Wood-mizer A1.01 Safety, Setup, Operation & Maintenance Manual Download

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SETWORKS OPERATION

Moulder Controller Panel

SETWORKS OPERATION

EGdoc030112

5-1

SECTION 5 SETWORKS OPERATION

5.1

Moulder Controller Panel

See Pic. 5-1.

PIC. 5-1

Real Cutter

Height

Set

Planing

Thickness

Indicates

that the real

cutter

height

should be

checked

Summary of Contents for A1.01

Page 1: ...Table of Contents Section Page Table of Contents SW 07doc0301121...

Page 2: ......

Page 3: ...al MP100 E5S rev A1 02 MP150 E5S rev A1 01 Safety is our 1 concern Read and understand all safety information and instructions before oper ating setting up or maintaining this machine March 2010 Form...

Page 4: ...p Persons Away Keep Hands Away Moulder Operation Use Proper Maintenance Procedures Keep Safety Labels In Good Condition FIRE FIGHTING Safety Labels Description SECTION 3 MOULDER ASSEMBLY 3 1 3 1 Mount...

Page 5: ...ead Track Rollers 6 1 6 4 Vertical Mast 6 2 6 5 Miscellaneous Lubrication 6 2 6 6 Manual Up Down System 6 3 6 7 Drive Belt Tension Adjustment 6 4 6 8 Cutter Bearings 6 7 6 9 Long Term Storage 6 7 6 10...

Page 6: ...embly 8 16 8 12 Up Down Drive Assembly MP150 8 18 8 13 Up Down Limit Switches 8 20 8 14 Control Box MP150 8 21 8 15 Slide Pads 8 23 8 16 Track Rail Rollers Travel Pins 8 25 8 17 M Type Frame Bed Secti...

Page 7: ...airing it as well 1 1 Machine Description The Wood Mizer moulder is designed for planing thicknessing and moulding lumber The machine must not be used for other purposes The moulder is equipped with o...

Page 8: ...er must be installed in the work place as instructed in the operator s manual To ensure safe operation of the machine the work place dimensions should be 3 m x 10 m If your machine is equipped with ad...

Page 9: ...NTRODUCTION The major components of the moulder INTRODUCTION 15doc030112 1 3 1 FIG 1 0 MP150 WMM085 Moulding Head Electrical Box Control Panel Head Height Scale Up Down Drive Power Feed Drive optional...

Page 10: ...g charges are based on size and quantity of order In most cases items will ship on the day they are ordered Second Day and Next Day shipping are available at additional cost 1 5 If You Need Service Fr...

Page 11: ...ital information NOTE gives helpful information Warning stripes are placed on areas where a single decal would be insufficient To avoid serious injury keep out of the path of any equipment marked with...

Page 12: ...ownership and operation of your Wood Mizer machines All Wood Mizer owners are encouraged to become thoroughly familiar with these applicable laws and comply with them fully while using the moulder Wea...

Page 13: ...fore operating the machine Failure to do so may result in serious injury WARNING Always shut off the motor to stop the knives whenever the machine is not in use Failure to do so may result in serious...

Page 14: ...he machine disconnect the power cord from the electric box IMPORTANT The knives housing cover is equipped with a safety key switch As soon as you open the cover the motor will be turned off and all mo...

Page 15: ...incorrect invert the phases in the phase inverter located in the power socket UL Version 3 phase Setting the phases in the phase inverter correctly will ensure the correct cutter rotation direction D...

Page 16: ...030112 Safety DANGER It is allowed to mould plane only in the direction shown below Never try to mould plane in the opposite direction when you return the head FIG 2 2 FIG 2 3 Inspection Window Remove...

Page 17: ...check it out and lock it out WARNING Do not wear rings watches or other jewelry while working around an open electrical circuit IMPORTANT The moulder is equipped with an emergency stop button This but...

Page 18: ...See the table below for safety labels description TABELA 2 1 Decals View Decal No Description 096317 CAUTION Read thoroughly the manual before operating the moulder Observe all safety instructions and...

Page 19: ...the electric box when the switch is not in the 0 position 096319 Always disconnect the power cord before opening the electric box S12004G Always wear eye protection equipment when operating this machi...

Page 20: ...erating this machine 501467 Lubrication point 089296 Rotation direction 502423 Maximum moulding depth 087649 502481 Warning stripe 501477 1 Safety handle The blade is stopped when the handle is releas...

Page 21: ...on Qty S3 Qty M2 501948 Moulder Head 1 1 094697 LT15 Bed Section Complete 2 7 m 2 094514 LT15 Bed Section Complete 1 95 m 3 503516 S MP100 Bed Section Complete 2 7 m 503515 S MP100 Bed Section Complet...

Page 22: ...MP100 Optional 085982 1 Log Side Support Complete 6 4 094427 1 LT15S3 094696 1 LT15M2 Track Rail 3 2 R02080 Rope 9 8 7 086323 Left Track Wiper 2 2 086322 Right Track Wiper 2 2 502536 Plate PC Guard 1...

Page 23: ...Assembly 086743 1 Zinc plated Pin 2 2 F81045 1 Roll Pin 6x50 2 2 F81044 21 Roll Pin 3x20 2 2 087301 CompressionSpring 18x37x1 8 2 2 F81043 2 Cotter Pin S Zn 4x25 2 2 F81058 1 Flat Washer 17 2 2 Manaua...

Page 24: ...2 Fig Wood Mizer Part No Description Qty S3 Qty M2 501965 Moulder Head 1 1 094697 LT15 Bed Section Complete 2 7 m 2 094514 LT15 Bed Section Complete 1 95 m 3 503516 S MP100 Bed Section Complete 2 7 m...

Page 25: ...plated 4 3 097553 Log Clamp 3 2 503453 Log Clamp with Plastic Bumper 502996 Clamp MP100 Optional 085982 1 Log Side Support Complete 6 4 094427 1 LT15S3 094696 1 LT15M2 Track Rail 3 2 R80663 1 Steel C...

Page 26: ...Leg LT15 Stationary Bed 12 12 Vertical Mast Lock Assembly 086743 1 Zinc plated Pin 2 2 F81045 1 Roll Pin 6x50 2 2 F81044 21 Roll Pin 3x20 2 2 087301 CompressionSpring 18x37x1 8 2 2 F81043 2 Cotter Pi...

Page 27: ...2 F81001 7 M6x12 Bolt 2 2 F81054 1 8 4 Flat Washer 16 16 F81032 2 M8 Nut 3 3 F81002 6 M8x12 Bolt 2 2 F81002 5 M8x25 Bolt 3 3 F81002 4 M8x20 Bolt 10 10 F81002 20 M8x16 Bolt 2 2 F81055 2 10 2 Split Loc...

Page 28: ...M10x30 Bolt 4 4 F81082 1 Band 2 2 100076 1 M10 20 Special Bolt 6 6 Outrigger Leg Kit Option F81003 58 M10x120 Bolt 24 24 F81037 1 M20 Nut 12 12 F81059 2 21 Flat Washer 12 12 F81007 1 M20x240 Bolt 12...

Page 29: ...g capacity of at least 500 kg carefully lift the head and set it aside WARNING When removing the head use extreme caution and keep all persons at a safe distance Failure to do so may result in serious...

Page 30: ...112 MOULDER ASSEMBLY See Figure 3 2 2 Mount four or six legs to each bed section Use two hex head bolts and lock nuts to secure each leg to the bed section FIG 3 2 150158a M10x75 Bolt M10 Hex Nylon Lo...

Page 31: ...l Legs Kit Mount four or six leg brackets to each bed section Use two hex head bolts and lock nuts to secure each leg bracket to the bed section Be sure the nut on the bracket faces up Thread a leg in...

Page 32: ...4 Lay the frame sections end to end so the track portion of each section is on the same side Slide the sections together and secure with four hex head bolts and nylon lock nuts FIG 3 4 M10x120 Bolt 08...

Page 33: ...th two hex head bolts Tighten the track rail mounting nuts 6 Mount the optional log clamps if equipped The optional log clamp can be additionally equipped with second adjustable jaw 8 23 Log Clamp for...

Page 34: ...Bed Frame Assembly 3 3 14 15doc030112 MOULDER ASSEMBLY See Figure 3 6 7 Mount the bed extension to the front and the rear ends of the bed frame FIG 3 6 Clamp Assembly 502996 M10x75 Bolt M10 Lock Nut...

Page 35: ...ts as shown in the Figure 3 8 Tighten the nuts so that the side supports can be moved with little resistance Adjust the side supports See Section 6 11 of the LT15 sawmill Operator s Manual FIG 3 7 M10...

Page 36: ...e Figure 3 8 3 4 Frame Leg Adjustment 1 Place a foot plate under each bed leg 2 Using an appropriate wrench adjust each leg so that the nut is approximately 25 mm below the top of the bed tube FIG 3 8...

Page 37: ...e assembly Carefully slide the head rollers onto the bed frame track Keep the head square to the bed to avoid putting the track rollers in a bind WARNING When setting the head on the bed frame use ext...

Page 38: ...12 MOULDER ASSEMBLY See Figure 3 10 MP100 Moulder Mounted on the LT15 Bed Frame FIG 3 10 Track Wiper 6 4 Flat Washer 4 M6 X 12 Hex Head Bolt 4 M6 X 12 Hex Head Bolt 2 Retaining Bracket 6 4 Flat Washer...

Page 39: ...emble the four track wipers to the left and right sides of the mast using the hex head bolt and flat washers NOTE Before installing the felt wipers soak the felt strips with lubricating fluid 5 Instal...

Page 40: ...SEMBLY Head Assembly 3 3 20 15doc030112 MOULDER ASSEMBLY 6 Assemble the mast safety pins See Figure 3 12 7 Install the power cord bracket FIG 3 12 Pin 086743 1 Spring 087301 Cotter Pin F81043 2 Washer...

Page 41: ...r bracket should be angled toward the end of the frame at which it is mounted as shown below See Figure 3 13 2 Tie a knot in one end of the feed rope Slip the knotted end of the rope into the front ro...

Page 42: ...nner groove of the lower v groove roller and route to the feed crank spool See Figure 3 15 4 Loop the rope around the feed crank spool three times and route back down to the outer v groove roller See...

Page 43: ...030112 3 23 3 See Figure 3 17 6 Route the rope to the rear mounting bracket Tie a knot in the end of the rope and insert into the mounting bracket Position the knot in the rope so when installed to th...

Page 44: ...figure below If not turn the motor until it is in the operation position Secure the motor to the gear box with the mounting screws 2 Mount the rubber bumpers with brackets to the bed extensions see t...

Page 45: ...bly MOULDER ASSEMBLY 15doc030112 3 25 3 3 Prepare the rope for installation by placing steel caps on its ends 4 Install the rope route it around the pulley as shown below and secure with clamps 1 1 1...

Page 46: ...MOULDER ASSEMBLY Power Feed Rope Assembly 3 3 26 15doc030112 MOULDER ASSEMBLY 5 Adjust the rope tension so that gaps between the spring coils are 8 1 2 mm 0 8 1 2mm...

Page 47: ...mounting holes provided between the two bed rails Remove the existing bolt and lock nut that secures the track at this position Use three hex head bolts and lock nuts to secure the bed rail to the bed...

Page 48: ...y The moulder should always be operated with the sawdust collection system The moulder should be operated in temperature range from 15o C to 40o C only The illumination at the operator s position shou...

Page 49: ...ry or death IMPORTANT It is recommended that a 30mA Ground Fault Interrupter GFI be used The following setup procedure should be performed whenever the moulder is moved or reassembled If sawing proble...

Page 50: ...positioned over the bed rail 6 Measure the distance from the cutter to the bed rail in the places shown below The dimensions A and B should be the same FIG 4 1 String across bed rails Equal height ob...

Page 51: ...ons A and B are not the same adjust the head tilt as shown in the Figure 4 3 See Figure 4 3 To adjust the head tilt loosen the four mounting bolts of the side roller bracket the two wiper mounting bol...

Page 52: ...sure the entire face of each slide pad makes contact with the mast Use the adjustment nuts on both sides of the mast to adjust the slide pads if necessary FIG 4 3 FIG 4 3 Roller Bracket Mounting Bolt...

Page 53: ...elf even when you touch any knife lightly WARNING Before mounting the knives make sure the knives the mounting strip and the cutter sockets are immaculately clean Any sawdust or resin inside the cutte...

Page 54: ...any dust chips and debris from the cutter socket the mounting strip and the knives Insert the springs in the holes shown below Next screw in all mounting strip bolts and place the strip in the socket...

Page 55: ...e remaining knives and repeat the adjustment procedure described above DANGER Make sure that all mounted knives are aligned identically If they are not it will cause vibrations of the cutter resulting...

Page 56: ...ing the knives The knives are very sharp You can hurt yourself even when you touch any knife lightly WARNING Before mounting the knives make sure the knives the mounting wedges and the cutter sockets...

Page 57: ...from the cutter socket the clamping wedges and the knives Remove the springs from the holes in the cutter Screw in the bolts of the clamping wedges and assemble the knives to the clamping wedges as s...

Page 58: ...ning sets of knives in the same way Be sure that they are mounted exactly in the same position on the cutter see the figure below DANGER Make sure that all mounted knives are aligned identically If th...

Page 59: ...of knives on the cutter Mount all four knives of this set in the same way as the previous set Be sure that they are mounted exactly in the same position on the cutter see the figure below Mounting two...

Page 60: ...SETUP OPERATION Mounting the Moulding Knives 4 4 13 EGdoc030112 Operation clamps to mould the other side using the second set of knives DANGER Never try to plan mould two cants at the same time FIG 5...

Page 61: ...positions 0 position all electrical circuits are off position all electrical circuits are on position releases the motor brake 2 Safety Handle1 Stops the cutter motor when released 3 Motor START Butt...

Page 62: ...the cutter motor Turn the emergency stop clockwise to release the stop The machine will not restart until the emergency stop is released 7 Cutter Height Scale Indicates the cutter height 8 Cutter Hei...

Page 63: ...4 mm 1 Pull back the crank handle to engage the locking pins for up down operation 2 Loosen the locking handle 3 Turn the crank handle clockwise to raise the head or counterclockwise to lower the hea...

Page 64: ...ou when you are working with hard wood or if the material is not secured properly The planing head can be moved by using the crank handle only Never push or pull the planing head manually 3 It is poss...

Page 65: ...will require slower feed rates Sharpness of the knives Dull or improperly sharpened knives will require slower feed rates than sharp and properly maintained knives If you determine the pressure marks...

Page 66: ...sition all electrical circuits are off position all electrical circuits are on position releases the motor brake 2 Safety Button Stops the cutter motor when released 3 Motor START Button Starts the cu...

Page 67: ...ment The saw head feed rate switch controls the speed at which the saw head travels forward Turn the switch clockwise to increase speed Turn it counterclockwise to reduce speed The reverse feed speed...

Page 68: ...he cutter with the knives above the bed rails IMPORTANT Remember that the maximum planing thickness can be 4 mm 1 Set the key in position 2 Push the up down drive switch to set the head height See Fig...

Page 69: ...igure 4 6 3 It is possible to adjust the cutter right or left The maximum adjustment available is 110mm To slide the cutter first loosen the locking knobs 4 Use the cutter scale to measure the distanc...

Page 70: ...will require slower feed rates Sharpness of the knives Dull or improperly sharpened knives will require slower feed rates than sharp and properly maintained knives If you determine the pressure marks...

Page 71: ...sons are at a safe distance from the machine Turn on the dust extraction system Check if the emergency stop button is released NOTE The machine will not start if the emergency stop is on To start moul...

Page 72: ...SETUP OPERATION Machine Start Up MP100 4 4 25 EGdoc030112 Operation 5 Press the green START button on the electric box to start the motor FIG 4 8 WMM028B...

Page 73: ...secured Make sure that all persons are at a safe distance from the machine Turn on the dust extraction system Check if the emergency stop button is released NOTE The machine will not start if the emer...

Page 74: ...SETUP OPERATION Machine Start Up MP150 4 4 27 EGdoc030112 Operation 5 Press the green START button on the electric box to start the motor FIG 4 8 WMM084...

Page 75: ...ontroller Panel SETWORKS OPERATION EGdoc030112 5 1 5 SECTION 5 SETWORKS OPERATION 5 1 Moulder Controller Panel See Pic 5 1 PIC 5 1 Real Cutter Height Set Planing Thickness Indicates that the real cutt...

Page 76: ...ameters Used for initial calibration and recalibration if a dimensional error occurs Set Real Size used to set a real cutter height The real cutter height should be set when the Check real size indica...

Page 77: ...tem motor or after lubrication of the up down screw and other moving elements or when significant cutter height setting variances are observed Switch on the moulder by turning the main switch to the O...

Page 78: ...utter height it is necessary to enter the real cutter height It must be done at the first start up and also when significant cutter height setting variances are observed a sudden power disappearance o...

Page 79: ...Setworks is designed to automatically lower the cutter by 1 5 mm below its current position IMPORTANT Remember that the maximum planing thickness can be 4 mm To automatically lower the cutter enter th...

Page 80: ...The cutter will move by the selected value NOTE If the Check real size light starts blinking during normal operation of the Setworks press and hold the button Measure and enter the distance between t...

Page 81: ...les which exist during machine operation actual part life may vary significantly This information is provided so that you may plan ahead in ordering replacement parts 6 2 Sawdust Removal Remove the ex...

Page 82: ...and remove any rust with a light grade sand paper or an emery cloth Lubricate the mast with motor oil or automatic transmission fluid ATF CAUTION Never use grease on the mast as it will collect sawdus...

Page 83: ...ain adjusting bolts at the bottom of the mast Loosen the sprocket nut on the bolt and lock nuts and using the adjustment bolts move the sprocket down until there is about 1 2 5 cm deflection in the ce...

Page 84: ...030112 MAINTENANCE 6 7 Drive Belt Tension Adjustment Check the cutter drive belt tension after the first 20 hours and every 50 hours thereafter 1 Remove the cutter upper cover 2 Remove the belt cover...

Page 85: ...MAINTENANCE Drive Belt Tension Adjustment MAINTENANCE 1597doc030112 6 5 6 3 Keep the pulleys aligned to avoid premature belt and pulleys wear FIG 6 2...

Page 86: ...e belt Next tighten the mounting bolts The belt should be tightened so there is 10 mm deflection with a 10 kgf deflection force CAUTION After replacement of the motor drive belt always adjust the belt...

Page 87: ...not protected against rusting Store the machine in a well ventilated room 6 10 Electrical Up Down System 1 Adjust the up down chain tension as needed Measure the chain tension with the head all the w...

Page 88: ...e dispersed or is dry or crusted reduce the maintenance interval The up down screw bellows should completely cover the screw If either of the bellows is damaged replace it immediately Before installin...

Page 89: ...ing bolts Use the adjustment bolt shown below to adjust the belt tension Tighten the motor mounting bolts Replace the top guard 4 Every 200 hours of operation check and adjust the up down motor brake...

Page 90: ...r as they go BRAKE MAINTENANCE The brakes do not require special maintenance procedures however during regular intervals of time depending on intensity of brake operation perform inspections and regul...

Page 91: ...inspection 1 E STOP button and its circuit inspection Turn the key switch to the M position 1 Press and hold the safety handle 1 The START button should illuminate green Press the START button to star...

Page 92: ...handle The START button should illuminate green but the motor should remain stopped 1 3 Cutter cover safety switch and its circuit inspection Turn the key switch to the M position Be sure the E STOP...

Page 93: ...ing time It should be shorter than 10 seconds 1 Start the motor again Turn the key switch to the 0 position Measure the cutter braking time It should be shorter than 10 seconds Start the motor again T...

Page 94: ...nspection 1 E STOP button and its circuit inspection Press and hold the green safety button Turn on the cutter motor Press the E STOP button located on the left side of the control box The cutter moto...

Page 95: ...ss the E STOP button located on the left side of the control box The moulder motor should be stopped With the E STOP button pressed try to move the moulder head up and down using the up down system bu...

Page 96: ...Figure 7 1 The major dimensions of the MP100 moulder are shown below all dimensions are in millimeters See Table 7 1 The MP100 moulder mast with head dimensions and weight are listed below FIG 7 1 MP...

Page 97: ...ons of the MP150 moulder are shown below all dimensions are in millimeters See Table 7 2 The MP150 moulder mast with head dimensions and weight are listed below FIG 7 2 MP150 Moulder Type MP150 Weight...

Page 98: ...fications USA Motor Specifications USA Motor Type E5 Electric Motor E5 Electric Motor E5 Electric Motor E7 5 Electric Motor Manufacturer Indukta Poland Siemens Siemens Leeson Voltage 230 400V 50Hz 230...

Page 99: ...ives are needed or are not needed The factors affecting a current level of noise exposure during work are inter alia room characteristics and characteristics of other noise sources e g number of machi...

Page 100: ...ications See Table 7 9 A relation between the pattern knife protrusion and the thickness is shown below Pattern Knife Thickness Pattern Knife Max Protrusion 1 1 According to EN 847 1 2005 European Sta...

Page 101: ...30 460 Tr1 1 2 3 4 5 6 Gz Wood Mizer Industries sp z o o Ul Nag rna 114 62 600 Ko o Poland Produkt Data Rysowa KK Sprawdzi Nazwa Numer rys Wersja 01 03 2010 1 F2 2 0 A 13A C1A 4kW 1 2880 min 1 2 3 4 1...

Page 102: ...0623 LG Gz SWITCH MMS 32S 13A MOTOR DISCONNECT 501028 LG Q SWITCH ABB 0T16F3 503541 ABB TR TRANSFORMER SU78A 230400 24 094487 NORATEL F2 BREAKER BKN 1P C1A CIRCUIT 501029 LG L1 LIGHT M22 LED WHITE CON...

Page 103: ...M W1 EMERGENCY STOP 24 0 230 460 L1 Tr1 F1 1M 14 13 Wood Mizer Industries sp z o o Ul Nag rna 114 62 600 Ko o Poland Product Date Eng KK Checked Name Diagram No VER MP100EA5 1 Electric diagram 28 02 2...

Page 104: ...2 3 4 5 6 Gz Wood Mizer Industries sp z o o Ul Nag rna 114 62 600 Ko o Poland Produkt Data Rysowa KK Sprawdzi Nazwa Numer rys Wersja 18 11 2010 1 F2 2 0 A 17A C1A 4kW 1 2880 min 1 2 3 4 1S H 1S L1 14...

Page 105: ...L1 L2 L3 PE U1 V1 W1 G1 Q 24 0 230 460 Tr1 1 2 3 4 5 6 Gz Wood Mizer Industries sp z o o Ul Nag rna 114 62 600 Ko o Poland Produkt Data Rysowa KK Sprawdzi Nazwa Numer rys Wersja 11 01 2011 1 F2 2 0 A...

Page 106: ...nsformer SU78A 230400460 24 NORATEL 094487 L1 Control Light M22 LED White MOELLER 090448 S1 Emergency Stop Button XB7 ES542 SCHNEIDER ELECTRIC 502315 S2 L2 M22 Green Start Button Control Light MOELLER...

Page 107: ...Fuse Holder LPSC002ID 052512 F3 Fuse 1A SCHNEIDER 084454 1M Contactor LC1 D18 SCHNEIDER ELECTRIC 084306 F1M Thermal Relay LRD 14 SCHNEIDER ELECTRIC 092480 M1 Motor without brake 1LA9106 2LA12 Z L2T D3...

Page 108: ...A 13A C1A 4kW 1 2880 min 24 21 14 11 1S H 1P L1 L2 S1 A2 A1 W1 1M A2 A1 3 4 3 4 H Pr1 14 13 22 21 S2 02 12 2010 Heblarka MP150 503458 1 2 3 4 5 6 1 2 3 4 5 6 2S 3S M2 U1 V1 W1 0 37kW 1 880 min 2S A2 A...

Page 109: ...ABB TR TRANSFORMER SU84B 4004601224 096917 NORATEL F2 F3 BREAKER BKN 1P C1A CIRCUIT 501029 LG L1 LIGHT M22 LED WHITE CONTROL 090448 MOELLER S0 BUTTON XB4 BS542 EMERGENCY STOP 086556 SCHNEIDER ELECTRI...

Page 110: ...5555 includes parts M06666 and F07777 77 The diamond indicates M06666 is not available except in subassembly K05555 To Order Parts From the Europe call 48 26 26 000 to order parts Have your customer n...

Page 111: ...CKET MOULDER ANGLE LEFT 501952 1 1 6 COVER MOULDER HOUSING RIGHT 501896 1 1 7 COVER MOULDER HOUSING REAR 501905 1 1 8 GROMMET 20 13 RUBBER 086188 1 9 WASHER 10 5 FLAT ZINC F81055 1 24 10 BOLT M10X35 8...

Page 112: ...using 8 8 3 WMMdoc030112 PARTS SCALE METRIC HORIZONTAL COMPLETE 501203 1 16 BAR SCALE COMPLETE 501205 1 17 DECAL 0 20 METRIC SCALE COMPLETE 501206 1 DECAL INCH SCALE COMPLETE 505886 1 18 SCREW M5x8 5...

Page 113: ...948 2 SHAFT CUTTER COMPLETE 500949 1 3 SHAFT CUTTER ZINC 500950 1 1 4 KNIFE HSS 410X35X3 STRAIGHT 501199 4 CLAMP CUTTER COMPLETE 500951 4 5 CLAMP CUTTER ZINC 500952 1 1 6 BOLT M8X10MM HH FULL THREAD F...

Page 114: ...X 35 8 8 FE ZN5 HEX HEAD FULL F81004 24 4 20 SWITCH AZ17 11ZRK SAFETY 094232 1 21 SCREW M4x35 8 8 HEX SOCKET HEAD CAP ZINC F81011 34 2 22 WASHER 4 3 FE ZN5 PN M 82005 F81051 2 2 23 NUT M4 B FE ZN5 PN...

Page 115: ...1 1 4 PULLEY PYB112X8J TAPER SPLIT 500923 1 5 WASHER 8 5 ZINC FLAT SPECIAL F81054 11 4 6 WASHER 8 2 ZINC F81054 4 4 7 BOLT M8X30 8 8 F81002 7 4 8 WASHER 8 4 FLAT ZINC F81054 1 12 9 BOLT M8x25 8 8 B H...

Page 116: ...IT 503752 1 5 KEY 6 35 X 6 36 X 40 092601 1 6 WASHER 8 4 FLAT ZINC F81054 1 12 7 NUT M8 8 B HEX NYLON LOCK ZINC F81032 2 4 8 BOLT 8MM X 1 25 X 40MM HH ZINC F81002 15 2 9 WASHER 16 3 SPLIT LOCK ZINC F8...

Page 117: ...956 1 1 4 PULLEY PYB112X8J TAPER SPLIT 500923 1 5 KEY 6 35 X 6 36 X 40 092601 1 6 WASHER 8 5 ZINC FLAT SPECIAL F81054 11 4 7 WASHER 8 2 ZINC F81054 4 4 8 BOLT M8X30 8 8 F81002 7 4 9 WASHER 8 4 FLAT ZI...

Page 118: ...PART QTY KIT MOULDING KNIVES FOR PROFILE NO 1 503093 S 1 MOULDING KNIVES KIT FOR PROFILE NO 1 501222 4 1 MOULDING KNIFE WM002 501227 1 2 MOULDING KNIFE WM003 501228 1 3 MOULDING KNIFE WM001 501226 1...

Page 119: ...NIVES FOR PROFILE 2 503094 S 1 MOULDING KNIVES KIT FOR PROFILE 2 501223 4 1 MOULDING KNIFE WM005 501230 1 2 MOULDING KNIFE WM007 501232 1 3 MOULDING KNIFE WM006 501231 1 4 MOULDING KNIFE WM004 501229...

Page 120: ...46 1 2 BEARING 6203 2RS 086114 2 3 WASHER 17 FLAT ZINC F81058 1 1 4 BRACKET ELECTRICAL BOX 501961 1 5 SHAFT W SPROCKET LT10 501996 1 6 GUARD UPPER LT10 SAW HEAD SPROCKET 092567 1 1 7 WASHER 6 4 FLAT Z...

Page 121: ...3 BRACKET MOULDER BOX 505604 1 2 24 BOX MOULDER ELECTRICAL CONTROL MP100 400V CE 500629 1 BOX MOULDER ELECTRICAL CONTROL MP100 230V CE 500629 2 1 BOX MOULDER ELECTRICAL CONTROL MP100 460V 500629 4 1 B...

Page 122: ...1958 500727 1 3 TENSIONER ZINC PLATED 500846 1 1 4 TENSIONER SHORT ZINC PLATED 500848 1 1 5 WASHER 10 5 FLAT ZINC F81055 1 9 6 NUT M10 8 B FE F81033 3 4 7 SPRING PRESS ROLLER ZINC PLATED 089689 1 1 8...

Page 123: ...26 RING 25Z OUTSIDE RETAINING F81090 22 1 27 WASHER 8 4 FLAT ZINC F81054 1 8 28 WASHER 8 2 SPLIT ZINC F81054 4 8 29 BOLT M8x25 8 8 B HEX HEAD FULL THREAD ZINC F81002 5 4 30 BEARING ASSY UCP205CX 0884...

Page 124: ...1 3 SCALE MOULDER HEIGHT 502505 1 4 SCREW M6x20 4 8 B ZINC F81001 31 3 INDICATOR MOULDER COMPLETE 501999 1 5 BRACKET MOULDER INDICATOR 501998 1 1 6 INDICATOR BLADE HEIGHT SCALE 094821 1 7 WASHER 5 3...

Page 125: ...81006 1 2 3 BOLT M16X80 8 8 B HEX HEAD FULL THREAD ZINC F81006 11 2 4 PLATE UP DOWN DRIVE SPROCKET MOUNT PTD 087104 1 1 5 SPROCKET DUAL 17 17 PTD 086812 1 1 6 BEARING R 10 P04156 4 7 NUT M16 HEX THIN...

Page 126: ...K F81036 2 1 14 GUARD LT10 UP DOWN CHAIN SPROCKET 092566 1 2 15 CHAIN 40 X 111 1 2 014831 1 16 LINK 40 MASTER P04200 2 17 CHAIN 40 X 15 1 2 P12496 1 18 BUSHING ZINC 095938 1 2 19 BOLT M16x80 8 8 B Fe...

Page 127: ...ve Belt Tension 094162 1 1 2 Bolt M8x25 8 8 B Hex Head Full Thread Zinc F81002 5 4 3 Washer 8 4 Flat Zinc F81054 1 22 4 Nut M8 8 B Hex Nylon Zinc Lock F81032 2 9 5 Motor SKh71X 6C2 H2SP 503457 1 6 Bol...

Page 128: ...gs 094164 1 1 26 Bearing 7304B UO CX 094256 2 27 Ring A28x52x7 Sealing 094155 1 28 Screw M8x16 33H Hex Socket Set Flat Point F81014 2 4 29 Bracket Upper Bellows Mount Zinc plated 094221 1 2 30 Screw M...

Page 129: ...Switch GLCB01C Limit 100910 1 2 Bolt M4x30 8 8 Hex Head Full Thread Zinc F81011 5 2 3 Washer 4 3 Flat Zinc F81051 2 2 4 Plate Limit Switch Mount 094228 1 1 5 Bolt M8x16 8 8 B Hex Head Full Thread Zinc...

Page 130: ...TCH 086561 1 3 SWITCH EMERGENCY XB4 BS542 086556 1 4 CONTACT ZB2 BE102 086810 1 5 GLAND Pg 21 CABLE F81096 3 1 6 BOLT M6x20 8 8 HEX HEAD FULL THREAD ZINC F81001 2 3 7 WASHER Z6 1 SPLIT LOCK ZINC F8105...

Page 131: ...POSITION KEY 091361 1 16 KNOB SPEED CONTROL P06257 1 17 POTENTIOMETER 1K E20519 1 18 JOYSTICK XD4PA22 087815 1 19 ELEMENT M22 K10 CONTACT 091362 3 20 CONNECTOR M22 A 100905 8 21 BOLT 10 24 x 1 2 PH P...

Page 132: ...T10 SLIDE PAD MOUNT 086682 1 1 9 PLATE SAW HEAD UPPER GUIDE PAINTED 094139 1 1 10 PLATE SLIDE PAD SPACER PAINTED 094140 1 2 11 BOLT M10X115 8 8 HEX HEAD ZINC F81003 19 6 PAD SLIDE UPPER 502503 1 12 BR...

Page 133: ...E PAD LOWER 501991 1 1 21 PAD IDLE SIDE SLIDE P13576 1 22 SCREW M6x16 HEX SOCKET HEAD CAP F81001 21 2 23 NUT M6 8 B HEX NYLON ZINC LOCK F81031 2 2 24 BOLT M8x25 8 8 B HEX HEAD FULL THREAD ZINC F81002...

Page 134: ...4 FLAT ZINC F81054 1 4 4 WASHER 10 5 FLAT ZINC F81055 1 4 5 PLATE RIGHT TRACK WIPER 086322 2 6 PLATE LEFT TRACK WIPER 086323 2 7 BOLT M10 X 20 5 8 HEX HEAD FULL THREAD ZINC F81003 1 2 8 BOLT M10X50 8...

Page 135: ...R 17 FLAT ZINC F81058 1 2 24 PIN 4 X 25 COTTER ZINC F81043 2 2 ROLLER IDLE SIDE COMPLETE 503081 S 1 25 BRACKET WELDMENT IDLE SIDE ROLLER PAINTED 501782 1 1 26 BOLT M8X90 8 8 HEX HEAD FULL THREAD ZINC...

Page 136: ...n Assemblies Only PART QTY LT15 BED SECTION ASSEMBLY LONG 094697 1 Bar LT15 2700 Track Zinc plated 094696 1 1 2 DECAL KEEP AWAY DANGER PICTOGRAM 099221 1 REF DESCRIPTION Indicates Parts Available In A...

Page 137: ...ete 098546 1 4 Bracket Log Clamp Zinc plated 086822 1 1 5 Key Log Clamp Zinc plated 086831 1 1 6 Cam Log Clamp Zinc plated 086828 1 1 7 Pin 8x24x2x20 5 St A2 PN EN 22341 F81046 3 1 8 Washer 8 4 Flat Z...

Page 138: ...12 PARTS 8 20 Additional Bed Frame Section with Stationary Legs REF DESCRIPTION Indicates Parts Available In Assemblies Only PART QTY 1 BED SECTION LT15 1950 MP100 W STATIONARY LEGS COMPLETE 503515 S...

Page 139: ...12 8 30 8 8 21 Additional Bed Frame Section with Outrigger Legs REF DESCRIPTION Indicates Parts Available In Assemblies Only PART QTY 1 BED SECTION LT15 1950 MP100 W OUTRIGGER LEGS COMPLETE 503513 S 1...

Page 140: ...Jaw MP100 Log Clamp 503420 1 5 Key MP100 Log Clamp 503418 1 6 Bumper MP100 Log Clamp 503419 1 7 Bolt M5x16 8 8 Socket Head Zinc plated F81000 25 2 8 Cam Log Clamp Zinc plated 086828 1 1 9 Pin 8x24x2x...

Page 141: ...1 2 ROD SCR ZINC PLATED 502988 1 1 3 ROD SMOOTH 502989 1 1 4 NUT G 3 4 502991 1 1 5 NUT G 3 4 THIN 502992 1 1 6 JAWS LOG CLAMP COMPLETE 502993 1 7 BRACKET LOG CLAMP MOUNT ZINC 502994 1 2 8 BOLT M10X2...

Page 142: ...n the moulder bed frame 1 1 ROD SCR ZINC PLATED 502988 1 1 2 ROD SMOOTH 502989 1 1 3 NUT G 3 4 502991 1 1 4 NUT G 3 4 THIN 502992 1 1 5 JAWS LOG CLAMP COMPLETE 502993 1 6 BRACKET LOG CLAMP MOUNT ZINC...

Page 143: ...2 5 NUT M12 8 HEX NYLON ZINC LOCK F81034 2 2 6 ROPE 5 16 DIA BRAIDED POLYESTER R02080 1 CABLE STEEL ZINC PLATED R80663 1 7 WASHER 10 5 FLAT ZINC F81055 1 2 8 ROPE ROLLER GUIDE SYSTEM COMPLETE 501415 1...

Page 144: ...PERS AND ROPE BRACKETS 503006 1 3 MOUNT WELDMENT CARRIAGE STOP PTD 086182 1 2 4 GUIDE MAST 503002 1 2 5 BOLT M8x25 8 8 B HEX HEAD FULL THREAD ZINC F81002 5 4 6 NUT M8 8 B HEX NYLON ZINC LOCK F81032 2...

Page 145: ...FLAT ZINC F81053 1 4 23 WASHER Z6 1 SPLIT LOCK ZINC F81053 3 4 24 WASHER 8 4 FLAT ZINC F81054 1 8 25 WASHER 8 2 SPLIT LOCK ZINC F81054 4 4 26 RING Z12 OUTSIDE RETAINING F81090 14 2 27 RING W32 INTERI...

Page 146: ...DECAL EUROPEAN HEADQUARTERS ADDRESS 015841 1 DECAL WMP HEADQUARTERS ADDRESS 505761 1 1 4 DECAL READ OPERATOR S MANUAL PICTOGRAM 096317 1 5 DECAL HIGH VOLTAGE INSIDE THE ELECTRIC BOX PICTOGRAM 096316...

Page 147: ...S12004G 1 11 DECAL EAR PROTECTION WARNING PICTOGRAM S12005G 1 12 DECAL USE SAFETY BOOTS PICTOGRAM 501465 1 13 DECAL WARNING STRIPE BLACK YELLOW 087649 1 14 DECAL WARNING STRIPE BLACK YELLOW 502481 1...

Page 148: ...type as brought into circulation by us In case of alteration of the machine not agreed by us this declaration is no longer valid Designation of the machine Log Moulder TYPE MP100EH5S 1 MP150EH5S 1 No...

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