Woods BATWING BW1620X Operator'S Manual Download

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MAN0764

(

. 11/

09/2

)

BW2400X, BW2400XQ
BW1620X, BW1620XQ

BW1620XQREV

BATWING

ROTARY CUTTER

Summary of Contents for BATWING BW1620X

Page 1: ...OPERATOR S MANUAL MAN0764 Rev 11 09 2017 BW2400X BW2400XQ BW1620X BW1620XQ BW1620XQREV BATWING ROTARY CUTTER...

Page 2: ...at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory...

Page 3: ...ER FORM 5 SAFETY RULES 7 SAFETY DECALS 11 OPERATION 14 OWNER SERVICE 19 TROUBLE SHOOTING 24 DEALER SERVICE 25 ASSEMBLY INSTRUCTIONS 33 DEALER CHECK LIST 48 INDEX TO PARTS LISTS 49 BOLT TORQUE CHART 80...

Page 4: ...ting and maintaining your cutter Read it carefully It fur nishes information and instructions that will help you achieve years of dependable performance These instructions have been compiled from exte...

Page 5: ...with AEM Association of Equipment Manufacturers reinforces the proper procedures to follow while operating your mowing equipment The video does not replace the information contained in the Operator s...

Page 6: ...ipment Manufacturers A large variety of training materials ideal for groups are available for a nominal charge from AEM Following is a partial list Training Package for Rotary Mowers Cutters English C...

Page 7: ...in hydraulic system by operating all hydraulic functions several times Do this before putting into service or allowing anyone to approach the equipment Make sure all hydraulic hoses fittings and valv...

Page 8: ...ont trac tor weights or front loader Weigh the tractor and equipment Do not estimate Inspect and clear area of stones branches or other hard objects that might be thrown causing injury or damage TRANS...

Page 9: ...any damage before resuming operation Continuous operation while the clutch is slip ping could cause heat build up resulting in fire Adjust slip clutch pressure by tightening springs to the dimension s...

Page 10: ...decals are installed Replace if damaged See Safety Decals section for location Make sure shields and guards are properly installed and in good condition Replace if damaged Never perform service or ma...

Page 11: ...decals causing them to peel or come off Replacement safety decals can be ordered free from your Woods dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment com or in the...

Page 12: ...e oil is cool n Consult physician immediately if skin penetration occurs WARNING 19924 B 11 PN 19924 8 PN 18864 ROTATING BLADES AND THROWN OBJECTS Do not put hands or feet under or into mower when eng...

Page 13: ...s being raised or lowered FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH WARNING 1003751 A 13 PN 1003751 RAISED WING EXPOSES BLADE AND INCREASES THROWN OBJECT HAZARDS Onl...

Page 14: ...wing condition It is possible for objects to ricochet and escape traveling as much as 300 feet 92 m Never allow children or untrained persons to operate equipment Do not allow bystanders in the area w...

Page 15: ...ning angle of 80 degrees at the head of the Constant Velocity drive line or damage will occur 1 To check for potential excessive turn angle disconnect the driveline from tractor 2 Start engine and tur...

Page 16: ...cutter is operated with tractor controls Engage the PTO at a low rpm to prevent excessive loads on the cutter drive system Increase throttle to recommended PTO operating RPM Be sure operator is famili...

Page 17: ...e used to shred pruning in orchards groves and vineyards Each shredding operation may require a different set up Start with front edge of cutter high Adjust up or down as necessary with attitude rod E...

Page 18: ...afety decal instructions on page 7 through page 13 ___ Check that all safety decals are installed and in good condition Replace if damaged ___ Check that equipment is properly and securely attached to...

Page 19: ...ING METHOD To minimize the potential hazards of working under neath the cutter follow these procedures Before performing any service or maintenance lower equipment to ground or block securely turn off...

Page 20: ...on gearbox Wing and Center Gearboxes Fill gearbox until oil is between lowest ring and end of dipstick Use sealant on vent plug threads during installation Check vent plug periodically and clean if it...

Page 21: ...s may not meet original equipment specifications and may be dangerous NOTICE Crossbar rotation has clockwise rotation on left gearbox and counterclockwise rotation on the right gearbox when looking do...

Page 22: ...tle and slowly engage PTO and allow clutches to slip for 5 seconds Disengage PTO and turn off tractor engine 4 If clutches slip freely completely loosen nuts 12 5 If clutch does not slip freely disass...

Page 23: ...a tire explosion Welding can structurally weaken or deform the wheel When inflating tires use a clip on chuck and an exten sion hose long enough to allow you to stand to the side not in front of or o...

Page 24: ...t height so blades do not frequently hit ground Excessive lush and tall vegetation Recut at 90 to first pass Excessive side skid wear Running with skids continuously on ground Raise cutting height or...

Page 25: ...aring failure is indicated by excessive noise and side to side or end play in gear shafts Seal Replacement Figure 10 Recommended sealant for gearbox repair is Tge q oo gpT T Tge qo o gpfgf ugcn cpv hq...

Page 26: ...lready removed with the stump jumper crossbar Remove the ring 33 and oil seal 15 8 Remove cotter pin 19 and nut 18 from output shaft 16 9 Remove output shaft 16 by using a punch and hammer and tap on...

Page 27: ...housing for leaks by plugging all holes except one Apply 4 psi compressed air and immerse the gearbox in water to verify that there are no leaks 19 Remove gearbox from water and dry off with compresse...

Page 28: ...nd pour out the gear oil 2 Remove seal 6 to be replaced from the front and rear of the center shaft 5 3 Remove front cap 4 and gaskets 8 9 10 from the front and rear of the center shaft 5 4 Support ge...

Page 29: ...ould be less than 2 2 lbs inch gear 11 Place seal 12 over shaft and press into housing using a tube of the same diameter Seal should be flush with housing when properly installed 12 Repeat steps 6 thr...

Page 30: ...ller screw attach tube 5 to each clevis with bolts 2 and nuts 3 Place pad 4 in nut and thread puller screw 6 into nut from bottom Tighten until pad is solid against gearbox shaft For best results stri...

Page 31: ...ssbar Assembly Installation UNIVERSAL JOINT REPAIR Figure 16 U Joint Exploded View U Joint Disassembly 1 Remove external snap rings from yokes in four locations as shown in Figure 17 Figure 17 2 With...

Page 32: ...4 Repeat Step 1 and Step 2 to install remaining cups in remaining yoke 5 Move both yokes in all directions to check for free movement If movement is restricted rap on yokes sharply with a hammer to re...

Page 33: ...due to hydrau lic leak down hydraulic system failures or mechanical component failures Do not disconnect hydraulic lines until machine is securely blocked or placed in lowest position and system pres...

Page 34: ...re cylinder rod and transport lock bracket to the wheel yoke tube using clevis pin 19 and two cotter pins 63 5 Install cylinder spacers 6 over cylinder rod as needed Spacers are used to set cutting he...

Page 35: ...on using four cap screws 28 and flanged lock nuts 37 Repeat step to install left spring wheel arm assembly Keep spacing as wide as possible for greater stability 2 Attach wheels to hubs using five lug...

Page 36: ...53 and lock nuts 50 Install 3 Joint Drive Figure 27 Before installing cutter input driveline to gearbox check the tag wired to the driveline and the tag wired to the input shaft of gearbox Ensure the...

Page 37: ...tag wired to the input shaft of gearbox Ensure the tag rpm speeds match the rpm speed decal on front of cutter After con firming all speeds match remove and discard tags and then complete driveline a...

Page 38: ...ock bracket over cylinder lug on center section and align holes Secure to cylinder lug using clevis pin 19 and two cotter pins 63 3 Remove plug from base end of hydraulic cylinder and rod end of cylin...

Page 39: ...hown 7 Install optional dual wheel and hub to inside of wheel yoke arm Install Wing Wheel Yoke Adjustment Link Figure 31 Use a suitable lifting device of sufficient capac ity Use adequate personnel to...

Page 40: ...ubs 15 into both sides of tandem wheel bracket 16 and align holes 4 Secure into position using cap screws 20 and flanged lock nuts 21 5 Attach wheel to hub using five lug nuts Install the chamfered si...

Page 41: ...9 5 16 NC Flanged lock nut 10 1 NC x 13 Hex head cap screw GR5 11 1 x 1 7 8 x 1 4 Washer 12 Spring 3 25 13 Lower spring arm 14 Drilled bar 1 25 x 8 85 15 Wheel and hub 16 Tandem bracket 17 Flange pin...

Page 42: ...feet 92 m Install chain and rubber shields with hardware as shown Refer to Figure 35 and Figure 36 for Chain Shielding Installation Figure 37 and Figure 38 for Belt Shielding Installation NOTE CHAIN S...

Page 43: ...Front wing chain plate outer 4 Rear wing chain plate 12 5 16 Chain 6 link 13 5 16 Chain 4 link 14 1 2 NC x 1 1 2 Carriage bolt 15 1 2 NC Flange lock nut 16 3 8 NC x Carriage bolt 17 3 8 NC Flange lock...

Page 44: ...r Assembly Installation 4 Repeat step to install second channel 10 on opposite wing 5 Attach winch assembly to channels 10 using bolts 5 and lock nuts 6 6 Move SMV sign and hardware to channel as show...

Page 45: ...lation Center Section 1 Repeat steps for center crossbar and blade installation 2 Use crossbar 1 and offset CCW blades 3 and flat blades 4 Install Stationary Blades Center Section 1 Remove left skid s...

Page 46: ...tallation Figure 45 The offset model is unstable without adequate counterweight Use counterweight box loaded with 1300 lbs 591 kg of steel Use a suitable lifting device of sufficient capacity Use adeq...

Page 47: ...Use one carriage bolt 11 to attach weight box to chain shield 5 8 Attach chain shields 6 to weight box with four carriage bolts 11 and four locknuts 12 9 Attach 6 link and 4 link chain to skid shoe wi...

Page 48: ...tractor PTO shaft ___ Show customer how to determine the turning lim its of the CV PTO driveline ___ Show customer the safe proper procedures to be used when mounting dismounting and storing equipmen...

Page 49: ...R 3 JOINT EQUAL ANGLE 61 540 RPM CV DRIVE 62 63 1000 RPM CV DRIVE 64 65 WING 66 WHEEL TIRE ASSEMBLY 5 BOLT 67 SHIELDING RUBBER SHIELDING CENTER SECTION 68 RUBBER SHIELDING WING 69 CHAIN SHIELDING CENT...

Page 50: ...50 Parts MAN0764 11 5 2008 MAIN FRAME ASSEMBLY FRONT SECTION Rev 9 1 2016...

Page 51: ...39 1017217 1 Spacer sleeve 3 06 x 3 50 x 1 25 40 1017218 1 Retainer sleeve 41 1017230 1 Tongue level link 42 300451 5 8 NC x 1 1 4 HHCS GR5 R EF PART QTY DESCRIPTION 43 57817 5 8 SAE Hardened flat wa...

Page 52: ...52 Parts MAN0764 11 5 2008 MAIN FRAME ASSEMBLY REAR SECTION Rev 4 5 2010...

Page 53: ...n 21 65130 4 Spacer 1 22 11817 1 1 4 x 1 4 x 230 Hose 23 10290 1 1 4 x 1 4 Elbow w 1 16 restricter R EF PART QTY DESCRIPTION 24 11893 1 1 2 x 1 4 Pipe reducer bushing 25 1024122 1 NC x 13 HHCS GR5 26...

Page 54: ...54 Parts MAN0764 11 5 2008 WING ASSEMBLY Right Wing Shown Rev 9 1 2016...

Page 55: ...11893 1 1 2 x 1 4 Pipe reducer bushing 25 52201 1 1 4 x 1 4 x 264 Hose 26 34279 1 NC Lock nut 27 11920 1 x 1 7 8 x 1 4 Washer 28 15087 1 1 NC x 9 HHCS GR5 R EF PART QTY DESCRIPTION 29 52329 1 1 x 8 4...

Page 56: ...56 Parts MAN0764 11 5 2008 WING CENTER GEARBOX ASSEMBLY...

Page 57: ...aring adjustment nut 19 1 1 8 x 2 1 2 Cotter pin 20 3 1019587 1019587 1019587 1019587 1019587 1019587 Bearing assembly cup cone 21 1 1019615 1019615 1019615 1019615 1019615 1019615 Blank adjustment ca...

Page 58: ...592 A S Gasket 15 mm 9 1019593 1019593 A S Gasket 25 mm 10 1019594 1019594 A S Gasket 45 mm 11 1019612 1019612 2 Hub cap 12 1019590 1019590 2 Oil seal 13 1019576 1019576 2 Output shaft 14 1019603 1019...

Page 59: ...4 20 spline 6 1016489 1 Flange yoke 7 57432 4 Friction disc 8 1016490 1 Hub 1 3 4 20 spline clutch 9 1016498 1 Lock assembly 10 57443 1 Drive plate REF PART QTY DESCRIPTION 11 1016491 1 Clutch drive p...

Page 60: ...g 3 40751 2 Inboard yoke 4 40753 1 Outer profile 5 40765 2 Spring pin 10 x 90 6 57299 1 Yoke 1 1 2 23 spline I C 8 40727 1 Outer shield REF PART QTY DESCRIPTION 9 40728 1 Inner shield 10 40766 2 Beari...

Page 61: ...profile 5 40765 1 Spring pin 10 x 90 6 1 Stub shaft 7 40766 2 Bearing ring SC25 8 40778 2 Screw package of 10 REF PART QTY DESCRIPTION 9 40777 2 Anti rotation chain 10 40767 1 Support bearing 11 1886...

Page 62: ...009065 2 Drive shield bearing kit 7 18864 1 Decal Danger rotating driveline see page 12 8 1021314 1 CV Shield outer 540 RPM 9 1021315 1 CV Shield inner 540 RPM REF PART QTY DESCRIPTION 10 33347 1 Deca...

Page 63: ...6 1009065 2 Drive shield bearing kit 7 18864 1 Decal Danger rotating driveline see page 12 8 1021314 1 CV Shield outer 540 RPM 9 1021315 1 CV Shield inner 540 RPM REF PART QTY DESCRIPTION 10 33347 1 D...

Page 64: ...55R x 5 06 x SP 1 75 20 14 6239 1 Nut lock 5 8 NC 15 34473 1 HHCS 5 8 NC x 3 GR5 Not shown HHCS Hex Head Cap Screw Standard hardware obtain locally REF PART QTY DESCRIPTION A 1021105 1 Complete CV dri...

Page 65: ...55R x 5 06 x SP 1 75 20 14 6239 1 Nut lock 5 8 NC 15 34473 1 HHCS 5 8 NC x 3 GR5 Not shown HHCS Hex Head Cap Screw Standard hardware obtain locally REF PART QTY DESCRIPTION A 1021105 1 Complete CV dri...

Page 66: ...ve includes items 14 15 14 33347 1 Decal danger guard missing 15 40779 1 Grease fitting 16 40751 1 Inboard yoke R E F PART QTY DESCRIPTION 17 1019109 1 Friction clutch 2500 1 3 4 20 spline includes it...

Page 67: ...bolt or 16 1017040 1 6 00 x 9 Solid tire rim hardware 5 bolt or 16 1039976 1 25 x 8 14 Severe duty ag tire rim hardware 5 bolt or REF PART QTY DESCRIPTION 16 1039976F 1 25 x 8 14 severe duty ag tire r...

Page 68: ...shield plate 2 1027166 1 Front right belt shield plate 3 1027167 1 Front left belt shield plate 4 1027176 4 Bent link 25 x 1 61 x 12 00 5 1027284 2 Rubber shield 25 x 8 50 x 44 74 6 1027289 2 Rubber...

Page 69: ...right wing belt shield plate inner or 5 1027175 1 Rear left wing belt shield plate inner 6 1027177 1 Link 25 x 1 00 x 27 00 7 1027285 1 Rubber shield 25 x 8 50 x 27 25 R EF PART QTY DESCRIPTION 8 1027...

Page 70: ...16 Chain 7 link 16 6697 3 8 NC x 1 Carriage bolt GR5 17 14350 3 8 NC Flanged lock nut 18 1027189 1 Rear chain plate center short 19 1007852 1 Pin 7 to 9 chains Standard hardware obtain locally R E F P...

Page 71: ...4 link 14 29893 1 2 NC x 1 1 2 Carriage bolt GR5 15 11900 1 2 NC Flanged lock nut 16 6697 3 8 NC x 1 Carriage bolt GR5 17 14350 3 8 NC Flanged lock nut Standard hardware obtain locally R EF PART QTY...

Page 72: ...0509 5 16 NC x 2 1 2 HHCS GR5 8 52087 2 Bar drilled 1 25 x 6 64 x 7 56 9 14139 5 16 NC Flange lock nut 10 1024122 1 NC x 13 HHCS GR5 11 11920 Washer 1 x 1 7 8 x 1 4 R E F PART QTY DESCRIPTION 12 19710...

Page 73: ...ess rear 2 pieces Includes both left right harnesses 4 1040276 1 LED AG Combo lamp right 5 1040275 1 LED AG Combo lamp left REF PART QTY DESCRIPTION 6 78059 3 Clamp 50 dia steel cushion 7 78162 2 Scre...

Page 74: ...iston O ring 3 N S N S 1 Cylinder housing rod end 4 N S N S 1 Piston 5 N S N S 1 Jam nut 6 N S N S 4 Cylinder tie rod 7 3 1 2 Pipe plug 8 N S N S 1 Cylinder housing butt end 9 N S N S 2 Cylinder barre...

Page 75: ...EMS 2A 2F 2A 2 CAP O RING 2B 1 PISTON SEAL 2C 1 ROD O RING 2D 1 CAP SEAL 2E 1 WIPER SEAL 2F 2 BACKUP SEAL 3 N S 1 CYLINDER HOUSING ROD END 4 N S 1 PISTON 5 N S 1 JAM NUT 6 N S 4 CYLINDER TIE ROD 7 3 1...

Page 76: ...gment 4 1 1 Segment 5 1 3 4 Segment REF PART QTY DESCRIPTION A 8811 1 Crossbar puller complete 1 19914 2 Crossbar puller clevis 2 3097 4 5 8 NC x 4 1 2 HHCS GR5 3 230 4 5 8 NC Hex nut 4 24879 1 Crossb...

Page 77: ...x 4 x 22 5 flat 5 39089 3 Blade 38 x 4 x 11 13 double edge 6 1014164 2 Mounting bracket bent 7 39069 6 Blade pin REF PART QTY DESCRIPTION 8 39127 6 Bushing 9 39128 6 Jam nut 1 1 4 10 4548 6 5 8 NC x 1...

Page 78: ...double chain shield bracket left weight box or 5 1027065 1 Front double chain shield bracket right weight box 6 1027135 2 Bracket Chain weight box or 6 1029894 2 Bracket Double chain weight box 7 549...

Page 79: ...x 3 25 x 10 00 12 12612 1 Gear winch 5 1 to 1 13 12642 1 Winch cable clamp kit 14 11790 1 C Hook 1 4 cable 15 52479 1 Cable 1 4 x 24 ft 16 11789 2 Clip 1 4 cable 17 839 HHCS 3 8 NC x 1 GR5 18 565 Wash...

Page 80: ...1 2 467 634 722 979 1020 1383 Diameter Thread Pitch Millimeters Wrench Size Coarse Thread Fine Thread Diameter Thread Pitch Millimeters Marking on Head Marking on Head Metric 8 8 Metric 10 9 Metric 8...

Page 81: ...HHCS Hex Head Cap Screw HT Heat Treated JIC Joint Industry Council 37 Degree Flare LH Left Hand LT Left m Meter mm Millimeter M Male MPa Mega Pascal N Newton NC National Coarse NF National Fine NPSM...

Page 82: ...rial Number Plate Location 11 Specifications 4 Table of Contents 3 Warranty Product 82 Replacement Parts 83 OPERATION Connecting Cutter to Tractor 14 Attitude Rod Adjustment 16 Cutting Height Adjustme...

Page 83: ...er this Warranty is limited to at WOODS option the repair or replacement free of charge of the product if WOODS in its sole discretion deems it to be defective or in noncompliance with this Warranty T...

Page 84: ...nce with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through...

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