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OPERATING INSTRUCTIONS

SOLDERING IRON

•  Before turning on the unit, ensure that the soldering iron is in the 

soldering iron holder and the hot air gun is in the hot air gun holder 

on the side of the unit. 

•  When using the soldering iron for the first time, be sure to allow the 

iron to come to the proper temperature then clean and tin the tip to 

provide longer life expectancy.

•  Do not use excessive force when installing/removing soldering iron 

tips. 

HOT AIR GUN

•  Before turning on the unit ensure that the hot air gun is in the hot 

air gun side holder. The hot air gun needs to be in this position 

EVERY TIME

 the unit is powered on.

Hot Air Gun 

Side Holder

•  Upon first use, the tube on the soldering iron may discolor a bit due 

to the combination of the material composition and high heat. This 

is perfectly normal and expected behavior. 

•  Upon first use, white smoke may be visible from the hot air gun and 

will go away shortly after heating. If the unit keeps smoking, refer 

to troubleshooting section or contact X-Tronic International 

(contact information is on the back cover of this manual).

•  When “---” is displayed on the LED display, the outlet temperature 

of the hot air gun is below 100°C, the handle has been properly 

replaced into the side holder, and the unit is in standby mode.

•  Do not use excessive force when installing/removing hot air 

nozzles Do not over tighten the bolt on the hot air attachments.

•  When using the small nozzle attachment for the hot air gun, set 

airflow to the maximum value to keep the hot air heating element 

from overheating and breaking.

Summary of Contents for 5040-XR3

Page 1: ......

Page 2: ......

Page 3: ...10 Celsius Fahrenheit Conversion 10 Automatic Manual Mode 10 Calibration Function 11 Maintenance 14 Unit 14 Soldering Tip Preparation Care 14 Changing the Soldering Tip 15 Install Remove Hot Air Nozz...

Page 4: ...K Airflow Type Brushless Fan Spiral Wind Airflow Volume 31 L min Temperature Range 212 F 896 F 100 C 480 C Temperature Stability 1 C Cord Length 39 4 in 100 cm SOLDERING IRON Temperature Range 392 F 8...

Page 5: ...t Air Gun 1 Soldering Iron Holder 1 Blue Wet Cleaning Sponge 1 Solder Roll Holder 1 Stainless Steel Anti static Tweezers 1 Wick De soldering Braid 1 IC Popper 4 Hot Air Nozzles Assorted Sizes Shapes 9...

Page 6: ...tense heat 3 Never use the soldering iron or the hot air gun near any flammable substance material or gas 4 Never touch the metallic components of the soldering iron or the hot air gun while they are...

Page 7: ...placing on the metal rod b Attach the L bracket to the bottom of the metal rod using the large silver screw c Attach the L bracket and rod assembly to the back of the unit using the 2 holes in the low...

Page 8: ...switch located on the back of the unit 12 Power on the unit a Soldering Iron i Attach the desired tip to the soldering iron ii Power on the soldering iron with the Iron power switch iii Adjust the so...

Page 9: ...l Hardwired 3 Soldering Iron Receptical 4 Power Switches a Soldering Iron b Hot Air Gun c IR Preheating Plate d Main Located on back of unit Not Pictured 5 Temperature Displays 6 Adjustment a Solderin...

Page 10: ...e on the soldering iron may discolor a bit due to the combination of the material composition and high heat This is perfectly normal and expected behavior Upon first use white smoke may be visible fro...

Page 11: ...etal area of the hot air gun to center and secure it in the assembly When using the hot air gun in the vertical holder the air flow must be turned up to at least 4 or higher the ENTIRE TIME the hot ai...

Page 12: ...This ensures that the hot air gun is not left running for long periods of time causing undo wear on the unit This is called Automatic Mode and is enabled for your safety The unit does have the option...

Page 13: ...larly used will affect the life of the heating element and can cause fatigue When a heating element begins to fatigue the heat that is transferred to the tip blowing air from the heating element will...

Page 14: ...When the calibrated temperature is set press the up and down buttons simultaneously to secure the adjusted temperature in memory and exit this mode IMPORTANT PLEASE READ Infrared IR Thermometers shoul...

Page 15: ...red thermometer aim it approximately three inches away from the end of the hot air gun If the temperature shown on the unit s display does not reflect the temperature shown on the tester continue with...

Page 16: ...ver when hot with no dull or discolored spots 2 To tin the iron do the following a Plug in the iron and allow it to reach solder melt temperature b Flood the tip with solder and let it stand for one m...

Page 17: ...dering iron 4 Tighten the metal tip retaining screw ring to snug the tip into place Do not over tighten the tip retaining screw 5 Plug the soldering iron AC cord into a grounded outlet to resume solde...

Page 18: ...rd and pull the heating element away from the board Please take note of the location of the wire thickness color for installation of new heating element see diagram below 5 On one side of the circuit...

Page 19: ...and unscrew the retaining cap pull the ergonomic grip down off the handle 3 Unscrew both of the screws at the base of the handle and separate the two handle sides 4 Pull the heating element out of the...

Page 20: ...and it should go into Sleep Mode S E Error The unit is no longer sensing the element the heating element may be cracked or worn out and needs to be replaced Replacements can be purchased on our websit...

Page 21: ...sufficient Airflow from Hot Air Gun Ensure there are no blockages in the nozzle or hot air gun shaft Adjust the air flow knob to a higher setting Contact X Tronic info on back cover Noisy unit Ensure...

Page 22: ...at 2159 Magnum Circle Lincoln Nebraska 68522 we extend this limited warranty only to the consumer who originally purchased the product in the United States the District of Columbia or Canada you It do...

Page 23: ...Y With respect to any defective product during the Initial Warranty Period we will in our sole discretion either a replace such product or the defective part free of charge or b refund the purchase pr...

Page 24: ...ur NEW Product Seal prior to shipment Our goal is to ensure Quality Completeness and Satisfaction for your order For Any Questions Problems or Compliments please call or email us If you would like to...

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