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PV-225208 Photovoltaic Inverter

Operation and Maintenance Manual

Copyright 2003, Xantrex Technology Inc.

DOCUMENT:  151811

4-3

SECTION 4
OPERATION

   

  Current Imbalance Detection

In the event of phase-to-phase current imbalance of greater than 20% between phases, the inverter will ex-
ecute an orderly shutdown, and annunciate a fault at the operator interface. See Section 5, Troubleshooting,
for further information on this fault condition.

     DC Overvoltage Detection

In the event of DC voltage greater than 600Vdc, the PV-225208 will execute an orderly shutdown and
annunciate a fault to the operator interface. If DC voltage remains greater than 600Vdc, the PV-225208 may
be irreparably damaged. See Section 5, troubleshooting for further information on this fault condition.

     Peak Power Tracking

The PV-225208 control software employs an active PV peak power tracker designed to maintain maximum
power output from the PV array at all times of operation. The peak power voltage point varies primarily
depending upon the temperature of the PV cells. The PV-225208 constantly seeks the optimum voltage and
current operating points of the PV array to maintain maximum PV power output. Upon PV wake-up, the
power tracker will increase power while ramping PV array voltage to the PV maximum power voltage refer-
ence setpoint (PPT V Ref). The change rate is governed by the power point ramp time setpoint (PPT Ramp
T). Once the PV voltage is ramped to the reference setpoint, the  PCU begins to adjust the commanded PV
voltage around the reference setpoint, seeking maximum PV power. The power tracker may only adjust the
operating v/- 20% of PPT V Ref. The PV maximum power voltage step and update rate are user
setable (PPT V Step and PPT Rate, respectively).

If available PV power is above the maximum allowable power level of the PV-225208, the power tracker will
increase voltage as needed to maintain output power below rated maximum.

The minimum operating voltage of the PV-225208 is 330 VDC. The power tracker will not track voltage
below this point, regardless of the reference voltage setpoint.

     Automatic Sleep Test

Toward the end of every solar day, the PV-225208 automatically determines when to stop producing power
dependent upon the output power of the inverter. As the net output power of the PV-225208 nears zero, a
timer is started to allow the inverter to ride through any brief irradiance reductions.

OPERATOR INTERFACE

The operator interface display consists of two main menu levels: The read parameter menu and the
write parameter menu. The read parameter menu consists of all system parameters, the date and time.
These can be viewed any time the PV-225208 has control power.

The write parameter menu consists of a goal state sub-menu, and all system write parameters. The write
parameter menu is password protected and may only be changed by trained service technicians. In
particular are parameters relating to utility protection setpoints. These have been set in the factory to

Summary of Contents for PV-225208

Page 1: ...ETY INSTRUCTIONS SAVE THESE INSTRUCTIONS THIS MANUAL CONTAINS IMPORTANT INSTRUC TIONS FOR XANTREX TECHNOLOGY MODEL PV 225208 GRID TIED PHOTOVOLTAIC INVERTER THAT SHALL BE FOLLOWED DURING INSTALLATION...

Page 2: ...nnection Wiring 3 4 Initial Turn On Procedure 3 6 Operation Section 4 Description of System Operation 4 1 Operation Features 4 2 Operator Interface 4 3 Manual State Transitions 4 5 Automatic State Tra...

Page 3: ...roller andassociatedcontrolelectronics ThePV 225208controlsoftwareprovides forcompleteoverallsystemcontrolwithavarietyofprotectionandsafetyfeatures MAJOR COMPONENTS The major components of the PV 2252...

Page 4: ...acitor bank and an aluminum extrusion heat sink with a cooling fan Afan is located above each matrix heatsink The PV array is tied logically to the matrix DC bus via the DC interface enclosure The emb...

Page 5: ...necessary DC power supplies to support its operation INTERCONNECTION STANDARDS COMPLIANCE The PV 225208 has been tested and listed by Underwriters Laboratories to be in compliance withUL1741 Static I...

Page 6: ...g a r o t S C 0 5 o t 0 4 g n i t a R e r u t a r e p m e T t n e i b m A m u m i x a M C 0 5 y t i d i m u H e v i t a l e R g n i s n e d n o c n o N 5 9 o T n o i t a v e l E t e e f 0 0 6 6 e v o...

Page 7: ...ned while the PV 225208 is processing power from the PVarray the contact block will signal the PCU to stop processing power before the switch opens Fault Reporting Any fault conditions are reported to...

Page 8: ...ion ThePV 225208then performsanorderlyshutdown Thefaultconditionwillremainuntiltheutilityvoltageandfrequencyhave returnedtonormalfor5minutes This method has been extensively tested and proven to excee...

Page 9: ...is tied to ground the inverter will be damaged internally at power up Utility Side Isolation Transformer Requirements The utility side windings of the isolation transformer are configured WYE and mus...

Page 10: ...for all connections to the PV 225208 CAUTION INSTALLATION INSTRUCTIONS Ventilation Considerations Maintain a minimum of 12 clearance in back front and both sides of the PV 225208 for proper cooling f...

Page 11: ...Technology Inc DOCUMENT 151811 3 3 Figure 3 1 Figure 3 2 Cable Entry Area Lift Here Cable Entry Area Array Grounding NEC 690 41 42 requires the PV array to be earth grounded The PV 225208 chassis is...

Page 12: ...225208 positive phasing sequence must be maintained throughout the installation process Refer to the System Sche matic in Section 7 of this manual for proper phasing convention The following wires for...

Page 13: ...Manual Copyright 2003 Xantrex Technology Inc DOCUMENT 151811 3 5 Isolation Transformer H1 X1 X2 H2 H3 X3 Chassis Gnd Wiring Diagram PV 225208 Inverter To Single Point Electrical Distribution System G...

Page 14: ...former If the wires are marked verify they follow the sequence on the line side of the isolation transformer and circuit breaker Verify the utility conductors are properly connected to the isolation t...

Page 15: ...s line voltage frequency being read by the PCU It should read 60 0 0 5 0 7 Verify the On Off switch is in the Off position Close the PV array string disconnect switches Close the PV 225208 DC disconne...

Page 16: ...ditionsetpointsarenotsetproperly refer to section 4 for detailed description of PV 225208 state transitions The PV225208 should not cycle if the setpoints are set properly Some field adjustable parame...

Page 17: ...imits and the request is valid within the state machine the PV 225208willinitiatethepropersequenceofoperationsnecessarytoprogresstotherequestedgoalstate Refer to Figure 4 3 for a description of valid...

Page 18: ...tage or frequency excursion outside of preset limits the PV 225208 will stop operationandannunciateafaultattheoperatorinterface Oncetheutilityvoltagehasstabilizedwithinaccept able limits for a period...

Page 19: ...nt PPT Ramp T Once the PV voltage is ramped to the reference setpoint the PCU begins to adjust the commanded PV voltage around the reference setpoint seeking maximum PVpower The power tracker may only...

Page 20: ...ltage and frequency has been provided as a simulation tool to verify the PV 225208 accurately detects and respondstoautilityexcursion Thistestshouldonlybeperformedbyatrainedservicetechnician Itispossi...

Page 21: ...This will ask for a password Enter the password and press the ENTER button The LCD will prompt Change Goal State Press ENTER again The goal state menu will show on the LCD Scroll through the goal sta...

Page 22: ...ating voltage 330Vdc the PV 225208 will transition to Sleeping To exit the Manual Current mode the user must manually command the PV 225208 to either Power TrackingorSleeping AUTOMATIC STATE TRANSITIO...

Page 23: ...ity recovers for a period of five minutes thePV 225208willautomaticallyclearthefault thenresumenormaloperation ISOLATION PROCEDURE The following procedure should be followed to de energize the PV 2252...

Page 24: ...all sources of power wait at least 5 minutes for internal capacitors to discharge H Fault triggered by hardware S Fault triggered by software 0000 No Faults No fault conditions are detected 002C 012C...

Page 25: ...atrix Failure to Turn Off S Software was not able turn on or turn off the indicated switching matrix Attempt to clear the fault by either cycling control power or pressing the black reset button in th...

Page 26: ...ammed limit Max AC Volt Possible causes SSR 1 inoperable Contactor K1 inoperable Utility voltage exceeded the allowable limit This fault is self clearing Once the utility voltage has recovered within...

Page 27: ...hefaultandrestartthePV 225208 Ifthefaultissustained contactyourXantrexTechnologydistributor for assistance or service YY27 YY28 Line Over Current Fault S Currentinonephaseofthematrixhasexceededtheallo...

Page 28: ...ver boards only Faulty CT wiring Verify the wiring between the PCU and the CT is properly connected and undam aged Refer to the system schematic in Section 7 CT defective Locate the current transducer...

Page 29: ...Fan Operation Verify proper operation of the heatsink cooling fans located above the matrix heatsinks The fans operate when the K1 contactor is closed Remove any debris from the fans Internal Circulat...

Page 30: ...t switch 5 Turn the on off switch to the on position Aftera15secondinitializationperiodanda5minutewakeupperiod thePV 225208willautomaticallybegin power tracking given the PV voltage is greater than th...

Page 31: ...o C s e c r u o S t l u a F S H 2 6 0 0 h g i H o o T y c n e u q e r F e n i L S 3 6 0 0 w o L o o T e g a t l o V e n i L S 4 6 0 0 h g i H o o T e g a t l o V e n i L S A 2 1 0 t u O e m i T t p u...

Page 32: ...V A N A N e g a t l o V e n i L o t e n i L t n e r r u C A e n i L 8 d a e R s m r A A N A N t n e r r u C B e n i L 9 d a e R s m r A A N A N t n e r r u C C e n i L 0 1 d a e R s m r A A N A N r e...

Page 33: ...z H z H 3 9 5 5 0 6 3 9 5 y c n e u q e r F C A m u m i n i M t n i o p t e s t l u a f d n u o r G m u m i x a M t p u r r e t n I t l u a F 6 3 e t i r W s p m A 0 2 I 1 0 1 t n e r r u c t l u a f...

Page 34: ...u T l l i w r e k c a r t r e w o p e h t f f o e c n e r e f e r e h t t a e g a t l o v e t a l u g e r t n i o p t e s f f O 0 n O 1 e t a R T P P 5 4 e t i r W c e S 0 0 1 T 1 0 5 0 e t a r e t a...

Page 35: ...is at the Customer s expense Return transportation and insurance expense shall be borne by Xantrex For floor mounted inverter products generally 30 kW in rating and above warranty repairs or replacem...

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Page 41: ...B2 1 151187 01 Fan 1 4 HP 208VAC 1 Phase 13 1 B3 1 151023 01 Fan 120V 4 Internal 14 1 PS1 1 160006 01 Power Supply Single Out 15VDC 15 1 TB4 1 150343 01 Block Terminal 2 Pos 16 2 TB2 TB3 1 119154 01...

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Page 43: ...tor Xantrex Technology Part Description 1 1 1 151784 01 Fab Enclosure DC Interface PV225208 2 1 1 151754 01 Fab Panel Encl AC PV225208 3 1 S1 1 151669 03 Switch Dscnct Non Fuse 600V 800A 4 3 F1 3 1 15...

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Page 45: ...embly 151810 Item Qty Reference Designator Xantrex Technology Part Description 1 1 1 151783 01 Fab Enclosure DC Interface PV225208 2 1 1 151755 01 Fab Panel Encl DC PV225208 3 1 S2 1 151669 04 Switch...

Page 46: ...ATION DOC NO REV ECO DATE DRAWN Q C ENGR MFG A 1321 12 9 2002 CRF 151812 PART DESCRIPTION XFMR 225KVA 3 PHASE 60Hz 208Y MANUFACTURER SQUARE D MFG S PART NO XANTREX PART NO 208Y208 225TQ56373 Custom Bu...

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