Woodward Large Electric Sonic Valve II, Installation And Operation Manual, Page: 3 / 66

Manual 35076 LESV II
Woodward 1
Contents
W
ARNINGS AND
N
OTICES
............................................................................................................... 4
E
LECTROSTATIC
D
ISCHARGE
A
WARENESS
...................................................................................... 5
R
EGULATORY
C
OMPLIANCE
............................................................................................................ 6
C
HAPTER
1. G
ENERAL
I
NFORMATION
.............................................................................................. 9
Introduction ................................................................................................................................................... 9
C
HAPTER
2. D
ESCRIPTION
............................................................................................................ 23
Actuator: Woodward LELA (Large Electrical Linear Actuator) .................................................................... 23
Brushless DC Motor .................................................................................................................................... 23
Resolver Position Feedback Sensors ......................................................................................................... 23
Soft Stop Spring .......................................................................................................................................... 24
Valve Portion: SonicFlo ............................................................................................................................... 24
LESV II Pressure Ratio Operational Limitations ......................................................................................... 24
C
HAPTER
3. I
NSTALLATION
........................................................................................................... 25
General ........................................................................................................................................................ 25
Required Clearance for Lubrication Kit Syringes and Gun/Needle............................................................. 26
Lifting Procedures ....................................................................................................................................... 27
Piping Installation ........................................................................................................................................ 30
Fuel Overboard Vent Connection ............................................................................................................... 32
Valve Characteristic Data ............................................................................................................................ 32
Calibration ................................................................................................................................................... 32
Valve/Actuator Configuration Settings ........................................................................................................ 33
Electrical Connections ................................................................................................................................. 35
SIL2 Flow Sensor - Electrical Wiring ........................................................................................................... 43
Installation and Application Pre-Start Checks ............................................................................................. 44
C
HAPTER
4. M
AINTENANCE AND
H
ARDWARE
R
EPLACEMENT
......................................................... 46
Maintenance ................................................................................................................................................ 46
Hardware Replacement .............................................................................................................................. 46
SIL2 Flow Sensor Replacement ................................................................................................................. 46
Fuel Overboard Vent Port ........................................................................................................................... 47
C
HAPTER
5. T
ROUBLESHOOTING
.................................................................................................. 48
C
HAPTER
6. S
AFETY
M
ANAGEMENT
– S
AFE
P
OSITION
F
UEL
S
HUTOFF
F
UNCTION
......................... 50
Product Variations Certified ........................................................................................................................ 50
Covered LESV Versions ............................................................................................................................. 50
SFF for the LESV – Over Speed SIF (Safety Instrumented Function) ....................................................... 50
Response Time Data .................................................................................................................................. 51
Limitations ................................................................................................................................................... 51
Management of Functional Safety .............................................................................................................. 51
Restrictions ................................................................................................................................................. 51
Competence of Personnel ........................................................................................................................... 51
Operation and Maintenance Practice .......................................................................................................... 51
Installation and Site Acceptance Testing .................................................................................................... 51
Functional Testing after Initial Installation ................................................................................................... 52
Functional Testing after Changes ............................................................................................................... 52
Proof Test (Functional Test) ........................................................................................................................ 52
Suggested Proof Test ................................................................................................................................. 52
Proof Test Coverage ................................................................................................................................... 52
C
HAPTER
7. S
AFETY
M
ANAGEMENT
– P
OSITION
F
EEDBACK
L
IGHT
-O
FF
F
UNCTION
F
LOW
S
ENSOR
53
Product Variations Certified ........................................................................................................................ 53
Covered LESV Versions ............................................................................................................................. 53
Released