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Wren 44 Kerostart Supplement 

                   Copyright Wren Turbines Ltd 2012.   All rights reserved. 

 

 

 

              

 

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5

Quick start installation - electrical: 

 
Refer  to  the  picture  of  the  ECU  on  previous  page  for  plug 
locations. 
 
Plug burner valve to the 2-pin socket marked as “Gas valve” on 
ECU (see top left). 
 
Plug  engine  fuel  valve  to  adjacent  2-pin  socket  marked  “Fuel 
valve” (extreme top left), note – this label is on side of ECU. 
 
Plug in the receiver throttle signal wire from receiver to the plug 
marked “Throttle input” (see bottom right). 
 
Plug  in  the  engine  rpm  sensor  to  the  3-pin  plug  marked  “RPM 
sensor” (bottom right). 
 
Plug  in  the engine  temperature probe  to the  3-pin plug  marked 
“Thermocouple” (bottom right). 
 
Plug in the glow/starter cable from the engine, using extension if 
fitted, (see top right). 
 
Plug in the battery/pump cable (top left). Leave the battery end 
unconnected at this stage. 
 
Plug  in  the  data  terminal  (bottom  left).  A  standard  servo  type 
extension  cable  can  be  fitted  to  the  model  to  allow  convenient 
access, if required. 
 

 
 
 

 

Setting up ECU (Engine Control Unit)

 

Remove  all  rates,  mixes  and  throttle  travel  settings  in  the 
transmitter.  The  setup  assumes  the  use  of  a  transmitter  with 
manual trims.  
 

Digital trims and Throttle-Cut function. 

If you have a transmitter with digital trims  you can simulate the 
trim  up/down  function  using  the  “Throttle  Cut”  switch,  which  is 
usually a function switched through a toggle switch mounted on 
the  transmitter  (must  not  be  spring  loaded).  Consult  your  radio 
manual for this function. Setting the ECU using the “Throttle Cut” 
function  is  done  in  the  same  way  except  that  when  “trim-up”  is 
required you switch the “Throttle Cut” to off, and when trim-down 
is required, you switch to “Throttle Cut” on.   
 
For initial testing the normal digital trims can be used if you don’t 
want to have to explore the “Throttle Cut” function just yet. The 
trim  up/down  function  is  used  to  switch  the  engine  to  “ready  to 
start” and “off”, and would not normally be used to vary the idle 
rpm. Note - some transmitters may need throttle reversing - see 
later.  
 
As  the  display  does  not  photograph  well  we  have  reproduced 
the display readings as a green box. 
  
Turn  on  the  transmitter  and  receiver.  On  power-up  the  screen 
should come on and after a few seconds should stabilise to the 
opening  screen  and  should 
show as right:  
 
(If  the  temp’’  probe  is  not 
connected it will show as 0’C).  “T” = ambient temp’. 
 

Trim Low      

 

T=020’C 

RPM 00000   

  

PW 000

 

Summary of Contents for Xicoy AU-107K ECU

Page 1: ...Kerostart supplement for Wren 44 Gold Thrust Turboprop and Heli engines Feb 2012 ...

Page 2: ...first if your engine is an earlier model Fitting a kero start system will not cure a poorly starting engine so be sure your engine is in good working order before fitting If you are unsure of the suitability of your engine please contact Wren Turbines Ltd All Wren 44 Turboprops and 44 Heli s are based on the 10Lb thrust Gold engine so if you have one of these this system will be suitable The syste...

Page 3: ...arefully controlled Starter Power at Ignition and RPM Ignition Kero This stage is called Ignition In the ECU the amount of fuel fed to the burner is controlled by the function Pump Power Ignition Kero in the START menu and the engine speed after the burner has ignited is controlled by RPM Ignition Kero Once the ECU has seen enough temperature rise from the small flame it will begin pulsing the mai...

Page 4: ... 3 Xicoy Fadec Au 107K ECU Valve Valve Pump 7 4V 2cell LiPo Throttle signal Starter motor Fuel Igniter Fuel tank Receiver BATTERY PUMP GAS VALVE KERO VALVE GLOW STARTER Data Terminal RPM sensor Temp sensor RPM TEMP Throttle In Igniter Plug Connection Schematic for Fadec Xicoy AU 107K ECU ...

Page 5: ...on the fuel pump ECU and valves Place valves as close to engine as possible Screw burner onto engine plughole using earth terminal above the banjo fitting Rotate the burner feed into the direction to suit your install before tightening Fit plug cap to burner nipple Push on ptfe 3mm tube onto burner nipple and slide green gland nut over top and screw on firmly gently Connect inline 3mm fitting to e...

Page 6: ...ansmitter The setup assumes the use of a transmitter with manual trims Digital trims and Throttle Cut function If you have a transmitter with digital trims you can simulate the trim up down function using the Throttle Cut switch which is usually a function switched through a toggle switch mounted on the transmitter must not be spring loaded Consult your radio manual for this function Setting the E...

Page 7: ...e display will now change to Leaving the throttle stick in the minimum position raise the throttle trim to the max position or switch Engine Cut switch to off and again press the button The display should then show Lower trim to zero Now switch off the receiver Turn the receiver on again if you have done all the steps correctly the opening screen will show Trim Low and if you raise your trim to fu...

Page 8: ...tch fuel travel along from the tank to the engine Press Off to stop Go further down INFO menu to Prime Burner On Off Press On button and watch fuel travel to burner then press Off to stop Do not prime longer as you risk pouring fuel into the engine which will cause a flaming start Small bubbles in the pipes at this stage will not prevent a start just delay it Place the engine plane into a suitable...

Page 9: ...ine begins accelerating towards idle Screen shows Switchover then Fuel Ramp If engine stops at switchover increase pump start point until it continues Sometimes needs to be 50 or more If the engine slows down or makes smoke at switchover increase the value for min flow as the flow is not high enough to make a successful switchover At the end of switchover burner turns off at around 20 000rpm and f...

Page 10: ...oblems checksheet follows in the next couple of pages It lists common faults and the likely cures and hopefully will solve your problem quickly Please use the checksheet before calling us it is there to help you to save time trouble and expense If you find something not covered then of course mail us with a description and we will try to help you info wrenturbines co uk Please note we can only hel...

Page 11: ...om Problem Action No reading on ECU display unit RX not switched on or RX battery discharged Verify connection and charge if necessary Display not connected properly Ensure that display is plugged in the correct orientation Display malfunction Contact Wren ECU problem Contact Wren Transmitter stick down trim up reads StickLo Throttle channel needs reversing Reverse channel on Tx most Futaba s need...

Page 12: ...y disconnect run backwards to clear No drive from ECU Contact Wren No or little temp rise on ignition Insufficient burner fuel Increase Pump Power Ignition Kero Temp probe not inserted into exhaust cone Insert 6mm Pump runs but no fuel delivered Fuel not reaching tank pick up Check clunk for blockage Ensure fuel like is not kinked Pump fault Check solenoid operation burner solenoid not opening Che...

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