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8

Setting the Square Drive for Operation:

The position of the  square  drive when looking at the shroud will  determine if the 

hydraulic torque wrench is set to loosen or tighten

▲ When the square  drive extends

to the LEFT when looking at the

shroud, the hydraulic torque

wrench is set to loosen.

▲ When the square drive extends

to the RIGHT, the hydraulic

torque wrench is set to tighten.

   

LEFT IS LOOSE. 

RIGHT IS TIGHT.

 

 

Figure 4

 

Operating For ATWS Series

Before every operating, always read and follow the operation instructions.

Applying the Hydraulic Torque Wrench 

ATWS 

Series 

 

Hydraulic Torque Wrench

 

loosening

 

tightening

1. Place the socke t on the nut .

2. Ensure  it is the correct size and fully enga.g e d

3. Remove sock et from n ut.

4. Atta ch the socke t  to the square driv e and place it on the nut.

5. Cycle the hydraulic torque wrenc h.

6. Position the reaction surface against an adjacent nut, flange or solid system

component.

7. Make certain that there is clearance for the hydraulic hos e assembly, swivels and

couplings.

8. Do not  allow the tool to react against the  hydraulic hos e asse

 

mbly, swivels or

couplings .

9. Depress the remote control advance button to turn the square drive.

10.Check to make sure all body parts are safely out of harm’s way before applying

pressure to the hydraulic wrench .

a. The tool is very powerful and can cause physical h a rm so be careful.

11.The nut will begin to tur n when you apply hydraulic pressure to the hydraulic

torque wrench and the reaction surface moves against the reactio n point.

12.Once the piston reaches the end of its stroke, release the remote control button

and the tool will automatically retract the  pisto n.

13.The operator will hear an audible “clic k”.

a. Each “advance and retract” is considered one cy cle.

14.Continue cycling the hydraulic torque wrench until it “stalls” and the preset

PSI/ Torque has been attain. ed.

15.Cycle the tool one last time to ensure   the correct torque is applied.

Summary of Contents for 10ATWS

Page 1: ...Wrench Operation and Maintenance Manual Hangzhou WREN Hydraulic Equipment Manufacturing Co Ltd No 24 Xingxing Road Xingqiao Yuhang Hangzhou China TEL 0571 88115720 FAX 0571 88110210 Email info wrenchi...

Page 2: ...Shipping damage is NOT covered by warranty The carrier is responsible for all repair or replacement costs resulting from damage in shipment A hydraulic torque wrench is a powerful tool Read all instr...

Page 3: ...cket with the square drive in order to avoid the socket from falling off or damaging the square drive CAUTION Keep all hydraulic torque wrench components away from excessive heat flame moving machine...

Page 4: ...ety representative for this information Operation Precondition Reference the Operation and Maintenance Manual of the electric or air powered hydraulic power pack before use Preparation Prior to use de...

Page 5: ...draulic torque wrench malfunction DO NOT reverse connectors DO NOT tamper with the set screw on the swivel assembly It is factory preset for safety purposes and adjustments should only be made by trai...

Page 6: ...chieves its predetermined value 10 When the pressure is correct turn the pump off and tighten the locking ring under the T handle 11 This sets the pump pressure controlling the torque wrench output 12...

Page 7: ...ract 7 Listen again for the audible click 8 Repeat this process until 1 Upon completing the project turn off the power to the hydraulic power pack 2 First disconnect the coupler connections between th...

Page 8: ...nst an adjacent nut flange or solid system component 7 Make certain that there is clearance for thehydraulic hose assembly swivels and couplings 8 Do not allow the tool to react against the hydraulic...

Page 9: ...p remote control advance button to build pressure 2 Maintain this pressure and push the release lever located on the side of the tool 3 Release the remote control advance button while continuing to pu...

Page 10: ...ctive drive pawl Cylinder is not retracting completely Replace Replace Remove and cycle tool freely and return to job Tool cannot be removed from nut Reaction pawl is engaged Begin forward cylinder st...

Page 11: ...5 1 50 1 50 2 50 L1 inch 5 34 8 67 9 50 11 94 L2 inch 7 31 12 33 13 79 17 73 1 97 3 55 4 04 4 73 H1 inch 2 84 5 59 6 09 7 43 H2 inch 3 76 6 58 7 25 8 75 H3 inch 6 34 9 61 10 28 11 82 H4 inch 1 02 1 83...

Page 12: ...5 500 9 822 5400 725 1 786 2 974 4 296 5 712 10 200 5600 752 1 852 3 084 4 456 5 923 10 577 5800 779 1 918 3 194 4 615 6 135 10 955 6000 806 1 985 3 304 4 774 6 346 11 333 6200 833 2 051 3 414 4 933...

Page 13: ...945 7 904 14 120 39 1 023 2 537 4 223 6 102 8 112 14 491 40 1 049 2 602 4 331 6 258 8 320 14 863 41 1 076 2 667 4 440 6 415 8 528 15 234 42 1 102 2 732 4 548 6 571 8 736 15 605 43 1 128 2 797 4 656 6...

Page 14: ...rench Exploded View Drawing 1ATWS 3ATWS 5ATWS 8ATWS 10ATWS 20ATWS SERIES Remak 1 Body Assembly 5 Piston Assembly 29 Pawl Assembly can not be divided Only used on 3 5 8ATWS models Assembly 5a is suitab...

Page 15: ...1 12 7 Pin Fixed Hook 1 1 1 1 1 1 12 8 Screw Fixer 2 2 2 2 2 2 13 Screw 2 2 2 2 2 2 14 Reaction Pawl 1 1 1 1 1 1 15 Pin Reaction Pawl 1 1 1 1 1 1 16 Tension Spring Reaction Pawl 1 1 1 1 1 1 17 Drag H...

Page 16: ...ydraulic coupler fittings clean and do not allow them to drag on the floor or ground Even small particles of dirt can cause the internal valves to malfunction Cylinder Seals If the cylinder requires d...

Page 17: ...2 1 2 2 3 4 3 3 1 4 3 1 2 3 3 4 4 4 1 4 4 1 2 4 3 4 5 1 1 4 1 7 16 1 5 8 1 13 16 2 2 3 16 2 3 8 2 9 16 2 3 4 2 15 16 3 1 8 3 5 16 3 1 2 3 11 16 3 7 8 3 1 4 4 5 8 5 5 3 8 5 3 4 6 1 8 6 1 2 6 7 8 7 1 4...

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