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3

SAFETY

Welding and cutting equipment can be dangerous to both the operator and people in or near the 

surrounding working area, if the equipment is not correctly operated.  Equipment must only be 

used under the strict and comprehensive observance of all relevant safety regulations.  

Read and understand this instruction manual carefully before the installation and operation of this 

equipment.

Electric shock: It can kill.  

Touching live electrical parts can cause fatal shocks or severe burns.  The 

electrode and work circuit is electrically live whenever the output is on. The input 

power circuit and internal machine circuits are also live when power is on. In Mig/Mag welding, the wire, 

drive rollers, wire feed housing, and all metal parts touching the welding wire are  

electrically live. Incorrectly installed or improperly grounded equipment is dangerous.

 

•  Connect the primary input cable according to Australian and  New Zealand standards and 

regulations.

•  Avoid all contact with live electrical parts of the welding circuit, electrodes and wires with 

bare hands.  

  The operator must wear dry welding gloves while he/she performs the welding task.

• The operator should keep the work piece insulated from himself/herself. 

•  Keep cords dry, free of oil and grease, and protected from hot metal and sparks.

 •  Frequently inspect input power cable for wear and tear, replace the cable immediately if damaged, 

   bare wiring is dangerous and can kill.

  • Do not use damaged, under sized, or badly joined cables.

   • Do not drape cables over your body. 

• We recommend (RCD) safety switch is used with this equipment to detect any leakage of current to earth.

 

Fumes and gases are dangerous. 

Smoke and gas generated whilst welding or cutting can be harmful to 

people’s health. Welding produces fumes and gases. Breathing these fumes and gases can be hazardous 

to your health.  

  

 

   •  Do not breathe the smoke and gas generated whilst welding or cutting, keep your head out 

of the fumes

   • Keep the working area well ventilated, use fume extraction or ventilation to remove welding fumes and 

 gases. 

 • 

In confined or heavy fume environments always wear an approved powered air-purifying respirator. 

 

  Welding fumes and gases can displace air and lower the oxygen level causing injury or death. Be sure the 

  breathing air is safe. 

 • Do not weld in locations near de-greasing, cleaning, or spraying operations. The heat and rays of the arc 

  can react with vapours to form highly toxic and irritating gases. 

 • 

Materials such as galvanized, lead, or cadmium plated steel, containing elements that can give off toxic

 

  fumes when welded. Do not weld these materials unless the area is very well ventilated, and or wearing 

  an powered air-purifying respirator.

Arc rays: harmful to people’s eyes and skin. 

Arc rays from the welding process produce intense visible 

and invisible ultraviolet and infrared rays that can burn eyes and skin. 

   • 

Always wear a welding helmet with correct shade of filter lens and suitable protective 

 

clothing including 

  welding gloves whilst the welding operation is performed.

   • Measures should be taken to protect people in or near the surrounding working area.   Use protective  

  screens or barriers to protect others from flash,glare and sparks; warn others not to watch the arc.

Summary of Contents for RazorWeld RWX5OOO

Page 1: ...MPORTANT NOTICE INITIAL BATTERY USE CHARGING INITIAL BATTERY USE CHARGING TO ACHIEVE MAXIMUM POWER WHEN THE BATTERY IS NEW TO ACHIEVE MAXIMUM POWER WHEN THE BATTERY IS NEW OR HAS BEEN STORED FOR MORE...

Page 2: ...2...

Page 3: ...your body We recommend RCD safety switch is used with this equipment to detect any leakage of current to earth Fumes and gases are dangerous Smoke and gas generated whilst welding or cutting can be ha...

Page 4: ...as cylinders are normally part of the welding process be sur e to treat them carefully CYLINDERS can explode if damaged Protect gas cylinders from excessive heat mechanical shocks physical damage slag...

Page 5: ...product is incorrectly used together with non approved parts or components NOTE Only the P1004 particle filter gas filter and pre filter can be used together with this system Filters from other manufa...

Page 6: ...IF HEAD PROTECTION IS REQUIRED CONSULT YOUR SAFETY OFFICER 4 UNPACKING ASSEMBLY Check that correct number of components has been supplied as in FIGURE 1 Check that the apparatus is complete undamaged...

Page 7: ...the blower unit through the two blower slots FIGURE 3 C Slide the fasten belt back into the waist connector FIGURE 3 D Put the release buckle back into the belt FIGURE 3 E Adjust the belt tightness so...

Page 8: ...se replace it Carefully observe the instructions that explain how the equipment is to be used before taking it into service All components must be installed used in accordance with this manual if the...

Page 9: ...battery will be fully charged in about 3 5hours also the heavy duty battery this depends on residual capacity The red light goes on during battery charged and the light will turn green when it is ful...

Page 10: ...anged if the battery operating time becomes too short 5 2 Checking of airflow and checking of low airflow alarm The airflow and alarm system must always be checked before using 1 Test air flow The sys...

Page 11: ...wn the faceseal ring and put on the head top Adjust the headgear to suitable tightness so that it will be stable on the head The tightness of headgear can be adjusted by pushing and turning of the adj...

Page 12: ...m is working at level 2 Press the on button again The system is working at level 3 Press the on button again The system is working back to level 1 Press the off button for at least 3 seconds The PAPR...

Page 13: ...Prefilter 4 P0402 Spark Arrestor 5 P0405 Blower unit 6 P0301 Li ION battery 7 P0601 Breathing tube 8 9 P0501 Waist belt Dual Straps 10 P0604 Portable airflow tester 11 P0603 Battery charger 12 P0503...

Page 14: ...y WARNING Check the expiry date of the unopened filter DO NOT use it if it s expired Only the P1004 particle filter gas filter and pre filter can be used together with this system Filters from other m...

Page 15: ...d Red light flashes Filter blocked Hose blocked Remove obstruction change the filter Clean hose LCD temperature icon flashes Warning sound Red light flashes High temperature Stop working and rest No f...

Page 16: ...165 x 70 mm Weight 2 4KG Air Filter 1 P2 Air Flow Level 1 165L min Level 2 200L min Level 3 230L min Noise Level Max 73dB Operating Temperature 23 C to 131 C 5 C 55 C Storage temperature 14 C to 131...

Page 17: ...od Alternatively and at it s discretion The company may replace This guarantee is subject to The P1004 unit has been used solely for the purpose for which it is intended The P1004 unit has not been su...

Page 18: ...NOTES 18...

Page 19: ...NOTES 19...

Page 20: ...18 New Zealand Limited...

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