Xcel-Arc Viper ARC140V Operator'S Manual Download Page 19

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XA17V

Suregrip TIG Torch 150 Amp

TIG WELDING TORCHES

Torch Head Parts - Collets, Collet Bodies, Gas Lens, Gaskets, Nozzles

Part #

Description

80300236 Gas Lens Gasket

Part #. Description

10N23S Stubby Collet 1.6mm

10N24S Stubby Collet 2.4mm

10N25S Stubby Collet 3.2mm

Part #

Description

USTB45V43 Stubby Gas Lens Body 1.6mm

USTB45V44 Stubby Gas Lens Body 2.4mm

USTB45V45 Stubby Gas Lens Body 3.2mm

Part #

Description

53N58 Gas Lens Nozzle Ø

6mm #4

53N59 Gas Lens Nozzle Ø

8mm #5

53N60 Gas Lens Nozzle Ø 10

mm #6

53N61 Gas Lens Nozzle Ø

11mm #7

53N61S Gas Lens Nozzle Ø

15mm #8

Stubby Gas Lens Front End Parts

Part #

Description

18CG

Cup Gasket

Part #

Description

10N22 Collet 1.0mm

10N23 Collet 1.6mm

10N24 Collet 2.4mm

10N25 Collet 3.2mm

Part #

Description

10N30 Collet Body 1.0mm

10N31 Collet Body 1.6mm

10N32 Collet Body 2.4mm

10N28 Collet Body 3.2mm

Part #

Description

10N50

Alumina Nozzle

6mm #4

10N49

Alumina Nozzle

8mm #5

10N48

Alumina Nozzle

10mm #6

10N47

Alumina Nozzle

11mm #7

10N46

Alumina Nozzle

13mm #8

10N45

Alumina Nozzle

Ø 16

mm #10

10N44

Alumina Nozzle

19mm #12

Part #

Description

10N49L Long Alumina Nozzle Ø

8mm #5L

10N48L Long Alumina Nozzle Ø

10mm #6L

10N47L Long Alumina Nozzle Ø

11mm #7L

Standard Front End Parts

Part #

Description

10N22 Collet 1.0mm

10N23 Collet 1.6mm

10N24 Collet 2.4mm

10N25 Collet 3.2mm

Part #

Description

45V24 Gas Lens Collet Body 1.0mm

45V25 Gas Lens Collet Body 1.6mm

45V26 Gas Lens Collet Body 2.4mm

45V27 Gas Lens Collet Body 3.2mm

Part #

Description

54N18 Gas Lens Nozzle Ø 6mm #4

54N17 Gas Lens Nozzle Ø 8mm #5

54N16 Gas Lens Nozzle Ø 10mm #6

54N15 Gas Lens Nozzle Ø 11mm #7

54N14 Gas Lens Nozzle Ø 12mm #8

54N19 Gas Lens Nozzle Ø 16mm #11

Part #

Description

54N17L Long Gas Lens Nozzle Ø 8mm #5L

54N16L Long Gas Lens Nozzle Ø 10mm #6L

54N15L Long Gas Lens Nozzle Ø 11mm #7L

Gas Lens Front End Parts

Part #

Description

18CG

Cup Gasket

54N01 Gas Lens Gasket

Part #

Description

17CB20 Stubby Collet Body

Fits 1.0 - 3.2mm

Part #

Description

10N22S Stubby Collet 1.0mm

10N23S Stubby Collet 1.6mm

10N24S Stubby Collet 2.4mm

10N25S Stubby Collet 3.2mm

Stubby Front End Parts

Part # Description

796F70 Long Alumina Nozzle Ø 4mm #3

796F71 Long Alumina Nozzle Ø 6mm #4

796F72 Long Alumina Nozzle Ø 8mm #5

796F73 Long Alumina Nozzle Ø 10mm #6

Part #

Description

13N08 Alumina Nozzle Ø 6mm #4

13N09 Alumina Nozzle Ø 8mm #5

13N10 Alumina Nozzle Ø 10mm #6

13N11 Alumina Nozzle Ø 11mm #7

13N12 Alumina Nozzle Ø 13mm #8

13N13 Alumina Nozzle Ø 16mm #10

Part #

Description

18CG20 Stubby Cup Gasket

Part #

Description

18CG

Gas Lens Gasket

54N63

Large Lens Gasket

Part #

Description

45V0204 Large Gas Lens Body 1.0mm

45V116 Large Gas Lens Body 1.6mm

45V64

Large Gas Lens Body 2.4mm

995795 Large Gas Lens Body 3.2mm

Part #

Description

57N75 Large Gas Lens Nozzle Ø 10mm #6

57N74 Large Gas Lens Nozzle Ø 12mm #8

53N88 Large Gas Lens Nozzle Ø 16mm #10

53N87 Large Gas Lens Nozzle Ø 19mm #12

Large Gas Lens Front End Parts

Part #

Description

10N22 Collet 1.0mm

10N23 Collet 1.6mm

10N24 Collet 2.4mm

10N25 Collet 3.2mm

Stubby

series

Standar

series

Gas

lens

series

Lar

gas

lens

series

Stubby

gas

lens

series

Wear Parts Identification Next Page

14 15

Spare Parts

Part Number

Description

XA17V

Torch Body with Valve

XA17VFX

Torch Body Flexible with Valve

VS-2

Valve Stem

57Y02

Back Cap Long

98W18

Back Cap O Ring

P300M

Back Cap Medium

57Y04

Back Cap Short

ERBS

Blank Switch Cover

ERSP1

Screw Pack

ERH100

Small Ergo Tig Handle

ERKJ100

Small Knuckle Joint & Lock Nut

ERLC100-08

Leather Cover x 0.8m

XA17V

Suregrip TIG Torch 150 Amp - Valved Head

TIG WELDING TORCHES

Air Cooled 150 Amp - Available in 4m, 8m Lengths

Spare Parts

Part Number

Description

ERJK100

Jointing Repair Kit

ERNCS-32

Neoprene Cover x 3.2m

ERNCS-72

Neoprene Cover x 7.2m

ERCO100-40

Sheath x 4m c/w Leather Cover

ERCO100-80

Sheath x 8m c/w Leather Cover

U57Y01-APC1

Power Cable 3/8UNF x 4m

U57Y03-APC1

Power Cable 3/8UNF x 8m

UD1025-38

Twistlok Connector 3/8 10-25

UD3550-38

Twistlok Connector 3/8 35-50

WGCP-1V-58

Gas Hose Assembly x 2m

150AMP AIR COOLED

Gas Valve Torch Head

Rating: 150A DC, 105A AC @35% duty cycle.

Suregrip Series

XA17V TIG TORCH

Torch Model

Description

Part Number

XA17V Tig Torch

16-25 Twistlok

End, 2m Gas Hose

XA17V-12NBD25

XA17V-25NBD25

XA17V Tig Torch

35-50 Twistlok

End, 2m Gas Hose

XA17V-12NBD50

XA17V-25NBD50

XA17VFX Flexi Tig Torch

16-25 Twistlok

End, 2m Gas Hose

XA17VFX-12NBD25

XA17VFX-25NBD25

XA17VFX Flexi Tig Torch

35-50 Twistlok

End, 2m Gas Hose

XA17VFX-12NBD50

XA17VFX-25NBD50

Summary of Contents for Viper ARC140V

Page 1: ...1 Please read and understand this instruction manual carefully before the installation and operation of this equipment ARC140V ARC160V DC INVERTER WELDERS OPERATORS MANUAL...

Page 2: ...erformance and interface between man and machine should be Within our team are specialist welders that have a proven history of welding knowledge and exper tise giving vital input towards ensuring tha...

Page 3: ...rotected from hot metal and sparks Frequently inspect input power cable for wear and tear replace the cable immediately if damaged bare wiring is dangerous and can kill Do not use damaged under sized...

Page 4: ...explode Because gas cylinders are normally part of the welding process be sure to treat them carefully CYLINDERS can explode if damaged Protect gas cylinders from excessive heat mechanical shocks phy...

Page 5: ...rking to bring down the temperature inside the equipment The machine will be ready for use again when the internal temperature reaches safe level 2 3 Over Voltage Supply Regarding the power supply vol...

Page 6: ...ith DC Scratch Start Tig capability and connection of the XA17V Tig torch allows DC Tig welding of steel stainless steel bronze and copper The VIPER 140 is an exceptional machine for the price and is...

Page 7: ...ydrogen The VIPER160 is also equipped with DC Scratch Start Tig capability and connection of the XA17V Tig torch allows DC Tig welding of steel stainless steel bronze and copper The VIPER160 is an exc...

Page 8: ...ol Dial Negative Output Terminal Positive Output Terminal Primary Power LED Thermal Alarm LED Primary Input Power Lead On Off Power Switch Rear Machine Layout Description Front Machine Layout Descript...

Page 9: ...work to create the arc and hold the electrode steady to maintain the arc 6 Hold the electrode slightly above the work piece to maintain the arc while travelling at an even speed to create and even we...

Page 10: ...ross the arc into the molten pool and becomes the deposited weld metal The deposit is covered and protected by a slag which comes from the electrode coating The arc and the immediate area are envelope...

Page 11: ...length no greater than the diameter of the core wire Electrode Angle The angle that the electrode makes with the work is important to ensure a smooth even transfer of metal When welding in down hand...

Page 12: ...it 4 Connect the gas line of the Tig torch to regulator and connect the regulator to the gas cylinder 5 Assemble front end parts of the TIG torch fitting a sharpened tungsten suitable for DC welding...

Page 13: ...ards lightly touch the tungsten to the work piece as you drag the torch 9 The arc will strike as it does lift the tungsten slightly from the work piece to maintain the arc 5 Assemble front end parts o...

Page 14: ...ypes DC TIG welding is also the cleanest weld with no sparks or spatter LIFT ARC IGNITION for TIG tungsten inert gas Welding Lift Arc is a form of arc ignition where the machines has low voltage on th...

Page 15: ...pool Travel direction Angle torch Add Tig filler wire Retract the filler wire Move the torch forward to the front of the weld pool Repeat the process gas shield TIG Welding Fusion Technique Manual TIG...

Page 16: ...nergy output E3 Tungsten Electrodes run cooler than 2 thoriated tungsten thereby extending overall tip lifetime E3 Tungsten Electrodes work well on AC or DC They can be used DC electrode positive or n...

Page 17: ...running lengthwise and thus grinding crosswise is grinding against the grain If electrodes are ground crosswise the electrons have to jump across the grinding marks and the arc can start before the t...

Page 18: ...ilable in 4m 8m Lengths Spare Parts Part Number Description 10 ERJK100 Jointing Repair Kit 11 ERNCS 32 Neoprene Cover x 3 2m ERNCS 72 Neoprene Cover x 7 2m 12 ERCO100 40 Sheath x 4m c w Leather Cover...

Page 19: ...ody 1 6mm 45V26 Gas Lens Collet Body 2 4mm 45V27 Gas Lens Collet Body 3 2mm Part Description 54N18 Gas Lens Nozzle 6mm 4 54N17 Gas Lens Nozzle 8mm 5 54N16 Gas Lens Nozzle 10mm 6 54N15 Gas Lens Nozzle...

Page 20: ...larger electrode Poor welding technique Use the correct welding technique or seek assistance for the correct technique Poor joint preparation Check the joint design and fit up make sure the material i...

Page 21: ...etal Remove materials like paint grease oil and dirt including mill scale from base metal Contaminated filler wire Remove all grease oil or moisture from filler metal Incorrect filler wire Check the f...

Page 22: ...e flow rate on the regulator to approximately 8 10 l min 4 Close the cylinder valve and pay attention to the needle indicator of the contents pressure gauge on the regulator if the needle drops away t...

Page 23: ...23...

Page 24: ...24 P O Box 4241 711 Tremaine Avenue Plamerston North New Zealand Tel 64 0 6 355 1103 Fax 64 0 6 357 2161 E Mail esseti esseti co nz New Zealand Limited www xcelarc com...

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