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7.1   TIRES

Pitch and sawdust that accumulate on the tires should be removed with a stiff brush or scrapped off with a piece of wood. Do not use 

a sharp knife or any type of solvent. When the tires become worn, they should be replaced. When replacing tires, place a thin layer of 

rubber cement on the outside of the wheels and inside the tires. After the rubber ciment dries, slide the tires onto the wheels, aligning 

the tires inside the wheel edges.

7.2   TABLE, BLADE GUIDES AND BACK-UP BEARINGS

- Keep your bandsaw clean.

- Frequently remove sawdust from the inside of the saw.

- Do not allow pitch to accumulate on the table, blade guides or back-up bearings. Clean them with quality gum and pitch remover.

- Apply a thin coat of automobile type wax to the table top to allow the wood to slide easily while cutting. Also apply wax to the inside

surfaces of the trunnion.

7.3   MOTOR/ELECTRICAL

Frequently vacuum or blow out any sawdust from the motor and around the switches.

7.4   LUBRICATION

All the ball bearings are permanently lubricated. They require no further lubrication.

If the power cord is worn, cut or damaged in any way, replace it immediately.

To prevent electrocution, fire or injury, use only identical replacement parts listed in this manual. To avoid 

electrical hazards, always reassemble exactly as the original assembly.

WARNING

WARNING

7. MAINTENANCE &TROUBLE SHOOTING

-14-

TROUBLE

PROBABLE CAUSE

REMEDY

Motor will not run.

1)Defective On-Off switch or power cord.

2)Motor defective.

1)Replace defective parts before using your

bandsaw again.

2)Any attempt to repair this motor may create a

HAZARD unless repaired by a qualified service

technician.

Blade does not run in the 

approximate center of the 

upper wheel.

1) Not tracking properly.

1) Adjust tracking. See “Tracking blade”.

Bandsaw slows down when 

cutting.

1)Cutting too small a radius.

2)Dull blade.

1)Stop feeding and back up the material slightly

until the bandsaw speeds up.

2)Replace blade.

Blades breaking.

1)Too much tension.

2)Kink in blade caused by cutting too small a

radius or turning the material too fast when cutting.

1)Adjust tension. See “Adjusting blade tension”.

2)Use correct cutting technique. See “Operations”.

Saw is noisy when running.

1)Too much tension.

2)Kink in blade caused by cutting too small a

radius or turning the material too fast when cutting.

1)Adjust tension. See “Adjusting blade tension”.

2)Use correct cutting technique. See “Operations”.

Saw is noisy when running.

1)Too much blade tension.

2)Blade guides and back-up bearings are in

contact with the blade.

1)Adjust blade tension. See “Adjusting blade

tension”.

2) Adjust upper and lower blade guides and

bearings. See “Adjusting blade guides and back-up

bearings”.

Blade will not cut straight.

1)Blade guides and back-up bearings are not

adjusted.

2)Worn or defective blade. Offset blade teeth may

have been flattened.

1)Adjust upper and lower blade guides and

bearings. See “Adjusting blade guides and back-up

bearings”.

2)Replace blade.

Blade guide will not stay in 

position.

1) Blade guide support threads have deteriorated

allowing set screw to vibrate loose.

1) Replace blade guide support.

Summary of Contents for BS230A

Page 1: ...HIS MANUAL FOR FUTURE REFERENCE 4 3 49 5 3 LWAYS FOLLOW THE INSTRUCTIONS PROVIDED WITH THE MANUAL LWAYS WEAR SAFETY GLASSES WHEN USING WOODWORKING EQUIPMENT LWAYS DISCONNECT THE POWER BEFORE ADJUSTING ANY EQUIPMENT AILURE TO OBSERVE PROPER SAFETY PROCEDURES AND GUIDELINES CAN RESULT IN SERIOUS INJURY 7 2 O NOT ALLOW FAMILIARITY GAINED FROM FREQUENT USE OF YOUR MACHINE AND ACCESSORIES TO BECOME COM...

Page 2: ... 2 INDEX 1 GENERAL INFORMATION 2 SAFETY PRECAUTIONS 3 SPECIFICATIONS 4 ASSEMBLY 5 ADJUSTMENTS 6 ADJUSTMENTS OPERATION 7 MAINTENANCE TROUBLE SHOOTING 8 DIAGRAMS AND COMPONENTS ...

Page 3: ...correct use of the machine Only skilled and authorized staff shall use and service the machine after reading this manual Respect the accident prevention regulations and the general safety and industrial medicine rules Indicates imminent risks which may cause serious injury to the operator or other persons Be careful and scrupulously follow the instructions A statement advising of the need to take ...

Page 4: ... Before further use of the tool a guard or other parts that are damaged should be carefully checked to ensure that they will operate properly and perform their intended function Check for alignment of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other parts that are damaged should be properly repaired or replaced NEVER LEAVE MACHINE RUNN...

Page 5: ...e and unconventional installation manufacturer assumes no responsibility WARNING Accident cause by change machine function or change spare part arbitrarily manufacturer assumes no responsibility Accident caused by operation under missing part or damage condition manufacturer assumes no responsibility WARNING 2 2 RESIDUAL RISKS contact with tool contact with moving parts belts pulleys etc recoil of...

Page 6: ... sawdust from inside the machine A 1 1 4 vacuum hose or dust collector adaptor can be used for optimal sawdust removal 9 Bevel scale pointer The bevel scale shows the degree to which the table is tilted for bevel cutting 10 Upper blade guide lock knob Loosen this knob before adjusting blade guide height 11 Upper blade guide adjust wheel The upper blade guide assembly should be lowered to just abov...

Page 7: ...Dia 39 Net Gross Weight 17 19Kgs Package Siae 795x335x420mm To avoid electrocution or fire any maintenance or repair to electrical system should be done only by qualified electricians using genuine replacement parts WARNING 3 3 ELECTRICAL CONNECTION Electrical installation should be carried out by competent qualified personnel The mains connection should be made using the terminal box Replacement ...

Page 8: ...Other factors which reduce exposure to noise are correct tool choice tool and machine maintenance use of hearing protection systems e g headsets earplugs WARNING Please use the hearing protection systems if the above mentioned noise levels exceed 95dB A 3 5 DUST EXTRACTION If this band saw is operated indoors it is recommended to have it connected to a dust collector The suction connector supplied...

Page 9: ...ry to rotate the lock handle counterclockwise to allow the rip fence to fit onto the table Rotate locking handle clockwise before locking the handle in position Place the miter gauge B Fig 4 2 into the miter gauge slot D in the table on the right side of the blade FIG 4 1 1 FIG 4 1 2 4 3 MOUNTING YOUR BANDSAW If your bandsaw is to be used in a permanent location it should be clamped securely to a ...

Page 10: ...e table to the desired angle using the bevel angle scale B Fig 8 and pointer C as a guide Retighten the table lock knob by turning it clockwise to secure the table angle 5 3 SETTING TABLE SQUARE TO THE BLADE Loosen the upper blade guide assembly lock knob A Fig 5 1 and position the upper blade guide assembly all the way up Retighten the lock knob Loosen the table lock knob A Fig 5 2 Place a small ...

Page 11: ...ge bolt plastic nut and table insert Replace these parts after the blade has been installed Loosen the blade tension adjusting knob A Fig 5 3 counterclockwise Slide the old blade off the wheels and out from the protective guards Slide the new blade into the slot of the table with the teeth facing forward and down toward the table Slide blade behind the protective guards and place the blade on both...

Page 12: ...d the gullet of the blade behind the blade teeth Tighten the set screw Repeat for the lower blade guide support Adjust the position of the lower blade guide support A Fig 5 7 3 Loosen hex nut and bolt B Slide the blade guide support until the front edge of the blade guides C Fig 5 7 3 are about 1 32 behind the gullet of the blade behind the blade teeth Tighten the hex nut and bolt Adjust the upper...

Page 13: ...fore the radius or the curve is cut The blade should cut in the middle of the pattern line saw kerf since wood cutting bandsaw blades are thin Wood dust and chips in a confined area can give rise to fire or an explosion Keep ignition sources away from bandsaw Keep saw dust to a minimum by cleaning the inside of the bandsaw after every use Wood dust and chips in a confined area can give rise to fir...

Page 14: ...r power cord 2 Motor defective 1 Replace defective parts before using your bandsaw again 2 Any attempt to repair this motor may create a HAZARD unless repaired by a qualified service technician Blade does not run in the approximate center of the upper wheel 1 Not tracking properly 1 Adjust tracking See Tracking blade Bandsaw slows down when cutting 1 Cutting too small a radius 2 Dull blade 1 Stop ...

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