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▲ CAUTION 

DO NOT expose the hydraulic hose assembly to high temperatures. 

 

▲ CAUTION

 

DO NOT use old or damaged sockets.

 

DO NOT  use the wrong size sockets.

 

Other Safety Notes

 

 

• Loose or dirty couplings will cause tools to not operate correctly.

• To avoid personal injuries and/or equipment damage, be sure that all hydraulic

components are  rated for 10,000PSI (700bar) operating pressure.

• Always inspect th e hydraulic hos e assembly  for damage and  wear before use.

• Make sure the hydraulic torque wrench swivel couplings, hose  couplings and

hydraulic power pack couplin gs  are cle an  and free of debris prior to connecting

the hydraulic torque wrench and hydraulic hose assembly to the assembled power

pack .

Personal Protective Equipment (PPE)

When operating hydraulic equipment, u se proper safety equipment and clothing. 

Consult with your company’s safety representative for this informa tion.

Operat

 ion Precondition

Referenc  e the Operation and Maintenance Manual of the ele ctric or air po wered 

hydraulic power pac k before use. 

Preparation 

Prior to use determine:  

Nut or bolt head size 

Material and strength grade 

Determine the desired torque

 

Appendix 1, presented for reference only, gives typical torque values specified for the 

most commonly encountered fasteners. You should always abide by established 

procedures for the job site. Torque sequence may vary from manufacturer to 

manufacturer and even on job sites depending on the gasket material  etc.Refer to your 

company’s engineering department for this information. 

Hydraulic System Connecting

1. Inspect the components of the hydraulic torque wrench   set.

2. Connect the hydraulic tor que wrench,       hydraulic ho se assembly and the hydraulic

power pac k  as  a complete hydraulic circuit.

3. Ensure all hydraulic connections are secure.

4. Verify that the hydraulic hos e assembly is not kinked, crushed or damage d.

ATWS 

Series 

 

Hydraulic Torque Wrench

 

Summary of Contents for 10ATWS

Page 1: ...Wrench Operation and Maintenance Manual Hangzhou WREN Hydraulic Equipment Manufacturing Co Ltd No 24 Xingxing Road Xingqiao Yuhang Hangzhou China TEL 0571 88115720 FAX 0571 88110210 Email info wrenchi...

Page 2: ...Shipping damage is NOT covered by warranty The carrier is responsible for all repair or replacement costs resulting from damage in shipment A hydraulic torque wrench is a powerful tool Read all instr...

Page 3: ...cket with the square drive in order to avoid the socket from falling off or damaging the square drive CAUTION Keep all hydraulic torque wrench components away from excessive heat flame moving machine...

Page 4: ...ety representative for this information Operation Precondition Reference the Operation and Maintenance Manual of the electric or air powered hydraulic power pack before use Preparation Prior to use de...

Page 5: ...draulic torque wrench malfunction DO NOT reverse connectors DO NOT tamper with the set screw on the swivel assembly It is factory preset for safety purposes and adjustments should only be made by trai...

Page 6: ...chieves its predetermined value 10 When the pressure is correct turn the pump off and tighten the locking ring under the T handle 11 This sets the pump pressure controlling the torque wrench output 12...

Page 7: ...ract 7 Listen again for the audible click 8 Repeat this process until 1 Upon completing the project turn off the power to the hydraulic power pack 2 First disconnect the coupler connections between th...

Page 8: ...nst an adjacent nut flange or solid system component 7 Make certain that there is clearance for thehydraulic hose assembly swivels and couplings 8 Do not allow the tool to react against the hydraulic...

Page 9: ...p remote control advance button to build pressure 2 Maintain this pressure and push the release lever located on the side of the tool 3 Release the remote control advance button while continuing to pu...

Page 10: ...ctive drive pawl Cylinder is not retracting completely Replace Replace Remove and cycle tool freely and return to job Tool cannot be removed from nut Reaction pawl is engaged Begin forward cylinder st...

Page 11: ...5 1 50 1 50 2 50 L1 inch 5 34 8 67 9 50 11 94 L2 inch 7 31 12 33 13 79 17 73 1 97 3 55 4 04 4 73 H1 inch 2 84 5 59 6 09 7 43 H2 inch 3 76 6 58 7 25 8 75 H3 inch 6 34 9 61 10 28 11 82 H4 inch 1 02 1 83...

Page 12: ...5 500 9 822 5400 725 1 786 2 974 4 296 5 712 10 200 5600 752 1 852 3 084 4 456 5 923 10 577 5800 779 1 918 3 194 4 615 6 135 10 955 6000 806 1 985 3 304 4 774 6 346 11 333 6200 833 2 051 3 414 4 933...

Page 13: ...945 7 904 14 120 39 1 023 2 537 4 223 6 102 8 112 14 491 40 1 049 2 602 4 331 6 258 8 320 14 863 41 1 076 2 667 4 440 6 415 8 528 15 234 42 1 102 2 732 4 548 6 571 8 736 15 605 43 1 128 2 797 4 656 6...

Page 14: ...rench Exploded View Drawing 1ATWS 3ATWS 5ATWS 8ATWS 10ATWS 20ATWS SERIES Remak 1 Body Assembly 5 Piston Assembly 29 Pawl Assembly can not be divided Only used on 3 5 8ATWS models Assembly 5a is suitab...

Page 15: ...1 12 7 Pin Fixed Hook 1 1 1 1 1 1 12 8 Screw Fixer 2 2 2 2 2 2 13 Screw 2 2 2 2 2 2 14 Reaction Pawl 1 1 1 1 1 1 15 Pin Reaction Pawl 1 1 1 1 1 1 16 Tension Spring Reaction Pawl 1 1 1 1 1 1 17 Drag H...

Page 16: ...ydraulic coupler fittings clean and do not allow them to drag on the floor or ground Even small particles of dirt can cause the internal valves to malfunction Cylinder Seals If the cylinder requires d...

Page 17: ...2 1 2 2 3 4 3 3 1 4 3 1 2 3 3 4 4 4 1 4 4 1 2 4 3 4 5 1 1 4 1 7 16 1 5 8 1 13 16 2 2 3 16 2 3 8 2 9 16 2 3 4 2 15 16 3 1 8 3 5 16 3 1 2 3 11 16 3 7 8 3 1 4 4 5 8 5 5 3 8 5 3 4 6 1 8 6 1 2 6 7 8 7 1 4...

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