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Fire hazard.  

Welding on closed containers, such as tanks,drums, or pipes, can cause them 

to explode. Flying sparks from the welding arc, hot work piece, and hot equipment can cause 

fires and burns. Accidental contact of electrode to metal objects can cause sparks, explosion, 

overheating, or fire. Check and be sure the area is safe before doing any welding.

   • 

The welding sparks may cause fire, therefore 

   

remove any flammable materials away from the working

 

   area, at least 12m from the welding arc.  Cover flammable materials and containers with approved covers

 

   if unable to be moved from the welding area. 
   • Do not weld on closed containers such as tanks, drums, or pipes, unless they are properly prepared 
  according to the required Safety Standards to 

insure that flammable or toxic vapors and substances are

 

  totally removed, these can cause an explosion even though the vessel has been “cleaned”. 
  Vent hollow castings or containers before heating, cutting or welding. They may explode. 
    •

 Do not weld where the atmosphere may contain flammable dust, gas, or liquid vapours (such as petrol)

 

• 

Have a fire extinguisher nearby and know how to use it. 

Be alert that welding sparks and hot materials 

  from welding can easily go through small cracks and openings to adjacent areas.  Be aware that welding 

  on a ceiling, floor, bulkhead, or partition can cause fire on the hidden side.

 

 

Gas Cylinders. 

Shielding gas cylinders contain gas under high pressure. If damaged, a cylin-

der can explode. Because gas cylinders are normally part of the welding process, be sure to 

treat them carefully. CYLINDERS can explode if damaged. 

   •

 Protect gas cylinders from excessive heat, mechanical shocks, physical damage, slag,  open flames,

 

  sparks, and arcs.
   •  Insure cylinders are held secure and upright to prevent tipping or falling over. 
• Never allow the welding electrode or earth clamp to touch the gas cylinder, do not drape welding cables 

  over the cylinder.
   • Never weld on a pressurised gas cylinder, it will explode and kill you. 
   • Open the cylinder valve slowly and turn your face away from the cylinder outlet valve and gas regulator.

   

Gas build up.

 The build up of gas can causes a toxic environment, deplete the oxygen content 

in the air resulting in death or injury.  Many gases use in welding are invisible and odourless.

•  Shut off shielding gas supply when not in use.
   •

 Always ventilate confined spaces or use approved air-supplied respirator.

 

Electronic magnetic fields.

 MAGNETIC FIELDS can affect Implanted Medical Devices.

•  Wearers of Pacemakers and other Implanted Medical Devices should keep away.
•  Implanted Medical Device wearers should consult their doctor and the device manufacturer before going 
  near any electric welding, cutting or heating operation.   
     

Noise can damage hearing. 

Noise from some processes or equipment can damage hearing.

 Wear approved ear protection if noise level is high. 

Hot parts. 

Items being welded generate and hold high heat and can cause severe burns.

 Do not touch hot parts with bare hands.   Allow a cooling period before working on the welding 
gun.  Use insulated welding gloves and clothing to handle hot parts and prevent burns.

Summary of Contents for Viper ARC140V

Page 1: ...1 Please read and understand this instruction manual carefully before the installation and operation of this equipment ARC140V ARC160V DC INVERTER WELDERS OPERATORS MANUAL...

Page 2: ...erformance and interface between man and machine should be Within our team are specialist welders that have a proven history of welding knowledge and exper tise giving vital input towards ensuring tha...

Page 3: ...rotected from hot metal and sparks Frequently inspect input power cable for wear and tear replace the cable immediately if damaged bare wiring is dangerous and can kill Do not use damaged under sized...

Page 4: ...explode Because gas cylinders are normally part of the welding process be sure to treat them carefully CYLINDERS can explode if damaged Protect gas cylinders from excessive heat mechanical shocks phy...

Page 5: ...rking to bring down the temperature inside the equipment The machine will be ready for use again when the internal temperature reaches safe level 2 3 Over Voltage Supply Regarding the power supply vol...

Page 6: ...ith DC Scratch Start Tig capability and connection of the XA17V Tig torch allows DC Tig welding of steel stainless steel bronze and copper The VIPER 140 is an exceptional machine for the price and is...

Page 7: ...ydrogen The VIPER160 is also equipped with DC Scratch Start Tig capability and connection of the XA17V Tig torch allows DC Tig welding of steel stainless steel bronze and copper The VIPER160 is an exc...

Page 8: ...ol Dial Negative Output Terminal Positive Output Terminal Primary Power LED Thermal Alarm LED Primary Input Power Lead On Off Power Switch Rear Machine Layout Description Front Machine Layout Descript...

Page 9: ...work to create the arc and hold the electrode steady to maintain the arc 6 Hold the electrode slightly above the work piece to maintain the arc while travelling at an even speed to create and even we...

Page 10: ...ross the arc into the molten pool and becomes the deposited weld metal The deposit is covered and protected by a slag which comes from the electrode coating The arc and the immediate area are envelope...

Page 11: ...length no greater than the diameter of the core wire Electrode Angle The angle that the electrode makes with the work is important to ensure a smooth even transfer of metal When welding in down hand...

Page 12: ...it 4 Connect the gas line of the Tig torch to regulator and connect the regulator to the gas cylinder 5 Assemble front end parts of the TIG torch fitting a sharpened tungsten suitable for DC welding...

Page 13: ...ards lightly touch the tungsten to the work piece as you drag the torch 9 The arc will strike as it does lift the tungsten slightly from the work piece to maintain the arc 5 Assemble front end parts o...

Page 14: ...ypes DC TIG welding is also the cleanest weld with no sparks or spatter LIFT ARC IGNITION for TIG tungsten inert gas Welding Lift Arc is a form of arc ignition where the machines has low voltage on th...

Page 15: ...pool Travel direction Angle torch Add Tig filler wire Retract the filler wire Move the torch forward to the front of the weld pool Repeat the process gas shield TIG Welding Fusion Technique Manual TIG...

Page 16: ...nergy output E3 Tungsten Electrodes run cooler than 2 thoriated tungsten thereby extending overall tip lifetime E3 Tungsten Electrodes work well on AC or DC They can be used DC electrode positive or n...

Page 17: ...running lengthwise and thus grinding crosswise is grinding against the grain If electrodes are ground crosswise the electrons have to jump across the grinding marks and the arc can start before the t...

Page 18: ...ilable in 4m 8m Lengths Spare Parts Part Number Description 10 ERJK100 Jointing Repair Kit 11 ERNCS 32 Neoprene Cover x 3 2m ERNCS 72 Neoprene Cover x 7 2m 12 ERCO100 40 Sheath x 4m c w Leather Cover...

Page 19: ...ody 1 6mm 45V26 Gas Lens Collet Body 2 4mm 45V27 Gas Lens Collet Body 3 2mm Part Description 54N18 Gas Lens Nozzle 6mm 4 54N17 Gas Lens Nozzle 8mm 5 54N16 Gas Lens Nozzle 10mm 6 54N15 Gas Lens Nozzle...

Page 20: ...larger electrode Poor welding technique Use the correct welding technique or seek assistance for the correct technique Poor joint preparation Check the joint design and fit up make sure the material i...

Page 21: ...etal Remove materials like paint grease oil and dirt including mill scale from base metal Contaminated filler wire Remove all grease oil or moisture from filler metal Incorrect filler wire Check the f...

Page 22: ...e flow rate on the regulator to approximately 8 10 l min 4 Close the cylinder valve and pay attention to the needle indicator of the contents pressure gauge on the regulator if the needle drops away t...

Page 23: ...23...

Page 24: ...24 P O Box 4241 711 Tremaine Avenue Plamerston North New Zealand Tel 64 0 6 355 1103 Fax 64 0 6 357 2161 E Mail esseti esseti co nz New Zealand Limited www xcelarc com...

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