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Wood-mizer LMS-HPR, Safety, Installation, Operations & Service

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LubeMizer Installation

Pump Installation And Wiring (LX450 Sawmills)

1

1-11

LMS99doc032619

LubeMizer Installation

1.4

Pump Installation And Wiring (LX450 Sawmills)

1.

Remove all 3/8" water lube hoses from the mill. 

2.

Remove the fuel tank from the mill and set aside.

3.

Disconnect the red and black sawmill harness wires from the existing water solenoid
valve. Remove the valve from the mill.

4.

Install the lube pump assembly to the mill using the provided bolts and nuts. 

See Figure 1-9. 

FIG. 1-9

Filter

Pump

Assembly

LX0077-2

Summary of Contents for LMS-HPR

Page 1: ...rts Manuals LMS HPR Installed Remote rev A 00 E 00 LMS RA Boxed Remote rev A 00 E 00 Safety is our 1 concern Read and understand all safety information and instructions before oper ating setting up or...

Page 2: ...e State of California to cause cancer and birth defects or other reproductive harm x Always start and operate the engine in a well ventilated area x If in an enclosed area vent the exhaust to the outs...

Page 3: ...nishing Steps 1 17 SECTION 2 OPERATION 2 1 2 1 The LubeMizer System 2 1 2 2 Lube Additives 2 3 SECTION 3 MAINTENANCE 3 1 SECTION 4 REPLACEMENT PARTS 4 1 4 1 Pump Assembly LMS HP LMS A 4 1 4 2 Pump Ass...

Page 4: ...and remove the battery box lid Remove the negative battery post terminal clamp Refer to the appropriate wiring diagram while performing the wiring steps below 4 Locate red wire 19 inside the remote p...

Page 5: ...insert 9 Insert black wire 20 to connector socket 32 and tighten the screw at the side of the insert 10 Reinstall the insert to the connector Reconnect the harness to the connector 11 Proceed to Cont...

Page 6: ...d pivot points unnecessary wire bending and open spaces where the wire could get caught by a log etc If you have any questions call Wood Mizer customer service 1 Raise the saw head to access the batte...

Page 7: ...red lube wire 251 to wire 19 3 Locate black wire 20 inside the remote power box where it is connect to a T tap terminal Unplug wire 20 from the terminal and plug black lube wire 259 in its place 4 Co...

Page 8: ...nected and locked out Failure to do so will result in serious injury or death IMPORTANT Avoid pinch and pivot points unnecessary wire bending and open spaces where the wire could get caught by a log...

Page 9: ...ubeMizer wire 251 to red sawmill control harness wire 19 clear 41 on sawmills before 9 04 5 Connect blue LubeMizer wire 257 to black sawmill control harness wire 20 black 42 on sawmills before 9 04 6...

Page 10: ...g All LT30 LT40 Sawmills NOTE See See Section 1 4 for the LX450 mill pump installation and wiring instructions 1 Remove the drive pulley guard from the sawmill as shown See Figure 1 4 2 Remove the dri...

Page 11: ...oid Valve Kit 016141 If the sawmill is not equipped with a water solenoid valve the wires for the LubeMizer option are stored underneath the water tank tray Locate wires 19 and 20 and remove any elect...

Page 12: ...ain fuel line hose clamps shown in Figure 1 6 and move the fuel line hose out of the way before drilling See Figure 1 7 8 Install the provided 14 length of 3 8 lube hose and the provided 5 8 hose clam...

Page 13: ...n The incoming power supply of electric powered sawmills should be discon nected and locked out Failure to do so will result in serious injury of death IMPORTANT Avoid pinch and pivot points unnecessa...

Page 14: ...ls 1 Remove all 3 8 water lube hoses from the mill 2 Remove the fuel tank from the mill and set aside 3 Disconnect the red and black sawmill harness wires from the existing water solenoid valve Remove...

Page 15: ...should be discon nected and locked out Failure to do so will result in serious injury of death IMPORTANT Avoid pinch and pivot points unnecessary wire bending and open spaces where the wire could get...

Page 16: ...block assembly 5 Wrap the threads of the provided fittings nozzles and plug with teflon tape pipe tape and install the components to the blade guide block as shown in the following graphic NOTE An ext...

Page 17: ...1 9 REVISION A 01 1 4 Hose 1 2 Hose Clamp Install lube blade guide block Swivel Fitting Plug Nozzle Remove existing blade guide block 3H0751D Nozzle Wire Tie Wire Tie Roller Only Guides High Performa...

Page 18: ...ecessary resecure the fuel line hose clamps 2 Locate the provided 1 4 hose Insert one end to the pump valve as shown Route the hose and connect the remaining end to the fitting on the block assembly S...

Page 19: ...LubeMizer Installation Hose Line Installation LX450 Sawmills LubeMizer Installation LMS99doc032619 1 16 1 FIG 1 9 1 4 Hose Pump Assembly LX0077 3 LX450 Only...

Page 20: ...tainer pin and cable to fasten blade housing cov ers 2 Reconnect the negative battery terminal cable and replace the battery box cover 3 Align the inner blade guide assembly as instructed in the align...

Page 21: ...te and to prevent stained boards Usual flow will be between 07 and 2 5 gallons 2 6 9 5 liters per hour 1 To start the self priming system Open the water lube bottle valve all the way Turn the sawmill...

Page 22: ...ing See Section 2 2 CAUTION Add windshield washer fluid to the water tank and prime as recommended when sawing or storing the sawmill in below freezing temperatures Use windshield washer fluid with a...

Page 23: ...esult in serious injury or death See Table 2 1 Use windshield washer fluid as an antifreeze to prevent the water from freezing and damaging the LubeMizer system See the chart below for recommended mix...

Page 24: ...ualified elec trician and is in accordance with applicable electrical codes Failure to do so will result in serious injury or death DANGER Before performing any service to this equip ment turn the key...

Page 25: ...riodically check lube hoses and lines for buildup Remove and flush with water as needed 3 Periodically check the blade guide bracket nozzles for buildup Remove and flush with water as needed See Figur...

Page 26: ...Maintenance 3 3 3 LMS99doc032619 Maintenance FIG 3 2 REVISION A 00 Nozzle 3H0753 Nozzle...

Page 27: ...HER 1 4 SAE FLAT F05011 11 1 6 NUT 1 4 20 SELF LOCKING F05010 9 1 7 FITTING 1 4 TUBE X 1 8 NPT MALE AIR 033450 1 8 VALVE 1 8 NPT 3PSI CHECK 033449 1 9 FITTING 1 8 FPT COUPLING P05748 1 10 PUMP ASSEMBL...

Page 28: ...CARRIAGE F05005 33 2 23 SCREW 1 4 20 X 3 4 PHILLIPS ROUND HEAD F05005 138 1 HOSE 1 4ODX50 LX450 ONLY 107942 1 BOLT 1 4 20X3 4 CARRIAGE LX450 ONLY F05005 113 4 1 Replaces F05005 15 1 4 20 x 1 2 Hex He...

Page 29: ...X 1 8 NPT MALE AIR 033450 1 8 VALVE 1 8 NPT 3PSI CHECK 033449 1 9 FITTING 1 8 FPT COUPLING P05748 1 10 PUMP ASSEMBLY PRESSURE LUBE 033492 1 Head Kit Pressure Lube Pump 033442 1 Diode Assembly Inducti...

Page 30: ...reinforced hose to eliminate kinking Rev D 01 Requires nine clamps 016845 to retrofit previous revisions 1 HOSE 3 8 X 9 16 X 4 033446 1 1 6 LUBRICANT 4 PAK 60 OZ BOTTLES LUBEMIZER ADD 1 2 2 Single 60...

Page 31: ...SURE LUBE 033447 1 2 Screen Kit Mesh Filter 033441 1 3 Gasket Filter Bowl 061768 1 4 Bowl LubeMizer Filter Replacement 003198 1 5 BOLT 1 4 20 X 3 4 CARRIAGE F05005 113 2 6 CLAMP 5 8 EMT COATED 010748...

Page 32: ...ressure Lube 033464 1 2 Fitting 90 Elbow 1 8 MPT 1 4 Tube Swivel P09736 1 3 Fitting 1 8 NPT Street Elbow Long 033440 2 4 Nozzle Blade Lube Spray 033479 3 FITTING 1 16 NPT PLUG P09206 1 1 Plug removed...

Page 33: ...SCRIPTION Indicates Parts Available In Assemblies Only PART QTY GUIDE KIT PRESSURE LUBE 003271 1 1 Block Weldment Pressure Lube 033464 1 2 Fitting 90 Elbow 1 8 MPT 1 4 Tube Swivel P09736 1 3 Fitting 1...

Page 34: ...A 00 LMS RA Rev E 00 LMS LX Rev A 00 REF DESCRIPTION Indicates Parts Available In Assemblies Only PART QTY CONTROL ASSEMBLY LUBEMIZER 025017 1 1 1 Control Box Weldment LubeMizer 033481 1 2 Panel Weld...

Page 35: ...3 4 OD Nylon Shoulder 033454 1 14 Washer 3 8 ID x 5 8 OD x 032 Thick Nylon 033444 1 15 O Ring 7 32 ID 009 033476 2 16 Knob 1 4 ID Fluted Round Plastic 033478 1 17 Light Green 12V 187 Tabs E20483 1 18...

Page 36: ...nel Mount 024553 1 3 Potentiometer N A 1 4 Nut N A 1 5 Washer 5 16 Standard Flat F05011 16 1 6 Washer 3 8 ID x 3 4 OD Nylon Shoulder 033454 1 7 Washer 3 8 ID x 5 8 OD x 032 Thick Nylon 033444 1 8 O Ri...

Page 37: ...placement Parts LMS99doc032619 4 11 4 16 TIMER REPEAT CYCLE 12VDC 1A 2 60 SEC 024530 1 17 SCREW 10 24 X 1 1 4 HEX HEAD F05004 19 1 FUSEHOLDER 3 20A ATC IN LINE W COVER 024555 2 FUSE 2A ATO BLADE LT GR...

Page 38: ...ions Diode Assembly Inductive Kick Protection F1 024555 Fuseholder In Line 3 20 Amp ATC w Cover 024150 2 Fuse 2 Amp ATO Blade Light Grey F2 024555 Fuseholder In Line 3 20 Amp ATC w Cover 024150 4 Fuse...

Page 39: ...Diagram Control Circuit Rev E 00 FIG 5 1 1 2 3 4 5 6 7 2A Fwd 2 Pump Pump GND R Timer X R1 250 251 254 255 256 257 258 259 260 261 262 263 264 19 20 VR1 1 2 3 1 2 3 4 5 6 SW1 Mill Control 4A 265 F1 F2...

Page 40: ...l Information Rev A 00 D 01 FIG 5 2 1 2 3 4 5 6 7 2A 250 251 254 255 256 257 258 259 260 261 262 263 264 19 20 VR1 1 2 3 1 2 3 4 5 6 Sw1 Remote Power Box 4A 265 F1 F2 Yellow Yellow Yellow Blue Blue Bl...

Page 41: ...installation control box 1 5 finishing steps 1 17 lube bottle and hoses 1 13 1 15 pump 1 7 1 11 remote power box 1 1 L lube additive 2 3 M maintenance lube filter 3 1 lube hoses 3 2 lube nozzles 3 2...

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