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Troubleshooting Guide

Problem

Solutions

Nothing appears 

to happen when 

turning the unit 

on

• 

Check to ensure that the unit is plugged in

• 

Make sure that the plug used is grounded

• 

Check for a blown fuse on the main power input, replace 

it if needed

• 

Make sure the breaker is not tripped

• 

Contact the manufacturer

Soldering iron 

not heating

• 

Ensure the unit is plugged into a grounded outlet

• 

Ensure that the proper power switch is on

• 

Ensure the soldering iron is securely attached to unit

• 

Replace the heating unit

• 

Contact the manufactuer

Hot air gun not 

getting hot

• 

Ensure the unit is plugged into a grounded outlet

• 

Ensure the correct power switch is turned on

• 

Replace the heating element

• 

Contact the manufacturer

No/Insufficient 

airflow

• 

Ensure the red screws on the bottom of unit have been 

removed

• 

Adjust the air flow knob to a higher setting

• 

Contact the manufacturer

Noisy Unit 

or Excessive 

vibration coming 

from unit

• 

Ensure screws from the bottom of the unit have been 

removed

• 

Ensure the unit is on a flat level surface

• 

Contact the manufacturer

REPLACING HEATING ELEMENTS

  Soldering Iron

1.  Turn off the unit and unplug from the power source.
2.  Allow the unit to reach room temperature before proceeding.
3.  Disconnect the soldering iron from the unit.
4.  Loosen the nut on the metallic shaft.
5.  Slide the metallic shaft off of the soldering iron.
6.  Remove the soldering iron tip and inner shaft.
7.  Unscrew the plastic nut from the top of the soldering iron.
8.  Push the cord through the bottom of the iron while pulling the 

heating element out of the top of the iron.

9.  Unsolder the existing heating element, taking note of the wire 

color and location.

10. Remove the heating element.

Summary of Contents for 4040-XTS

Page 1: ...X Tronic Model 4040 XTS Instructions X TRONIC USA...

Page 2: ......

Page 3: ...3 Warranty and Contact Info 14 15 Thank you for purchasing the X Tronic 4040 XTS SMT SMD Rework Soldering station This 2 in 1 station is designed to meet all of your soldering and reworking needs incl...

Page 4: ......

Page 5: ...t Soldering Iron 1 Replacement Heating Element Hot Air Gun 4 Hot Air Nozzles Assorted Sizes 10 Soldering Tips Assorted sizes and shapes Product Features ESD Safe Samsung Microcomputer Controlled Indep...

Page 6: ...C Input Voltage AC 110 120V 60Hz HOT AIR REWORK Airflow Type Diaphragm Pump Spiral Wind Airflow 24 L min Temperature Range 212 896 F 100 C 480 C Temperature Stability 1 C Display Type LED Cable Length...

Page 7: ...e holder before applying power to the unit 6 Ensure all connections are secure and the fuse in the rear of the unit is in good working order before applying power 7 Plug in the power cord to a GROUNDE...

Page 8: ...dering Iron Connection 4 Power Switch a Soldering Iron b Hot Air Gun 5 Temperature Display a Soldering Iron b Hot Air Gun 6 Temperature Control Knob a Soldering Iron b Hot Air Gun 7 Air Flow Adjustmen...

Page 9: ...iron may discolor a bit due to the combination of the material composition and high heat This is perfectly normal 11 Upon first use white smoke may be visible from the hot air gun and will go away sho...

Page 10: ...ldering iron or tip on anything to remove excess solder 3 Do not use an extreme temperature with soldering iron tips Doing so will shorten the life span of the tip 4 Clean the tip before each use 5 Al...

Page 11: ...ding the nut with a pair of pliers and turn the screw counterclockwise 4 Slide the attachment off the metallic shaft of the hot air gun 5 Repeat in reverse order for installation NOTE Do not use exces...

Page 12: ...nsure the red screws on the bottom of unit have been removed Adjust the air flow knob to a higher setting Contact the manufacturer Noisy Unit or Excessive vibration coming from unit Ensure screws from...

Page 13: ...n the hot air gun 4 Remove the 3 screws on the hot air gun 5 Slide the silicone tubing off of the hot air gun 6 Pull the two halves of the hot air gun apart they are glued together 7 Slide the metalli...

Page 14: ...anything becomes defective during this period we will fix the issue and provide a full service inspection to your product shipping to from will be paid by the buyer Please email us at Info XTronicUSA...

Page 15: ......

Page 16: ...r NEW Product Seal prior to shipment Our goal is to ensure Quality Completeness and Satisfaction with your order For Any Questions Problems or Compliments please call or email us If you would like to...

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