Woods RD990XE Operator'S Manual Download Page 4

Safety

PRD Mower (4/11/2018)

TRAINING

Safety instructions are important! Read all attachment and power unit

manuals; follow all safety rules and safety decal information. (Replacement
manuals and safety decals are available from your dealer. To locate your near

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est dealer, check the Dealer Locator at www.WoodsEquipment.eu, or call +32
10 301111 in Belgium.) Failure to follow instructions or safety rules can result in
serious injury or death.

Know your controls and how to stop engine and attachment quickly in an

emergency.

If you do not understand any part of this manual and need assistance, see

your dealer.

Operators must be instructed in and be capable of the safe operation of the

equipment, its attachments, and all controls. Do not allow anyone to operate this
equipment without proper instructions.

Never allow children or untrained persons to operate equipment.

PREPARATION

Check that all hardware is properly installed. Always tighten to torque

chart specifications unless instructed otherwise in this manual.

Always wear relatively tight and belted clothing to avoid getting caught in

moving parts. Wear sturdy, rough-soled work shoes and protective equipment
for eyes, hair, hands, hearing, and head; and respirator or filter mask where
appropriate.

Make sure attachment is properly secured, adjusted, and in good operat

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ing condition.

Make sure spring-activated locking pin or collar slides freely and is seated

firmly in tractor PTO spline groove.

Make sure driveline guard tether chains are attached to the tractor and

equipment as shown in the pamphlet that accompanies the driveline. Replace if
damaged or broken. Check that driveline guards rotate freely on driveline
before putting equipment into service.

Connect PTO driveline directly to power unit PTO shaft. Never use

adapter sleeves or adapter shafts. Adapters can cause driveline failures due to
incorrect spline or incorrect operating length and can result in personal injury or
death.

Before starting power unit, check all equipment driveline guards for dam

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age. Replace any damaged guards. Make sure all guards rotate freely on all
drivelines. If guards do not rotate freely on drivelines, repair and replace bear

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ings before putting equipment into service.

Power unit must be equipped with ROPS or ROPS cab and seat belt.

Keep seat belt securely fastened. Falling off power unit can result in death from
being run over or crushed. Keep foldable ROPS system in “locked up” position
at all times.

Remove accumulated debris from this equipment, power unit, and engine

to avoid fire hazard.

Make sure all safety decals are installed. Replace if damaged. (See Safety

Decals section for location.)

Make sure shields and guards are properly installed and in good condition.

Replace if damaged.

A minimum 20% of tractor and equipment weight must be on the tractor

front wheels when attachments are in transport position. Without this weight,
front tractor wheels could raise up resulting in loss of steering. The weight may
be attained with front wheel weights, ballast in tires or front tractor weights.
Weigh the tractor and equipment. Do not estimate.

OPERATION

Full chain shielding must be installed when operating in populated areas

or other areas where thrown objects could injure people or damage property.

If this machine is not equipped with full chain shielding, operation must

be stopped when anyone comes within 300 feet (92 m).

This shielding is designed to reduce the risk of thrown objects. The

mower deck and protective devices cannot prevent all objects from escap

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ing the blade enclosure in every mowing condition. It is possible for objects
to ricochet and escape, traveling as much as 300 feet (92 m).

Inspect and clear area of stones, branches, or other hard objects that

might be thrown, causing injury or damage.

Never direct discharge toward people, animals, or property.

Keep bystanders away from equipment.

Do not operate or transport equipment while under the influence of alcohol

or drugs.

Operate only in daylight or good artificial light.

Keep hands, feet, hair, and clothing away from equipment while engine is

running. Stay clear of all moving parts.

Always comply with all state and local lighting and marking requirements.

Never allow riders on power unit or attachment.

Always sit in power unit seat when operating controls or starting engine.

Securely fasten seat belt, place transmission in neutral, engage brake, and
ensure all other controls are disengaged before starting power unit engine.

Operate tractor PTO at 540 RPM. Do not exceed.

Look down and to the rear and make sure area is clear before operating in

reverse.

Do not operate or transport on steep slopes.

Do not stop, start, or change directions suddenly on slopes.

Use extreme care and reduce ground speed on slopes and rough terrain.

Watch for hidden hazards on the terrain during operation.

Stop power unit and implement immediately upon striking an obstruction.

Dismount power unit, using proper procedure. Inspect and repair any damage
before resuming operation.

TRANSPORTATION

Use additional caution and reduce speed when under adverse surface

conditions, turning, or on inclines.

Do not operate PTO during transport.

A minimum 20% of tractor and equipment weight must be on the tractor

front wheels when attachments are in transport position. Without this weight,
front tractor wheels could raise up resulting in loss of steering. The weight may
be attained with front wheel weights, ballast in tires or front tractor weights.
Weigh the tractor and equipment. Do not estimate.

Do not operate or transport on steep slopes.

Do not operate or transport equipment while under the influence of alcohol

or drugs.

Always comply with all state and local lighting and marking requirements.

Never allow riders on power unit or attachment.

MAINTENANCE

Before working underneath, carefully read Operator’s Manual instructions,

disconnect driveline, raise mower, securely block up all corners with jack

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stands, and check stability. Secure blocking prevents equipment from dropping

due to hydraulic leak down, hydraulic system failures, or mechanical compo

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nent failures.

Do not modify or alter or permit anyone else to modify or alter the equip

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ment or any of its components in any way.

Always wear relatively tight and belted clothing to avoid getting caught in

moving parts. Wear sturdy, rough-soled work shoes and protective equipment
for eyes, hair, hands, hearing, and head; and respirator or filter mask where
appropriate.

Make sure attachment is properly secured, adjusted, and in good operat

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ing condition.

Keep all persons away from operator control area while performing adjust

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ments, service, or maintenance.

 Make certain all movement of equipment components has stopped before

approaching for service.

Never go underneath equipment (lowered to the ground or raised) unless

it is properly blocked and secured. Never place any part of the body under

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neath equipment or between moveable parts even when the engine has been
turned off. Hydraulic system leak down, hydraulic system failures, mechanical
failures, or movement of control levers can cause equipment to drop or rotate
unexpectedly and cause severe injury or death. Follow Operator's Manual
instructions for working underneath and blocking requirements or have work
done by a qualified dealer.

Frequently check blades. They should be sharp, free of nicks and cracks,

and securely fastened.

Do not handle blades with bare hands. Careless or improper handling may

result in serious injury.

Your dealer can supply genuine replacement blades. Substitute blades

may not meet original equipment specifications and may be dangerous.

Tighten all bolts, nuts, and screws to torque chart specifications. Check

that all cotter pins are installed securely to ensure equipment is in a safe condi

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tion before putting unit into service.

Make sure all safety decals are installed. Replace if damaged. (See Safety

Decals section for location.)

Make sure shields and guards are properly installed and in good condition.

Replace if damaged.

Wear gloves when installing belt. Be careful to prevent fingers from being

caught between belt and pulley.

Use care when installing or removing belt from spring-loaded idler. Springs

store energy when extended and, if released suddenly, can cause personal
injury.

STORAGE

Follow manual instructions for storage.

Keep children and bystanders away from storage area.

Safety is a primary concern in the design and manufacture of our products.
Unfortunately, our efforts to provide safe equipment can be wiped out by an
operator’s single careless act.

In addition to the design and configuration of equipment, hazard control
and accident prevention are dependent upon the awareness, concern,
judgement, and proper training of personnel involved in the operation,
transport, maintenance and storage of equipment.

It has been said “The best safety device is an informed, careful operator.”
We ask you to be that kind of operator.

SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Summary of Contents for RD990XE

Page 1: ...OPERATOR S MANUAL REARMOUNT MOWERS MAN1261 4 11 2018 RD990XE...

Page 2: ...r nearest dealer check the Dealer Locater at www WoodsEquipment eu or call 32 10 301111 in Belgium The equipment you have purchased has been carefully engineered and manufactured to provide dependable...

Page 3: ...the mower with safety shields removed to provide a better view The mower should never be operated with any safety shielding removed The purpose of this manual is to assist you in operating and maintai...

Page 4: ...brake and ensure all other controls are disengaged before starting power unit engine Operate tractor PTO at 540 RPM Do not exceed Look down and to the rear and make sure area is clear before operatin...

Page 5: ...asher high pressure water can enter through very small scratches or under edges of decals causing them to peel or come off Replacement safety decals can be ordered free from your Woods dealer To locat...

Page 6: ...6 Safety MAN1261 4 11 2018 SAFETY INSTRUCTIONAL DECALS ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Replace Immediately If Damaged 2 18865 10 1004114 8 33347 7 18864 3 18877 11 1003751 4 18866...

Page 7: ...Declaration of Conformity 7 MAN1261 4 11 2018...

Page 8: ...ydraulic system failures or mechanical component failures Keep all persons away from operator control area while performing adjustments service or maintenance Stop power unit and implement immediately...

Page 9: ...l cutting height by adjusting front and rear caster wheels 8 To raise rear of mower move caster adjustment spacers under rear caster arms See Figure 6 9 To raise front of mower move spacers under fron...

Page 10: ...fore resuming operation Power for operating mower is supplied by tractor PTO Operate PTO at 540 rpm Know how to stop tractor and mower quickly in an emergency If mower becomes plugged causing belt to...

Page 11: ...efully drive away from mower 6 Before extended storage see page 14 for cleaning instructions OWNER PRE OPERATION CHECK LIST OWNER S RESPONSIBILITY ___ Review and follow all safety rules and safety dec...

Page 12: ...total must be installed before working underneath See Figure 9 When blocking you must consider overall stability of the unit Just blocking under the unit will not ensure your safety The working surfa...

Page 13: ...ed idler E and spindle pulley D Pull spring loaded idler with belt to obtain enough belt length to route it over pulley F Make sure spring loaded idler pivots freely with belt installed NOTICE Use car...

Page 14: ...to reduce the risk of thrown objects The mower deck and protective devices cannot prevent all objects from escaping the blade enclosure in every mowing condition It is possible for objects to ricochet...

Page 15: ...second and cut at 90 degrees to first pass Raise rear of mower high enough to permit material to discharge but not so high that conditions listed above occur Grass wet Allow grass to dry before mowin...

Page 16: ...emove blade 11 from spindle 7 2 Remove belt from pulleys 3 Remove jam nut 16 and washer 15 from top of spindle shaft Figure 15 4 Disassemble split taper bushing 13 located on top of pulley by removing...

Page 17: ...uld turn freely 14 Be careful not to overtighten bearings Proper bearing adjustment is essential to good bearing life 15 If you overtighten bearings hold spindle housing and rap spindle shaft with a l...

Page 18: ...be from housing through this opening 3 Remove gearbox stand from mower deck 4 Remove gearbox and pulley from gearbox stand 5 Remove vertical shaft seal 18 Replace with new seal see Seal Replacement pa...

Page 19: ...ap ring 21 and position it together with dual lip seal 18 by pressing it into position Verify that snap ring is seated correctly 9 Press bearing 7 into the housing using a round tube of the correct di...

Page 20: ...journal cross into bearing cup with grease fitting away from shaft Be careful not to disturb needle bearings Insert another bearing cup directly across from first cup and press in as far as possible...

Page 21: ...equipment for eyes hair hands hearing and head and respira tor or filter mask where appropriate Figure 28 Shipping Unit Disassemble Shipping Unit Figure 28 1 Remove all parts that are wired and strapp...

Page 22: ...l with high quality gear oil that has a viscosity index of 80W or 90W and an API service rating of GL 4 or GL 5 2 Fill gearbox until oil runs out the side plug on gearbox 3 Pour in one pint of gear lu...

Page 23: ...ory 2 standard quick hitches 1 Lower hitch arms must be located in center attachment hole See Figure 34 for adjustment 2 For use with Category 1 quick hitch lower hitch arms should be positioned with...

Page 24: ...resent Operator s Manual and request that customer and all operators read it before operating equipment Point out the manual safety rules explain their meanings and empha size the increased safety haz...

Page 25: ...1261 4 11 2018 PARTS INDEX MAIN FRAME ASSEMBLY 26 27 GEARBOX ASSEMBLY 28 BLADE SPINDLE ASSEMBLY 29 CHAIN SHIELDING ASSEMBLY 30 FRONT ROLLER ASSEMBLY OPTIONAL 31 QUICK HITCH KIT OPTIONAL 31 Rearmount M...

Page 26: ...26 Parts MAN1261 4 11 2018 RD990XE MAIN FRAME ASSEMBLY...

Page 27: ...8 Seal 1 13 x 1 78 x 47 35 52744 8 Bushing 752 x 1 125 x 625 HT 36 20714 4 Sleeve 525 x 75 x 5 80 HT 37 52853 8 Sleeve 1 25 x 1 90 x 50 38 52854 8 Sleeve 1 25 x 1 90 x 75 39 52855 8 Sleeve 1 25 x 1 9...

Page 28: ...er B4 x 50 10 57466 2 Snap Ring 11 20895 1 Snap Ring 45 mm 12 57373 1 Spacer 35 3 x 48 x 2 5 13 57328 2 Kit Shim 60 3 x 71 6 14 57468 1 Nut Castle 15 51946 1 Nut Castle M24 x 2 16 57328 1 Kit Shim 30...

Page 29: ...Cups 6 2716 2 Bearing Cup 7 1032801RP 1 Spindle Shaft Crossbar 8 1032815RP 2 Blade Lock 9 1032814 2 Blade Pin 10 13288 2 1 2 NC x 3 4 Nylock HHCS 11 29186 2 CW Standard Blade 13 12 1032794 1 Sheave 5...

Page 30: ...32833RP 1 Left Corner Chain Shield Plate 4 1032822RP 1 Right Rear Chain Shield Plate 5 1032823RP 1 Left Rear Chain Shield Plate 6 4763 90 1 4 Chain 3 Link 7 4765 100 1 4 Chain 4 Link 8 1003646 2 Pin 2...

Page 31: ...350RP 3 8 NC Flange Lock Nut Standard Hardware Obtain Locally REF PART QTY DESCRIPTION A 1032830 Quick Hitch Kit 1 1032826 2 Offset Link 2 1002012 2 Sleeve 94 x 1 44 x 2 75 Cat 2 only 3 1016517 2 Slee...

Page 32: ...1 2 467 634 722 979 1020 1383 Diameter Thread Pitch Millimeters Wrench Size COARSE THREAD FINE THREAD Diameter Thread Pitch Millimeters MARKING ON HEAD MARKING ON HEAD Metric 8 8 Metric 10 9 Metric 8...

Page 33: ...HHCS Hex Head Cap Screw HT Heat Treated JIC Joint Industry Council 37 Degree Flare LH Left Hand LT Left m Meter mm Millimeter M Male MPa Mega Pascal N Newton NC National Coarse NF National Fine NPSM...

Page 34: ...t Registration 2 Specifications 3 Table of Contents 3 Warranty Product 36 Replacement Parts 37 Operation Adjustment Cutting Height 9 Tractor Top Link 10 Attaching Mower to Tractor 8 Front Roller Optio...

Page 35: ...bligation under this Warranty is limited to at WOODS option the repair or replacement free of charge of the product if WOODS in its sole discretion deems it to be defective or in noncompliance with th...

Page 36: ...scretion deems it to be defective or in noncompliance with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discov...

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