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Please read these instructions carefully before using the equipment! 

Incorrect use can result in danger to life and health!

 

1. INTRODUCTION

P1004 Respiratory System is a combined face and breathing protection device for increased 

safety and comfort during welding. Please read these instructions carefully before unpacking. 

For proper use, see User Instructions or contact the manufacturers for help.

Address and telephone number information is printed at the back of this leaflet.

Your P1004 Air Powered Respirator system should include:

a)

Auto-darkening welding helmet

b)

P1004 PAPR blower unit with attached battery and filter

c)

Belt

d)

Battery charger

e)

Airflow indicator

f)

Instruction manual

g)

Backpack

If any of the above components are not included in your kit, please contact the supplier

immediately.

2. APPROVALS

The P1004 system complies with the requirements of Australian/New Zealand standard AS/NZS 

1716:2012 as a PAPR-P2 device. All components used in P1004 Respiratory System must be 

“UNIMIG approved” manufacturer’s parts, and must be used in accordance with the instructions in 

this manual.

NOTE: The approval is not valid if the product is incorrectly used together with non-approved parts 

or components.

NOTE: Only the P1004 particle filter, gas filter and pre-filter can be used together with this system. 

Filters from other manufacturers should under no circumstances be used. 

3.USAGE

The P1004 Respiratory System is designed to provide a supply of filtered air via a breathing tube 

to a welding headpiece. The complete system is a breathing protection device complying with 

Australian/New Zealand standard AS/NZS 1716:2012, class P2. The equipment can be used in 

environment that requires a class P2 breathing protection device. It protects against particulate 

contamination. 

LIMITATIONS TO USE

The P1004 Respiratory System must only be used with the P1004 unit switched on. If the 

equipment is used without the P1004 unit switched on, there is a risk of high concentration of

 CO

2

 

and the oxygen level in the helmet will fall, thus little or no protection is given in the power-off state 

and this is considered to be an abnormal situation. Do not remove the helmet or turn off the air 

filter unit until you have vacated the contaminated area. If you are not sure about the concentration 

of pollution, or about equipment performance, ask the industrial safety engineer. The manufacturer 

is not responsible for injury following incorrect use or incorrect choice of equipment.

Summary of Contents for RazorWeld RWX5OOO

Page 1: ...MPORTANT NOTICE INITIAL BATTERY USE CHARGING INITIAL BATTERY USE CHARGING TO ACHIEVE MAXIMUM POWER WHEN THE BATTERY IS NEW TO ACHIEVE MAXIMUM POWER WHEN THE BATTERY IS NEW OR HAS BEEN STORED FOR MORE...

Page 2: ...2...

Page 3: ...your body We recommend RCD safety switch is used with this equipment to detect any leakage of current to earth Fumes and gases are dangerous Smoke and gas generated whilst welding or cutting can be ha...

Page 4: ...as cylinders are normally part of the welding process be sur e to treat them carefully CYLINDERS can explode if damaged Protect gas cylinders from excessive heat mechanical shocks physical damage slag...

Page 5: ...product is incorrectly used together with non approved parts or components NOTE Only the P1004 particle filter gas filter and pre filter can be used together with this system Filters from other manufa...

Page 6: ...IF HEAD PROTECTION IS REQUIRED CONSULT YOUR SAFETY OFFICER 4 UNPACKING ASSEMBLY Check that correct number of components has been supplied as in FIGURE 1 Check that the apparatus is complete undamaged...

Page 7: ...the blower unit through the two blower slots FIGURE 3 C Slide the fasten belt back into the waist connector FIGURE 3 D Put the release buckle back into the belt FIGURE 3 E Adjust the belt tightness so...

Page 8: ...se replace it Carefully observe the instructions that explain how the equipment is to be used before taking it into service All components must be installed used in accordance with this manual if the...

Page 9: ...battery will be fully charged in about 3 5hours also the heavy duty battery this depends on residual capacity The red light goes on during battery charged and the light will turn green when it is ful...

Page 10: ...anged if the battery operating time becomes too short 5 2 Checking of airflow and checking of low airflow alarm The airflow and alarm system must always be checked before using 1 Test air flow The sys...

Page 11: ...wn the faceseal ring and put on the head top Adjust the headgear to suitable tightness so that it will be stable on the head The tightness of headgear can be adjusted by pushing and turning of the adj...

Page 12: ...m is working at level 2 Press the on button again The system is working at level 3 Press the on button again The system is working back to level 1 Press the off button for at least 3 seconds The PAPR...

Page 13: ...Prefilter 4 P0402 Spark Arrestor 5 P0405 Blower unit 6 P0301 Li ION battery 7 P0601 Breathing tube 8 9 P0501 Waist belt Dual Straps 10 P0604 Portable airflow tester 11 P0603 Battery charger 12 P0503...

Page 14: ...y WARNING Check the expiry date of the unopened filter DO NOT use it if it s expired Only the P1004 particle filter gas filter and pre filter can be used together with this system Filters from other m...

Page 15: ...d Red light flashes Filter blocked Hose blocked Remove obstruction change the filter Clean hose LCD temperature icon flashes Warning sound Red light flashes High temperature Stop working and rest No f...

Page 16: ...165 x 70 mm Weight 2 4KG Air Filter 1 P2 Air Flow Level 1 165L min Level 2 200L min Level 3 230L min Noise Level Max 73dB Operating Temperature 23 C to 131 C 5 C 55 C Storage temperature 14 C to 131...

Page 17: ...od Alternatively and at it s discretion The company may replace This guarantee is subject to The P1004 unit has been used solely for the purpose for which it is intended The P1004 unit has not been su...

Page 18: ...NOTES 18...

Page 19: ...NOTES 19...

Page 20: ...18 New Zealand Limited...

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