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Wood Stone WS-FD-11260-L-IR-CL, Installation And Operation Manual, Page: 20 / 34

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20

9660 & 11260 Fire Deck Coal-Fired Oven 

Installation and Operation Manual

INITIAL START-UP

An ongoing program of product improvement may require us to change
specifications without notice. 

FD-9660-CL, FD-11260-CL,

Revised November 2015.                            Doc no: M0044.03

[email protected]

 

or visit 

woodstone-corp.com

Wood Stone Corporation

1801 W. Bakerview Rd.
Bellingham, WA 98226  USA

Toll Free  800.988.8103
Tel  360.650.1111
Fax  360.650.1166

INITIAL OVEN START-UP PROCEDURE

Your oven was cured at the factory� However, in the course of shipment, storage on-site, etc� the ceramic materials will have 
absorbed moisture� It is critical that the initial oven start-up procedure below be followed to ensure that this moisture is driven 
from the ceramic in a controlled fashion� This will minimize cracking and prevent damage to the oven that could otherwise occur 
by bringing the oven to temperature rapidly the first time it is used� This initial oven start-up procedure needs only be followed the 
first time the oven is fired and/or if the oven has not been used for an extended period of time�

BEFORE GETTING STARTED

1.

 

Make sure the individual shutoff valve (supplied by others), between the oven and the main gas supply, is in the open position 
and that the line has been purged of air�

2.

 

Make sure the Honeywell gas valves beneath the oven (SV-1, and if equipped, SV-2) are in the ON position�

3.

 

Make sure that the venting system has been tested and approved for operation and is on�

FIRST DAY 

1.

 

Push the ON/OFF button on the Controller touchpad� It may take a while for all of the air to be purged from the gas lines� 
As the pilot flames for the gas burners ignite and are sensed, the corresponding indicator lights will illuminate� The burners 
should come on shortly� For the first day start up on ovens equipped with the radiant dome flame burner, use the gas burners 
only to heat the oven� Do not use coal�

2.

 

Leave the Hearth Set Point at the factory setting (100 °F)�

3.

 

Adjust the Radiant Flame to 50% (“3” on the Flame Height Index Scale) and allow the oven to run for a full day until the 
hearth temperature reaches 500 °F�

THE OVEN IS NOW READY FOR COOKING.

THE STAINLESS STEEL DOOR(S) ARE USED FOR NIGHT TIME HEAT RETENTION.

DO NOT OPERATE THE OVEN WITH DOORS IN PLACE.

YOU MAY NOTICE THE OVEN SHEDDING SOME WATER FOR A COUPLE OF DAYS. THIS IS NORMAL AND YOU 

SHOULD NOT BE ALARMED.

NOTE: 

Small “crazing” cracks will occur with normal heating and cooling� They will not effect the performance or durability of the 

oven� If cracks of 1/8-inch or more in width develop, contact Wood Stone for evaluation�

Summary of Contents for WS-FD-11260-L-IR-CL

Page 1: ... com WOOD STONE CORPORATION 1801 W Bakerview Rd Bellingham WA 98226 USA COAL FIRED OVEN Stone Hearth Speciality Oven Gas Coal Combination Models FIRE DECK 9660 WS FD 9660 CL FIRE DECK 11260 WS FD 11260 CL DOC NO M0044 03 REVISED November 2015 Installation and Operation Manual ...

Page 2: ...WA 98226 USA Toll Free 800 988 8103 Tel 360 650 1111 Fax 360 650 1166 TABLE OF CONTENTS COAL FIRED OVENS 3 CAUTIONS AND WARNINGS 4 UNLOADING AND MOVING 6 INSTALLATION CASTERS 7 9660 CL SPECIFICATIONS 8 11260 CL SPECIFICATIONS 9 PLACING AND INSTALLATION 10 INSTALLATION CLEARANCES 11 GAS SPECIFICATIONS 13 VENTING 14 WOOD STONE HOODS 16 CONTROLLER 18 INITIAL START UP 20 DAILY OVEN OPERATION 21 USE OF...

Page 3: ...IR CL AND WS FD 11260 L R IR CL ADDITIONAL MANUAL COPIES AVAILABLE UPON REQUEST Shown WS FD 9660 RFG L IR CL An ongoing program of product improvement may require us to change specifications without notice FD 9660 CL FD 11260 CL Revised November 2015 Doc no M0044 03 info woodstone corp com or visit woodstone corp com Wood Stone Corporation 1801 W Bakerview Rd Bellingham WA 98226 USA Toll Free 800 ...

Page 4: ...uctions may result in property damage bodily injury or even death Contact your local building or fire officials about restrictions and installation inspection in your area WARNING Improper installation adjustment alteration service or maintenance can result in property damage injury or death Read the installation operation and maintenance instructions thoroughly before installing or servicing this...

Page 5: ...r other flammable vapors or liquids in the vicinity of this or any other appliance Also always keep the area under and around this appliance free and clear of any and all combustible materials It is recommended that this oven be installed maintained and serviced by authorized professionals WARNING This product must be installed by a licensed plumber or gas fitter when installed within the Commonwe...

Page 6: ...stalling and removing the optional casters DELIVERY NOTE The customer will receive an Oven Shipping Notification when the oven leaves the Wood Stone factory This will include a PRO and a trucking company contact number Wood Stone recommends that you confirm the delivery date time with the trucking company before committing to heavy equipment and or labor Our goal is a smooth and safe delivery DO N...

Page 7: ...n Place one jack under each caster assembly on the left side of the oven Raise the oven just high enough so the wheels clear the floor Unbolt each caster and remove it 4 Lower the oven back to the ground Remove the self tapping screw and slide the rest of the caster assembly out of the fork pocket Repeat steps 3 and 4 for the right side of the oven Caster bolts 2 Insert a caster assembly into each...

Page 8: ... 250mm 10 1 4 260mm 33 3 4 860mm 24 3 4 630mm 25 1 2 650mm 77 3 4 1970mm 2 50mm 57 1 2 1460mm 10 250mm AIR INTAKE 6 150mm 29 3 4 760mm 33 3 4 860mm 67 1 4 1710mm 7 1 2 190mm 7 1 4 180mm 19 480mm 13 1 2 340mm 1 30mm 1 1 2 40mm REV LEGEND PART 001 509660 CL 9660 Oven Coal Right General Arrangement 9 18 2013 bena 1 DWN BY SHEET Bellingham WA 360 650 1111 www woodstone corp com DIMENSIONS ARE IN INCHE...

Page 9: ...e FD 9660 CL FD 11260 CL Revised November 2015 Doc no M0044 03 info woodstone corp com or visit woodstone corp com Wood Stone Corporation 1801 W Bakerview Rd Bellingham WA 98226 USA Toll Free 800 988 8103 Tel 360 650 1111 Fax 360 650 1166 NOTE Using the temporary optional casters will add 3 to the total height of the oven for a total of 82 1 2 REV LEGEND PART FD 11260 11260 Fire Deck General Arran...

Page 10: ...ver pocket for oven to operate properly L1217 ATTENTION INSTALLER Fork Pocket Cover MUST be installed over pocket for oven to operate properly L1217 ATTENTION INSTALLER Fork Pocket Co ver MU ST be ins tal led over pocket for oven to opera te properl y L1217 ATTENTION INSTALLER Fork Pocket Cover MUST be installed over pocket for oven to operate properly L1217 ATTENTION INSTALLER Fork Pocket Cover M...

Page 11: ... 650 1166 1 The Wood Stone Fire Deck 9660 and Fire Deck 11260 ovens must have a minimum 1 inch clearance to combustibles from all sides and 14 inch clearance to combustibles from the top see figures below Any construction 6 inches to either side of the doorway and above must be non combustible If building a facade that will contact the oven use completely non combustible materials Please note that...

Page 12: ...ls Oven Controller Flame Height Control Knob s Coal Blower Fan Control and Ash Chute INSTALLATION CLEARANCES OPERATIONAL ACCESS SERVICE ACCESS AND CRITICAL AIR INTAKE VENTILATION INSTALLATION CLEARANCES An ongoing program of product improvement may require us to change specifications without notice FD 9660 CL FD 11260 CL Revised November 2015 Doc no M0044 03 info woodstone corp com or visit woodst...

Page 13: ... to achieve the required pressures NOTE The gas valves are shipped in the ON position Wood Stone recommends that the Fire Deck be equipped with a manual individual shutoff valve located between the oven and the main gas supply and that this shutoff valve supplied by others be left readily accessible Wood Stone also recommends that inspection and maintenance of the burners and gas piping connection...

Page 14: ... spelled out in NFPA 96 the Standard for Ventilation Control and Fire Protection of Commercial Cooking Operations or the International Mechanical Code may also be used A static pressure of 0 14 inches water column is necessary at the oven flue collar to ensure that gas temperatures do not exceed 450 F Use the fan inlet This measurement may be taken by inserting the probe of the magnahelic gauge th...

Page 15: ... When solid fuel is burned slowly it produces tar and other organic vapors which combine with expelled moisture to form creosote The creosote vapors condense in the relatively cool oven flue of a slow burning fire As a result creosote residue accumulates in the duct When ignited this creosote makes an extremely hot fire The duct serving this oven should be inspected at least twice a month during t...

Page 16: ... notice FD 9660 CL FD 11260 CL Revised November 2015 Doc no M0044 03 info woodstone corp com or visit woodstone corp com Wood Stone Corporation 1801 W Bakerview Rd Bellingham WA 98226 USA Toll Free 800 988 8103 Tel 360 650 1111 Fax 360 650 1166 Wood Stone Hoods by Gaylord Specifications Required CFM 1050 CFM Static Pressure 0 80 W C Duct Collar 9 x 9 I D 9660 11260 HOOD TOP VIEW ...

Page 17: ... notice FD 9660 CL FD 11260 CL Revised November 2015 Doc no M0044 03 info woodstone corp com or visit woodstone corp com Wood Stone Corporation 1801 W Bakerview Rd Bellingham WA 98226 USA Toll Free 800 988 8103 Tel 360 650 1111 Fax 360 650 1166 Wood Stone Hoods by Gaylord Specifications Required CFM 1050 CFM Static Pressure 0 80 W C Duct Collar 9 x 9 I D 9660 11260 HOOD SIDE VIEW ...

Page 18: ...resser le bouton ON OFF pour allumer le bruleur WAIT 5 MINUTES BEFORE RELIGHTING ATTENDRE 5 MINUTES AVANT DE RÉALLUMER On Off button Press to turn oven on off Hearth Set Point display Indicates set point temperature of underfloor IR burner Hearth Temperature display Displays temperature of oven floor hearth Sensor is embedded 1 below hearth surface Arrow buttons Pressing appropriate directional ar...

Page 19: ... Electrical diagrams are shown in the ELECTRICAL DIAGRAMS section of this manual They can also be found beneath the oven on the transformer plate ELECTRICAL CODE LIMITATIONS Electrical Grounding This appliance must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical code ANSI NFPA 70 or the Canadian Electrical Code CSA C22 1 as appl...

Page 20: ... the main gas supply is in the open position and that the line has been purged of air 2 Make sure the Honeywell gas valves beneath the oven SV 1 and if equipped SV 2 are in the ON position 3 Make sure that the venting system has been tested and approved for operation and is on FIRST DAY 1 Push the ON OFF button on the Controller touchpad It may take a while for all of the air to be purged from the...

Page 21: ...oor Infrared IR Burner will ignite if the hearth temperature is below the Hearth Set Point to which the Controller is adjusted Power Light Indicates the oven is turned ON Dome Flame Light Indicates the pilot for the Radiant Flame has lit Hearth Heat Light Indicates that the pilot for the infrared Underfloor Infrared IR Burner is lit This light will go off whenever the hearth temperature is above t...

Page 22: ...AL FUEL TO ENSURE CLEANEST EMISSIONS POSSIBLE USE ONLY HIGH QUALITY ANTHRACITE COAL MANY VARIETIES OF COAL CONTAIN CHEMICAL IMPURITIES THAT CAN DAMAGE THE OVEN CERAMIC USING ANTHRACITE COAL MINIMIZES THE CHANCE OF CHEMICAL DAMAGE TO THE OVEN CERAMIC USE OF ANY COAL OTHER THAN ANTHRACITE COAL WILL VOID THE WARRANTY ON THE OVEN CERAMIC AND MAY LEAD TO INCREASED PARTICULATE AND OTHER EMISSIONS FROM T...

Page 23: ... coal fire will not let you stir its fire or move it around without consequence Balancing the open flame of a coal fire with the intensity of the coal bed becomes the daily challenge If you load too much fuel the intensity of the fire will melt metal along with your pizza If you load too little fuel you will find yourself starting all over to recapture the intense heat you lost by letting the coal...

Page 24: ...g fly ash and small pieces of coal through the grate Move any large pieces of burnt and semi burnt coal onto the coal grate 6 Using the Ash Chute Tool pull yesterday s fly ash out through the Ash Chute into the Ash Dolly 7 Measure 5 10 lbs of charcoal and place on top of the previous day s leftover pieces of coal 8 Light two paraffin type fire starters and place them beneath the larger pieces of c...

Page 25: ...nto paper shopping bags in 10 pound increments to simplify temperature management Anthracite coal has about 13 000 BTU hr per pound so a ten pound bag has a total of 130 000 BTU hr Most coal fired operators bake 3 6 minute pizzas and bake at hearth temperatures between 500 600 F which equals around 900 1 000 F degree dome temperature Although these ovens can achieve higher temperatures do not exce...

Page 26: ...166 Coal fire is burned on side opposite the Radiant Burner over the Coal Grates Note Coal Grates are a consumable item life will vary depending on oven temperature hours of operation fuel consumption and proper use of the Coal Blower Fan see below It is expected grates will require replacement approximately every 4 6 months Replacement grates are available from the factory Ash Chute Coal Blower F...

Page 27: ... BURNER OVEN EXTERIOR DOORWAY AND MANTLE All exterior stainless steel surfaces should be cleaned as necessary using an approved mild detergent hot water and a soft cloth or sponge Stubborn residues may be removed using a non metallic scouring pad When scouring stainless steel surfaces scrub with the grain of the metal to prevent scratching DO NOT POUR OR SPRAY LIQUIDS ONTO THE OVEN DECK OR INTO TH...

Page 28: ... grease that has accumulated on the walls and ceiling of the oven simply raise the temperature of the oven to a temperature of 600 700 F Maintain this temperature for 1 2 hours or until the dome appears clean Then allow the oven to return to normal operating temperature Monitor the floor temperature displayed on the Controller Ovens that are run at lower temperatures may also develop a buildup on ...

Page 29: ...ergency Service if you require assistance during non business hours A Wood Stone technician will promptly respond to your call Chec display on Controller SYMPTOM PROBABLE CAUSE SOLUTION Controller will not turn on 1 Incoming power to oven turned off Check circuit breaker for circuit supplying the oven Check that any wall switches external to the oven that control oven power are turned on Check tha...

Page 30: ...1166 ELECTRICAL DIAGRAMS IR w RFG DATE DIAG WD064 Rev 0 3 28 2014 Bellingham WA 1 360 650 1111 www woodstone corp com TB3 2 6 4 4 5 TB4 R Y 8 8 P TB1 2 TB1 6 TB1 4 TB1 5 TB1 R TB1 Y TB1 8 XFMR XFMR Thermo Couple TB1 P Infrared SV1 Thermo Couple Temperature Controller TB1 Control Panel Type 2 Red Yellow 2 red 5 orange P pink 8 white 4 brown 6 yellow TB4 R TB4 Y TB3 2 TB3 5 TB4 P TB4 8 TB3 4 TB3 6 g...

Page 31: ...0 1111 Fax 360 650 1166 ELECTRICAL DIAGRAMS IR Only W IR DATE DIAG WD061 Rev 0 3 28 2014 Bellingham WA 1 360 650 1111 www woodstone corp com TB3 2 6 4 4 5 TB4 R Y 8 8 P TB1 2 TB1 6 TB1 4 TB1 5 TB1 R TB1 Y TB1 8 XFMR XFMR Thermo Couple TB1 P Infrared SV1 Thermo Couple Temperature Controller TB1 Control Panel Type 2 Red Yellow 2 red 5 orange P pink 8 white 4 brown 6 yellow TB4 R TB4 Y TB3 2 TB3 5 TB...

Page 32: ...stone corp com or visit woodstone corp com Wood Stone Corporation 1801 W Bakerview Rd Bellingham WA 98226 USA Toll Free 800 988 8103 Tel 360 650 1111 Fax 360 650 1166 ELECTRICAL DIAGRAMS Blower Motor DATE DIAG WD155 Rev 0 11 9 2015 Bellingham WA 1 360 650 1111 www woodstone corp com L N G MOTOR RUN CAPACITOR FAN SPEED CONTROL BLOWER MOTOR Green Black White Blue Black Brown Blue Green Yellow ELECTR...

Page 33: ...S1 120 VAC Fan Circuit INTERLOCK OF OVEN CONTROL TO AN EXHAUST FAN This connection is intended to interrupt power to the oven until the fan is turned on S1 is a double pole single throw switch provided by others that interrupts in coming power to both the oven and the fan The intent is to prevent the operation of the oven s gas burner in the event the fan is shut off Any interruption of the power ...

Page 34: ...c firebox 8 In wood fired equipment configurations in the event that pressed log products of any type have been burned in the equipment 9 In coal fired oven configurations in the event any type of coal other than anthracite coal fuel has been used 10 Damage resulting from the use of chemical cleaning products in the oven as well as any damage from liquids or chemicals including water being poured ...

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