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SM3120-14F

 

Page 3 of  7

 

© Woodhead Feb-08

 

 

 

OPERATION 

 
RATCHET LOCK 

 

All models are supplied with a ratchet lock that 
works in any position. If ratchet lock is not 
required--constant tension--, move spring clip and 
spring to adjacent cable guide screw.  

 

 

 

SPRING TENSION 

 

 

CAUTION: 

Do not connect working end of cable until the reel is properly pretensioned.  Hazards or 
unsafe practices MAY result in minor
 personal injury or product or property damage. 

 

 

CAUTION: 

Failure to test for adequate spring revolutions can cause spring damage.  Hazards or 
unsafe practices MAY result in minor
 personal injury or product or property damage. 

 

NOTE: A minimum 2  pre-tension turns is required. Additional turns can added as long as one 

unused spring turn remains when cable is fully extended. If entire cable cannot be pulled 
out, decrease spring tension until full one turn remains. 

 

 

Reels shipped with cable end 
attachments (handlamps, plugs, 
etc.) are pre-tensioned at 
factory. All other reels require 
pretensioning turns to spool 
assembly before connecting 
free end of working cable.  Set 
spring tension by turning fully 
wrapped reel through a specific 
number of revolutions or turns. 

 

 

Number of pretension turns depends on application and desired tension.  A minimum of 2 set up turns 
is needed for most applications.
  Additional tension may be added by repeating above process.  After 
tension is set, connect cable free end. Failure to pretension reel may result in insufficient tension to 
retract and may shorten spring life.

 

 

SERVICE

 

BULB REPLACEMENT--model 228BH 

 

 

CAUTION: 

Always check for shorts and continuity before turning on electrical power. Hazards or 
unsafe practices MAY result in minor
 personal injury or product or property damage. 

 

Remove guard on hand lamp by removing screws on base of guard.   
NOTE:  Use a 75-watt or smaller bulb.  A rough service bulb is recommended. 
 

 

 

MAINSPRING 

 

 

 

WARNING: 

Always disconnect electrical power before dismantling any part of the reel.  Fuse size 
must not be greater than maximum amperage capacity of cable.  Remove all spring 
tension before attempting any service. Hazards or unsafe practices COULD result in 
severe
 personal injury or death. 

 

 

WARNING: 

To prevent personal injury, death or property damage, handle all springs with care. Use 
suitable protective gloves for spring handling.  Hazards or unsafe practices COULD 
result in severe
 personal injury or death. 

 

 

WARNING: 

To prevent personal injury, death or property damage, hold center of spring down as the 
hub is pulled out.  If the center is allowed to rise up, the spring may escape from its 
container. Hazards or unsafe practices COULD result in severe
 personal injury or death. 

 

Summary of Contents for 9200 Series

Page 1: ...use and maintenance of the reel Keep this manual for future reference Hazards or unsafe practices MAY result in minor personal injury or product or property damage MOUNTING The fixed base of the reel allows mounting in several different positions including base up base down or wall mounted Here are general mounting requirements Main shaft must be horizontal Centerline of the spool assembly must be...

Page 2: ...Cable must exit guide in line with pulling direction If not rotate guide arm as needed The cable guide position is set by rotating spring pocket assembly Loosen the three clamps holding spring pocket assembly in place by unscrewing the three hex head bolts Unless required do not completely remove bolts or clamps Reposition guide as required making sure clamps straddle ribs on outside diameter of s...

Page 3: ...ed tension A minimum of 2 set up turns is needed for most applications Additional tension may be added by repeating above process After tension is set connect cable free end Failure to pretension reel may result in insufficient tension to retract and may shorten spring life SERVICE BULB REPLACEMENT model 228BH CAUTION Always check for shorts and continuity before turning on electrical power Hazard...

Page 4: ...ckwise rotation To service the collector ring assembly remove junction box cover and disconnect bus wires in junction box Remove cover if required and outer drum half Unclip brush assembly from brush studs and remove Notice position of brush assembly Remove all brush assemblies from collector ring Loosen collector ring set screw slide collector ring off main shaft To reassemble reverse above proce...

Page 5: ...7 Woodhead Feb 08 Place seal cover and cable seal over replacement cable To reassemble reverse the above procedure Be sure to connect working cable conductors to the proper brush assembly Re tension spring REPLACEMENT PARTS ...

Page 6: ...SM3120 14F Page 6 of 7 Woodhead Feb 08 ...

Page 7: ...er Part Number Qty Description AMC03500231 1 Screw pan head M5x12mm 1 AMC03500231 7 Screw pan head m5x12mm 6 12 conductors 2 AMM41100003 1 Shaft retainer 3 AMC03510130 2 Bolt hex head M5x10mm AM00041P0127 1 Terminal for 10 12 AWG wire 4 AM00041P0126 1 Terminal for 16 14 AWG wire 5 AMM04160004 1 Base 6 3 Clamp Included in Clamp Kit D below 7 3 Bolt hex head M6 Included in Clamp Kit D below AMM34370...

Page 8: ...r ring subassembly 8 cond AM5856700009 1 Collector ring subassembly 10 cond 33 AM5856700011 1 Collector ring subassembly 12 cond 34 1 Inner drum half Included in Drum Kit C below 35 AMM86550002 1 Cable seal 36 AMM37810027 1 Seal cover 37 AMC03500201 4 Screw cheese head M4x12mm 38 See chart AR Cable AM5876200000 1 Cover 6 to 8 conductor 39 AM5876100000 1 Cover 10 to 12 conductor 40 AM4350600000 1 G...

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