Woods RD990XE Operator'S Manual Download Page 12

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Owner Service

MAN1261 (4/11/2018)

OWNER SERVICE

The information in this section is written for operators who possess basic
mechanical skills. If you need help, your dealer has trained service technicians
available. For your protection, read and follow the safety information in this
manual.

Never allow children or untrained persons to operate equipment.

Keep bystanders away from equipment.

Before working underneath, carefully read Operator’s Manual

instructions, disconnect driveline, raise mower, securely block up all cor

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ners with jackstands, and check stability. Secure blocking prevents
equipment from dropping due to hydraulic leak down, hydraulic system
failures, or mechanical component failures.

Keep all persons away from operator control area while performing

adjustments, service, or maintenance.

Operate tractor PTO at 540 RPM. Do not exceed.

Always wear relatively tight and belted clothing to avoid getting

caught in moving parts. Wear sturdy, rough-soled work shoes and protec

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tive equipment for eyes, hair, hands, hearing, and head; and respirator or
filter mask where appropriate.

BLOCKING METHOD

Do not work underneath mower unless it is properly attached to the tractor and
blocked securely. When properly attached, the unit will be anchored to mini

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mize front to rear movement.

Raise mower completely, set tractor brakes, turn engine off, remove key, block
tractor wheels front and rear, and disconnect mower driveline from tractor.

The only approved blocking device for this mower is a jackstand with a load rat

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ing of 454 Kg or more. One jackstand under each corner of the mower (four
total) must be installed before working underneath. (See Figure 9).

When blocking, you must consider overall stability of the unit. Just blocking
under the unit will not ensure your safety. The working surface must be level
and solid to support the loaded weight of the jackstands. Test jackstands stabil

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ity before working under any portion of the mower.

 Figure 9

Blocking Method

LUBRICATION INFORMATION 

Do not let excess grease collect on or around parts, particularly when operating
in sandy areas. 

Figure 10 shows the lubrication points. The accompanying chart gives the fre

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quency of lubrication in operating hours, based on normal operating conditions.

Severe or unusual conditions may require more frequent lubrication. Some ref

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erence numbers have more than one location; be sure you lubricate all loca

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tions.

Use a lithium grease of #2 consistency with a MOLY (molybdenum disulfide)
additive for all locations. Be sure to clean fittings thoroughly before attaching
grease gun. When applied according to the lubrication chart, one good pump of
most guns is sufficient.

Use SAE 90W gear lube in the gearbox. Fill to plug on side of gearbox.

Check gearbox daily for evidence of leakage at both seals and the gasket
between the housing and cover. If leakage is noted, repair immediately. There
may be a small amount of lube emitted from the vent plug; this is not consid

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ered leakage.

Overfilling the gearbox will cause the excess gear lube to blow out vent plug
and ruin the belt. 

Driveshaft Lubrication

Lubricate the driveshaft slip joint every 8 operating hours. Failure to maintain
proper lubrication could result in damage to U-joints, gearbox, and driveshaft.

1.

Lower mower to ground. 

2.

Apply grease at three locations shown in Figure 10.

3.

Raise and lower mower several times to distribute grease.

Summary of Contents for RD990XE

Page 1: ...OPERATOR S MANUAL REARMOUNT MOWERS MAN1261 4 11 2018 RD990XE...

Page 2: ...r nearest dealer check the Dealer Locater at www WoodsEquipment eu or call 32 10 301111 in Belgium The equipment you have purchased has been carefully engineered and manufactured to provide dependable...

Page 3: ...the mower with safety shields removed to provide a better view The mower should never be operated with any safety shielding removed The purpose of this manual is to assist you in operating and maintai...

Page 4: ...brake and ensure all other controls are disengaged before starting power unit engine Operate tractor PTO at 540 RPM Do not exceed Look down and to the rear and make sure area is clear before operatin...

Page 5: ...asher high pressure water can enter through very small scratches or under edges of decals causing them to peel or come off Replacement safety decals can be ordered free from your Woods dealer To locat...

Page 6: ...6 Safety MAN1261 4 11 2018 SAFETY INSTRUCTIONAL DECALS ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Replace Immediately If Damaged 2 18865 10 1004114 8 33347 7 18864 3 18877 11 1003751 4 18866...

Page 7: ...Declaration of Conformity 7 MAN1261 4 11 2018...

Page 8: ...ydraulic system failures or mechanical component failures Keep all persons away from operator control area while performing adjustments service or maintenance Stop power unit and implement immediately...

Page 9: ...l cutting height by adjusting front and rear caster wheels 8 To raise rear of mower move caster adjustment spacers under rear caster arms See Figure 6 9 To raise front of mower move spacers under fron...

Page 10: ...fore resuming operation Power for operating mower is supplied by tractor PTO Operate PTO at 540 rpm Know how to stop tractor and mower quickly in an emergency If mower becomes plugged causing belt to...

Page 11: ...efully drive away from mower 6 Before extended storage see page 14 for cleaning instructions OWNER PRE OPERATION CHECK LIST OWNER S RESPONSIBILITY ___ Review and follow all safety rules and safety dec...

Page 12: ...total must be installed before working underneath See Figure 9 When blocking you must consider overall stability of the unit Just blocking under the unit will not ensure your safety The working surfa...

Page 13: ...ed idler E and spindle pulley D Pull spring loaded idler with belt to obtain enough belt length to route it over pulley F Make sure spring loaded idler pivots freely with belt installed NOTICE Use car...

Page 14: ...to reduce the risk of thrown objects The mower deck and protective devices cannot prevent all objects from escaping the blade enclosure in every mowing condition It is possible for objects to ricochet...

Page 15: ...second and cut at 90 degrees to first pass Raise rear of mower high enough to permit material to discharge but not so high that conditions listed above occur Grass wet Allow grass to dry before mowin...

Page 16: ...emove blade 11 from spindle 7 2 Remove belt from pulleys 3 Remove jam nut 16 and washer 15 from top of spindle shaft Figure 15 4 Disassemble split taper bushing 13 located on top of pulley by removing...

Page 17: ...uld turn freely 14 Be careful not to overtighten bearings Proper bearing adjustment is essential to good bearing life 15 If you overtighten bearings hold spindle housing and rap spindle shaft with a l...

Page 18: ...be from housing through this opening 3 Remove gearbox stand from mower deck 4 Remove gearbox and pulley from gearbox stand 5 Remove vertical shaft seal 18 Replace with new seal see Seal Replacement pa...

Page 19: ...ap ring 21 and position it together with dual lip seal 18 by pressing it into position Verify that snap ring is seated correctly 9 Press bearing 7 into the housing using a round tube of the correct di...

Page 20: ...journal cross into bearing cup with grease fitting away from shaft Be careful not to disturb needle bearings Insert another bearing cup directly across from first cup and press in as far as possible...

Page 21: ...equipment for eyes hair hands hearing and head and respira tor or filter mask where appropriate Figure 28 Shipping Unit Disassemble Shipping Unit Figure 28 1 Remove all parts that are wired and strapp...

Page 22: ...l with high quality gear oil that has a viscosity index of 80W or 90W and an API service rating of GL 4 or GL 5 2 Fill gearbox until oil runs out the side plug on gearbox 3 Pour in one pint of gear lu...

Page 23: ...ory 2 standard quick hitches 1 Lower hitch arms must be located in center attachment hole See Figure 34 for adjustment 2 For use with Category 1 quick hitch lower hitch arms should be positioned with...

Page 24: ...resent Operator s Manual and request that customer and all operators read it before operating equipment Point out the manual safety rules explain their meanings and empha size the increased safety haz...

Page 25: ...1261 4 11 2018 PARTS INDEX MAIN FRAME ASSEMBLY 26 27 GEARBOX ASSEMBLY 28 BLADE SPINDLE ASSEMBLY 29 CHAIN SHIELDING ASSEMBLY 30 FRONT ROLLER ASSEMBLY OPTIONAL 31 QUICK HITCH KIT OPTIONAL 31 Rearmount M...

Page 26: ...26 Parts MAN1261 4 11 2018 RD990XE MAIN FRAME ASSEMBLY...

Page 27: ...8 Seal 1 13 x 1 78 x 47 35 52744 8 Bushing 752 x 1 125 x 625 HT 36 20714 4 Sleeve 525 x 75 x 5 80 HT 37 52853 8 Sleeve 1 25 x 1 90 x 50 38 52854 8 Sleeve 1 25 x 1 90 x 75 39 52855 8 Sleeve 1 25 x 1 9...

Page 28: ...er B4 x 50 10 57466 2 Snap Ring 11 20895 1 Snap Ring 45 mm 12 57373 1 Spacer 35 3 x 48 x 2 5 13 57328 2 Kit Shim 60 3 x 71 6 14 57468 1 Nut Castle 15 51946 1 Nut Castle M24 x 2 16 57328 1 Kit Shim 30...

Page 29: ...Cups 6 2716 2 Bearing Cup 7 1032801RP 1 Spindle Shaft Crossbar 8 1032815RP 2 Blade Lock 9 1032814 2 Blade Pin 10 13288 2 1 2 NC x 3 4 Nylock HHCS 11 29186 2 CW Standard Blade 13 12 1032794 1 Sheave 5...

Page 30: ...32833RP 1 Left Corner Chain Shield Plate 4 1032822RP 1 Right Rear Chain Shield Plate 5 1032823RP 1 Left Rear Chain Shield Plate 6 4763 90 1 4 Chain 3 Link 7 4765 100 1 4 Chain 4 Link 8 1003646 2 Pin 2...

Page 31: ...350RP 3 8 NC Flange Lock Nut Standard Hardware Obtain Locally REF PART QTY DESCRIPTION A 1032830 Quick Hitch Kit 1 1032826 2 Offset Link 2 1002012 2 Sleeve 94 x 1 44 x 2 75 Cat 2 only 3 1016517 2 Slee...

Page 32: ...1 2 467 634 722 979 1020 1383 Diameter Thread Pitch Millimeters Wrench Size COARSE THREAD FINE THREAD Diameter Thread Pitch Millimeters MARKING ON HEAD MARKING ON HEAD Metric 8 8 Metric 10 9 Metric 8...

Page 33: ...HHCS Hex Head Cap Screw HT Heat Treated JIC Joint Industry Council 37 Degree Flare LH Left Hand LT Left m Meter mm Millimeter M Male MPa Mega Pascal N Newton NC National Coarse NF National Fine NPSM...

Page 34: ...t Registration 2 Specifications 3 Table of Contents 3 Warranty Product 36 Replacement Parts 37 Operation Adjustment Cutting Height 9 Tractor Top Link 10 Attaching Mower to Tractor 8 Front Roller Optio...

Page 35: ...bligation under this Warranty is limited to at WOODS option the repair or replacement free of charge of the product if WOODS in its sole discretion deems it to be defective or in noncompliance with th...

Page 36: ...scretion deems it to be defective or in noncompliance with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discov...

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