WOERNER GMV-A Translation Of The Original Operation Manual Download Page 8

 
 
 
 

 
Operating manual GMV-A 

Page 8 of 28 

B0803 

3.  Product description 

 

3.1  Use 

 

 

 
The unit GMV-A has been exclusively designed for the supply of lubri-
cating grease up to the NLGI-class 2. 

 

 
 

3.2  Limits of application 

 

The range of application of the components has been limited as follows: 
 
Temperature range: 

+10 ... +50 °C 

 
According to real version, the application limits can be further restricted. The further re-
strictions are pointed to later in details in this instruction manual. 
 
In addition, the range of application of the unit is determined by the medium to be supplied. 
Therefore, to finally define the range of application, consult also the technical data sheets 
of the medium to be used. 
 
 

3.3  Environmental conditions 

 

 

Operating this unit in aggressive atmosphere (vapour of solvents, acids, 
bases, salt water mist, etc.) may cause damage, respectively corrosion 
of components and consequently, failure of the equipment and hazards 
due to emerging lubricant!

 

 

Ambient temperature range

 

Lower limit temperature: 

+10 °C 

Upper limit temperature: 

+50 °C 

Relative air humidity:  

max. 70% 

 

Noise level: 

<70 dB(A) 

 

Physical environment 

If the equipment is planned to be operated more than 1,000 m above sea level, consult the 
manufacturer, in every case. 
 

 

Summary of Contents for GMV-A

Page 1: ...Operating manual GMV A Page 1 of 28 B0803 Piston pump GMV A Translation of the original operation manual Version EN 05 2016...

Page 2: ...ng manual do no coincide with the original ones then the original operating manual German is to be referred to for clarification or the manufacturer to be contacted Copyright This document shall neith...

Page 3: ...nts 9 3 5 2 Dimensions 10 3 5 3 Technical data 11 3 5 4 Level monitoring F 12 3 5 5 Level monitoring F1 12 3 5 6 Function control 1 13 4 Description of function 13 4 1 Drive assembly 13 4 1 1 Solenoid...

Page 4: ...he lubricant cartridge 22 7 3 Switching off 22 8 Cleaning servicing fault remedy and repair 22 8 1 Cleaning 22 8 2 Maintenance 23 8 3 Inspection chart 23 8 4 Repair 23 8 5 Spare parts list 23 8 6 Acce...

Page 5: ...this unit you are obliged reading and understanding this operating manual in particular the chapter Safety instructions It is your safety that is dealt with In case of question and doubt please get i...

Page 6: ...hreatening danger that may lead to heavy body injuries Warning Possibly dangerous situation that may lead to heavy body injuries Caution Possibly dangerous situation that may lead to slight body injur...

Page 7: ...ation plate has been attached to the side of the pump case and informs on Manufacturer Type GMV A No order number for example 612345 1 Year of production 2 4 Manufacturer and address Eugen Woerner Gmb...

Page 8: ...f the unit is determined by the medium to be supplied Therefore to finally define the range of application consult also the technical data sheets of the medium to be used 3 3 Environmental conditions...

Page 9: ...sage beyond the designed one may lead to heavy personal and material damages Forbidden Supply of gases liquefied gases gases solved under pressure vapours and other liquids whose saturation pressure e...

Page 10: ...Operating manual GMV A Page 10 of 28 B0803 3 5 2 Dimensions Level monitoring GMV A M Magnetic disk GMV A P...

Page 11: ...0 25 s Break time min 0 25 s 0 25 s Medium Grease NLGI class 1 and 2 Grease NLGI class 1 and 2 Temperature range 10 50 C 10 50 C Cartridge capacity 400 g cartridge system Lube Shuttle or 500 g cartri...

Page 12: ...ISO 554 class 5 3 2 directional control valve Power rate 5 W Relative duty factor 100 Protection class DIN EN 60529 IP65 Plug connector DIN EN 175301 803 shape BI Voltage 24 VDC When connecting induc...

Page 13: ...The unit is driven by a pneumatic piston screwed to the pump case The piston is actuated via a flange mounted 3 2 directional control valve This 3 2 directional control valve in turn is energised fro...

Page 14: ...proximity switch is mounted on the bottom This proxi mity switch controls the piston movement continuously and reports a function failure Switch output open at idle position The connection is made by...

Page 15: ...t foreign persons on residual dangers As for residual dangers see section Residual dangers 5 5 Residual dangers As regards the unit itself there are no residual dangers for persons and equipment if th...

Page 16: ...and faultless state only Never remove modify bridge or neglect any protection safety and moni toring equipment in no case Do not reconstruct or change the unit Report faults or damage to the owner Ass...

Page 17: ...rding to the bill of delivery there might be residues of blue coloured test oil 6 3 Installation The unit is prepared for being mounted on wall or floor by means of two screws M6 The mounting area has...

Page 18: ...nt Skilled electricians are the only ones allowed to intervene in elec trical installations according to DIN VDE 1000 10 Connect the unit to the voltage supply and control Before starting up double ch...

Page 19: ...a Filling the unit with lubricant Operate the unit with original cartridges only Replacement of the cartridge Disassembling the empty cartridge Press downwards the cover of the cartridge against the s...

Page 20: ...e the drive assembly as many times as necessary to have the lubricant emerging at the outlet without air bubbles c Venting of the line feeding the lubricating point Make sure that the line feeding the...

Page 21: ...empty Refill lubricant Air in the lubricant feeding line Fill the feeding line with lubricant Improper lubricant for the actual application Replace the lubricant in the entire installation Leaky lines...

Page 22: ...only ones allowed for maintenance and repair Important For cleaning maintenance and repair always disconnect the unit from the power supply and lock the unit from re switching on Important While work...

Page 23: ...t Consider also the maintenances instructions in the operating manuals of the single components in the annex 8 3 Inspection chart No Description Interval 1 Inspect if the safety equipment has been ins...

Page 24: ...stration Cable socket with 2 m cable 979 046 38 Level monitoring F F1 Function control 1 Cable socket with 5 m cable 913 404 34 Timer 10 48 VUC with cable socket 976 202 52 Drive variant A Adapter to...

Page 25: ...stimating the damage and repair expenditure of the goods without delay and in economical manner we need in addition the precise description of the complaint and conditions of use Quotations are drawn...

Page 26: ...ained and cleaned 2 the remaining residual contaminations are free of health and environment hazardous substances 3 the substances used in the product s correspond to the instructions in the product d...

Page 27: ...ration of harmlessness Herewith we declare that the product GMV A from year of production 2015 fulfils all relevant provisions of the directive Machinery 2006 42 EC In addition the machine complies wi...

Page 28: ...Operating manual GMV A Page 28 of 28 B0803 11 2 Declaration of Conformity...

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