Wood-mizer LX25 Safety, Operation, Maintenance & Parts Manual Download Page 68

Page: 68 / 91

Sawhead Parts

Clutch Assembly

6-60

LX25 4/8/21

Sawhead Parts

6.3 Clutch Assembly

REF

DESCRIPTION (♦ Indicates Parts Available in Assemblies Only)

PART #

QTY.

ASSY, CLUTCH T100

X100-960

Spacer, Clutch

X200-1165

Bushing, Clutch Idler

X100-390

Pulley, Idler 5/8x2 3/4

X200-906

Arm, Clutch

X100-340

Nut, M10-1.50 Hex Nyl Lock

F05004-270

Nut, M5-.8 Class 8 Hex Nylock

F05027-3

Bearing, Clip, 1/2

X100-917

Collar, Lock 1/2IDx7/8OD

014820

Bolt, M6-1x10mm SH Shoulder

F05020-39

Washer, #10 SAE Flat

F05011-18

Bolt,M10-1.5x60 HHC

F05022-16

Washer, M6 Flat Class 4

F05026-1

Washer, 1/2 SAE Flat

F05011-2

TDLX2501

Summary of Contents for LX25

Page 1: ...WARNING Read and understand this manual before using this machine LX25 Sawmill Safety Operation Maintenance Parts Manual LX25G9 rev A1 00 LX25G7 rev A1 00 Safety is our 1 concern May 2020 Form 2427 ...

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Page 3: ...uel Flammable Liquid Handling Safety 2 3 Battery Safety 2 4 Sawmill Setup Safety 2 5 2 3 Safety Decals 2 7 SETUP 3 1 Assemble the bed sections 3 10 3 2 Level the bed 3 13 3 3 Install the mast 3 16 Prepare the mast carriages 3 16 Prepare mast 3 17 Install the sawhead 3 18 3 4 Install the sweepers and sawhead stops 3 21 3 5 Install the operator s handle 3 22 3 6 Install the clutch cable 3 24 3 7 Ass...

Page 4: ...4 49 4 10 Blade Height Scale 4 50 4 11 Water Lube Operation 4 52 4 12 Transporting the Sawmill 4 53 MAINTENANCE 5 1 Continuous maintenance 5 54 Rails rollers and sweepers 5 54 5 2 General maintenance 5 55 Daily 8 hours of operation 5 55 Weekly 40 hours of operation 5 55 Monthly 160 hours of operation 5 56 5 3 Engine maintenance 5 56 SAWHEAD PARTS 6 1 Sliding Blade Guide Arm Assembly 6 57 6 2 Blade...

Page 5: ...4 8 21 5 6 13 Decals 6 73 ENGINE PARTS 7 1 Kohler 9hp Gas Engine 7 75 7 2 Kohler 7hp Gas Engine 7 76 BED AND CARRIAGE ASSEMBLY 8 1 Bed 8 77 8 2 Log Clamp 8 78 8 3 Carriage 8 79 8 4 Log Rest 8 81 8 5 Optional Log Ramps 8 82 8 6 Optional Adjustable Feet 8 83 ...

Page 6: ...amend or extend the limited war ranties for the equipment given at the time of purchase 1 2 Getting Service For contact information sales service parts and additional manuals sign into your account on https woodmizer com or call inside the USA 1 800 553 0182 or from out side the USA 317 271 1542 1 3 Specifications Equipment specification are included in the Online Manuals which are found at https ...

Page 7: ...ponents of the basic LX25 sawmill are shown in MAJOR COMPONENTS Other components are model specific These terms will be used throughout this manual 100B 001 Sawhead Mast Log rest posts Log clamp Rails Bed Blade guides Sawdust chute Scale Water lube tank Up down crank FIG 1 1 MAJOR COMPONENTS ...

Page 8: ...Introduction Specifications 1 8 LX25 4 8 21 Introduction 1 1 5 Specifications TDL LX25 ...

Page 9: ...vital information pertaining to equipment NOTE contains useful information 2 2 Safety Instructions OWNER OPERATOR S RESPONSIBILITY The procedures listed in this manual may not include all ANSI OSHA or locally required safety procedures It is the owner operator s responsibility and not Wood Mizer LLC to ensure all operators are properly trained and informed of all safety protocols Owner Operators a...

Page 10: ...for operat ing and transporting equipment Clean sawdust from all guards vents control boxes or any area where sawdust may gather after every shift Failure to do so may result in fire causing death or serious injury Wear Safety Clothing Personal Protection Equipment Always wear eye ear and foot protection when operating or servicing the sawmill Secure all loose clothing hair and jew elry before ope...

Page 11: ...the new component also has the safety decal affixed Inspect all safety decals to ensure they are clean and readable Replace all damaged safety decals to prevent personal injury or damage to the equipment Contact your local distributor or call your Customer Service Representative to order more decals Fuel Flammable Liquid Handling Safety Do not smoke weld grind or otherwise create sparks near your ...

Page 12: ...s or other ignition sources away at all times Wear safety goggles and a face shield when working near batter ies Wash hands after handling batteries to remove possible lead acid or other contaminants Charge the battery in a well ventilated area Do not attempt to charge a frozen battery NOTICE When working with batteries do not spill or splash electrolyte dilute sulfuric acid as it is a strong corr...

Page 13: ...per SDS Safety Data Sheet EYE CONTACT Sulfuric Acid and Lead Flush eyes immediately with large amounts of water for at least 15 minutes while lifting lids Seek immediate med ical attention if eyes have been exposed directly to acid SKIN CONTACT Sulfuric Acid Flush affected area s with large amounts of water using deluge emergency shower if available shower for at least 15 minutes Remove contaminat...

Page 14: ...Safety Safety Instructions 2 6 LX25 4 8 21 Safety 2 Keep all non essential personnel out of the area while setting up the sawmill ...

Page 15: ...hly read the manual before operating the machine Observe all safety instruc tions and rules when operating the mill 096319 Disconnect Power Supply Before Opening Electric version only 096321 Blade Movement Direction 099220 Sawmill Covers Caution CAUTION Close all guards and cov ers before starting the machine ...

Page 16: ...N Keep all persons a safe distance away from work area when operating the machine 527864 Blade Tension Align the disc in the notch for proper blade tension 501465 Use Safety Boots Wear protective boots at all times when operating the mill S12004g Use Eye Protection Wear safety goggles at all times when operating the mill 099221B ...

Page 17: ...Safety Safety Decals Safety LX25 4 8 21 2 9 2 S12005g Use Ear Protection Wear ear protection at all times when operating the mill ...

Page 18: ...ections using track rails and cross rails and one cross member where each bed section joins together See FIG 3 1 a Attach two cross rails per bed section Make sure to place the cross rails closer together leaving room for the sawhead assembly as shown b Attach the track rails to the cross rail Make sure all of the cross rails face the same direction See FIG 3 2 NOTE Do not attach the catch rails a...

Page 19: ...e bolts M10 1 5x30 on the side of the plate that has slotted holes c Set the clamp in place by inserting the larger notch first on bottom and then tilting the clamp in and upward to catch the smaller notch on top See FIG 3 3 d Tighten the bolts on the clamp M10 1 5x85 to draw bed sections together FIG 3 2 FIG 3 3 TDLX2503 02 Direction of cut T100001 3 Smaller Notch Larger Notch Fixed Holes Slotted...

Page 20: ...onnecting plate are con nected to the same bed section on both sides of the bed frame f Repeat for the remaining 3 connections g Attach the cross member between the bed sections NOTE Optional bed extension sections may be added at this time in the same manner as the standard bed sections 4 Attach the log clamp in the middle of the bed See FIG 3 4 FIG 3 4 T100001 4 Washer 3 8 Flat SAE Log Clamp Spa...

Page 21: ...evel or laser level Lag bolts and washers Socket and ratchet for lag bolts Wooden skids 4x4 or better NOTE It is important that the bed be level for the sawhead to travel smoothly over the rails 1 Mount the saw bed on wooden skids for leveling and increasing the ground clearance A straight 4x4 or 4x6 are an ideal size for the wooden skids If the skids are not a solid FIG 3 5 TDLX25 04 Log Bracket ...

Page 22: ...re the seams of skids are offset from the seams of the bed frame See FIG 3 6 2 Use a 4 foot level or laser level to level the bed in all dimensions See FIG 3 7 3 Adjust the bed for leveling by shimming under low spots FIG 3 6 FIG 3 7 T10002 T100001 6 Wooden Skid Lag Bolt washer Level ...

Page 23: ...4 When the bed is leveled square up the log rest posts Tighten the log rest bracket screws See FIG 3 8 I NOTE Failure to square the log rest posts can result in poor cut quality Recheck saw bed for level FIG 3 8 100B 002 Square Log Rest Post Log Rest Bracket ...

Page 24: ...rriage bolts NOTE Do not tighten them at this time See FIG 3 9 3 Set the carriage on the rails NOTE side and rest on the vertical bearing on each end of the carriages The bearings are not preset and must be adjusted at this time 4 Adjust the bearings now so that the carriage glides smoothly back and forth with little effort See FIG 3 10 5 Repeat on the opposite side of the saw bed FIG 3 9 T10003 6...

Page 25: ...t Prepare mast 1 Insert the mast cross member into the upright pieces as shown in step 2 Set the bolts in place as shown in step NOTE Do not tighten at this time See FIG 3 11 1 2 2 Scale Guide Mast Cross Member Mast Upright FIG 3 11 Nut M10 1 50 Hex Nyl Lock Bolt M10 1 5x75 HH Class 8 8 Nut M8 1 25 Hex Nylock Rod Lift Cable ...

Page 26: ...le guide is on the same side as the up down crank 3 Slide the mast uprights all the way into the carriages as shown in step NOTE Make sure that it slides all the way to the bottom of the carriage and then tighten the M10 1 5x70 carriage bolts See FIG 3 12 4 Install the two head locking stop pins locking the sawhead in the down position FIG 3 12 4 3 T10010 2 Mast Carriage Bolt M10 1 5x70 ...

Page 27: ...ure that the main roller bearings are still riding smoothly on the rail The bearing can be slightly re adjusted by loos ening and re tightening the bolts See FIG 3 10 7 When the carriage and mast are properly aligned tighten or re tighten all bolts in the mast uprights and the carriages 8 With the sawhead at the head of the bed either end may be designated as the head attach two lower segments of ...

Page 28: ...0 LX25 4 8 21 Setup 3 9 Move the carriage toward the foot of the bed and install the last segment of the catch rail using M10 1 5x30 bolts See FIG 3 14 FIG 3 14 T10003 9 Bolt M10 1 5x30 Catch Rail Nut M10 1 5 Flanged Nylon Lock ...

Page 29: ...dust rail sweepers on the front sides of both carriages Make sure that the sweepers contact the rails See FIG 3 15 NOTE Stop blocks must be attached at both ends head and foot of the track rail to prevent the sawhead from sliding off the rails Failure to apply stop blocks to both ends of the track rail may result in serious injury or equipment damage FIG 3 15 T10003 4 WARNING Rail Sweeper Screw 10...

Page 30: ... bed section at the head of the bed using M10 1 5x30 bolts Tighten the nuts See FIG 3 16 3 Repeat at the foot end of the rail 3 5 Install the operator s handle The tools needed are Sockets 13mm Ratchet handle Ratchet handle extension optional FIG 3 16 T10001 7 Stop Block Bolt M10 1 5x30 Nut M10 1 5 Flanged Nylon ...

Page 31: ...lipping the tie wrap holding on the throttle cable 2 Invert the handle and replace it as shown See FIG 3 17 3 Tighten all the handle bolts NOTE Inserting the handle until it touches the sawhead will interfere with the crank han dle motion Only insert the handle just past the L bolts FIG 3 17 100B 005 Bolt M8 L Handle Handle Nut M8 1 25 Hex Nylock Washer M8 Flat ...

Page 32: ...e The tools needed are Socket 10mm Combination wrench 10mm Small adjustable wrench Ratchet handle The clutch cable was attached to the operator s handle before shipping The cable has an attaching eye and two adjustment nuts See FIG 3 18 FIG 3 18 100B 006 Attaching Eye Adjustment Nuts ...

Page 33: ...per adjustment nut and slipping the bare cable through the bracket 2 Return the adjustment nut to the cable fitting See FIG 3 19 3 Remove the bolt and its two nuts on the throttle handle 4 Thread the bolt through the cable eye 5 Return the inner set nut and tighten the outer nut on the throttle handle FIG 3 19 100B 007 Upper Adjustment Nut Bracket ...

Page 34: ...justed after the LX25 is fully assem bled and ready for use NOTE In addition to the clutch handle adjustment the clutch cable can also be adjusted at the clutch and at the engine itself See FIG 3 21 3 7 Assemble the up down crank The tools needed are FIG 3 20 FIG 3 21 100B 016 Bolt M6 1x70 HHB Nut M6 8 FE ZN5 PN 85 M 82144 Cable Eye Nut M6 1 0 Nylon Lock ...

Page 35: ...adjustable wrench Hex drive 3mm 1 Bolt on the crank handle NOTE Make sure that the lock washer is in place between the flat washer and bolt head as shown See FIG 3 22 FIG 3 22 Lock washer Nut M12 1 75 Zinc Jam Crank Handle Nut M12x1 75 Free Znc Nut M12x1 75 Free Znc Bolt M12 1 75x120 SHC ...

Page 36: ...ut the set screw from the crank shaft with the 3mm hex wrench and thread the lift cable through the hole in the crank shaft See FIG 3 24 NOTE The cable should come through shaft about 1 8 3mm If too much of the cable is pulled through the shaft it will rub on the back of FIG 3 23 FIG 3 24 100B 014B Hanger 1 8 3mm 100B 015 crank shaft set screw crank shaft 3mm hex wrench Lift Cable ...

Page 37: ...FIG 3 24 5 Repeat this procedure on the left side of the sawhead Leave room for adjustment up or down NOTE For ease of adjustment set the left side anchor bolt nuts in approximately the same position as the right side 3 8 Install sawhead cover latch and scale The tools needed are Socket 13mm Combination wrench 13mm Safety equipment especially gloves for blade handling ...

Page 38: ...ator as shown in step See FIG 3 26 3 Open and latch the sawhead cover in the open positions 4 Loosely secure the sawhead with M8 1 25x20 carriage bolts inserted from the inside of the sawhead as in the cut away view with washers and nuts on the exterior as shown in step See FIG 3 26 5 Slide the anti vibration blocks onto both sides of the scale as shown in step See FIG 3 26 FIG 3 25 Bolt M8 1 25x1...

Page 39: ...scale should slide freely through the blocks See FIG 3 26 See Section 4 1 Sawmill adjustments to set the blade tension and level the scale FIG 3 26 100B 011 2 3 1 4 Washer M6 Flat Class 4 Scale Mast Mast Bracket Bolt M8 1 25x20 Carriage Anti vibration Block Bolt M6 1 0x30 Class 8 Washer M8 Flat Nut M8 1 25 Hex Nylock Nut M6 1 0 Nylon Lock ...

Page 40: ...n order to loosen the guide block the water tank must be removed 1 Fasten the lube water tank to the sawhead with the four M6 1x12 bolts and nuts provided in the hardware kit 2 Thread the lube water tube through the grommet next to the right blade guide See FIG 3 27 3 10 Install the dust chute The tools needed are FIG 3 27 100B 012 Water Lube Tank Washer M6 Flat Class 4 Water Lube Tube Grommet Nut...

Page 41: ...blades Fail ure to follow this may result in serious injury Keep all other persons away from area when coiling carrying or changing a blade Changing blades is safest when done by one per son Failure to follow this may result in serious injury FIG 3 28 100B 013 DANGER COILED BLADES ARE UNDER SPRING TENSION KNOW PROPER BLADE HANDLING BEFORE UNPACKING YOUR BLADE FAILURE TO FOLLOW THIS WILL RESULT IN ...

Page 42: ...remove the blade from the shipping box at this time 2 Go to https www youtube com watch v 43TWwSgSOaQ 3 Open the blade housing cover 4 Carefully remove and uncoil the blade from the shipping box 5 Place the new blade around the blade wheels and through the blade guides See FIG 3 29 FIG 3 29 HOW TO COIL UNCOIL AND INVERT A BLADE 55001 38 ...

Page 43: ... toward the dust chute If necessary invert the blade as shown in the video 6 Position 1 1 4 wide blades on the wheels so the gullet is 1 8 3 0 mm out from the edge of the wheel See Fig 3 30 Go directly to the Section 4 Sawmill adjustments to align it before use FIG 3 30 150060 1 8 3 0 mm 1 32 0 75 mm 1 1 4 Blade ...

Page 44: ...or is wearing personal protection equipment and proper work clothing Check the engine oil level See the Engine Manual Optimal operating temperature range is 5 F 15 C to 105 F 40 C Ensure all guards and covers are in place and secured closed Ensure all personal protection equipment is used Gas mills Do not operate in enclose areas Position operator upwind away from sawdust and exhaust 4 1 Sawmill a...

Page 45: ...g of the blade by spinning the wheel a few times by hand Ensure the back of the blade remains approximately flush to 1 8 inch of overhang at the rear edge of the wheels On the back of each side of the sawhead adjustment bolts are available for tracking the blade Loosen the set nuts on the adjustment bolt and move the wheel until it is properly aligned See FIG 4 3 FIG 4 2 FIG 4 3 t10004 4B Gap No g...

Page 46: ... track straight without moving in or out from the final setting and the blade remains flush to 1 8 overhang to the rear edge of the wheel See FIG 4 4 When the blade tracks straight tighten the rear set nuts FIG 4 4 T10004 1 Blade flush to 3mm 1 8 overhang here both wheels ...

Page 47: ...ent bolts for the top and bottom guides face the foot of the sawmill See FIG 4 5 and FIG 4 6 NOTE Before setting or adjusting the ceramic blade guides the blade must be at the correct tension and tracked on the band wheels A square ceramic guide lies in the middle of the blade guide assembly This guide should be positioned approximately 1 8 inch from blade back Use the set screw on the side of the...

Page 48: ...ng the clutch cable This will also affect the engine throttle The ideal setting occurs when the throttle handle is completely depressed the engine should run full out and the blade drive wheel is fully engaged Conversely when the throttle handle is released the engine should revert to idle and the blade drive wheel stop turning See FIG 4 7 X100 964 1 Set screw Adjustment bolts FIG 4 6 100B 016 FIG...

Page 49: ...de Failure to do so may result in serious injury 1 Turn the blade tension nut to release the blade tension until the blade is loose in the blade housing Lift the blade out of the blade housing WARNING Coiled blades are under tension Use caution when uncoiling a blade Failure to do so may result in serious injury NOTE When installing a blade make sure the teeth are pointing the direction of cut See...

Page 50: ... the sawhead Pull the adjustable blade guide arm all the way out before measuring See FIG 4 9 3 If adjustments are necessary loosen the four guide blocks on the sawhead that the uprights travel through See FIG 4 10 4 Adjust the sawhead from the cable bolts of the sawhead up down assembly See FIG 3 23 5 If adjustments are necessary raise the low side This will ensure that the cable bolt does not ru...

Page 51: ... 3 Adjust the blade scale until it matches the blade to bed measurement When the scale and the blade to bed measurements are the same tighten the adjustment nuts of the scale See FIG 4 11 4 2 Starting the Engine Motor See the engine motor manual supplied with your machine for starting and operating instructions 4 3 Loading Turning and Clamping Logs LOADING A LOG 1 Move the sawhead to the front end...

Page 52: ...g loading equipment or a ramp to load the log onto the sawmill bed 6 Position the log against the side supports TURNING A LOG 1 Use a cant hook to spin the log against the side supports until it is turned the way you want it for the first cut CLAMPING A LOG 1 Position the log clamps against the log far enough below your cuts 2 Use the clamp handle to secure the log firmly against the side supports...

Page 53: ... Operation LX25 4 8 21 4 45 4 4 4 Level a Log Shim one end of the log e g using an optional leveling wedge X100 1304_US until the heart of the log measures the same distance from the bed rails at each end of the log FIG 4 13 Leveling Wedge ...

Page 54: ...0cm mark or below the 1 25 4mm mark Damage to the lift system may result 4 6 Engine Operation 1 Clear any loose objects from the area of the blade engine and drive belt 2 Ensure the clamps and side supports are positioned low enough for the blade to pass over them 3 Ensure the log is clamped securely 4 Open the fuel supply valve and turn on the ignition by moving the ignition fuel lever to the ON ...

Page 55: ...sition 6 Engage the clutch handle by pulling the lever toward the push handle tube shown in Fig 4 15 NOTE Let the engine idle for about 1 3 minutes depending on ambient temperature to warm up before starting the sawing opera tion ENGINE SHUTOFF 1 Disengage the tensioner handle by moving it away from you to stop the blade 2 The engine should run with no load for 15 seconds Stop the engine by moving...

Page 56: ...1 Position the log and clamp firmly 2 Move the sawhead to position the blade close to the end of the log 3 Use the blade height scale to determine where to make your first cut a Set the blade to the desired height with the lift crank b Ensure that the blade will clear all side supports and the clamps c Adjust the outer blade guide to clear the widest section of the log by moving the blade guide ar...

Page 57: ...ou want 1 25 4 mm thick boards lower the mast 1 1 16 1 1 8 27 28 6 mm for each board 4 9 Edging 1 Raise the side supports to 1 2 the height of the flitches or the boards that need to be edged 2 Stack the flitches on edge against the side supports 3 Clamp the flitches against the side supports halfway up the flitch height Wider flitches should be placed to the clamp side When they are edged flip th...

Page 58: ...w the height of your blade at each cut you can determine the thickness of lumber you are sawing Example You want to cut 1 25 mm random width boards from a log a Position the blade for the first cut b Move the mast to an even measurement on the inch scale c Make a trim cut Return the mast for the second cut and lower it 1 1 8 29 mm below the original measurement The extra 1 8 3 mm allows for saw ke...

Page 59: ...u return the mast for a second cut lower the mast to the next mark on the scale This mark shows where the blade should be positioned to cut a certain thickness of lumber without having to measure on the inch scale Example You want to cut 1 25 mm 4 4 random width boards from a log a Position the blade for the first cut b Position the magnetic quarter scale so a 4 4 mark is aligned with the line on ...

Page 60: ... lubrication benefits add 12oz 0 35L of Lube Additive part number ADD 1 to 5 gal lons 18 9 liters of water Lube Additive enables some previously impossible timbers to be cut by significantly reducing resin buildup on the blade It helps to reduce heat buildup wavy cuts and blade noise This biodegradable and environmentally friendly pre mix includes a water softener additive so it works with hard wa...

Page 61: ...rious injury or death The assembled sawmill can be transported in an appropriately equipped pickup truck 1 Move the sawhead to one of the segments equipped with the stop block and secure it in place with the locking pin 2 Divide the bed frame into the segments 3 Slide the bed frame segments into the truck 4 Use a forklift to load the sawhead with the mast and bed segment into the truck and secure ...

Page 62: ...operation of the sawmill Prevent corrosion that causes pitting and scaling on the rail surfaces which results in rough cuts or jerky feed movement Keep track rails free of rust Formation of rust on the track rail can cause rapid deterioration of the track rail s surface Lubricate the rails by wiping them with white lithium grease Lubrication will help protect the rails from corrosive elements such...

Page 63: ...st or other adhering particles from the rails 5 2 General maintenance Daily 8 hours of operation Check engine motor oil See engine motor manual Clean rails carriages and sweepers Inspect the mill for any defective part Weekly 40 hours of operation Remove sawdust from the track roller housings NOTE Do not lubricate the rail sweepers It may will cause saw dust to stick to the rails Open the blade wh...

Page 64: ...4 8 21 Maintenance 5 Monthly 160 hours of operation Grease the lift cables on both sides of the sawhead with white lithium grease See FIG 5 2 5 3 Engine maintenance Refer to the manufacturer s engine manuals for maintenance FIG 5 2 100B 025 Grease ...

Page 65: ...DESCRIPTION Indicates Parts Available in Assemblies Only PART QTY ASSY SLIDING GUIDE X100 963 1 1 Sleeve Vinly Guard 086875 1 2 Lever Blade Guide X100 336 1 3 Grommet Rubber 3 8 Dia 025248 1 4 Nut M8 1 25 Hex Nylock F05010 132 5 5 Washer M8 Flat F05026 4 8 6 Bolt M8x1 25x16mm HH F05004 47 4 7 Weldment Sliding Guide T100 X100 1066 1 1 2 3 4 5 6 7 ...

Page 66: ...Sawhead Parts Blade Guide Assembly 6 58 LX25 4 8 21 Sawhead Parts 6 6 2 Blade Guide Assembly 100b 027 1 2 3 4 5 6 7 8 9 10 11 ...

Page 67: ...HH Class 8 8 F05020 32 2 7 Screw M6 1x8 SHSS F05020 24 1 8 Ceramic 49 Sq x 88 Long X200 434 1 9 Bolt M8 1 25x50 Carriage F05021 13 2 ASSY BLADE GUIDE DRIVE SIDE X100 1040 1 1 Nut M8 1 25 Hex Nylock F05010 132 2 2 Washer M8 Flat F05026 4 2 3 Ceramic 7 8 Dia x 825 Long X200 433 2 4 Block Blade Guide T100 X100 977 1 5 Washer M6 Split Lock F05026 2 2 6 Bolt M6 1 0 x 65 HH Class 8 8 F05020 32 2 7 Screw...

Page 68: ...0 390 1 3 Pulley Idler 5 8x2 3 4 X200 906 1 4 Arm Clutch X100 340 1 5 Nut M10 1 50 Hex Nyl Lock F05004 270 1 6 Nut M5 8 Class 8 Hex Nylock F05027 3 1 7 Bearing Clip 1 2 X100 917 2 8 Collar Lock 1 2IDx7 8OD 014820 1 9 Bolt M6 1x10mm SH Shoulder F05020 39 1 10 Washer 10 SAE Flat F05011 18 1 11 Bolt M10 1 5x60 HHC F05022 16 1 12 Washer M6 Flat Class 4 F05026 1 1 13 Washer 1 2 SAE Flat F05011 2 1 TDLX...

Page 69: ...6 1 0x30 Class8 HH F05020 8 2 4 Washer M6 Flat Class 4 F05026 1 4 5 Block Plastic Scale X100 984 2 6 Nut M6 1 0 Nylon Lock F05010 200 2 7 Nut M8 1 25 Hex Nylock F05010 132 2 8 Washer M8 Flat F05026 4 2 9 Bolt M8 1 25x20 Carriage F05021 14 2 ASSY SAWDUST CHUTE ROUND X100 988 1 10 Weldment Round Sawdust Chute X100 985 1 11 Washer M6 Flat Class 4 F05026 1 3 12 Washer M6 Split Lock F05026 2 3 13 Bolt ...

Page 70: ...olt M8x1 25x16mm HH F05004 47 1 3 Hook Cover X100 1020 1 4 Bolt M6 1 x 20 Class 8 HH F05020 6 1 5 Nut M6 1 0 Free Nut Zinc F81031 1 1 6 Washer M6 Flat Class 4 F05026 1 1 7 Washer M10 Flat SAE F05011 134 1 8 Latch Cover X100 920 1 9 Bolt M10x10 SH Shoulder Plain F05022 9 1 10 Spring 7 16ODx2x 041 Wire Ext X200 997 1 11 Nut M6 1 0 Nylon Lock F05010 200 1 12 Nut M8 1 25 Hex Nylock F05010 132 1 12 1 2...

Page 71: ...ilable in Assemblies Only PART QTY ASSY WATER TANK X100 970 1 1 Tank Water 4 qt X100 904 1 2 Washer M6 Flat Class 4 F05026 1 4 3 Screw M6 1x12 HHC FT GR8 8 Din 933 F05005 99 4 4 Nut M6 1 0 Nylon Lock F05010 200 4 5 Valve 1 4 Water Shutoff X200 983 1 6 Tubing Vinyl 1 4x3 8x12 X100 982 1 1 2 3 4 5 6 100101 970 ...

Page 72: ...ailable in Assemblies Only PART QTY ASSY UP DOWN SLIDE X100 962 1 1 Screw M8 1 25x30 HHC F05021 11 14 2 Washer M8 Flat F05026 4 32 3 Block Vertical Slide Guide X100 327 4 4 Nut M8 1 25 Hex Nylock F05010 132 16 5 Nut M8 1 25 Free Zinc Plate F05010 162 2 6 Bolt M8x50 8 8 HH FT Zinc F81002 19 2 1 2 3 4 5 6 X100101 962 ...

Page 73: ...E Flat F05011 62 1 Shaft Assy Winch X100 213 1 6 Shaft Winch X100 314 1 7 Pin 6MM x 50MM Roll F05029 8 1 8 Washer Clutch X100 1041 1 9 Pad Winch Friction X200 373 2 10 Sprocket Up Dn Ratcheting x200 1230 1 12 Washer Internal Hex Winch x200 1231 1 13 Crank Weldment Lift X100 203 1 14 Washer 5 16 Standard Flat F05011 16 1 15 Washer 5 16 Split Lock F05011 13 1 16 Bolt M8x1 25x16mm HH F05004 47 1 17 W...

Page 74: ...6 1 0 Nylon Lock F05010 200 1 21 Nut M10 1 50 Hex Nyl Lock F05004 270 1 22 Nut M12 1 75 Jam F05027 19 1 23 Washer 12mm Split Lock f05011 123 1 24 Nut M12x1 75 Free Zinc f05010 212 1 25 Handle 33 64ID x 1 1 4OD x 4 Plastic 046647 1 26 Bolt M12 1 75x120 SHC F05023 6 1 REF DESCRIPTION Indicates Parts Available in Assemblies Only PART QTY ...

Page 75: ...Sawhead Parts Throttle Lever Sawhead Parts LX25 4 8 21 6 67 6 6 9 Throttle Lever X100101 969 1 2 3 4 5 6 7 8 9 10 11 10 To clutch To throttle lever To engine throttle Clutch view ...

Page 76: ... 969 1 Assy L Handle X100 975 4 1 Bolt M8 L Handle X100 386 1 2 Washer M8 Flat F05026 4 2 3 Nut M8 1 25 Hex Nylock F05010 132 2 4 Nut M6 1 0 Nylon Lock F05010 200 2 5 Washer M6 Flat Class 4 F05026 1 2 6 Lever Throttle X100 369 1 7 Nut M6 1 0 Free Nut Zinc F81031 1 1 8 Handle Weldment Push X100 210 1 9 Bolt M6 1x70 HHB F05020 23 2 10 Cable Clutch X100 392 1 ...

Page 77: ... HHFT 8 8 F05004 269 2 2 Nut M10 1 5 Hex F05010 85 2 3 Pin 3 8x 2 5 8 Clevis Zinc F05012 138 3 4 Pin 3 32x3 4 Cotter F05012 9 3 6 Nut Wing M6x1 Zinc F05027 27 1 7 Plate Tension Spring Back X100 330 1 8 Spring Urethane 1 2x1 3 4x1 X100 907 1 9 Washer Tension Spring X100 331 1 10 Screw M6 1 0 Wing F05020 44 1 10 Slide Weldment Blade Tension X100 205 1 11 Nut 1 2 10 Acme F05010 227 1 1 2 3 4 5 6 7 8 ...

Page 78: ... X100 961 2 1 Spindle Blade Wheel X100 301 1 2 Ring 2 7 16 IR N 5002 244 Beveled Snap F04254 21 1 3 Sheave Bandwheel 15 3 8 OD X100 303 1 4 Bearing 6305 62 OD x 25 ID x 17 W P08066 2 5 Washer 313x1 5x 125 Retaining S08220 1 6 Bolt M8x1 25x25mm C S 8 8 Din 933 HH F05004 40 1 7 Belt B47 4 Idle side X100 900 1 8 Belt B69 Carlisle Super II Drive side X100 905 1 1 2 3 4 5 6 7 8 100B 35 ...

Page 79: ...Sawhead Parts Sawhead Cover Sawhead Parts LX25 4 8 21 6 71 6 6 12 Sawhead Cover 100B 030 1 2 3 4 5 6 7 8 9 10 11 12 4 6 13 14 15 16 17 ...

Page 80: ...05027 8 6 5 Weldment Cover X100 922 1 6 Screw M4 7x25 Pan Head Phillips F05020 27 6 7 Grommet 3 4 ID 16 Gauge Thickness 074199 1 8 Grommet 3 4 ID 11 Gauge Thickness 074198 1 9 Latch Nut X200 1150 2 10 Bolt M5 8 x 10 Class 8 HH F05020 13 2 11 Latch Vibration Cover X100 999 2 12 Nut M5 8 Class 8 Hex Nylock F05027 3 2 13 Shim Blade Guide X100 1019 1 14 Nut M8 1 25 Hex Nylock F05010 132 2 15 Nut M8 1 ...

Page 81: ...Sawhead Parts Decals Sawhead Parts LX25 4 8 21 6 73 6 6 13 Decals 1 2 3 4 5 6 TDLX25 01 7 8 9 10 11 12 13 14 15 16 17 18 TDLX25 02 ...

Page 82: ...bsite Logo 003325 1 6 Decal Saw Dust Protection Pictogram 099222 1 7 Decal Wood Mizer Quality Information 079278 1 8 Decal Eye Warning S12004G 1 9 Decal Wear Safety Boots 501465 1 10 Decal Ear Warning S14005G 1 11 Decal Blade Alignment X100 1451 1 12 Decal Read Manual Before Operating 096317 1 13 Decal Keep a Safe Distance 099921 1 14 Decal Timbery Blade Tension 515084 1 15 Decal White WM 107171 1...

Page 83: ... 1203 1 3 Throttle Fitting Swivel 048904 1 4 Nut M10 1 50 Hex Nyl Lock F05004 270 4 5 Washer M10 Flat SAE F05011 134 8 6 Bolt M10 1 5 x 50 HH 8 8 F05022 14 4 7 Engine 9 1 2hp Kohler X100 1091 1 8 Screw 8 32x3 8 SHC F05004 85 1 9 Key 1 4 x 1 11 16 S04124 1 10 Bushing SHx1 039202 1 11 Sheave 1B34 SH X100 1062 1 12 Washer 7 16 ID 1 x 1 1 4 Stepped X100 1094 1 13 Washer 7 16 Split Lock F05011 48 1 14 ...

Page 84: ...5 This is to increase durability Be sure to order this screw if ordering a throttle cable F05004 85 2 2 Plate 7hp Kohler Throttle Mounting X100 1085 1 3 Bolt M8 1 25x20 Class 8 HH F05021 2 4 4 Washer 5 16 SAE Flat F05011 17 16 5 Plate 7HP Kohler Engine Mounting X100 1084 1 6 Nut M8 1 25 Hex Nylock F05010 132 8 7 Bolt M8 1 25x40mm HH 8 8 FT Zinc F05006 150 4 8 Engine 7hp Kohler X100 1083 1 9 Key 1 ...

Page 85: ...lt M10 1 5x85 Class 8 HH F81003 125 4 5 Plate 2012 LT10 Bed Rail Clamp 071015 4 6 Nut M10 1 5 Flanged Nylon Lock F05027 47 74 7 Plate T100 Bed Coupler X100 934 4 8 Washer M10 Flat SAE F05011 134 74 9 Bolt M10 1 5x30 Class 8 HH F05022 3 70 10 Plate End Stop Lock X100 1275 2 11 Bracket Log Post Top X200 1027 5 12 Plate T100 Safety Catch Rail X100 930 W 3 13 Clamp Assy Log Metric X200 1082 1 14 Plate...

Page 86: ...82 1 1 Block Clamp Point 075295 1 2 Weldment Clamp Post Tube 071343 1 3 Assy Clamp Screw 071350 1 4 Bolt M10 1 5x140 HH FT F05022 21 2 5 Washer 3 8 Flat SAE F05011 3 4 6 Bolt M10 1 5x120mm Hex Cl 8 8 F05022 25 2 7 Spacer 2012 Clamp Mount 071034 2 8 Spacer 379IDx 625ODx 480Long X200 1041 2 9 Nut M10 1 50 Hex Nyl Lock F05004 270 2 10 Tube 2012 Clamp Main 071026 1 TDLX2502 01 1 2 3 4 5 6 7 8 9 10 ...

Page 87: ...Bed and Carriage Assembly Carriage Bed and Carriage Assembly LX25 4 8 21 8 79 8 8 3 Carriage 1 2 3 5 4 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 x100102 2 22 23 24 ...

Page 88: ...Sweeper Modular Track X100 378 2 8 Nut M10 1 5 Hex F05010 85 20 9 Washer M10 Flat SAE F05011 134 36 10 Screw 10x3 4 Sl Hex Washer Hd Sht Metal F05015 33 2 11 Bearing LLU 6302 X200 957 4 12 Bushing Carriage Wheel X200 348 4 13 Bolt M10 1 5x30 Class 8 HH F05022 3 4 14 Bolt M10 1 5x70 Carriage F05022 17 8 15 Weldment Lower Carriage Member X100 202 2 16 Bearing LLU 6200 X200 903 8 17 Bolt M10 1 5x25mm...

Page 89: ...IPTION Indicates Parts Available in Assemblies Only PART QTY 1 Post Log Rest X200 1026 2 2 Bolt M10 1 5x30 Class 8 Hex Head F05022 3 10 3 Washer M10 Flat SAE F05011 134 10 4 Bracket Log Rest X200 1027 5 5 Nut M10 1 5 Flanged Nylon Lock F05027 47 10 6 Post Log Rest Short X200 1045 2 1 2 4 5 X100933 1 6 3 ...

Page 90: ...T QTY ASSY 2 LOG RAMPS LX55 25 123252 1 Assy Log Ramp LX55 25 123096 2 1 Bracket Log Stop LX55 25 123098 8 2 Washer M10 Flat SAE F05011 134 48 3 Nut M10 1 50 Hex Nyl Lock F05004 270 24 4 Weldment Log Ramp LX55 25 123099 2 5 Bolt M10 1 5x110 Class 8 HH f05022 13 16 6 Spring Old Style PWR Feed T110 Counter P04060 8 7 Bolt M10 1 5x100 HH Class 8 8 F05022 20 8 123096 1 2 3 4 5 6 7 ...

Page 91: ...y PART QTY ASSY SAWMILL BED FEET QTY 12 128127 Kit Sawmill Feet Fastener 130829 1 1 Washer M20 Flat Zinc F05026 16 24 2 Nut M20 2 5 Free F05027 26 24 Assy Bed Level 514997_US 12 3 Weldment Bed Level 514996 1_US 1 REF DESCRIPTION Indicates Parts Available in Assemblies Only PART QTY KIT SAWMILL FEET 130833 1 Nut M20 2 5 Free F05027 26 8 2 Washer M20 Flat Zinc F05026 16 8 3 Weldment Bed Level 514996...

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