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Xantrex XPR 10-600, Operating Manual

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Summary of Contents for XPR 10-600

Page 1: ...Operating Manual XPR 10 600 XPR 20 300 XPR 30 200 XPR 40 150 XPR 60 100 XPR 80 75 XPR 100 60 XPR 150 40 XPR 300 20 XPR 600 10 XPR 6000 Watt Series Programmable DC Power Supply...

Page 2: ......

Page 3: ...Operating Manual for XPR 6000 Watt Series Programmable DC Power Supply...

Page 4: ...ht to use parts or products of original or improved design in the repair or replacement If Xantrex repairs or replaces a product its warranty continues for the remaining portion of the original Warran...

Page 5: ...e product exchanged under warranty What does this warranty not cover This Limited Warranty does not cover normal wear and tear of the product or costs related to the removal installation or troublesho...

Page 6: ...L XANTREX BE LIABLE FOR ANY SPECIAL DIRECT INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES LOSSES COSTS OR EXPENSES HOWEVER ARISING WHETHER IN CONTRACT OR TORT INCLUDING WITHOUT RESTRICTION ANY ECONOMIC...

Page 7: ...ur product user manual for limitations on uses of the product Specifically please note that this power supply is not intended for use in connection with life support systems and Xantrex makes no warra...

Page 8: ...caution when using and calibrating a power supply High energy levels can be stored at the output voltage terminals on a power supply in normal operation In addition potentially lethal voltages exist i...

Page 9: ...ents A List of Figures A List of Tables Sections Section 1 About the XPR Power Supply describes the power supply features front panel controls front panel display and rear panel connectors It also giv...

Page 10: ...About This Manual viii Operating Manual for XPR Series Power Supply...

Page 11: ...n 26 Maintenance 26 Returning Power Supplies to the Manufacturer 27 Return Material Authorization Policy 27 Packaging for Shipping or Storage 28 Location Mounting and Ventilation 29 Rack Mounting 29 V...

Page 12: ...Front Panel OVP Operation 51 Resetting the OVP Circuit 52 Using the Shutdown Function Output ON OFF 53 Controlling Output ON OFF via Front Panel 53 Controlling the Interlock Function via the J1 Connec...

Page 13: ...Electrical Specifications Summary 66 AC Line Input Specifications 70 AC Line Input Voltage Operating Ranges 70 Output Performance Specifications 71 Environmental Specification 75 Thermal Specification...

Page 14: ...Contents xii Operating Manual for XPR Series Power Supply...

Page 15: ...ons 54 Table 3 3 User Diagnostics 56 Table 4 1 Analog Pin Connections with a Contact Closure 60 Table 4 2 Remote Programming Options 61 Table 4 3 Power Supply Settings for Different Programming Source...

Page 16: ...List of Tables xiv Operating Manual for XPR Series Power Supply...

Page 17: ...r 22 Figure 2 1 Shipping or Storage Carton Label 28 Figure 2 2 Unpacking the Power Supply 30 Figure 2 3 Mounting the Power Supply in the Rack With Support Rails 31 Figure 2 4 AC Input Connector 32 Fig...

Page 18: ...List of Figures xvi Operating Manual for XPR Series Power Supply...

Page 19: ...splay of both voltage and current Ten turn front panel voltage and current controls for high resolution setting of the output voltage and current from zero to the rated output Front panel push button...

Page 20: ...output voltage 7 Current knob Turn knob to increase or decrease output current limit 8 OUT ON OFF button Toggle between Output ON and Output OFF 9 LCL RMT button Toggle between local mode and remote m...

Page 21: ...xternal shutdown line has been asserted disabling the output of the supply green 4 OVP The output Over Voltage Protection threshold have been exceeded latching the supply output off red 5 SNS The remo...

Page 22: ...Monitoring and User Line Connector J1 5 Programming Monitoring and Shutdown Select Switch S1 6 Protective Conductor Ground Screw 7 Ac Input 8 Chassis ground stud Rear Panel S1 Switch The S1 Programmi...

Page 23: ...age 2 Resistive Programming of Output Current Limit 3 Selects Output Voltage Programming and Monitor Range select 4 Selects Output Current Limit Programming and Monitor Range select 5 Selects Output V...

Page 24: ...nd output current Remote control of the shutdown function using TTL compatible signals Interlock module 15 V user supply to allow for contract closure control of the remote on off line current limited...

Page 25: ...ge monitor signal Output J1 5 IMON Output Current Monitor Output for output current monitor signal Output J1 6 RTN M1 Monitor Return Return for voltage and current monitoring signals Output J1 7 N C N...

Page 26: ...About The XPR Power Supply Rear Panel Connectors and Switch 24 Operating Manual for XPR Series Power Supply...

Page 27: ...hich contains more details Complete each step in the sequence given Table 2 1 Basic Setup Procedure Step Description Action Reference 1 Inspection Visually inspect the power supply Inspection Cleaning...

Page 28: ...hes and cracks as well as broken switches connectors or displays If the unit is damaged save all packaging materials and notify the carrier immediately Maintenance Routine servicing of the power suppl...

Page 29: ...res on page 28 preferably using the original box and packing materials Please ensure that your product is shipped fully insured in the original packaging or equivalent This warranty will not apply whe...

Page 30: ...upply in its original container If the original container is not available seal the unit in a plastic bag and then pack it into a wooden or sturdy cardboard box large enough to allow 2 in 5cm of cushi...

Page 31: ...ack by inserting bolts through the mounting brackets on either side of the front panel and securing them with a washer and nut 4 The front panel mounting brackets are designed to prevent the unit from...

Page 32: ...Installation Location Mounting and Ventilation 30 Operating Manual for XPR Series Power Supply Figure 2 2 Unpacking the Power Supply...

Page 33: ...the front of the unit and allow 4 in 10 cm of unrestricted air space at the rear of the unit for the fan exhaust Ventilation inlets are located on the top and sides they are not required however and...

Page 34: ...on the ground stud as shown in Figure 2 4 Figure 2 4 AC Input Connector WARNING Disconnect AC power from the unit before removing the connector cover Live line voltages may be exposed when the cover...

Page 35: ...to the left most terminal location and tighten securely The safety ground wire may alternatively be connected to the chassis ground stud next to the terminal block using a suitably sized ring terminal...

Page 36: ...Installation AC Input Power 34 Operating Manual for XPR Series Power Supply It is now safe to turn the power supply on Figure 2 5 Attaching the AC Input Wires...

Page 37: ...etter than 0 05 accuracy DC shunt 1mV A 0 25 with connecting wire The recommended current ratings for the DC shunt and the wire must be at least 10 more than the output current of the power supply WAR...

Page 38: ...er supply control is in Remote Mode For an illustration of the annunciators and their locations see Status Annunciators on page 19 AC Protection will disable the output if the AC line drops or is over...

Page 39: ...s OUT ON OFF button to turn the DC output OFF 6 Turn the front panel AC power switch to OFF Current Mode Operation Check 1 Ensure that the front panel power switch is set to OFF 2 Turn the voltage and...

Page 40: ...to its IN position 4 Press the OVP CHECK switch and check that the voltmeter displays approximately the model rated output voltage plus 10 5 Turn the OVP SET potentiometer counter clockwise and check...

Page 41: ...re centimeter for various gauges of wire rated for 105 C operation Operating at the maximum current rating results in a temperature rise of approximately 30 C for a wire operating in free air Where lo...

Page 42: ...rop in each line with the remote sense lines connected The combined voltage drop across the load lines and load cannot exceed the rated output of the supply Noise and Impedance Effects To minimize noi...

Page 43: ...ut lines and must be rated for 105 C operation WARNING Exercise caution when operating the power supply High energy levels can be stored at the output terminals on a power supply in normal operation I...

Page 44: ...t approximately 25 foot pounds 34Nm 4 Fasten the positive wire or bus bar to the positive bus using a bolt flatwasher lockwasher and nut 5 Tighten the bolt to approximately 25 foot pounds 34Nm 6 Ensur...

Page 45: ...ng the wiring for each load directly back to the supply output When each load to the power supply is wired separately the loads will see only the precisely regulated output from the supply If 2 loads...

Page 46: ...elief Cover See Figure 2 7 for installation of the output cover Use this cover to protect users from accidental contact with the bus bars and to clamp output cables in place Figure 2 7 Output Bus Bar...

Page 47: ...ich cannot tolerate the slight voltage drop in the load lines caused by their resistance Remote sensing has no effect when the power supply is operating in Constant Current mode Two remote sensing con...

Page 48: ...Installation Remote Sensing 46 Operating Manual for XPR Series Power Supply...

Page 49: ...r Supply To power on the power supply 1 Ensure that the AC power switch is OFF 2 Connect the unit to an AC source 3 Turn on the front panel AC power switch After a short power on delay the digital met...

Page 50: ...utdown In this state the output is disabled and there is no output regardless of power settings The power supply can be placed in the Output Shutdown state by the ON OFF button via the Interlock signa...

Page 51: ...IL is equal to the current limit setting ISET VL ISETRL In constant current mode the power supply maintains the output current at the selected value ISET while the load voltage VL varies with the loa...

Page 52: ...See page 49 This output can be changed while the output is OFF 2 SET POINT CURRENT Lets you pre set a setpoint before enabling it To pre set a current setpoint press SET POINT use the Current knob to...

Page 53: ...pply ON 2 Adjust the power supply output voltage to any voltage lower than the desired trip level 3 Press the front panel OUT ON OFF output shutdown switch to its IN position The OFF LED turns on 4 Pr...

Page 54: ...he OVP set point 2 Press the OUT ON OFF switch IN The OFF LED on the front panel turns on The OVP LED turns off 3 Press the OUT ON OFF switch again to return power to the load and resume normal operat...

Page 55: ...resume normal power supply operation ON LED turns on Controlling the Interlock Function via the J1 Connector The Interlock TTL Shutdown circuit accepts a 4 V to 15 V signal to disable or enable the p...

Page 56: ...re condition will disable the output Table 3 2 Switch Settings for Over Temperature Recovery Options Note If switch S1 7 is ON but there is no signal applied the INT LED turns on and the power supply...

Page 57: ...ng the tests in Basic Tests on page 35 4 If the tests show that the power supply is functioning normally check all load programming and monitoring connections and circuits 5 Check the AC input for cor...

Page 58: ...on Connect unit to AC supply in specified range See page 33 Internal circuit See your service technician Output not adjustable Is unit in current limit mode CC LED turned on Turn current knob clockwis...

Page 59: ...t latching shutdown These conditions have corresponding indicator LEDs on the front panel see Figure 1 1 on page 18 and Figure 1 2 on page 19 WARNING Fire Hazard If an over voltage over current or ove...

Page 60: ...Operation Alarms 58 Operating Manual for XPR Series Power Supply...

Page 61: ...sources and 0 5 k and 0 10 k resistances See Remote Programming Options on page 61 for more about the connector and switch settings for using calibrated readback signals for output voltage and output...

Page 62: ...1 Location of J1 and S1 Remote Shutdown Using a Contact Closure The interlock input may be configured for use with an external voltage free contact Connect pins as shown Table 4 1 Analog Pin Connecti...

Page 63: ...tions Select Remote Control Function The REMOTE CONTROL options allow you to select an interface for remote control Before selecting a remote control source be sure to set up each input using the appr...

Page 64: ...sure that the mating connector is plugged securely into the rear panel connector 4 Set the programming sources to the desired levels and turn the power supply ON The LCL LED turns off and the RMT LED...

Page 65: ...1 6 ON S1 6 OFF S1 1 ON S1 1 ON S1 1 ON S1 1 ON S1 1 ON S1 2 OFF S1 2 OFF S1 2 ON S1 2 ON S1 2 OFF S1 3 OFF S1 3 OFF S1 3 OFF S1 3 OFF S1 3 OFF S1 4 OFF S1 4 ON S1 4 OFF S1 4 ON S1 4 OFF S1 5 ON S1 5...

Page 66: ...he output The readback signal represents 0 to 100 of the power supply s output See Table 4 4 for the required J1 connections and switch settings for remote monitoring of readback signals with 0 5 Vdc...

Page 67: ...Notes These specifications are represented over the full operating temperature range Nominal line input voltage assumed unless otherwise stated All sense lines are configured for default local operat...

Page 68: ...ver the AC input voltage range with constant rated load 1 mV 300 mA 2 mV 150 mA 3 mV 100 mA 4 mV 75 mA 6 mV 50 mA Load Regulation 4 Voltage 0 05 of Vmax 5 mV Current 0 1 of Imax 20 mA 4 For 0 100 load...

Page 69: ...mperature after power on 4 mV 3600 mA 8 mV 1800 mA 12 mV 1200 mA 16 mV 900 mA 24 mV 600 mA Drift 8 hours 2 Voltage 0 02 of Vmax Current 0 04 of Imax 2 Maximum drift over 8 hours with constant line loa...

Page 70: ...ut voltage range with constant rated load 8 mV 37 5 mA 10 mV 30 mA 15 mV 20 mA 30 mV 10 mA 60 mV 5 mA Load Regulation 4 Voltage 0 05 of Vmax 5 mV Current 0 1 of Imax 20 mA 4 For 0 100 load variation w...

Page 71: ...mperature after power on 32 mV 450 mA 40 mV 360 mA 60 mV 240 mA 120 mV 120 mA 240 mV 60 mA Drift 8 hours 2 Voltage 0 02 of Vmax Current 0 04 of Imax 2 Maximum drift over 8 hours with constant line loa...

Page 72: ...equency Range 47 to 63 Hz Maximum Peak In rush Current at turn on 35 Arms Minimum Power Factor1 nominal 208Vrms Standard nominal 400Vrms with HV Input option 0 95 0 9 Operating Current nominal 208Vrms...

Page 73: ...and ambient temperature Minimum 82 efficiency Specific minimum efficiency limits are model dependent Load Regulation Line Regulation Programming Range for Voltage and Current OVP Programming Range 0...

Page 74: ...Imax 1 Accuracy specifications apply for settings in range of 1 to 100 of rated output Front Panel or Remote Analog Programming Interface Voltage Readback Current Readback 1 of Vmax 1 of Imax Voltage...

Page 75: ...3 MOhm Readback Lines Impedance 0 5 Vdc range 0 10 Vdc range Approximately 400 Ohm Approximately 400 Ohm Isolation all program and readback lines non isolated for standard configuration referenced to...

Page 76: ...ximum output voltage after source interruption Transient Response Time1 Time to recover within 0 75 of rated output of previous level after step change in load current between 50 and 100 Mode Crossove...

Page 77: ...ified to UL 3111 1 and CSA C22 2 No 1010 1 FCC Part 15B and Industry Canada Class A CE Marked for Low Voltage Directive and EMC Directive Class A emissions AC Input to Output 1350 Vac AC Input to Chas...

Page 78: ...on 76 Operating Manual for XPR Series Power Supply Mechanical Specification Weight 6000 W approx 75 lb 34 kg for 10 V 600 A unit without packaging Size Figure A 1 Power Supply Dimensions 22 8 in 21 in...

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Page 80: ...echnology Inc 8999 Nelson Way Burnaby British Columbia Canada V5A 4B5 604 422 8595 Tel 604 421 3056 Fax 800 667 8422 Toll Free North America prg info xantrex com www xantrex com TM P6OP 01XN PRINTED I...

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