XCell Razor 600E Assembly Manual
Page 4 of 110
Copyright Miniature Aircraft USA
Created: 2/18/2007
This document may not be distributed without permission of Miniature Aircraft USA
4A) - Skids/Battery Plate – Bag #4 ................................................................................................................................................. 47
4A.1 - Install Battery Plate/Struts
........................................................................................................................................................ 48
4A.2 – Assemble/Install Skids
............................................................................................................................................................... 51
4A.3 – Install Tail Boom
........................................................................................................................................................................... 52
S
TEP
#5
–
U
PPER
F
RAME
A
SSEMBLY
.............................................................................................................................................. 54
5A) - Assemble Upper Frame – Bag #5........................................................................................................................................... 54
5A.1 - Assemble Upper Frame
............................................................................................................................................................... 55
5A.2 - Install Upper Frame
..................................................................................................................................................................... 58
S
TEP
#6
–
D
RIVE
T
RAIN
.................................................................................................................................................................. 60
6A) Drive Train – Bag #6A............................................................................................................................................................. 60
6A.1 – Assemble/Install Main Gear/Pulley
........................................................................................................................................ 61
6A.2 – Assemble/Install Primary Gear/Pulley
.................................................................................................................................. 65
6B) Motor – Bag #6B ...................................................................................................................................................................... 67
6B.1 – Motor Mount Options
.................................................................................................................................................................. 67
6B.2 – Install Motor
................................................................................................................................................................................... 69
S
TEP
#7
–
W
ASHOUT
M
IXER
/S
WASHPLATE
................................................................................................................................... 70
7A) Washout Mixer/Swashplate Assembly – Bag #7 ....................................................................................................................... 70
7A.1 - Assemble Swashplate
.................................................................................................................................................................. 72
7A.2 – Swashplate Control Rods
........................................................................................................................................................... 72
7B.1 - Assemble Washout Mixer
........................................................................................................................................................... 73
7B.2 - Install Swashplate/Washout Mixer
......................................................................................................................................... 75
S
TEP
#8
–
C
ONTROL
S
YSTEMS
........................................................................................................................................................ 76
8A) – Servo Mounting – Bag #8 ...................................................................................................................................................... 76
8A.1 – Locate Servo Mounts
................................................................................................................................................................... 77
8A.2 – Install Elevator Servo
................................................................................................................................................................. 77
8A.3 – Install Aileron/Pitch Servo
........................................................................................................................................................ 78
8A.4 – Install Radio System
................................................................................................................................................................... 81
8A.5 – Install Battery Mounting
............................................................................................................................................................ 82
8A.6 – Install Speed Controller
............................................................................................................................................................. 83
8A.7 – Connect and Route Wiring
........................................................................................................................................................ 84
8A.8 – Install Servo Arms/Control Rods
............................................................................................................................................ 84
S
TEP
#9
–
R
OTOR
H
EAD
.................................................................................................................................................................. 86
9A) Head Block/Blade Grips - Bag #9A .......................................................................................................................................... 86
9A.1 – Assemble Bell Mixer
.................................................................................................................................................................... 87
9A.2 – Install Bell Mixers
......................................................................................................................................................................... 88
9A.3 – Assemble Blade Arms
................................................................................................................................................................. 89
9A.4 - Head Block Assembly
.................................................................................................................................................................. 90
9A.5 – Install Blade Grips
........................................................................................................................................................................ 92
9B) Flybar Carrier - Bag #9B ......................................................................................................................................................... 95
9B.3 – Install Flybar Paddles
................................................................................................................................................................ 100
9B.4 – Assemble/Install Flybar Bell Links
....................................................................................................................................... 101
9D.5 – Install Rotor Head
...................................................................................................................................................................... 102
9D.6 – Install Rotor Blades
................................................................................................................................................................... 103
S
TEP
#10
–
C
ANOPY
...................................................................................................................................................................... 104
10A) – Canopy Mount – Bag #10 .................................................................................................................................................. 104
10A.1 – Assemble Canopy Knobs
....................................................................................................................................................... 104
10A.2 – Canopy Preparation
................................................................................................................................................................. 105
10A.3 – Decals
........................................................................................................................................................................................... 106
10A.4 – Complete Canopy Standoffs
................................................................................................................................................ 107
10A.5 – Install Canopy
........................................................................................................................................................................... 107