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3. Pre-Installation Considerations

3.1. Pellets

Wood pellets are manufactured by hot-extruding compressed sawdust
which is produced during the working of natural dried wood. The
compactness of the material comes from the lignin which is contained
in the wood itself, and allows the production of pellets without the use
of glues or binders.

The market offers different types of pellet with characteristics which
vary depending on what mixture of woods is used. The diameter varies
between 6 mm and 8 mm, with a standard length in the range 5 mm to
30 mm. Good quality pellets have a density which varies between 600
kg/m3 and 750 kg/m3, with a moisture content which varies from 5%
to 8% by weight.

Besides being an ecological fuel (exploiting timber residues to the
maximum and achieving cleaner combustion than is possible with fossil
fuels), pellets also have technical advantages. While good-quality
timber has a calorific power of 4.4 kW/kg (with 15% moisture,
therefore after about 18 months' seasoning), the equivalent figure for
pellets is 4,9 kW/kg.

To ensure good combustion, the pellets must be stored in an area that
is free of humidity and protected from dirt. The pellets are usually
supplied in 10 kg. bags, so storing them is very convenient.
Good quality pellets ensure good combustion, thus lowering the
emission of harmful agents into the atmosphere.

The poorer the quality of the fuel, the more
frequently

will

intervention

be

necessary

for

cleaning the internal parts, such as the grate and
the combustion chamber.

The main certification of quality for pellets in the European market are
Enplus-A1 these ensure respect of:

Calorific power: 4.9 kW/kg

Water content: max 10% of weight

Percentage of ashes: max 0,5% of weight

Diameter: 6mm

Length: max 30mm

Contents: 100% untreated wood, with no added bonding
substances (bark percentage 5% max)

Packaging: in sacks made from ecologically compatible or
biologically decomposing material.

Pre-Installation Considerations

ECOMPACT 15

Page 6

© Wood Energy Solutions

woodenergysolutions.ie

Summary of Contents for E-COMPACT 15

Page 1: ...Installation Operation Manual E COMPACT 15 Outdoor Pellet Boiler woodenergysolutions ie V 1 4 02 12 ...

Page 2: ...ation 7 3 3 Operating Area 8 3 4 Connection to the Flue 9 3 5 Operating Problems Caused by Draft Defects in the Flue 10 3 6 Plumbing Connections 11 4 Installation and Assembly 12 4 1 Unpacking 12 4 2 Preparing the Base 13 4 3 Electrical Connections 14 4 4 Control Panel Schematic 15 4 5 Water Connections 16 5 Control System 18 5 1 Error Codes 20 6 Boiler Operation and Maintenance 21 7 Technical Dat...

Page 3: ...t or destroyed or if it is in poor condition ask for a copy from your retailer or directly from the manufacturer providing product identification data Information which is essential or that requires special attention is shown in bold text Italic text is used to call your attention to other paragraphs in the manual or for any additional clarifications ATTENTION This warning sign indicates that the ...

Page 4: ...ng into contact with these parts without adequate protective clothing or suitable implements such as gloves with thermal protection or implements which keep the hands cool Carefully explain this hazard to elderly people disabled people and particularly to all children keeping them away from the appliance while it is running Under no circumstances should the appliance be run with the door open Do n...

Page 5: ...ammable materials if the ignition system breaks down INFORMATION In case of any problems get in touch with your dealer or a qualified engineer authorised by WES and if a repair is necessary insist on the use of original spare parts Use only the fuel recommended by WES ENplus A1 may be used with this appliance Periodically check and clean the smoke outlet ducts connection to the flue pipe Accumulat...

Page 6: ...e installation particularly in relation to draught is the responsibility of the system owner Compliance with Local Building Regulations must be adhered to The warranty does not cover misuse of the product or sabotage Any consequential loss or damage caused by the failure of a component on this product is not covered WES refuses to accept any responsibility for any damage which may be caused direct...

Page 7: ... calorific power of 4 4 kW kg with 15 moisture therefore after about 18 months seasoning the equivalent figure for pellets is 4 9 kW kg To ensure good combustion the pellets must be stored in an area that is free of humidity and protected from dirt The pellets are usually supplied in 10 kg bags so storing them is very convenient Good quality pellets ensure good combustion thus lowering the emissio...

Page 8: ...on equipped with power supply 230V 50 Hz EN73 23 capable of taking an adequate system for smoke discharge provided with external ventilation if located indoors provided with an earth connection complying with CEI 64 8 The appliance must be connected to a flue pipe or an internal or external vertical duct conforming to current standards UNI7129 7131 9615 The boiler must be positioned in such a way ...

Page 9: ... permissible to install the appliance where another heating appliance is installed fireplace stove etc which does not have its own independent air intake Locating the appliance in a room with an explosive atmosphere e g workshop or tool shed is prohibited The floor of the room where the appliance is to be installed must be strong enough to take its weight If the walls are not flammable position th...

Page 10: ...gative when connected to an efficient flue pipe as directed All sections of the flue must be capable of inspection and removable to enable periodic internal cleaning Position the appliance bearing in mind all the instructions and considerations above IMPORTANT All 90 degree changes of direction in the flue pipe must be either removable or capable of inspection THE FLUE PIPE RUN MUST NOT INCLUDE MO...

Page 11: ...ing high pressure and low pressure zones not only outside the building but inside as well In rooms directly exposed to the wind 2 an indoor high pressure area can be created which can augment the draught in boilers stoves and fireplaces but it can be counteracted by the external high pressure if the cowl is situated on the side exposed to the wind 1 On the other hand in the rooms on the opposite s...

Page 12: ... fuel oil boiler etc it is even more advisable to call in qualified personnel who subsequently will be responsible for conformity of the system with current applicable law WES will not be held responsible for damage to persons or things in the event of failed or incorrect operation if the aforementioned warnings are not complied with For connection of the plumbing system to the appliance the user ...

Page 13: ...ly event of an omission you must notify the manufacturer within 48 hrs of delivery The Manufacturer reserves the right to charge for items deemed lost after 48hrs Installation Assembly ECOMPACT 15 Page 12 4 INSTALLATION AND ASSEMBLY Wood Energy Solutions Item Location Received YES NO Baffle Set 3 Pieces Combustion Chamber Burner Pot Combustion Chamber User Manual Pack Combustion Chamber Boiler flu...

Page 14: ...eyond the sides and the rear of the appliance and at least 600mm to the front The plinth must be capable of supporting the weight of the appliance when full with fuel and the plumbing system has been filled with water Use the template below for constructing the plinth and for positioning the flow and return pipework and electrical supply Flow Pipe Return Pipe Electrical Supply Carefully position b...

Page 15: ...is recommended that a power isolation switch is located adjacent to the boiler to isolate the power during servicing and maintenance but also out of the reach of children and to prevent accidental turning off of the mains power Only authorized WES personnel may open the control panel on the boiler Any interference with the wiring in the control panel will invalidate the warranty The boiler and com...

Page 16: ...EL SCHEMATIC ECOMPACT 15 Page 15 Installation Assembly Wood Energy Solutions woodenergysolutions ie Only authorised WES personnel may open the control board Any tampering with the PCB will immediately invalidate the warranty ...

Page 17: ...lus additional expansion for the heating and domestic hot water system The pump is on the return pipework just before the boiler It is recommended that a by pass pipe between the flow and return is used with a valve to regulate the temperature of the water returning to the boiler Also the system designer should ensure that there is adequate provision in the system for heat dissipation from the boi...

Page 18: ...stem has been fully vented can the boiler be commissioned The installation and the design of the central heating system must be in accordance with BS EN 14336 2004 Heating Systems in Buildings Installation and commissioning of water based heating systems BS EN 12828 2003 Heating Systems in Buildings Design of water based heating systems BS EN 12831 2003 Heating Systems in Buildings Method for calc...

Page 19: ...Control System ECOMPACT 15 Page 18 5 CONTROL SYSTEM Wood Energy Solutions woodenergysolutions ie ...

Page 20: ...ECOMPACT 15 Page 19 Control System Wood Energy Solutions woodenergysolutions ie ...

Page 21: ...y any un burnt pellets from the burner pot and hold button B for three seconds Er04 Water over temperature Hold button B for three seconds If the problem persists contact you service agent Er12 Failed Ignition Empty any un burnt pellets from the burner pot and hold button B for three seconds Er15 Loss of Voltage Usually occurs after a power cut Empty any un burnt pellet from the burner pot and hol...

Page 22: ...n be turned on and off locally at the display on the boiler control panel Hold the ON OFF button for 3 seconds to start the boiler Hold the ON OFF button for 3 seconds to turn off the boiler Emptying the Ash Pan The boiler contains two areas where ash needs to be removed at regular intervals The primary ash pan is located in the main combustion chamber The frequency of emptying the ash pan is dete...

Page 23: ...r plate under the grate before removing the ash pan Carefully remove the ash pan and dispose of the ash into a metal container Remove the burner pot Remove any ash from the pot using the tool provided ECOMPACT 15 Page 22 Boiler Operation Maintenance Wood Energy Solutions woodenergysolutions ie Always replace the slider plate once the ash pan has been emptied ...

Page 24: ... removed at regular intervals The primary ash pan is located in the main combustion chamber The frequency of emptying the ash pan is determined by the length of time the boiler has been running and under what load conditions Once the ash in the ash pan has reached the top then it should be emptied A daily check during the first few days of operation will give an indication as to when it needs to b...

Page 25: ...al to enter the hopper This will lead to the malfunction of the auger system and could cause damage to the appliance and invalidate your warranty Always close the lid to the hopper once it has been filled with pellets Never leave the hopper lid open for prolonged periods as rain or moisture can affect the pellet Always supervise children when the hopper lid is open in case foreign material is plac...

Page 26: ...ating Pressure bar 1 5 Water Flow Connection inch 22mm Water Return Connection inch 22mm Boiler Drain inch 1 2 Boiler Safety Thermostat Setting C 105 Boiler Class Class Class 3 Boiler Electrical Power Requirement 230V 50Hz Max Electrical Consumption Watts 500 Avg Electrical Consumption in Normal Running Watts 164 Line Voltage Fuse Protection Amp 6 Amp PCB Fuse Protection Amp 1 Amp Width mm 600 Hei...

Page 27: ...Flue Height Determined on Site ECOMPACT 15 Page 26 Boiler Operation Maintenance Wood Energy Solutions woodenergysolutions ie ...

Page 28: ...d when manoeuvring the appliance into position The illustration below indicates the weight distribution of the appliance Total Dry Weight 160kg 2 3rd dry weight in this area Always protect the appliance when transporting on trollies or hand carts Only persons who have been trained in manual handling techniques should attempt to move the appliance Incorrect lifting techniques can cause serious inju...

Page 29: ...d Service Engineer Date Service Provided Service Engineer Date Service Provided Service Engineer Date Service Provided Service Engineer Date Service Provided Service Engineer Date Service Provided Service Engineer Date Service Provided Service Engineer woodenergysolutions ie ...

Page 30: ... Wood Energy Solutions Wood Energy Solutions Donaskeigh Tipperary Co Tipperary Ireland info woodenergysolutions ie www woodenergysolutions ie woodenergysolutions ie ...

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