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6

FORLI'    Italy

3

The generator tends to stall.

Causes and Solutions:

3.1

No more fuel left in the tank: refill.

3.2

Low oil level.
Check and top up.
(See Maintenance section).

3.3

Air filter is dirty.
(Have checked by qualified personnel).

4

The generator does not produce current

Causes and Solutions:

4.1

Thermal switch off.
Set it to 'on' by pushing the switches (pos. 10 fig. 6
and 14) for 230V A.C., (pos. 11 fig. 6 and 14)  for 12V
D.C.

4.2

Condenser (pos. 19 fig. 8) damaged.
(Have checked by qualified personnel).

4.3

Diode rectifier (pos. 21 fig. 8) damaged.
In this case, only the 12V D.C. and the green LED on
the control board are not working.
(Have checked by qualified personnel).

4.4

Rotor diodes damaged.
(Have checked by qualified personnel).

4.5

Frequency too low.
(Have checked by qualified personnel).

5

The unloaded current produced oscillates.

Causes and Solutions:

5.1

Too much oil in the engine: check.

5.2

Defective carburation.
Have the carburettor cleaned by qualified personnel.

5.0

MAINTENANCE OPERATIONS

IMPORTANT

Use only genuine spare parts. The generator may get
damaged if other than genuine  parts having a different
quality standard are used.
To make sure that the generator keeps working to maximum
efficiency, it is essential that it is properly and regularly
maintained. Additionally, a proper maintenance grants the
generator a longer lifetime.

DANGER

Before carrying out any check or maintenance operation on
the genset, rotate safety switch (pos. 7 fig. 6 and 14) to "0"
position to prevent any accidental startings of the unit.
For mod. 1000, it is necessary to disconnect the spark-plug
nipple (pos. 1 fig. 8), since no safety switch is fitted.

5.1

NATURE AND FREQUENCY OF CHECKS

5.2

MAINTENANCE OPERATIONS WHICH
DO NOT REQUIRE QUALIFIED
TECHNICIANS

To carry out these operations, the generator door first
needs to be opened. Therefore, the following measures
should be taken:

1) The generator must be stopped with all parts cold.

2) Let the unit cool.

3) Set the safety switch to the “0” position.

N.B.Remember to set it to the “I” position again after  check!

OIL LEVEL CHECK

1) Remove the oil filling cap (pos. 9 fig. 8) and clean the

dipstick.

2) Re-introduce the dipstick by screwing it in fully.

3) Remove the dipstick and check that the oil level is

between min. and max. levels.

If not, top up with the recommended oil.

4) Refit the cap.

IMPORTANT

All checks should be carried out with the genset horizontal.

5.3

MAINTENANCE OPERATIONS WHICH
REQUIRE QUALIFIED TECHNICIANS

For some maintenance operations you need to slide the unit
out on its runners (pos. 28 fig. 7 and 15) after first loosening
the fixing screws.

Inspection

Change

(2)

(2)

Air filter

Cleaning

(1)

(2)

Spark plug

Inspection -Cleaning

(2)

Valve adjustment

Check - adjust

(2)

Fuel filter and tank

Cleaning

(2)

R.p.m.
or frequency

Adjust

(2)

(2)

Suspension points for
vibration dampers

Inspection

▲ 

(2)

Fuel hoses

Check (replace,

Every two years (2)

if necessary)

REMARK (1):Clean more frequently when used in dusty areas

    (2): Get this work done by a specialist only

ORDINARY MAINTENANCE INTERVAL
carry out at the intervals or after  the running
hours given in the table, depending on which
occurs first.

Every

year

or

300 hours

Every

6 months

or

100 hours

First

month

or

20 hours

Every

3 months

or

50 hours

Every

use

Engine oil

Summary of Contents for AIRCO BLIZZARD 1000

Page 1: ...unting the generator 3 2 3 Electrical connections 3 2 3 1 Connection of the battery recharger 3 2 3 2 Connection of the starter battery 3 2 3 3 Connection of the remote control panel 3 2 4 Installing the fuel tank 3 Connection to gas canister 3 3 0 General operation 4 3 1 Description of generator and functioning 4 3 2 Safety advice 4 3 3 Noise levels 4 4 0 Instructions for use 5 4 1 Starting the g...

Page 2: ...00 Kg 114 Mod 5500 Kg 140 1 3 3 OVERALL DIMENSIONS See figg 2 3 4 Model 1000 2500 3000 4000 5500 A mm 470 530 570 660 700 B mm 535 605 650 740 C mm 565 640 680 770 D mm 320 385 385 475 515 E mm 315 290 290 355 510 F mm 260 295 295 310 G mm 27 30 30 62 H mm 360 360 I mm 65 87 113 78 L mm 65 96 97 265 M mm 225 222 230 130 N mm 36 28 25 17 O mm 535 605 650 740 735 P mm 27 30 30 62 55 Q mm 260 295 295...

Page 3: ...set towards the vehicle interior and having the dimensions given in section 1 3 3 needs to be prearranged with exhaust holes and air inlets drilled into the floor and door In addition use an exhaust union fig 4 suppliedasaccessory tobefixeddirectlyontothegenerator casing with screws or rivets In order to prevent the exhaust gas recycling within the compartment place flameproof sealing around the e...

Page 4: ...s Fuel comes to the combustion engine through a pump which is standard fitted on the unit itself 3 2 SAFETY ADVICE Theunitishousedwithinaperfectlyclosedcasing Therefore there is no danger of accidental contacts with hot or moving parts or wires under voltage The door of the unit is fitted with lock and key and should not be left within the reach of children or non authorised persons DANGER The uni...

Page 5: ...do not place your hands or other objects within the duct 4 4 IMPROPER USE DANGER The generator is to be installed by qualified technicians only according to the manufacturer s instructions Thegeneratoristobeusedonlyandexclusivelyforproducing current for mobile vehicles fitted with a standard electrical circuit in keeping with the power supplied by the generator 4 5 USEFUL ADVICES To use the genset...

Page 6: ...it For mod 1000 it is necessary to disconnect the spark plug nipple pos 1 fig 8 since no safety switch is fitted 5 1 NATURE AND FREQUENCY OF CHECKS 5 2 MAINTENANCE OPERATIONS WHICH DO NOT REQUIRE QUALIFIED TECHNICIANS To carry out these operations the generator door first needs to be opened Therefore the following measures should be taken 1 The generator must be stopped with all parts cold 2 Let t...

Page 7: ...It would get damaged in a short space of time 1 Carefully check both cartridges Replace them if there are holes or tears mod 1000 H HG is fitted with a single cartridge 2 Sponge cartridge wash it with a neutral detergent solution and rinse carefully Let the cartridge dry completely then soak it in clean engine oil and wring out the excess 3 Paper cartridge smoothly beat it several times on a hard ...

Page 8: ...the generator voltage using a tester or voltmeter connected to the vehicle s 230V socket or to the terminals pos 17 18 fig 6 and 14 of the generator terminal board The voltage should be between 230 and 240 Volts Ifthesevaluesarenotobtained adjustthecurrentregulation screw pos 32 fig 10 and 15 until they are Rotate clockwise to increase the voltage Rotate anticlockwise to decrease both r p m und vo...

Page 9: ...s ALTERNATOR 1000H 2500H 3000H 4000H 5500H Type Synchronous single phase self regulated self energized two pole brushless Peak max power W 900 2200 2700 3800 5300 For continuous utilization W 800 2000 2400 3500 4500 Voltage frequence 230V 50Hz D C power 12V 25A 12V 10A 12V 10A 12V 10A 12V 10A Rotor insulation class H H H H H H Stator insulation class F F F F F F Cooling Centrifugal fan GENERATOR 1...

Page 10: ...55 FORLI Italy WIRING DIAGRAMS SCHEMI ELETTRICI ELEKTROPLÄNE STROOMSCHEMA S SCHEMAS ELECTRIQUES ESQUEMAS ELÉCTRICOS ...

Page 11: ...s r l Via Virgilio 3 47100 Villanova Forlì Italy Tel 0543 754213 Telefax 0543 756631 AN ELECTROLUX COMPANY ...

Page 12: ...tore leggere attentamente le istruzioni e le indicazioni riportate nel seguente manuale Vor dem Gebrauch des Generators diese Bedienungs und Wartungsanleitung aufmerksam lesen Lees alle aanwijzingen en adviezen in deze handleiding nauwkeurig door voordat u de generator in gebruik neemt Avant d utiliser le générateur lire attentivement les instructions et les renseignements du présent livret Antes ...

Page 13: ...FIG 1 FIG 2 FIG 3 FIG 4 FIG 5 FIG 6 FIG 7 FIG 8 30 28 17 18 16 15 230 V 230 V 12 V 16 17 18 14 13 11 7 10 12 15 1 h 0 0 0 0 0 START I 0 22 6 24 27 26 25 23 E D G F H C A B 2 3 9 8 4 5 21 19 20 1 36 Z Y X FORLI Italy ...

Page 14: ... h 0 0 0 0 0 START I 230 230 12 32 30 32 O 1 C IR CUIT BREA K E R P R E S S T O RE S E T C IR CUIT BREA K E R P R E S S T O RE S E T C IR CUIT BREA K E R P R E S S T O RE S E T 220 220 12 33 32 17 16 15 18 14 7 12 13 11 10 34 35 31 29 FORLI Italy 28 2 8 3 4 36 ...

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