WM W-1904-P Operator'S Manual Download Page 1

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DUAL SIDE GRINDER

MADE IN THE U.S.A.

3-01-06

W-1904-P

OPERATORS MANUAL

Summary of Contents for W-1904-P

Page 1: ...DUAL SIDE GRINDER MADE IN THE U S A 3 01 06 W 1904 P OPERATORS MANUAL ...

Page 2: ...LIMITED WARRANTY 2 GENERAL SAFETY RULES 3 SPECIFICATIONS 4 OPTIONS 5 COMMON REPLACEMENT PARTS 5 PRE SET UP 6 MAINTENANCE 7 MACHINE CONTROLS 8 LOADING SAW 12 TOOTH GEOMETRY 14 CONVERSION CHART 16 ELECTRICAL SCHEMATIC 21 AIR SCHEMATC 23 PARTS LIST 25 INDEX 67 ...

Page 3: ...ance for one year after date of purchase from WRIGHT MACHINE TOOL CO Any part which is determined to be defective in material or workmanship and returned to WRIGHT MACHINE TOOL CO shipping costs prepaid will be repaired or replaced at WRIGHT MACHINE TOOL CO option WRIGHT MACHINE TOOL CO INC PHONE 541 942 3712 365 Palmer Avenue FAX 541 942 0730 Cottage Grove Oregon 97424 ...

Page 4: ... rated for the RPM of the machine Dress properly Do not wear loose clothing or jewelry Nonskid foot wear is recommended Wear protective hair covering to contain long hair Avoid dangerous environments Don t use in wet location Keep work area well lit Do not use this machine in the presence of flammable liquid or gasses Keep children away Do not let VISITORS contact this machine Keep work area clean...

Page 5: ...11V9 Cup Wheels at the same time the Finish Station grinds the second tooth to the exact dimension using two 5 C B N Grinding Wheels STANDARD VOLTAGE 440 Volt 3 Phase 50 60 HZ OPTIONAL VOLTAGE As Requested SHIPPING WEIGHT 2 300 lbs CRATE SIZE L 83 X W 48 X H 60 AIR REQUIREMENTS 2 CFM at 80 psi STANDARD SAW SIZE 6 to 16 OPTIONAL SAW SIZE Down to 2 SPINDLE MOTORS 4 1hp 3450 RPM Motors TEFC ...

Page 6: ...2083 Narrow Band Saw Carrier 2 to 6 W 2190 Sliver Tooth Saw Carrier 4 Required W 2231 1 Stands W 2259 Back Feed W 2260 Back Stands W 2262 Guide Stands Double Cuts Saw Carrier for Back Stands W 2265 S G Grinding Wheel Rough Head V 45 2 Req Borazon Grinding Wheel Finish Head B 45 2 Req COMMON REPLACEMENT PARTS Coolant Nozzle W 1294 Feed Finger Assy W 2186 1 ...

Page 7: ...d RPM are dangerous Mounting of the grinding wheel should only be done by persons with mechanical aptitude and good knowledge of mounting care and inspection of grinding wheels STYLE OF GRINDING WHEELS ROUGHING HEAD V 45 5 X 1 3 4 X 1 1 4 11V9 2 Required Cup Wheel FINISH HEAD B 45 5 X 1 3 4 X 1 1 4 Borazon 2 Required Cup Wheel GRINDING WHEELS MUST BE RATED FOR 5000 RPM OR THE RPM OF YOUR MACHINE N...

Page 8: ...is not covered by warranty MAINTENANCE DAILY 1 Check coolant level and filter 2 Clean exterior of machine 3 Check hydraulic oil level periphery grinder WEEKLY 1 Check coolant tank for carbide buildup 2 Replace coolant filters MONTHLY 1 Grease index linear bearing or 100 000 CYCLES 2 Inspect feed finger for wear 3 Inspect clamp jaws for wear 4 Inspect roller hold down bearings EVERY 6 MONTHS 1 Insp...

Page 9: ...W 1904 P QUAD DUAL SIDE GRINDER Revised 1 2014 CONTROL PANEL A B C D E F G W 735 TW W 735 TW W 195 W 1427 1 W 194 W 1011 W 1004 ...

Page 10: ... position D The Load Meter monitors the power required to grind with the periphery Heads The Load Meter is set by accessing the SET and the HYS screens The meter controls the set point which is a nominal amp draw with no grind load The hystersis is what established the amp draw during the grind which suspends forward grind motion if the Finish Head hits a tooth that is wider than expecxted this lo...

Page 11: ...W 1904 P QUAD DUAL SIDE GRINDER Revised 1 2014 10 LOAD METER ...

Page 12: ...W 1904 P QUAD DUAL SIDE GRINDER Revised 1 2014 11 CONTROL PANEL BACKSIDE ...

Page 13: ...SIDE GRINDER Revised 1 2014 12 MACHINE CONTROLS 1 Depth of grind Finish Head 2 Depth of grind Roughing Head 3 Grind speed Finish Head 4 Grind speed Roughing Head 5 Band Saw hold downs 2 6 In Feed knobs 4 7 Control console ...

Page 14: ...aws make certain that the Index Fingers are over a gullet Otherwise the fingers and saw tooth may be damaged HANDS MUST BE KEPT CLEAR OF PINCH POINTS DURING THIS OPERATION 3 The band saw is in the proper position when the tooth is 1 8 above the Index Finger NOTE The more accurate the height is set less variation in Kerf will be experi enced If the tooth is placed higher a wider Kerf will occur If ...

Page 15: ...asses the Index Finger Then allow Joy Switch B to return to center position 6 At this time a saw tooth should be against the Index Fingers If the index stroke is insuf ficient adjust as shown on page 10 7 Set Tooth Counter C on the number of teeth to be ground 8 Place Joy Switch A in center position pull Start button 9 After coolant flow is on tip place Joy Switch A into Automatic 1 10 The grindin...

Page 16: ...e Hook 0 Degree Tangental 1 Degree Radial NOTE The Roughing Head must be set on 0 degree tangental If different angles are desired adjust as follows RADIAL ANGLE Loosen Radial Lock Bolts move In Feed handle up or down as necessary to set desired radial angle Radial scale reads in degrees TANGENTAL ANGLE Loosen Tangental Lock Bolts and move Spindle Housing as necessary to set desired tangental angl...

Page 17: ...NTAL ANGLE Loosen feed finger tower bolts and move tower to the right to increase both angles Move tower to the left to decrease angles Rotating head clockwise increases radial angle and decreases tangental angle Rotating head counter clockwise increases tangental angle and decreases radial angle GRINDING HEAD HEAD ADJUSTMENT BOLT HEAD ATTATCHMENT BOLT LESS RADIAL MORE TANGENTAL MORE RADIAL LESS T...

Page 18: ...gth of measurement Example 375 for a 3 8 tip Where 3 5 degrees and 375 intersect is drop off in thousandths of an inch Line A 5 1 1 5 2 2 5 3 3 5 4 4 5 5 5 5 6 125 1 2 3 4 5 6 7 8 9 10 11 12 250 2 4 7 9 11 13 15 18 20 22 24 26 312 3 5 8 11 14 16 19 22 25 27 30 33 375 3 7 10 13 16 20 23 26 30 33 36 39 437 4 8 11 15 19 23 27 30 34 38 42 46 500 4 9 13 17 22 26 31 35 39 44 48 52 Line B TANGENTAL ANGLE...

Page 19: ...SAW LIFT BLU RED BLK S2 T3 M1 CLOSED IN RUN PULL TO START PUSH TO STOP 10 24 25 O P 6 8 4 5 95 96 95 96 COUNTER TOOTH COUNT FINISH MS2 ROUGH MS1 1 2 A1 A2 A1 A2 10 14 K3 L4 COUNTER MS CR4 2 10 X 4 27 11 SAW CLAMP FULL PRESSURE G WATER PUMP 3 MS Q1 CRB CRA 11 12 4 3 14 13 CRA 14 13 CRB 10 2 9 1 CRA MS2 OL MS1 OL DRAG OPEN CRB ORG M3 OPEN IN RUN PURPLE YELLOW BLUE 3 4 3 4 ...

Page 20: ...W 1904 P QUAD DUAL SIDE GRINDER Revised 1 2014 19 ELECTRICAL SCHEMATIC ...

Page 21: ...L SIDE GRINDER Revised 1 2014 20 ELECTRICAL SCHEMATIC 110V 440V 1 2 440V 3 PH FINISH MS1 L1 T1 L2 T2 L3 T3 L1 L2 L3 T1 T2 T3 ROUGH MS 2 MTT 7 4 9 6 8 5 2 3 1 3 2 1 7 4 9 6 8 5 7 4 9 6 8 5 8 5 9 6 7 4 3 2 1 3 2 1 LM 1 2 ...

Page 22: ...W 1904 P QUAD DUAL SIDE GRINDER Revised 1 2014 21 SUB PANEL ASSEMBLY ...

Page 23: ... SCREW 1 W 298 14 14 AMP FUSE 1 W 2202 Q SHEET METAL PANEL 7 W 737 1 RELAY W LIGHT 7 W 738 RELAY BASE 13 W 704 6 LARGE DIN RAIL 1 W 739 TIME DELAY 1 W 740 TIME DELAY BASE 1 W 1152 MACHINE TOOL TRANSFORMER 52 W 1446 1 X 2 SLA TRACK 2 W 1420 2 NO AUX CONTACT BLOCK 2 W 1420 A N MOTOR STARTER 2 W 1421 4 N OVERLOAD 3 W 1463 FEMALE TERMINAL BLOCKS 3 W 1464 MALE TERMINAL BLOCK 8 5 W 1465 MINI DIN RAIL 3 ...

Page 24: ... EA W 2236 IN INDEX REV QUICK EXH W 162 OUT INDEX CYL W 1402 M 8 NONE DGR SHEET 1 OF 1 1 DATE SYMBOL APPD BY CHANGE S MADE BY DRAWN 1 DATE SYMBOL APPD BY CHANGE S MADE CHANGE S MADE 0 00 00 LP BY DRAWN NO RED OUT IN W 465 FF FREE FLOW 0 1 9 OIL POT 15 FINISH OUT COUNTER 13 8 10 4 W1904W1904 PAIR W 1904 P 06 03 03 SIDE FEED CYLINDER W 2209 W 465 FF FREE FLOW 0 1 9 SLOW FEED SIDE STOP VALVE W 1009 S...

Page 25: ...W 1904 P QUAD DUAL SIDE GRINDER Revised 1 2014 24 NOTE USE SIDE DIAL INDICATOR WITH CLAMP JAWS CLOSED THIS WILL INSURE PROPER MEASUREMENT ...

Page 26: ...g page LEFT END OF BASE OUTSIDE QTY PART NUMBER DESCRIPTION 2 F 25 NYLOCK NUTS 2 F 70 BELLEVILLE WASHER 2 F 106 1 4 20 SOCKET HEAD CAP SCREW 6 F 107 1 4 20 SOCKET HEAD CAP SCREW 2 F 269 1 2 13 BOLT 6 F 647 ELBOW FITTING 1 W 240 HANDLE 1 W 253 COMPRESSION SPRING 2 W 284 GROUND WASHER 2 W 733 BEARING 1 W 2170 1 ROLLER BRACKET LEFT 1 W 2171 ROLLER TIE PLATE 1 W 2171 1 ROLLER TIE PLATE 2 W 2172 ROLLER...

Page 27: ...W 1904 P QUAD DUAL SIDE GRINDER Revised 1 2014 26 LEFT END OF BASE OUTSIDE ...

Page 28: ... F 106 1 4 20 SOCKET HEAD CAP SCREW 6 F 107 1 4 20 SOCKET HEAD CAP SCREW 2 F 269 1 2 13 BOLT 6 F 647 ELBOW FITTING 1 W 240 HANDLE 1 W 253 COMPRESSION SPRING 2 W 284 GROUND WASHER 2 W 733 BEARING 1 W 2170 ROLLER BRACKET RIGHT 1 W 2171 ROLLER TIE PLATE 1 W 2171 1 ROLLER TIE PLATE 2 W 2172 ROLLER ARM 2 W 2175 CLAMP CYLINDER MOUNT 3 W 2236 AIR CYLINDER ...

Page 29: ...W 1904 P QUAD DUAL SIDE GRINDER Revised 1 2014 28 RIGHT END OF BASE OUTSIDE ...

Page 30: ... CAP SCREW 6 F 111 5 16 18 CAP SCREW 2 F 131 8mm CAP SCREW 2 F 131 M 8MM CAP SCREW 8 F 133 8mm CAP SCREW 2 F 290 M 8MM HEX BOLT 2 F 357 GREASE ZIRK 2 F 386 5 16 18 SET SCREW 4 F 647 ELBOW FITTING 1 W 1406 TRACK TRUCK ASSEMBLY 1 W 2051 9 MOUNT PLATE 1 W 2173 INDEX BEARING MOUNT PLATE 2 W 2175 CLAMP CYLINDER MOUNT 2 W 2236 AIR CYLINDER ...

Page 31: ...W 1904 P QUAD DUAL SIDE GRINDER Revised 1 2014 30 FRONT VIEW OF CLAMP FEED SYSTEM ...

Page 32: ...UMBER DESCRIPTION 2 F 54 6 WASHER 3 F 56 10 WASHER 3 F 59 FENDER WASHER 7 F 70 BELLEVILLE WASHER 7 F 279 3 8 16 HEX HEAD BOLT 3 F 333 10 24 SET SCREW 2 F 335 6 32 CAP SCREW 1 W 1051 C CYLINDER JAM NUT 1 W 1051 1 DAMPENER CYLINDER 1 W 2131 FRAME 1 W 2200 RADIAL SCALE 1 W 2207 PROXIMITY SWITCH ...

Page 33: ...LVILLE WASHER 7 PLCS SEE FEED LIMIT ASSEMBLY FOR LOCATION OF COMPONENTS W 1051 1 DAMPENER CYLINDER W 1051 C CYLINDER JAM NUT W 2207 PROXIMITY SWITCH JAM NUT W 2131 FRAME F 333 10 24 SCREW F 56 10 WASHER F 59 FENDER WASHER 3 PLCS 3 PLCS 3 PLCS 0 2 4 6 8 10 W 2200 RADIAL SCALE F 335 6 32 SCREW F 54 6 WASHER 2 PLCS 2 PLCS ...

Page 34: ...CREW 1 F 376 1 4 20 SET SCREW 1 F 392 1 2 20 SET SCREW 2 F 394 5 16 18 SET SCREW 1 W 357 2 ZERK FITTING 1 W 992 THRUST BEARING 1 W 1032 2 DEPTH FEED KNOB 1 W 1033 MARK RING 1 W 1055 LEAD SCREW 1 W 2124 DEPTH STOP SIDE 1 W 2153 A1 1 2 13 BOLT 1 W 2154 A BEARING BOSS 1 W 2154 B BEARING BOSS 1 W 2157 BEARING BOSS SPACER 1 W 2158 PIVOT SHAFT 1 W 2164 LEAD SCREW NUT 2 W 2217 FLAT GROUND WASHER 1 W 2218...

Page 35: ...OP SIDE F 104 1 4 20 CAP SCREW W 2154 B BEARING BOSS F 107 1 4 20 CAP SCREW 2 PLCS W 2157 BEARING BOSS SPACER F 394 5 16 18 SET SCREW 2 PLCS W 1033 MARK RING W 1055 LEAD SCREW W 1032 2 DEPTH FEED KNOB F 392 1 2 20 SET SCREW W 2217 FLAT GROUND WASHER 2 PLCS W 2218 THRUST WASHER W 2154 A BEARING BOSS 5 PLCS F 104 W 357 2 ZERK FITTING W 2153 A1 1 2 13 BOLT 1 F 22 1 2 13 NUT F 43 F 26 1 2 13 NUT 1 2 1...

Page 36: ...CREW 1 W 71 WASHER 1 W 357 2 ZERK FITTING 1 W 733 BEARING 1 W 992 THRUST BEARING 1 W 1032 2 DEPTH FEED KNOB 1 W 1033 MARK RING 1 W 1055 LEAD SCREW 1 W 2124 DEPTH STOP SIDE 1 W 2153 B OUTSIDE MOTOR ARM WELDMENT 1 W 2154 A BEARING BOSS 1 W 2154 B BEARING BOSS 1 W 2157 BEARING BOSS SPACER 1 W 2158 PIVOT SHAFT 1 W 2164 LEAD SCREW NUT 1 W 2187 ECCENTRIC 1 W 2217 FLAT GROUND WASHER 1 W 2218 THRUST WASHE...

Page 37: ...SIDE F 104 1 4 20 CAP SCREW W 2154 B BEARING BOSS F 107 1 4 20 CAP SCREW 2 PLCS W 2157 BEARING BOSS SPACER W 2153 B W 71 WASHER W 733 BEARING F 104 W 2187 ECCENTRIC F 394 5 16 18 SET SCREW 2 PLCS W 1033 MARK RING W 1055 LEAD SCREW W 1032 2 DEPTH FEED KNOB F 392 1 2 20 SET SCREW W 2217 FLAT GROUND WASHER 2 PLCS W 2218 THRUST WASHER W 2154 A BEARING BOSS 5 PLCS F 104 W 357 2 ZERK FITTING OUTSIDE MOT...

Page 38: ... ASSEMBLY QTY PART NUMBER DESCRIPTION 8 F 56 10 WASHER 8 F 59 FENDER WASHER 6 F 70 BELLEVILLE WASHER 4 F 104 1 4 20 CAP SCREW 6 F 279 3 8 16 HEX HEAD BOLT 1 F 284 5 8 UNF HEX HEAD BOLT 8 F 333 10 24 CAP SCREW 1 F 436 1 4 X 1 DOWEL PIN 2 W 2132 2 CYLINDER PIVOT MOUNT ...

Page 39: ...R F 104 1 4 20 BOLT 4 PLCS 3 PLCS 3 PLCS 3 PLCS F 333 10 24 SCREW F 56 10 WASHER F 59 FENDER WASHER W 2132 2 CYLINDER PIVOT MOUNT 5 PLCS 5 PLCS 5 PLCS BACKSIDE F 279 3 8 HEX HEAD BOLT 3 PLCS F 70 BELLVILLE WASHER 3 PLCS F 279 3 8 HEX HEAD BOLT 3 PLCS F 70 BELLVILLE WASHER 3 PLCS 1 4 X 1 DOWEL PIN F 436 ROUGH HEAD FINISH HEAD ...

Page 40: ... WASHER 2 F 118 3 8 16 X 1 1 4 SHCS 1 F 279 3 8 16 X 1 1 2 HEX HEAD 3 F 358 1 4 20 X 1 2 BUTTON HEAD 2 F 376 1 4 20 X 1 2 SET SCREW 3 F 398 1 4 20 X 1 SET SCREW 1 W 2116 1 SUPPORT GUSSET 1 W 2116 5 RUBBER FLAP CLAMP 2 W 2124 DEPTH STOP 1 W 2125 STOP BRACKET 1 W 2128 1 BOTTOM COVER 1 W 2128 2 RUBBER FLAP CLAMP 1 W 2130 TRACK COVER ...

Page 41: ...W 1904 P QUAD DUAL SIDE GRINDER Revised 1 2014 40 GRINDING HEAD COVERS W 2116 1 W 2124 W 2125 W 2128 1 W 2128 2 W 2116 5 F 279 F 376 F 358 X 3 F 61 X 3 F 118 X 2 F 398 X 3 F 61 X 3 F 12 X 3 W 2130 ...

Page 42: ...EW 1 F 379 SET SCREW 1 4 20 X 5 8 1 F 391 1 4 20 SET SCREW 1 F 608 FITTING 1 F 612 1 SHUT OFF VALVE 1 F 620 ELBOW FITTING 1 F 660 FITTING 2 W 436 THRUST BEARING 1 W 437 WASHER BEARING RACE 1 W 263 SPRING 1 W 632 2 SPACER 5 W 667 FLAT GROUND WASHER 1 W 1294 C 1 8 N P T CONNECTOR 1 W 1294 3 COOLANT FITTING 2 W 1411 O RING 1 W 2184 FINGER BRACKET 1 W 2184 3 HOLD DOWN STRAP 1 W 2185 FINGER PIVOT 1 W 2...

Page 43: ... W 68 CLAMP CYL 3 EA W 2236 IN INDEX REV QUICK EXH W 162 OUT INDEX CYL W 1402 M 8 NONE DGR SHEET 1 OF 1 1 DATE SYMBOL APPD BY CHANGE S MADE BY DRAWN 1 DATE SYMBOL APPD BY CHANGE S MADE CHANGE S MADE 0 00 00 LP BY DRAWN NO RED OUT IN W 465 FF FREE FLOW 0 1 9 OIL POT 15 FINISH OUT COUNTER 13 8 10 4 W1904W1904 PAIR W 1904 P 06 03 03 SIDE FEED CYLINDER W 2209 W 465 FF FREE FLOW 0 1 9 SLOW FEED SIDE ST...

Page 44: ...W 1904 P QUAD DUAL SIDE GRINDER Revised 1 2014 43 FEED FINGER ASSEMBLY ...

Page 45: ... SCREW 2 F 392 1 2 20 SET SCREW 4 F 333 1 10 24 ROUND HEAD SCREW 2 F 407 3 16 ROLL PIN 1 W 2178 1 OUTER CLAMP JAW 1 W 2179 OUTER CLAMP STIFFENER 2 W 2181 CLAMP CYLINDER ATTACHMENT BRACKET 2 W 2182 CLAMP JAW ATTACHMENT BRACKET 4 W 2183 HOSE HOLDER 1 W 2236 CLAMP CYLINDER 2 W 2236 M CLAMP CYLINDER 1 W 2236 2 CYLINDER ADJUSTMENT BOLT ...

Page 46: ...W 1904 P QUAD DUAL SIDE GRINDER Revised 1 2014 45 TOP VIEW OF CLAMP ASSEMBLY ...

Page 47: ... MODIFIED 2 F 313 1 4 20 FLAT HEAD SCREW 2 F 333 10 24 SCREW 2 F 378 1 4 20 SET SCREW 2 F 380 1 4 20 SET SCREW 1 F 434 1 4 DIA PIN 2 F 671 AIR FITTING 1 W 284 WASHER 1 W 508 TOMSON SHAFT 1 W 1000 1 NUT 1 W 1402 M HEAVY DUTY INDEX AIR CYLINDER 1 W 1404 PROXIMITY SWITCH 1 W 1469 ENDINE CYLINDER 1 W 2032 CLEVIS 1 W 2033 CYLINDER LINK 1 W 2034 MOUNT BRACKET B 1 W 2035 MOUNT BRACKET A 1 W 2036 MOUNT BR...

Page 48: ...7 1 2 2 Item Number PART Quantity 1 W 2031 1 2 W 382 2 3 F 410 1 4 W 2452 1 5 F 378 1 6 W 2453 1 7 W 2124 1 8 W 2454 1 9 W 1404 1 10 W 2036 1 11 W 2035 1 12 W 2034 1 13 F 377 4 14 F 58 4 15 F 114 4 Item Number PART Quantity 16 F 313 2 17 C 5053 1 18 W 513 2 19 W 514 1 20 F 102 1 21 W 508 1 22 F 140 1 23 W 2032 1 24 F 113 1 2 25 W 1469 1 26 F 127 1 27 F 61 1 28 F 25 1 29 F 60 2 30 F 122 2 ...

Page 49: ...ON 1 F 23 3 8 16 NYLOCK NUT 1 F 11 10 24 NUT 2 F 60 5 16 WASHER 1 F 122 3 8 16 BOLT 1 F 137 10 24 BOLT 2 F 671 HOSE FITTING 1 W 1000 1 CYLINDER NUT 1 W 1403 ROD END 1 W 1404 PROXIMITY SWITCH 1 W 2132 2 CYLINDER PIVOT MOUNT 1 W 2209 1 AIR CYLINDER 1 W 2228 HEAD RETURN SPRING 1 W 2450 SPACER 1 W 2451 CYLINDER TARGET ...

Page 50: ...DER F 671 HOSE FITTING 2 PLCS W 2132 2 CYLINDER PIVOT MOUNT F 122 F 23 3 8 16 NYLOCK NUT F 11 10 24 NUT F 137 10 24 BOLT 3 8 16 BOLT F 60 5 16 WASHER 2 PLCS W 1404 PROXIMITY SWITCH W 2450 SPACER W 2451 CYLINDER TARGET W 1403 ROD END W 1000 1 CYLINDER NUT W 2228 HEAD RETURN SPRING S P R I N G L O C A T I O N ...

Page 51: ...ER Revised 1 2014 50 FEED LIMIT ASSEMBLY QTY PART NUMBER DESCRIPTION 1 F 140 10 24 CAP SCREW 1 F 378 1 4 20 SET SCREW 2 F 382 SPRING 1 F 410 ROLL PIN 1 W 2124 DEPTH STOP 1 W 2452 TARGET FRAME 1 W 2453 DEPTH NUT 1 W 2454 SET COLLAR ...

Page 52: ...UAD DUAL SIDE GRINDER Revised 1 2014 51 FEED LIMIT ASSEMBLY W 382 SPRING W 2453 DEPTH NUT 2 PLCS F 410 ROLL PIN W 2454 SET COLLAR W 2124 DEPTH STOP F 140 10 24 CAP SCREW F 378 1 4 20 SET SCREW W 2452 TARGET FRAME ...

Page 53: ...5 16 18 X 1 1 2 SHCS 1 F 118 3 8 16 X 1 1 4 SHCS 1 F 119 3 8 16 X 2 1 4 SHCS 12 F 134 8mm X 25mm SHCS 1 F 287 1 2 13 HEX HEAD BOLT 2 F 357 10 24 X 1 1 2 RND HEAD SLOT 1 F 631 FITTING 2 F 638 BARBED FITTING 1 W 177 SPRING 2 W 284 GROUND WASHER 1 W 437 WASHER BEARING RACE 2 W 731 MICRO SWITCH 1 W 1406 2 TRUCKS AND RAIL 1 W 1406 9 LUBRICATOR BOLT 1 W 2116 3 TRACK MOUNT ...

Page 54: ...D DUAL SIDE GRINDER Revised 1 2014 53 HEAD FEED UP AND DOWN W 177 W 2116 3 W 287 F 134 X 12 F 1406 2 F 118 W 437 F 19 F 119 W 284 X 2 W 1406 9 F 638 W 1406 9 F 631 F 638 F 357 X 2 LS2 LS3 W 731 X 2 F 114 F 58 F 15 ...

Page 55: ... PART NUMBER DESCRIPTION 3 F 608 FITTINGS 1 F 610 1 8 NPT FITTING 2 F 614 1 8 NPT HEX NIPPLE 1 F 616 1 8 TO 1 4 BUSHING 2 F 620 ELBOW FITTING 1 F 622 1 8 X 3 8 NPT MALE CONNECTOR 2 F 638 BARBED FITTING 2 W 465 FLOW CONTROL 2 W 748 BLEEDER VALVE 1 W 1403 ROD END 1 W 2209 AIR CYLINDER ...

Page 56: ...D DUAL SIDE GRINDER Revised 1 2014 55 HEAD FEED CYLINDER ASSEMBLY FREE FLOW 3 1 2 0 1 9 W 465 W 1403 W 2209 F 620 F 608 F 614 F 616 F 610 F 638 W 748 F 622 FREE FLOW 3 1 2 0 1 9 F 608 F 620 W 465 F 638 W 748 F 614 ...

Page 57: ...SHCS 12 F 134 8mm X 25mm SHCS 4 F 319 2 3 8 16 X 1 FLAT HEAD 1 W 147 1 LEAD SCREW R H 1 W 147 1L LEAD SCREW L H 1 W 148 1 HAND FEED KNOB R H 1 W 148 1L HAND FEED KNOB L H 1 W 1406 2 TRUCKS AND RAIL 1 W 2116 2 TRACK MOUNT 1 W 2116 3 TRACK MOUNT LEFT END 1 W 2118 5 STAND OFF KNOB R H 1 W 2118 5L STAND OFF KNOB L H 2 W 2118 6 LEAD SCREW TARGET ...

Page 58: ...W 1904 P QUAD DUAL SIDE GRINDER Revised 1 2014 57 HEAD IN FEED ASSEMBLY ...

Page 59: ... 1 F 42 1 2 20 HYDRA LOK NUT 2 F 608 FITTING 2 F 614 HEX NIPPLE 5 F 617 BUSHING 4 F 622 1 8 NPT X 3 8 NPT CONNECTOR 2 F 634 1 8 NPT PLUG 2 F 638 BARBED FITTING 1 F 663 NIPPLE 2 W 730 1 AIR FITTING 2 W 757 O RING 2 W 1009 VALVE 1 W 1009 1 SOLENOID 2 W 1158 O RING 1 W 1171 BOTTOM LARGE END CAP 1 W 1172 TOP END CAP 1 W 2194 STUD 1 W 2195 OIL TUBE 1 W 2196 OIL TUBE 1 W 2486 2 OIL POT BRACKET ...

Page 60: ... 2196 W 2194 W 2846 2 W 1172 W 1171 F 638 X 2 F 634 X 2 W 730 1 X 2 OUT IN F 617 F 622 F 608 OUT IN F 617 F 622 F 614 F 617 F 622 F 608 F 617 F 614 F 663 F 622 W 1009 X 2 W 1009 1 F 617 Oil pot should be 2 3 full of AW32 10w hydraulic oil inner and outer chamber Use suction gun with flex tubing to add oil to pot Air bleed at cylinder ...

Page 61: ...X 1 1 2 SHCS 2 F 304 10 24 X 1 2 SHCS 2 F 385 5 16 18 X 3 4 SET SCREW 2 W 209 INFEED SPRING 2 W 210 1 LOCK NUT FOR W 1460 1 2 W 462 5 8 COLLAR 2 W 658 WHEEL NUT 2 W 1166 A SPINDLE ASSEMBLY 2 W 1409 1 1 HP MOTOR 2 W 1460 1 CORD GRIP 2 W 2286 COUPLING 2 W 2287 SPIDER GEAR 2 W 2112 MOTOR ADAPTER 2 W 2112 1 SPRING POLE 2 W 2117 3 SPINDLE HOUSING 2 W 2117 4 SPINDLE HOUSING ...

Page 62: ...QUAD DUAL SIDE GRINDER Revised 1 2014 61 SPINDLE MOTOR ASSEMBLY F 101 X 4 W 1166 A W 2112 W 209 W 462 F 385 W 2287 W 1460 1 W 210 1 W 2286 W 2112 1 W 658 F 304 W 1409 1 1 HP MOTOR F 107 x 2 F 114 x 4 W 2117 3 4 ...

Page 63: ...N 6 F 101 1 4 20 X 5 8 SHCS 4 F 380 1 4 20 X 1 4 SET SCREW 2 W 1166 A SPINDLE ASSEMBLY 1 W 2113 R RIGHT WHEEL GUARD 1 W 2113 L LEFT WHEEL GUARD 2 W 2114 SIDE WHEEL COVER 1 W 2117 3 RIGHT SPINDLE HOUSING 1 W 2117 4 LEFT SPINDLE HOUSING 1 W 2126 2R RIGHT SPINDLE SHIELD 1 W 2126 2L LEFT SPINDLE SHIELD ...

Page 64: ...W 1904 P QUAD DUAL SIDE GRINDER Revised 1 2014 63 SPINDLE GUARD HOUSING W 1166 A W 2114 F 380 F 101 X 3 W 2113 R OR L W 2126 2R OR 2L W 2117 3 OR 4 ...

Page 65: ...F 110 5 16 18 CAP SCREW 16 F 116 3 8 16 CAP SCREW 1 F 268 1 2 13 HEX BOLT 1 F 287 1 2 13 HEX BOLT 8 F 64 10mm WASHER 2 F 438 WOODRUF KEY 4 W 284 GROUND WASHER 4 W 330 5 8 BORE PILLOW BLOCK 4 W 1318 1 2 13 STUD 1 W 2089 SAW LIFT FRAME 2 W 2090 SAW LIFT NUT GUIDE 2 W 2091 LEAD SCREW 1 W 2093 CHAIN TENSION ARM 1 W 2211 DRIVE SPROCKET 4 W 2212 SPROCKET 1 W 2213 IDELER SPROCKET 1 W 2224 SAW LIFT DRIVE ...

Page 66: ...CREW 4 PLCS F 58 1 4 WASHER 4 PLCS F 22 1 2 13 NUT 4 PLCS W 1318 1 2 13 STUD 4 PLCS F 438 WOODRUF KEY 2 PLCS F 29 3 8 16 A CORN NUT 8 PLCS 8 PLCS F 64 10 mm WASHER F 116 3 8 16 CAP SCREW 8 PLCS F 268 1 2 13 HEX BOLT SAW LIFT MOTOR W 2224 F 20 5 16 A CORN NUT 4 PLCS BACKSIDE F 19 3 8 16 NUT 8 PLCS F 116 3 8 16 CAP SCREW 8 PLCS W 2211 W 2213 IDLER SPROCKET W 2212 SPROCKET 4 PLCS SAW LIFT FRAME W 208...

Page 67: ...AW CARRIER ASSEMBLY QTY PART NUMBER DESCRIPTION 2 F 170 5 8 X 1 1 4 SHOULDER BOLT 2 F 268 1 2 13 HEX HEAD BOLT 8 F 316 1 2 13 FLAT HEAD BOLT 2 W 2095 SAW ATTACH ROCKER 2 W 2096 ROCKER BUSHING 4 W 2097 FRONT SAW GUIDE 4 W 2231 1 8 X 1 4 X 2 CARBIDE BLANK ...

Page 68: ...1904 P QUAD DUAL SIDE GRINDER Revised 1 2014 67 SAW CARRIER ASSEMBLY F 268 W 2096 F 170 F 316 2 PLCS 2 PLCS 8 PLCS W 2097 4 PLCS W 2231 standard OR W 2231 1 sliver tooth W 2095 2 PLCS W 2231 4 PLCS 4 PLCS ...

Page 69: ... 8 9 CONVERSION CHART 17 COOLANT 6 CRATE SIZE 4 E ear protection 3 ELECTRICAL SCHEMATIC 18 19 20 23 eye protection 3 G GENERAL SAFETY RULES 3 GRINDING WHEELS 6 L LIMITED WARRANTY 2 LOADING SAW 13 14 Load Meter 9 M MACHINE CONTROLS 12 MAINTENANCE 7 N Narrow Band Saw Carrier 5 O Open position 9 OPTIONAL SAW SIZE 4 OPTIONAL VOLTAGE 4 OPTIONS 5 ...

Page 70: ...E 15 16 17 Run position 9 rust damage 6 S SAFETY RULES 3 Saw Up Saw Down 9 SETTING INDEX PITCH 12 SHIPPING WEIGHT 4 Sliver Tooth 5 SPECIFICATIONS 4 SPINDLE MOTORS 4 STANDARD SAW SIZE 4 STANDARD VOLTAGE 4 Stands 5 T TANGENTAL 15 TANGENTAL ANGLE 15 16 17 Tooth Counter 9 TOOTH GEOMETRY 15 16 Totalizer Counter 5 ...

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