Wood-mizer PD200G19-S Safety, Operation, Maintenance & Parts Manual Download Page 32 | Manualshive

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Wood-mizer PD200G19-S Safety, Operation, Maintenance & Parts Manual Download Page 32

Maintenance

Remove the drive hub

4

4-5

doc011422

Maintenance

See Figure 4-5.

4.

Remove the three bolts in the tapered bushing on the drive shaft.

5.

Replace two of the bolts into the treaded holes.

6.

Alternate tighten the two bolts until the bushing releases from the wheel flange.

The gearbox is now accessible for maintenance.

FIG. 4-5

DM200-08

Remove

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Summary of Contents for PD200G19-S

Page 1: ...nance Parts Manual PD200G series rev A2 00 Safety is our 1 concern Read and understand all safety information and instructions before oper ating setting up or maintaining this machine Form 2320 Models...

Page 2: ...any form by any photographic electronic mechanical or other means or used in any information storage and retrieval system without written permission from Wood Mizer LLC 8180 West 10th Street Indianapo...

Page 3: ...erson operation 3 5 SECTION 4 MAINTENANCE 4 1 4 1 General maintenance after each use 4 1 4 2 Tracking the blade 4 1 4 3 Changing the blade 4 2 4 4 Remove the drive hub 4 4 SECTION 5 PARTS 5 1 5 1 How...

Page 4: ...ing the equipment Take notice of all safety warnings throughout this manual and those posted on the equipment Keep this manual with this equipment at all times regardless of owner ship Read all additi...

Page 5: ...number and your customer number ready when you call Wood Mizer will accept these methods of payment Visa Mastercard or Discover COD Prepayment Net 15 with approved credit Be aware that shipping and h...

Page 6: ...36 Unit B Lindsay ON K9V 4R3 Phone 705 878 5255 or 877 357 3373 Fax 705 878 5355 Email ContactCanada woodmizer com Brazilian Headquarters European Headquarters Serving Brazil Wood Mizer do Brasil Rua...

Page 7: ...60 1 52 m Wide SW 66 1 68m 72 S72 72 1 83m Power 19 HP gasoline engine Blade Top speed 2 200 fpm 670 m min Material Bi metal Size 1 1 4 x 0 042 thick Life expectancy 1 200 pallet or 3 days production...

Page 8: ...bearings excluding cylindrical drive bearings bushings cable carriers and spark plugs All wear components are furnished as is without any warranty from Warrantor This limited warranty does not cover...

Page 9: ...Warrantor under normal use and service within the established warranty period Purchaser s sole and exclusive remedy and Warrantor s sole liability shall be to replace or repair in Warrantor s sole and...

Page 10: ...plies with the requirements of any particular safety code or governmental require ments Defective items replaced under the terms of this warranty become the property of War rantor DESIGN CHANGES Warra...

Page 11: ...1 8 1 warranty cannot be amended except in writing which refers to this warranty that is signed by both Warrantor and Purchaser Effective January 1 2018 2013 Wood Mizer LLC 8180 West 10th Street Indi...

Page 12: ...o so may result in fire NOTE ONLY safety instructions regarding personal injury are listed in this section Safety instructions regarding only equipment damage appear where applicable throughout the ma...

Page 13: ...e entire operator s manual should operate the equipment WEAR SAFETY CLOTHING WARNING Secure all loose clothing and jewelry before operating the equipment Failure to do so may result in death or seriou...

Page 14: ...intain a clean and clear path for all necessary movement around the equipment and stacking areas Failure to do so will result in death or serious injury WARNING Do not allow children in the area of th...

Page 15: ...he wedge Failure to do so can damage the equipment and may result in death or serious injury CAUTIONS FOR GAS ENGINE OPERATION DANGER Operate your engine machine only in well ventilated areas Failure...

Page 16: ...all service life of the battery EMERGENCY TREATMENT FOR CONTACT WITH BATTERY COMPONENTS LEAD SUL FURIC ACID per SDS Safety Data Sheet EYE CONTACT Sulfuric Acid and Lead Flush eyes immediately with lar...

Page 17: ...lockout may result in To control maintenance dangers Lockout procedures must be followed see OSHA regulation 1910 147 Never rely on machine stop control for maintenance safety emergency stops on off...

Page 18: ...iso lating devices are lockable the owner operator must provide full operator protection see OSHA regulation 1910 147 paragraph c 3 and additional training and more rigorous periodic inspections are r...

Page 19: ...bers rotating flywheels hydraulic systems and air gas steam or water pressure etc must be dissipated or restrained by methods such as grounding repositioning blocking bleeding down etc 7 Ensure that t...

Page 20: ...g may require re energization of the machine before safe removal 5 Notify affected personnel that the servicing or maintenance is completed and the machine or equipment is ready for use PROCEDURE INVO...

Page 21: ...ons concerning wire size fused disconnect and voltage which are provided in the motor s manual The electrical installation must also meet local codes IMPORTANT Ensure the blade spins in the proper dir...

Page 22: ...WARNING Check that the tire pressures are between 50 55 psi Failure to do so may result in death or serious injury FOR GAS ENGINES DANGER Do not operate this unit indoors or in an enclosed area carbo...

Page 23: ...proximately 15 seconds run the blade on the drive wheels 9 Turn off disconnect 10 Open the wheel covers to inspect the blade tracking NOTE If the blade is not tracking in the center of the tire refer...

Page 24: ...e handle to the neutral position 14 Place half the pallet over the blade and lower the pallet so the blade is positioned between two deck boards See figure 3 2 15 Pull the pallet away from the blade N...

Page 25: ...he pivot arm is touching the stop bolt See Figure 3 3 NOTE If a new blade is required see Section 4 3 Changing the blade 2 Momentarily approximately 15 seconds start the blade 3 Turn off power 4 Open...

Page 26: ...ls Neutral is the 3 o clock position Raise the han dle up to raise the table lower handle to lower table Always return the handle to the neutral position 7 Operator 1 Place the pallet on the table wit...

Page 27: ...through the blade 11 Operator 2 Turn the pallet over and place it on the pass back bars 12 Operator 1 Place the pallet on the table and against the fence 13 Operator 1 With the pallet at a slight ang...

Page 28: ...heck that the tire pressure are between 50 55 psi 5 Check gearbox oil level per gearbox manufacturer s manual specifications IMPORTANT DO NOT OVERFILL THE GEARBOX The gearbox is mounted in the B7 wall...

Page 29: ...wheel covers 6 Momentarily approximately 15 seconds start the blade 7 Ensure power is off before performing the next steps 8 Open the wheel covers to observe the blade on the drive wheels 9 Repeat Ste...

Page 30: ...2 3 Removed the used blade 4 Install the new blade on the center of the drive wheel tires IMPORTANT Ensure the blade is positioned as shown below in Figure 4 3 See Figure 4 3 FIG 4 2 FIG 4 3 DM200 02...

Page 31: ...o observe the blade on the drive wheels NOTE If the blade is not tracking in the center of the tire refer to Section 4 2 Tracking the blade 10 When the blade is tracking properly close the wheel cover...

Page 32: ...Remove the three bolts in the tapered bushing on the drive shaft 5 Replace two of the bolts into the treaded holes 6 Alternate tighten the two bolts until the bushing releases from the wheel flange Th...

Page 33: ...S04444 4 is not available except in subassembly A03333 Subassembly K05555 includes parts M06666 and F07777 77 The diamond indicates M06666 is not available except in subassembly K05555 To Order Parts...

Page 34: ...Nm in lbs Nm in lbs Nm ft lbs Nm ft lbs Nm ft lbs Nm ft lbs Nm ft lbs Nm ft lbs Nm ft lbs Nm ft lbs Nm ft lbs Nm ft lbs Nm ft lbs Nm ft lbs Nm ft lbs Nm ft lbs Nm ft lbs Nm ft lbs Nm ft lbs Nm 20 2 3...

Page 35: ...REF DESCRIPTION Indicates Parts Available in Assemblies Only PART QTY Dismantler ASSEMBLY Pallet PD200 1 1 Pallet Dismantler Idle Side See Section 5 3 2 Pallet Dismantler Table Parts See Section 5 4...

Page 36: ...mbly Dismantler 079921 1 4 Hub 6 lug Dismantler 079941 1 5 Shaft Dismantler Idle Machined 079992 1 6 Bolt 3 4 10x5 Hex Head Grade 5 F05009 88 2 7 Washer 3 4 SAE Flat F05011 62 4 8 Guard Dismantler Idl...

Page 37: ...x2 1 2 SHC F05007 24 2 19 Bearing Cam Follower 1 1 2 012797 2 20 Bolt 1 2 13x2 Full Thread Grade 5 F05008 116 2 21 Nut 3 4 10 Half Nyloc F05010 122 2 22 Tensioner Weldment Dismantler 079960 1 23 Plate...

Page 38: ...1 Table Weldment 66 Dismantler 079925 66 1 Table Weldment 72 Dismantler 079925 72 1 Table Weldment 84 Dismantler 079925 84 1 Table Weldment 96 Dismantler 079925 96 1 Table PD200 Rear Drop 079872 1 Ta...

Page 39: ...4 x 7 3 4 079964 2 10 Bolt 3 8 16x1 1 4 Full Thread Hex Head Grade 5 F05007 123 6 11 Washer 3 8 Flat SAE F05011 3 24 12 Nut 3 8 16 Hex Nyloc F05010 10 12 13 Bolt 3 8 16x1 1 2 Hex Head Grade 5 F05007...

Page 40: ...g Assembly REF DESCRIPTION Indicates Parts Available in Assemblies Only PART QTY AIRBAG ASSY DISMANTLER 079970 1 Airbag M 3 Triple Bellow 079942 1 2 Fitting 1 2NPT X 1 4npt Hex Bushing P31321 1 3 Fitt...

Page 41: ...9 1 3 Bracket Weldment Rear Control 079951 1 4 Bolt 5 16 18x1 Carriage Gr5 f05006 90 3 5 Nut 5 16 18 Nylok Hex F05010 58 3 6 Washer 5 16 SAE Flat F05011 17 3 7 Plug 1 4NPT Pipe P05498 1 8 Fitting 1 4...

Page 42: ...R16 Sealed 042360 5 2 Mount B G Bearing 079954 1 3 Block Dismantler Blade Guide 079955 2 4 Spacer Dismantler Blade Guide 079956 6 5 Screw 3 8 16x1 Zinc Bake FSHC F05007 64 2 6 Bolt 1 2 13x3 1 2 HH Gr...

Page 43: ...semblies Only PART QTY Bracket Assembly Dismantler Slide 079985 2 1 Bracket Dismantler Slide 079927 1 2 Bolt 5 16 18x3 4 HHC F05006 5 2 3 Bolt 5 16 18x1 1 4 Hex Head Full Thread Grade 5 F05006 93 2 4...

Page 44: ...6 3 Tire Wheel Assembly ST205 75D15 079939 1 4 Nut 1 2 13 Half Nyloc F05010 127 3 5 Nut Weldment Cover 021145 3 6 Bushing P2x1 5 8 079945 1 7 Hub Assembly Dismantler Dr 079984 1 8 Reducer 6 1 Inline 0...

Page 45: ...2 1 1 Grommet Slosh Valve 468860A 061253 1 2 Slosh Valve 468885A 061252 1 3 Gas Cap 080174AE S 10329 061251 1 4 Fitting Fuel Pick Up With Shut Off 074943 1 5 Grommet Shut Off 046881 061250 1 6 Can Gas...

Page 46: ...4 ID FUEL P642 11 HOSE 1 4 ID FUEL P642 12 NUT 3 4 10 HALF NYLOC F05010 122 4 13 Tray PD200 Gas Can 079857 1 14 Cover PD200 Fuel Tank 079858 1 15 Washer 3 8 Flat SAE F05011 3 4 16 Bolt 3 8 16x1 Gr5 HH...

Page 47: ...Pre Cleaner Kohler 006931 1 Plug Spark Kohler RFI 25 132 14 S 061417 2 Pump Kohler Fuel 24 393 16S 048391 4 Filter Kohler Fuel 24 050 13 P12758 1 Kit Module Ignition 24 584 45S 061370 1 Switch Kohler...

Page 48: ...7 16 Split Lock F05011 48 1 16 Bolt 7 16 20x1 1 2 HH Gr5 F05007 156 1 17 Pipe Deflector Kohler Exhaust 016496 1 18 Spark Arrestor 1 1 8 Kohler G13 28 016495 1 19 Cap 3 8 Pipe Galvanize P04332 1 20 Ho...

Page 49: ...0 59 2 5 Bolt 1 4 20x3 4 W Conical Washer F05005 134 4 6 Connector 1 2In 90 Deg Liquid Tight E22722 1 7 Meter Hour Rectangle Mount 015401 1 8 Screw 6 32x3 4 SBHC SS F05004 93 2 9 Cable Throttle G28 Ed...

Page 50: ...NPT Zinc Plated Pipe P05498 1 20 Valve 3 Position Air 079929 1 21 Mount Dismantler Control A2 00 130296 1 22 Bolt 10 32x1 3 4 Unslotted HH SS F05004 178 4 23 E Stop Box 40mm Oper 10A NC 052999 1 24 Sc...

Page 51: ...BOLT 3 8 16 X 1 1 2 CB F05007 85 3 4 Bolt 3 8 16x1 Gr5 HH F05007 87 6 5 Washer 3 8 Flat SAE F05011 3 12 6 Bolt 10 24x1 Unslotted HH F05004 156 2 7 Washer 10 SAE Flat F05011 18 4 8 Fuseholder Assembly...

Page 52: ...4 1 18 Bolt 3 8 16x5 Carriage F05007 113 2 19 Nut 3 8 16 Hex F05010 1 4 20 Washer 3 8 Split Lock F05011 4 6 21 Pads Delrin Up Dn Slide M04096 1 22 Bolt 5 16 18x3 4 HH Gr2 F05006 5 2 23 Cover PD200 Upp...

Page 53: ...atcher Optional REF DESCRIPTION Indicates Parts Available in Assemblies Only PART QTY 1 Board Catcher Pallet Dismantler 110233 1 2 Nut 1 2 13 Flanged Hex Nylock F05010 223 8 3 Washer 1 2 SAE Flat F050...

Page 54: ...Kg cm 079665 Model No Serial No Rev WOOD MIZ ER LLC 8180 W 10th St Indianapolis IN 46214 2400 U S A 317 271 1542 Or 800 553 0182 MF G BY FABRIQU PAR 5 6 7 4 15 1 16 1 2 3 4 5 6 7 8 15 9 10 11 12 13 1...

Page 55: ...12004G 2 6 Decal Ear Warning S12005G 2 7 Decal Hand Protection 512107 2 8 Decal Pallet Hawg Operation 079666 1 9 Decal Pallet Hawg Tire Pressure 079665 2 10 Decal Pallet Hawg 079661 1 11 Decal Wood Mi...

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