Woodland Mills Woodlander Operator'S Manual Download

Page: 60 / 68

2018-2023 Woodlander

™

(MAX) Operator’s Manual

SWIVEL JACKS

0001675-M-EN: Rev C

Page

07-Oct-2022

;

Summary of Contents for Woodlander

Page 1: ...TOR S MANUAL 0001675 M EN Rev C Publication Date 07 Oct 2022 The Woodlander and Woodlander MAX are off road only sawmill trailers compatible with HM126 HM130 HM130MAX sawmills Woodlander is a trademark of Woodland Mills Inc Track Not Included ...

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Page 3: ...DWARE________________________________________________14 TRAILER ASSEMBLY __________________________________________________15 1 TOOLS REQUIRED _______________________________________________15 2 GUSSETS ______________________________________________________16 3 SIDE PLATES ___________________________________________________18 4 FRONT AND REAR CROSS BEAMS _________________________________21 5 SIDE ...

Page 4: ...ES WHEELS AND FENDERS______________________________________54 LIGHTING _________________________________________________________55 NORTH AMERICA _________________________________________________55 EUROPE__________________________________________________________56 NAMEPLATES ______________________________________________________57 SWIVEL JACKS _____________________________________________________58...

Page 5: ...er The Woodlander and Woodlander MAX sawmill trailers are off road trailers designed for certain applications only We strongly recommend the trailer not be modi fi ed and or used for any application other than that for which it was designed If you have any questions relative to a particular application DO NOT use the trailer until you have fi rst contacted Woodland Mills to determine if it can or ...

Page 6: ...nto this product but must be supplied by the operator WARNING The trailer is not designed to carry any additional weight other than the sawmill and trailer itself while being towed Failure to heed this warning could result in damage to the trailer and or the sawmill Damage caused by towing additional weight will void the warranty WARNING The Woodlander and Woodlander MAX sawmill trailers are for o...

Page 7: ...y 3 months or 1000 miles 1600 km whichever comes fi rst Check the tow hitch ball coupler Make sure it is not damaged Check the wheel lug nuts before all trips Make sure they are torqued properly Check the lights Make sure all the lights work properly Replace any lights that do not work Inspect trailer before all trips for any damaged or loose parts 0001675 M EN Rev C Page of 5 64 07 Oct 2022 ...

Page 8: ...ovable Safety Locking pins and safety straps to secure sawhead while travelling Shipping Weight Woodlander 640 lb 290 kg Woodlander MAX 655 lb 297 kg Product Weight Woodlander 556 lb 252 kg Woodlander MAX 571 lb 259 kg Bolt Thread Size Torque M5 78 in lb 9 N m M6 133 in lb 15 N m M8 333 in lb 38 N m M10 53 ft lb 72 N m M12 93 ft lb 126 N m 0001675 M EN Rev C Page of 6 64 07 Oct 2022 The torque spe...

Page 9: ...oodlander MAX Operator s Manual UNPACKING Remove all the parts from the steel crate Set the crate aside as it will be used as a support for several of the assembly steps 0001675 M EN Rev C Page of 7 64 07 Oct 2022 ...

Page 10: ...l Jack Handle 0006800 4x Short Side Plate 0001364 1x Left Axle Assembly 4x Cross Beam STD 0001369 MAX 0002900 1x Right Axle Assembly 1x Front Cross Beam STD 0001370 MAX 0002899 6x Axle Shim Plate 0001682 1x Axle Cross Beam STD 0001679 MAX 0002898 2x Wheel 5 30 12 1x Left Axle Mount 0001680 1x Tongue 0001371 1x Right Axle Mount 0001681 2x Tongue Bracket 0001372 2x Knob M10 X 30 mm 0001698 1x Hitch ...

Page 11: ...urope 0001676 2 2x Fender 0001684 2x Re fl ector Bracket Europe 0001379 8x Cable Clamp 0001396 2x Rear Re fl ector Europe 0001390 1x Wiring Harness North America 0001676 1 4x Side Re fl ector Europe 0001391 2x Nameplate 0001886 2x Front Re fl ector Europe 0001392 8x Lock Down Plate 0001990 STD Woodlander Standard MAX Woodlander MAX Components in RED are speci fi c to European trailers 4x Lock Down...

Page 12: ...ware over the image in the tables to verify it is the correct size 16x HHB MBE075FCJ M6 X 1 X 20 mm HEX BOLT 4x HHB MBE080FCJ M6 X 1 X 25 mm HEX BOLT 4x HHB MBE095FCJ M6 X 1 X 40 mm HEX BOLT 1x HHB MBM095FCM M10 X 1 5 X 40 mm HEX BOLT 4x HHB MBM215PCM M10 X 1 5 X 160 mm HEX BOLT 2x HHB MBR125PCM M12 X 1 75 X 70 mm HEX BOLT 0001675 M EN Rev C Page of 10 64 07 Oct 2022 ...

Page 13: ...H MBJ075FCJ M8 X 1 X 20 mm FLANGED HEX BOLT 4x FHH MBJ080FCJ M8 X 1 X 25 mm FLANGED HEX BOLT 116x FHH MBM085FCM M10 X 1 5 X 30 mm FLANGED HEX BOLT 32x FHH MBM090PCM M10 X 1 5 X 35 mm FLANGED HEX BOLT 8x FHH MBM095PCM M10 X 1 5 X 40 mm FLANGED HEX BOLT 0001675 M EN Rev C Page of 11 64 07 Oct 2022 ...

Page 14: ...GED HEX BOLT 8x PPH MBA075FCE M5 X 0 8 X 20 mm PHILLIPS PAN HEAD SCREW M12 X 1 75 X 70 mm Hex Bolts not applicable on European trailers M12 X 1 75 X 100 mm Hex Bolts not applicable on North American trailers M5 X 0 8 X 20 mm Phillips Pan Head Screw quantity 12x on European trailers 28x FTW MBE000AJ M6 FLAT WASHER 6x FTW MBM000AJ M10 FLAT WASHER 0001675 M EN Rev C Page of 12 64 07 Oct 2022 ...

Page 15: ...CL M10 X 1 5 LOCK NUT 2x HLN MBRCL M12 X 1 75 LOCK NUT 8x FLN MBACH M5 X 0 8 FLANGED LOCK NUT 12x FLN MBJCH M8 x 1 FLANGED LOCK NUT 156x FLN MBMCL M10 X 1 5 FLANGED LOCK NUT 8x FLN MBRCL M12 X 1 75 FLANGED LOCK NUT M5 X 0 8 Flanged Lock Nut quantity 14x on European trailers 0001675 M EN Rev C Page of 13 64 07 Oct 2022 ...

Page 16: ...eption of the log support hardware listed below See section LOG SUPPORTS under TRACK ASSEMBLY in the Sawmill Operator s Manual for information on how to install this hardware 4x Track Rail 0001073 1x Centre Bunk 0001084 2x Reinforcement Plate 0001072 2x Mid Bunk 0001080 4x Carriage Stop 0001055 2x End Bunk 0001075 3x T Bolt M10 X 40 mm 0001059 6x FHH MBM080FCM M10 X 1 5 X 25 mm FLANGED HEX BOLT 6x...

Page 17: ...lips Head Screwdriver No 3 Wrench Socket 8 mm Wrench Socket 9 mm Wrench Socket 10 mm Wrench Socket 13 mm Wrench Socket 14 mm Wrench Socket 15 mm Wrench Socket 18 mm Adjustable Wrench Variable Torque Wrench Capable of 93 ft lb 126 N m Drill Corded or cordless 0001675 M EN Rev C Page of 15 64 07 Oct 2022 ...

Page 18: ...s and carriage stops These components are found in the sawmill crate If the trailer was purchased for an existing sawmill i e the sawmill is currently assembled the track will need to be disassembled prior to building the trailer and the following assembly instructions performed 24x M10 X 30 mm Flanged Hex Bolt 2x Mid Bunk 8x M10 X 40 mm Flanged Hex Bolt 2x Reinforcement Plate 32x M10 Flanged Lock...

Page 19: ...of 17 64 07 Oct 2022 1x Centre Bunk 8x M10 x 30 mm 8x M10 x 40 mm 16x M10 Lock Nut 2x Joining Gusset 2x Joining Plate 1x Mid Bunk 4x M10 x 30 mm 4x M10 Lock Nut 2x Joining Gusset 1x End Bunk 4x M10 x 30 mm 4x M10 Lock Nut 2x End Gusset 1x Mid Bunk 4x M10 x 30 mm 4x M10 Lock Nut 2x Joining Gusset 1x End Bunk 4x M10 x 30 mm 4x M10 Lock Nut 2x End Gusset HM126 HM130 30 in 775 mm Track Width HM130MAX ...

Page 20: ...assembly on the 2X4s ensuring it is centred end to end The 2X4s need to be long enough to support the track rails but shorter than the track is wide For either the HM126 or HM130 use 30 in 762 mm long 2X4s Use 36 in 914 mm long 2X4s for the HM130MAX 0001675 M EN Rev C Page of 18 64 07 Oct 2022 Front Rear Note bunks are oriented with log support sleeves towards the front Front Rear ...

Page 21: ...s Do not tighten these bolts The eight 8 M10 X 35 mm bolts are used with the carriage stops The M10 X 30 mm bolts are used everywhere else 68x M10 X 30 mm Flanged Hex Bolt 2x Long Side Plate 8x M10 X 35 mm Flanged Hex Bolt 4x Short Side Plate 76x M10 Flanged Lock Nut 4x Carriage Stop 0001675 M EN Rev C Page of 19 64 07 Oct 2022 Front Rear ...

Page 22: ...2018 2023 Woodlander MAX Operator s Manual 0001675 M EN Rev C Page of 20 64 07 Oct 2022 M10 X 30 mm at all other locations M10 X 35 mm at Carriage Stops M10 X 30 mm at all other locations ...

Page 23: ...elow install the front and rear cross beams 2 front 1 rear Ensure the cross beam with the two holes is assembled at the front Do not tighten these bolts 24x M10 X 30 mm Flanged Hex Bolt 2x Cross Beam 24x M10 Flanged Lock Nut 1x Front Cross Beam 0001675 M EN Rev C Page of 21 64 07 Oct 2022 Front Rear ...

Page 24: ...2018 2023 Woodlander MAX Operator s Manual 0001675 M EN Rev C Page of 22 64 07 Oct 2022 Front Cross Beam Cross Beam Front Cross Beam Rear ...

Page 25: ...op of the track rails and the top of the side plates The offset must be uniform along the entire length of the trailer on both sides If the offset is not uniform ensure the track is sitting on the 2X4s and not the crate The side plates need to hang from the rails unobstructed with only the force of gravity pulling them down 1x Ratchet Strap 4x Swivel Jack 1x 2x Swivel Jack Handle 0001675 M EN Rev ...

Page 26: ... gaps if any between the short side plates and the long side plates If there are gaps or if the short side plates are not hanging parallel to the top of the track rails the included ratchet strap can be used to pull the plates together before torquing the bolts as shown on the next page Note If the side plates butt together with no gap skip to page 18 0001675 M EN Rev C Page of 24 64 07 Oct 2022 T...

Page 27: ...aps Keep the strap in place until all the bolts are torqued as outlined on the next page Remember to maintain a uniform offset between the top of the track rails and the top of the side plates when tightening the strap 0001675 M EN Rev C Page of 25 64 07 Oct 2022 Connect ratchet strap hooks to openings in short side plates Front Rear MAINTAIN UNIFORM OFFSET in 10 13 mm Uniform Offset ...

Page 28: ...d working towards the outer ends Ensure the track is straight level and square during this procedure Position the swivel jack receivers under the front and rear cross beams as shown below and raise the assembly until the side plates are above the crate Discard the two 2 2X4s 0001675 M EN Rev C Page of 26 64 07 Oct 2022 Discard 2X4s They are no longer necessary Remove ratchet strap after torquing b...

Page 29: ...hardware listed below install the 2 remaining cross beams and 4 jack mounts Torque all the bolts per the table in section BOLT TORQUE SPECIFICATIONS 16x M10 X 35 mm Flanged Hex Bolt 2x Cross Beam 16x M10 Flanged Lock Nut 4x Jack Mount 0001675 M EN Rev C Page of 27 64 07 Oct 2022 Front Rear ...

Page 30: ...2018 2023 Woodlander MAX Operator s Manual 0001675 M EN Rev C Page of 28 64 07 Oct 2022 ...

Page 31: ...on the crate Slide the swivel jacks onto the jack mounts and secure them with the locking pins Raise the jacks up to slide the crate out from under the trailer assembly Place blocks of wood underneath each jack if necessary to achieve the required clearance 0001675 M EN Rev C Page of 29 64 07 Oct 2022 ...

Page 32: ...le mount cross beam and left right axle mounts with fender adapter as shown Tighten these bolts 8x M10 X 35 mm Flanged Hex Bolt 1x Axle Mount w Fender Adapter Left 8x M10 Flanged Lock Nut 1x Axle Mount w Fender Adapter Right 2x M10 X 30 mm Knob 1x Axle Mount Cross Beam 0001675 M EN Rev C Page of 30 64 07 Oct 2022 Front Rear ...

Page 33: ...3 Woodlander MAX Operator s Manual 0001675 M EN Rev C Page of 31 64 07 Oct 2022 Thread knob into Axle Mount prior to bolting to side plate Ensure sleeves are oriented towards the rear of the trailer Front Rear ...

Page 34: ...le level across both axles and check for level If the level is off use axle shim plates between the inner axle mounting face and axle cross beam to ensure the axles ride level The shims are not necessary if the axles sit level after assembly 8x M12 X 35 mm Flanged Hex Bolt 1x Axle Left 8x M12 Flanged Lock Nut 1x Axle Right 6x Axle Shim Plate 0001675 M EN Rev C Page of 32 64 07 Oct 2022 Front Rear ...

Page 35: ...MAX Operator s Manual 0001675 M EN Rev C Page of 33 64 07 Oct 2022 Install up to 3 shim plates per axle if necessary to level axles Only use if axles require levelling Axle swingarms point towards rear of trailer Front Rear ...

Page 36: ...in this step since the plug for the lights will be routed through the tongue in the following step Tighten the coupler bolts 2x M12 X 100 mm Hex Bolt Europe Only 2x M12 X 70 mm Hex Bolt North America 2x M12 Lock Nut 4x M10 X 160 mm Hex Bolt 4x M10 Flat Washer 4x M10 Lock Nut 1x Tongue 1x Hitch Coupler 2x Tongue Bracket 1x Locking Pin 0001675 M EN Rev C Page of 34 64 07 Oct 2022 ...

Page 37: ...2018 2023 Woodlander MAX Operator s Manual 0001675 M EN Rev C Page of 35 64 07 Oct 2022 Europe M12 X 70 mm Side plate removed for clarity M10 X 160 mm ...

Page 38: ...ean EU version install the 4 side re fl ectors 2 front re fl ectors and 2 rear re fl ector brackets and re fl ectors as shown on the following pages There are no red amber side lights on the European wire harness like the ones included with the North American NA version 4x M8 X 25 mm Flanged Hex Bolt 1x Taillight Bracket 4x M8 Flanged Lock Nut 2x Rear Re fl ector Bracket EU Only 8x M6 X 20 mm Hex ...

Page 39: ...Europe and side lights North America only are integral to the wire harness They are shown exploded for assembly clarity 0001675 M EN Rev C Page of 37 64 07 Oct 2022 M5 X 20 mm Pan Head Europe Only M5 X 20 mm Pan Head M8 X 25 mm M5 Lock Nut M5 Lock Nut Included with wiring harness ...

Page 40: ...re installed down the right hand side of the trailer only Use the M6 X 20 mm hex bolts M6 washers and M6 lock nuts as shown This applies to both North American and European models 0001675 M EN Rev C Page of 38 64 07 Oct 2022 M6 X 20 mm Europe Only Route wire harness through tongue prior to tightening M10 X 160 mm bolts M5 X 20 mm Pan Head M5 Lock Nut ...

Page 41: ...tor s Manual 11 NAMEPLATES Using the hardware listed below install the two 2 Woodlander nameplates as shown 8x M6 X 20 mm Hex Bolt 2x Woodlander Nameplate 8x M6 Flat Washer 8x M6 Lock Nut 0001675 M EN Rev C Page of 39 64 07 Oct 2022 ...

Page 42: ...2018 2023 Woodlander MAX Operator s Manual 0001675 M EN Rev C Page of 40 64 07 Oct 2022 ...

Page 43: ...the trailer Using the hardware listed below install the head lock down plates as shown on the next page 4x M6 X 40 mm Hex Bolt 4x M6 X 25 mm Hex Bolt 16x M6 Flat Washer 8x M6 Lock Nut 4x Lock Down Pin 4x Linch Pin 8x Head Lock Down Plate 1x 10 mm Drill Bit 0001675 M EN Rev C Page of 41 64 07 Oct 2022 ...

Page 44: ...used in the next steps Using the provided M6 X 40 mm and M6 X 25 mm bolts install the lock down plates in place of the short spacers with the taller spacer sandwiched between Reuse the four 4 M6 fl at washers from the wheel sweepers on the sawmill when replacing the bolts 0001675 M EN Rev C Page of 42 64 07 Oct 2022 M6 X 40 mm through sweepers M6 X 25 mm Discard short spacers ...

Page 45: ...track rail not the carriage stop to the rear post of the sawhead Insert a locking pin into each hole as they are drilled Secure each locking pin with a linch pin 0001675 M EN Rev C Page of 43 64 07 Oct 2022 64 in 164 cm WARNING Use cutting oil when drilling holes for lock down brackets or else the heat generated could ruin the drill bit and produce a rough surface fi nish ...

Page 46: ...LS Using the hardware listed below install the tires on the axles Using a torque wrench torque the lug nuts to 80 ft lb 110 N m following the pattern shown below 10x 1 2 20 Lug Nut 2x 5 30 12 Wheel 0001675 M EN Rev C Page of 44 64 07 Oct 2022 3 5 2 4 1 ...

Page 47: ...towed behind a vehicle One or both wheels may be affected If the wheels are parallel tighten the axle bolts to the speci fi ed torque and proceed to the next section However if the wheels are not parallel loosen the four 4 M12 bolts on the affected axle s Rotate the axle assembly and wheel until the wheels are parallel Then tighten the axle bolts to the speci fi ed torque 0001675 M EN Rev C Page o...

Page 48: ... fender bracket into the sleeve on the axle mount and insert the locking pin through the hole located at the bottom of the fender bracket post Secure the fender fender bracket sub assembly by tightening the two 2 M10 X 30 mm knobs 8x M8 X 20 mm Flanged Hex Bolt 2x Fender Bracket 8x M8 Flanged Lock Nut 2x Fender 2x Locking Pin 0001675 M EN Rev C Page of 46 64 07 Oct 2022 ...

Page 49: ...2018 2023 Woodlander MAX Operator s Manual 0001675 M EN Rev C Page of 47 64 07 Oct 2022 Some components removed for clarity ...

Page 50: ... Operator s Manual 15 SAFETY CHAIN Using the hardware below install the safety chain on the trailer tongue 1x M10 X 40 mm Hex Bolt 1x Safety Chain 2x M10 Flat Washer 1x M10 Lock Nut 0001675 M EN Rev C Page of 48 64 07 Oct 2022 ...

Page 51: ...wmill head is locked down securely to the trailer Start by inserting the four 4 locking pins through the lock down brackets and secure them with linch pins Next route the included ratchet strap shown below around the sawmill and trailer to fully lock down the sawmill head as shown on the next page 0001675 M EN Rev C Page of 49 64 07 Oct 2022 ...

Page 52: ...s beam lifting eye on one side of the sawmill route the long strap down and under the bottom of the trailer then up to the opposite lifting eye Ratchet the strap tight until there is no slack 0001675 M EN Rev C Page of 50 64 07 Oct 2022 Strap hooks on lifting eyes Route strap under trailer Lower the sawhead to its lowest position ...

Page 53: ...n the Item column Record the part number e g 0001071 HHB MBM080FCJ etc in the Part No column Contact Woodland Mills through the website or via phone email If possible include the invoice or sales number from the purchased product so an associated account can be located If the account has multiple addresses on fi le please indicate to which address the replacement part s will be shipped 0001675 M E...

Page 54: ...2018 2023 Woodlander MAX Operator s Manual EXPLODED ASSEMBLY VIEWS CHASSIS AND TRACK 0001675 M EN Rev C Page of 52 64 07 Oct 2022 Track not included Shown for reference only 5 ...

Page 55: ...2018 2023 Woodlander MAX Operator s Manual TONGUE NORTH AMERICA EUROPE 0001675 M EN Rev C Page of 53 64 07 Oct 2022 ...

Page 56: ...2018 2023 Woodlander MAX Operator s Manual AXLES WHEELS AND FENDERS 0001675 M EN Rev C Page of 54 64 07 Oct 2022 ...

Page 57: ...2018 2023 Woodlander MAX Operator s Manual LIGHTING NORTH AMERICA 0001675 M EN Rev C Page of 55 64 07 Oct 2022 5 5 5 5 5 5 5 ...

Page 58: ...2018 2023 Woodlander MAX Operator s Manual EUROPE 0001675 M EN Rev C Page of 56 64 07 Oct 2022 5 5 ...

Page 59: ...2018 2023 Woodlander MAX Operator s Manual NAMEPLATES 0001675 M EN Rev C Page of 57 64 07 Oct 2022 ...

Page 60: ...2018 2023 Woodlander MAX Operator s Manual SWIVEL JACKS 0001675 M EN Rev C Page of 58 64 07 Oct 2022 ...

Page 61: ...2018 2023 Woodlander MAX Operator s Manual HEAD LOCK DOWN 0001675 M EN Rev C Page of 59 64 07 Oct 2022 ...

Page 62: ...NG PIN ROUND 1 4 in DIA 1 3 8 in USABLE LG 2 in LG 17 1 1 0004528 AXLE LEFT 1000 kg 18 1 1 0004527 AXLE RIGHT 1000 kg 19 2 2 0001549 WHEEL HUB 5 BOLT 4 1 2 in 114 3 mm BC M12 X 1 5 LUGS 20 2 2 0004762 ROTARY SHAFT SEAL SPRING LOADED WIPER LIP 30 mm SHAFT 50 mm OD 21 2 2 0006092 LOCK NUT SLOTTED M24 X 1 5 16 mm THK 22 2 2 0004753 COTTER PIN 5 32 in DIA 1 1 2 in LG 23 2 2 0001439 WHEEL HUB DUST COVE...

Page 63: ...NGED CLS 8 8 M8 X 1 25 25 mm LG FULL 56 116 116 FHH MBM085FCM HEX BOLT FLANGED CLS 10 9 M10 X 1 5 30 mm LG FULL 57 32 32 FHH MBM090PCM HEX BOLT FLANGED CLS 10 9 M10 X 1 5 35 mm LG 26 mm LG THD 58 8 8 FHH MBM095PCM HEX BOLT FLANGED CLS 10 9 M10 X 1 5 40 mm LG 26 mm LG THD 59 8 8 FHH MBR090PCM HEX BOLT FLANGED CLS 10 9 M12 X 1 75 35 mm LG 30 mm LG THD 60 8 8 PPH MBA075FCE SCREW PPH CLS 4 8 M5 X 0 8 ...

Page 64: ... DIA 1 3 8 in USABLE LG 2 in LG 17 1 1 0004528 AXLE LEFT 1000 kg 18 1 1 0004527 AXLE RIGHT 1000 kg 19 2 2 0001549 WHEEL HUB 5 BOLT 4 1 2 in 114 3 mm BC M12 X 1 5 LUGS 20 2 2 0004762 ROTARY SHAFT SEAL SPRING LOADED WIPER LIP 30 mm SHAFT 50 mm OD 21 2 2 0006092 LOCK NUT SLOTTED M24 X 1 5 16 mm THK 22 2 2 0004753 COTTER PIN 5 32 in DIA 1 1 2 in LG 23 2 2 0001439 WHEEL HUB DUST COVER 5 BOLT M12 LUGS 2...

Page 65: ...M8 X 1 25 20 mm LG 16 mm LG THD 55 4 4 FHH MBJ080FCJ HEX BOLT FLANGED CLS 8 8 M8 X 1 25 25 mm LG FULL 56 116 116 FHH MBM085FCM HEX BOLT FLANGED CLS 10 9 M10 X 1 5 30 mm LG FULL 57 32 32 FHH MBM090PCM HEX BOLT FLANGED CLS 10 9 M10 X 1 5 35 mm LG 26 mm LG THD 58 8 8 FHH MBM095PCM HEX BOLT FLANGED CLS 10 9 M10 X 1 5 40 mm LG 26 mm LG THD 59 8 8 FHH MBR090PCM HEX BOLT FLANGED CLS 10 9 M12 X 1 75 35 mm...

Page 66: ...2018 2023 Woodlander MAX Operator s Manual NOTES 0001675 M EN Rev C Page of 64 64 07 Oct 2022 ...

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