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Xantrex Lithium-ion Battery Owner's Guide

Important Safety Information

READ AND SAVE THIS

O

WNER

'

S

G

UIDE FOR FUTURE

REFERENCE

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This guide contains important safety instructions for the Xantex
Battery that must be followed during installing, operating,
configuring, maintaining, and troubleshooting.

Read these instructions carefully and look at the equipment to
become familiar with the device before installing, operating,
configuring, maintaining, and troubleshooting it. The following
special messages may appear throughout this documentation or
on the equipment to warn of potential hazards or to call attention
to information that clarifies or simplifies a procedure.

The addition of either symbol to a “Danger” or
“Warning” safety label indicates that an electrical
hazard exists which will result in personal injury if the
instructions are not followed.

This is the safety alert symbol. It is used to alert you
to potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible
injury or death.

DANGER

DANGER

indicates a hazardous situation which, if not avoided,

will result in

death or serious injury.

WARNING

WARNING

indicates a hazardous situation which, if not avoided,

could

result in

death or serious injury.

CAUTION

CAUTION

indicates a hazardous situation which, if not avoided,

could

result in

minor or moderate injury.

NOTICE

NOTICE

is used to address practices not related to physical injury.

Please Note

No responsibility is assumed by Xantrex for any consequences
arising out of the use of this material.

DANGER

HAZARD OF ELECTRIC SHOCK,
EXPLOSION, BURN, OR ARC
FLASH

ARC FLASH

HAZARD

c

 An example of an arc flash event

could be a direct short circuit caused
by a metallic object such as a tool
bridging between the positive and
negative of an energized circuit.

n

This battery shall be installed and serviced only by
qualified personnel.

n

Always wear proper PPE (safety glasses and clothing)
when working on the Li-ion battery and follow safe
electrical work practices according to local codes.

n

Do not wear metallic items such as watches or bracelets
when working on the battery. Use insulated tools to
prevent accidental short circuit.

n

Do not install the Li-ion battery module adjacent to any
heat source. Keep away from sources of ignition.

n

Do not install or operate any of the system devices in a
compartment containing flammable materials or in
locations that require ignition-protected equipment.

n

Do not use in vital, medical, or life-support applications.

n

No user-serviceable parts. Do not attempt to open or
dismantle the Li-ion battery. If the battery module is
damaged, do not touch the toxic electrolyte or powder,
and consult your dealer.

n

When the battery module is damaged, it can release
harmful gases. Ensure the surrounding environment is
well-ventilated.

n

In case battery content comes in contact with skin or eyes,
immediately flush the affected area with large amount of
clean water and seek medical help.

n

In case of fire, use only a Class ABC (dry chemical) or
CO

2

type fire extinguisher. Water can be a dangerous

extinguishing medium for energized equipment because
of the risk of electric shock.

n

Dispose of Li-ion batteries through a local recycling
center. Do not mix batteries with other wastes. Contact
your local recycling center for proper disposal
information.

n

Do not crush, puncture, drop, disassemble, or dispose of
in fire.

Failure to follow these instructions will result in death or
serious injury.

WARNING

HAZARD OF FIRE, ELECTRIC SHOCK, EXPLOSION,
AND PERSONAL INJURY

n

Do not expose the Li-ion battery to rain, snow, or liquids of
any type. Products are designed for indoor use only.

n

Do not step on the battery module.

n

Always use proper lifting techniques when handling the
battery module. Battery is heavy.

n

Do not charge the battery in ambient temperature below
freezing.

n

Do not disconnect the battery while it is being charged.

Failure to follow these instructions can result in death, serious
injury, or equipment damage

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Summary of Contents for 883-0105-12

Page 1: ...Xantrex Lithium ion Battery Owner s Guide Xantrex 105Ah 12V Battery PN 883 0105 12 Xantrex 125Ah 12V Battery PN 883 0125 12...

Page 2: ...NSLATION THE ACCURACY CANNOT BE GUARANTEED APPROVED CONTENT IS CONTAINED WITH THE ENGLISH LANGUAGE VERSION WHICH IS POSTED AT http www xantrex com NOTE Visit http www xantrex com click Products select...

Page 3: ...d following safety work code practices See NFPA 70E or CSA Z462 Abbreviations and Acronyms A Amperes Ah Amp hours a unit of battery capacity AC Alternating Current V AGM Absorbed Glass Mat a battery t...

Page 4: ...r PPE safety glasses and clothing when working on the Li ion battery and follow safe electrical work practices according to local codes n Do not wear metallic items such as watches or bracelets when w...

Page 5: ...ergy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a partic...

Page 6: ...ion Installation 15 Deutsch Connector Pin Designations 15 Communication Connector Pin Designations 16 Remote On Off Harness 16 Custom Harness 16 Operation 17 BMS Battery Management System Features 17...

Page 7: ...s are missing contact Xantrex or any authorized Xantrex dealer for replacement IMPORTANT Keep the carton and packing material in case you need to return the lithium ion battery for servicing The batte...

Page 8: ...e hardware could damage the internals of the battery creating unseen hazards in the battery Installation Codes Governing installation codes vary depending on the specific location and application of t...

Page 9: ...not install the Xantex Battery in compartments containing flammable materials or in locations that require ignition protected equipment This includes any space containing gasoline powered machinery f...

Page 10: ...use proper lifting techniques during handling and installation A two person lift may be required to prevent personal injury Failure to follow these instructions can result in death serious injury or e...

Page 11: ...narios Here are some basic definitions n A DC fuses are fuses specifically rated for DC and come with their own fuseholders Fuses are replaced when they blow Fuses are installed together with a DC dis...

Page 12: ...will blow a fuse in the Xantex Battery and void your warranty Failure to follow these instructions can result in equipment damage To secure the battery cable to the battery terminal 1 Connect the ter...

Page 13: ...eading of SoC information Nevertheless a voltage measurement using a multimeter must be taken to ensure there is as little voltage between the terminals as possible NOTICE EQUIPMENT DAMAGE Do not conn...

Page 14: ...on to its termination point c Open turn OFF the DC disconnect or DC breaker prior to installation 9 Double check all connections for any reverse wiring or incorrectly connected batteries 10 Ensure all...

Page 15: ...d in vehicle systems providing additional performance and usage scenarios These functions need to be connected through the 4 Pin Deutsch connector This sections contains the following topics Deutsch C...

Page 16: ...CE EQUIPMENT DAMAGE Incorrect wiring and pin assignments may lead to equipment malfunction and or damage Failure to follow these instructions can result in equipment damage Custom Harness For custom m...

Page 17: ...s 20 Power Button 20 Cold Ambient Temperature Operation 20 Hot Ambient Temperature Operation 20 BMS Battery Management System Features Figure 13 Xantrex App Home screen The Xantrex App The battery has...

Page 18: ...Batt Temp The temperature of the cells inside of the battery BMS Temp The temperature of the BMS protection devices inside the battery Overview Figure 15 Overview tab Setting Description Device Model...

Page 19: ...remotely connecting to the battery by Bluetooth A general SoC gauge will be on the monitor page of each battery NOTE The SoC graph will not fill linearly as the battery is charged The internal BMS wi...

Page 20: ...s below 4 F 20 C then the BMS will disconnect the cells from the terminals until the internal temperature has risen above 5 F 15 C This will prevent damage to the cells NOTE Discharging and recharging...

Page 21: ...please work through the steps listed in Pre service Checklist on page 22 This section includes Pre service Checklist 22 Troubleshooting 23 Interpreting LED Indicators on the Battery and Remote 25 Bat...

Page 22: ...ery condition was at the time voltage etc if known n Recent sequence of events n Any known unusual power factors from the source such as low voltage n Whether any extreme ambient conditions existed at...

Page 23: ...ource to the battery and turn the battery ON It should receive a small amount of charge to begin recovering the battery Battery voltage too high The battery has been overcharged Remove by disconnectin...

Page 24: ...chnical support Battery temperature differential is too high during discharging Leave the battery at room temperature for several hours This is caused by the battery having its cells at drastically di...

Page 25: ...t according to proper storage conditions and also maintain it with proper care Storage can be short term such as less than one month or long term such as more than three months Term Temperature Humidi...

Page 26: ...26 Xantrex Lithium ion Battery Owner s Guide Specifications Electrical and Physical Specifications 27 Regulatory Approvals 28...

Page 27: ...arging Temperature 32 131 F 0 55 C 32 140 F 0 60 C Discharging Temperature 4 131 F 20 55 C 4 140 F 20 60 C L x W x H 10 24 x 6 6 x 8 23 in 260 x 168 x 209 mm 13 1 x 6 8 x 8 7 in 332 x 172 x 220 mm Cyc...

Page 28: ...s 28 Xantrex Lithium ion Battery Owner s Guide Regulatory Approvals Transportation UN DOT 38 3 successfully tested rated Class 9 Lithium Ion Battery UN3480 Safety Battery LiFePO4 cells are UL 1973 Rec...

Page 29: ...975 1042 01 01 Rev D 31156 http www xantrex com 1 800 670 0707 1 408 987 6030 Printed in...

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