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SM3120-14F

 

Page 4 of  7

 

© Woodhead Feb-08

 

 

If reel will not develop tension or retract cable, spring assembly may need to be replaced.  Remove 
junction box cover.  Disconnect line-input wires from collector ring bus wires. Also disconnect cable free 
end and allow spring to unwind completely. Remove screw, shaft retainer, the pull complete spool 
assembly with cable from base. Remove cable guide, spring clip, ratchet spring, shoulder bolt and 
ratchet pawl from spring pocket assembly.  Remove spring pocket assembly from base and replace with 
new part.  To reassemble, reverse the above procedure making sure the dimple in the shaft retainer is 
toward the main shaft. Re-tension cable reel as per instructions.  

 
 

              

COLLECTOR RING REPLACMENT 

 

 

WARNING: 

Disconnect and lock out all power to reel and remove all tension on spring before 
servicing collector ring assembly.  Hazards or unsafe practices COULD result in severe
 
personal injury or death. 

 

 

CAUTION: 

Check continuity and replace all covers before turning on electrical power.  Hazards or 
unsafe practices MAY result in minor
 personal injury or product or property damage. 

 

 

WARNING: 

Check placement of brush holder assemblies to make sure terminal locations are 
centered between the protruding lobes on the inner and outer drums. Hazards or unsafe 
practices COULD result in severe
 personal injury or death. 

 

NOTE:  Check position of cable entry in relationship to studs marked by “X” in figure.  Replace 

subsequent   brush assemblies in clockwise rotation 

 

To service the collector ring 
assembly, remove junction box 
cover and disconnect bus wires in 
junction box.  Remove cover, if 
required, and outer drum-half.  
Unclip brush assembly from brush 
studs and remove.  Notice position 
of brush assembly.   Remove all 
brush assemblies from collector 
ring.  Loosen collector ring set 
screw & slide collector ring off 
main shaft.  To reassemble, 
reverse above procedure. 
The last brush assembly--one 
closest to steel hub on collector 
ring--must be assembled on brush 
studs indicated by the “X” in the 
figure BELOW.  

 

 

WORKING CABLE REPLACEMENT/INSTALLATION 

 

 

WARNING: 

Disconnect and lock out all power to reel and remove all tension on spring before 
servicing collector ring assembly.  Hazards or unsafe practices COULD result in severe
 
personal injury or death. 

 

 

CAUTION: 

Check continuity and replace all covers before turning on electrical power.  Hazards or 
unsafe practices MAY result in minor
 personal injury or product or property damage. 

 

NOTE:  Cable seal is a bellows type seal designed to fit different size cables.  Pull out the 

bellows in one direction and cut the seal so that the through opening is at least 1/8" 
diameter smaller than the working cable.  Always cut the seal smaller than required.  
More of the seal may be cut off if necessary.

 

 

The procedure below applies to both new installations and for replacement of working cable.  To 
install/replace cable loosen seal cover and cable seal. 

Remove cover, if required, and outer drum half.  

Loosen or remove cable clamp & individual conductors of working cable from brush assemblies.  Pull 
working cable through opening of inner drum & remove seal cover, & cable seal from old working cable.  

Summary of Contents for 9200 Series

Page 1: ...use and maintenance of the reel Keep this manual for future reference Hazards or unsafe practices MAY result in minor personal injury or product or property damage MOUNTING The fixed base of the reel allows mounting in several different positions including base up base down or wall mounted Here are general mounting requirements Main shaft must be horizontal Centerline of the spool assembly must be...

Page 2: ...Cable must exit guide in line with pulling direction If not rotate guide arm as needed The cable guide position is set by rotating spring pocket assembly Loosen the three clamps holding spring pocket assembly in place by unscrewing the three hex head bolts Unless required do not completely remove bolts or clamps Reposition guide as required making sure clamps straddle ribs on outside diameter of s...

Page 3: ...ed tension A minimum of 2 set up turns is needed for most applications Additional tension may be added by repeating above process After tension is set connect cable free end Failure to pretension reel may result in insufficient tension to retract and may shorten spring life SERVICE BULB REPLACEMENT model 228BH CAUTION Always check for shorts and continuity before turning on electrical power Hazard...

Page 4: ...ckwise rotation To service the collector ring assembly remove junction box cover and disconnect bus wires in junction box Remove cover if required and outer drum half Unclip brush assembly from brush studs and remove Notice position of brush assembly Remove all brush assemblies from collector ring Loosen collector ring set screw slide collector ring off main shaft To reassemble reverse above proce...

Page 5: ...7 Woodhead Feb 08 Place seal cover and cable seal over replacement cable To reassemble reverse the above procedure Be sure to connect working cable conductors to the proper brush assembly Re tension spring REPLACEMENT PARTS ...

Page 6: ...SM3120 14F Page 6 of 7 Woodhead Feb 08 ...

Page 7: ...er Part Number Qty Description AMC03500231 1 Screw pan head M5x12mm 1 AMC03500231 7 Screw pan head m5x12mm 6 12 conductors 2 AMM41100003 1 Shaft retainer 3 AMC03510130 2 Bolt hex head M5x10mm AM00041P0127 1 Terminal for 10 12 AWG wire 4 AM00041P0126 1 Terminal for 16 14 AWG wire 5 AMM04160004 1 Base 6 3 Clamp Included in Clamp Kit D below 7 3 Bolt hex head M6 Included in Clamp Kit D below AMM34370...

Page 8: ...r ring subassembly 8 cond AM5856700009 1 Collector ring subassembly 10 cond 33 AM5856700011 1 Collector ring subassembly 12 cond 34 1 Inner drum half Included in Drum Kit C below 35 AMM86550002 1 Cable seal 36 AMM37810027 1 Seal cover 37 AMC03500201 4 Screw cheese head M4x12mm 38 See chart AR Cable AM5876200000 1 Cover 6 to 8 conductor 39 AM5876100000 1 Cover 10 to 12 conductor 40 AM4350600000 1 G...

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