IS OPENED WITH A BULB INSTALLED OR WHEN HANDLING THE XENON BULBS SERIOUS INJURY MAY OCCUR IF PROPER SAFETY PRECAUTIONS...

Page 7: ...ter mounting screw washer and spring from the spider using a 5 32 allen wrench while supporting the front lamp holder so that it does not fall when the screw is removed 4 Remove the lamp holder from t...

Page 8: ...mounting screw is removed WARNING DO NOT EXERT EXCESSIVE FORCE ON THE BULB WHILE UNSCREWING IT FROM THE REAR LAMP HOLDER THE BULB SHOULD RELEASE FROM THE REAR LAMP HOLDER WITH A VERY LIGHT COUNTERCLOC...

Page 9: ...end of the lamp ferrule into the opening in the rear lamp holder receiver block and align the threads by turning the bulb counterclockwise until the bulb threads drop into the receiver threads NOTE D...

Page 10: ...ABOVE 50 DEG C THE LAMP POWER SYSTEM WILL SHUT OFF TO PREVENT EQUIPMENT DAMAGE AND THE HEAD OVER TEMP SAFETY CIRCUIT FAULT INDICATOR 8 WILL LIGHT WHEN THE EQUIPMENT COOLS TO A SAFE OPERATING TEMPERATU...

Page 11: ...y removing the 10 screws from around the cover using a 2 phillips screwdriver and remove the cover WARNING DO EXERT ANY FORCE ON THE QUARTZ PORTIONS OF THE BULB WHILE ATTEMPTING TO FREE IT FROM THE RE...

Page 12: ...ff the light and decrease DC output see Xenon Power Supply Manual 6 If the power level is less than 140 amperes allow the light to run at least 5 minutes before making any adjustments 7 If the power l...

Page 13: ...10000 Capacitor 24 pf 20k VDC C2 31 08177 Capacitor Motor Start 4 f DS1 31 30243 Xenon Bulb 7 kW LTIX 7000W XT E1 31 61018 Spark Gap S1 91 61005 Switch ON OFF S2 31 61007 Thermal Switch S3 31 61078 Sw...

Page 14: ...Cover 32 40623 Front Cowl Assembly 32 50359 Handle 31 28039 Access Cover 32 40735 Base Pan 32 40734 FIGURE 1 NOTE After transporting the P3 unit to its desired position lower all 4 leveling feet to s...

Page 15: ...e 32 40622 concealed by Slide Bracket Friction Disc 31 98574 not shown Lamphead Assembly see Figure 3 Gobo Rotator Assembly 32 50523 optional see Page 27 Lens Mechanism 32 50521 see Figure 6 Glass 31...

Page 16: ...w 4 32 50538 Back Panel Assembly see Figure 4 5 32 50540 Bulkhead Assembly see Figure 5 6 31 98679 Clip 2 req d 7 32 50401 Front Bulb Support Spyder Spyder Mounting Screw 31 61007 Thermal Switch S2 no...

Page 17: ...PAGE 17 FIGURE 4 Rear Panel Assembly...

Page 18: ...witch S1 4 31 98889 Overlay 5 32 70123 XLR Assembly 6 32 70124 XLR Assembly 7 11 28021 Knob 8 32 40049 Air Baffle Plate 9 91 61008 DMX Switch 10 32 70357 DMX Relay Assembly 11 32 70356 MS Connector Ca...

Page 19: ...PAGE 19 FIGURE 5 Bulkhead Assembly...

Page 20: ...g Screw 9 31 08077 Motor Start Capacitor C2 4 f 10 32 70347 Gobo Rotator Control PC Board optional 11 32 70346 Transformer optional with Item 10 12 40913000 Auto Strike PC Board Assembly S4 13 32 5005...

Page 21: ...7 4 44191000 Squirrelcage Blower B4 B5 optional 5 32 20232 Blower Mounting Plate 2 req d 6 32 50521 Front Positive Lens Assembly see Figure 8 7 32 40614 Blower Mount 8 71220000 Blower B2 3 2 req d 9 3...

Page 22: ...cription 1 32 50520 Gobo Mount Assembly Items 2 8 2 32 20239 Bracket Gobo Mount 3 32 40605 Back Plate 4 32 40606 Gobo see Figure 7a 5 32 20240 Front Plate 6 32 40604 Pull Finger 7 32 40603 Light Shiel...

Page 23: ...PAGE 23 FIGURE 7a...

Page 24: ...m Part No Description 1 32 20247 Lens Holder Base 2 51408000 Lens 2 req d 3 51418000 Rubber Edge 4 32 40607 Spacer 2 req d 5 51417000 Lens Retainer 6 31 07018 Bushing 4 req d 7 32 40610 Lens Ring Weld...

Page 25: ...IGURE 9 PARTS LIST Item Part No Description 1 32 20247 Lens Holder Base 2 32 40610 Lens Ring Welded Assembly 3 31 98139 Negative Lens 4 51417000 Lens Retainer 5 31 07018 Bushing 4 req d Negative Lens...

Page 26: ...asher 5 16 12 req d 5 41 51993 Screw 5 16 18 x 3 Hex Head 12 req d 6 32 40733 Base Leg Welded Assembly 4 req d 7 71184000 Leveling Foot 4 req d 8 11 09011 Caster with Brake NOTE After transporting the...

Page 27: ...the selection and bidirectional spin of any of 6 pre loaded gobo patterns A DMX Control Module is included with the Gobo Rotator and DMX In and DMX out connectors are available on the lamphead back p...

Page 28: ...Rotation 24 32 70355 Solenoid 25 52 40276 Solenoid Bracket 26 52 20757 Lock Mount Item Part No Description 27 52 40220 Lock Lever 28 32 20414 Gobo Gear 29 31 98140 Gobo ref 30 82 20371 Gear 31 32 204...

Page 29: ...PAGE 29 GOBO ROTATOR with DMX CONTROL COMPONENT LAYOUT Harness Routing...

Page 30: ...PAGE 30 GOBO ROTATOR CONTROL WIRING DIAGRAM Assembly No 32 70347 Drawing 1 of 3...

Page 31: ...PAGE 31 GOBO ROTATOR CONTROL GOBO CHANGER RELAY Assembly No 32 70347 Drawing 2 of 3...

Page 32: ...PAGE 32 GOBO ROTATOR CONTROL GOBO CHANGER POWER Assembly No 32 70347 Drawing 3 of 3...

Page 33: ...PAGE 33 Assembly No 32 70348 Drawing 1 of 3 P3 DMX PROCESSOR...

Page 34: ...PAGE 34 P3 DMX DISPLAY Assembly No 32 70348 Drawing 2 of 3 P3 DMX POWER SUPPLY Assembly No 32 70348 Drawing 3 of 3...

Page 35: ...PLAY RELATED BUTTONS The P3 has 2 displays on the rear panel the left display for ON OFF and the right display for Gobo Selection The displays and related buttons serve to track lamp life in hours and...

Page 36: ...xceeded 1 Plug the power cord into a power source and push the power switch circuit breaker to the ON position 2 The display will energize and show the HOUR METER mode The display will show 4 digits t...

Page 37: ...ource into the INPUT port on the rear cover of the fixture 5 When DMX 512 signals are detected DMX level above 80 204 255 a relay within the fixture will close and the lamp will ignite The display wil...

Page 38: ...PAGE 38...

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