WSTECH BATD0050-ES-1-400-1 Operating Instructions Manual Download Page 1

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Original Operating Instructions
Battery Charger
Table of Contents

O_BATD0050-ES-1-400-1_V2.6_GB

Original Operating Instructions

Battery Charger

BATD0050-ES-1-400-1

WSTECH is a Wind&Sun Technologies and Siemens Joint Venture.

Before starting any work please read

„Operating Instructions“ and

„

Interface Description Modbus TCP and EtherCAT

“.

Summary of Contents for BATD0050-ES-1-400-1

Page 1: ..._BATD0050 ES 1 400 1_V2 6_GB Original Operating Instructions Battery Charger BATD0050 ES 1 400 1 WSTECH is a Wind Sun Technologies and Siemens Joint Venture Before starting any work please read Operat...

Page 2: ...ions 11 1 5 Intended Use 12 1 6 Safety Instructions 13 1 7 Fire Protection Measures 15 1 8 Safety Sign on the Product 15 1 9 Safety Signs on the Packaging 16 2 Description 17 2 1 Functional Descriptio...

Page 3: ...3 Enable Switch 51 5 4 Starting the Product 52 5 5 Performing Measurements 52 5 5 1 AC Voltage 52 5 5 2 AC Current 53 5 5 3 Ambient Temperature 53 5 6 Stopping the Product 53 6 Troubleshooting 54 6 1...

Page 4: ...1 Visual Inspection of Housing 62 7 2 2 Visual Inspection of Interior Area 62 7 2 3 Torque Check of Electrical Connections 63 7 2 4 Condition Check of Cables and Lines 63 7 2 5 Condition Check of Fus...

Page 5: ...Mounting points bottom view 27 Figure 9 Bottom view 28 Figure 10 Top view 29 Figure 11 Sliding ground plate 30 Figure 12 AC connection 32 Figure 13 DC connection 33 Figure 14 Connection supply voltag...

Page 6: ...ivery 21 Table 3 Feedback of insulation monitoring device 42 Table 4 Extract of BAT Error Codes 56 Table 5 Extract of BAT Error Codes continued 57 Table 6 Extract of BAT Warning Codes 60 Table 7 Maint...

Page 7: ...o in extract form only admissible with approval from the manufacturer Trademarks All trademarks are recognized even if they are not identified as such EtherCAT is a registered trademark and patented t...

Page 8: ...the BATD0050 ES 1 400 1 hereinafter referred to as BAT or product are located on the outside and inside of the front cabinet door Figure 1 Example of a type plate Pos Description 1 Manufacturer 2 Hard...

Page 9: ...te qualifications 1 4 General Information These operating instructions provide detailed information regarding specifications installation procedures operation commissioning troubleshooting maintenance...

Page 10: ...icates a direct danger situation which will lead to death or severe injuries WARNING Indicates a possible danger situation which can lead to death or severe injuries CAUTION Indicates a possible dange...

Page 11: ...t current constant voltage CC CV Direct current DC Electromagnetic compatibility EMC Electrostatic discharge ESD Energy storage ES Ethernet for Controller and Automation Technology EtherCAT Hardware v...

Page 12: ...ges resulting from other persons conducting work on the product The type plate safety signs and labels must remain permanently attached to the product Only the spare parts that are listed in this docu...

Page 13: ...t breaker in position OFF dangerous voltage is present Touching live parts can result in death or serious injury due to electric shock Before working on the product check that it is disconnected exter...

Page 14: ...suitable personal protective equipment for all work on the product Perform all work on the product in accordance to IEC 61340 5 1 Avoid direct contact with components on PCB or its conducting path Be...

Page 15: ...res such as in the presence of inflammable materials WARNING Danger to life due to fire or explosion There is risk of fire and explosion if inflammable solvents are used Use only non flammable solvent...

Page 16: ...Original Operating Instructions BATD0050 ES 1 400 1 User Information O_BATD0050 ES 1 400 1_V2 6_GB Page 16 of 72 1 9 Safety Signs on the Packaging...

Page 17: ...r operates as a controlled rectifier 2 2 Principle of the Product Figure 3 shows the schematic structure of the product with its main components The connection of the batteries is provided at the DC c...

Page 18: ...Original Operating Instructions BATD0050 ES 1 400 1 Description O_BATD0050 ES 1 400 1_V2 6_GB Page 18 of 72 Figure 3 Schematic structure...

Page 19: ...wing options are available for each product Island grid function Interface for SBB16 10 Cabinet heating EtherCAT Interface Graphical display HMI 2 4 Views 2 4 1 Exterior View Figure 4 Exterior view fr...

Page 20: ...measurement 8 Fuses F10 F11 Precharge circuit 9 Fuses F13 F14 Option Interface for SBB16 10 10 Circuit breaker Q101 Option Interface for SBB16 10 11 DC circuit breaker Q1 12 Terminal strip X13 Option...

Page 21: ...ore than one year contact the customer service before commissioning the product 3 1 Delivery 1 Check the shock indicators for transport damage The shock indicators are inside of the product Figure 5 a...

Page 22: ...transport the product using suitable transport facilities with sufficient load bearing capacity The product must be lifted in an upright position Do not stand under suspended loads Only remove the tra...

Page 23: ...00 1 Installation O_BATD0050 ES 1 400 1_V2 6_GB Page 23 of 72 3 2 1 Transport with Crane Transport requirements Ensure that the transport lugs separate package are fixed Comply with the wire rope angl...

Page 24: ...storage Storage of the product with or without packaging unassembled and in disconnected condition can lead to ingress of moisture and dirt Packaging is only suitable for dry conditions After unpacki...

Page 25: ...s may cause damage to the product and result in serious injury or death Wear suitable personal protective equipment for all work on the product The installation must be done on a stable and even found...

Page 26: ...ons must be fulfilled Table 11 Ensure that the minimum required distances for escape routes must be followed according to applicable local regulations and standards The product must be positioned on a...

Page 27: ...age 27 of 72 Figure 8 shows the mounting points All dimensions are given in millimetres Figure 8 Mounting points bottom view 3 4 1 Distances Following distances must be observed Front Minimum 600 mill...

Page 28: ...O_BATD0050 ES 1 400 1_V2 6_GB Page 28 of 72 3 4 2 Cooling The air is sucked in from the rear Figure 9 flows to the components to be cooled and is blown out on the top of the product Figure 10 by means...

Page 29: ...Original Operating Instructions BATD0050 ES 1 400 1 Installation O_BATD0050 ES 1 400 1_V2 6_GB Page 29 of 72 Figure 10 Top view...

Page 30: ...specified bend radii Offload the cables on both ends to relieve from pull and pressure NOTICE Damage of protection device All parameter changes to protection devices can cause damage Do not change the...

Page 31: ...he following cables and lines must be prepared and in flawless condition safe and de energized Grounding Section 3 5 1 1 AC Connection Section 3 5 1 2 DC Connection Section 3 5 1 3 Supply Voltage Sect...

Page 32: ...o 50 mm2 3 5 1 2 AC Connection All grid parameters must be fulfilled Section 11 2 1 Figure 12 AC connection Pos Description 1 PE conductor connection 2 L1 phase connection 3 L2 phase connection 4 L3 p...

Page 33: ...ort circuit current of the battery under fault conditions Required material 2 x 8 4 millimeter conical spring washer 2 x M8 millimeter hexagon socket head screw Figure 13 DC connection Pos Description...

Page 34: ...ional UPS with buffered output voltage feeds the fans control and heating Requirements Product operates with a supply voltage of 230 VAC 50Hz TN grid Supply lines must be connected and secured by mean...

Page 35: ...tral conductor N to X1 3 or X1 4 o Phase L to X1 1 or X1 2 4 Connect PE N and L conductor of the unbuffered supply voltage to the terminal strip X1 o Protective conductor PE to X1 7 o Neutral conducto...

Page 36: ...s routed to the control card The data communication with the product is provided via the network connection of the control card Required material Network cable with RJ45 plug not included in scope of...

Page 37: ...o the grid By disconnecting the external voltage via an external disconnecting device the product can establish an island grid The terminals X17 1 2 are implemented as a potential free feedback contac...

Page 38: ...logic controller PLC not included in scope of delivery Voltage supply source not included in scope of delivery The supply voltage source must be able to permanently supply 24 VDC 5 A and a maximum cu...

Page 39: ...5 mA Input signal Connections Description Set values Control On X11 4 Connect DC links 24 VDC min 20ms input resistance 93 k Control Off X11 5 Disconnect DC links 24 VDC min 20ms input resistance 93 k...

Page 40: ...be in flawless condition safe and de energized Feedback Operating Status Section 3 5 2 1 Feedback Enable Switch Section 3 5 2 2 Feedback Insulation Monitoring Device Section 3 5 2 3 External Disconnec...

Page 41: ...rol card feedback contacts can be queried via terminals X2 1 3 Operating status Terminal Switching status Ready for operation X2 1 to X2 2 open X2 1 to X2 3 close Not ready for operation X2 1 to X2 2...

Page 42: ...state If the measured value exceeds the threshold value plus hysteresis the output relays switch back into their original state Table 3 Feedback of insulation monitoring device Relay state Connections...

Page 43: ...o Phase L2 to X3 12 o Phase L3 to X3 13 o Neutral conductor N to X3 14 4 Close cable ducts 3 5 2 6 External Current Measuring Device Required material Current measuring device not included in scope o...

Page 44: ...X17 Figure 21 2 Connect the lines to the terminals X17 3 and X17 4 3 6 After Installation After installation the following items must be checked No waste packaging waste and tools were left in the pr...

Page 45: ...g O_BATD0050 ES 1 400 1_V2 6_GB Page 45 of 72 4 Commissioning NOTICE Damage to the product due to incorrect commissioning Incorrect commissioning can damage the product Commissioning of the product vi...

Page 46: ...hat the motor protecting switch F31 is in position I Figure 5 5 Ensure that the sliding switch of the DC circuit breaker Q1 is in position AUTO 6 Ensure that the AC circuit breaker Q2 is in position O...

Page 47: ...ES 1 400 1 Commissioning O_BATD0050 ES 1 400 1_V2 6_GB Page 47 of 72 Figure 22 Measurement points Pos Beschreibung 1 DC 2 DC 3 Protective conductor connection 4 Phase L1 5 Phase L2 6 Phase L3 7 Neutra...

Page 48: ...use injury Perform measurements only with appropriate measurement devices During measurement all circuit breakers must be switched in position OFF and all fuses must be removed The product must only b...

Page 49: ...tch 7 Switch the AC circuit breaker in position ON The DC circuit breaker is operated automatically NOTICE Operation is started after the appropriate checks via the user interface 4 2 2 Voltage Measur...

Page 50: ...User Interfaces The product has two user interfaces Modbus TCP interface Ethernet EtherCAT interface Option 5 2 Operating Modes The operating modes and switching between them are carried out by extern...

Page 51: ...When all possible errors are eliminated the Enable switch may be pulled out The product restarts operation after the Enable switch has been pulled out and the product has been reset by means of the hi...

Page 52: ...ping the product dangerous voltage is present Perform measurements only with closed doors NOTICE Damage to measuring device due to overvoltage Performing measurements with the incorrect measuring rang...

Page 53: ...nt are within the specified limits Table 10 5 5 3 Ambient Temperature The product offers the possibility to show the ambient temperature on the user interface Procedure 1 Ensure that a temperature sen...

Page 54: ...ad to dead or servere injury Observe all safety instructions when working on the product WARNING Risk of injury due to improper condition of the product Incorrect troubleshooting can lead to serious b...

Page 55: ...ting can be found in the Interface Description Error messages and the associated error codes can be displayed via the user interface Depending on the occurred error the product changes the operating m...

Page 56: ...vervoltage_grid_L1 _stage_1 Check Grid voltage 67 Overvoltage_grid_L1 _stage_2 Check Grid voltage 68 Overvoltage_grid_L1 _stage_3 Check Grid voltage 71 Overvoltage_grid_L2 _stage_1 Check Grid voltage...

Page 57: ...1 BAT Error Codes 11 21 Corrective action 1 Clean the cooling air inlet and outlet Figure 9 Figure 10 6 1 2 BAT Error Codes 22 29 Corrective action 1 Check if the ambient temperature is within the sp...

Page 58: ...ts list Table 9 2 It is recommended to check all fuses of the notch filter F1 and harmonic filter F2 Locate fuses Figure 5 Use fuses of the spare parts list Table 9 6 1 8 BAT Error Code 158 Corrective...

Page 59: ...2 6_GB Page 59 of 72 6 1 14 BAT Error Codes 172 174 Corrective action 1 Ensure that the motor protecting switch F31 is in position I Figure 5 2 Measure the AC voltage and grid frequency 3 Check if the...

Page 60: ..._X108B12 Reduce power check cooling 20 temperature_high_PT100_X108B34 Reduce power check cooling 22 temperature_low_L1 Check heating 23 temperature_low_L2 Check heating 24 temperature_low_L3 Check hea...

Page 61: ...inimum wait time of at least 30 minutes prior to opening Use a test device to ensure that no residual voltage is present in the DC link Use a test device to ensure that no residual voltage is present...

Page 62: ...Test of Enable Switch Section 7 2 8 7 2 Maintenance in De energized Condition Procedure 1 Perform procedures according to Section 4 2 2 2 Disconnect the AC DC voltage and supply voltage externally 3 E...

Page 63: ...olouration or corrosion renew the connection Tighten with specific or shown torque Table 8 Table 8 Torque of electrical connections Connection Torque Grounding 6 Nm AC connection 7 8 Nm DC connection...

Page 64: ...it breaker has no continuity replace it 2 Check the continuity of the AC circuit breaker Q2 when it is in position OFF If the AC circuit breaker has continuity replace it 7 2 8 Functional Test of Enab...

Page 65: ...ble testing equipment Figure 5 7 Ensure that no residual voltage is present within the harmonic filter by means of suitable testing equipment Figure 5 8 Switch off voltage measurement and supply volta...

Page 66: ...with the applicable EC Directive 2011 65 EU on the restriction of the use of certain hazardous substances in electric and electronic equipment Restriction of Hazardous Substances The unit contains ele...

Page 67: ...Serial number provided on the type plate Location Date of delivery Invoice address Hardware and wiring diagram version provided on the type plate Failure description o Inverter status o Failure date o...

Page 68: ...W 550014 F1 F2 Fuse 10x38 millimeter 500081 F1 F2 Option Island grid function Fuse 14x51 millimeter 500392 F8 Fuse 10x38 millimeter 500032 F10 F11 Fuse 10x38 millimeter 510284 F13 F14 Option Fuse 10x...

Page 69: ...m type TN system 3 phase to phase neutral Maximum AC current 79 A Maximum short circuit level 36 kA Power factor cos 0 98 At 20 of nominal power AC current distortion THD 3 DC SIDE Nominal voltage 750...

Page 70: ...m working humidity 95 Non condensing Ambient storage temperature 25 C to 60 C Storage relative humidity 90 C Non condensing Maximum operating altitude 1500 m Without power derating Cooling type Forced...

Page 71: ...Original Operating Instructions BATD0050 ES 1 400 1 Annex O_BATD0050 ES 1 400 1_V2 6_GB Page 71 of 72 11 3 EU Declaration of Conformity...

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