Woodpecker KSM9-3000/200 Operating Manual Download

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BA_WP_KSM9-3000-200-3100-150_EN_22-22.docx

Electrical Circuit Diagram

Work on the electrical components of the machine may only be carried out by an authorised
electrician!

Figure 47: Electrical circuit diagram

Motor M1 - 4.0 kW

Motor M2 - 0.25 kW

OPTION

BMK

Indication

Type

Manufacturer Art. No.

Quantity

-S01

E-STOP combination

CEPY1-2001

ABB

4079.0071.

-K1

Auxiliary switch block 1S, 1Ö

LA1KN11

Schneider

4078.0132

E-STOP

Attention!

External voltage!

Units are energised

even when the main
switch is turned off!

Auxiliary contact for on-site extraction

Main switch

Off

Summary of Contents for KSM9-3000/200

Page 1: ...fenberg Kaserne Binger Str 28 Halle 120 DE 72488 Sigmaringen Tel 49 07571 755 0 E Mail info ichbinwoodpecker de Web https www ichbinwoodpecker de Operating Manual Oscillating Edge Sanding Machines WOODPECKER KSM9 3000 200 and KSM9 3100 150 Machine Types KSM9 3000 200 and KSM9 3100 150 ...

Page 2: ...Observe the Environmental Protection Regulations 12 4 1 3 Organisational Measures 12 4 1 4 Personnel Selection and Qualification Basic Duties 13 4 1 5 Training of Personnel 13 4 2 Safety Instructions for Specific Phases of Operation 14 4 2 1 Normal Operation 14 4 2 2 Special work within the Scope of Maintenance Work as well as Troubleshooting in the Workflow 15 4 2 3 Safe Work Practices 15 4 3 Con...

Page 3: ...ng OFF 28 9 4 Emergency Shutdown 28 10 Setting up and Adjusting the Machine 29 10 1 Mounting tensioning and replacing the Sanding Belt 29 10 2 Height Adjustment of the Table Top 30 10 3 Horizontal Adjustment of the Table Top 30 10 4 Adjusting the Inclination of the Sanding Unit 30 10 5 Veneer Sanding Device with Sanding Pad 31 10 5 1 Mounting the Veneer Sanding Device 31 10 5 2 Disassembly of the ...

Page 4: ...oubleshooting 38 13 Maintenance and Inspection 39 13 1 Cleaning 39 13 2 Lubrication 39 13 3 Checking the Function of the Emergency Stop Button 39 13 4 Checking the Safety Labels 40 13 5 Readjusting the Turntable 40 13 6 Taking the Machine out of Operation Storage 40 13 7 Average Situations Emergencies 40 14 Electrical Circuit Diagram 41 15 Options and Accessories 42 15 1 Sanding Belts for KSM9 300...

Page 5: ...d by 45 30 Figure 22 Insert sanding pad 31 Figure 23 Receptable on sanding pad 31 Figure 24 Centring pin in machine 31 Figure 25 Calibrate veneer fences to zero position 32 Figure 26 Direction of rotation of the drive drum 32 Figure 27 Sanding cover 33 Figure 28 Side table height 33 Figure 29 Side turntable height 33 Figure 30 Cylindrical sanding components 33 Figure 31 Fold table to 45 34 Figure ...

Page 6: ...d or during transport Apart from the operating manual and the legally binding accident prevention provisions applicable in the country and place of use the recognized technical regulations for safe and proper work must also be observed 1 1 Legal Notice WOODPECKER is a brand of Hokubema Maschinenbau GmbH All contents of these operating instructions are subject to the rights of use and copyright of ...

Page 7: ...eference to the obligation to wear protective goggles Non observance of these instructions may result in personal injury Reference to the obligation to wear a respiratory protection mask Non observance of these instructions may cause breathing difficulties and lung damage Reference to the obligation to wear safety shoes Non observance of these instructions may result in personal injury Possible da...

Page 8: ...instructions In order to acquire the knowledge required to operate this machine the operator must ensure the following measures Product training for every operator also possible external personnel Regular safety instruction 3 2 Requirements for the Operators The edge sanding machine may only be operated by trained personnel who have also read this manual Inspection maintenance cleaning and repair ...

Page 9: ... fitted A respon sible person must be defined for this purpose who checks that the guards have been properly installed For the operation of edge sanding machine the respective national safety regulations for employees as well as the national safety and accident prevention regulations apply 3 5 Standard Equipment Veneer sanding device with grooved infeed ruler for sanding overlapped veneers Powerfu...

Page 10: ... the machine The machine is not suitable for operation outdoors or in potentially explosive environments Permissible ambient temperature 1 to 40 C Permissible humidity max 90 Operating altitude max 1000 m above sea level Intended use also includes connecting the machine to an adequately dimensioned extraction system and observ ing the operating maintenance and servicing conditions specified in the...

Page 11: ...setting down the machine Pay attention to the existing danger of cutting and abrasion at the exposed parts of the sanding belt Never touch or handle the running sanding belt Be aware of the danger of snow from chips and splinters and never remove them from the dan ger area by hand Use suitable aids e g hand brushes Be aware of a possible danger of being drawn in by moving and rotating machine and ...

Page 12: ...efore starting work on the machine the person responsible for its operation must have read the operat ing instructions especially the chapter Safety Instructions This applies in particular to personnel who only occasionally work on the machine Check that work is carried out in a safety conscious and hazard conscious manner and in compliance with the operating manual Operators must not wear open lo...

Page 13: ...rried out by a qualified electrician or by untrained persons under the direction and supervision of a qualified electrician in accordance with the elec trotechnical regulations 4 1 5 Training of Personnel All machine operators must be adequately trained in the operation and maintenance of the machine In partic ular the training must include the following General rules for the use of the machine pr...

Page 14: ...t rollers lift table etc Small workpieces For small short and narrow workpieces always work with the workpiece fence and if necessary with additional feeding aids Sand small workpieces on the right side in the feed area of the driven sanding drum and secure them with the fence Do not machine workpieces 100 х 30 х 15 mm without a feeding aid Machine condition Check the machine for externally visibl...

Page 15: ...oils and re placement parts e g electronic components See chapter 16 Disassembly and Scraping 4 2 3 Safe Work Practices Wear personal protective equipment safety goggles safety shoes hearing protection dust mask Always work with all protective devices These must be in the right places and in perfect working order Defective guards must be replaced immediately Do not start sanding until the sanding ...

Page 16: ...uring processing Sanding belt oscillation Ensures optimum and efficient use of the sanding belt 4 4 Electrical Safety Devices Emergency stop push button In case of danger the centrally accessible emergency stop button immediately puts the machine out of operation Lockable main switch The main switch can be locked with a padlock to protect the machine e g during adjustment repair and maintenance wo...

Page 17: ...hands out of danger areas e g between workpiece and work piece fence Risk of Kickback On the running sanding belt Increased risk of injury or even death due to work pieces and or workpiece parts knocking away or kicking back Use the workpiece resp mitre fence whenever possible Sanding small workpieces on the right side at the driven drum Use all sanding covers available for the operation Only mach...

Page 18: ...o section 5 5 Space requirement refer to section 5 4 Weight approx 400 kg HOKUBEMA Maschinenbau GmbH Graf Stauffenberg Kaserne Binger Str 28 Halle 120 DE 72488 Sigmaringen Germany Tel 49 0 7571 755 0 Fax 49 0 7571 755 2 22 Figure 2 Name plate 5 2 Correspondence in the Case of Service Please in case of technical problems contact your dealer or the manufacturer s service department In corre spondenc...

Page 19: ...es of the machine exceed 85 dB A Therefore suitable hearing protection must be provided to the personnel 5 4 Workplace Requirements The effective space requirement usually depends on the dimensions of the machine and the dimensions of the workpieces to be processed In general provide sufficient space around the machine and also calculate the re quired workplace for the operating maintenance and au...

Page 20: ...0 200 Figure 4 Dimensions KSM9 3000 200 5 5 2 KSM9 3100 150 Figure 5 Dimensions KSM9 3100 150 All dimensions are given in millimetres The dimensions given are rounded approximate dimensions We reserve the right to make dimensional and design changes 1900 900 1300 2000 900 1250 ...

Page 21: ... or a lift truck with a load capacity sufficient for the weight of the machine ap prox 400 kg net Danger to life under suspended loads when transporting with a forklift truck It is forbidden to stand under a suspended load In addition make sure that no objects fall down during transport by forklift truck Do not leave loose objects accessories or tools on the machine 6 2 1 Unloading with the Forkli...

Page 22: ...e from the pallet to the floor using a forklift or lift truck Pay particular attention to your hands and feet and wear safety shoes and protective gloves as a precaution Danger to life when using a forklift truck Keep a sufficient distance from the forklift truck and watch its speed Vehicles with internal combustion engines also produce toxic ex haust gases Wear a breathing mask if necessary It is...

Page 23: ...e loading area of the transport vehicle must always be clean and dry The lashing straps used must be suitable for the total weight of the machine net weight approx 400 kg For transport loose assemblies accessories or tools must be removed from the machine table or from the machine These can for example be packed individually in cardboard boxes and lashed separately to a free area of the pallet e g...

Page 24: ...ion capacity of at least 1800 m3 h at a speed of 25 30 m s 6 7 1 Automatic Switching of the Extraction Option If this option is present additional contacts are available to which two signal generator lines can be connected for automatic switching of the extraction system Ordering designation for KSM9 3000 200 KSM9 3000 200 005 Ordering designation for KSM9 3100 150 KSM9 3100 150 005 The circuit di...

Page 25: ... this requirement has been fulfilled If the direction of rotation of the drive roller A is incorrect the connections of the phases L1 and L2 must be interchanged Only if the connection is carried out by an authorised electrician a guarantee is given for the motor In the event of a complaint written confirmation from this specialist is required that he has connected the machine in ac cordance with ...

Page 26: ... button 4 Veneer fence right veneer sanding device 14 Handwheel for sanding unit inclination 5 Insertable sanding pad 15 Handwheel for table height 6 Sanding belt 16 Clamping lever for handwheel 15 7 Veneer fence left 17 Machine socket 8 Sanding cover for idler drum 18 Control switches 9 Idler drum and cylindrical sanding unit 19 Holder for sanding pad 10 Side table for cylindrical sanding unit 20...

Page 27: ...nclined sanding unit Sanding of end faces at the workpiece fence with non inclined or inclined sanding unit Sanding angles on the mitre fence with non inclined or inclined sanding unit Surface sanding of veneer protrusions on the sanding pad and with the veneer sanding device only with non inclined sanding unit Sanding angles on the sanding pad only with inclined sanding unit Sanding of chamfers o...

Page 28: ... Before starting the sanding belt drive turn the main switch 1 to position I and if necessary make sure that the emergency stop button on the left side of the machine is not locked Start the sanding belt drive with the green push button A Use the rotary switch C to switch on the oscillator position 1 To prevent the sanding belt from wearing on one side and to obtain an optimum sanding result the o...

Page 29: ... down via the handwheel 15 until the two veneer fences 7 and 4 can be folded open Open the two veneer fences 7 and 4 so that they automatically engage in the upper position via the cor responding locking springs S Then insert the new sanding belt Important Pay attention to the correct running direction see arrow di rection in Figure 17 The running direction is indicated by arrows on the back of th...

Page 30: ... Then tighten the handle screw 25 again to fix the table in this position The potential danger increases with the distance between the table top and the sanding belt The table must therefore be positioned as close as possible to the sanding belt without touching it Make sure that the table top does not bump against the two veneer fences 4 and 7 Increased risk of crushing between veneer fences and ...

Page 31: ...pad After the sanding pad has been correctly inserted fix it in place with the clamping wheel K Then fold down the two veneer fences 7 and 4 again by unlocking them first with the locking spring S Make sure that the sanding belt is not crushed during this process Place the table top 11 as close as possible to the sanding belt and fix it with the handle screw 25 The sanding pad and the veneer sandi...

Page 32: ...rled nuts a1 a2 and e1 e2 are used Depending on whether the fence plate has to be adjusted forwards or backwards one nut serves as an adjusting nut and the other as a locking nut Adjust the left veneer fence A of the outfeed side via the knurled nuts a1 and a2 so that the fence sur face is in alignment see F with the sanding belt front face Then adjust the right veneer fence E of the infeed side v...

Page 33: ...the KSM 9 3100 150 model is equipped with a revolving turret head3 with three different sanding drums Due to the different drum diameters 60 100 and 120 mm curves and other round sanding operations can be carried out even more flexibly Figure 30 Cylindrical sanding components The side table which can be folded up to a 45 position is equipped with a turntable that can be adapted to the drum diamete...

Page 34: ...ted drum until it en gages there see Figure 31 Carefully fold the side table T back down into the horizontal position The sanding drum is now ready for use Turn on the main switch again and start working Increased risk of crushing when folding down the side table Fold down the table carefully and do not let it fall down Keep your hands out of the danger zone After finishing the cylindrical sanding...

Page 35: ...the sanding belt from right to left until it is sanded cleanly see direction of arrow in Figure 36 Caution Increased risk of cutting abrasion due to the exposed sanding belt on both drums Increased danger of drawing in on the right hand drum when the protective cover C is open After completion of the operation refit the two protective covers B and C 11 2 Sanding with the Workpiece Fence Figure 37 ...

Page 36: ...ng result is achieved 11 4 Sanding on the Cylindrical Sanding Unit Before using the cylindrical sanding unit first convert the machine according to section 10 6 If equipped with a revolving turret head also follow the instructions in sections 10 6 2 and 10 6 3 Caution Increased risk of cutting abrasion due to the exposed sanding belt on the left drum After conversion according to section 10 6 and ...

Page 37: ...chamfers on sanding pad Important First adjust a sanding depth for the chamfer on the infeed ruler 4 of the veneer fence The detailed proce dure can be found in the section 10 5 4 Hold the workpiece firmly with both hands Starting from the side of the infeed ruler push it forward along the two veneer fences in the direction of the arrow Figure 42 Check the chamfer increase the sanding depth if nec...

Page 38: ...sanding drums Sanding belt not centrally adjusted Adjust the belt run via screw 21 Sanding belt not tensioned correctly Retension with tension lever Lever clamping force insufficient Contact customer service Sanding belt is crooked Replace sanding belt The sanding belt makes rattling noises Irregularities at bonding point Replace sanding belt Sanding belt is wet or damp Let the belt run empty for ...

Page 39: ...parts weekly with turpentine or other suitable and non hazardous thinners Clean the guides of the extendable table extension especially carefully with a soft brush and turpentine or other suitable and harmless thinners 13 2 Lubrication The machine was subjected to a test run at the factory for a longer period of time and was already lubricated ready for operation Relubrication before commissioning...

Page 40: ...en Drehteller so verdrehen dass der Rastbolzen R sichtbar wird Mit der Stellschraube E etwas nachjustieren Dann den Teller drehen den Rastmechanismus überprüfen und ggf erneut nachjustieren 13 6 Taking the Machine out of Operation Storage When putting the machine out of operation switch off the electrical system If the machine will not be used for a long time clean the machine carefully after swit...

Page 41: ...e 47 Electrical circuit diagram Motor M1 4 0 kW Motor M2 0 25 kW OPTION BMK Indication Type Manufacturer Art No Quantity S01 E STOP combination CEPY1 2001 ABB 4079 0071 1 K1 Auxiliary switch block 1S 1Ö LA1KN11 Schneider 4078 0132 1 E STOP Attention External voltage Units are energised evenwhen the main switch is turned off Auxiliarycontact for on site extraction Main switch Off On ...

Page 42: ...nding belts 5 pcs 3000 x 200 K220 KSM9 3000 200 012 15 2 Sanding Belts for KSM9 3100 150 Article Dimensions L x W Grit Art No Sanding belts 5 pcs 3100 x 150 K60 KSM9 3100 150 007 Sanding belts 5 pcs 3100 x 150 K80 KSM9 3100 150 008 Sanding belts 5 pcs 3100 x 150 K100 KSM9 3100 150 009 Sanding belts 5 pcs 3100 x 150 K120 KSM9 3100 150 010 Sanding belts 5 pcs 3100 x 150 K180 KSM9 3100 150 011 Sandin...

Page 43: ...rotection laws in force at the place of use regarding the disposal of industrial solid waste toxic and hazardous waste Hoses and plastic parts as well as other components that are not made of metal must be dismantled and recycled or disposed of separately Electrical components such as cables switches connectors transformers etc must be re moved and if possible recycled or otherwise disposed of in ...

Page 44: ... Machine No Year of manufacture in the version provided complies with the following directives Machinery Directive 2006 42 EG EMC Directive 2014 30 EU Harmonised standards applied in particular EN 60204 1 2007 06 Safety of machinery Electrical equipment of machines Part 1 General requirements IEC 60204 1 2005 DIN EN ISO 12100 2011 03 Safety of machinery General principles for design Risk assessmen...

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