Wood Stone WS-PL-3636-3-CT Service Manual Download Page 14 | Manualshive

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Gas Plancha (GEN1)

Service Manual

PG

52

OF

64

M0102.20 JULY 2019

An ongoing program of product improvement may
require us to change specifications without notice.

WOOD STONE CORPORATION

1801 W. Bakerview Rd.
Bellingham, WA 98226 USA

TOLL FREE

800.988.8103

TEL

360.650.1111

FAX

360.650.1166

E-MAIL

[email protected]

woodstone-corp.com

OPTIONAL STAND, v2 & 3

File Location: \\woodstone.net\dfs\CAD\Manuals\M0102\Rev 02\0_Service_Manual-1.dft

REV:

DATE:

PART #:

WS-PL-4836-4-CT00NG

5/13/2015

bena

DWN BY:

SHEET:

PL4836

4 - Zone Gas Plancha

2

2 of 13

000-PL-STAND-CASTER

7100-0509

5" Caster w/ Roller Bearings Swivel & Brake

(x2)

1542290
Shelf, Tube Stand

7100-0508

5" Caster w/ Roller Bearings Swivel

(x2)

WS-PL-4836-4-CT00NG
4 - Zone Gas Plancha

PL-4836 VERSION 2 & 3: POST JUNE 2013

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Summary of Contents for WS-PL-3636-3-CT

Page 1: ... WOOD STONE CORPORATION 1801 W Bakerview Rd Bellingham WA 98226 USA WOOD STONE GAS PLANCHA Specialty Equipment Gas Fired Model Hidden Control Countertop and Optional Cart Models WOOD STONE GAS PLANCHA WS PL 4836 4 CT WS PL 3636 3 CT DOC NO M0102 20 REVISED JULY 2019 Service Manual ...

Page 2: ...r Cassette 4 2 1532270 1 Grease Reservoir 2 3 1562202 0 Exhaust Flue 1 00034 00036 4 1552288 0 Exhaust Baffle 1 3 002 PL4836 17 1 Exhaust Flue 2 00051 00256 4 1552288 1 Exhaust Baffle 2 4 1542250 0 Exhaust Flue 2 00257 00316 4 1542296 2 Exhaust Flue 2 After 00316 5 2522299 1 Bottom Cover 1 6 7000 0919 1 0 Thermocouple 4 7 7000 1344 0 Viewing Glass 1 2 2 8 7000 1375 1 0 Power Cord SJT 18 3 5 15P to...

Page 3: ... Igniter FOR NG 70PL 0001 FOR LP 70PL 0001 LP Item Part Number Rev Description Qty 1 7000 1341 1 Ignition Cable 1 2 2152201 2 Flame Deflector Pilot Shield 1 Pilot Igniter Shield Assembly 002 PL4836 9 002 PL4836 9 LP includes 3 10 3 50PL 1327 0 Pilot Igniter Shield 1 4 70PL 0001 0 Igniter Sensor IR Burner NG 1 4 70PL 0001 LP 0 Igniter Sensor IR Burner LP 1 5 7000 0748 NG 0 Pilot Orifice Stamped BCR...

Page 4: ...s 4 8 7000 0268 0 Close Nipple 1 4 NPT Black 4 9 7000 0269 0 Compression Union 3 8 Tube Brass 1 10 7000 1321 0 1 4 DC Gas Solenoid Valve 4 11 7000 1322 0 1 2 AC Gas Solenoid Valve 1 1 2 4 3 9 10 10 6 5 11 8 10 7 7 7 Item Part Number Rev Description Qty 1 6000 0143 1 1 Gas Tube Main Burner 4 2 6000 0143 2 0 Dogleg Gas Tube Main Burner 1 3 6000 0144 1 3 Pilot Igniter Gas Tube 1 4 6000 0144 2 0 Zip T...

Page 5: ...1 1552290 1 Switch Guard 1 2 6100 0003 12 1 Sanitary Gasket 1 3 7000 0744 SS 0 Blank Cover 2 Gang 430SS 1 4 7000 0895 0 Panel Light 24V Green 4 5 7000 0897 0 Panel Light 24V Red 1 6 7000 0946 0 On Off Switch OTTO 1 7 7000 1343 0 Sealing O Ring 1 2 NPT 2 8 7000 1344 0 Viewing Glass 1 2 1 9 9000 0541 0 Hex Aluminum Spacer 1 4 20 x 2 5 2 10 9000 0554 0 1 4 20 Kep Nut 2 11 9000 0665 0 Lock Bolt 3 16 D...

Page 6: ...ter 2 5 7000 0977 0 Thermocouple Bulkhead 2 6 7000 1256 0 Transformer 120V Pri x 24V Sec 40VA Class 2 1 7 7000 1323 0 Power Supply 100W 1 8 7000 1835 0 Terminal Block 2 pole 4 Connector 1 8 7000 1327 0 Terminal Block 3 pole 12 Connector 1 Before SN 08461 9 7000 1355 0 Knob Temperature Indicator 2 10 7000 1356 0 Silicone Grommet High Temp 1 2 ID x 1 OD 1 11 7000 1359 1 Potentiometer Bracket Stick O...

Page 7: ...ludes parts 2 3 4 Jets 1 002 PL4836 7 LP 6 IR Burner Assembly LG includes parts 2 3 4 Jets 2 002 PL4836 6 0 Burner Manifold Dual Burner 3 9000 0554 0 1 4 20 Kep Nut 4 7000 0267 0 Compression Fitting Adapter 3 8 Dual Burner Cassette Part 002 PL4836 6 Main Burner Jets NG 7000 0579 Stamped BL LP 7000 1345 Stamped BY 3 4 1 2 Dual Burner Cassette Assembly NG RP 002 PL4836 7 LP RP 002 PL4836 7 LP ...

Page 8: ...T 001 PL4836 4 CT00NG 4 15 2013 bena DWN BY SHEET PL4836 4 Zone Gas Plancha 1 File Location woodstone net dfs CAD 0 Pn 001 Ove n Main Stations 001 PL_Plancha Service Manual DFT P lancha Gas 4Zone Revision 1 PL4836 4 CT00NG 1 dft A DETAIL A 8 of 13 Igniter Removal Procedure 1 Disconnect Ignition cable 2 Remove pilot igniter gas tube 3 Remove 1 4 20 kep nut 4 Pull out pilot igniter assembly 6000 014...

Page 9: ...5 13 2015 bena DWN BY SHEET PL4836 4 Zone Gas Plancha 1 File Location woodstone net dfs CAD Manuals M0102 Rev 01 PL4836 4 CT00NG 1 dft B DETAIL B 9 of 13 Zip Tube Jet Cleaning Procedure 1 Remove 2 1 4 20 x 1 2 Hex Bolts 2 Remove zip tube gas tube 3 Remove zip tube manifold downward 4 Remoe any debris from jets 50PL 1319 Zip Tube Manifold Tube 6000 0144 2 Zip Tube Gas Tube 9000 0251 1 4 20 x 1 2 He...

Page 10: ...Gas Plancha 1 File Location woodstone net dfs CAD Manuals M0102 Rev 01 PL4836 4 CT00NG 1 dft C DETAIL C 10 of 13 Thermocouple Removal 1 Remove perforated service panel 2 Remove screws holding bottom cover 3 Drop front edge of bottom cover to counter top rear lip supported by lower chassis 4 Reaching from front locate large holes in flat horizontal stationary panel 5 Grip thermocouple and simultane...

Page 11: ...a 1 File Location woodstone net dfs CAD Manuals M0102 Rev 01 PL4836 4 CT00NG 1 dft D DETAIL D 11 of 13 Pressure Manifold Removal 1 Loosen compression untion 2 Remove dogleg gas tube 3 Remove all 4 gas tubes 4 Loosen 2 SolarFlo Unions on either end of pressure manifold 5 Loosen 1 4 20 kep nut to chassis 6 Move manifold mount plate to left enough to allow pressure manifold to drop downward 1372206 G...

Page 12: ...EMPT THIS PROCEDURE 1 Remove all 4 burner casette assemblies 2 Remove 4 10 32 x 5 8 hex screws 3 Reach inside burner access holes and pivot zip tubes away from front panel 4 Lift zip tubes upwards unseating them from zip tube manifold tube 5 Remove through burner access holes 6 Re installation CAUTION Zip tubes are right and left handed and must have ports facing towards burners when in place Fail...

Page 13: ...t dfs CAD Manuals M0102 Rev 01 PL4836 4 CT00NG 1 dft 13 of 13 NOTE Valves must be angled as shown 7000 1321 1 4 DC Gas Solenoid Valve 4 7000 1322 1 2 AC Gas Solenoid Valve Gas Solenoid Service 1 Remove retainer C clip on top of valve stem 2 Slide coil off of valve stem 3 Install new coil onto valve stem 4 Re attach retainer C clip on top of valve stem Gas Valve Service 1 If entire valve needs repl...

Page 14: ... 650 1166 E MAIL info woodstone corp com woodstone corp com OPTIONAL STAND v2 3 File Location woodstone net dfs CAD Manuals M0102 Rev 02 0_Service_Manual 1 dft REV DATE PART WS PL 4836 4 CT00NG 5 13 2015 bena DWN BY SHEET PL4836 4 Zone Gas Plancha 2 2 of 13 000 PL STAND CASTER 7100 0509 5 Caster w Roller Bearings Swivel Brake x2 1542290 Shelf Tube Stand 7100 0508 5 Caster w Roller Bearings Swivel ...

Page 15: ...rd SJT 18 3 5 15P to ROJ x 66 1 7 4 1 2 5 6 8 3 PL 4836 VERSION 2 3 POST JUNE 2013 Item Part Number Rev Description Qty Serial Numbers GP1B NNMTHYR XXXXX 1 7000 1840 0 Adjustable Leg 4 2 7000 0919 1 1 Thermocouple 4 3 1542296 2 Exhaust Flue 2 After 00316 4 RP 002 PL4836 7 6 Dual Burner Cassette Assembly NG 4 4 002 PL4836 7 LP 6 Dual Burner Cassette Assembly LP 4 5 1410104 0 Bottom Cover 1 6 153227...

Page 16: ...niter FOR NG 70PL 0001 FOR LP 70PL 0001 LP Item Part Number Rev Description Qty 1 7000 1341 1 Ignition Cable 1 2 2152201 2 Flame Deflector Pilot Shield 1 Pilot Igniter Shield Assembly 002 PL4836 9 002 PL4836 9 LP includes 3 10 3 50PL 1327 0 Pilot Igniter Shield 1 4 70PL 0001 0 Igniter Sensor IR Burner NG 1 4 70PL 0001 LP 0 Igniter Sensor IR Burner LP 1 5 7000 0748 NG 0 Pilot Orifice Stamped BCR 18...

Page 17: ...3 1 4 3 2 5 6 6 7 8 9 3b Item Part Number Rev Description Qty 1 6000 0143 1 1 Gas Tube Main Burner 4 2 6000 0143 2 0 Dogleg Gas Tube Main Burner 1 3 7000 0250 10 3 Pilot Igniter Gas Tube 1 3b RP 7000 0251 0 Compression Nut Ferrul 1 4 2 4 7000 0250 11 0 Zip Tube Gas Tube 1 5 7000 0116 0 Regulator 1 6 7000 0269 0 Compression Union 3 8 Tube Brass 1 7 7000 1321 0 Gas Valve 1 4 DC Gas Solenoid Valve 4 ...

Page 18: ...13 Item Part Number Rev Description Qty 1 7000 0946 0 On Off Switch OTTO 1 2 7000 0895 0 Panel Light 24V Green 4 3 7000 0897 0 Panel Light 24V Red 1 4 7000 1344 0 Viewing Glass 1 2 1 5 7000 1343 0 Sealing O Ring 1 2 NPT 1 6 9000 0541 0 Hex Aluminum Spacer 1 4 20 x 2 5 2 7 1552290 1 Switch Guard 1 8 6100 0003 12 1 Sanitary Gasket 1 9 7000 0744 SS 0 Blank Cover 2 Gang 430SS 1 ...

Page 19: ...32241 0 Mount Bracket Remote Potentiometer 1 3 RP 7000 0891 CMG 2 1 4 Channel Temperature Control Board 1 4 7000 0894 1 0 Potentiometer 2 5 7000 1256 0 Transformer 120V Pri x 24V Sec 40VA Class 2 1 6 7000 1323 0 Power Supply 100W 1 7 7000 1835 0 Terminal Block 2 pole 4 Connector 1 7 7000 1327 0 Terminal Block 3 pole 12 Connector 1 Before SN 08461 8 7000 1355 0 Knob Temperature Indicator 2 9 7000 1...

Page 20: ...one net dfs CAD Manuals M0102 Rev 02 0_Service_Manual 1 dft REV DATE PART WS PL 4836 4 CT00NG 5 13 2015 bena DWN BY SHEET PL4836 4 Zone Gas Plancha 2 8 of 13 A DETAIL A 6000 0144 1 Pilot Igniter Gas Tube 9000 0554 1 4 20 Kep Nut 7000 1361 Ignition Cable Igniter Removal Procedure 1 Disconnect Ignition cable 2 Remove pilot igniter gas tube from supply side 3 Remove 1 4 20 kep nut 4 Pull out pilot ig...

Page 21: ...DWN BY SHEET PL4836 4 Zone Gas Plancha 2 9 of 13 B DETAIL B Zip Tube Jet Cleaning Procedure 1 Remove 2 1 4 20 x 1 2 Hex Bolts 2 Remove zip tube gas tube 3 Remove zip tube manifold downward 4 Remoe any debris from jets 6000 0144 2 Zip Tube Gas Tube 9000 0646 1 4 20 x 5 8 Hex Hd Bolt 50PL 1319 Zip Tube Manifold Tube 7000 1320 R Zip Tube 375 OD Right Side 7000 1320 L Zip Tube 375 OD Left Side 7000 13...

Page 22: ...al 1 dft REV DATE PART WS PL 4836 4 CT00NG 5 13 2015 bena DWN BY SHEET PL4836 4 Zone Gas Plancha 2 10 of 13 Thermocouple Removal 1 Remove perforated service panel 2 Remove screws holding bottom cover 3 Drop front edge of bottom cover to counter top rear lip supported by lower chassis 4 Reaching from front locate large holes in flat horizontal stationary panel 5 Grip thermocouple and simultaneously...

Page 23: ...Manual 1 dft REV DATE PART WS PL 4836 4 CT00NG 5 13 2015 bena DWN BY SHEET PL4836 4 Zone Gas Plancha 2 11 of 13 C DETAIL C Pressure Manifold Removal 1 Loosen compression untion 2 Remove dogleg gas tube 3 Remove all 4 gas tubes 4 Loosen 2 SolarFlo Unions on either end of pressure manifold 5 Loosen 1 4 20 kep nut to chassis 6 Move manifold mount plate to left enough to allow pressure manifold to dro...

Page 24: ... 1320 R Zip Tube 375 OD Right Side 7000 1320 L Zip Tube 375 OD Left Side Zip Tube Removal NOTE ONLY QUALIFIED GAS SERVICE PERSONNEL SHOULD ATTEMPT THIS PROCEDURE 1 Remove all 4 burner casette assemblies 2 Remove 4 10 32 x 5 8 hex screws 3 Reach inside burner access holes and release zip tubes from retaining clips at end 4 Lift zip tubes upwards unseating them from zip tube manifold tube 5 Remove t...

Page 25: ...a DWN BY SHEET PL4836 4 Zone Gas Plancha 2 13 of 13 Gas Solenoid Service 1 Remove retainer C clip on top of valve stem 2 Slide coil off of valve stem 3 Install new coil onto valve stem 4 Re attach retainer C clip on top of valve stem Gas Valve Service 1 If entire valve needs replacement either remove pressure manifold or remove gas tube s from appropriate valve 2 3 of the 1 4 DC valves can be rota...

Page 26: ...tions 7 Scratches or damage to the grill surface due to improper cleaning or normal wear and tear If any oral statements have been made regarding this appliance such statements do not constitute warranties and are not part of the contract of sale This Limited Warranty constitutes the complete final and exclusive statement with regard to warranties THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ...

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