Woods DBH5.30 Operator'S Manual Download | Manualshive

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Trouble Shooting

23

MAN1248 (2/26/2018)

TROUBLE SHOOTING

HYDRAULIC CIRCUIT SCEMATIC

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Summary of Contents for DBH5.30

Page 1: ...OPERATOR S MANUAL DITCH BANK ROTARY CUTTER MAN1248 Rev 2 26 2018 DBH5 31 DBH5 31Q DBH6 31 DBH6 31Q...

Page 2: ...at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory...

Page 3: ...4 SAFETY VIDEO ORDER FORM 5 SAFETY RULES 7 SAFETY DECALS 10 OPERATION 14 OWNER SERVICE 19 TROUBLESHOOTING 23 DEALER SERVICE 27 DEALER CHECK LISTS 36 ASSEMBLY 37 PARTS INDEX 43 BOLT TORQUE CHART 58 BO...

Page 4: ...e reserve the right to redesign and change the machines as may be necessary without notification Throughout this manual references are made to right and left directions These are determined by standin...

Page 5: ...free at TheAEMStore https youtu be uEWXsDqhDq0 It reinforces the proper procedures to follow while operating your mowing equipment The video does not replace the information contained in the Operator...

Page 6: ...wers Cutters English AEM Industrial Agricultural Mower Safety Manual English AEM Agricultural Tractor Safety Manual English Training Package for Rotary Mowers Cutters English Spanish Contains DVD VHS...

Page 7: ...service or allowing anyone to approach the equipment Make sure all hydraulic hoses fittings and valves are in good condition and not leaking before starting power unit or using equipment Check and ro...

Page 8: ...ot operate or transport equipment while under the influence of alcohol or drugs Use additional caution and reduce speed when under adverse surface conditions turning or on inclines OPERATION Do not al...

Page 9: ...p or rotate unexpect edly and cause severe injury or death Follow Oper ator s Manual instructions for working underneath and blocking requirements or have work done by a qualified dealer Make sure att...

Page 10: ...4114 14 SERIAL NUMBER PLATE 1 REAR RED REFLECTOR PN 57123 6 FRONT AMBER REFLECTOR PN 1002940 SAFETY INSTRUCTIONAL DECALS ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Replace Immediately If Damaged S...

Page 11: ...751 7 PN 18865 3 PN 18866 or PN 15922 or 4 PN 29029 Safety Decals continued on next page SAFETY INSTRUCTIONAL DECALS ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Replace Immediately If Damaged Safet...

Page 12: ...FETY INSTRUCTIONAL DECALS ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Replace Immediately If Damaged 8 PN 18964 9 PN 19924 Safety Decals continued on next page 12 PN 33347 10 PN 15503 Safety Decals...

Page 13: ...cals Avoid spraying too close to decals when using a pressure washer high pressure water can enter through very small scratches or under edges of decals causing them to peel or come off Replacement sa...

Page 14: ...inspect and repair any damage before resuming operation Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equip...

Page 15: ...top link pin Category 3 Standard Hitch 1 Position tractor lower lift arms between hitch mast plates 2 Insert lower hitch pins to Cat 3 position through mast plates and tractor lower lift arms in eith...

Page 16: ...t must be surgically removed as soon as possible by a doctor familiar with this form of injury or gan grene serious injury or death will result CONTACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR...

Page 17: ...d cutting brush the operator must be alert Should the cutter hit an obstruction the front of the tractor will usually slide toward the ditch to the right It would be possible to run the tractor and cu...

Page 18: ...safety pin 2 from pin at deck near to motor 4 Remove lock up bar 1 from holster at hitch Rotate towards deck 5 Engage lock up bar hole to pin Slide onto pin 6 Reinstall safety pin 2 7 To lower deck fo...

Page 19: ...id getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate LUBRICATION Lower cut...

Page 20: ...IAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES DO NOT DELAY Most oil leaks occur in the tubes hoses and fittings If you have an oil leak check where the leak is and fix it Three types of fittings are us...

Page 21: ...having to exert excessive force Keep any spacers not used in the installation as replacements or for future installation Blade Sharpening NOTICE When sharpening blades grind the same amount on each b...

Page 22: ...from machine Inspect machine and replace worn or damaged parts Replace any safety decals that are missing or not readable Periodically or Before Extended Storage Clean large debris such as clumps of...

Page 23: ...Trouble Shooting 23 MAN1248 2 26 2018 TROUBLE SHOOTING HYDRAULIC CIRCUIT SCEMATIC...

Page 24: ...arbox Gearbox malfunction Repair gearbox Pump or motor malfunction Repair pump or motor Streaks or gives rugged cut Broken or worn blades Replace or sharpen blades Ground speed too fast Reduce ground...

Page 25: ...ill with non foaming oil Water in oil Change oil and flush system thoroughly and refill with clean oil Pump makes noise other than normal relief valve noise when oil is going over the relief valve Oil...

Page 26: ...on page 20 Clean or replace filter Restriction in line unlikely Pinch or flatten pressure hose Replace as required Replace sys tem oil filter Oil relieving at pressure other than 4000 psi Pressure che...

Page 27: ...to this gearbox is limited to replac ing bearings seals and gaskets Replacing gears shafts and a housing is not cost effective Pur chasing a complete gearbox is more economical 2 Inspect gearbox for...

Page 28: ...combination onto pump 2 spline A minimum of 1 1 4 inches of engagement is required No lock of pump to coupler is required 6 Align holes on bottom of gearbox 6 and holes of the spacer place with slott...

Page 29: ...e rotation while tightening hose 7 6 Tighten adapter 4 jam nut below valve 2 7 Attach bracket 10 to valve with cap screw 9 and to hitch with fastener set 8 12 8 Attach hose to motor 13 to top adapter...

Page 30: ...ner maintenance as directed Elevated operating temperatures above 180 degrees F reduce pump and motor seal life For operating in highly loaded conditions consider fitting the unit with the cooler opti...

Page 31: ...ocedure 1 Following procedure to remove crossbar on page 33 loosen and remove crossbar assembly 3 4 5 2 At deck remove clamps 3 Remove four 1 2 fastener sets 6 7 between motor 1 and spindle flange 2 C...

Page 32: ...unting flange 5 taking care to keep the flange as straight as possible during removal while allowing drive shaft and other components to remain in position 5 Carefully move drive shaft 11 up to permit...

Page 33: ...r shaft as shown For best results strike head of puller screw with a sledge hammer while tightening screw with a wrench If crossbar has been installed with Loctite it may be necessary to apply heat gr...

Page 34: ...g existing hardware Torque cap screw to 85 lbs ft UNIVERSAL JOINT REPAIR Figure 27 U Joint Exploded View U Joint Disassembly 1 Remove external snap rings from yokes in four locations as shown in Figur...

Page 35: ...ing cup directly across from first cup and press in as far as possible with hand pressure 2 Trap cups in vise and apply pressure Be sure journal cross is started into bearings and continue pressure wi...

Page 36: ...l lubrication points as identi fied in Service ___ Check that blades have been properly installed DELIVERY CHECK DEALER S RESPONSIBILITY ___ Instruct customer how to lubricate and explain importance o...

Page 37: ...r mask where appropriate Remove From Pallet Safety Note It is recommended that unit be hoisted when moving If using forklift 60 min forks are required lifting only from deck end of pallet DO NOT FORK...

Page 38: ...ake sure spring activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove Operate tractor PTO at 540 RPM 1000 RPM on Q Series cutters Do not exceed Always wear re...

Page 39: ...lication Two skids 1 nine Woods counter balance plates 2 and six 3 4 cap screws 3 and lock nuts 4 are provided 1 Place a single weight 2 upon the hitch as shown 2 Clamp first weight 2 and skids 1 to h...

Page 40: ...hole Secure with safety pin 4 2 Place 3 4 x 4 1 tube pin 1 thru bottom lugs Secure with cotter pin 3 3 Adjust tail wheel ratchet as needed to accommodate level deck operation See page 15 Figure 36 Ta...

Page 41: ...he bypass valve and remove from tee 4 Remove JIC of tee at filter Hose from motor to stay with tee 5 Remove fasteners of filter bracket at tank and filter Retain fasteners discard bracket 6 Remove fil...

Page 42: ...n wire harness 18 Bracket switch should be installed to owners preferred location 27 Plug 7 way connection to tractor Note Fuse for 17 amp draw Switch on cooler fan Operating direction is up and away...

Page 43: ...8 GEARBOX ASSEMBLY 49 DRIVE ASSEMBLY 50 CHAIN SHIELDING ASSEMBLY 51 GAUGE WHEEL ASSEMBLY OPTIONAL 52 PUMP MOTOR 53 FLEXIBLE DRIVE COUPLER 53 TAILWHEEL ASSEMBLY OPTIONAL 54 OIL COOLER ASSEMBLY OPTIONAL...

Page 44: ...44 Parts MAN1248 2 26 2018 MAIN FRAME ASSEMBLY...

Page 45: ...PSI 28A 1045113 1 Valve body 28B 1045114 1 Valve cartridge 29 1041525 1 Hydraulic pump 6 8 30 1045127 1 Gearbox 1 1 35 DBH5 30 DBH6 30 or 30 1045126 1 Gearbox 1 35 1 DBH5 30Q or 30 1045125 1 Gearbox 1...

Page 46: ...46 Parts MAN1248 2 26 2018 CUTTER SECTION ASSEMBLY...

Page 47: ...cylinder 3 5 x 10 22 1041526 1 Hydraulic motor 4 5 23 1041529 1 Spindle flange 23A 1045121 1 Bearing 23B 1045123 1 Seal protector 24 603677RP 1 1 0 x 13 44 Pin 25 1043876 2 Linkage at deck REF PART QT...

Page 48: ...1 Oil filter head 11 1040852 1 Temperature gauge 12 1041640 1 Pump supply hose 13 1041642 1 Tank return tube 14 1041643 1 Bypass hose 15 1041645 1 Strainer tank mounted 16 1041647 1 Cap breather 17 10...

Page 49: ...SS 1 22T Gear DBH6 30Q 10A NSS 1 23T Gear DBH5 30 DBH6 30 10B NSS 1 17T Gear DBH5 30Q 10C NSS 1 15T Gear DBH6 30Q 11 NSS 1 Snap ring 35 x 2 5 12 NSS 1 Input shaft REF PART QTY DESCRIPTION 13 NSS A R S...

Page 50: ...1044923 1 Outer tube yoke 5 1044924 2 Push collar kit 6 1045100 1 Outer yoke tube 7 1045101 1 Inner tube yoke 8 1045102 1 Outer half shaft with shield 9 1045103 1 Inner yoke tube 10 1044919 1 Push co...

Page 51: ...rear chain bracket 4 1043881 1 Right rear chain bracket 5 57143RP 1 Right front chain bracket 6 57144RP 1 Left front chain bracket REF PART QTY DESCRIPTION 1 6697RP 16 3 8 NC x 1 Carriage bolt GR5 2 1...

Page 52: ...2 NC x 1 HHSC GR5 6 11900RP 8 1 2 NC FLANGE lock nut 7 12577RP 1 4 x 8 tire and rim 8 15087RP 1 1 NC x 9 0 HHCS GR5 9 15277RP 1 Wheel hub 10 15573RP 1 Sleeve 1 0 x 1 25 x 5 81 11 15574RP 1 Sleeve 1 2...

Page 53: ...041528 1 Flexible coupler assembly 1 1001042 6 M16 2 0P x 90 mm HHCS 2 1045116 1 Yoke 1 3 8 6 spline 3 1045115 1 Yoke 1 1 4 14 spline 4 1008146 6 M16 x 2 0P Lock nut 5 1008142 12 Bushing 6 1008141 24...

Page 54: ...Headless pin 8 12881 1 Washer tailwheel cap 9 12577RP 1 4 x 8 Rim laminated tire 10 1288RP9 1 3 32 x 1 9 16 OD O ring 11 15087RP 1 1 NC x 9 HHCS GR5 12 15277RP 1 Wheel hub assembly 13 15573RP 1 1 00...

Page 55: ...cooler 8 1043884 1 Filter bracket 9 1043886 2 Cooler bracket 10 1041883 1 Inlet tube 11 1041834 1 Outlet tube 12 1042380 2 Adapter 1 JICM x 1 ORBM 13 1042390 2 1 x 6 Nipple Schd 40 14 1042391 2 1 Pipe...

Page 56: ...ance weight 2 57798RP 8 3 4 SAE Hardened flat washer 3 12410 2 3 4 NC x 7 HHCS GR5 4 302207 2 3 4 NC Flanged lock nut HHCS Hex Head Cap Screw REF PART QTY DESCRIPTION A 1045139 1 Counter balance weigh...

Page 57: ...Parts 57 MAN1248 2 26 2018 NOTES...

Page 58: ...1 2 467 634 722 979 1020 1383 Diameter Thread Pitch Millimeters Wrench Size Coarse Thread Fine Thread Diameter Thread Pitch Millimeters Marking on Head Marking on Head Metric 8 8 Metric 10 9 Metric 8...

Page 59: ...etc HHCS Hex Head Cap Screw HT Heat Treated JIC Joint Industry Council 37 Flare LH Left Hand LT Left m Meter mm Millimeter M Male MPa Mega Pascal N Newton NC National Coarse NF National Fine NPSM Nat...

Page 60: ...duct Registration 2 Warranty Product 1 Replacement Parts 1 O OPERATION 14 Connect Cutter to Tractor Mounted Semi Mounted Category 2 3 Quick Hitches 15 Category 2 Standard Hitch 15 Category 3 Standard...

Page 61: ...er this Warranty is limited to at WOODS option the repair or replacement free of charge of the product if WOODS in its sole discretion deems it to be defective or in noncompliance with this Warranty T...

Page 62: ...nce with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through...

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