Wren Turbines Xicoy AU-107K ECU Quick Start Manual Download Page 11

Wren 44 Kerostart Supplement 

                   Copyright Wren Turbines Ltd 2012.   All rights reserved. 

 

 

 

              

 

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10

Problems Checklist: 

 

 

The  usual problems associated  with  a  kerostart  installation  can 
be narrowed to just two key items – the “Pump Start Point” and 
the  “Pump  Power  Ignition  Kero”.  Both  of  these  can  be  trialled 
with the same number and are adjusted to suit each fuel pump 
fitted to the system.  
 
A  tight  or  new  pump  will  benefit  from  some  running-in  before 
fitting  and  this  helps  to  settle  the  gears  etc.  The  values  may 
need  to  be  raised  considerably  to  get  the  initial  settings  to  get 
the pump going. As the fuel pump loosens in service the values 
for  these  functions  may  then  need  reducing  by  a  few  points  to 
make a start less aggressive. 
 
We  present  here  some  of  the  usual  things  encountered  in  the 
hope they clear up any problems you might see. 
 
The checklists are listed in the order in which problems may be 
encountered, ie setup and starting.  
 
It  is  not  intended  in  this  supplement  to  cover  normal  running 
problems  as  these  would  already  be  covered  in  the  respective 
operators manuals. 
 
A  detailed  manual  covering  all  the  kerostart  functions  is 
available  to  download  from  Xicoy  Electronica  SL  on 

www.xicoy.com

  

 
Be sure to ask for the V10 kerostart manual (there is a choice of 
gas start too). 
 

Symptom

 

Problem

 

Action

 

No reading on ECU 
display unit

 

RX not switched on or RX 
battery discharged

 

Verify connection and charge if 
necessary 

Display not connected 
properly

 

Ensure that display is plugged in 
the correct orientation 

Display malfunction 

Contact Wren 

ECU problem

 

Contact Wren 

Transmitter stick 
down/trim up reads 
“StickLo”

 

Throttle channel needs 
reversing,

 

Reverse channel on Tx (most 
Futaba’s need this)

 

Temp’ reading 
incorrect or “0”

 

Thermocouple not connected 
to ECU

 

Verify connection 

ECU problem

 

Contact Wren 

Thermocouple failure

 

Contact Wren 

Temp’ reading shows 
lower or negative 
figure on ignition

 

Thermocouple plug inserted 
wrong way round

 

Ensure connector matches the 
label on the ECU  

No rpm indicated 
when engine is spun 
 
 

Rpm sensor plug inserted 
incorrectly 

Ensure connector matches the 
label on the ECU 

Rpm sensor lead 
broken/chafed 

Remove source of chafing and 
repair/replace 

Rpm sensor malfunction 

Contact Wren 

ECU problem 

Contact Wren 

Kerosene does not 
ignite

 

 
 
 

Glow power set too low 

Check at least 6.8v in start 
menu - Glowpower 

Poor glow at igniter

 

Check connections / earth

 

Plug partially blown

 

Replace element

 

ECU battery low

 

Charge

 

Burner fuel too low 

Increase burner fuel 
(Pump Power Ignition Kero) 

Burner valve not operating

 

Check valve inserted 
correctly into ecu

 

No kerosene ignition 

Pump not turning 

Check pump for correct 
operation (use “TEST/Prime 
PUMP” in INFO) 

ECU shows 
“GlowBad”

 

Element blown / open circuit

 

Replace element (call Wren 
for service replacement)

 

Summary of Contents for Xicoy AU-107K ECU

Page 1: ...Kerostart supplement for Wren 44 Gold Thrust Turboprop and Heli engines Feb 2012 ...

Page 2: ...first if your engine is an earlier model Fitting a kero start system will not cure a poorly starting engine so be sure your engine is in good working order before fitting If you are unsure of the suitability of your engine please contact Wren Turbines Ltd All Wren 44 Turboprops and 44 Heli s are based on the 10Lb thrust Gold engine so if you have one of these this system will be suitable The syste...

Page 3: ...arefully controlled Starter Power at Ignition and RPM Ignition Kero This stage is called Ignition In the ECU the amount of fuel fed to the burner is controlled by the function Pump Power Ignition Kero in the START menu and the engine speed after the burner has ignited is controlled by RPM Ignition Kero Once the ECU has seen enough temperature rise from the small flame it will begin pulsing the mai...

Page 4: ... 3 Xicoy Fadec Au 107K ECU Valve Valve Pump 7 4V 2cell LiPo Throttle signal Starter motor Fuel Igniter Fuel tank Receiver BATTERY PUMP GAS VALVE KERO VALVE GLOW STARTER Data Terminal RPM sensor Temp sensor RPM TEMP Throttle In Igniter Plug Connection Schematic for Fadec Xicoy AU 107K ECU ...

Page 5: ...on the fuel pump ECU and valves Place valves as close to engine as possible Screw burner onto engine plughole using earth terminal above the banjo fitting Rotate the burner feed into the direction to suit your install before tightening Fit plug cap to burner nipple Push on ptfe 3mm tube onto burner nipple and slide green gland nut over top and screw on firmly gently Connect inline 3mm fitting to e...

Page 6: ...ansmitter The setup assumes the use of a transmitter with manual trims Digital trims and Throttle Cut function If you have a transmitter with digital trims you can simulate the trim up down function using the Throttle Cut switch which is usually a function switched through a toggle switch mounted on the transmitter must not be spring loaded Consult your radio manual for this function Setting the E...

Page 7: ...e display will now change to Leaving the throttle stick in the minimum position raise the throttle trim to the max position or switch Engine Cut switch to off and again press the button The display should then show Lower trim to zero Now switch off the receiver Turn the receiver on again if you have done all the steps correctly the opening screen will show Trim Low and if you raise your trim to fu...

Page 8: ...tch fuel travel along from the tank to the engine Press Off to stop Go further down INFO menu to Prime Burner On Off Press On button and watch fuel travel to burner then press Off to stop Do not prime longer as you risk pouring fuel into the engine which will cause a flaming start Small bubbles in the pipes at this stage will not prevent a start just delay it Place the engine plane into a suitable...

Page 9: ...ine begins accelerating towards idle Screen shows Switchover then Fuel Ramp If engine stops at switchover increase pump start point until it continues Sometimes needs to be 50 or more If the engine slows down or makes smoke at switchover increase the value for min flow as the flow is not high enough to make a successful switchover At the end of switchover burner turns off at around 20 000rpm and f...

Page 10: ...oblems checksheet follows in the next couple of pages It lists common faults and the likely cures and hopefully will solve your problem quickly Please use the checksheet before calling us it is there to help you to save time trouble and expense If you find something not covered then of course mail us with a description and we will try to help you info wrenturbines co uk Please note we can only hel...

Page 11: ...om Problem Action No reading on ECU display unit RX not switched on or RX battery discharged Verify connection and charge if necessary Display not connected properly Ensure that display is plugged in the correct orientation Display malfunction Contact Wren ECU problem Contact Wren Transmitter stick down trim up reads StickLo Throttle channel needs reversing Reverse channel on Tx most Futaba s need...

Page 12: ...y disconnect run backwards to clear No drive from ECU Contact Wren No or little temp rise on ignition Insufficient burner fuel Increase Pump Power Ignition Kero Temp probe not inserted into exhaust cone Insert 6mm Pump runs but no fuel delivered Fuel not reaching tank pick up Check clunk for blockage Ensure fuel like is not kinked Pump fault Check solenoid operation burner solenoid not opening Che...

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