I-PEX CABLINE-CX II PLUG Without Cover Assembly Manual Download

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Document No.

ASM-17011

Confidential C

I-PEX Inc. QKE-DFFDE09-04 REV.8

CABLINE

-CX II PLUG Without Cover

Part No. 20978

Assembly Manual

S19504

September 4, 2019

S.Yamaguchi

T.Kurachi

H.Ikari

S17869

November 27, 2017

R.Hoshino

T.Yayoshi

M.Takemoto

Rev.

ECN

Date

Prepared by

Checked by

Approved by

Summary of Contents for CABLINE-CX II PLUG Without Cover

Page 1: ...Inc QKE DFFDE09 04 REV 8 CABLINE CX II PLUG Without Cover Part No 20978 Assembly Manual 1 S19504 September 4 2019 S Yamaguchi T Kurachi H Ikari 0 S17869 November 27 2017 R Hoshino T Yayoshi M Takemoto...

Page 2: ...UT COVER CABLE ASS Y 20978 040T 01 Discrete P N HOUSING ASS Y 20974 040T 01 SHELL A 3655 0401 LOCK BAR 3656 0402 3 Fixtures 3 1 Components and Instruments used in the condition confirmation Pulse heat...

Page 3: ...ing time 2 0sec 2nd 2nd heat temp 320 rise time 0 5sec holding time 5 0sec Heater tip Pressure 11N This pulse heat condition was evaluated and confirmed by our pulse heat jig and instruments The most...

Page 4: ...ment No ASM 17011 4 16 Confidential C 5 Work procedures 5 1 Soldering of center conductor The cables have to be fabricated as shown below in advance of soldering Micro coax cable Unit mm Micro coax ca...

Page 5: ...CABLINE CX II PLUG Without Cover Assembly Manual Document No ASM 17011 5 16 Confidential C Discrete cable Unit mm...

Page 6: ...ease confirm all contacts were applied flux Fig 1 After applying flux Photo 1 After applying flux Photo 2 Please do not apply flux too much like Photo 2 It can cause flux splash or leak to the mating...

Page 7: ...t and locate solder bar at center of soldering point Fig 2 Set solder bar Set the cable Fig 3 Setting Cable MCX Discrete cable Jacket When using a discrete cable set it so that the end of the jacket a...

Page 8: ...pulse heater See photo 3 of soldering condition Photo 3 AWG 44 1 NG When solder bridge is appeared between the terminal try heating again with pulse heater only one time If the bridge isn t repaired r...

Page 9: ...fore assemble SHELL A Fig 6 Caution Do not forcedly pull the cable toward red arrow direction after soldering or apply excessive load on the soldered area or it may peel the solder Fig 6 Fig 6 Cause o...

Page 10: ...eft below picture green line by a scissors for metal SHELL A 45 1 Photo 7 Hold the center of Plug shell A and cut it off from Notch by 45 deg of reciprocating work When it does not be cut try again th...

Page 11: ...n By pulling like the photo below to cut off by force Red arrow direction burrs and transformation can be caused 5 3 LOCK BAR Assembly of LOCK BAR Fig 7 LOCK BAR HOUSING ASS Y LOCK BAR is assembled to...

Page 12: ...SHELL A Assembly of SHELL A Fig 8 LOCK BAR HOUSING ASS Y SHELL A Fig 9 LOCK BAR is tilted to the cable side Place the SHELL A on the upper surface of the HOUSING ASS Y and push only the red shaded ar...

Page 13: ...Manual Document No ASM 17011 13 16 Confidential C point Fig 10 Check point Fig 10 from the front of connector as shown below Fig 10 Confirm whether SHELL A Check point Y OK NG Red line below blue line...

Page 14: ...ut Cover Assembly Manual Document No ASM 17011 14 16 Confidential C points Confirm whether Fig 11 points is assembled properly and SHELL A locks properly Fig 11 Assembly of SHELL A LOCK BAR Closed LOC...

Page 15: ...signated points Fig 12 13 point Conditions of Soldering iron refer to sheet 8 Fig 12 Soldering of Shell A and Ground Bar Fig 13 Soldering of Shell B and Ground bar Shell A and Shell B When soldering d...

Page 16: ...Cover Assembly Manual Document No ASM 17011 16 16 Confidential C 5 5 Cable fixation LOCTITE 352 Fix the cable terminal part with the bond Recommended Bond LOCTITE 352 Fig 14 Bonding Fig 15 Soldering B...

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