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Xantrex ACCB, Owner'S Manual

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Important Safety Instructions

vi

975-0046-01-01

Explosive gas precautions

1. Working in the vicinity of lead-acid batteries is dangerous. Batteries 

generate explosive gases during normal operation. Therefore, you 
must read this guide and follow the instructions exactly before 
installing the 

ACCB

.

2. To reduce the risk of battery explosion, follow these instructions and 

those published by the battery manufacturer and the manufacturer of 
the equipment in which the battery is installed.

Summary of Contents for ACCB

Page 1: ...Sine Wave Plus AC Conduit Box ACCB Owner s Guide Owner s Guide ACCB...

Page 2: ......

Page 3: ...Sine Wave Plus AC Conduit Box ACCB Installation Guide...

Page 4: ...respective owners and are used herein for identification purposes only Notice of Copyright Sine Wave Plus AC Conduit Box ACCB Installation Guide August 2003 Xantrex International All rights reserved...

Page 5: ...erate the Sine Wave Plus AC Conduit Box Only skilled personnel such as certified electricians and solar technicians should attempt installation of this equipment Skills required include the ability to...

Page 6: ...tions or practices that could result in damage to the unit or other equipment Important These notes describe things which are important for you to know but not as serious as a caution or warning AC Al...

Page 7: ...tified technician or electrician to ensure adherence to the local and national electrical codes applicable in your application 5 To avoid a risk of fire and electric shock make sure that existing wiri...

Page 8: ...eries generate explosive gases during normal operation Therefore you must read this guide and follow the instructions exactly before installing the ACCB 2 To reduce the risk of battery explosion follo...

Page 9: ...l Blocks 1 15 Wire Sizes and Disconnect Requirements 1 15 Wiring for Off Grid Applications Using an AC Distribution Panel and an External Generator Disconnect 1 18 Wiring for Off Grid Applications usi...

Page 10: ...Bypass Switch 2 2 Normal Operation 2 3 Bypass Operation 2 3 AC Input Output Off 2 4 Dual Inverters 240 Vac Loads 2 4 Warranty and Product Information WA 1 Warranty WA 1 Return Material Authorization P...

Page 11: ...d Application with an AC Distribution Panel and an External Generator Disconnect 1 20 Figure 1 17 Hot Connections for an Off grid Application with an AC Distribution Panel and an External Generator Di...

Page 12: ...Circuit Breakers in the ACCB Only 1 34 Figure 1 31 Ground Connections for an On grid Application Using Additional Circuit Breakers in the ACCB Only 1 35 Figure 1 32 Neutral Connections for an On Grid...

Page 13: ...tion page 1 2 Specifications page 1 3 Bypass Switch Assembly page 1 4 Code Compliance page 1 5 Installation Tools and Materials page 1 5 Wiring Scenarios page 1 6 Pre installation page 1 7 Mounting th...

Page 14: ...he ACCB comes pre wired for connection to a Sine Wave Plus inverter You must provide wires for connection from the AC distribution panel and from a generator and or utility to the ACCB This guide prov...

Page 15: ...s 60 Amp SPST Inverter Input Output 60 Amp DPST Operating Temperature 10 to 60 C 14 to 140 F Storage Temperature 55 to 100 C 67 to 212 F Enclosure Indoor rated Finish Powdercoat Color White Regulatory...

Page 16: ...the ACCB in this guide Safety Plate SP 1 A Safety Plate SP 1 is provided to enclose the ACCB to prevent accidental contact with any AC power within the ACCB if the inverter is ever removed from the s...

Page 17: ...owing tools may be required for installing this equipment Wire strippers Assorted open end wrenches or socket wrench and fittings Torque wrench Electrical tape Multi meter AC DC volts frequency Assort...

Page 18: ...an external generator disconnect switch See page 1 18 for wiring instructions for this application Off Grid Applications using an additional circuit breaker in the ACCB for a generator disconnect See...

Page 19: ...he inverter s exhaust DC side from going back into the inverter s intake AC side For maximum ventilation 12 inches 305 mm is recommended around the top Please refer to the Sine Wave Plus Inverter Char...

Page 20: ...1 7 for the locations of the knockouts on the ACCB 3 If additional circuit breakers are to be added to the ACCB remove one knockout on the top cover for each additional circuit breaker to be installe...

Page 21: ...hese slots are covered by small hole plugs if these accessories are not used If your configuration will include the use of the ISC S or remote ICM accessories then determine which slot s will be neede...

Page 22: ...ts x2 Slots for optional ISC S and ICM cables 1 2 and 3 4 13mm and 19 mm Dual Knockout 3 4 and 1 19 mm and 25 mm Dual Knockouts x2 1 2 and 3 4 13 mm and 19 mm Dual Knockout 1 2 and 3 4 13 mm and 19 mm...

Page 23: ...he cover off the ACCB If the ACCB is already installed on the inverter then slide the cover away from the inverter before lifting to remove the ACCB cover tabs from the inverter slots To replace the A...

Page 24: ...n lbs Remove these 8 Phillips head Sems screws and washers from the top and bottom of the chassis When replaced torque to 19 21 in lbs Knockout panels for additional circuit breakers Top Cover Cover T...

Page 25: ...Rail End Clamp and slide the clamp to the left to make room for the additional circuit breaker s 3 Install the circuit breaker s on the DIN rail to the left of the bypass switch Be sure to align them...

Page 26: ...er should be no more than 1 16 inch 3 Secure the ACCB in place with six 10 wood screws of an appropriate length or lag bolts in the six mounting and keyhole slots on the mounting rails of the ACCB 4 L...

Page 27: ...bed in your inverter s owner s guide Wire Sizes and Disconnect Requirements Determine the wire sizes and disconnect sizes required for the installation See Table 1 1 for disconnects and wire sizes and...

Page 28: ...connect the ground wires first when connecting AC wiring to prevent a potential shock hazard CAUTION Equipment Damage The inverter s AC output must never be wired to the utility or generator output T...

Page 29: ...il Factory installed Ground Wire Factory installed Hot IN Wire labeled TO INV AC1 GRID OR AC2 GEN Factory installed NEUTRAL Wire labeled TO INV AC1 NEU OR AC2 NEU AC Terminal Block Factory installedHo...

Page 30: ...onnections second page 1 20 and hot connections last page 1 21 Figure 1 14 Wiring an Off Grid Application Using an AC Distribution Panel and an External Generator Disconnect Switch WARNING Shock Hazar...

Page 31: ...nockouts prepared in the ACCB and connect the ground wire green to the ground bar in the ACCB 3 Connect the factory installed ground wire green in the ACCB to the AC ground bar in the inverter 4 Prepa...

Page 32: ...lled neutral wire white in the ACCB to the NEU2 terminal in the inverter 4 Connect the neutral white wire from the generator and connect it to one of the neutral terminals in the ACCB Important Ensure...

Page 33: ...al in the inverter 2 Connect the factory installed hot wire black from the Inverter Output Breaker in the ACCB to the INV OUT terminal in the inverter 3 Connect a HOT Black wire AC OUT in the ACCB to...

Page 34: ...ground connections first page 1 23 neutral connections second page 1 24 and hot connections last page 1 25 Figure 1 18 Wiring an Off grid Application Using an AC Distribution Panel and an Internal Ge...

Page 35: ...from the AC distribution panel through one of the knockouts prepared in the ACCB and connect the ground wire green to the ground bar in the ACCB 3 Connect the factory installed ground wire green in t...

Page 36: ...talled neutral wire white in the ACCB to the NEU2 terminal in the inverter 4 Connect the neutral white wire from the generator and connect it to one of the neutral terminals in the ACCB Important Ensu...

Page 37: ...Output Breaker in the ACCB to the INV OUT terminal in the inverter 3 Connect a hot black wire from the AC OUT in the ACCB to the HOT IN on the AC distribution panel 4 Connect another hot black wire fr...

Page 38: ...rovided for making ground connections first page 1 27 neutral connections second page 1 28 and hot connections last page 1 29 Figure 1 22 Wiring an Off Grid Application Using Additional Circuit Breake...

Page 39: ...he primary system ground 2 Connect the factory installed ground wire green in the ACCB to the AC ground bar in the inverter 3 Prepare the cabling from the generator Route cable s hot neutral and groun...

Page 40: ...disconnect and connect it to one of the neutral terminals in the ACCB 4 Route and connect a neutral wire from one of the neutral connections in the ACCB to the outlet that will support the AC load Im...

Page 41: ...r disconnect breaker to the AC IN terminal in the ACCB Connect the other end of that same hot black wire to the bottom of the generator disconnect breaker 4 Connect another hot black wire from the AC...

Page 42: ...AC Distribution Panel WARNING Shock Hazard Ensure that all AC and DC power is not live before proceeding Important The inverter bypass circuit breaker can only be wired directly to and work with a sin...

Page 43: ...round bar in the sub panel 3 Route cable s hot neutral and ground from the main AC distribution panel through one of the knockouts prepared in the ACCB and connect the ground wire green to the ground...

Page 44: ...the factory installed neutral wire white in the ACCB to the NEU1 terminal in the inverter 5 Connect the neutral white wire from the generator or generator disconnect and connect it to one of the neutr...

Page 45: ...AC distribution panel to the AC IN terminal in the ACCB 4 Connect the hot black wire from the generator to the top of the generator disconnect breaker in the ACCB 5 Connect another hot black wire fro...

Page 46: ...the ACCB Only WARNING Shock Hazard Ensure that all AC and DC power is not live before proceeding Important The inverter bypass circuit breaker can only be wired directly to and work with a single AC...

Page 47: ...neutral and ground from the main AC distribution panel through one of the knockouts prepared in the ACCB and connect the ground wire green to the ground bar in the ACCB 3 Connect the factory installed...

Page 48: ...inal in the inverter 4 Connect the neutral white wire from the generator and connect it to one of the neutral terminals in the ACCB 5 Route and connect a neutral white wire from one of the neutral ter...

Page 49: ...e ACCB 4 Connect the hot black wire from the generator to the top of the generator disconnect breaker in the ACCB 5 Connect another hot black wire from the bottom of that same generator disconnect bre...

Page 50: ...iliary Load Module ALM for controlling auxiliary loads such as alarms water pumps or ventilator fans Emergency Power Off EPO switch Inverter Control Module ICM or an Inverter Communications Adapter IC...

Page 51: ...hole plugs are still in place as shown in Figure 1 34 AC Neutral Wiring for Dual Configurations All of the AC wiring for dual Sine Wave Plus inverters remains the same except for two changes in the ne...

Page 52: ...tall the safety plate 3 Remove the two 8 Sems screws on the top and bottom of the ACCB Put these screws is a safe place 4 Slide the safety plate over the open end of the conduit box inserting the cove...

Page 53: ...alling the Safety Plate SP 1 on the ACCB AC ConduitBox ACConduit Box Replace the 8 Sems screw from the bottom of the chassis Replace the 8 Sems screw from the top of the chassis Safety Plate Top Cover...

Page 54: ...1 42...

Page 55: ...B describes the different modes and operation of the Bypass Switch on the ACCB The following topics are covered in this chapter For this topic See The Bypass Switch page 2 2 Operating the Bypass Switc...

Page 56: ...n page 2 4 Operating the Bypass Switch Once the AC voltage has been applied the bypass switch is ready for operation Under normal operation the Inverter Output breaker is ON There are three possible m...

Page 57: ...s Figure 2 3 In this configuration power passes directly to the connected load bypassing the inverter This allows the inverter to be removed from service without affecting the connected load If the ex...

Page 58: ...r installation 120 240 Vac with a bypass switch for each inverter both bypass switches must be in the same position If the bypass switches are not in the same position the resulting AC output of the t...

Page 59: ...riod or 90 days from the date of the return shipment to the customer whichever is greater All replaced products and all parts removed from repaired products become the property of Xantrex Xantrex cove...

Page 60: ...CONNECTION WITH YOUR XANTREX PRODUCT AND IS WHERE PERMITTED BY LAW IN LIEU OF ALL OTHER WARRANTIES CONDITIONS GUARANTEES REPRESENTATIONS OBLIGATIONS AND LIABILITIES EXPRESS OR IMPLIED STATUTORY OR OTH...

Page 61: ...se have your instruction manual ready for reference and be prepared to supply The serial number of your product Information about the installation and use of the unit Information about the failure and...

Page 62: ...uthorization RMA number and follow the other steps outlined in Return Procedure on page WA 3 Payment options such as credit card or money order will be explained by the Customer Service Representative...

Page 63: ...WA 1 G Generator Start Module GSM wiring for 1 38 I Information about Your System form WA 4 installation additional breakers in ACCB 1 13 codes 1 5 knockout preparation 1 8 materials 1 5 removing cov...

Page 64: ...ACCB 1 3 T telephone number for Customer Service WA 1 tools required for installation 1 5 W warranty out of warranty service WA 4 return material authorization policy WA 3 return under warranty WA 3...

Page 65: ......

Page 66: ...Xantrex Technology Inc 360 435 8826 Tel 360 435 3547 Fax 800 670 0707 Toll Free North America customerservice xantrex com www xantrex com 975 0046 01 01 Printed in usa...

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