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XCell Razor 600E, Assembly Manual

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XCell Razor 600E Assembly Manual 

Created: 2/18/2007 

                                        

Copyright Miniature Aircraft USA

 

 

 Page 3 of 110 

                                                        This document may not be distributed without permission of Miniature Aircraft USA 

Table Of Contents

 

 

REVISIONS TO THIS MANUAL......................................................................................................................................................... 5

 

ERRATA .................................................................................................................................................................................................. 5

 

I. KIT INTRODUCTION ....................................................................................................................................................................... 6

 

R/C

 

H

ELICOPTER 

S

AFETY

...................................................................................................................................................................... 6

 

G

UIDELINES FOR 

S

AFE 

R/C

 

H

ELICOPTER 

F

LIGHT

................................................................................................................................... 6

 

X-CELL

 

L

IMITED 

W

ARRANTY

.............................................................................................................................................................. 7

 

W

ARRANTY 

P

ROCEDURES

...................................................................................................................................................................... 7

 

X-C

ELL 

R

AZOR 

600E

 

W

ARRANTY 

R

EGISTRATION

................................................................................................................................ 7

 

II. KIT PREREQUISITES ..................................................................................................................................................................... 8

 

S

UPPLIES 

N

EEDED FOR 

A

SSEMBLY

......................................................................................................................................................... 8

 

Adhesives Used.................................................................................................................................................................................. 8

 

T

OOLS 

N

EEDED FOR 

A

SSEMBLY

............................................................................................................................................................. 9

 

A

DDITIONAL 

C

OMPONENTS 

N

EEDED

................................................................................................................................................... 10

 

D

OCUMENTATION

................................................................................................................................................................................ 11

 

III. KIT ASSEMBLY PROCESS......................................................................................................................................................... 12

 

A

SSEMBLY 

T

IPS

................................................................................................................................................................................... 12

 

F

ASTENER 

G

UIDE

................................................................................................................................................................................. 13

 

S

TEP 

#1

 

–

 

T

AIL 

B

OOM

/T

AIL 

R

OTOR 

A

SSEMBLY

............................................................................................................................ 15

 

1A) T/R Transmission - Bag #1A..................................................................................................................................................... 15

 

1A.1 - Assemble T/R Transmission

...................................................................................................................................................... 16

 

1A.2 - Install T/R Transmission

............................................................................................................................................................. 19

 

1B) T/R Pitch Yoke/Bellcrank - Bag #1B......................................................................................................................................... 20

 

1B.1 - Assemble T/R Pitch Yoke/Bellcrank

........................................................................................................................................ 21

 

1B.2 - Install T/R Pitch Yoke

.................................................................................................................................................................. 23

 

1C) Tail Rotor Hub - Bag #1C ........................................................................................................................................................ 24

 

1C.1 – Assemble Tail Rotor Hub

........................................................................................................................................................... 24

 

1C.2 – Install Tail Rotor Blades (optional - not included)

........................................................................................................... 27

 

1C.3 – Install Tail Rotor Hub

.................................................................................................................................................................. 27

 

1D) Tail Boom - Bag #1D ............................................................................................................................................................... 28

 

1D.1 – Secure Tail Rotor Transmission

.............................................................................................................................................. 29

 

1D.2 – Assemble Tail Boom Supports

................................................................................................................................................. 30

 

1D.3 – Install Tail Boom Supports

....................................................................................................................................................... 31

 

1D.4 – Assemble/Install T/R Pushrod Guide

.................................................................................................................................... 31

 

1D.5 – Assemble/Install T/R Control Rod

.......................................................................................................................................... 32

 

S

TEP 

#2

 

–

 

L

OCATE 

L

ARGE 

S

IZED 

C

OMPONENTS

........................................................................................................................... 34

 

2A) Large Sized Components - Bag #2............................................................................................................................................ 34

 

S

TEP 

#3

 

–

 

M

AIN 

F

RAME

................................................................................................................................................................... 35

 

3A) Assemble Main Frame - Bag #3A ............................................................................................................................................. 35

 

3A.1 – Assemble Mid-Plate

...................................................................................................................................................................... 37

 

3A.2 – Install Rudder Servo Plate

........................................................................................................................................................ 38

 

3A.3 – Install Rear Vertical Plate

.......................................................................................................................................................... 38

 

3A.4 – Install Upper Vertical Plates

..................................................................................................................................................... 39

 

3A.5 – Install Lower Vertical Plates

..................................................................................................................................................... 40

 

3A.5A – Optional Large Battery Spacer Pack

................................................................................................................................... 41

 

3B) Assemble T/R Belt Tensioner - Bag #3B ................................................................................................................................... 42

 

3B.1 - Assemble Tail Belt Tensioner

.................................................................................................................................................... 43

 

3B.2 - Install Tail Belt Tensioner

.......................................................................................................................................................... 43

 

3C) Assemble Boom Clamps - Bag #3C .......................................................................................................................................... 44

 

3C.1 - Assemble Tail Boom Clamps

..................................................................................................................................................... 45

 

S

TEP 

#4

 

–

 

S

KIDS

/B

ATTERY 

P

LATE

................................................................................................................................................. 47

 

Summary of Contents for Razor 600E

Page 1: ...Created 2 18 2007 Copyright Miniature Aircraft US This document may not be distributed without permission of Miniature Aircraft USA XCell Razor 600E Assembly Manual Version 1 0...

Page 2: ...USA Created 2 18 2007 This document may not be distributed without permission of Miniature Aircraft USA For More Information contact Miniature Aircraft USA 31713 Long Acres Drive Sorrento FL 32776 US...

Page 3: ...0 1B 1 Assemble T R Pitch Yoke Bellcrank 21 1B 2 Install T R Pitch Yoke 23 1C Tail Rotor Hub Bag 1C 24 1C 1 Assemble Tail Rotor Hub 24 1C 2 Install Tail Rotor Blades optional not included 27 1C 3 Inst...

Page 4: ...te Control Rods 72 7B 1 Assemble Washout Mixer 73 7B 2 Install Swashplate Washout Mixer 75 STEP 8 CONTROL SYSTEMS 76 8A Servo Mounting Bag 8 76 8A 1 Locate Servo Mounts 77 8A 2 Install Elevator Servo...

Page 5: ...3 b 12 27 06 Updated steps 3B 1 b 6A 1 building notes 12 28 06 Updated steps 4A 1 g 4A 1 i 4A 1 n 4A 3 h 5A 1 p 5A 1 u 01 02 07 Updated steps 6A 02 18 07 Updated steps 8A 6 Improved connector directio...

Page 6: ...lder flyer and starts with careful construction and continues with selection and installation of reliable radio equipment and engine The need for safety is nowhere greater than at the flying field A n...

Page 7: ...s required send the component in question if not missing together with a photocopy of your bill of sale and an accurate description of the problem and part Ship components fully insured and prepaid Mi...

Page 8: ...ithout permission of Miniature Aircraft USA II Kit Prerequisites In order to assemble this kit you will need a number of additional supplies and tools to ensure the best final result They are as follo...

Page 9: ...ted without permission of Miniature Aircraft USA Tools Needed for Assembly M5 Nut Driver M5 5 Nut Driver M7 Nut Driver M4 Nut Driver 1 5mm allen driver 2 0mm allen driver 2 5mm allen driver 3 0mm alle...

Page 10: ...ure Aircraft USA Created 2 18 2007 This document may not be distributed without permission of Miniature Aircraft USA Additional Components Needed Gyro Heading Hold Battery NiCad NiMH LiPo 800mah A or...

Page 11: ...110 This document may not be distributed without permission of Miniature Aircraft USA Documentation The most recent version of all of the documentation can be found on the website www miniatureaircraf...

Page 12: ...m from rusting This coating can interfere with the adhesives and thread locks needed for assembly Use a solvent such as alcohol or acetone to clean the various metal parts especially threads Use threa...

Page 13: ...t number and description Fasteners Washers Nuts Small Bolts Set Screws Part Description Actual Size 0003 M3 Washer Large 0004 M4 Washer 0009 M3 Washer Small 0015 M2 Hex Nut 0017 M3 Hex Nut 0019 M3 Loc...

Page 14: ...M3 x 6 Socket Bolt 0061 M3 x 8 Socket Bolt 0062 2 M3 x 12 Flat Head Bolt 0063 M3 x 10 Socket Bolt 0064 M3 x 8 Button Head Bolt 0064 1 M3 x 10 Button Head Bolt 0065 M3 x 12 Socket Bolt 0069 M3 x 16 Soc...

Page 15: ...each 127 14 T R Control Arm 1 each 127 15 Aluminum T R Pulley 1 each 127 16 T R Output Shaft 127 17 M3 x 4 x 8 Flanged Bearings 2 each 127 18 125 x 236 Brass Spacers 2 each 127 19A Rear Boom Clamp Hal...

Page 16: ...reated 2 18 2007 This document may not be distributed without permission of Miniature Aircraft USA 1A 1 Assemble T R Transmission Parts Relationship 127 13 127 21 127 16 0077 4 0060 1 0060 1 127 11 12...

Page 17: ...ut permission of Miniature Aircraft USA 1A 1 a 1A 1 b 1A 1 c 1A 1 d 1A 1 e 1A 1 f 1A 1 g 1A 1 h 1A 1 i Building Notes engage dog point screw into indentation in t r output shaft 127 14 127 10 127 10 0...

Page 18: ...ment may not be distributed without permission of Miniature Aircraft USA 1A 1 j 1A 1 k 1A 1 l 1A 1 g 1A 1 h 1A 1 i 1A 1 j 1A 1 k 1A 1 l 127 11 Pulley towards bearing flange Thread belt as shown Combin...

Page 19: ...Building Notes do not fully tighten bolts or apply loctite until the final step of the assembly Otherwise it will be difficult to push the tail boom into the assembly 1A 2 Install T R Transmission 1A...

Page 20: ...2 x 5 Threaded Ball Long 1 Each 0159 M3 x 7 x 3 Ball Bearing 2 Each 0225 M2 x 13 5 Dowel Pin 2 Each 0273 M6 25 x 27 x 8 5 Shim 1 Each 0435 Brass Slider 1 Each 0440 Pitch Plate 1 Each 0439 M2 5 x 10 x...

Page 21: ...his document may not be distributed without permission of Miniature Aircraft USA 1B 1 Assemble T R Pitch Yoke Bellcrank Parts Relationship 1B 1 a 1B 1 b 1B 1 c 0437 0101 0439 2 0435 0445 0440 0273 043...

Page 22: ...B 1 j 1B 1 k 1B 1 l The yoke must remain free with no bearing binding The clip only needs to snug to remove play If the parts don t rotate freely use a razor knife to loosen the clip slightly 0442 044...

Page 23: ...ated 2 18 2007 Copyright Miniature Aircraft USA Page 23 of 110 This document may not be distributed without permission of Miniature Aircraft USA 1B 1 m 1B 1 n 1B 1 o 1B 2 Install T R Pitch Yoke 1B 2 a...

Page 24: ...e Grips 2 each 120 39 M5 x 10 Ball Bearings 2 each 0446 4 M4 x 003 S S Shim 2 each 127 30 Thrust Bearings 2 each 0097 M3 x 22 Phillips Bolt 2 each 0021 M4 Locknut 2 each 0019 M3 Locknut 2 each 122 65...

Page 25: ...Aircraft USA 1C 1 a 1C 1 b 1C 1 c 1C 1 d 1C 1 e 1C 1 f 1C 1 g 1C 1 h 1C 1 i 0873 1 120 39 127 30 Large Diameter Race 127 30 Bearing 127 30 Small Diameter Race 0446 4 122 65 Locate Large Diameter Race...

Page 26: ...anual Page 26 of 110 Copyright Miniature Aircraft USA Created 2 18 2007 This document may not be distributed without permission of Miniature Aircraft USA 1C 1 j 1C 1 k 1C 1 l 1C 1 m 0049 0361 0056 005...

Page 27: ...distributed without permission of Miniature Aircraft USA 1C 2 Install Tail Rotor Blades optional not included 1C 2 a 1C 2 b 1C 2 c 1C 2 d 1C 3 Install Tail Rotor Hub 1C 3 a 1C 3 b 1C 3 c Optional Bla...

Page 28: ...each 0477 Pushrod Guide Clamp 1 each 0872 8 Boom Support Rod Ends 4 each 0870 1 Boom Support Mount 1 each 0133 1 Ball Link Grey 2 each 127 31 Teflon Heat Shrink 1 each 0003 M3 Washer Large 2 each 0009...

Page 29: ...b 1D 1 c Building Notes First drill through the boom with the smaller drill and then follow with the larger one Be careful not to destroy the threads in the PEM nut Also be careful not to push the dr...

Page 30: ...ssion of Miniature Aircraft USA 1D 1 d 1D 1 e 1D 2 Assemble Tail Boom Supports 1D 2 a 1D 2 b 1D 2 c 1D 2 d 1D 2 e 0100 0127 22A 0872 8 0872 8 2 Install the second set of ends at a 90 angle to the firs...

Page 31: ...10 This document may not be distributed without permission of Miniature Aircraft USA 1D 3 Install Tail Boom Supports 1D 3 a 1D 3 b 1D 3 c 1D 3 d 1D 4 Assemble Install T R Pushrod Guide Parts Relations...

Page 32: ...t USA 1D 4 a 1D 4 b 1D 5 Assemble Install T R Control Rod 1D 5 a 1D 5 b 1D 5 c 1D 5 d 1D 5 e 1D 5 f Forward 14 3 4 from back of pushrod To center of sleeve 0868 4 Heat Gun 0868 4 127 30A 127 31 121 5...

Page 33: ...18 2007 Copyright Miniature Aircraft USA Page 33 of 110 This document may not be distributed without permission of Miniature Aircraft USA 1D 5 g 1D 5 h 1D 5 i Building Notes Total length end to end in...

Page 34: ...2007 This document may not be distributed without permission of Miniature Aircraft USA Step 2 Locate Large Sized Components 2A Large Sized Components Bag 2 127 29 Tail Boom 28 85 1 each 127 22A Tail...

Page 35: ...r Vertical Plate 2 each 127 40 C F Lower Vertical Plate 2 each 127 41 C F Rudder Servo Plate 1 each 127 42 C F Rear Vertical Plate 1 each 127 43 M8 x 9 Round Spacer 4 each 127 44 M4 5 x 25 Hex Spacer...

Page 36: ...buted without permission of Miniature Aircraft USA Parts Relationship 0061 0064 4 127 46 127 46 127 40 127 40 127 39 127 39 127 42 127 36 0069 0009 127 43 127 43 0069 0009 127 46 127 46 127 46 127 46...

Page 37: ...37 of 110 This document may not be distributed without permission of Miniature Aircraft USA 3A 1 Assemble Mid Plate 3A 1 a 3A 1 b 3A 1 c 3A 1 d 3A 1 e 3A 1 f 3A 1 g 3A 1 h 127 36 0060 1 0060 1 127 44...

Page 38: ...ated 2 18 2007 This document may not be distributed without permission of Miniature Aircraft USA 3A 2 Install Rudder Servo Plate 3A 2 a 3A 2 b 3A 1 c 3A 1 d 3A 3 Install Rear Vertical Plate 3A 3 a 3A...

Page 39: ...ht Miniature Aircraft USA Page 39 of 110 This document may not be distributed without permission of Miniature Aircraft USA 3A 3 d 3A 3 e 3A 4 Install Upper Vertical Plates 3A 4 a 3A 4 b 3A 4 c 3A 4 d...

Page 40: ...This document may not be distributed without permission of Miniature Aircraft USA 3A 5 Install Lower Vertical Plates 3A 5 a 3A 5 b 3A 5 c 3A 5 d 3A 5 e 3A 5 f 3A 5 g 3A 5 h 127 40 0064 4 127 46 127 46...

Page 41: ...This document may not be distributed without permission of Miniature Aircraft USA 3A 5A Optional Large Battery Spacer Pack Parts Relationship 3A 5A a 3A 5A b 0073 M3 x 20 Socket Bolts 4 each 127 43A 0...

Page 42: ...Belt Tensioner Bag 3B Parts Relationship 127 48B C F Upper Tension Plate 1 each 127 48A C F Lower Tension Plate 1 each 127 17 M3 x 4 x 8 Flanged Bearing 4 each 0019 M3 Locknut 2 each 0597 1 125 x 187...

Page 43: ...are used to determine belt tension Holes closer to the front provide a tighter belt and holes closer to the rear provide a looser belt Start by using the 3rd hole from the rear The correct belt tensi...

Page 44: ...yright Miniature Aircraft USA Created 2 18 2007 This document may not be distributed without permission of Miniature Aircraft USA 3C Assemble Boom Clamps Bag 3C 0077 M3 x 30 Socket Bolt 4 each 0186 Bo...

Page 45: ...iniature Aircraft USA Page 45 of 110 This document may not be distributed without permission of Miniature Aircraft USA Parts Relationship 3C 1 Assemble Tail Boom Clamps 3C 1 a 3C 1 b 3C 1 c 0077 0077...

Page 46: ...of 110 Copyright Miniature Aircraft USA Created 2 18 2007 This document may not be distributed without permission of Miniature Aircraft USA 3C 1 d 3C 1 e 3C 1 f Building Notes Don t fully tighten the...

Page 47: ...aft USA Step 4 Skids Battery Plate 4A Skids Battery Plate Bag 4 127 54 Struts 2 each 127 54A Skid Plugs 4 each 127 52 C F Boom Support Mount 1 each 127 53 Skids 2 each 127 51 C F Battery Plate 1 each...

Page 48: ...1 b 4A 1 c Building Notes Locate the molded bosses on each of the landing gear struts Find the center of drill through the boss with a 41 drill The re drill with the larger 29 drill Drill all four bo...

Page 49: ...4A 1 k 4A 1 l Building Notes Combine middle frame with battery plate as shown Building Notes Do not fully tighten or apply threadlock to these bolts yet 127 54 0058 1 Building Notes Tighten only until...

Page 50: ...1 o 4A 1 p 4A 1 q 4A 1 r Building Notes These four bolts can t be final tightened until the batteries have been inserted for sizing If you have batteries test fit them now and tighten these bolts If...

Page 51: ...buted without permission of Miniature Aircraft USA 4A 2 Assemble Install Skids 4A 2 a 4A 2 b 4A 2 c 4A 2 d 4A 2 e 4A 2 f 4A 2 g 4A 2 h 127 54A 127 53 Building Notes Slide skids in from front Building...

Page 52: ...craft USA 4A 3 Install Tail Boom 4A 3 a 4A 3 b 4A 3 c Building Notes Insert with T R on left side of model Make sure top designation is on top of model and belt remains straight Building Notes Belt mu...

Page 53: ...USA 4A 3 g 4A 3 h 4A 3 i 4A 3 j 4A 3 k 4A 3 l Building Notes Tighten bolts and apply thread lock 4A 3 m Building Notes Sight down the tail boom and twist the boom support mount until the top of it is...

Page 54: ...r Left Frame 1 each 127 59 C F Anti Rotation Guide 1 each 127 58 C F Upper Right Frame 1 each 127 65 Bearing Block with M10 Bearing 1 each 127 61 Bearing Block with M6 Bearing 1 each 127 60 M4 5 x 20...

Page 55: ...ted without permission of Miniature Aircraft USA 5A 1 Assemble Upper Frame Parts Relationship 0075 0075 0075 0075 0061 0061 0060 1 0061 0061 2 127 64 127 64 127 63 127 63 127 63 127 63 127 56 127 67 1...

Page 56: ...is document may not be distributed without permission of Miniature Aircraft USA 5A 1 a 5A 1 b 5A 1 c 5A 1 d 5A 1 e 5A 1 f 5A 1 g 5A 1 h 5A 1 i 127 63 0061 127 65 0061 127 61 Fully tighten both bolts a...

Page 57: ...d without permission of Miniature Aircraft USA 5A 1 j 5A 1 k 5A 1 l Building Notes Set the assembly on a flat surface and tighten the channel bolts fully 5A 1 m 5A 1 n 5A 1 o Building Notes Insert the...

Page 58: ...ributed without permission of Miniature Aircraft USA 5A 1 s 5A 1 t 5A 1 u 5A 1 v Building Notes Insert antirotation bracket into right upper frame as shown 5A 2 Install Upper Frame 5A 2 a 5A 2 b 5A 2...

Page 59: ...Created 2 18 2007 Copyright Miniature Aircraft USA Page 59 of 110 This document may not be distributed without permission of Miniature Aircraft USA 5A 2 d Building Notes Fully tighten the four front b...

Page 60: ...6 M10 x 14 x 2 Shim 1 each 127 79 Autorotation Hub 1 each 127 84 6mm Collar 1 each 127 81 M10 Main Shaft Collar 1 each 127 83 15T Steel Gear 1 each 127 80 90T Main Gear 1 each 127 82 6mm Shaft 1 each...

Page 61: ...shaft through it as shown Be careful to maintain the proper belt direction To ensure proper belt direction rotate the front of the belt in a clockwise fashion The t r should turn clockwise when viewe...

Page 62: ...ircraft USA 6A 1 d 6A 1 e 6A 1 f Building Notes Tighten landing gear bolts as shown and then remove the batteries Building Notes Push the main shaft down as shown and remove the top bearing block 6A 1...

Page 63: ...2007 Copyright Miniature Aircraft USA Page 63 of 110 This document may not be distributed without permission of Miniature Aircraft USA 6A 1 m 6A 1 n 6A 1 o 6A 1 p 6A 1 q 6A 1 r 6A 1 s 6A 1 t 6A 1 u 12...

Page 64: ...crew until it seats in the collar and then tighten turn more only There should be no vertical play in the main shaft after this Do NOT over tighten the dog point set screw that mounts the front t r dr...

Page 65: ...cument may not be distributed without permission of Miniature Aircraft USA 6A 2 Assemble Install Primary Gear Pulley Parts Relationship 6A 2 a 6A 2 b 6A 2 c 6A 2 c 6A 2 d 6A 2 e 127 82 0051 0057 127 8...

Page 66: ...ture Aircraft USA 6A 2 f 6A 2 g 6A 2 h Building Notes Lift shaft upward by pulley using your fingers Hold it firmly against the bearing for the next step 6A 2 f 6A 2 g 6A 2 h 6A 2 i Building Notes Pos...

Page 67: ...the exact motor mounting will be different The following show the proper mounting for the supported power systems 6B 1 a 6B 1 b 6B 1 c 127 85 C F Motor Plate 1 each 0003 M3 Washer Large 4 each 0009 M3...

Page 68: ...ssion of Miniature Aircraft USA 6B 1 d 6B 1 e 6B 1 f 6B 1 g 6B 1 h 6B 1 i 6B 1 j 6B 1 k 6B 1 l Kontronik Power System Note plate and PEM position 3mm Mount Holes 2 4mm Mount hole 0009 0004 0078 4 0061...

Page 69: ...6B 1 i Building Note The correct belt tension will be such that if you push on only one side of the main drive belt it will deflect about Keep in mind that during initial flights the belt will stretch...

Page 70: ...d Ball 3 each 0109 M3 x 6 Threaded Ball 4 each 0112 M3 x 7 Threaded Ball 2 each 0065 M3 x 12 Socket Bolt 1 each 0097 M3 x 22 Phillips Bolt 2 each 0133 Ball Links 6 each 0159 M3 x 7 x 3 Ball Bearings 5...

Page 71: ...t may not be distributed without permission of Miniature Aircraft USA Parts Relationship 0097 0097 106 08 106 08 106 08 106 08 0869 0869 0109 0109 0219 0159 0159 0221 0221 0159 0159 0597 2 0597 2 106...

Page 72: ...USA Created 2 18 2007 This document may not be distributed without permission of Miniature Aircraft USA 7A 1 Assemble Swashplate 7A 2 Swashplate Control Rods 7A 2 a 7A 2 b 0065 0159 0597 4 0217 0107 0...

Page 73: ...10 This document may not be distributed without permission of Miniature Aircraft USA 7B 1 Assemble Washout Mixer Parts Relationship 7B 1 a 7B 1 b 7B 1 c 0109 0221 0597 2 0159 0219 0221 0221 0097 0097...

Page 74: ...7 This document may not be distributed without permission of Miniature Aircraft USA 7B 1 d 7B 1 e 7B 1 f 7B 1 g 7B 1 h 7B 1 i 7B 1 j 7B 1 k 7B 1 l Building Notes Heat Plastic with heat gun until hot a...

Page 75: ...ture Aircraft USA Page 75 of 110 This document may not be distributed without permission of Miniature Aircraft USA 7B 1 m 7B 2 Install Swashplate Washout Mixer 7B 2 a 7B 2 b 7B 2 c 0219 0097 0097 0597...

Page 76: ...127 46 Corner Block Short 2 each 0064 M3 x 8 Button Head 2 each 127 89 C F Left Cyclic Servo Mount 1 each 127 88 C F Right Cyclic Servo Mount 1 each 0001 M2 Washer 1 each 0015 M2 Hex Nut 4 each 0038...

Page 77: ...Servo Parts Relationship Futaba Parts Relationship JR 127 91A C F Rear Servo Upper Mount 1 each 127 91B C F Rear Servo Lower Mount 1 each Thin edge towards servo 127 92A Rear Servo Upper Mount Spacer...

Page 78: ...may not be distributed without permission of Miniature Aircraft USA 8A 2 a 8A 2 b 8A 2 c 8A 2 d 8A 2 e 8A 2 f 8A 3 Install Aileron Pitch Servo Parts Relationship Elevator Servo Channel 127 91A 127 91...

Page 79: ...79 of 110 This document may not be distributed without permission of Miniature Aircraft USA 8A 3 a 8A 3 b 8A 3 c 8A 3 d 8A 3 e 8A 3 f 8A 3 g 8A 3 h 8A 3 i Building Notes Position aileron servo as sho...

Page 80: ...USA Created 2 18 2007 This document may not be distributed without permission of Miniature Aircraft USA 8A 3 j 8A 3 k 8A 3 l 8A 3 j 8A 3 k 8A 3 l 8A 3 m 8A 3 n 8A 3 o Pitch Servo Channel 0064 1 0063...

Page 81: ...SA Page 81 of 110 This document may not be distributed without permission of Miniature Aircraft USA 8A 3 p 8A 3 q 8A 3 r 8A 4 Install Radio System 8A 4 a 8A 4 b 8A 4 c 8A 4 d 8A 4 e 8A 4 f 0063 0390 0...

Page 82: ...not be distributed without permission of Miniature Aircraft USA 8A 4 g 8A 4 h 8A 4 i 8A 4 j 8A 4 k 8A 5 Install Battery Mounting 8A 5 a 8A 5 b 8A 5 c Building Notes 127 94B Cut in half and mount To lo...

Page 83: ...6 g 8A 6 h Building Notes Using optional jumper and power plugs install as shown Make sure the polarities on the battery packs match the polarity of the speed controller Failing to connect the polari...

Page 84: ...ng to manufacturers instructions for a CCPM helicopter and center the cyclic and rudder servo channels to prepare for the next step 8A 8 Install Servo Arms Control Rods 8A 8 a 8A 8 b 8A 8 c Building N...

Page 85: ...8A 8 f 8A 8 g 8A 8 h 8A 8 i Building Notes Install Gyro control ball according to the manufacturers instructions Building Notes Install cyclic control rods as shown 8A 8 j Building Notes Install rudde...

Page 86: ...ch 0331 M13 x 5 S S Shim 2 each 0334 Bell Mixer 2 each 0509 1 Head Button 1 each 0597 1 M3 x 3 2 Brass Spacer 2 each 0840 10 M8 x 12 x 70 Shim 2 each 0844 12 One Piece Dampers 2 each 0848 2 Retaining...

Page 87: ...y not be distributed without permission of Miniature Aircraft USA 9A 1 Assemble Bell Mixer Parts Relationship 9A 1 a 9A 1 b 9A 1 c 0113 0109 0334 0159 0597 1 Do not overtighten 127 135 127 134 127 136...

Page 88: ...g Notes Select the bell mixer with the inserted bolt and thread it into the rear hole on the blade grip tighten it until just before the assembly is fully tight Check the rotation of the bell mixer If...

Page 89: ...is document may not be distributed without permission of Miniature Aircraft USA 9A 3 Assemble Blade Arms 9A 3 a 9A 3 b 9A 3 c 9A 3 d 9A 3 e 9A 3 f 9A 3 g 9A 3 h 0319 0840 10 0319 Locate Large Diameter...

Page 90: ...opyright Miniature Aircraft USA Created 2 18 2007 This document may not be distributed without permission of Miniature Aircraft USA 9A 4 Head Block Assembly Parts Relationship 127 132 0509 1 0113 0597...

Page 91: ...uted without permission of Miniature Aircraft USA 9A 4 a 9A 4 b 9A 4 c 9A 4 d 9A 4 e 9A 4 f Building Notes Do not lubricate the axle or dampers Building Notes Slide a retaining clip onto the axle unti...

Page 92: ...p retaining clip over the opposite side of the axle Using the installation tool and the M5 bolt washer tighten the bolt until the retaining clip seats as shown Remove the bolt and tool until the next...

Page 93: ...ft USA Page 93 of 110 This document may not be distributed without permission of Miniature Aircraft USA 9A 5 d 9A 5 e 9A 5 f Building Notes Fully tighten the blade axle bolts however it is not necessa...

Page 94: ...Aircraft USA Created 2 18 2007 This document may not be distributed without permission of Miniature Aircraft USA 9A 6 Complete Head Block 9A 6 a 9A 6 b 9A 6 c Building Notes Do not tighten these bolts...

Page 95: ...Rod 2 each 0337 M2 x 30 Threaded Rod 2 each 0335 M2 x 75 Threaded Rod 2 each 0555 1 M3 Control Ball 2 each 0597 1 125 x 126 Brass Spacer 2 each 0840 6 M3 x 20 Dowel Pin 1 each 127 46 C F Angled Flybar...

Page 96: ...s document may not be distributed without permission of Miniature Aircraft USA 9B 1 Assemble Install Flybar Carrier 0113 0113 0597 1 0597 1 0337 0337 0133 0133 0133 0133 0063 0063 0063 0063 0049 3 3 0...

Page 97: ...USA Page 97 of 110 This document may not be distributed without permission of Miniature Aircraft USA 9B 1 a 9B 1 b 9B 1 c 9B 1 d 9B 1 e 9B 1 f 9B 1 g 9B 1 h 9B 1 i Bevel Towards Inside 127 46 F 0113 0...

Page 98: ...mission of Miniature Aircraft USA 9B 1 j 9B 1 k 9B 1 l 9B 1 m 9B 1 n 9B 1 o 9B 1 p 9B 1 q 9B 1 r Building Notes Before tightening the four bolts for the flybar control system push the flybar through t...

Page 99: ...tallation make a simple length template out of a plastic drinking straw Cut it 131 mm long 9B 1 v 9B 1 w Building Notes slip the straw over one end of the flybar and up against the flybar carrier exte...

Page 100: ...es are level to each other face the right direction and are the same distance from the center of the rotor head 9B 3 e Building Notes make sure both flybar paddles are parallel to the rotor head blade...

Page 101: ...Aircraft USA 9B 4 Assemble Install Flybar Bell Links Rod Lengths 9B 4 a 9B 4 b 9B 4 c 9B 4 c 9B 4 d 9B 4 e M L 0313 0135 0135 0335 0133 0133 Ends are at 90 angles from each other as shown Completed C...

Page 102: ...Created 2 18 2007 This document may not be distributed without permission of Miniature Aircraft USA 9D 5 Install Rotor Head 9D 5 a 9D 5 b 9D 5 c 9D 5 d 9D 5 e 9D 5 f 9D 5 g 9D 5 h 9D 5 i Align with Ma...

Page 103: ...aft USA Page 103 of 110 This document may not be distributed without permission of Miniature Aircraft USA 9D 6 Install Rotor Blades 11C 3 a 11C 3 b Building Notes Tighten each blade equally The blade...

Page 104: ...ent may not be distributed without permission of Miniature Aircraft USA Step 10 Canopy 10A Canopy Mount Bag 10 10A 1 Assemble Canopy Knobs 122 99 0053 5 106 22 Rubber Grommets 2 each 115 94 Rubber Gro...

Page 105: ...10A 2 b 10A 2 c 10A 2 d 10A 2 e 10A 2 f 10A 2 g 10A 2 h 10A 2 i 106 22 115 94 Cut out air inlet on canopy top with rotory grinder Cut out air outlet on canopy bottom with rotory grinder Remove lip on...

Page 106: ...Miniature Aircraft USA Created 2 18 2007 This document may not be distributed without permission of Miniature Aircraft USA 10A 3 Decals 10A 3 a 10A 3 b Building Notes This is the suggested layout for...

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Page 108: ...XCell Razor 600E Assembly Manual Page 108 of 110 Copyright Miniature Aircraft USA Created 2 18 2007 This document may not be distributed without permission of Miniature Aircraft USA...

Page 109: ...XCell Razor 600E Assembly Manual Created 2 18 2007 Copyright Miniature Aircraft USA Page 109 of 110 This document may not be distributed without permission of Miniature Aircraft USA...

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