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Installation manual 

 

 

• Revision: 00 • 30/04/2021 

© ABM Fahrzeugtechnik GmbH 

Page 7 of 8

 

 

The final assembly of the operating elements requires 
the drilling of holes for the centring pins. To do this, 
align the operating elements and mark the positions 
for the centring pins (push onto the pins using grease). 
Now, centre-punch the marked position and drill a 
hole (diameter and depth are based on the centring 
pin). 

 

Reconnect the plug connectors of the handlebar 
switches. 
 
Assemble the handlebar switches. 
 
Align the brake and clutch pump with the reduction 
sleeves and attach.

 

 

Attach the brake and clutch lines provided to the 
pumps and manifolds. 
Tightening torque: 21 Nm 
 
Caution: Always use new sealing rings. 
To ensure a twist-free installation, the cable 
connections can be aligned once at the fitting.
 

 

Check with static brake that the brake lever can be pulled 
up to the handle and under no circumstances touches 
other parts. 
 
After installing the Stahlflex lines and pumps, the 
complete system must be drained according to the 
manufacturer's installation instructions. 

 

After the final assembly, check the freedom of 
movement of all brakelines and cables and fasten 
them only to such an extent that they are not bent, do 
not chafe and are tension-free in maximum steering 
angle and over the entire spring travel. 

Summary of Contents for BMR18T

Page 1: ... www wunderkind custom com info wunderkind custom com Installation manual and safety information Handlebar Booster BMW R18 From model year 2021 ...

Page 2: ...ar in mind that some products are safety relevant parts of your vehicle After a fall or collision check the product and if there is the slightest indication of damage you must completely replace it Some products require registration These products have been designed for a standard vehicle ABM Fahrzeugtechnik GmbH makes no warranty or guarantee of any kind for any damages whatsoever arising out of ...

Page 3: ...ik GmbH Page 3 of 8 2 Content Make sure that the motorbike is securely positioned Cover all parts in the handlebar area tank speedometer fender Drain the brake and clutch fluid according to the manufacturer s specifications Remove both pumps and hydraulic lines ...

Page 4: ...hts Dismantle the housing of the switch units on both sides loosen the fixing screws and unplug the plugs of the units Remove the switch units Remove the two screws under the top yoke pull the cable harness out of the handlebar and remove the handlebar with the risers Remove the original screws and bushings ...

Page 5: ...ove insert two further bushings into the top yoke and screw the riser onto the thread see drawing Caution The narrow side of the risers must be aligned towards the driver Insert the handlebar 0429 or 0410 into the risers and fasten lightly Next fasten the risers from below using the two screws M10 Tightening torque 48 Nm Remove the handlebar again and check the screw length Make sure that the scre...

Page 6: ...ng Insert the handlebar back into the risers adjust as desired and fasten Tightening torque 25 Nm Push the reduction sleeves onto the handlebar on the left and right side Attach the handlebar extensions provided on both sides and fasten Caution It is not possible to attach another handlebar end to the handlebar Push the switch units onto the handlebar until the handlebar extensions protrude approx...

Page 7: ...ves and attach Attach the brake and clutch lines provided to the pumps and manifolds Tightening torque 21 Nm Caution Always use new sealing rings To ensure a twist free installation the cable connections can be aligned once at the fitting Check with static brake that the brake lever can be pulled up to the handle and under no circumstances touches other parts After installing the Stahlflex lines a...

Page 8: ...eck the firm fit function and tightness of all components and screws Make sure that there is sufficient brake fluid in the reservoir Also check the front wheel s freewheel and the functionality of the brake system Further the function of the clutch the throttle grip the electric system and the anti theft devices must be checked Afterwards a test drive must be carried out After completion of the te...

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