Wood-mizer DSBA-40 Safety, Setup, Operation & Maintenance Manual Download Page 1

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Wood-Mizer

FOUR-SIDED PLANING MACHINE

Safety, Setup, Operation

& Maintenance Manual

DSBA-40

rev. A1.00

Safety is our #1 concern!

Read and understand

all safety information and instructions before oper-
ating, setting up or maintaining this machine.

Form #995

Summary of Contents for DSBA-40

Page 1: ...ANING MACHINE Safety Setup Operation Maintenance Manual DSBA 40 rev A1 00 Safety is our 1 concern Read and understand all safety information and instructions before oper ating setting up or maintainin...

Page 2: ...s 3 4 SECTION 3 CONTROLS 4 1 3 1 Setting adjustment and control devices 4 1 SECTION 4 STARTING A TRY 5 1 SECTION 5 WORKING ON THE MACHINE TOOL 6 1 5 1 Fixing and adjustment of cutters 6 1 5 2 Fixing o...

Page 3: ...LAMP ASSEMBLY SPECIAL EQUIPMENT 13 1 SECTION 13 ELECTRICAL INFORMATION 14 1 13 1 Wiring diagram of main circuit 14 1 13 2 Wiring diagram of control circuits 14 2 13 3 Assembly diagram 14 3 13 4 Electr...

Page 4: ...hould Observe general and specific rules of Industrial Safety and Hygiene Only use the machine when connected to a dust extraction system Observe the recommendations given in section Maintenance and r...

Page 5: ...four sided planing machine DSBA 40 is composed of three main machining groups surfacing machining an element from the bottom thicknessing machining using top and bottom planers side moulding or plani...

Page 6: ...of machined element one side without the setting guide three side and four side with the setting guide mm mm 170 100 Minimum length of machined element mm 350 Maximum cutting allowance cutting from b...

Page 7: ...el I Internal protection IP 54 Overall dimensions length width width the heads set at extremes height mm mm mm mm 3120 1200 1600 1400 Weight of the machine Kg 1790 Sawdust extraction pipe diameter mm...

Page 8: ...Special spanner 17 30 50x5 30 50x15 30 50x25 30 50x35 30 50x50 J255 01 07 05 2 2 2 2 2 2 Name of element Drawing No Quantity Instrument for setting of cutters for thiknesser DUKB 1 set Instrument for...

Page 9: ...rface finish or dimension while the moulder is in operation l When machining long material adequate additional supports must be used m The operator must check that the tooling is in good condition and...

Page 10: ...iece of wood check that the fingers lift freely and descend under their own weight Visually check the condition of the finger edges they must be sharp Set the table at for instance 30 mm Insert a piec...

Page 11: ...transported the machine tool and positioning it all the maintenance grease should be removed from all unpainted surfaces Inspect all parts and in case paint coating has been damaged give it anti corro...

Page 12: ...machine body c Place the machine on the foundation d Reinstall all elements removed previously for transportation reasons e Level the machine within the accuracy of 0 1 mm to 1 mm in two rectangular d...

Page 13: ...rce The whole wiring system as well as the motors will function correctly if the supply voltage is not below 95 percent or higher than 110 percent of its nominal value The entry of the feeding cable i...

Page 14: ...ditions 1 Kind of the room closed with possible sound insulation screens being installed minimum 3 m high with the possibility of connecting dust exhaust system 2 Temperature the machine tool should o...

Page 15: ...crew for the setting of edging machine table 19 20 Adjustment screw for setting of rear guides 21 Hand wheel for lifting lowering of the table 23 MASTER SWITCH 24 On button for the edging machine 25 O...

Page 16: ...15doc030910 Controls Fig 3 Fig 4 16 4I 6 1 20 7 3 10 12 16 17 4II 17 15 18 21 9 5 12 11 8 19 2 Side view of the table from the top without cover or clamp rollers j003 27 24 25 26 29 30 31 32 33 34 35...

Page 17: ...t be opposite to the feed direction and the same as the direction of the arrows located on the machine tool 6 If the rotations is incorrect isolate the moulder by use of the Master Switch and change p...

Page 18: ...ammering the handle is not permissible The planer knives must be less than 25 mm wide The factory set for the planer knives is 1 1mm above the cutter head To ensure ensure accurate and trouble free pl...

Page 19: ...machine tool 15doc030910 5 2 5 Fig 5 Note After having finished the adjustment you have to check the tightening of all screws otherwise you risk an accident 122 1 1 clamping screw sensor base screw fi...

Page 20: ...The instrument thus prepared is ready to serve as a base for adjustment of knives B in the cutter shaft A Adjustment procedure The instrument should be placed on the outfeed table of the edging machin...

Page 21: ...e has to compensate the spindle height with spacers and tighten the nuts Absolutely one has to put a nosed bush in order to secure against loosening immediately under the spindle nut One should pay pa...

Page 22: ...orking on the machine tool 5 3 Adjustment of table shafts feed rollers and pressure devices The table rollers feed rollers and pressure devices should be adjusted so that the parameters in the drawing...

Page 23: ...Item a shows the upper limit at a distance of 15mm from the knife a guide should be used Item b shows the upper limit at a distance of 3mm from the knife in this instance the giude bar 41 must be rem...

Page 24: ...machine tool Fig 9 Item a the minimum thickness is 15 mm when guide bar 41 is place bar mounted Item b the minimum thickness is 3 mm without the bar the guide bar 41 dismantled Table movement Up Item...

Page 25: ...ews 12 Fig 3 preliminary adjustment can be made by applying distance bushes c set the side pressure rollers 5 and 6 with a little pressure if an element moves away form the guides 4 I and 4 II when be...

Page 26: ...ve Notice The cutter shaft drive of the edging machine and the thicknesser must always be connected therefore the edging table should be lifted to the table level of the thicknesser in case of one sid...

Page 27: ...lly as well 6 One should not change the tension adjustment of the plate springs for the drive clutch for the rubber rollers in the event that the clutch is blocked the wear of the rubber rollers will...

Page 28: ...icknessing allowance h1 height thickness of an element with allowances X3 the right head allowance B the width of an element after machining X4 the left allowance B1 the width of an element with allow...

Page 29: ...amages or dirt on clamps and remaining electrical wires and connections tighten loosened clamps Don t lubricate contacts 7 Don t allow for maladjustment of setting shafts pressure bars etc 8 Pay close...

Page 30: ...indicated in the table below Lubricati on point Lubricated element Grease Lubricati on method Tone period Remarks 1 Horizontal guide Machine oil L AN 110 Oiler Some drops every day 2 Vertical guide M...

Page 31: ...tled the cover 70 g 11 Roller bearings of edging machine cutter shaft Turms grease Li 802EP greaser Every 3000 working hours After dismantling after having dismantled the cover 70 g 12 Worm gear for t...

Page 32: ...er shaft 1208 TNG 40 80 x 18 2 3 Vertical Spindles 62022 50 90 x 20 4 4 Table rollers 6202 Z 15 35 x 11 6 5 Table lifting 6010 6205 RS 50 80 x 16 25 52 x 15 8 8 6 Chain Tensioner 6005 2RS 25 47 x 12 4...

Page 33: ...feed roller II in the input assembly II t 12 7 two rows 62 08 B 2 62 from roller II on roller I II t 12 7 68 08 B from roller I on pressure roller II 44 08B form clutch to roller I to the left II 54 0...

Page 34: ...rease tension on springs increase tension on springs adjust lower 4 Break on the rear end of machined element 1 Too low pressure of rear bar 2 Rear bar too high 3 Too low pressure of rear bar 4 Table...

Page 35: ...s 1 Knives on heads are not evenly set 2 Guide bars are not set 3 Play on support guide bars adjust knives on heads set guiding bars and pressure roller adjust the horizontal guide bars and bars of ve...

Page 36: ...e self locking nut 35 checking simultaneously by turning the motor axe if there is friction between brake discs 4 If friction is present then one should make a 1 6 turn towards champing 5 Check the br...

Page 37: ...nt machine tools The admissible noise level is useful for the machine user to help to eval uate hazards and risks more effectively The admissible noise level may vary from country to country The mould...

Page 38: ...epairs SECTION 11 SERVICE AND REPAIRS 1 All repairs within the warranty time period can only be performed by the authorized service team of Wood Mizer Ind violation of this rule may invalide the warra...

Page 39: ...ements 350 to 550 mm long use the additional clamp assembly To mount the additional clamp assembly determine the nominal dimension x of the element to be machined and bolt the assembly to the thicknes...

Page 40: ...FORMATION 13 1 Wiring diagram of main circuit 1 2 L R Cutters Edging machine Thicknesser Shift Lifting Cutters Edging machine Thicknesser Shift Lifting M ain C ircuit B reaker F 35 A Term inal B lock...

Page 41: ...ing diagram of control circuits Electrical Information 15doc030910 13 2 13 13 2 Wiring diagram of control circuits D S B A 4 0 Wiring diagram of control circuits Diagram No 1016 Cutters Edging machine...

Page 42: ...on 13 3 Assembly diagram 1 Edging Machine Drive 2 Thicknesser Drive L Left Head Drive R Right Head Drive Assembly diagram Diagram No 1016 DSBA 40 BK black type LgY GNYE yellow green type LgY the remai...

Page 43: ...Electrical Information Electrical Equipment Layout Electrical Information 15doc030910 13 4 13 13 4 Electrical Equipment Layout L R 2 DSBA 40 1 Electrical Equipment Layout Diagram No 1016...

Page 44: ...accessible only after opening the upper cover 2S2 On button for the driving motor for the thicknesser 2S3 shaft brake switch for the thicknesser set at position enables connecting the shaft set at pos...

Page 45: ...0N ch C 2p 1A Merlin Gerin 6 0F3 1 00 Instalation switch off C60N ch C 1p 2A Merlin Gerin 7 0S1 0S2 2 00 Control button B4P34 B3T01 RT Bene dikt Jager 8 1S2 2S2 5S2 5S3 4 00 Control button B4D B3T10 G...

Page 46: ...K2 1 00 Contactor LC1 K0601M7 Telemeca nique 21 4K1 4K2 1 00 Reversible contactor LC2 K0601M7 Telemeca nique 22 T 1 00 Transformer STI 0 25 400 230V Klock ner Moeller 23 0S3 1 00 Limit connector XCS P...

Page 47: ...ectrical Information 15doc030910 13 8 13 13 6 List of symbols used on the control panel Edging machine shaft drive Edging machine shaft drive Raising lowering the table Feed drive I speed or II speed...

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Wood-mizer DSBA-40, Safety, Setup, Operation & Maintenance Manual

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